US20130299017A1 - Flow rate scale field calibration for balancing valve - Google Patents
Flow rate scale field calibration for balancing valve Download PDFInfo
- Publication number
- US20130299017A1 US20130299017A1 US13/668,633 US201213668633A US2013299017A1 US 20130299017 A1 US20130299017 A1 US 20130299017A1 US 201213668633 A US201213668633 A US 201213668633A US 2013299017 A1 US2013299017 A1 US 2013299017A1
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- flow rate
- flow
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- 238000001595 flow curve Methods 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0008—Mechanical means
- F16K37/0016—Mechanical means having a graduated scale
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/01—Control of flow without auxiliary power
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8158—With indicator, register, recorder, alarm or inspection means
- Y10T137/8225—Position or extent of motion indicator
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8158—With indicator, register, recorder, alarm or inspection means
- Y10T137/8225—Position or extent of motion indicator
- Y10T137/8275—Indicator element rigidly carried by the movable element whose position is indicated
- Y10T137/8292—Movable indicator element is a pointer
- Y10T137/8309—Pointer integral with handle
Definitions
- the present invention relates to a balancing valve; and more particularly to a new technique for providing a flow rate scale field calibration for such a balancing valve.
- valve scales have either an arbitrary numbering scheme, or a number relating to the percentage of maximum rated flow of the specific valve. The user then must consult either a printed flow curve or other form of a balance calculator to determine the valve's flow rate, and make further adjustments if necessary. For complicated systems, this could add a significant amount of time for system balancing.
- FIG. 1 shows a flow rate scale or indicator that forms part of a balancing valve that is known in the art.
- the flow rate scale or indicator has 15 hash marks, including 8 numerically written increments and hash marks for settings 0.5, 1.0, 1.5, 2, 2.5, 3, 3.5, 4.0, as well as 7 intermediate hash marks alone for settings 0.75, 1.25 1.75, 2.25, 2.75, 3.25, 3.75.
- the 8 numerically written increments and hash marks for settings 0.5, 1.0, 1.5, 2, 2.5, 3, 3.5, 4.0 correspond to flow rates that are calibrated in tenths of a gallon per minute (GPM), while the 7 intermediate hash marks alone for settings 0.75, 1.25 1.75, 2.25, 2.75, 3.25, 3.75 correspond to flow rates in GPM that are calibrated in hundredths of a GPM.
- the known balancing valve has no intermediate hash marks that have been calibrated in tenths of a GPM, but instead has intermediate hash marks calibrated in hundredths of a GPM. Because of this, the known balancing valve makes it harder to visually interpolate between the hash marks in tenths of a GPM.
- a user must try to visually interpolate every intermediate setting in tenths of a GPM, which makes it harder to visually interpolate between the 8 numerically written increments and hash marks.
- the user cannot easily interpolate between the hash marks for settings 2.0 and 2.5 and arrive at a setting for setting 2.3, because the user must try to move the position indicator about 60% of the way between the hash marks for settings 2.0 and 2.5, or to move the position indicator about 20% of the way between the hash marks for settings 2.25 and 2.5.
- the known balancing valve provides no hash marks for standard calibrations in tenths of a GPM like 0.2, 0.4, 0.6, 0.8 that fall between numerically written increments and hash marks for settings 1.0 and 2.0; for settings 2.0 and 3.0; or for settings 3.0 and 4.0.
- the known balancing valve requires the user to combine and consider both hash marks in the tenths of a GPM and hundreds of a GPM for standard calibrations like 0.2, 0.4, 0.6, 0.8 that fall between numerically written increments and hash marks for settings 1.0 and 2.0; for settings 2.0 and 3.0; or for settings 3.0 and 4.0. Both of these shortcomings lead to less flow accuracy when the user sets the flow rate of the known balancing valve.
- U.S. patent publication no. 2007/0012367 discloses a field flow adjustment mechanism having a pointer and a scale, where the cooperation between the pointer and the scale is linked to an adjustment screw, not the manual crank arm.
- a flow setting assembly permits field adjustment of an electronically actuated flow control valve, particularly a pressure independent characterized control valve (PICCV).
- PICCV pressure independent characterized control valve
- flow can be field adjusted by using a hex tool, so that the flow can be increased or decreased within the valve's adjustable flow range.
- U.S. Pat. No. 7,861,741 discloses a hydraulic flow control valve having a flow rate setting device with a flow rate setting indicator that includes discrete predetermined flow rate settings, each in gallons per minute, formed on an outer surface of a control, and/or a valve housing or body.
- the hydraulic flow control valve allows adjustment of fluid flow for a variety of hydraulic attachments.
