US20150353177A1 - Outboard drive device with power coupling system - Google Patents
Outboard drive device with power coupling system Download PDFInfo
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- US20150353177A1 US20150353177A1 US14/299,246 US201414299246A US2015353177A1 US 20150353177 A1 US20150353177 A1 US 20150353177A1 US 201414299246 A US201414299246 A US 201414299246A US 2015353177 A1 US2015353177 A1 US 2015353177A1
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- United States
- Prior art keywords
- drive device
- power transfer
- transmission
- transfer means
- shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H20/00—Outboard propulsion units, e.g. outboard motors or Z-drives; Arrangements thereof on vessels
- B63H20/14—Transmission between propulsion power unit and propulsion element
- B63H20/20—Transmission between propulsion power unit and propulsion element with provision for reverse drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/14—Gearings for reversal only
Definitions
- the present invention relates to an outboard drive device for a boat. More specifically, the present invention relates to an outboard drive device comprising a motor with crankshaft, a propeller situated below the motor when said outboard drive device is operated with a boat, and a power coupling system for transferring power from the motor to the propeller.
- outboard drive devices include a motor housed in an upper portion of the drive device.
- a crank shaft of the motor extends substantially vertically downward to a propeller shaft arranged in a lower portion of the outboard drive device.
- the propeller shaft unlike the crank shaft, is often oriented to be substantially horizontal when said outboard drive device is operated.
- the vertical crankshaft is connected to the horizontal propeller shaft by means of bevel gears for transferring torque from the vertical crankshaft to the horizontal propeller shaft.
- crankshaft extending substantially horizontally.
- the crankshaft is connected to a horizontal propeller shaft through a vertically extending drive shaft and bevel gears.
- a forward/reverse/neutral transmission can be arranged between the crankshaft and the vertical drive shaft.
- a further known type of outboard drive device involves an outboard propulsion system comprising a motor having a horizontal crankshaft connected to a water jet through a belt.
- the present invention relates to an outboard drive device including a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft with a propeller, and a power coupling system for transferring power from the motor to the propeller shaft.
- the power coupling system involves a transmission including side-by-side positioning of forward and reverse gears of the device, which are rotatably engaged with a drive shaft. Particular variables of the system enable increased power output to be transmitted through the transmission, while also providing quick and efficient power distribution among different rotations of the propeller shaft of the device.
- an outboard drive device for a boat comprises a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft for rotating a propeller, and a power coupling system for transferring power from the motor to the propeller shaft.
- the power coupling system comprises a transmission.
- the transmission comprises a transmission drive shaft, first and second power transfer means with corresponding forward and reverse gears, and a drive shaft.
- the first and second power transfer means are selectively engageable with the corresponding forward and reverse gears.
- the power coupling system at its input includes a power transfer device connecting the crankshaft of the motor with the transmission drive shaft, and the system at its output includes an endless loop flexible drive coupling connecting the drive shaft with the propeller shaft.
- the first and second power transfer means are rotatably connected with the transmission drive shaft.
- the forward and reverse gears are situated on separate gear shafts of the transmission.
- the forward and reverse gears are rotatably engaged with the drive shaft and transfer power to said drive shaft when the forward or reverse gears are engaged by corresponding of the first and second power transfer means.
- an outboard drive device for a boat comprises a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft for rotating a propeller, and a power coupling system for transferring power from the motor to the propeller shaft.
- the power coupling system comprises a transmission.
- the transmission comprises a transmission drive shaft, first and second power transfer means with corresponding forward and reverse gears, and a drive shaft.
- the first and second power transfer means are selectively engageable with the corresponding forward and reverse gears.
- the power coupling system at its input includes a power transfer device connecting the crankshaft of the motor with the transmission drive shaft, and the system at its output includes an endless loop flexible drive coupling connecting the drive shaft with the propeller shaft.
- the first and second power transfer means are rotatably connected with the transmission drive shaft.
- the forward and reverse gears are gear wheels. Each of the forward and reverse gear wheels are rotatably connected with a gear wheel of the drive shaft.
- the forward gear when engaged by the first power transfer means and rotated correspondingly rotates the gear wheel of the drive shaft, which results in corresponding rotation of the propeller shaft in a first direction.
- the reverse gear when engaged by the second power transfer means and rotated correspondingly rotates the gear wheel of the drive shaft, which results in corresponding rotation of the propeller shaft in a second direction.
- FIG. 1 is a perspective side view of an outboard drive device in accordance with certain embodiments of the invention, wherein functioning of a power coupling system of the device is depicted with regard to rotation of a propeller shaft of the device in a clockwise direction;
- FIG. 2 is the same view of the outboard drive device of FIG. 1 , but depicting function of the power coupling system with regard to rotation of the propeller shaft of the device in a counter-clockwise direction in accordance with certain embodiments of the invention.
