US20160032654A1 - Encapsulated explosives for drilling wellbores - Google Patents
Encapsulated explosives for drilling wellbores Download PDFInfo
- Publication number
- US20160032654A1 US20160032654A1 US14/377,385 US201314377385A US2016032654A1 US 20160032654 A1 US20160032654 A1 US 20160032654A1 US 201314377385 A US201314377385 A US 201314377385A US 2016032654 A1 US2016032654 A1 US 2016032654A1
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- US
- United States
- Prior art keywords
- encapsulated
- explosive
- cutting tool
- downhole cutting
- explosives
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002360 explosive Substances 0.000 title claims abstract description 143
- 238000005553 drilling Methods 0.000 title claims abstract description 68
- 238000005520 cutting process Methods 0.000 claims abstract description 64
- 239000012530 fluid Substances 0.000 claims abstract description 55
- 238000005474 detonation Methods 0.000 claims abstract description 41
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000000149 penetrating effect Effects 0.000 claims abstract description 10
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 10
- 239000002502 liposome Substances 0.000 claims description 8
- 230000005670 electromagnetic radiation Effects 0.000 claims description 6
- 239000011859 microparticle Substances 0.000 claims description 6
- 239000002105 nanoparticle Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- FXYKFNYGPRSKGV-UHFFFAOYSA-N 1-methyl-2,3,4,5-tetranitrobenzene Chemical compound CC1=CC([N+]([O-])=O)=C([N+]([O-])=O)C([N+]([O-])=O)=C1[N+]([O-])=O FXYKFNYGPRSKGV-UHFFFAOYSA-N 0.000 claims description 3
- GDDNTTHUKVNJRA-UHFFFAOYSA-N 3-bromo-3,3-difluoroprop-1-ene Chemical compound FC(F)(Br)C=C GDDNTTHUKVNJRA-UHFFFAOYSA-N 0.000 claims description 3
- 239000000028 HMX Substances 0.000 claims description 3
- TZRXHJWUDPFEEY-UHFFFAOYSA-N Pentaerythritol Tetranitrate Chemical compound [O-][N+](=O)OCC(CO[N+]([O-])=O)(CO[N+]([O-])=O)CO[N+]([O-])=O TZRXHJWUDPFEEY-UHFFFAOYSA-N 0.000 claims description 3
- 239000000026 Pentaerythritol tetranitrate Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000412 dendrimer Substances 0.000 claims description 3
- 229920000736 dendritic polymer Polymers 0.000 claims description 3
- AXZAYXJCENRGIM-UHFFFAOYSA-J dipotassium;tetrabromoplatinum(2-) Chemical compound [K+].[K+].[Br-].[Br-].[Br-].[Br-].[Pt+2] AXZAYXJCENRGIM-UHFFFAOYSA-J 0.000 claims description 3
- 239000000295 fuel oil Substances 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- MHVVRZIRWITSIP-UHFFFAOYSA-L lead(2+);2,4,6-trinitrophenolate Chemical compound [Pb+2].[O-]C1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O.[O-]C1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O MHVVRZIRWITSIP-UHFFFAOYSA-L 0.000 claims description 3
- MHWLNQBTOIYJJP-UHFFFAOYSA-N mercury difulminate Chemical compound [O-][N+]#C[Hg]C#[N+][O-] MHWLNQBTOIYJJP-UHFFFAOYSA-N 0.000 claims description 3
- SFDJOSRHYKHMOK-UHFFFAOYSA-N nitramide Chemical compound N[N+]([O-])=O SFDJOSRHYKHMOK-UHFFFAOYSA-N 0.000 claims description 3
- MCSAJNNLRCFZED-UHFFFAOYSA-N nitroethane Chemical compound CC[N+]([O-])=O MCSAJNNLRCFZED-UHFFFAOYSA-N 0.000 claims description 3
- FZIONDGWZAKCEX-UHFFFAOYSA-N nitrogen triiodide Chemical compound IN(I)I FZIONDGWZAKCEX-UHFFFAOYSA-N 0.000 claims description 3
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 claims description 3
- UZGLIIJVICEWHF-UHFFFAOYSA-N octogen Chemical compound [O-][N+](=O)N1CN([N+]([O-])=O)CN([N+]([O-])=O)CN([N+]([O-])=O)C1 UZGLIIJVICEWHF-UHFFFAOYSA-N 0.000 claims description 3
- 229960004321 pentaerithrityl tetranitrate Drugs 0.000 claims description 3
- 229910001487 potassium perchlorate Inorganic materials 0.000 claims description 3
- 230000035945 sensitivity Effects 0.000 claims description 3
- 239000003832 thermite Substances 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 abstract description 5
- 238000005755 formation reaction Methods 0.000 description 27
- 239000000203 mixture Substances 0.000 description 18
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- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 239000000693 micelle Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- -1 aromatic organic compounds Chemical class 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000001010 compromised effect Effects 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 2
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000004280 Sodium formate Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- ATZQZZAXOPPAAQ-UHFFFAOYSA-M caesium formate Chemical compound [Cs+].[O-]C=O ATZQZZAXOPPAAQ-UHFFFAOYSA-M 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
- 239000001639 calcium acetate Substances 0.000 description 1
- 235000011092 calcium acetate Nutrition 0.000 description 1
- 229960005147 calcium acetate Drugs 0.000 description 1
- 229910001622 calcium bromide Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002073 nanorod Substances 0.000 description 1
- 239000002071 nanotube Substances 0.000 description 1
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- 150000003077 polyols Chemical class 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 235000019254 sodium formate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229940102001 zinc bromide Drugs 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/03—Specific additives for general use in well-drilling compositions
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/007—Drilling by use of explosives
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/01—Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
- F42D1/08—Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
- F42D1/10—Feeding explosives in granular or slurry form; Feeding explosives by pneumatic or hydraulic pressure
Definitions
- the exemplary embodiments described herein relate to systems and methods for drilling operations that use encapsulated explosives to complement the performance of downhole cutting tools.
- Downhole cutting tools are commonly used to drill wellbores into subterranean formations in the oil and gas industry.
- Typical drilling action associated with downhole cutting tools includes cutting elements that penetrate or crush adjacent formation materials and remove the formation materials using a scraping action.
- Drilling fluid circulated during drilling may also be provided to perform several functions including washing away formation materials and other downhole debris from the bottom of a wellbore, cleaning associated cutting structures and carrying formation cuttings radially outward and then upward to an associated well surface.
