US20150101322A1 - System architecture for mobile hydraulic equipment - Google Patents
System architecture for mobile hydraulic equipment Download PDFInfo
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- US20150101322A1 US20150101322A1 US14/513,967 US201414513967A US2015101322A1 US 20150101322 A1 US20150101322 A1 US 20150101322A1 US 201414513967 A US201414513967 A US 201414513967A US 2015101322 A1 US2015101322 A1 US 2015101322A1
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- Prior art keywords
- electrical
- power
- hydrostatic actuator
- main controller
- system architecture
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
- F15B21/085—Servomotor systems incorporating electrically operated control means using a data bus, e.g. "CANBUS"
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2062—Control of propulsion units
- E02F9/2075—Control of propulsion units of the hybrid type
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2095—Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2271—Actuators and supports therefor and protection therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/18—Combined units comprising both motor and pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B18/00—Parallel arrangements of independent servomotor systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D57/00—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
- B62D57/02—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
- B62D57/032—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members with alternately or sequentially lifted supporting base and legs; with alternately or sequentially lifted feet or skid
Abstract
A system architecture for use on mobile hydraulic equipment. The system architecture includes a power system that includes an electrical generator, power supply electronics in electrical communication with the electrical generator, an electrical storage medium in electrical communication with the electrical generator and in parallel with the power supply electronics, and an electrical power bus for distributing power from the power system to a first component control system. The first component control system includes first drive electronics and at least a first electro hydrostatic actuator. The system architecture also includes a main controller. The power system is in data communication and electrical communication with the main controller, and the first component control system is in data communication with the main controller.
Description
- This application claims the benefit of U.S. Provisional Application No. 61/890,508, filed Oct. 14, 2013, and U.S. Provisional Application No. 61/900,242, filed Nov. 5, 2013, which are both herein incorporated by reference in their entireties.
- The present invention relates to system architecture for mobile hydraulic equipment, and more particularly to system architecture for mobile hydraulic equipment that utilizes electro hydrostatic actuators (EHAs).
- The current state of the art for mobile hydraulic equipment involves a prime mover (usually an internal combustion engine, but sometimes an electric motor) coupled to a hydraulic pump, which takes hydraulic fluid from a reservoir and distributes pressurized hydraulic fluid to all of the cylinders, valves, and motors in the system. The fluid is then routed through a heat exchanger and delivered back to the reservoir. There is a desire for improved equipment that is simpler mechanically, more robust, more energy efficient, and that has lower emissions.
- In accordance with a first aspect of the present invention there is provided a system architecture for use on mobile hydraulic equipment. The system architecture includes a power system that includes an electrical generator, power supply electronics in electrical communication with the electrical generator, an electrical storage medium in electrical communication with the electrical generator and in parallel with the power supply electronics, and an electrical power bus for distributing power from the power system to a first component control system. The first component control system includes first drive electronics and at least a first electro hydrostatic actuator. The system architecture also includes a main controller. The power system is in data communication and electrical communication with the main controller, and the first component control system is in data communication with the main controller.
- In a preferred embodiment, the first drive electronics include at least a first microcontroller in electrical communication with the first electro hydrostatic actuator and in data communication with the main controller. Preferably, the first drive electronics include at least a first motor driver. In a preferred embodiment, the first electro hydrostatic actuator is a linear electro hydrostatic actuator. In another preferred embodiment, the first electro hydrostatic actuator is a rotary electro hydrostatic actuator. In a preferred embodiment, the first component control system includes a second electro hydrostatic actuator in electrical communication with the first microcontroller.
- In a preferred embodiment, the system architecture includes a second component control system that includes second drive electronics and at least a second electro hydrostatic actuator. The second component control system is in data communication with the main controller. Preferably, the first drive electronics include at least a first microcontroller in electrical communication with the first electro hydrostatic actuator and in data communication with the main controller, and the second drive electronics include at least a second microcontroller in electrical communication with the second electro hydrostatic actuator and in data communication with the main controller. In this embodiment, the first electro hydrostatic actuator is a linear electro hydrostatic actuator and the second electro hydrostatic actuator is a rotary electro hydrostatic actuator.