- FIGS. 1 and 2 show same view of an outboard drive device 10 in accordance with certain embodiments of the invention.
- the outboard drive device 10 includes a motor 12 , a propeller shaft 14 for driving a propeller (not shown) and a power coupling system 16 for transferring power from the motor 12 to the propeller shaft 14 .
- the motor 12 is schematically illustrated as a block within the drawings, and is merely done to keep the drawings simplified.
- the motor 12 includes a crankshaft 18 that protrudes and extends from the motor 12 , and which rotates when the motor 12 is run.
- the outboard drive device 10 is configured with one or more housings to contain these assemblies. However, in order to detail the operation of the device 10 with sufficient illustration, these one or more housings are not shown.
- the outboard drive device 10 is generally configured for being mounted to a hull of a boat, whereby the device 10 can be fastened/removed from the boat as necessary. To that end, when fastened to a boat, the outboard drive device 10 would generally extend downward from the boat hull.
- the outboard drive device 10 would generally include fastening means (typically, on an upper front side of a housing containing the motor 12 ) for fastening the device 10 to a stern of the boat hull.
- such fastening means can also include a trim/tilt system, such as a hydraulic or electric trim/tilt system, for raising or lowering the propeller shaft 14 (and propeller thereon) from or into the water.
- a trim/tilt system such as a hydraulic or electric trim/tilt system
- the propeller shaft 14 and the propeller are lowered below the water line (and thus, also below the boat hull).
- the outboard drive device 10 is arranged to project a distance into the water when operated, such that the propeller shaft 14 and a lower portion of the device 10 are immersed in the water, with the propeller shaft 14 (and propeller) being well below the water line.
- the motor 12 includes the crankshaft 18 , which is rotated by the motor 12 so as to provide output power.
- the crankshaft 18 extends substantially horizontally from the motor 12 when the outboard drive device 10 is operated.
- the crankshaft 18 can be somewhat angled.
- the crankshaft 18 can deviate from being substantially horizontally as it extends from the motor 12 .
- the crankshaft 18 can deviate from the horizontal plane, for example, by no more than 10°, perhaps more preferably by no more than 5°, and perhaps even more preferably by no more than 2°.
- crankshaft 18 can be arranged with an angle of no more than 10° from horizontal, and preferably no more than 5° from horizontal, or alternately, the crankshaft 18 can simply extend in the horizontal plane (so as to be generally parallel to the longitudinal axis of the boat).
- the crankshaft 18 is arranged substantially parallel to the propeller shaft 14 .
- the crankshaft 18 and propeller shaft 14 can deviate from being substantially parallel to one another.
- the angle between an axis of the crankshaft 18 and an axis of the propeller shaft 14 can be no more than 20°, perhaps more preferably no more than 10° and perhaps even more preferably no more than 5°.
- the crankshaft 18 can be arranged lengthwise with the boat, wherein the crankshaft 18 extends along the longitudinal axis of the boat.
- the propeller shaft 14 is also situated to extend substantially parallel to the longitudinal axis of the boat.
- the motor 12 of the outboard drive device 10 can be an outboard motor.
- the design of the outboard drive device 10 enables more powerful motors (that are non-typical for outboard drive devices) to be configured with the device 10 .
- the motor 12 is an automotive engine or an industrial base engine.
- the motor 12 can be a diesel V8 engine.
- the motor 12 in certain embodiments, can provide power output up to and greater than 1000 hp, e.g., with the power output of the motor 12 generally ranging from 100 kW (approximately 134 hp) to 1000 kW (approximately 1341 hp).
- the system 16 features a plurality of engaging gear wheels, the configuration of which has been found to provide stable and efficient operation (particularly for outboard drive device applications), even when driven by significant power input, e.g., such as from an automotive engine or industrial base engine.
- the power coupling system 16 at its input includes a power transfer device 20 used to connect the crankshaft 18 of the motor 12
- the system 16 at its output further includes an endless loop flexible drive coupling 30 used to connect the propeller shaft 14
- one or both of the power transfer device 20 and the endless loop flexible drive coupling 30 can take the form of a belt (e.g., toothed belt); however, the invention should not be limited to such.
- one or both of the power transfer device 20 and the endless loop flexible drive coupling 30 can alternatively involve a chain or interlocking gear wheels which connect to corresponding portions of the power coupling system 16 .
- the transmission 22 includes a transmission drive shaft 24 with corresponding drive shaft gear wheel 24 a , first and second power transfer means 26 a and 26 b , and a drive shaft 28 with corresponding drive shaft gear wheel 28 a .
