US20140076794A1

US20140076794A1 - Filtering device

Info

Publication number: US20140076794A1
Application number: US13/261,727
Authority: US
Inventors: Michael Sakraschinsky
Original assignee: Hydac Filtertechnik GmbH
Current assignee: Hydac Filtertechnik GmbH
Priority date: 2011-03-05
Filing date: 2012-01-12
Publication date: 2014-03-20
Also published as: JP2014507278A; US9421481B2; DE102011013186B4; EP2683459A1; WO2012119674A1; DE102011013186A1; EP2683459B1; CN103402599B; CN103402599A; JP6151645B2

Abstract

The invention relates to a filtering device comprising multiple filtering embodiments (3), the bodies of which define a longitudinal axis, said filtering elements (3) being arranged adjacently to one another in a housing such that the longitudinal axes of the filtering elements run parallel to one another. The bodies of at least some of the filtering elements (3) have a shape that deviates from a circular cylinder at least one part of the body length. The filtering device is characterized in that the filtering elements (3) with bodies that have a shape which deviates from a circular cylinder that have a cross-section the size of which at least partially changes from one end to the other end, and said filtering elements are oriented in the housing such that the regions of a larger cross-section are associated with the regions of a smaller cross-section in adjacent filtering elements.

Description

The invention relates to a filtering device comprising a plurality of filtering elements, the bodies of which define a longitudinal axis, said filtering elements being arranged adjacently to one another in a housing such that the longitudinal axes of the filtering elements run parallel to one another, and the bodies of at least some of the filtering elements have a shape that deviates from a circular cylinder in at least one part of the body length. The invention further relates to a filtering element that is provided for use in such a filtering device.
Filtering devices of this kind are often used in technical facilities for the purpose of filtering process liquids, pressure liquids such as hydraulic oils, coolant lubricants, for treating liquid media and the like. Facilities that use such filtering devices can often only provide a limited amount of usable space for incorporating or attaching the filtering device. However, to be able to filter correspondingly large volume flows, the filtering surface that is provided by the filtering device must be sufficiently large. With regard to this requirement, a known filtering device of the kind as specified above has been described, for example, in DE 10 2004 026 862 A1; said device provides for filtering elements having bodies that deviate from the cross-section of a circular cylinder form, having the form of a Reuleaux triangle instead. In comparison to devices having circular cylindrical or block-shaped filtering elements, the shape of the Reuleaux triangle allows for accommodating a larger filtering area inside a given installation space.
On the basis of this prior art, it is the object of the present invention to provide a filtering device that allows for a further improvement of the ratio between the installation space and the achievable filtering area.
According to the invention, this object is achieved with a filtering device having any and all of the characterizing features as set forth in claim 1.
As specified in the characterizing portion of claim 1, this object^-is achieved according to the invention in that the filtering elements with cross-sections deviating from the cross-section of the circular cylinder shape have cross-sections the size of which changes, at least in part, from one end to the other end, and in that said filtering elements are oriented in such a way inside the housing that, in filtering elements that are adjacently disposed relative to each other, such areas with larger cross-sections are paired with such areas having smaller cross-sections. Correspondingly, in a group of filtering elements containing filtering elements that are disposed next to each other and paired with each other and thereby forming a single group, more slender areas are disposed across from the thicker areas of the adjacently disposed partner element, such that any free spaces or unused “dead space” within the group can be minimized, meaning it is possible to achieve a correspondingly high packing density with an optimally large filtering area.
Especially advantageously, filtering elements in form of tapered candle filters are used, which are disposed adjacently in relation to each other and with the tapering thereof oriented in opposite directions, respectively. In this case, the filtering elements that are arranged into a group of adjacently disposed filtering elements delimit funnel-type fluid spaces inside the filter housing. Obvious combinations of convex external geometries with concave structures are also possible. This way, for example, it is possible to combine layer-cake-like filtering elements with each other by providing that one convex layer-cake-like ring, in each case, engages in a concave recess between two adjacently disposed convex layer-cake-like rings of the other filtering element, preferably while maintaining a radial spacing. Aside from such a stepwise ring arrangement, continually changing structures are conceivable as well, which provide for a barrel-like filtering element having a central, convexly protruding barrel part that engages, leaving a spacing, in a concave recess of an adjacent filtering element having a hose-like configuration, such that a rotational hyperboloid is formed. The abovementioned spacings between individual filtering elements are necessary for any sensible routing of the fluids inside the filter housing, and all of the filtering elements constituted in this manner are preferably configured as rotationally symmetrical.
In especially advantageous embodiments, however, the filtering elements, which are preferably tapered candle filters, are disposed inside the filter housing between a planar base plate and a cover plate that is disposed in a parallel plane in relation to the former. The corresponding result is a pot-shaped filter housing that receives the filtering elements by means of mounts on the base plate. Furthermore, an axial spacing exists between the ends of the filtering elements in relation to the top cover plate.
Especially advantageously, the base plate can be configured as a connection plate and provided with fluid openings that can be used to bring fluid passages in fluid communication with the inner filtering cavities of the filtering elements, which are held by the ends thereof on the base plate.
With candle filters having a tube-like support structure and a filtering medium surrounding the inside filtering cavity, especially advantageously, it is possible to provide for an arrangement whereby the ends of the tube-like support structure, which are allocated to the base plate, constitute the fluid passages and engage with the fluid openings of the base plate, when the filtering element is in the functional position thereof.
On a base plate that serves as a connection plate, it is possible to provide a closure piece located at the ends of the tube-like support structure on the filter candles, where the inner filtering cavities are allocated to the cover plate, and said closure piece seals said filtering cavity in a fluid-proof manner.
Regarding the connection of the candle filters that are directed toward the base plate by the slender ends thereof, the arrangement can be advantageously configured such that the tube-like support structure is extended by a connection tube, which engages in the related fluid opening and that is axially secured on the base plate.
If candle filters are provided that include an external tube-like support structure, said support structure can form a radially protruding annular edge on the thicker end thereof. For candle filters having the thick end thereof oriented toward the base plate, this edge can be a contact area on the base plate.
On the more slender end, the internal support structure can form a cylinder part, which passes through a hollow cylindrical collar on the slender end of the external support structure, wherein the collar is axially secured on the cylinder part. After disengaging this security means, the external support structure of the candle filter can be pulled off, for example, to replace the filter medium.
Especially advantageously, the collar can include a step constituting a shoulder, which is disposed in the radial plane, and the annular edge of the external support structure of the respectively adjacent candle filter grips there-across. The annular edge of the external support structure thus constitutes a stop element for axially securing the candle filters inside the group.
To support the candle filters on the cover plate, it is possible to provide spacers, respectively, on the collar of the external support structure and on the closed thicker end of the internal support structure; preferably, they are formed thereto in one piece.
Another subject-matter of the present invention is a filtering element that is provided for use in the context of a filtering device according to any one of the claims 1 to 12 and having the characteristics of the claim 13.
However, groups of filtering elements having varying cross-sections that are combined with such filtering elements having identical cross-sections inside the same filter housing, for example in the customary cylindrical design, also fall within the scope of the present invention.
The invention will be described in further detail below based on the embodiment that is represented in the drawing.

