US20140331819A1 - Copper alloy for sliding materials - Google Patents
Copper alloy for sliding materials Download PDFInfo
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- US20140331819A1 US20140331819A1 US14/338,795 US201414338795A US2014331819A1 US 20140331819 A1 US20140331819 A1 US 20140331819A1 US 201414338795 A US201414338795 A US 201414338795A US 2014331819 A1 US2014331819 A1 US 2014331819A1
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- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 75
- 239000000463 material Substances 0.000 title claims abstract description 40
- 239000000843 powder Substances 0.000 claims abstract description 31
- 229910052948 bornite Inorganic materials 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000005245 sintering Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 239000010949 copper Substances 0.000 claims abstract description 15
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 11
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 3
- 238000000634 powder X-ray diffraction Methods 0.000 claims description 3
- 229910000906 Bronze Inorganic materials 0.000 claims 2
- 238000009689 gas atomisation Methods 0.000 abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract 1
- 239000011733 molybdenum Substances 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 14
- 239000000956 alloy Substances 0.000 description 12
- 229910045601 alloy Inorganic materials 0.000 description 11
- 238000004458 analytical method Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000155 melt Substances 0.000 description 9
- 238000002441 X-ray diffraction Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910052961 molybdenite Inorganic materials 0.000 description 6
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 6
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- 239000012791 sliding layer Substances 0.000 description 3
- 238000002798 spectrophotometry method Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910017827 Cu—Fe Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 238000009692 water atomization Methods 0.000 description 2
- 229910017755 Cu-Sn Inorganic materials 0.000 description 1
- 229910017927 Cu—Sn Inorganic materials 0.000 description 1
- 206010065042 Immune reconstitution inflammatory syndrome Diseases 0.000 description 1
- 241001596072 Rimula Species 0.000 description 1
- 229910020816 Sn Pb Inorganic materials 0.000 description 1
- 229910020922 Sn-Pb Inorganic materials 0.000 description 1
- 229910008783 Sn—Pb Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 102200082816 rs34868397 Human genes 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000870 ultraviolet spectroscopy Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/0425—Copper-based alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
-
- B22F1/0003—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/02—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/02—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
- B22F7/04—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0089—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with other, not previously mentioned inorganic compounds as the main non-metallic constituent, e.g. sulfides, glass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/10—Alloys based on copper
- F16C2204/12—Alloys based on copper with tin as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/20—Shaping by sintering pulverised material, e.g. powder metallurgy
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Sliding-Contact Bearings (AREA)
Abstract
A copper alloy having excellent sliding performance is produced without relying on lead or molybdenum. The copper alloy contains a sintered Cu5FeS4 material produced by sintering a raw material powder that comprises Cu, Fe and S and is produced by a gas atomizing method.
Description
- The present invention relates to a copper alloy which can be used for a sliding member such as a bearing material and which contains a non-lead component that contributes to sliding performance as a component that contributes to sliding performance.
- Lead-containing copper alloys such as, typically, CAC603 (a Cu—Sn—Pb-based copper alloy) have been used for sliding members including a bearing material. In all of the lead-containing copper alloys, lead contributes to sliding performance. However, for fulfilling such a social demand that the amount of lead to be used should be reduced, various types of copper alloys for sliding materials each of which uses a reduced amount of lead have been studied.
- For example, Patent document 1 discloses a sliding member produced using Cu which may be partly substituted by Sn or Zn as a matrix material and an alloy composed of any one of Fe, Ni and Co, and Mo and S as a low-friction alloy and by performing sintering of these materials. In the sliding member, an MoS2 phase contributes to a reduction in frictional coefficient and the inhibition of the generation of MoS2 by iron sulfide can be prevented by substituting a part of Fe by Mi or Co.
- Patent document 1: JP Patent publication 2003-73758A
- However, in a copper alloy which contains MoS2 as the main sliding material (Patent document 1), MoS2 is often oxidized and deteriorated in the sintering step for producing MoS2 as well as during use, and therefore there is a problem that the deterioration in lubricating performance cannot be prevented merely by preventing the oxidation during the sintering step.