- the crankshaft 18 can be connected to the transmission drive shaft 24 via the power transfer device 20 .
- the power transfer device 20 connects corresponding gear wheels 18 a and 24 a situated on the shafts 18 and 24 , respectively.
- the power transfer device 20 extends substantially vertically between the crankshaft 18 and the transmission drive shaft 24 .
- the first and second power transfer means 26 a , 26 b involve clutch plates which are rotatably connected to the transmission drive shaft 24 .
- the first power transfer means 26 a is situated on the transmission drive shaft 24 so as to correspondingly rotate with such shaft 24 .
- the first power transfer means 26 a is rotatably engaged with the second power transfer means 26 b .
- the second power transfer means 26 b rotates opposite to the transmission drive shaft's rotation. While such configuration of the first and second power transfer means 26 a , 26 b is further detailed herein, it should be appreciated that the system 16 could be modified with the locations of the means 26 a , 26 b being exchanged.
- the transmission 22 further includes a forward gear 32 a and a reverse gear 32 b that function in selectively rotating the drive shaft 28 of the endless loop flexible drive coupling 30 , e.g., via rotatable engagement with the corresponding gear wheel 28 a of the drive shaft 28 .
- forward and reverse designations, with reference to the gears 32 a and 32 b , are merely used to indicate the corresponding opposing directions by which the drive shaft 28 can be rotated, and not for indicating traveling direction of a boat on which the outboard drive device 10 is fastened.
- the forward and reverse gears 32 a , 32 b are gear wheels. Depending on whether the outboard drive device 10 is set to rotate the propeller shaft in clockwise or counter-clockwise direction, the forward gear 32 a or reverse gear 32 b is selectively engaged with the corresponding first power transfer means 26 a or second power transfer means 26 b , respectively (while the other of the forward or reverse gears 32 a , 32 b is left unengaged). With continued reference to FIGS. 1 and 2 , the forward gear 32 a is positioned on the transmission drive shaft 24 and, in certain embodiments as shown, is situated internal to the first power transfer means 26 a .
- the transmission drive shaft 24 functions as a gear shaft for rotating the propeller shaft 14 in one direction (e.g., clockwise direction).
- the reverse gear 32 b is positioned on a separate gear shaft 34 and, in certain embodiments as shown, is situated internal to the second power transfer means 26 a so as to function for rotating the propeller shaft 14 in opposite direction (e.g., counter-clockwise direction).
- the forward gear 32 a is lockingly engaged by the first power transfer means 26 a .
- the first power transfer means 26 a and the forward gear 32 a are correspondingly rotated (e.g., in counter-clockwise direction A).
- the forward gear 32 a is engaged with the drive shaft 28 via threaded engagement with a gear wheel 28 a of the shaft 28 .
- the drive shaft 28 is correspondingly rotated, but in opposite direction (e.g., in clockwise direction B).
- the rotation of the drive shaft 28 correspondingly rotates the propeller shaft 14 (e.g., in clockwise direction B) via their connection by the endless loop flexible drive coupling 30 .
- the reverse gear 32 b is correspondingly not lockingly engaged with the second power transfer means 26 b .
- the gear 32 b rotates freely with the gear wheel 28 a of the drive shaft 28 without any force applied therefrom to the shaft 28 .
- the reverse gear 32 b is lockingly engaged by the second power transfer means 26 b .
- the second power transfer means 26 b is correspondingly rotated, but in opposing direction (e.g., in clockwise direction B), via its connection with the first power transfer means 26 a .
- the reverse gear 32 b is engaged with the drive shaft 28 via threaded engagement with the shaft's gear wheel 28 a .
- the drive shaft 28 is correspondingly rotated, but in opposite direction (e.g., in counter-clockwise direction A).
- the rotation of the drive shaft 28 correspondingly rotates the propeller shaft 14 (in counter-clockwise direction A) via their connection with the endless loop flexible drive coupling 30 .
- the forward gear 32 a is correspondingly not lockingly engaged with the first power transfer means 26 a .
- the gear 32 a rotates freely with the gear wheel 28 a of the drive shaft 28 without any force applied therefrom to the shaft 28 .
- the outboard drive device 10 can be further configured to have a neutral mode. Particularly, such neutral mode would involve neither of the forward or reverse gears 32 a , 32 b being lockingly engaged with the corresponding first and second power transfer means 26 a , 26 b .
- the transmission 22 can also include additional gears or similar structure to change ratio of rotational speed of the propeller with respect to rotational speed of the crankshaft 16 .
- the outboard drive device 10 is arranged with a transmission 22 so that the output power is reversible via the power coupling system 16 , wherein the propeller shaft 14 (and propeller) can be driven (rotated) in a clockwise direction or a counter-clockwise direction via separate gear shafts 24 and 34 , respectively.