- the rate of penetration of the downhole cutting tool is one measure of drilling efficiency. As the rate of penetration is increased, the abrasive wear of the downhole cutting tool increases. Wearing of the downhole cutting tool necessitates periodic replacement of the downhole cutting tool. Replacement involves ceasing drilling operations, tripping the worn downhole cutting tool to the surface and subsequently tripping a new or refurbished downhole cutting tool into place within the wellbore. Accordingly, replacing a downhole cutting tool can be quite a costly and time-consuming process.
- FIG. 1 illustrates a system suitable for drilling a wellbore penetrating a subterranean formation
- FIGS. 2A and 2B illustrate a drill bit in a top view and a cross-sectional view, respectively, that includes a sonicator for triggering the encapsulated explosives described herein according to at least one embodiment described herein.
- FIG. 3 illustrates a reamer that includes hardware for triggering the encapsulated explosives described herein according to at least one embodiment described herein.
- FIG. 4 illustrates a drill bit and a portion of a drill string with a reservoir of the encapsulated explosives described herein.
- the exemplary embodiments described herein relate to systems and methods for drilling operations that use encapsulated explosives to complement the performance of downhole cutting tools.
- the disclosed systems and methods relate to drilling operations that include various particular uses of encapsulated explosives that can be triggered to detonate proximal to a portion of a subterranean formation at or near a downhole cutting tool.
- the detonation weakens and/or breaks the adjacent subterranean formation, which may complement the actions of the downhole cutting tool.
- an increased rate of penetration may be achieved with less torque and energy consumption and less downhole cutting tool wear.
- well operators may benefit from decreases in the cost and time of drilling operations.
- downhole cutting tool refers to downhole tools capable of drilling at least a portion of a wellbore penetrating a subterranean formation.
- downhole cutting tools include, but are not limited to, polycrystalline diamond compact (“PDC”) bits, drag bits, impregnated bits, roller cone bits, reamers with cutting elements, and the like.
- PDC polycrystalline diamond compact
- FIG. 1 illustrates an exemplary system that may implement the principles of the present disclosure, according to one or more embodiments.
- a drill rig 100 uses sections of pipe 102 (sometimes referred to as drill string) to transfer rotational force to a downhole cutting tool 104 and a pump 106 may be used to circulate drilling fluid (shown as flow arrows A) to the bottom of the wellbore through the sections of pipe 102 .
- the applied weight-on-bit (“WOB”) forces various cutting elements of the cutting tool 104 into the formation being drilled.
- the cutting elements apply a compressive stress that exceeds the yield stress of the formation, thereby grinding through the formation.
- the resulting fragments are flushed away from the cutting face by a high flow of the drilling fluid (also referred to as “mud”).
- encapsulated explosives may be included in the drilling fluid and triggered so as to detonate proximal to a portion of the formation being penetrated by the downhole cutting tool 104 .
- Detonating the encapsulated explosives downhole may lower the yield stress of the formation adjacent the downhole cutting tool 104 , thereby allowing for more efficient drilling operations and prolonging the lifetime of the cutting tool 104 .
- encapsulated explosive refers to an explosive composition substantially encased by another composition.
- encapsulated explosives may include, but are not limited to, explosive compositions substantially encased by a micelle, a liposome, a crosslinked liposome, a polymeric vesicle, a dendritic polymer, a polymeric coating, a mesoporous metal oxide particle, and any hybrid thereof.
- Additional examples of encapsulated explosives may include, but are not limited to, coated nanoparticles, coated microparticles, impregnated mesoporous metal oxide nanoparticles, impregnated mesoporous metal oxide microparticles, and the like.
- Drilling fluids described herein may include, in some embodiments, combinations of any of the foregoing encapsulated explosives.
- Examples of explosive compositions may include, but are not limited to, thermite, octogen, pentaerythritol tetranitrate, tetranitrotoluene, an explosive nitroamine, lead picrate, mercury fulminate, nitrogen triiodide, potassium perchlorate, ammonium perchlorate, and the like, and a combination thereof.
- the explosive composition may be a binary explosive where each component of the binary explosive are individual encapsulated explosives (i.e., comprising a plurality of first encapsulated components and a plurality of second encapsulated components).
- binary explosive compositions may include, but are not limited to, ammonium nitrate/fuel oil, ammonium nitrate/nitromethane, ammonium nitrate/aluminum, and nitroethane/physical sensitizer.
- encapsulated explosives described herein may have an average diameter ranging from a lower limit of about 10 nm, 50 nm, 100 nm, or 500 nm to an upper limit of about 20 microns, 10 microns, 5 microns, 1 micron, or 500 nm, and wherein the average diameter may range from any lower limit to any upper limit and encompasses any subset therebetween.
- the term “average diameter” refers to the number mean diameter along the smallest dimension. For example, an encapsulated explosive that is a coated nanorod with a length of about 50 nm and having an aspect ratio of five would, as described herein, have a diameter of about 10 nm.
- Mixtures of encapsulated explosives which differ by size and/or composition, may be useful in tailoring the intensity of the explosions downhole.
- Suitable base fluids may include, but are not limited to, oil-based fluids, aqueous-based fluids, aqueous-miscible fluids, water-in-oil emulsions, or oil-in-water emulsions.
- oil-based fluids may include alkanes, olefins, aromatic organic compounds, cyclic alkanes, paraffins, diesel fluids, mineral oils, desulfurized hydrogenated kerosenes, and any combination thereof.
- Suitable aqueous-based fluids may include fresh water, saltwater (e.g., water containing one or more salts dissolved therein), brine (e.g., saturated salt water), seawater, and any combination thereof.
- Suitable aqueous-miscible fluids may include, but not be limited to, alcohols (e.g., methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, isobutanol, and t-butanol), glycerins, glycols (e.g., polyglycols, propylene glycol, and ethylene glycol), polyglycol amines, polyols, any derivative thereof, any in combination with salts (e.g., sodium chloride, calcium chloride, calcium bromide, zinc bromide, potassium carbonate, sodium formate, potassium formate, cesium formate, sodium acetate, potassium acetate, calcium acetate,
- Suitable water-in-oil emulsions also known as invert emulsions, may have an oil-to-water ratio from a lower limit of greater than about 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, or 80:20 to an upper limit of less than about 100:0, 95:5, 90:10, 85:15, 80:20, 75:25, 70:30, or 65:35 by volume in the base fluid, where the amount may range from any lower limit to any upper limit and encompass any subset therebetween.