Shown are as follows:

FIG. 1 is a schematically simplified functional sketch of a perspective transverse view of a part of the base plate of the filter housing and a partial group of the filtering elements of an embodiment of the filtering device according to the invention disposed thereupon;

FIG. 2 is a schematically simplified longitudinal section of a view of only a partial group of tapered candle filters on a partial section of the base plate of the embodiment;

FIG. 3 is a perspective view of only the external support structure of a candle filter for use in the embodiment of the filtering device;

FIG. 4 is a perspective transverse view, drawn as enlarged in comparison to FIG. 3, of only the more slender end of the external support structure from FIG. 3;

FIG. 5 is a sectional view, drawn as enlarged in comparison to FIG. 2, of only the part from FIG. 2 that borders on the base plate;

FIG. 6 is a sectional view, drawn as correspondingly enlarged, of only the partial area from FIG. 2 that borders on the cover plate, which is not shown; and

FIG. 7 is a perspective transverse view, drawn as greatly enlarged in comparison to FIG. 1, of only the partial area of the group of candle filters from the group as shown in FIG. 1 that borders on the cover plate.

FIG. 1 only depicts a partial section of the base plate 1, which is part of the embodiment of the filtering device according to the invention that shall be presently described and that is part of a filter housing, which is not shown in further detail, and accommodates a plurality of filtering elements formed as tapered candle filters 3 (in FIG. 1, not all of the candle filters are identified by reference numerals). As shown in FIG. 1, the candle filters 3 are grouped as densely packed, wherein the order thereof as provided is as follows:
in one given row, the candle filters 3 are oriented with the more slender ends thereof towards the base plate 1 and, in the respectively given adjacent row, the candle filters 3 are oriented with the thicker ends thereof toward the base plate 1; moreover, the sequential rows of candle filters 3 are offset in relation to one another, respectively following such an arrangement in that the candle filters 3 that are comprised in consecutive rows are disposed inside the gaps left by the respectively previous row.
Only a partial group of the total number of candle filters 3 is depicted in FIG. 1. The side wall, constituting a hollow cylinder, and the cover plate disposed in a parallel plane opposite in relation to the base plate 1 have also been omitted. During the filtration process, the internal space of the filter housing that surrounds the candle filters 3 constitutes the untreated side 51 (FIGS. 5 and 6), and untreated fluid that must be cleaned can be supplied thereto via a fluid inlet. The base plate 1 is configured as a connection plate and includes a fluid opening 5 for each candle filter 3 (in FIG. 1, not all of the candle filters are identified by reference numerals). The candle filters 3 are held or clamped between the cover plate and the base plate 1 in such a manner that the fluid passages 7 and 9, see FIGS. 2 and 5, which are disposed at the thicker end or the more slender end of the candle filters 3, respectively, are in fluid communication with the openings 5 of the base plate 1. These fluid passages 7, 9 constitute the outlet from of the respective internal filter cavity 11 of the candle filters 3, constituting the clean side during the filtration process, such that the cleaned fluid flows out of the filter housing via the openings 5 of the base plate 1.
It can be clearly discerned in FIGS. 2, 3 and 6 that the candle filters 3 each feature an identical tapering. The ends of the filter cavities 11, however, are configured differently, depending on whether the candle filters 3 are disposed in fluid communication with the openings 5 by the more slender ends thereof or by the thicker ends thereof. More precisely, the filter cavity 11, which is open at the bottom end due to the passages 7 and 9, and connected by the openings 5 of the base plate 1, is closed at the end that is depicted as the top end in the drawing. Regarding tapered candle filters, it is known in the art that a tube-like internal support structure 13 defines the internal filter cavity 11. As most clearly visible in FIG. 6, on the candle filters 3 that are closed at the more slender ends thereof, a cylinder part 15, which is formed in one piece to the end of the support structure 13, constitutes the closure of the filter cavity 11. However, on the thicker, closed end, an end part 19 of the internal support structure 13, with screwed-in closure plug 17 that is configured as having a closed wall part, constitutes the closure piece of the internal filter cavity 11.