- first and second power transfer means 26 a , 26 b can be correlated to separate clutch housings, while the corresponding forward and reverse gears 32 a , 32 b can be correlated to clutch discs corresponding to such housings.
- the forward and reverse gears 32 a , 32 b can be lockingly engaged with the corresponding power transfer means 26 a , 26 b via application of hydraulic pressure provided via a hydraulic pump (not shown).
- the power coupling system 16 has many aspects that distinguish it from conventional outboard drive devices.
- the embodied transmission 22 is manual actuated, and through use of the separate, yet similar gear shafts 24 and 34 , the output power in rotating the propeller shaft 14 (and thus, a propeller connected thereto) in either clockwise or counter-clockwise directions can be provided to be substantially equal.
- the output power in driving the propeller shaft 14 in either of clockwise or counter-clockwise directions can be rotated with similar speed and with considerable power.
- the housing for the transmission 16 can be configured as more compact than has been conventionally known for outboard drive devices.
- the separate shafts 24 , 34 afford the corresponding housing to have reduced depth.
- rotatably connecting the forward and reverse gears 32 a 32 b to the drive shaft 28 via gear wheels affords the corresponding housing to have reduced height.
- the gear shafts 24 and 34 are made substantially parallel to each other (e.g., in same horizontal plane).
- crankshaft 18 and the transmission drive shaft 24 extend from a first side of the outboard drive device 10 .
- the power transfer device 20 is arranged towards a hull or stern of the boat, wherein the crankshaft 18 and the transmission drive shaft 24 project away from such hull/stern.
- the crankshaft 18 , the transmission shaft 24 , the further gear shaft 34 , the drive shaft 28 of the endless loop flexible drive coupling 22 , and the propeller shaft 14 extend in horizontal or substantially horizontal planes relative to vertical extent of the outboard drive device 10 .
- the crankshaft 18 , the transmission shaft 24 , the further gear shaft 34 , the drive shaft 28 of the endless loop flexible drive coupling 22 , and the propeller shaft 14 are arranged in parallel or substantially in parallel.
- various combinations of the shafts 24 , 34 , 28 , and 14 extend from the outboard drive device 10 in one or more common planes.
- the transmission and further gear shafts (collectively, the gear shafts) 24 and 34 can be in a common, e.g., horizontal or substantially horizontal, plane.
- the crankshaft 18 and propeller shaft 14 can be distributed along a common, e.g., vertical or substantially vertical, plane.
- the crankshaft 18 and/or the propeller shaft 14 can be distributed along a common, e.g., vertical or substantially vertical, plane with one or more of the transmission shaft 24 , the further gear shaft 34 , and the drive shaft 28 of the endless loop flexible drive coupling 30 .
- gears 32 a , 32 b could be supported/rotated using structure of the outboard drive device 10 (other than by shafts), while maintaining general positioning of the gears 32 a , 32 b in side-to-side manner within the transmission 16 .
Abstract
Description
- The present invention relates to an outboard drive device for a boat. More specifically, the present invention relates to an outboard drive device comprising a motor with crankshaft, a propeller situated below the motor when said outboard drive device is operated with a boat, and a power coupling system for transferring power from the motor to the propeller.
- A variety of differing outboard drive devices are known from prior art. Generally, such outboard drive devices include a motor housed in an upper portion of the drive device. In some cases, a crank shaft of the motor extends substantially vertically downward to a propeller shaft arranged in a lower portion of the outboard drive device. The propeller shaft, unlike the crank shaft, is often oriented to be substantially horizontal when said outboard drive device is operated. For example, the vertical crankshaft is connected to the horizontal propeller shaft by means of bevel gears for transferring torque from the vertical crankshaft to the horizontal propeller shaft.
- Another known type of outboard drive device involves a motor having a crankshaft extending substantially horizontally. To that end, the crankshaft is connected to a horizontal propeller shaft through a vertically extending drive shaft and bevel gears. In some cases, a forward/reverse/neutral transmission can be arranged between the crankshaft and the vertical drive shaft.
- A further known type of outboard drive device involves an outboard propulsion system comprising a motor having a horizontal crankshaft connected to a water jet through a belt.
- One problem with conventional outboard drive devices is that they are limited in terms of the motors (or engines) they are able to be configured with, which is often a consequence of their power transmission systems. To that end, even when the power transmission systems are modified to be more durable in functioning with larger, more powerful motors, they correspondingly are complex in design, and thus expensive to produce and maintain over time. Embodiments of the present invention are intended to the address the above-described challenges as well as others.