- detonation of the encapsulated explosives may be triggered mechanically.
- the encapsulated explosives may be crushed between the downhole cutting tool and the subterranean formation and the physical act of crushing or grinding the encapsulated explosives serves to trigger their respective detonations.
- a sonicator (refer to FIG. 2B ) arranged within the downhole cutting tool may be used such that cavitation generated by the sonicator detonates the encapsulated explosives.
- detonation of the encapsulated explosives may be triggered thermally.
- the composition encapsulating the explosive may be exposed to electromagnetic radiation having a frequency of about 10 6 Hz to about 10 17 Hz, thereby causing the encapsulating composition to heat and trigger detonation of the explosive.
- encapsulated explosives that include functionalized fullerenes (e.g., dendrofullerenes) or functionalized nanotubes for encasement may be heated with exposure to infrared light or microwave radiation.
- first and second encapsulated explosives may be used where the first encapsulated explosive is at a lower concentration, has a higher sensitivity to detonation, and has a higher explosive intensity than the second encapsulated explosive.
- detonation of the first encapsulated explosive may be configured to detonate the second encapsulated explosive.
- detonation of the encapsulated explosives may be triggered chemically.
- the composition encapsulating each of the components of a binary explosive may be compromised such that the two components may contact and detonate.
- Compromising the composition encapsulating the components may be achieved mechanically and/or thermally as described herein relative to detonation.
- compromising the composition encapsulating the components may be chemical triggering by changing the pH and/or salinity of the drilling fluid.
- liposomes and micelles that include ionic surfactants and/or polymers may be compromised upon pH and salinity changes.
- Triggering detonation of the encapsulated explosives may occur at any point along a drilling system.
- FIGS. 2A and 2B illustrated are top and cross-sectional views, respectively, of an exemplary impregnated drill bit 200 .
- the drill bit 200 may be used for triggering detonation via cavitation.
- the drill bit 200 has cutting surfaces 202 for removing rock from the bottom of a borehole. Drilling fluid flows through the interior passage 204 ( FIG. 2B ) of the drill string 206 and into a cavity 208 defined within the drill bit 200 before exiting the drill bit 200 through various ports 210 defined in the head of the bit 200 . As illustrated in FIG.
- a sonicator 212 may extend into the cavity 208 of the drill bit 200 and may be capable of producing cavitation in the drilling fluid passing through the cavity 208 .
- the location of the sonicator 212 within cavity 208 , the composition of the encapsulated explosive, and the flow rate of the drilling fluid may be manipulated such that triggering the encapsulated explosives occurs within the cavity 208 , but detonation thereof occurs after the encapsulated explosives have exited the ports 210 .
- the sonicator 212 may be replaced with a laser or other device that produces electromagnetic radiation of a desired frequency. Accordingly, the drill bit 200 may equally be useful for thermal triggering of the encapsulated explosive.
- the reamer 314 may include a body 316 coupled to a stem 318 .
- the body 316 may include one or more blocks 320 and/or one or more legs 322 coupled thereto or otherwise formed thereon.
- the reamer 314 includes four blocks 320 and four legs 322 disposed radially around the body 316 , for example, in alternating fashion.
- the reamer 314 alternatively may include any number of blocks 320 and legs 322 , in any combination, as required by a particular application.
- the blocks 320 may be, for example, stabilizers or gauge pads, or they may include cutting elements, such as PDC cutters.
- the blocks 320 may include hardware 324 capable of triggering detonation of the encapsulated explosive (e.g., sonicators, lasers, or other devices that produce electromagnetic radiation a desired frequency).
- Each leg 322 may include a head 326 , which may include bearings, seals, or other components for supporting cutting elements, such as a roller cone 328 , for reaming a wellbore.
- the stem 318 may include one or more fluid orifices 330 and/or a downhole connector 332 for coupling the reamer 314 to other components in a drilling or reaming system, such as a pilot bit 334 or other drilling equipment.
- the connector 332 may include threads, holes, pins, profiles, or like components, as required by a particular application. In the exemplary embodiment of FIG.
- the pilot bit 334 is depicted as a hybrid bit, but it is to be understood that the pilot bit 334 may be any bit required by a particular application, such as a PDC bit, an impregnated bit, or a roller cone bit. In some instances, the pilot bit 334 may be include hardware capable of triggering the encapsulated explosives, such as the hardware described above relative to FIGS. 2A and 2B (e.g., sonicators, lasers, etc.).
- the hardware may be between the reamer 314 and the pilot bit 334 and coupled to the connector 332 of FIG. 3 .
- the hardware may be coupled to a stabilizer (not shown) that is coupled to a drill bit 200 ( FIGS. 2A and 2B ), a pilot bit 334 , a reamer 314 , or a connector 332 , or other similar downhole cutting tool or portion thereof.
- the encapsulated explosives may be in the drilling fluid when the drilling fluid is introduced into a wellbore. In other instances, the encapsulated explosives may be added to the drilling fluid at a point along the drill string.
- FIG. 4 illustrates a cross-section of a portion of a drill string 406 coupled to an impregnated drill bit 400 where the drill string 406 is configured to add encapsulated explosives to the drilling fluid circulating therethrough at one or more points along the drill string 406 .
- the drill string 406 may include one or more reservoirs 436 (two shown) arranged upstream from the impregnated drill bit 400 , which may alternatively be any other downhole cutting tool.
- the reservoirs 436 may contain a plurality of encapsulated explosives 438 and may be signaled to release the encapsulated explosives 438 into the drilling fluid via a communication line 440 , or other suitable communication method (e.g., acoustic telemetry, electromagnetic telemetry, radio waves, electronic signaling, etc.).
- the reservoir 436 may be configured to release at least some of the encapsulated explosives 438 into the drilling fluid flowing through the drill string 406 .
- the encapsulated explosives 438 may be triggered by any of the methods described herein.
- the drill string 406 coupled to the impregnated drill bit 400 illustrated in FIG. 4 may be useful in chemical triggering where the reservoir 436 contains the chemical trigger (e.g., acids, bases, salts, and the like) or one of the two encapsulated components of a binary explosive composition.
- the chemical trigger e.g., acids, bases, salts, and the like
- using the reservoir(s) may advantageously mitigate the risk of premature explosion of the encapsulated explosives in the drill string upstream of the downhole cutting tool.