- Therefore, the object of the present invention is to produce a copper alloy which can exhibit effective sliding properties without relying on the use of MoS2, which may be oxidized.
- The present invention solves the above-mentioned problem by providing a copper alloy for sliding materials which comprises Cu5FeS4. The copper alloy comprising Cu5FeS4 exhibits high sliding performance.
- With respect to the method for producing the copper alloy comprising Cu5FeS4, when a raw material powder comprising Cu, S and Fe is produced by, for example, an atomizing method, a copper alloy comprising Cu5FeS4 can be produced. It is considered that this occurs as the result of the rapid cooling by the atomizing method. Therefore, the method for producing the copper alloy is not particularly limited as long as the same conditions can be achieved.
- The copper alloy according to the present invention can solve the problems in the conventional copper alloys for sliding materials, because Cu5FeS4 contained in the copper alloy exhibits sliding performance.
- In the copper alloy, Cu5FeS4 can still exist after the sintering of the copper alloy. Therefore, the copper alloy can be used for the production of a laminated sintered member having a layer capable of exhibiting sliding performance formed on the surface thereof, by spraying particle powder of the copper alloy which is produced by a gas atomizing method onto a back metal of a metal fitting to be used in a bearing and then sintering and rolling the sprayed material.
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FIG. 1 is an X-ray diffraction graph of a raw material powder produced in Example 1 which is not sintered yet. -
FIG. 2 is an X-ray diffraction graph of a raw material powder produced in Example 2 which is not sintered yet. -
FIG. 3 is an X-ray diffraction graph of a sintered raw material powder produced in Example 1. -
FIG. 4 is an X-ray diffraction graph of a sintered raw material powder produced in Example 2. -
FIG. 5 shows the shape of a chip to be used in a friction and wear test. -
FIG. 6 shows the shape of a chip holder to be used in the friction and wear test. -
FIG. 7 shows the shape of a pin to be used in the friction and wear test. -
FIG. 8 shows the shape of a disk to be used in the friction and wear test. - The present invention is described in detail below. The present invention relates to a copper alloy for sliding materials which contains Cu5FeS4. Cu5FeS4 is generated in the copper alloy by melt-mixing a raw material containing Cu, Fe and S and then rapidly cooling the melt-mixed product by a gas atomizing method, a water atomizing method or the like. The term “copper alloy” as used herein means an alloy containing copper in an amount of 50 mass % or more.
- The copper alloy may additionally contain an element other than Cu, Fe or S. For example, the copper alloy may be a bronze-type copper alloy containing Sn in an amount of 1 mass % or more and 15 mass % or less. When components for providing such a bronze-type copper alloy are fired, the resultant alloy can have high strength. Therefore, such a bronze-type copper alloy is preferred.
- Further, for the purpose of achieving a deoxidation effect, it is also possible to add P in a molten stage before performing rapid cooling.
- The smaller the content of Pb in the sintered copper alloy, the better. A large content of Pb is not preferred, from the viewpoint of environmental load.
- The raw material containing the above-mentioned elements and used in the production of a melt that is to be subjected to rapid cooling may e.g. be element Cu, element Sn, iron sulfide, Cu—Fe or CuP.
- After mixing these materials to be dissolved in each other, the resultant melt is rapidly cooled, thereby generating a copper alloy material or a copper alloy each containing Cu5FeS4. The rapid cooling method to be employed is preferably an atomizing method, because, with this method, cooling can be achieved rapidly and uniform particles can be produced readily. A gas atomizing method may also be employed, because, with this method, particles that can serve as a raw material of a uniform and good copper alloy can be produced. When the copper alloy particles are produced by a gas atomizing method, the melt is allowed to flow through a nozzle hole that is provided at the bottom of a container in which the melt has been charged, and an inert gas is sprayed in the form of jets against the direction of the flow. The reason why an inert gas is used is because the oxidation of the raw material can be prevented. Specifically, nitrogen, argon or the like can be used.