- The present invention relates to an outboard drive device including a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft with a propeller, and a power coupling system for transferring power from the motor to the propeller shaft. The power coupling system involves a transmission including side-by-side positioning of forward and reverse gears of the device, which are rotatably engaged with a drive shaft. Particular variables of the system enable increased power output to be transmitted through the transmission, while also providing quick and efficient power distribution among different rotations of the propeller shaft of the device.
- In one embodiment of the invention, an outboard drive device for a boat is provided. The outboard drive device comprises a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft for rotating a propeller, and a power coupling system for transferring power from the motor to the propeller shaft. The power coupling system comprises a transmission. The transmission comprises a transmission drive shaft, first and second power transfer means with corresponding forward and reverse gears, and a drive shaft. The first and second power transfer means are selectively engageable with the corresponding forward and reverse gears. The power coupling system at its input includes a power transfer device connecting the crankshaft of the motor with the transmission drive shaft, and the system at its output includes an endless loop flexible drive coupling connecting the drive shaft with the propeller shaft. The first and second power transfer means are rotatably connected with the transmission drive shaft. The forward and reverse gears are situated on separate gear shafts of the transmission. The forward and reverse gears are rotatably engaged with the drive shaft and transfer power to said drive shaft when the forward or reverse gears are engaged by corresponding of the first and second power transfer means.
- In another embodiment of the invention, an outboard drive device for a boat is provided. The outboard drive device comprises a motor having a crankshaft, wherein said outboard drive device further comprises a propeller shaft for rotating a propeller, and a power coupling system for transferring power from the motor to the propeller shaft. The power coupling system comprises a transmission. The transmission comprises a transmission drive shaft, first and second power transfer means with corresponding forward and reverse gears, and a drive shaft. The first and second power transfer means are selectively engageable with the corresponding forward and reverse gears. The power coupling system at its input includes a power transfer device connecting the crankshaft of the motor with the transmission drive shaft, and the system at its output includes an endless loop flexible drive coupling connecting the drive shaft with the propeller shaft. The first and second power transfer means are rotatably connected with the transmission drive shaft. The forward and reverse gears are gear wheels. Each of the forward and reverse gear wheels are rotatably connected with a gear wheel of the drive shaft. The forward gear when engaged by the first power transfer means and rotated correspondingly rotates the gear wheel of the drive shaft, which results in corresponding rotation of the propeller shaft in a first direction. The reverse gear when engaged by the second power transfer means and rotated correspondingly rotates the gear wheel of the drive shaft, which results in corresponding rotation of the propeller shaft in a second direction.
- The following drawings are illustrative of particular embodiments of the present invention and therefore do not limit the scope of the invention. The drawings are not necessarily to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the invention will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
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FIG. 1 is a perspective side view of an outboard drive device in accordance with certain embodiments of the invention, wherein functioning of a power coupling system of the device is depicted with regard to rotation of a propeller shaft of the device in a clockwise direction; and -
FIG. 2 is the same view of the outboard drive device ofFIG. 1 , but depicting function of the power coupling system with regard to rotation of the propeller shaft of the device in a counter-clockwise direction in accordance with certain embodiments of the invention. - The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the following description provides some practical illustrations for implementing exemplary embodiments of the present invention. Examples of constructions, materials, dimensions, and manufacturing processes are provided for selected elements, and all other elements employ that which is known to those of ordinary skill in the field of the invention. Those skilled in the art will recognize that many of the noted examples have a variety of suitable alternatives.