- portions of the hardware 324 arranged on the reamer 314 may be replaced with a reservoir similar to the reservoir 436 of FIG. 4 . Again, using the reservoir 436 may advantageously allow further mitigation of the risk of premature explosion.
- the detonation of encapsulated explosives may be intermittent relative to the drilling operation.
- the encapsulated explosives may be added to the drilling fluid intermittently (e.g., prior to introduction into the wellbore or from a reservoir).
- triggering detonation of the encapsulated explosives may be performed intermittently, wherein the encapsulated explosives are present in the drilling fluid when triggering is not being performed.
- a hybrid of the two may be performed. Intermittent use and/or triggering of the encapsulated explosives may further mitigate risks associated with their use.
- the encapsulated explosives may be implemented (e.g., included in the drilling fluid, triggered, or both) relative to select lithologies found within the subterranean formation, so as to complement drilling through the lithology.
- detecting the lithology may be accomplished via one or more sensors arranged adjacent a downhole cutting tool (e.g., on a bottom hole assembly, etc.), a drill string, or the like.
- the torque, rate of penetration, wellbore pressure, and other parameters used for drilling may indicate that a particular lithology has been encountered where implementation of encapsulated explosives may be useful.
- seismic data and other formation data may be utilized in identifying the select lithologies.
- a logging/measurement while drilling system may autonomously send signals or otherwise communicate to trigger the encapsulated explosive (or release the encapsulated explosives) based on the information about the subterranean formation determined from the logging/measurement activity of the drilling system.
- combinations of the foregoing methods may be used for determining when to implement the encapsulated explosives.
- A a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool; circulating a drilling fluid in the wellbore, wherein the drilling fluid comprises a base fluid and an encapsulated explosive having an average diameter of about 10 nm to about 20 microns; triggering detonation of the encapsulated explosive; and detonating the encapsulated explosive proximal to a portion of the subterranean formation adjacent the downhole cutting tool;
- B a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool operably coupled to a drill string and a reservoir being coupled to at least one selected from the group consisting of the downhole cutting tool and the drill string, wherein the reservoir contains a plurality of encapsulated explosives; circulating a drilling fluid in the wellbore; releasing at least a portion of the encapsulated explosives from the reservoir and into the drilling fluid, the encapsulated explosives having an average diameter of about 10 nm to about 20 microns; triggering detonation of the encapsulated explosives in the drilling fluid; and detonating the encapsulated explosives proximal to a portion of the subterranean formation adjacent the downhole cutting tool; and
- C a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool operably coupled to a drill string and a reservoir being coupled to at least one of the downhole cutting tool and the drill string, wherein the reservoir contains a plurality of first encapsulated components; circulating a drilling fluid in the wellbore, the drilling fluid comprising a base fluid and a plurality of second encapsulated components, wherein the first and second pluralities of encapsulated components form part of a binary explosive; releasing at least a portion of the first encapsulated components from the reservoir into the drilling fluid; triggering detonation of the binary explosive by comingling the first encapsulated components with the second encapsulated components; and detonating the binary explosive proximal to a portion of the subterranean formation adjacent the downhole cutting tool.
- Each of embodiments A, B, and C may have one or more of the following additional elements, unless otherwise provided for, in any combination: Element 1: wherein triggering detonation of the encapsulated explosive comprises irradiating the encapsulated explosive with electromagnetic radiation having a frequency of about 10 6 Hz to about 10 17 Hz; Element 2: wherein triggering detonation of the encapsulated explosive comprises crushing the encapsulated explosive between the downhole cutting tool and the subterranean formation; Element 3: wherein triggering detonation of the encapsulated explosive comprises introducing cavitation into the drilling fluid; Element 4: wherein triggering detonation of the encapsulated explosive comprises contacting the encapsulated explosive with a chemical trigger; Element 5: wherein triggering detonation of the encapsulated explosive is intermittent; Element 6: triggering detonation of the encapsulated explosive occurs upstream of the drill bit in a drill string coupled to the downhole cutting tool; Element 7: wherein the
- the encapsulated explosive is a binary explosive comprising two components that are each encapsulated individually, and wherein the two components comprise at least one pair selected from the group consisting ammonium nitrate/fuel oil, ammonium nitrate/nitromethane, ammonium nitrate/aluminum, and nitroethane/physical sensitizer; and Element 12: wherein the encapsulated explosive has an average diameter of about 10 nm to about 500 nm.
- exemplary combinations applicable to A, B, C include: at least two of Elements 1-4; Element 5 in combination with at least one of Elements 1-4; Element 6 in combination with at least one of Elements 1-4; Element 5 in combination with Element 6; Element 5 in combination with Element 6 and at least one of Elements 1-4; at least two of Elements 7-11; Element 5 in combination with at least one of Elements 7-11; Element 6 in combination with at least one of Elements 7-11; Element 5 in combination with Element 6 and at least one of Elements 7-11; Element 12 in combination with one of the foregoing combinations; Element 5 in combination with Element 12; and Element 6 in combination with Element 12.
- compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values.
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Abstract
Description
- The exemplary embodiments described herein relate to systems and methods for drilling operations that use encapsulated explosives to complement the performance of downhole cutting tools.
- Downhole cutting tools are commonly used to drill wellbores into subterranean formations in the oil and gas industry. Typical drilling action associated with downhole cutting tools includes cutting elements that penetrate or crush adjacent formation materials and remove the formation materials using a scraping action. Drilling fluid circulated during drilling may also be provided to perform several functions including washing away formation materials and other downhole debris from the bottom of a wellbore, cleaning associated cutting structures and carrying formation cuttings radially outward and then upward to an associated well surface.
- The rate of penetration of the downhole cutting tool is one measure of drilling efficiency. As the rate of penetration is increased, the abrasive wear of the downhole cutting tool increases. Wearing of the downhole cutting tool necessitates periodic replacement of the downhole cutting tool. Replacement involves ceasing drilling operations, tripping the worn downhole cutting tool to the surface and subsequently tripping a new or refurbished downhole cutting tool into place within the wellbore. Accordingly, replacing a downhole cutting tool can be quite a costly and time-consuming process.
- The following figures are included to illustrate certain aspects of the exemplary embodiments described herein, and should not be viewed as exclusive embodiments. The subject matter disclosed is capable of considerable modifications, alterations, combinations, and equivalents in form and function, as will occur to those skilled in the art and having the benefit of this disclosure.