- In accordance with another aspect of the present invention there is provided a method for controlling a mobile hydraulic machine. The method includes the steps of generating a control signal by interacting with an operator interface, transmitting the control signal to a main controller, interpreting and translating the control signal and transmitting it to drive electronics that include a microcontroller and a motor driver, and actuating an electro hydrostatic actuator in response to the control signal. In a preferred embodiment, the mobile hydraulic machine includes a power system that comprises an electrical generator, power supply electronics in electrical communication with the electrical generator, an electrical storage medium in electrical communication with the electrical generator and in parallel with the power supply electronics, and an electrical power bus for distributing power from the power system to a first component control system. The drive electronics and electro hydrostatic actuator are part of the first component control system.
- In accordance with an aspect of the present invention there is provided a system architecture for mobile hydraulic equipment. In a preferred embodiment, the present invention removes the hydraulic hoses, tubing and heat exchangers on traditional mobile hydraulic equipment, such as, for example, an excavator, and replaces the components with local hydraulic circuits. For example, the linear EHAs can replace all linear hydraulic actuators and cylinders, and the rotary EHAs, such as hydrostatic drives driven by electric motors instead of gasoline engines, can replace all rotary hydraulic motors. This provides an all electric vehicle architecture which allows for actuator forces normally found on traditional hydraulic systems.
- The size of the system architecture can be scaled depending on the type of equipment on which it is implemented. For example, the bore of the EHA is sized for the appropriate force and the mounting pins are sized to handle the force of the actuator. The size of the battery bank and electrical generator are also taken into consideration.
- By using rotary EHAs and linear EHAs in place of traditional hydraulic cylinders and motors, the system used in the mobile hydraulic equipment has no more need for bulky and heavy hydraulic hose, tube, and fittings in the system, as well as the central hydraulic fluid reservoir, pump, heat exchanger, accumulator, and other miscellaneous valves and fittings. A prime mover no longer must be oversized to be able to spin the large central hydraulic pump to supply the demands of the system. Instead, in a preferred embodiment of the present invention, a smaller prime mover can be coupled to the electrical generator which in turn charges the battery bank or capacitors. The battery bank can supply electrical power to the linear EHAs and rotary EHAs during times of peak power consumption, while the electrical generator runs at its best efficiency point charging the batteries during periods of low load in the machine cycle. In this way, a smaller electrical that has fewer emissions and is more fuel efficient can be used, without sacrificing machine performance. The overall system, if properly designed and installed, should have less mass, fewer emissions, higher reliability, and similar performance to a traditional hydraulic system.
- The system architecture described above and shown in the figures can be used on mobile equipment such as bulldozers, excavators, telehandlers (basically a rough terrain forklift), front end loaders (wheel loaders), backhoes, harvesters (both timber and agricultural), and the like. There are many variations of these types of machines, and there are many more machines in which the system architecture can be implemented. By integrating the linear EHAs, rotary EHAs, and other electronic powertrain components, a smaller, cleaner electrical generator can be used while still maintaining the performance of the machine when compared to the prior art.
- In another embodiment, a hybrid approach is contemplated wherein some of the hydraulic components are replaced with the system architecture that includes linear EHAs or rotary EHAs and other components are not replaced. For example, the components that work the bucket and articulate the center of the vehicle on a front end loader can be replaced with linear EHAs and it can include conventional hydraulic motor(s) to drive the wheels.