- the hydraulic flow control valve includes a spool and a flow rate setting adjustment device configured to adjust a flow rate setting of the hydraulic flow control valve by adjusting the amount of travel allowed for the spool.
- U.S. Pat. No. 6,343,619 discloses a two-part faucet gauge having a gauge strip with strip indicia and a gauge cover with cover indicia that is utilized to reduce the time and water wasted in adjusting water to a desired pressure and temperature.
- This present invention provides for a feature to be added to the balance or flow limiting valve that shows an exact flow rate for a setting chosen in the appropriate unit of measure of flow rate, (such as GPM, L/H, or other) and allows a user to set a desired flow rate in one operation.
- a relationship can be determined between the rated flow and the position of the knob or handle. This relationship can be transcribed onto a scale to provide desired increments of flow settings.
- a position indicator on the knob or handle allows an exact desired flow rate to be set. The position of the scale in relation to the knob or handle will allow the flow through the valve to be adjusted as desired by the user in one simple operation.
- the present invention may take the form of a balance or flow limiting valve featuring a valve body/member and a knob or handle.
- the valve body/member may be configured with a flow rate indicator or scale containing settings each having a printed flow rate calibrated in appropriate units of measure in volume per time increment, including within a predetermined degree of exactitude between minimum and maximum flow rate positions, including e.g., a minimum flow rate position (MIN) and a maximum flow rate position (MAX).
- MIN minimum flow rate position
- MAX maximum flow rate position
- the knob or handle may have a position indicator and may be configured to be moved to any continuous position on the flow rate indicator or scale between the minimum and maximum flow rate positions in response to force applied by a user, where the relationship between the flow rate indicator or scale of the valve member and the position indicator of the knob or handle is based at least on calibrated flow characteristics of the balance or flow limiting valve.
- the user can set a substantially exact desired flow rate in one operation by moving the knob or handle to a desired position between the minimum and maximum flow rate positions without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve.
- printed flow rate settings on the flow rate indicator or scale may contain 25 hash marks, including 6 alphanumerically written increments and hash marks for settings MIN (0.97), 2.00, 3.00, 4.00, 5.00, MAX (5.85), as well as 19 intermediate hash marks alone for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6.
- the 4 numerically written increments and hash marks for settings 2.00, 3.00, 4.00, 5.00, as well as the 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6, may all correspond to flow rates that are calibrated in tenths of a GPM.
- the MIN and MAX alphanumerically written increments and hash marks may correspond to flow rates that are calibrated in hundredths of a GPM, based on the theoretical operation of the balancing valve.
- 23 of 25 hash marks may correspond to flow rate settings that have been specifically calibrated in tenths of GPM, so as to provide substantially more known calibrations in tenths of a GPM. Because of this, the balancing valve according to the present invention makes it easier to visually interpolate between the hash marks in tenths. For example, the user can easily interpolate between the hash marks for settings 2.2 and 2.4 and arrive at a setting for 2.3 by moving the position indicator about 1 ⁇ 2 way (50%) between the hash marks for settings 2.2 and 2.4.
- the present invention may also include one or more of the following additional features:
- the knob or handle may be configured to rotate in relation to the valve body/member.
- the knob or handle may be configured to slide, including sliding linearly or axially, in relation to the valve body/member.
- the appropriate unit of measure may be gallons per minute (GPM) or liters per hour (LPH), although the present invention may be implemented using other appropriate units of measurement depending on the particular application.
- GPM gallons per minute
- LPH liters per hour
- the intermediate printed flow rate settings between the minimum and maximum flow rate positions may correspond to flow rates that are all calibrated to the same predetermined degree of exactitude, including about a tenth of a GPM, between a MIN printed flow rate setting and a MAX printed flow rate setting.
- the predetermined degree of exactitude may include a predetermined degree of calibration that is measured in about a hundredth of a GPM.
- the same predetermined degree of exactitude may also, e.g., fall in a range of precisions, including a precision in a range of for example about a tenth to a thousandth of a GPM, depending on any particular application for any particular balancing valve.
- the valve body/member may be configured so that flow is substantially linear and within about the same predetermined degree of exactitude when the knob or handle is moved to other settings between adjacent calibrated printed flow rate settings.
- the balancing valve according to the present invention has more hash marks that correspond to actual flow calibrations in tenths of a GPM, especially when compared to the balancing valve shown in FIG. 1 , and makes it easier to visually interpolate between hash marks in tenths of a GPM.
- the balancing valve according to the present invention does not mix some actual flow calibrations between the MIN and MAX indicators measured in the tenths with other actual flow calibrations between the MIN and MAX indicators measured in the hundredth.