- As already noted above,
FIGS. 1 and 2 show same view of anoutboard drive device 10 in accordance with certain embodiments of the invention. Theoutboard drive device 10 includes amotor 12, apropeller shaft 14 for driving a propeller (not shown) and apower coupling system 16 for transferring power from themotor 12 to thepropeller shaft 14. As should be appreciated (and as further detailed below), themotor 12 is schematically illustrated as a block within the drawings, and is merely done to keep the drawings simplified. As further shown, themotor 12 includes acrankshaft 18 that protrudes and extends from themotor 12, and which rotates when themotor 12 is run. With reference to themotor 12 withcrankshaft 18, thepower coupling system 16, and thepropeller shaft 14, it should be appreciated that theoutboard drive device 10 is configured with one or more housings to contain these assemblies. However, in order to detail the operation of thedevice 10 with sufficient illustration, these one or more housings are not shown. - Continuing with the above, while also not illustrated (but would be understood by the skilled artisan), the
outboard drive device 10 is generally configured for being mounted to a hull of a boat, whereby thedevice 10 can be fastened/removed from the boat as necessary. To that end, when fastened to a boat, theoutboard drive device 10 would generally extend downward from the boat hull. For example, while not shown, theoutboard drive device 10 would generally include fastening means (typically, on an upper front side of a housing containing the motor 12) for fastening thedevice 10 to a stern of the boat hull. Commonly, such fastening means can also include a trim/tilt system, such as a hydraulic or electric trim/tilt system, for raising or lowering the propeller shaft 14 (and propeller thereon) from or into the water. For example, upon theoutboard drive device 10 being fastened to the boat hull, to further situate thedevice 10 for operation, thepropeller shaft 14 and the propeller are lowered below the water line (and thus, also below the boat hull). Hence, theoutboard drive device 10 is arranged to project a distance into the water when operated, such that thepropeller shaft 14 and a lower portion of thedevice 10 are immersed in the water, with the propeller shaft 14 (and propeller) being well below the water line. - As described above, the
motor 12 includes thecrankshaft 18, which is rotated by themotor 12 so as to provide output power. With reference toFIGS. 1 and 2 , in certain embodiments, thecrankshaft 18 extends substantially horizontally from themotor 12 when theoutboard drive device 10 is operated. However, in the context of the embodiments described herein, a skilled artisan would recognize that thecrankshaft 18 can be somewhat angled. As such, in certain embodiments, thecrankshaft 18 can deviate from being substantially horizontally as it extends from themotor 12. In certain embodiments, thecrankshaft 18 can deviate from the horizontal plane, for example, by no more than 10°, perhaps more preferably by no more than 5°, and perhaps even more preferably by no more than 2°. For example, thecrankshaft 18 can be arranged with an angle of no more than 10° from horizontal, and preferably no more than 5° from horizontal, or alternately, thecrankshaft 18 can simply extend in the horizontal plane (so as to be generally parallel to the longitudinal axis of the boat). - In certain embodiments, the
crankshaft 18 is arranged substantially parallel to thepropeller shaft 14. However, in certain embodiments, thecrankshaft 18 andpropeller shaft 14 can deviate from being substantially parallel to one another. In certain embodiments, the angle between an axis of thecrankshaft 18 and an axis of thepropeller shaft 14 can be no more than 20°, perhaps more preferably no more than 10° and perhaps even more preferably no more than 5°. In certain embodiments, thecrankshaft 18 can be arranged lengthwise with the boat, wherein thecrankshaft 18 extends along the longitudinal axis of the boat. Thus, in such cases, thepropeller shaft 14 is also situated to extend substantially parallel to the longitudinal axis of the boat. - The
motor 12 of theoutboard drive device 10 can be an outboard motor. However, as will detailed herein, the design of theoutboard drive device 10 enables more powerful motors (that are non-typical for outboard drive devices) to be configured with thedevice 10. To that end, in certain embodiments, themotor 12 is an automotive engine or an industrial base engine. For example, themotor 12 can be a diesel V8 engine. For further reference, themotor 12, in certain embodiments, can provide power output up to and greater than 1000 hp, e.g., with the power output of themotor 12 generally ranging from 100 kW (approximately 134 hp) to 1000 kW (approximately 1341 hp). As will be further detailed, thesystem 16 features a plurality of engaging gear wheels, the configuration of which has been found to provide stable and efficient operation (particularly for outboard drive device applications), even when driven by significant power input, e.g., such as from an automotive engine or industrial base engine. - In certain embodiments, as shown in
FIGS. 1 and 2 , thepower coupling system 16 at its input includes apower transfer device 20 used to connect thecrankshaft 18 of themotor 12, while thesystem 16 at its output further includes an endless loopflexible drive coupling 30 used to connect thepropeller shaft 14. In certain embodiments, with reference toFIGS. 1 and 2 , one or both of thepower transfer device 20 and the endless loopflexible drive coupling 30 can take the form of a belt (e.g., toothed belt); however, the invention should not be limited to such. For example, one or both of thepower transfer device 20 and the endless loopflexible drive coupling 30 can alternatively involve a chain or interlocking gear wheels which connect to corresponding portions of thepower coupling system 16. - Turning back to the