- In accordance with another aspect of the present invention, there is provided a method for powering a mobile hydraulic machine. The method includes the steps of providing the machine with an electrical generator to generate power, transmitting the power from the generator to power electronics and an electrical storage medium, transmitting the power from the power electronics or the electrical storage medium to an electrical storage bus, and transmitting the power from the electrical storage bus to an electro hydrostatic actuator that is operationally connected to a component on the machine. In a preferred embodiment, the step of transmitting the power from the electrical storage bus to an electro hydrostatic actuator includes transmitting the power from the electrical storage bus to a microcontroller, transmitting the power from the microcontroller to a motor driver, and transmitting the power from the motor driver to the electro hydrostatic actuator.
- In accordance with another aspect of the present invention, there is provided a method for controlling a mobile hydraulic machine. The method includes the steps of generating a control signal by interacting with an operator interface, transmitting the control signal to a main controller, interpreting and translating the control signal and transmitting it to a microcontroller, interpreting and translating the control signal and transmitting it to a motor driver, and actuating an electro hydrostatic actuator using the motor driver in response to the control signal. In a preferred embodiment, the electro hydrostatic actuator has a position transducer associated therewith, and the method includes closed loop feedback between the microcontroller and the position transducer. It will be appreciated that in a preferred embodiment, each component is controlled independently of the other components via the components own microcontroller. However, it will be further appreciated that each microcontroller may control only a single EHA or multiple EHAs.
- The invention may be more readily understood by referring to the accompanying drawings in which:
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FIG. 1 is a schematic diagram of the components of the system architecture described herein in accordance with a preferred embodiment of the present invention; -
FIG. 2 is a schematic diagram of the power system of the system architecture described herein in accordance with a preferred embodiment of the present invention showing a main controller operationally connected to an electrical storage medium and power electronics via a communication bus; -
FIG. 3 is a schematic diagram of the components of the system architecture described herein in accordance with a preferred embodiment of the present invention, showing a closed loop hydrostatic drive, which is a rotary EHA, connected in parallel with linear EHAs; -
FIG. 4 is a schematic diagram of the closed loop hydrostatic drive, a rotary EHA, as described herein in accordance with a preferred embodiment of the present invention; -
FIG. 5 depicts an exemplary embodiment of the present invention as used to control the leg members of a walking machine; -
FIG. 6 is a schematic diagram of a leg control system described herein in accordance with a preferred embodiment; -
FIG. 7 is a perspective view of a leg member of a walking machine encompassing the system architecture described herein in accordance with a preferred embodiment of the present invention; -
FIG. 8 is a perspective view of a linear EHA as used in the system architecture described herein in accordance with a preferred embodiment of the present invention; and -
FIG. 9 is a perspective view of an excavator utilizing the system architecture described herein in accordance with an exemplary embodiment of the present invention. - Like numerals refer to like parts throughout the several views of the drawings.
- The following description and drawings are illustrative and are not to be construed as limiting. Numerous specific details are described to provide a thorough understanding of the disclosure. However, in certain instances, well-known or conventional details are not described in order to avoid obscuring the description. References to one or another embodiment in the present disclosure can be, but not necessarily are, references to the same embodiment; and, such references mean at least one of the embodiments.
- Reference in this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. Appearances of the phrase “in one embodiment” in various places in the specification do not necessarily refer to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments.
- The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. Certain terms that are used to describe the disclosure are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the disclosure. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks: The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted. It will be appreciated that the same thing can be said in more than one way.
- Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein. Nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and is not intended to further limit the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.
- Without intent to further limit the scope of the disclosure, examples of instruments, apparatus, methods and their related results according to the embodiments of the present disclosure are given below. Note that titles or subtitles may be used in the examples for convenience of a reader, which in no way should limit the scope of the disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. In the case of conflict, the present document, including definitions, will control.
- It will be appreciated that terms such as “front,” “back,” “top,” “bottom,” “side,” “short,” “long,” “up,” “down,” and “below” used herein are merely for ease of description and refer to the orientation of the components as shown in the figures. It should be understood that any orientation of the components described herein is within the scope of the present invention.