- the present invention allows for fine continuous adjustment between the flow settings shown on the dial, as opposed to a limited number of discrete (non-continuous) increments that are critical to the technique disclosed in aforementioned '741 prior art patent.
- FIGS. 1 to 4 which are not necessarily drawn to scale:
- FIG. 1 shows a flow rate scale or indicator that forms part of a balancing valve that is known in the art.
- FIG. 2 a is a top perspective view of apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention.
- FIG. 2 b is an exploded view of parts or components of the balancing valve shown in FIG. 2 a.
- FIG. 2 c is a plan view of a combination of a scale and a knob that forms part of the balancing valve shown in FIGS. 2 a and 2 b , according to some other embodiments of the present invention.
- FIG. 3 shows apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some other embodiments of the present invention.
- FIG. 4 shows apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention.
- FIG. 2 a - 2 c show apparatus generally indicated as 10 in the form of part of a balancing valve having a flow rate scale field calibration implementation according to some embodiments of the present invention.
- FIGS. 2 a and 2 b shows the parts and components of the balancing valve 10
- FIG. 2 c shows a scale or indicator and a knob that forms part of the balancing valve shown in FIGS. 2 a and 2 b.
- the balancing valve 10 includes a valve body/member 12 configured or formed with a first cavity or chamber generally indicated as 12 a to receive a combination or arrangement generally indicated as 14 of a seal 14 a , a ball 14 b , a seat 14 c , an O-ring 14 d and a ball retainer 14 e .
- the valve body 12 is also formed with a second cavity or chamber generally indicated as 12 b and coupled to the first cavity or chamber 12 a .
- the second cavity or chamber 12 b is configured to receive a combination of a pressure/temperature port stem 20 and a stem bonnet bushing 22 .
- the balancing valve 10 includes an on/off handle 24 having a handle retaining portion 24 a and also includes a retaining ring 26 configured to attach to the pressure/temperature port stem 20 , so as to couple together the pressure/temperature port stem 20 , the stem bonnet bushing 22 and the handle retaining portion 24 a , so that the on/off handle 24 can turn the pressure/temperature port stem 20 .
- the valve body 12 is also formed with a third cavity or chamber generally indicated as 12 c configured to receive a pressure/temperature port 30 .
- the valve body 12 is also formed with a fourth cavity or chamber generally indicated as 12 d that is coupled to the third cavity or chamber 12 c , and is also configured to receive a combination of a flow pressure regulating cartridge 40 , a cartridge retainer 42 and a flow rate scale or indicator 44 , according to some embodiments of the present invention.
- retainer screws 46 couples the cartridge retainer 42 ro a flange portion 12 e of the valve body 12 .
- the balancing valve 10 also includes a knob or handle 48 configured in relation to the flow rate scale or indicator 44 and the cartridge retainer 42 and coupled to the flow pressure regulating cartridge 40 .
- the knob or handle 48 is configured to be rotated in relation to the flow rate scale or indicator 44 and is also configured to turn the flow pressure regulating cartridge 40 so as to determine the flow rate of the balancing valve 10 .
- the flow rate indicator or scale 44 may be configured to contain printed flow rate settings, each setting having a respective printed flow rate and/or hash mark, one of which is indicated by reference label 44 ′.
- the printed flow rate settings may include, by way of example, 25 calibrated printed flow rate settings labeled 44 a , . . . , 44 f , . . . , 44 k , . . . , 44 p , . . . , 44 u , . . . , 44 y .
- some of the calibrated printed flow rate settings are indicated by reference numerals, while others are not.
- the four (4) hash marks between reference labels 44 a and 44 f , 44 f and 44 k , 44 k and 44 p , and 44 p and 44 u are shown in FIG. 2 c but not labeled, and the three (3) hash marks between reference labels 44 u and 44 y are also shown in FIG. 2 c but not labeled.
- the scope of the invention is not intended to be limited to any particular number of calibrated printed flow rate settings; and embodiments are envisioned having more than 25 calibrated printed flow rate settings or less than 25 calibrated printed flow rate settings, depending on any particular application of any particular balancing valve.
- the 25 calibrated printed flow rate settings may include a combination of 25 hash marks and 6 alphanumerically indicated flow rate settings like MIN, 2.00, 3.00, 4.00, 5.00 and MAX.
- the printed numeric flow rate settings 44 f , 44 k , 44 p , 44 u are labeled in appropriate units of measure in a volume per time increment within a predetermined degree of exactitude between a minimum flow rate position (MIN) indicated as 44 a and a maximum flow rate position (MAX) indicated as 44 y .