- Although the temperature of the inert gas is not specifically limited, it is required to perform the rapid cooling with a sufficient temperature difference between the inert gas and the melt. Specifically, the cooling rate should be about 103K/sec or more.
- The flow of the melt is finely divided and rapidly cooled by the inert gas, which is sprayed in the form of jets, thereby producing fine powder. Because the formation of droplets and the cooling are achieved simultaneously, particles that have almost spherical shapes and are homogeneous can be produced. A compound Cu5FeS4 is formed in the alloy during the rapid cooling.
- The particle diameters of the raw material powder produced by the gas atomizing method are preferably 150 μm or less. If the particle diameters are too large, the production of the sliding material might not be performed efficiently.
- The raw material powder thus produced is sintered, thereby producing a copper alloy that is suitable as the sliding material. For example, the sintering is achieved by spraying the powder onto a material on which a sliding layer is to be formed and then heating the sprayed product at a temperature at which the sintering is to be performed. If firing is performed after the spraying, after primary sintering and rolling, the sliding material may be subjected to secondary sintering and then to rolling again. By performing the secondary sintering and the second-time rolling, a sliding layer that is integrated with the base material more strongly compared with a sliding layer that is produced only by primary sintering can be produced. In this case, it may be possible to mix another alloy powder such as a copper alloy powder with the powder that is not sintered yet and then perform the sintering of the resultant mixture.
- The temperature to be employed for the sintering of the raw material powder is preferably 800° C. or more and 900° C. or less. It is particularly preferred to sinter the raw material at a temperature of 830° C. or more and 860° C. or less for 5 to 60 minutes. If the temperature is too low or too high, or the time is too short or too long, mechanical properties suitable as a sliding material might not be achieved. The sintering is preferably performed in a reducing atmosphere, because the powder might otherwise be oxidized. The sintering furnace to be employed may be a batch furnace or a continuous furnace.
- The copper alloy for sliding materials according to the present invention contains Cu5FeS4 preferably in an amount of 1 mass % or more so that desired sliding performance can be exerted, and more preferably in an amount of 2 mass % or more so that sufficient sliding performance can be secured. On the other hand, it is difficult to allow Cu5FeS4 to be contained in an amount larger than 20 mass %, because other phase may be generated. The copper alloy containing Cu5FeS4 in an amount of 15 mass % or less is practically useful and is therefore preferred as a copper alloy for sliding materials.
- The present invention is described below with reference to specific examples as a bronze-type copper alloy. First, the raw materials to be used are described.
- Element Cu, element Sn, iron sulfide, Cu—Fe and CuP were mixed together, and the mixture was placed in a crucible and then heated in a nitrogen atmosphere to melt the mixture, thereby producing a melt.
- The melt was allowed to flow, and a nitrogen gas having ambient temperature was ejected through a nozzle that was arranged on the flow passage, thereby rapidly cooling the melt at a cooling rate of about 103 K/s.
- In this manner, particles were produced. A powdery portion of the particles which had particle diameters of 150 μm or less was used in the below-mentioned tests.
- With respect to the desired element ratio in the products produced by an atomizing method in Examples, the following element ratio is desired in Example 1: 9.0 to 11.0 mass % of Sn, 1.5 to 2.5 mass % of Fe, 0.5 to 0.7 mass % of S, and 0.01 to 0.03 mass % of P, with the remainder being Cu and unavoidable impurities. In Example 2, the following element ratio is desired: 9.0 to 11.0 mass % of Sn, 1.5 to 2.5 mass % of Fe, 1.8 to 2.2 mass % of S, and 0.01 to 0.03 mass % of P, with the remainder being Cu and unavoidable impurities.