- Referring now to the drawings, wherein the showings are for purposes of illustrating the present invention and not for purposes of limiting the same,
FIG. 1 is a schematic diagram of the components of thesystem architecture 10 described herein in accordance with a preferred embodiment of the present invention. - The present invention includes a
system level architecture 10 for mobile hydraulic machinery that will preferably reduce the weight of the machinery, increase fuel efficiency, and make machine servicing easier for operators in the field when compared to the prior art. The system utilizes at least one electro hydrostatic actuator (EHA) 12. TheEHA 12 is essentially a miniature self-contained hydraulic system. As shown inFIG. 8 , alinear EHA 12 includes amotor 62, pump 64, reservoir/accumulator 66,directional valves 68 and acylinder 58 all integrated into a single package. Thelinear EHA 12 also includes arod 69 that extends out of thecylinder 58 and includes aconnector 70 having anopening 71 therein on an end thereof. Therod 69 moves axially as a result of the interaction of the piston and hydraulic fluid within thecylinder 58. Anotherconnector 70 extends from the opposite end of thecylinder 58. An EHA such as those made by Parker Hannifin Corporation can be used. In a preferred embodiment, theEHA 12 includes two electrical power cables, which also serve as the control cables as well. For example, see U.S. Patent Publication No. 2010/0170999, the entirety of which is incorporated herein by reference. - As shown in
FIGS. 1 and 2 , in a preferred embodiment, thesystem architecture 10 includes apower system 14 that comprises anelectrical generator 16,power electronics 18, anelectrical storage medium 20, and anelectrical power bus 22. Theelectrical generator 16 is connected to the power electronics 18 (e.g., switching power supplies, half-wave rectifiers, etc.) and to the electrical storage medium 20 (e.g., a battery, a battery bank, capacitors, etc.). Theelectrical generator 16 can be, for example, a microturbine generator for light weight, small size and high power density. Thepower electronics 18 could also be a full wave rectifier or some other form of inverter to convert the AC signal from theelectrical generator 16 into a DC signal for thebattery bank 20. Thepower electronics 18 can also include one or more switching power supplies to charge thebattery bank 20 as well as to supply nominal electrical loads to the system. In another preferred embodiment, a parallel branch that has a hydrostatic drive on it can be included. Preferably, thepower electronics 18 andelectrical storage medium 20 are connected to each other in parallel, and both thepower electronics 18 andelectrical storage medium 20 are connected to theelectrical power bus 22. During typical usage, thepower electronics 18 will preferably provide primary electrical power to theelectrical power bus 22. When theelectrical power bus 22 requires more power than can be provided by thepower electronics 18, theelectrical storage medium 20 can provide surge power to theelectrical power bus 22. However, it will be appreciated by one of ordinary skill in the art that thepower electronics 18 andelectrical storage medium 20 can also be connected in series with theelectrical power bus 22. - As shown in
FIG. 1 , theelectrical power bus 22 is connected to and provides power to driveelectronics 24, which are part of acomponent control system 38. Preferably, thedrive electronics 24 include at least onemotor driver 26 and amicrocontroller 28 which in turn are connected to and provide power to at least onelinear EHA 12. It will be appreciated that theEHAs 12 are actuators that are “power on demand,” and consume only the required power to move the load and preferably no more. Although theEHAs 12 pictured inFIG. 1 are linear, it will be appreciated by those of ordinary skill in the art that the EHAs can also be rotary, as will be described below. - The machine on which the
system architecture 10 is implemented includes anoperator interface 30, which preferably mimics the interface of a conventional machine. For example, the operator interface may include control sticks which the user may use to maneuver the boom of an excavator utilizing the system architecture described herein. Theoperator interface 30 communicates with amain controller 32 via acommunication bus 34. In a preferred embodiment, themain controller 32 is a computer. In a preferred embodiment, thecommunication bus 34 can be a cable through which a signal can be sent. However, it will be appreciated by those of ordinary skill in the art that thiscommunication bus 34 can be any means by which a signal can be sent, including but not limited to Wi-fi, Bluetooth, fiber optics, infrared, Zigbee, etc. However, it will be appreciated by those of ordinary skill in the art that themain controller 32 can be any apparatus that can interpret signals from theoperator interface 30 and transmit signals to other components in the system. - In a preferred embodiment, the