power coupling system 16, as shown inFIGS. 1 and 2 , thesystem 16 involves atransmission 22. Thetransmission 22 includes atransmission drive shaft 24 with corresponding driveshaft gear wheel 24 a, first and second power transfer means 26 a and 26 b, and adrive shaft 28 with corresponding driveshaft gear wheel 28 a. As described above, for transfer of power from themotor 12, thecrankshaft 18 can be connected to thetransmission drive shaft 24 via thepower transfer device 20. In certain embodiments as shown, thepower transfer device 20 connects correspondinggear wheels shafts power transfer device 20 extends substantially vertically between thecrankshaft 18 and thetransmission drive shaft 24. - As will be further detailed herein, in certain embodiments, the first and second power transfer means 26 a, 26 b involve clutch plates which are rotatably connected to the
transmission drive shaft 24. For example, as shown, in certain embodiments, the first power transfer means 26 a is situated on thetransmission drive shaft 24 so as to correspondingly rotate withsuch shaft 24. In such embodiment, the first power transfer means 26 a is rotatably engaged with the second power transfer means 26 b. Thus, via such indirect engagement with thetransmission drive shaft 24, the second power transfer means 26 b rotates opposite to the transmission drive shaft's rotation. While such configuration of the first and second power transfer means 26 a, 26 b is further detailed herein, it should be appreciated that thesystem 16 could be modified with the locations of themeans - The
transmission 22 further includes aforward gear 32 a and areverse gear 32 b that function in selectively rotating thedrive shaft 28 of the endless loopflexible drive coupling 30, e.g., via rotatable engagement with thecorresponding gear wheel 28 a of thedrive shaft 28. It should be appreciated that “forward” and “reverse” designations, with reference to thegears drive shaft 28 can be rotated, and not for indicating traveling direction of a boat on which theoutboard drive device 10 is fastened. To that end, while “forward” and “reverse” are used herein with reference to thegears reverse gears - In certain embodiments, as shown, the forward and
reverse gears outboard drive device 10 is set to rotate the propeller shaft in clockwise or counter-clockwise direction, theforward gear 32 a orreverse gear 32 b is selectively engaged with the corresponding first power transfer means 26 a or second power transfer means 26 b, respectively (while the other of the forward orreverse gears FIGS. 1 and 2 , theforward gear 32 a is positioned on thetransmission drive shaft 24 and, in certain embodiments as shown, is situated internal to the first power transfer means 26 a. To that end, thetransmission drive shaft 24 functions as a gear shaft for rotating thepropeller shaft 14 in one direction (e.g., clockwise direction). By way of comparison, thereverse gear 32 b is positioned on aseparate gear shaft 34 and, in certain embodiments as shown, is situated internal to the second power transfer means 26 a so as to function for rotating thepropeller shaft 14 in opposite direction (e.g., counter-clockwise direction). - For example, with reference to
FIG. 1 , when theoutboard drive device 10 is set for rotating thepropeller shaft 14 in a first (e.g., clockwise) direction, theforward gear 32 a is lockingly engaged by the first power transfer means 26 a. Thus, upon rotation of the transmission drive shaft 24 (e.g., via rotation of thecrankshaft 18 in counter-clockwise direction A), the first power transfer means 26 a and theforward gear 32 a are correspondingly rotated (e.g., in counter-clockwise direction A). Theforward gear 32 a is engaged with thedrive shaft 28 via threaded engagement with agear wheel 28 a of theshaft 28. To that end, given rotation of the first power transfer means 26 a and its locking engagement with theforward gear 32 a, thedrive shaft 28 is correspondingly rotated, but in opposite direction (e.g., in clockwise direction B). The rotation of thedrive shaft 28 correspondingly rotates the propeller shaft 14 (e.g., in clockwise direction B) via their connection by the endless loopflexible drive coupling 30. - In the case of the
outboard drive device 10 being set for rotating thepropeller shaft 14 in the first (e.g., clockwise) direction, thereverse gear 32 b is correspondingly not lockingly engaged with the second power transfer means 26 b. Thus, even though such second power transfer means 26 b correspondingly rotates (in opposite direction) relative to rotation of thetransmission drive shaft 24, due to thereverse gear 32 b not being lockingly engaged with the second power transfer means 26 b, thegear 32 b rotates freely with thegear wheel 28 a of thedrive shaft 28 without any force applied therefrom to theshaft 28. - Conversely, with reference to
FIG. 2 , when theoutboard drive device 10 is set for rotating thepropeller shaft 14 in a second (e.g., counter-clockwise) direction, thereverse gear 32 b is lockingly engaged by the second power transfer means 26 b. Thus, upon rotation of the transmission drive shaft 24 (e.g., via rotation of thecrankshaft 18 in counter-clockwise direction A and corresponding rotation of the first power transfer means 26 a in same direction), the second power transfer means 26 b is correspondingly rotated, but in opposing direction (e.g., in clockwise direction B), via its connection with the first power transfer means 26 a. Thereverse gear 32 b is engaged with thedrive shaft 28 via threaded engagement with the shaft'sgear wheel 28 a. To that end, given rotation of the second power transfer means 26 b and its locking engagement with thereverse gear 32 b, thedrive shaft 28 is correspondingly rotated, but in opposite direction (e.g., in counter-clockwise direction A). The rotation of thedrive shaft 28 correspondingly rotates the propeller shaft 14 (in counter-clockwise direction A) via their connection with the endless loopflexible drive coupling 30. - In the case of the