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FIG. 1 illustrates a system suitable for drilling a wellbore penetrating a subterranean formation -
FIGS. 2A and 2B illustrate a drill bit in a top view and a cross-sectional view, respectively, that includes a sonicator for triggering the encapsulated explosives described herein according to at least one embodiment described herein. -
FIG. 3 illustrates a reamer that includes hardware for triggering the encapsulated explosives described herein according to at least one embodiment described herein. -
FIG. 4 illustrates a drill bit and a portion of a drill string with a reservoir of the encapsulated explosives described herein. - The exemplary embodiments described herein relate to systems and methods for drilling operations that use encapsulated explosives to complement the performance of downhole cutting tools.
- In one aspect, the disclosed systems and methods relate to drilling operations that include various particular uses of encapsulated explosives that can be triggered to detonate proximal to a portion of a subterranean formation at or near a downhole cutting tool. The detonation weakens and/or breaks the adjacent subterranean formation, which may complement the actions of the downhole cutting tool. In turn, an increased rate of penetration may be achieved with less torque and energy consumption and less downhole cutting tool wear. As a result, well operators may benefit from decreases in the cost and time of drilling operations.
- As used herein, the term “downhole cutting tool” refers to downhole tools capable of drilling at least a portion of a wellbore penetrating a subterranean formation. Examples of downhole cutting tools include, but are not limited to, polycrystalline diamond compact (“PDC”) bits, drag bits, impregnated bits, roller cone bits, reamers with cutting elements, and the like.
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FIG. 1 illustrates an exemplary system that may implement the principles of the present disclosure, according to one or more embodiments. As illustrated, adrill rig 100 uses sections of pipe 102 (sometimes referred to as drill string) to transfer rotational force to adownhole cutting tool 104 and apump 106 may be used to circulate drilling fluid (shown as flow arrows A) to the bottom of the wellbore through the sections ofpipe 102. As the downhole cutting tool rotates, the applied weight-on-bit (“WOB”) forces various cutting elements of thecutting tool 104 into the formation being drilled. Thus, the cutting elements apply a compressive stress that exceeds the yield stress of the formation, thereby grinding through the formation. The resulting fragments (also referred to as “cuttings”) are flushed away from the cutting face by a high flow of the drilling fluid (also referred to as “mud”). According to embodiments described herein, encapsulated explosives may be included in the drilling fluid and triggered so as to detonate proximal to a portion of the formation being penetrated by thedownhole cutting tool 104. - Detonating the encapsulated explosives downhole may lower the yield stress of the formation adjacent the
downhole cutting tool 104, thereby allowing for more efficient drilling operations and prolonging the lifetime of thecutting tool 104. - As used herein, the term “encapsulated explosive” refers to an explosive composition substantially encased by another composition. Examples of encapsulated explosives may include, but are not limited to, explosive compositions substantially encased by a micelle, a liposome, a crosslinked liposome, a polymeric vesicle, a dendritic polymer, a polymeric coating, a mesoporous metal oxide particle, and any hybrid thereof. Additional examples of encapsulated explosives may include, but are not limited to, coated nanoparticles, coated microparticles, impregnated mesoporous metal oxide nanoparticles, impregnated mesoporous metal oxide microparticles, and the like. Drilling fluids described herein may include, in some embodiments, combinations of any of the foregoing encapsulated explosives.
- Examples of explosive compositions may include, but are not limited to, thermite, octogen, pentaerythritol tetranitrate, tetranitrotoluene, an explosive nitroamine, lead picrate, mercury fulminate, nitrogen triiodide, potassium perchlorate, ammonium perchlorate, and the like, and a combination thereof. In some instances, the explosive composition may be a binary explosive where each component of the binary explosive are individual encapsulated explosives (i.e., comprising a plurality of first encapsulated components and a plurality of second encapsulated components). Examples of binary explosive compositions may include, but are not limited to, ammonium nitrate/fuel oil, ammonium nitrate/nitromethane, ammonium nitrate/aluminum, and nitroethane/physical sensitizer.
- In some embodiments, encapsulated explosives described herein may have an average diameter ranging from a lower limit of about 10 nm, 50 nm, 100 nm, or 500 nm to an upper limit of about 20 microns, 10 microns, 5 microns, 1 micron, or 500 nm, and wherein the average diameter may range from any lower limit to any upper limit and encompasses any subset therebetween. As used herein, the term “average diameter” refers to the number mean diameter along the smallest dimension. For example, an encapsulated explosive that is a coated nanorod with a length of about 50 nm and having an aspect ratio of five would, as described herein, have a diameter of about 10 nm.
- Mixtures of encapsulated explosives, which differ by size and/or composition, may be useful in tailoring the intensity of the explosions downhole.
- Suitable base fluids may include, but are not limited to, oil-based fluids, aqueous-based fluids, aqueous-miscible fluids, water-in-oil emulsions, or oil-in-water emulsions. One skilled in the art with the benefit of this disclosure should recognize that the base fluid should be chosen to be compatible with at least the encapsulated explosive and the triggering methods described herein. Suitable oil-based fluids may include alkanes, olefins, aromatic organic compounds, cyclic alkanes, paraffins, diesel fluids, mineral oils, desulfurized hydrogenated kerosenes, and any combination thereof. Suitable aqueous-based fluids may include fresh water, saltwater (e.g., water containing one or more salts dissolved therein), brine (e.g., saturated salt water), seawater, and any combination thereof. Suitable aqueous-miscible fluids may include, but not be limited to, alcohols (e.g., methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, isobutanol, and t-butanol), glycerins, glycols (e.g., polyglycols, propylene glycol, and ethylene glycol), polyglycol amines, polyols, any derivative thereof, any in combination with salts (e.g., sodium chloride, calcium chloride, calcium bromide, zinc bromide, potassium carbonate, sodium formate, potassium formate, cesium formate, sodium acetate, potassium acetate, calcium acetate, ammonium acetate, ammonium chloride, ammonium bromide, sodium nitrate, potassium nitrate, ammonium nitrate, ammonium sulfate, calcium nitrate, sodium carbonate, and potassium carbonate), any in combination with an aqueous-based fluid, and any combination thereof. Suitable water-in-oil emulsions, also known as invert emulsions, may have an oil-to-water ratio from a lower limit of greater than about 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, or 80:20 to an upper limit of less than about 100:0, 95:5, 90:10, 85:15, 80:20, 75:25, 70:30, or 65:35 by volume in the base fluid, where the amount may range from any lower limit to any upper limit and encompass any subset therebetween.