- the knob or handle 48 is configured with a position indicator 48 a and may be configured to be moved or rotate to any continuous position on the flow rate indicator or scale 44 between the minimum flow rate position (MIN) 44 a and the maximum flow rate position (MAX) 44 y in response to rotational force applied by a user to the knob or handle 48 , where the relationship between the flow rate indicator or scale 44 of the valve body/member 12 and the position indicator 48 a of the knob or handle 48 is based at least partly on calibrated flow characteristics of the balance or flow limiting valve 10 .
- the user can set a substantially exact desired flow rate in one operation by moving or rotating the knob or handle 48 to a desired position between the minimum flow rate position (MIN) 44 a and the maximum flow rate position (MAX) 44 y without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve 10 .
- MIN minimum flow rate position
- MAX maximum flow rate position
- the 25 calibrated printed flow rate settings are shown in the form of the 25 hash marks, including the 6 alphanumerically written increments and hash marks for settings MIN (0.97), 2.00, 3.00, 4.00, 5.00, MAX (5.85), as well as 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6.
- the 4 numerically written increments and hash marks for settings 2.00, 3.00, 4.00, 5.00, as well as the 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6, may all correspond to flow rates that are calibrated to a predetermined degree of exactitude measured, e.g., in tenths of a GPM.
- the MIN and MAX alphanumerically written increments and hash marks may correspond to flow rates that are calibrated to a predetermined degree of exactitude measured, e.g. in hundredths of a GPM, based on the theoretical operation of the balancing valve.
- the balancing valve 10 23 of 25 hash marks may correspond to flow rates that have been specifically calibrated in tenths of GPM, so as to provide substantially more known calibrations in tenths of a GPM. Because of this, the balancing valve according to the present invention makes it easier to visually interpolate between the hash marks in tenths. For example, the user can easily interpolate between the hash marks for settings 2.2 and 2.4 and arrive at a setting for 2.3 by moving the position indicator about 1 ⁇ 2 way (50%) between the hash marks for settings 2.2 and 2.4.
- the scope of the invention is not intended to be limited to any particular degree of exactitude, and may include other degrees of exactitude based at least partly on any particular application, including a hundredth of a GPM, a thousandth of a GPM, etc.
- the flow rate indicator or scale 44 may include other types or kinds of settings, including for example, printed flow rate settings ranging from 1 to 4, or 1 to 5, or 1 to 6, etc., e.g., measured in GPM or some other volumetric measurement per time.
- the scope of the invention is not intended to be limited to any particular type, kind, or number of printed flow rate settings on the printed flow rate indicator or scale 44 .
- FIG. 3 shows apparatus generally indicated as 110 that forms part of a balancing valve having a flow rate scale field calibration, according to some other embodiments of the present invention.
- corresponding parts or components to the parts or components shown in FIGS. 2 a to 2 c have corresponding reference labels plus 100.
- the balancing valve 110 may include a valve body/member 112 arranged in relation to a knob or handle 148 .
- the valve member 112 may be configured with a flow rate indicator or scale 144 containing settings, each having a respective printed flow rate 144 ′ calibrated in appropriate units of measure in volume per time increment within a predetermined degree of exactitude, consistent with that disclosed herein.
- FIG. 3 also shows the cartridge retainer indicated by reference label 142 and the retainer screws indicated by reference label 146 .
- the printed flow rate settings include four (4) numeric indicators and hash marks 1 , 2 , 3 , 4 , as well as 12 intermediate hash marks.
- Three of the numeric indicators and hash marks for settings 2, 3, 4 are labeled 144 f , 144 k and 144 p , respectively.
- the numeric indicator and hash mark for setting 1 is not shown in FIG. 3 .
- eight (8) of the 12 intermediate hash marks are shown and unlabeled to reduce clutter. (Four (4) of the 12 intermediate hash that are between settings 1 and 2 are not shown in FIG.
- all of the four (4) numeric indicators and hash marks 1 , 2 , 3 , 4 and the 12 intermediate hash marks are calibrated to a precision of accuracy measured in tenths of a GPM.
- the knob or handle 148 may have a position indicator 148 a and may be configured to be moved or rotated to any continuous position on the flow rate indicator or scale 144 between the settings for 1 and 4 in response to rotational force applied by a user, where the relationship between the flow rate indicator or scale 144 of the valve member 112 and the position indicator 148 a of the knob or handle 148 is based at least partly on calibrated flow characteristics of the balance or flow limiting valve 110 .