- Each of the particle powder thus produced was analyzed by a powder X-ray diffraction method. As for the device employed for the test, an X-ray diffraction device (XRD, Rigaku Cooperation, RINT-2500H/PC) was used. The X-ray source was CoKa (30kV-100 mA), and the analysis was performed in a 0-20 mode. The scan resolution was 0.02°, and a sample was rotated at 60 rpm so that the analysis could be performed at a scan rate of 2°/min. The results for Example 1 are shown in
FIG. 1 , and the results for Example 2 are shown inFIG. 2 . In each figure, (a) is a full strength graph and (b) is an enlarged graph. In both of the graphs, peaks were observed at positions corresponding to the diffraction peaks (i.e., peaks shown in the lower part of each figure) for PDF (Powder Diffraction File (published by the International Centre for Diffraction Date-ICDD)) 42-1405, which is one embodiment of Cu5FeS4, and it was confirmed that Cu5FeS4 was generated by the rapid cooling of the melt. Any other sulfide or element sulfur was not detected. From these results, it is considered that almost all of sulfur was involved in the formation of Cu5FeS4 in Examples 1 and 2. - A mixture of each of the particle powders and a Cu(80)-Sn(20) alloy powder was sprayed onto a 3.2 mm-thick back metal (an SPC steel sheet; 100 mm×28 mm) in a thickness of 2.5mm, and the resultant product was subjected to a primary sintering procedure by heating in a tubular furnace in a reducing atmosphere at a temperature ranging from 830 to 860° C. for 10 minutes. Subsequently, the sintered product was subjected to a primary rolling procedure using a roller, and then subjected to a secondary sintering procedure under the same conditions as those employed for the primary sintering procedure, thereby producing a sintered sample having a total thickness of about 90% of the unsintered form thereof (the thickness of the copper alloy layer: about 2mm). The sintered sample was analyzed by a powder X-ray diffraction method in the same manner as mentioned above. The results for the sintered sample of Example 1 are shown in
FIG. 3 , and the results for the sintered sample of Example 2 are shown inFIG. 4 . In both figures, clear peaks were observed at positions corresponding to diffraction peaks (i.e., peaks shown in the lower part of each figure) for PDF25-1424, which is one embodiment of Cu5FeS4. Any other sulfide or element sulfur was not detected. From these results, it is considered that almost all of sulfur was still involved in the formation of Cu5FeS4 after the sintering, although the structure of Cu5FeS4 was changed after the sintering. - Each of the sintered test pieces produced in Examples 1 and 2 was subjected to a component analysis. In the analysis of the contents of the components, the analysis of the contents of Sn and Fe was performed by an ICP emission spectrophotometry, the analysis of the content of S was performed by a high-frequency combustion infrared absorption method, the analysis of the content of P was performed by a molybdovanadophosphoric acid absorption spectrophotometry, and the analysis of the content of Pb was performed by the ICP emission spectrophotometry. In the ICP emission spectrophotometry, IRIS Advantage RP CID detector (a product by Thermo Electron Co., Ltd.) was used as an ICP analysis device, and the calculation was performed with deeming the remainder as copper. The results are shown in Table 1. From the results of the component ratios, it is considered that 2.03 mass % of Cu5FeS4 was contained in the sintered test piece produced in Example 1 and 6.34 mass % of Cu5FeS4 was contained in the sintered test piece produced in Example 2, because it is considered that all of S was involved in the formation of Cu5FeS4 as mentioned above. With respect to Comparative Examples 1 and 2, desired values for the alloys are shown in Table 1.
-
TABLE 1 Average Solid Average surface Circumferential frictional Maximum PV Average lubricant Cu Sn Fe S P Pb pressure velocity coefficient value time Tests components Components (mass %) MPa m/s — MPa · m/s s Example 1 Cu5FeS4 86 12 1.45 0.52 0.02 — 25.6 6.2 0.013 — 120 51.7 0.089 — 120 77.6 0.080 481.0 13 Example 2 85 12 1.37 1.62 0.02 — 25.6 6.2 0.041 — 120 51.7 0.077 — 120 77.7 0.061 — 120 103.9 0.061 644.1 105 Comparative Pb 80 10 — — 0 10 25.7 6.2 0.092 — 120 Example 1 51.7 0.073 — 120 77.7 0.071 481.7 53 Comparative — 88 12 — — — — 25.7 6.2 0.147 — 120 Example 2 51.4 0.125 318.7 8 - Next, a test piece of each of the products of Examples 1 and 2, a material for Comparative Example 1 (i.e., CAC603 which is a conventional lead-containing alloy for sliding materials) and a material for Comparative Example 2 (i.e., a Cu—Sn alloy comprising 88 wt % of Cu and 12 wt % of Sn) was produced, and the test piece was subjected to a friction and wear test, thereby measuring a PV value.