- In some instances, detonation of the encapsulated explosives may be triggered mechanically. For example, the encapsulated explosives may be crushed between the downhole cutting tool and the subterranean formation and the physical act of crushing or grinding the encapsulated explosives serves to trigger their respective detonations. In another example, a sonicator (refer to
FIG. 2B ) arranged within the downhole cutting tool may be used such that cavitation generated by the sonicator detonates the encapsulated explosives. - In some instances, detonation of the encapsulated explosives may be triggered thermally. For example, the composition encapsulating the explosive may be exposed to electromagnetic radiation having a frequency of about 106 Hz to about 1017 Hz, thereby causing the encapsulating composition to heat and trigger detonation of the explosive. By way of nonlimiting example, encapsulated explosives that include functionalized fullerenes (e.g., dendrofullerenes) or functionalized nanotubes for encasement (e.g., via a liposome, micelle, or polymeric coating) may be heated with exposure to infrared light or microwave radiation.
- In another example that involves both thermal and mechanical detonation, a mixture of first and second encapsulated explosives may be used where the first encapsulated explosive is at a lower concentration, has a higher sensitivity to detonation, and has a higher explosive intensity than the second encapsulated explosive. In such embodiments, detonation of the first encapsulated explosive may be configured to detonate the second encapsulated explosive.
- In some instances, detonation of the encapsulated explosives may be triggered chemically. For example, the composition encapsulating each of the components of a binary explosive may be compromised such that the two components may contact and detonate. Compromising the composition encapsulating the components may be achieved mechanically and/or thermally as described herein relative to detonation. In other instances, compromising the composition encapsulating the components may be chemical triggering by changing the pH and/or salinity of the drilling fluid. For example, liposomes and micelles that include ionic surfactants and/or polymers may be compromised upon pH and salinity changes.
- Triggering detonation of the encapsulated explosives may occur at any point along a drilling system. For example, referring now to
FIGS. 2A and 2B , illustrated are top and cross-sectional views, respectively, of an exemplary impregnateddrill bit 200. Thedrill bit 200 may be used for triggering detonation via cavitation. Thedrill bit 200 has cuttingsurfaces 202 for removing rock from the bottom of a borehole. Drilling fluid flows through the interior passage 204 (FIG. 2B ) of thedrill string 206 and into acavity 208 defined within thedrill bit 200 before exiting thedrill bit 200 throughvarious ports 210 defined in the head of thebit 200. As illustrated inFIG. 2B , asonicator 212 may extend into thecavity 208 of thedrill bit 200 and may be capable of producing cavitation in the drilling fluid passing through thecavity 208. The location of thesonicator 212 withincavity 208, the composition of the encapsulated explosive, and the flow rate of the drilling fluid may be manipulated such that triggering the encapsulated explosives occurs within thecavity 208, but detonation thereof occurs after the encapsulated explosives have exited theports 210. - In some instances, the
sonicator 212 may be replaced with a laser or other device that produces electromagnetic radiation of a desired frequency. Accordingly, thedrill bit 200 may equally be useful for thermal triggering of the encapsulated explosive. One skilled in the art, with the benefit of this disclosure, should recognize the plurality of ways to implement these triggering devices in the impregnateddrill bit 200 or any other downhole cutting tool. - Referring now to
FIG. 3 , illustrated is anexemplary reamer 314. As illustrated, thereamer 314 may include abody 316 coupled to astem 318. Thebody 316 may include one ormore blocks 320 and/or one ormore legs 322 coupled thereto or otherwise formed thereon. In the illustrated embodiment ofFIG. 3 , thereamer 314 includes fourblocks 320 and fourlegs 322 disposed radially around thebody 316, for example, in alternating fashion. However, thereamer 314 alternatively may include any number ofblocks 320 andlegs 322, in any combination, as required by a particular application. Theblocks 320 may be, for example, stabilizers or gauge pads, or they may include cutting elements, such as PDC cutters. In some embodiments, theblocks 320 may includehardware 324 capable of triggering detonation of the encapsulated explosive (e.g., sonicators, lasers, or other devices that produce electromagnetic radiation a desired frequency). - Each
leg 322 may include ahead 326, which may include bearings, seals, or other components for supporting cutting elements, such as aroller cone 328, for reaming a wellbore. Thestem 318 may include one or morefluid orifices 330 and/or adownhole connector 332 for coupling thereamer 314 to other components in a drilling or reaming system, such as apilot bit 334 or other drilling equipment. Theconnector 332 may include threads, holes, pins, profiles, or like components, as required by a particular application. In the exemplary embodiment ofFIG. 3 , thepilot bit 334 is depicted as a hybrid bit, but it is to be understood that thepilot bit 334 may be any bit required by a particular application, such as a PDC bit, an impregnated bit, or a roller cone bit. In some instances, thepilot bit 334 may be include hardware capable of triggering the encapsulated explosives, such as the hardware described above relative toFIGS. 2A and 2B (e.g., sonicators, lasers, etc.). - One of ordinary skill in the art, with the benefit of this disclosure, would recognize the plurality of other configurations for including hardware capable of triggering detonation. For example, the hardware may be between the
reamer 314 and thepilot bit 334 and coupled to theconnector 332 ofFIG. 3 . In another example, the hardware may be coupled to a stabilizer (not shown) that is coupled to a drill bit 200 (FIGS. 2A and 2B ), apilot bit 334, areamer 314, or aconnector 332, or other similar downhole cutting tool or portion thereof. - In some instances, the encapsulated explosives may be in the drilling fluid when the drilling fluid is introduced into a wellbore. In other instances, the encapsulated explosives may be added to the drilling fluid at a point along the drill string. For example,
FIG. 4 illustrates a cross-section of a portion of adrill string 406 coupled to an impregnateddrill bit 400 where thedrill string 406 is configured to add encapsulated explosives to the drilling fluid circulating therethrough at one or more points along thedrill string 406. Thedrill string 406 may include one or more reservoirs 436 (two shown) arranged upstream from the impregnateddrill bit 400, which may alternatively be any other downhole cutting tool. Thereservoirs 436 may contain a plurality of encapsulatedexplosives 438 and may be signaled to release the encapsulatedexplosives 438 into the drilling fluid via acommunication line 440, or other suitable communication method (e.g., acoustic telemetry, electromagnetic telemetry, radio waves, electronic signaling, etc.). Upon receiving a predetermined signal, thereservoir 436 may be configured to release at least some of the encapsulatedexplosives 438 into the drilling fluid flowing through thedrill string 406. The encapsulatedexplosives 438 may be triggered by any of the methods described herein. - In some instances, the
drill string 406 coupled to the impregnateddrill bit 400 illustrated inFIG. 4 may be useful in chemical triggering where thereservoir 436 contains the chemical trigger (e.g., acids, bases, salts, and the like) or one of the two encapsulated components of a binary explosive composition. As will be appreciated, using the reservoir(s) may advantageously mitigate the risk of premature explosion of the encapsulated explosives in the drill string upstream of the downhole cutting tool. - Referring again to
FIG. 3 , with continued reference toFIG. 4 , portions of thehardware 324 arranged on thereamer 314 may be replaced with a reservoir similar to thereservoir 436 ofFIG. 4 . Again, using thereservoir 436 may advantageously allow further mitigation of the risk of premature explosion. - In some embodiments, the detonation of encapsulated explosives may be intermittent relative to the drilling operation. For example, the encapsulated explosives may be added to the drilling fluid intermittently (e.g., prior to introduction into the wellbore or from a reservoir). In another example, triggering detonation of the encapsulated explosives may be performed intermittently, wherein the encapsulated explosives are present in the drilling fluid when triggering is not being performed. In some instances, a hybrid of the two may be performed. Intermittent use and/or triggering of the encapsulated explosives may further mitigate risks associated with their use.