- the user can set the substantially exact desired flow rate in one operation by moving the knob or handle 148 to the desired position between the setting for 1 and 4 without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve 110 .
- the flow rate indicator or scale 144 may include other types, kinds or number of settings, including for example, printed flow rate settings ranging from 0 to 4, or 1 to 5, etc.
- the scope of the invention is not intended to be limited to any particular type, kind or number of printed flow rate settings on the printed flow rate indicator or scale 144 .
- FIG. 4 shows apparatus generally indicated as 210 that forms part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention.
- corresponding parts or components to the parts or components shown in FIGS. 2 a to 2 c have corresponding reference labels plus 200.
- the balancing valve 210 may include a valve body/member (not shown) having a cartridge retainer 242 arranged in relation to a knob or handle 248 .
- the cartridge retainer 242 of the valve member may be configured with a flow rate indicator or scale 244 containing settings each having a respective printed flow rate 244 ′ calibrated in appropriate units of measure in volume per time increment within a predetermined degree of exactitude for settings, consistent with that disclosed herein.
- numeric indicators for setting 5 is shown and labeled 144 z .
- the numeric indicator and/or hash mark for other settings are not shown in FIG. 4 .
- all of the numeric indicators and hash marks and intermediate hash marks may be calibrated to a precision of accuracy measured, e.g., in tenths of a GPM.
- the knob or handle 248 may have a position indicator 248 a and be configured to be moved or rotated to any continuous position on the flow rate indicator or scale 244 between the highest and lowest settings in response to rotational force applied by a user, where the relationship between the flow rate indicator or scale 244 of the valve member and the position indicator 248 a of the knob or handle 248 may be based at least partly on calibrated flow characteristics of the balance or flow limiting valve.
- the user can set the substantially exact desired flow rate in one operation by moving the knob or handle 248 to the desired position between the highest and lowest settings without consulting the printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve.
- the flow rate indicator or scale 244 includes other types, kinds or number of printed flow rate settings, including for example, settings ranging from 0 to 5, or 1 to 5, etc.
- the scope of the invention is not intended to be limited to any particular type, kind or number of printed flow rate settings on the flow rate indicator or scale 244 .
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Abstract
Description
- This application claims benefit to U.S. provisional patent application Ser. No. 61/586,372, filed 13 Jan. 2012, which is hereby incorporated by reference in its entirety.
- 1. Field of the Invention
- The present invention relates to a balancing valve; and more particularly to a new technique for providing a flow rate scale field calibration for such a balancing valve.
- 2. Brief Description of Related Art
- Presently, flow setting with balance or flow limiting valves in a hydronic system requires the user to first set the valve position by turning a knob or handle on the valve to a position indicated on an adjacent scale. Current valve scales have either an arbitrary numbering scheme, or a number relating to the percentage of maximum rated flow of the specific valve. The user then must consult either a printed flow curve or other form of a balance calculator to determine the valve's flow rate, and make further adjustments if necessary. For complicated systems, this could add a significant amount of time for system balancing.
- For example,
FIG. 1 shows a flow rate scale or indicator that forms part of a balancing valve that is known in the art. InFIG. 1 , the flow rate scale or indicator has 15 hash marks, including 8 numerically written increments and hash marks for settings 0.5, 1.0, 1.5, 2, 2.5, 3, 3.5, 4.0, as well as 7 intermediate hash marks alone for settings 0.75, 1.25 1.75, 2.25, 2.75, 3.25, 3.75. The 8 numerically written increments and hash marks for settings 0.5, 1.0, 1.5, 2, 2.5, 3, 3.5, 4.0 correspond to flow rates that are calibrated in tenths of a gallon per minute (GPM), while the 7 intermediate hash marks alone for settings 0.75, 1.25 1.75, 2.25, 2.75, 3.25, 3.75 correspond to flow rates in GPM that are calibrated in hundredths of a GPM. The known balancing valve has no intermediate hash marks that have been calibrated in tenths of a GPM, but instead has intermediate hash marks calibrated in hundredths of a GPM. Because of this, the known balancing valve makes it harder to visually interpolate between the hash marks in tenths of a GPM. In fact, a user must try to visually interpolate every intermediate setting in tenths of a GPM, which makes it harder to visually interpolate between the 8 numerically written increments and hash marks. For example, the user cannot easily interpolate between the hash marks for settings 2.0 and 2.5 and arrive at a setting for setting 2.3, because the user must try to move the position indicator about 60% of the way between the hash marks for settings 2.0 and 2.5, or to move the position indicator about 20% of the way between the hash marks for settings 2.25 and 2.5. In effect, the known balancing valve provides no hash marks for standard calibrations in tenths of a GPM like 0.2, 0.4, 0.6, 0.8 that fall between numerically written increments and hash marks for settings 1.0 and 2.0; for settings 2.0 and 3.0; or for settings 3.0 and 4.0. Moreover, the known balancing valve requires the user to combine and consider both hash marks in the tenths of a GPM and hundreds of a GPM for standard calibrations like 0.2, 0.4, 0.6, 0.8 that fall between numerically written increments and hash marks for settings 1.0 and 2.0; for settings 2.0 and 3.0; or for settings 3.0 and 4.0. Both of these shortcomings lead to less flow accuracy when the user sets the flow rate of the known balancing valve. - Moreover, the following patent documents disclose other techniques that are also known in the art, including:
- U.S. patent publication no. 2007/0012367 discloses a field flow adjustment mechanism having a pointer and a scale, where the cooperation between the pointer and the scale is linked to an adjustment screw, not the manual crank arm. In the '367 publication, a flow setting assembly permits field adjustment of an electronically actuated flow control valve, particularly a pressure independent characterized control valve (PICCV). In a preferred form, flow can be field adjusted by using a hex tool, so that the flow can be increased or decreased within the valve's adjustable flow range.