A filter mat 21, disposed on the outside of the internal support structure 13 can be provided, for example, as a non-woven filtration material, such as a non-woven polyester or the like, which is placed around the support structure 13; alternately, a fiber application can be directly applied to the support structure 13 by means of a melt-blown process. It is understood that the type and specification of the respective filter medium 21 will depend on the purpose of use and the operating conditions of the filtering device.
At the end that is oriented toward the base plate 1, the internal support structure 13 forms, together with the closed end part 19, a connection piece 23 for the engagement in the corresponding opening 5 of the base plate 1. The candle filters 3 that are oriented with the more slender ends thereof toward the base plate 1 include, instead of the cylinder part 15 serving as closure piece, a connection tube 25 that is formed in one piece with the internal support structure 13 and passes through the related opening 5. The tube 25, and thereby the candle filter 3, is axially secured inside the opening 5. In the present example, a bayonet catch 27 is provided for this purpose 27. Alternately, providing a clip for securing the screwed connection is also possible.
In the present example, the candle filters 3 include an external, tube-like support structure 29 that surrounds the outer side of the filter medium 21, which is shown separately in FIG. 3. The outer support structure 29 is a grate-like structure, like the internal support structure 13, preferably press-formed in one piece of a plastic material, and it can accommodate a through-flow of fluid through the openings that are provided by the grate structure. At the thicker end, the support structure 29 forms a radially protruding annular edge 31, which rests against the base plate 1 in the installed state. Formed in one piece with the opposite, closed end of the support structure 29 is a removal part 33, showing a removal ring 35 for manually extracting the filtering element from the filter housing. The outer support structure 29 is connected to the cylinder part 15 by a bayonet attachment means 37, which is hinted at only in FIG. 4. After releasing the bayonet 37, the external support structure 29 can be drawn off and removed. Corresponding to the removal part 33 of the respectively closed ends of the candle filters 3, the removal parts 39, which are disposed on the thicker, closed ends, are provided with the removal rings 41, corresponding to the removal rings 35 on the more slender ends.
The annular edges 31 on the external support structure 29 form a kind of toothing with the more slender ends of the external support structure 29 of adjacent candle filters to provide mutual, axial cohesion of the group of the candle filters 3. More precisely, as shown particularly in FIG. 6, the external support structures 29 include on the ends thereof a collar 43 that forms a type of a hollow cylinder, and the cylinder part 15 of the internal support structure 13 passes there-through. Said collar 43 constitutes a circumferential step 45 that forms a shoulder area 47, which is disposed in the radial plane, and that reaches over the annular edge 31 of the thicker end of the external support structure 29 of the respectively adjacent candle filter 3, as demonstrated particularly in FIGS. 5 and 6.
With the group of candle filters 3 cohesively held together in this manner by the base plate 1, the untreated side 51 is sealed off from the clean side, that is located inside the filter cavity 11, by means of sealing edges 53 that are formed, as hinted at in FIG. 5, on the collar 43 of the internal support structure 13. Furthermore, there exists the option of backwashing the candle filters 3 by reversing the fluid flow from the clean side 11 in the direction of the untreated side 51.
In the preceding, the tapered candle filters 3 were described as comprising multiple structural parts with support structures 13, 29 and filter medium 21 disposed there-between; however, the candle filters can be envisioned as tapered slotted screen tube elements that would be disposed in corresponding groups having a reversed tapering in relation to each other.