- In some embodiments, while drilling a wellbore penetrating a subterranean formation, the encapsulated explosives may be implemented (e.g., included in the drilling fluid, triggered, or both) relative to select lithologies found within the subterranean formation, so as to complement drilling through the lithology. In some instances, detecting the lithology may be accomplished via one or more sensors arranged adjacent a downhole cutting tool (e.g., on a bottom hole assembly, etc.), a drill string, or the like. In another example, the torque, rate of penetration, wellbore pressure, and other parameters used for drilling may indicate that a particular lithology has been encountered where implementation of encapsulated explosives may be useful. In yet another example, seismic data and other formation data (e.g., core samples or drilling history of a wellbore into the same formation) may be utilized in identifying the select lithologies. In another example, a logging/measurement while drilling system may autonomously send signals or otherwise communicate to trigger the encapsulated explosive (or release the encapsulated explosives) based on the information about the subterranean formation determined from the logging/measurement activity of the drilling system. In some embodiments, combinations of the foregoing methods may be used for determining when to implement the encapsulated explosives.
- Embodiments disclosed herein include:
- A: a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool; circulating a drilling fluid in the wellbore, wherein the drilling fluid comprises a base fluid and an encapsulated explosive having an average diameter of about 10 nm to about 20 microns; triggering detonation of the encapsulated explosive; and detonating the encapsulated explosive proximal to a portion of the subterranean formation adjacent the downhole cutting tool;
- B: a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool operably coupled to a drill string and a reservoir being coupled to at least one selected from the group consisting of the downhole cutting tool and the drill string, wherein the reservoir contains a plurality of encapsulated explosives; circulating a drilling fluid in the wellbore; releasing at least a portion of the encapsulated explosives from the reservoir and into the drilling fluid, the encapsulated explosives having an average diameter of about 10 nm to about 20 microns; triggering detonation of the encapsulated explosives in the drilling fluid; and detonating the encapsulated explosives proximal to a portion of the subterranean formation adjacent the downhole cutting tool; and
- C: a method that includes drilling a wellbore penetrating a subterranean formation with a downhole cutting tool operably coupled to a drill string and a reservoir being coupled to at least one of the downhole cutting tool and the drill string, wherein the reservoir contains a plurality of first encapsulated components; circulating a drilling fluid in the wellbore, the drilling fluid comprising a base fluid and a plurality of second encapsulated components, wherein the first and second pluralities of encapsulated components form part of a binary explosive; releasing at least a portion of the first encapsulated components from the reservoir into the drilling fluid; triggering detonation of the binary explosive by comingling the first encapsulated components with the second encapsulated components; and detonating the binary explosive proximal to a portion of the subterranean formation adjacent the downhole cutting tool.
- Each of embodiments A, B, and C may have one or more of the following additional elements, unless otherwise provided for, in any combination: Element 1: wherein triggering detonation of the encapsulated explosive comprises irradiating the encapsulated explosive with electromagnetic radiation having a frequency of about 106 Hz to about 1017 Hz; Element 2: wherein triggering detonation of the encapsulated explosive comprises crushing the encapsulated explosive between the downhole cutting tool and the subterranean formation; Element 3: wherein triggering detonation of the encapsulated explosive comprises introducing cavitation into the drilling fluid; Element 4: wherein triggering detonation of the encapsulated explosive comprises contacting the encapsulated explosive with a chemical trigger; Element 5: wherein triggering detonation of the encapsulated explosive is intermittent; Element 6: triggering detonation of the encapsulated explosive occurs upstream of the drill bit in a drill string coupled to the downhole cutting tool; Element 7: wherein the encapsulated explosive comprises at least one selected from the group consisting of a liposome, a crosslinked liposome, a nanoliposome, a polymeric vesicle, a dendritic polymer, a coated nanoparticle, a coated microparticle, an impregnated nanoparticle, an impregnated microparticle, and any hybrid thereof; Element 8: wherein the encapsulated explosive comprises at least one selected from the group consisting of thermite, octogen, pentaerythritol tetranitrate, tetranitrotoluene, an explosive nitroamine, lead picrate, mercury fulminate, nitrogen triiodide, potassium perchlorate, ammonium perchlorate, and the like, and a combination thereof; Element 9: wherein the encapsulated explosive comprises a first encapsulated explosive and a second encapsulated explosive, and wherein the first encapsulated explosive has a higher sensitivity to detonation than the second encapsulated explosive; Element 10: wherein the encapsulated explosive is a binary explosive comprising two components that are each encapsulated individually; Element 11:
- wherein the encapsulated explosive is a binary explosive comprising two components that are each encapsulated individually, and wherein the two components comprise at least one pair selected from the group consisting ammonium nitrate/fuel oil, ammonium nitrate/nitromethane, ammonium nitrate/aluminum, and nitroethane/physical sensitizer; and Element 12: wherein the encapsulated explosive has an average diameter of about 10 nm to about 500 nm.