outboard drive device 10 being set for rotating thepropeller shaft 14 in the second (e.g., counter-clockwise) direction, theforward gear 32 a is correspondingly not lockingly engaged with the first power transfer means 26 a. Thus, even though such first power transfer means 26 a correspondingly rotates relative to rotation of thetransmission drive shaft 24, due to theforward gear 32 a not being lockingly engaged with the first power transfer means 26 a, thegear 32 a rotates freely with thegear wheel 28 a of thedrive shaft 28 without any force applied therefrom to theshaft 28. - In view of the above, it should be appreciated that the
outboard drive device 10 can be further configured to have a neutral mode. Particularly, such neutral mode would involve neither of the forward orreverse gears transmission 22 can also include additional gears or similar structure to change ratio of rotational speed of the propeller with respect to rotational speed of thecrankshaft 16. Hence, theoutboard drive device 10 is arranged with atransmission 22 so that the output power is reversible via thepower coupling system 16, wherein the propeller shaft 14 (and propeller) can be driven (rotated) in a clockwise direction or a counter-clockwise direction viaseparate gear shafts - While not previously referenced as such, it should be appreciated that the first and second power transfer means 26 a, 26 b can be correlated to separate clutch housings, while the corresponding forward and
reverse gears reverse gears - In view of the above, it should be understood that the
power coupling system 16 has many aspects that distinguish it from conventional outboard drive devices. For example, unlike known transmission types involving variable pulleys or automatic types, the embodiedtransmission 22 is manual actuated, and through use of the separate, yetsimilar gear shafts separate gear shafts shaft 28, the output power in driving thepropeller shaft 14 in either of clockwise or counter-clockwise directions can be rotated with similar speed and with considerable power. Furthermore, with respect to the interconnection of thegear shafts shaft 28 via gear wheels, the housing for thetransmission 16 can be configured as more compact than has been conventionally known for outboard drive devices. For example, instead of a housing needing to accommodate a single horizontal shaft situating forward and reverse gears on opposing ends of the shaft, theseparate shafts reverse gears 32 a 32 b to thedrive shaft 28 via gear wheels affords the corresponding housing to have reduced height. To that end, and with reference toFIGS. 1 and 2 , in certain embodiments, thegear shafts - Regarding further aspects of the design, as shown in
FIGS. 1 and 2 , thecrankshaft 18 and thetransmission drive shaft 24 extend from a first side of theoutboard drive device 10. To that end, in certain embodiments, thepower transfer device 20 is arranged towards a hull or stern of the boat, wherein thecrankshaft 18 and thetransmission drive shaft 24 project away from such hull/stern. - Furthermore, in certain embodiments, the
crankshaft 18, thetransmission shaft 24, thefurther gear shaft 34, thedrive shaft 28 of the endless loopflexible drive coupling 22, and thepropeller shaft 14 extend in horizontal or substantially horizontal planes relative to vertical extent of theoutboard drive device 10. For example, thecrankshaft 18, thetransmission shaft 24, thefurther gear shaft 34, thedrive shaft 28 of the endless loopflexible drive coupling 22, and thepropeller shaft 14 are arranged in parallel or substantially in parallel. Furthermore, in certain embodiments, various combinations of theshafts outboard drive device 10 in one or more common planes. For example, the transmission and further gear shafts (collectively, the gear shafts) 24 and 34 can be in a common, e.g., horizontal or substantially horizontal, plane. As a further example, thecrankshaft 18 andpropeller shaft 14 can be distributed along a common, e.g., vertical or substantially vertical, plane. Alternatively, or in combination, thecrankshaft 18 and/or thepropeller shaft 14 can be distributed along a common, e.g., vertical or substantially vertical, plane with one or more of thetransmission shaft 24, thefurther gear shaft 34, and thedrive shaft 28 of the endless loopflexible drive coupling 30. Finally, while the forward andreverse gears separate gear shafts gears gears transmission 16. - Thus, embodiments of the invention are disclosed. Although the present invention has been described in considerable detail with reference to certain disclosed embodiments, the disclosed embodiments are presented for purposes of illustration and not limitation and other embodiments of the invention are possible. One skilled in the art will appreciate that various changes, adaptations, and modifications may be made without departing from the spirit of the invention.
Claims (28)
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US14/299,246 US9856005B2 (en) | 2014-06-09 | 2014-06-09 | Outboard drive device with power coupling system |
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US14/299,246 US9856005B2 (en) | 2014-06-09 | 2014-06-09 | Outboard drive device with power coupling system |
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US9856005B2 US9856005B2 (en) | 2018-01-02 |
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CN110431073A (en) * | 2017-03-07 | 2019-11-08 | 塞米可马林有限公司 | Power transmission device and method for outboard motor |
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