- First, the production of the test piece is explained. For each of Examples 1 and 2, a mixture of the particles produced by a gas atomizing method and a Cu(80)-Sn(20) alloy powder was used. For Comparative Example 2, a powder having the component ratio shown in Table 1 was used. A test piece was produced using each of the mixtures and the powder in the same manner as in the X-ray diffraction test.
- Each of the sintered products produced in Examples 1 and 2 and Comparative Example 2 was processed into a
bi-metal chip 11 having a shape as illustrated inFIG. 5 , a size of Φ5×4t and a sliding surface with an Ra value of 3.2. In the figure, theleft side 12 is a copper alloy layer and theright side 13 is a back metal. Thebi-metal chip 11 was fastened to a chip holder 5 having a shape as illustrated inFIG. 6 and an inner perimeter of Φ5.0 by a settingbolt 16, thereby producing a test piece. With respect to the CAC603 sliding material of Comparative Example 1, apin 17 having a shape as illustrated inFIG. 7 (in which a sliding side was step-processed in such a manner that anon-stepped part 19 had a size of Φ8×25t and a steppedpart 18 had a size of Φ15×6t; the sliding surface had an Ra value of 3.2) was used as a test piece. As a disk to be slid with the pin, an S45C ironsteel sample disk 21 having a shape as illustrated inFIG. 8 , a size of Φ55×5t and a test surface with an Ra value of 3.2 was used. - As for the test machine, a friction and wear test machine RI-S-500NP (Takachihoseiki Co., Ltd.) was used. The
disk 21 and the chip test piece 22 in the test machine were immersed in an oil (Rimula D2OW-20; Showa Shell Sekiyu K. K.) that had flowed at a flow rate of 200 ml/min, and the temperature of the test environment was kept at 80±5° C. - The test was performed by a step-by-step operation comprising performing a running-in operation for 3 minutes and subsequently increasing the load (average surface pressure) in 25 MPa steps at a disk circumferential velocity of 6.2 m/s, wherein each load was maintained for 2 minutes. The test was completed on the assumption that the time point at which oily smoke was generated during the test was the time point at which burning of the disk occurred. The average frictional coefficient at the individual loads and the maximum PV value (which is a product of the average surface pressure and the circumference velocity at a load at which the burning of the disk occurred) for each of the test pieces are shown in Table 1.
- The products produced in Examples 1 and 2 have average frictional coefficients and PV values which are equivalent to or higher than those of the conventional lead-containing sliding material CAC603, and therefore it is confirmed that these products exhibit effective sliding properties. Comparison is made between the product produced in Example 1 and the product produced in Example 2, and it is found that the product produced in Example 2, which contained Cu5FeS4 in a larger amount, had a better average frictional coefficient and a better PV value. On the contrary, the material of Comparative Example 2, which did not contain Cu5FeS4, underwent burning immediately after the first-round increase in pressure, and did not exhibit sliding properties.
- As other examples, the X-ray diffraction test was performed on a test piece that was produced in the same manner as described above using a particle powder produced by a water atomizing method and the powder that was not sintered yet. In both of the samples, peaks were observed clearly at positions corresponding to the diffraction peaks for Cu5FeS4 (PDF25-1424) and a peak for any other sulfide or element sulfur was not observed.
-
- 11 Bi-metal chip
- 12 Copper alloy layer
- 13 Back metal
- 15 Chip holder
- 16 Setting bolt
- 17 Pin
- 18 Stepped part
- 19 Non-stepped part
- 21 Sample disk
Claims (14)
1-5. (canceled)
6. A copper alloy for sliding materials,
wherein the copper alloy comprises Cu5FeS4, and
wherein the copper alloy is produced by melt-mixing a raw material comprising Cu, Fe and S to obtain a melt-mixed product, and then rapidly cooling the melt-mixed product to generate the Cu5FeS4 in the copper alloy.