- U.S. Pat. No. 7,861,741 discloses a hydraulic flow control valve having a flow rate setting device with a flow rate setting indicator that includes discrete predetermined flow rate settings, each in gallons per minute, formed on an outer surface of a control, and/or a valve housing or body. In the '741 patent, the hydraulic flow control valve allows adjustment of fluid flow for a variety of hydraulic attachments. The hydraulic flow control valve includes a spool and a flow rate setting adjustment device configured to adjust a flow rate setting of the hydraulic flow control valve by adjusting the amount of travel allowed for the spool.
- U.S. Pat. No. 6,343,619 discloses a two-part faucet gauge having a gauge strip with strip indicia and a gauge cover with cover indicia that is utilized to reduce the time and water wasted in adjusting water to a desired pressure and temperature.
- This present invention provides for a feature to be added to the balance or flow limiting valve that shows an exact flow rate for a setting chosen in the appropriate unit of measure of flow rate, (such as GPM, L/H, or other) and allows a user to set a desired flow rate in one operation. Based on flow characteristics of a balance valve, a relationship can be determined between the rated flow and the position of the knob or handle. This relationship can be transcribed onto a scale to provide desired increments of flow settings. A position indicator on the knob or handle allows an exact desired flow rate to be set. The position of the scale in relation to the knob or handle will allow the flow through the valve to be adjusted as desired by the user in one simple operation.
- According to some embodiments, the present invention may take the form of a balance or flow limiting valve featuring a valve body/member and a knob or handle.
- The valve body/member may be configured with a flow rate indicator or scale containing settings each having a printed flow rate calibrated in appropriate units of measure in volume per time increment, including within a predetermined degree of exactitude between minimum and maximum flow rate positions, including e.g., a minimum flow rate position (MIN) and a maximum flow rate position (MAX).
- The knob or handle may have a position indicator and may be configured to be moved to any continuous position on the flow rate indicator or scale between the minimum and maximum flow rate positions in response to force applied by a user, where the relationship between the flow rate indicator or scale of the valve member and the position indicator of the knob or handle is based at least on calibrated flow characteristics of the balance or flow limiting valve.
- In operation, the user can set a substantially exact desired flow rate in one operation by moving the knob or handle to a desired position between the minimum and maximum flow rate positions without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve.
- In particular, and by way of example only, printed flow rate settings on the flow rate indicator or scale may contain 25 hash marks, including 6 alphanumerically written increments and hash marks for settings MIN (0.97), 2.00, 3.00, 4.00, 5.00, MAX (5.85), as well as 19 intermediate hash marks alone for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6. The 4 numerically written increments and hash marks for settings 2.00, 3.00, 4.00, 5.00, as well as the 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6, may all correspond to flow rates that are calibrated in tenths of a GPM. The MIN and MAX alphanumerically written increments and hash marks may correspond to flow rates that are calibrated in hundredths of a GPM, based on the theoretical operation of the balancing valve.
- Furthermore, an by way of example only, in the balancing valve according to some embodiments of the present invention, 23 of 25 hash marks may correspond to flow rate settings that have been specifically calibrated in tenths of GPM, so as to provide substantially more known calibrations in tenths of a GPM. Because of this, the balancing valve according to the present invention makes it easier to visually interpolate between the hash marks in tenths. For example, the user can easily interpolate between the hash marks for settings 2.2 and 2.4 and arrive at a setting for 2.3 by moving the position indicator about ½ way (50%) between the hash marks for settings 2.2 and 2.4.