main controller 32 is operationally connected to theelectrical power bus 22 and thedrive electronics 24 via thecommunication bus 34. Preferably, themain controller 32 can monitor power usage and coordinate the transfer of power in accordance with the power requirements of theelectrical power bus 22 and thedrive electronics 24. Further, as discussed above, in a preferred embodiment, thedrive electronics 24 comprise at least onemotor driver 26 and at least onemicrocontroller 28. One of ordinary skill in the art will appreciate that thedrive electronics 24 can comprise any number ofmotor drivers 26 andmicrocontrollers 28. In a preferred embodiment, thedrive electronics 24 are operationally connected to theEHA 12 via thecommunication bus 34. However, it will be appreciated by those of ordinary skill in the art that the drive electronics can be operationally connected to any number of EHAs 12. Thus, when a user interacts with theoperator interface 30 of this preferred embodiment, theoperator interface 30 sends a signal to themain controller 32. Themain controller 32 then interprets the signal from theoperator interface 30 and transmits control signals to operationally connected component control systems. For example, if a user of an earth-moving machine encompassing thesystem architecture 10 desires to activate a component of the machine that utilizes anEHA 12, then the user will interact with theoperator interface 30. The signal from theoperator interface 30 will indicate that anEHA 12 should be actuated. Themain controller 30 then transmits a signal to theelectrical power bus 22, alerting theelectrical power bus 22 of power requirements, and also transmits a signal to thedrive electronics 24 that are operationally connected to theEHA 12 in the component. Thedrive electronics 24 then receive and interpret this signal from themain controller 32 and actuate thecorrect EHA 12 accordingly. -
FIG. 2 is a schematic diagram of thepower system 14 described herein in accordance with a preferred embodiment of the present invention. As discussed above, in a preferred embodiment of the present invention, themain controller 32 is operationally connected to thepower electronics 18 and theelectrical storage medium 20 via acommunication bus 34. Preferably, the connection between thepower electronics 18,electrical storage medium 20, andmain controller 32 allows themain controller 32 to monitor the status of thepower electronics 18 and the power levels in theelectrical storage medium 20. -
FIG. 3 is a schematic diagram of the components of thesystem architecture 10 described herein in accordance with a preferred embodiment of the present invention, showing a closed loophydrostatic drive 36 connected in parallel with the linear EHAs 12. A closed loophydrostatic drive 36 is a type of rotary EHA. In a preferred embodiment,linear EHAs 12 may be used to drive machine components that require linear movement, and rotary EHAs such as the closed loophydrostatic drive 36 may be used to drive machine components that require rotary movement. In this embodiment, as pictured inFIG. 3 , thesystem architecture 10 includes three linear EHAs 12 and one rotary EHA, which is the closed loophydrostatic drive 36. However, it will be understood by one of ordinary skill in the art that the system can utilize any number oflinear EHAs 12 or rotary EHAs 36. -
FIG. 4 is a schematic diagram of the closed loophydrostatic drive 36 described herein in accordance with a preferred embodiment of the present invention. In a preferred embodiment, the closed loophydrostatic drive 36 includes anelectric motor 42 to drive ahydraulic pump 44, which is connected to a smallhydraulic motor 46. -
FIG. 5 show an exemplary embodiment of the present invention as used to control theleg members 47 of a walkingmachine 48. For example, see the walking machine disclosed in U.S. patent application Ser. No. ______, titled “Statically Stable Walking Machine and Power System Therefor,” inventor Brian Riskas, filed concurrently with this application on Oct. 14, 2014 (Attorney Docket No. 65531-5003), the entirety of which is incorporated herein by reference. In a preferred embodiment, themain controller 32 is operationally connected to one or moreleg control systems 38 via thecommunication bus 34. It will be appreciated by one of ordinary skill in the art that themain controller 32 may be operationally connected to any number ofleg control systems 38. Aleg control system 38 can be used in conjunction with themain controller 32 to control the movement of theleg members 47. -