7. The copper alloy of claim 6 , wherein the copper alloy is a bronze alloy and further comprises 1 mass % or more and 15 mass % or less of Sn.
8. The copper alloy of claim 6 , wherein the rapid cooling is produced by an atomizing method to obtain a raw material powder, and producing the copper alloy further comprises sintering the raw material powder.
9. A sliding material comprising the copper alloy of claim 6 , wherein the copper alloy forms a sliding surface of the sliding material.
10. A sliding material comprising a base and the copper alloy of claim 8 , wherein the copper alloy is provided on the base by spraying the raw material powder onto the base, and wherein the copper alloy is sintered together with the base.
11. The copper alloy of claim 7 , wherein the rapid cooling is produced by an atomizing method to obtain a raw material powder, and producing the copper alloy further comprises sintering the raw material powder.
12. A sliding material comprising a base and the copper alloy of claim 11 , wherein the copper alloy is provided on the base by spraying the raw material powder onto the base, and wherein the copper alloy is sintered together with the base.
13. A sliding material comprising the copper alloy of claim 7 , wherein the copper alloy forms a sliding surface of the sliding material.
14. A sliding material comprising the copper alloy of claim 8 , wherein the copper alloy forms a sliding surface of the sliding material.
15. A sliding material comprising the copper alloy of claim 11 , wherein the copper alloy forms a sliding surface of the sliding material.
16. A copper alloy for sliding materials,
wherein the copper alloy comprises Cu5FeS4, and
wherein the copper alloy has an X-ray powder diffraction pattern shown by FIG. 3 or FIG. 4 .
17. The copper alloy of claim 16 , wherein the copper alloy is a bronze alloy and further comprises 1 mass % or more and 15 mass % or less of Sn.
18. A sliding material comprising the copper alloy of claim 16 , wherein the copper alloy forms a sliding surface of the sliding material.
Priority Applications (1)
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US14/338,795 US20140331819A1 (en) | 2010-04-23 | 2014-07-23 | Copper alloy for sliding materials |
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JP2010099917 | 2010-04-23 | ||
JP2010-099917 | 2010-04-23 | ||
PCT/JP2011/059713 WO2011132703A1 (en) | 2010-04-23 | 2011-04-20 | Copper alloy for sliding member |
US201213641880A | 2012-10-18 | 2012-10-18 | |
US14/338,795 US20140331819A1 (en) | 2010-04-23 | 2014-07-23 | Copper alloy for sliding materials |
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PCT/JP2011/059713 Continuation WO2011132703A1 (en) | 2010-04-23 | 2011-04-20 | Copper alloy for sliding member |
US13/641,880 Continuation US8906129B2 (en) | 2010-04-23 | 2011-04-20 | Copper alloy for sliding materials |
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US14/338,795 Abandoned US20140331819A1 (en) | 2010-04-23 | 2014-07-23 | Copper alloy for sliding materials |
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US (2) | US8906129B2 (en) |
EP (1) | EP2562279B1 (en) |
JP (2) | JP5902615B2 (en) |
KR (1) | KR101777717B1 (en) |
CN (1) | CN102844451A (en) |
WO (1) | WO2011132703A1 (en) |
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CN105102157A (en) * | 2013-03-25 | 2015-11-25 | 新日铁住金株式会社 | Copper alloy powder, sintered copper alloy body and brake lining for use in high-speed railway |