- The present invention may also include one or more of the following additional features:
- For example, the knob or handle may be configured to rotate in relation to the valve body/member. Alternatively, the knob or handle may be configured to slide, including sliding linearly or axially, in relation to the valve body/member.
- The appropriate unit of measure may be gallons per minute (GPM) or liters per hour (LPH), although the present invention may be implemented using other appropriate units of measurement depending on the particular application.
- The intermediate printed flow rate settings between the minimum and maximum flow rate positions may correspond to flow rates that are all calibrated to the same predetermined degree of exactitude, including about a tenth of a GPM, between a MIN printed flow rate setting and a MAX printed flow rate setting. Alternatively, the predetermined degree of exactitude may include a predetermined degree of calibration that is measured in about a hundredth of a GPM.
- The same predetermined degree of exactitude may also, e.g., fall in a range of precisions, including a precision in a range of for example about a tenth to a thousandth of a GPM, depending on any particular application for any particular balancing valve.
- The valve body/member may be configured so that flow is substantially linear and within about the same predetermined degree of exactitude when the knob or handle is moved to other settings between adjacent calibrated printed flow rate settings.
- There are important differences and advantages between the balancing valve according to the present invention and the known balancing valve shown in
FIG. 1 . For example, one important difference and advantage includes an increased number of increments between the flow rates. Another important difference and advantage includes the addition of MIN and MAX indicators. The additional increments and indicators are important because they lead to greater flow accuracy, consistent with the reasons set forth herein. Further, the balancing valve according to the present invention has more hash marks that correspond to actual flow calibrations in tenths of a GPM, especially when compared to the balancing valve shown inFIG. 1 , and makes it easier to visually interpolate between hash marks in tenths of a GPM. Furthermore, the balancing valve according to the present invention does not mix some actual flow calibrations between the MIN and MAX indicators measured in the tenths with other actual flow calibrations between the MIN and MAX indicators measured in the hundredth. - Moreover, there are important differences and advantages between the balancing valve according to the present invention and the known technique disclosed in aforementioned '741 prior art patent. For example, the present invention allows for fine continuous adjustment between the flow settings shown on the dial, as opposed to a limited number of discrete (non-continuous) increments that are critical to the technique disclosed in aforementioned '741 prior art patent.
- The drawing includes the following
FIGS. 1 to 4 , which are not necessarily drawn to scale: -
FIG. 1 shows a flow rate scale or indicator that forms part of a balancing valve that is known in the art. -
FIG. 2 a is a top perspective view of apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention. -
FIG. 2 b is an exploded view of parts or components of the balancing valve shown inFIG. 2 a. -
FIG. 2 c is a plan view of a combination of a scale and a knob that forms part of the balancing valve shown inFIGS. 2 a and 2 b, according to some other embodiments of the present invention. -
FIG. 3 shows apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some other embodiments of the present invention. -
FIG. 4 shows apparatus in the form of part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention. -
FIG. 2 a-2 c show apparatus generally indicated as 10 in the form of part of a balancing valve having a flow rate scale field calibration implementation according to some embodiments of the present invention.FIGS. 2 a and 2 b shows the parts and components of the balancingvalve 10, andFIG. 2 c shows a scale or indicator and a knob that forms part of the balancing valve shown inFIGS. 2 a and 2 b. - In
FIGS. 2 a and 2 b, the balancingvalve 10 includes a valve body/member 12 configured or formed with a first cavity or chamber generally indicated as 12 a to receive a combination or arrangement generally indicated as 14 of aseal 14 a, aball 14 b, aseat 14 c, an O-ring 14 d and aball retainer 14 e. Thevalve body 12 is also formed with a second cavity or chamber generally indicated as 12 b and coupled to the first cavity orchamber 12 a. The second cavity orchamber 12 b is configured to receive a combination of a pressure/temperature port stem 20 and a stem bonnet bushing 22. The balancingvalve 10 includes an on/offhandle 24 having ahandle retaining portion 24 a and also includes a retainingring 26 configured to attach to the pressure/temperature port stem 20, so as to couple together the pressure/temperature port stem 20, the stem bonnet bushing 22 and thehandle retaining portion 24 a, so that the on/offhandle 24 can turn the pressure/temperature port stem 20. Thevalve body 12 is also formed with a third cavity or chamber generally indicated as 12 c configured to receive a pressure/temperature port 30. Thevalve body 12 is also formed with a fourth cavity or chamber generally indicated as 12 d that is coupled to the third cavity orchamber 12 c, and is also configured to receive a combination of a flowpressure regulating cartridge 40, acartridge retainer 42 and a flow rate scale orindicator 44, according to some embodiments of the present invention. As shown, retainer screws 46 couples thecartridge retainer 42 ro aflange portion 12 e of thevalve body 12. As best shown inFIG. 