FIG. 6 depicts aleg control system 38, described herein in accordance with a preferred embodiment of the present invention. Theleg control system 38 comprises asingle leg microcontroller 28, multiple motor drivers (or any other means of actuating EHAs) 26, and multiple linear EHAs 12. This embodiment demonstrates that themain controller 32 can be operationally connected to a component comprising any number ofmicrocontrollers 28,motor drivers 26, and EHAs 12.FIG. 6 also shows a plurality ofposition transducers 49. It will be appreciated by those of skill in the art that theposition transducers 49 are used for measuring the position of each joint (in the leg members 47) and/or the length of the EHA 56 frompivot connection 70 to pivotconnection 70. The position transducers 49 shown inFIG. 6 are linear potentiometers. However, in another embodiment, the position transducers can be linear sensors embedded in therod 69 of theEHA 12 to provide protection and durability. Other types of sensors/transducers are also within the scope of the present invention. In a preferred embodiment, one of the position transducers 49 is used for detecting contact with the ground, etc. and is shown inFIG. 6 as a ground contact sensor. -
FIG. 7 is a perspective view of anexemplary leg member 47 of the walkingmachine 48 encompassing thesystem architecture 10 described herein in accordance with a preferred embodiment of the present invention. In a preferred embodiment of the present invention, thesystem architecture 10 provides the power to the leg members and means for a user to control the movement of the leg members using linear EHAs 12. -
FIG. 9 depicts anexcavator 40 encompassing thesystem architecture 10 described herein in accordance with a preferred embodiment of the present invention.Linear EHAs 12 are located on the stick, boom, and bucket of theexcavator 40. - Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling of connection between the elements can be physical, logical, or a combination thereof. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description of the Preferred Embodiments using the singular or plural number may also include the plural or singular number respectively. The word “or” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
- The above-detailed description of embodiments of the disclosure is not intended to be exhaustive or to limit the teachings to the precise form disclosed above. While specific embodiments of and examples for the disclosure are described above for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize. For example, while processes or blocks are presented in a given order, alternative embodiments may perform routines having steps, or employ systems having blocks, in a different order, and some processes or blocks may be deleted, moved, added, subdivided, combined, and/or modified to provide alternative or subcombinations. Each of these processes or blocks may be implemented in a variety of different ways. Also, while processes or blocks are at times shown as being performed in series, these processes or blocks may instead be performed in parallel, or may be performed, at different times. Further any specific numbers noted herein are only examples: alternative implementations may employ differing values or ranges.
- The above-detailed description of embodiments of the disclosure is not intended to be exhaustive or to limit the teachings to the precise form disclosed above. While specific embodiments of and examples for the disclosure are described above for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize. Further, any specific numbers noted herein are only examples: alternative implementations may employ differing values, measurements or ranges. It will be appreciated that any dimensions given herein are only exemplary and that none of the dimensions or descriptions are limiting on the present invention.
- The teachings of the disclosure provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various embodiments described above can be combined to provide further embodiments.
- Any patents and applications and other references noted above, including any that may be listed in accompanying filing papers, are incorporated herein by reference in their entirety. Aspects of the disclosure can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further embodiments of the disclosure.