- By way of non-limiting example, exemplary combinations applicable to A, B, C include: at least two of Elements 1-4; Element 5 in combination with at least one of Elements 1-4; Element 6 in combination with at least one of Elements 1-4; Element 5 in combination with Element 6; Element 5 in combination with Element 6 and at least one of Elements 1-4; at least two of Elements 7-11; Element 5 in combination with at least one of Elements 7-11; Element 6 in combination with at least one of Elements 7-11; Element 5 in combination with Element 6 and at least one of Elements 7-11; Element 12 in combination with one of the foregoing combinations; Element 5 in combination with Element 12; and Element 6 in combination with Element 12.
- One or more illustrative embodiments incorporating the principles of the disclosure described herein are presented below. Not all features of an actual implementation are described or shown in this application for the sake of clarity. It is understood that in the development of an actual embodiment incorporating the present disclosure, numerous implementation-specific decisions must be made to achieve the developer's goals, such as compliance with system-related, business-related, government-related and other constraints, which vary by implementation and from time to time. While a developer's efforts might be complex and time-consuming, such efforts would be, nevertheless, a routine undertaking for those of ordinary skill the art having benefit of this disclosure.
- It should be noted that when the term “about” is provided herein at the beginning of a numerical list, the term modifies each number of the numerical list. In some numerical listings of ranges, some lower limits listed may be greater than some upper limits listed. One skilled in the art will recognize that the selected subset will require the selection of an upper limit in excess of the selected lower limit. Unless otherwise indicated, all numbers expressing quantities of ingredients, properties such as molecular weight, reaction conditions, and so forth used in the present specification and associated claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the exemplary embodiments described herein. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claim, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
- Therefore, the present disclosure is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered, combined, or modified and all such variations are considered within the scope and spirit of the present disclosure. The disclosure illustratively described herein suitably may be practiced in the absence of any element that is not specifically disclosed herein and/or any optional element disclosed herein. While compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.
Claims (20)
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PCT/US2013/056839 WO2015030732A1 (en) | 2013-08-27 | 2013-08-27 | Encapsulated explosives for drilling wellbores |
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CN (1) | CN105378216A (en) |
AR (1) | AR096676A1 (en) |
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DE (1) | DE112013007387T5 (en) |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107842352A (en) * | 2017-11-07 | 2018-03-27 | 河南理工大学 | A kind of method for improving underground coal mine hydraulic fracturing anti-reflection effect of increasing production |
US10151186B2 (en) | 2015-11-05 | 2018-12-11 | Saudi Arabian Oil Company | Triggering an exothermic reaction for reservoirs using microwaves |
US11414972B2 (en) | 2015-11-05 | 2022-08-16 | Saudi Arabian Oil Company | Methods and apparatus for spatially-oriented chemically-induced pulsed fracturing in reservoirs |
WO2022213168A1 (en) * | 2021-04-09 | 2022-10-13 | Avibras Indústria Aeroespacial S.A. | Formulations for pumpable thermite with an energetic fluid phase and method for closing and abandoning oil wells |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111578801A (en) * | 2020-05-27 | 2020-08-25 | 李天北 | Drilling blasting type hard rock tunneling equipment |
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DE10323531B3 (en) * | 2003-05-24 | 2005-02-10 | Hilti Ag | Propellant charge set, especially for bolt guns |
KR100743452B1 (en) * | 2006-06-02 | 2007-07-30 | 한국석유공사 | Blasting method of vertical hole |
US20120325471A1 (en) * | 2011-06-24 | 2012-12-27 | Sumitra Mukhopadhyay | Encapsulated materials and their use in oil and gas wells |
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2013
- 2013-08-27 CA CA2917846A patent/CA2917846C/en not_active Expired - Fee Related
- 2013-08-27 GB GB1600217.2A patent/GB2532884A/en active Pending
- 2013-08-27 DE DE112013007387.0T patent/DE112013007387T5/en not_active Withdrawn
- 2013-08-27 WO PCT/US2013/056839 patent/WO2015030732A1/en active Application Filing
- 2013-08-27 CN CN201380078183.2A patent/CN105378216A/en active Pending
- 2013-08-27 US US14/377,385 patent/US20160032654A1/en not_active Abandoned
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2014
- 2014-06-19 AR ARP140102340A patent/AR096676A1/en unknown
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US7677311B2 (en) * | 2002-08-26 | 2010-03-16 | Schlumberger Technology Corporation | Internal breaker for oilfield treatments |
US7025840B1 (en) * | 2003-07-15 | 2006-04-11 | Lockheed Martin Corporation | Explosive/energetic fullerenes |
US20120037368A1 (en) * | 2010-08-12 | 2012-02-16 | Conocophillips Company | Controlled release proppant |
US20120048558A1 (en) * | 2010-08-26 | 2012-03-01 | Baker Hughes Incorporated | Apparatus and Method for Estimating Formation Properties Using Nanoexplosive Elements |
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US10151186B2 (en) | 2015-11-05 | 2018-12-11 | Saudi Arabian Oil Company | Triggering an exothermic reaction for reservoirs using microwaves |
US11414972B2 (en) | 2015-11-05 | 2022-08-16 | Saudi Arabian Oil Company | Methods and apparatus for spatially-oriented chemically-induced pulsed fracturing in reservoirs |
CN107842352A (en) * | 2017-11-07 | 2018-03-27 | 河南理工大学 | A kind of method for improving underground coal mine hydraulic fracturing anti-reflection effect of increasing production |
WO2022213168A1 (en) * | 2021-04-09 | 2022-10-13 | Avibras Indústria Aeroespacial S.A. | Formulations for pumpable thermite with an energetic fluid phase and method for closing and abandoning oil wells |
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CN105378216A (en) | 2016-03-02 |
GB2532884A (en) | 2016-06-01 |
WO2015030732A1 (en) | 2015-03-05 |
GB201600217D0 (en) | 2016-02-17 |
DE112013007387T5 (en) | 2016-05-12 |
CA2917846C (en) | 2018-01-16 |
AR096676A1 (en) | 2016-01-27 |
CA2917846A1 (en) | 2015-03-05 |
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