DE102013208497A1 (en) * | 2013-05-08 | 2014-11-13 | Federal-Mogul Wiesbaden Gmbh | Copper alloy, use of a copper alloy, bearings with a copper alloy and method of manufacturing a bearing of a copper alloy |
CN106435256B (en) * | 2016-10-14 | 2018-02-13 | 西安理工大学 | A kind of easy-cutting lead-free graphite brass and preparation method thereof |
JP7111484B2 (en) * | 2018-03-27 | 2022-08-02 | 大同メタル工業株式会社 | sliding member |
CN109967756A (en) * | 2019-03-25 | 2019-07-05 | 安徽鑫佳铜业有限公司 | A kind of low bulk tin bronze powder and its manufacturing method |
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DE1558707A1 (en) * | 1967-09-12 | 1970-04-23 | Ver Deutsche Metallwerke Ag | Copper alloys made from melt flow or sintering with 0.005 to 2% sulfur |
JPH02125822A (en) * | 1988-11-01 | 1990-05-14 | Daido Steel Co Ltd | Manufacture of high strength conducting material and high strength conducting material |
GB9008957D0 (en) * | 1990-04-20 | 1990-06-20 | Shell Int Research | Copper alloy and process for its preparation |
JP3657742B2 (en) * | 1996-06-10 | 2005-06-08 | 大豊工業株式会社 | Slide bearings with excellent seizure resistance |
JP3308473B2 (en) * | 1997-08-11 | 2002-07-29 | エヌデーシー株式会社 | Sliding metal and manufacturing method thereof |
JP4188440B2 (en) * | 1997-10-17 | 2008-11-26 | 大豊工業株式会社 | Copper-based sintered sliding material with excellent sliding characteristics and machinability |
JP4177534B2 (en) * | 1999-11-09 | 2008-11-05 | 福田金属箔粉工業株式会社 | Alloy powder for copper-based high strength sintered parts |
JP2001240925A (en) * | 2000-02-29 | 2001-09-04 | Daido Metal Co Ltd | Copper series sliding material |
JP3939931B2 (en) * | 2001-03-23 | 2007-07-04 | 大同メタル工業株式会社 | Copper-based multi-layer sliding material |
WO2003000946A1 (en) * | 2001-06-26 | 2003-01-03 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Sliding member and method for manufacture thereof |
JP2003073758A (en) | 2001-09-05 | 2003-03-12 | Daido Steel Co Ltd | Powder composition for sliding member, and sliding member |
JP2005220385A (en) * | 2004-02-04 | 2005-08-18 | Sanyo Special Steel Co Ltd | Cu-BASED ALLOY FOR SLIDING MEMBER |
JP4409343B2 (en) | 2004-04-15 | 2010-02-03 | 山陽特殊製鋼株式会社 | Copper alloy powder for overlaying with excellent cladability and wear resistance, and valve seat using the same |
JP5201444B2 (en) * | 2007-11-28 | 2013-06-05 | 株式会社栗本鐵工所 | Copper alloy for sliding members |
-
2011
- 2011-04-20 CN CN2011800184160A patent/CN102844451A/en active Pending
- 2011-04-20 EP EP11772036.7A patent/EP2562279B1/en active Active
- 2011-04-20 JP JP2012511684A patent/JP5902615B2/en active Active
- 2011-04-20 WO PCT/JP2011/059713 patent/WO2011132703A1/en active Application Filing
- 2011-04-20 US US13/641,880 patent/US8906129B2/en active Active
- 2011-04-20 KR KR1020127026345A patent/KR101777717B1/en active IP Right Grant
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2014
- 2014-07-23 US US14/338,795 patent/US20140331819A1/en not_active Abandoned
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JPWO2011132703A1 (en) | 2013-07-18 |
US20130036865A1 (en) | 2013-02-14 |
KR101777717B1 (en) | 2017-09-12 |
EP2562279A4 (en) | 2014-09-10 |
JP5902615B2 (en) | 2016-04-13 |
JP2016094661A (en) | 2016-05-26 |
KR20130063487A (en) | 2013-06-14 |
EP2562279B1 (en) | 2017-03-22 |
EP2562279A1 (en) | 2013-02-27 |
CN102844451A (en) | 2012-12-26 |
WO2011132703A1 (en) | 2011-10-27 |
JP6104348B2 (en) | 2017-03-29 |
US8906129B2 (en) | 2014-12-09 |
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