- These and other changes can be made to the disclosure in light of the above Detailed Description of the Preferred Embodiments. While the above description describes certain embodiments of the disclosure, and describes the best mode contemplated, no matter how detailed the above appears in text, the teachings can be practiced in many ways. Details of the system may vary considerably in its implementation details, while still being encompassed by the subject matter disclosed herein. As noted above, particular terminology used when describing certain features or aspects of the disclosure should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features or aspects of the disclosure with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the disclosures to the specific embodiments disclosed in the specification unless the above Detailed Description of the Preferred Embodiments section explicitly defines such terms. Accordingly, the actual scope of the disclosure encompasses not only the disclosed embodiments, but also all equivalent ways of practicing or implementing the disclosure under the claims.
- While certain aspects of the disclosure are presented below in certain claim forms, the inventors contemplate the various aspects of the disclosure in any number of claim forms. For example, while only one aspect of the disclosure is recited as a means-plus-function claim under 35 U.S.C. §112, ¶6, other aspects may likewise be embodied as a means-plus-function claim, or in other forms, such as being embodied in a computer-readable medium. (Any claims intended to be treated under 35 U.S.C. §112, ¶6 will begin with the words “means for”). Accordingly, the applicant reserves the right to add additional claims after filing the application to pursue such additional claim forms for other aspects of the disclosure.
- Accordingly, although exemplary embodiments of the invention have been shown and described, it is to be understood that all the terms used herein are descriptive rather than limiting, and that many changes, modifications, and substitutions may be made by one having ordinary skill in the art without departing from the spirit and scope of the invention.
Claims (11)
1. A system architecture for use on mobile hydraulic equipment, the system architecture comprising:
a power system that includes
an electrical generator,
power supply electronics in electrical communication with the electrical generator,
an electrical storage medium in electrical communication with the electrical generator and in parallel with the power supply electronics, and
an electrical power bus for distributing power from the power system to a first component control system,
wherein the first component control system includes first drive electronics and at least a first electro hydrostatic actuator, and
a main controller, wherein the power system is in data communication and electrical communication with the main controller, and wherein the first component control system is in data communication with the main controller.
2. The system architecture of claim 1 wherein the first drive electronics include at least a first microcontroller in electrical communication with the first electro hydrostatic actuator and in data communication with the main controller.
3. The system architecture of claim 2 wherein the first drive electronics include at least a first motor driver.
4. The system architecture of claim 1 wherein the first electro hydrostatic actuator is a linear electro hydrostatic actuator.
5. The system architecture of claim 1 wherein the first electro hydrostatic actuator is a rotary electro hydrostatic actuator.
6. The system architecture of claim 2 wherein the first component control system includes a second electro hydrostatic actuator in electrical communication with the first microcontroller.
7. The system architecture of claim 1 further comprising a second component control system that includes second drive electronics and at least a second electro hydrostatic actuator, wherein the second component control system is in data communication with the main controller.
8. The system architecture of claim 7 wherein the first drive electronics include at least a first microcontroller in electrical communication with the first electro hydrostatic actuator and in data communication with the main controller, and wherein the second drive electronics include at least a second microcontroller in electrical communication with the second electro hydrostatic actuator and in data communication with the main controller.
9. The system architecture of claim 8 wherein the first electro hydrostatic actuator is a linear electro hydrostatic actuator and wherein the second electro hydrostatic actuator is a rotary electro hydrostatic actuator.
10. A method for controlling a mobile hydraulic machine, the method comprising the steps of:
generating a control signal by interacting with an operator interface,
transmitting the control signal to a main controller,
interpreting and translating the control signal and transmitting it to drive electronics that include a microcontroller and a motor driver, and
actuating an electro hydrostatic actuator in response to the control signal.
11. The method of claim 10 wherein the mobile hydraulic machine includes a power system that comprises
an electrical generator,
power supply electronics in electrical communication with the electrical generator,
an electrical storage medium in electrical communication with the electrical generator and in parallel with the power supply electronics, and
an electrical power bus for distributing power from the power system to a first component control system, wherein the drive electronics and electro hydrostatic actuator are part of the first component control system.
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US9222493B2 (en) | 2015-12-29 |
US20150101871A1 (en) | 2015-04-16 |
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