Claims

1. A filtering device comprising multiple filtering elements (3), the bodies of which define a longitudinal axis, said filtering elements (3) being arranged adjacently to one another in a housing such that the longitudinal axes of the filtering elements run parallel to one another, and the bodies of at least some of the filtering element (3) have a shape that deviates from a circular cylinder in at least part of the body length, characterized in that the filtering elements (3) with a shape that deviates from a circular cylinder form have a cross-section the size of which changes at least partially from one end to the other end, and in that said filtering elements are oriented inside the housing such that the areas having larger cross-sections are paired with areas of smaller cross-sections in adjacent filtering elements.

2. The filtering device according to claim 1, characterized in that the filtering elements are disposed as tapered candle filters (3)with respectively opposite tapering and as adjacent in relation to each other.

3. The filtering device according to claim 1, characterized in that the filtering elements, which are preferably tapered candle filters (3), are disposed inside the filter housing between a planar base plate (1) and cover plate that is disposed in a plane parallel thereto.

4. The filtering device according to claim 1, characterized in that the base plate (1) is constituted as a connection plate and provided with fluid openings (5) that can be brought in fluid communication with the fluid passages (7, 9), which lead at the ends of the filtering elements (3), that are retained on the base plate (1), to the internal filter cavity thereof.

5. The filtering device according to claim 1, characterized in that the candle filters (3) are provided with a tube-like internal support structure (13) and a filter medium (21) surrounding the internal filter cavity (11), and in that the ends of the tube-like support structure (13) that are allocated to the base plate (1) constitute the fluid passages (7, 9) and engage in the fluid openings (5) of the base plate (1).

6. The filtering device according to claim 1, characterized in that, at the ends of the candle filters (3) allocated to the cover plate, the internal filter cavity (11) of the filtering device is closed by a closure piece (15, 17) that is disposed at the end (19) of the tube-like support structure (13).

7. The filtering device according to claim 1, characterized in that, on the candle filters (3) that are allocated to the base plate (1) at the slender ends thereof, the tube-like support structure (13) is extended by a connection tube (25) that engages in the corresponding fluid opening (5) and is axially attached to the base plate (1).

8. The filtering device according to claim 1, characterized in that the candle filters (3) include, on the outer side thereof, an external tube-like support structure (29) that forms a radially protruding annular edge (31) on the thick end.

9. The filtering device according to claim 1, characterized in that the internal support structure (13) forms a cylinder part (15) on the more slender end thereof that reaches through a hollow cylindrical collar (43) on the slender end of the external support structure (29) and is detachably axially secured to the cylinder part (15).

10. The filtering device according to claim 1, characterized in that the collar (43) includes a step (45) that forms a shoulder (47) disposed in the radial plane, which grips over the annular edge (31) of the external support structure (29) of the respectively adjacent candle filter (3).

11. The filtering device according to claim 1, characterized in that an axially protruding removal part (33, 35) is formed in one piece with the collar (43) of the external support structure (29) intended for removing the respective filter element from the filter housing.

12. The filtering device according to claim 1, characterized in that an axially protruding removal part (39, 41) is disposed on the closed, thicker end of the internal support structure (13) intended for removing the respective filtering element from the filter housing.

13. A filtering element that is provided for use according to claim 1, having the shape of a tapered candle filter (3), with an internal filter cavity (11) that is surrounded by a filter medium (21), characterized in that the internal filter cavity (11) is closed on the thicker end (19) thereof and includes a fluid passage (9) on the more slender end thereof that can be brought into fluid communication with a fluid opening (5), which is disposed in a base plate (1) of the associated filter housing that is configured as a connection plate.

14. The filtering element according to claim 13, characterized in that said filtering element includes a support structure (13) that surrounds the internal filtering cavity (11) for the filter medium (21) that is extended at the more slender end thereof (19) by a connection tube (25) that extends the fluid passage (9), which engages, in the functional position, in the respective fluid opening (5) of the base plate (1) of the housing.