2 a, the balancingvalve 10 also includes a knob or handle 48 configured in relation to the flow rate scale orindicator 44 and thecartridge retainer 42 and coupled to the flowpressure regulating cartridge 40. In operation, the knob or handle 48 is configured to be rotated in relation to the flow rate scale orindicator 44 and is also configured to turn the flowpressure regulating cartridge 40 so as to determine the flow rate of the balancingvalve 10. - As best shown in
FIG. 2 c, and by way of example, the flow rate indicator orscale 44 may be configured to contain printed flow rate settings, each setting having a respective printed flow rate and/or hash mark, one of which is indicated byreference label 44′. The printed flow rate settings may include, by way of example, 25 calibrated printed flow rate settings labeled 44 a, . . . , 44 f, . . . , 44 k, . . . , 44 p, . . . , 44 u, . . . , 44 y. To minimize clutter inFIG. 2 c, some of the calibrated printed flow rate settings are indicated by reference numerals, while others are not. For example, the four (4) hash marks betweenreference labels FIG. 2 c but not labeled, and the three (3) hash marks betweenreference labels FIG. 2 c but not labeled. The scope of the invention is not intended to be limited to any particular number of calibrated printed flow rate settings; and embodiments are envisioned having more than 25 calibrated printed flow rate settings or less than 25 calibrated printed flow rate settings, depending on any particular application of any particular balancing valve. As shown, the 25 calibrated printed flow rate settings may include a combination of 25 hash marks and 6 alphanumerically indicated flow rate settings like MIN, 2.00, 3.00, 4.00, 5.00 and MAX. The printed numericflow rate settings position indicator 48 a and may be configured to be moved or rotate to any continuous position on the flow rate indicator orscale 44 between the minimum flow rate position (MIN) 44 a and the maximum flow rate position (MAX) 44 y in response to rotational force applied by a user to the knob or handle 48, where the relationship between the flow rate indicator orscale 44 of the valve body/member 12 and theposition indicator 48 a of the knob or handle 48 is based at least partly on calibrated flow characteristics of the balance orflow limiting valve 10. In operation, the user can set a substantially exact desired flow rate in one operation by moving or rotating the knob or handle 48 to a desired position between the minimum flow rate position (MIN) 44 a and the maximum flow rate position (MAX) 44 y without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance orflow limiting valve 10. - In
FIG. 2 c, the 25 calibrated printed flow rate settings are shown in the form of the 25 hash marks, including the 6 alphanumerically written increments and hash marks for settings MIN (0.97), 2.00, 3.00, 4.00, 5.00, MAX (5.85), as well as 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6. The 4 numerically written increments and hash marks for settings 2.00, 3.00, 4.00, 5.00, as well as the 19 intermediate hash marks for settings 1.2, 1.4, 1.6, 1.8, 2.2, 2.4, 2.6, 2.8, 3.2, 3.4, 3.6, 3.8, 4.2, 4.4, 4.6, 4.8, 5.2, 5.4, 5.6, may all correspond to flow rates that are calibrated to a predetermined degree of exactitude measured, e.g., in tenths of a GPM. The MIN and MAX alphanumerically written increments and hash marks may correspond to flow rates that are calibrated to a predetermined degree of exactitude measured, e.g. in hundredths of a GPM, based on the theoretical operation of the balancing valve. - Furthermore, and by way of example, in the balancing
valve 10, 23 of 25 hash marks may correspond to flow rates that have been specifically calibrated in tenths of GPM, so as to provide substantially more known calibrations in tenths of a GPM. Because of this, the balancing valve according to the present invention makes it easier to visually interpolate between the hash marks in tenths. For example, the user can easily interpolate between the hash marks for settings 2.2 and 2.4 and arrive at a setting for 2.3 by moving the position indicator about ½ way (50%) between the hash marks for settings 2.2 and 2.4. - The scope of the invention is not intended to be limited to any particular degree of exactitude, and may include other degrees of exactitude based at least partly on any particular application, including a hundredth of a GPM, a thousandth of a GPM, etc.
- Embodiments are also envisioned in which the flow rate indicator or
scale 44 may include other types or kinds of settings, including for example, printed flow rate settings ranging from 1 to 4, or 1 to 5, or 1 to 6, etc., e.g., measured in GPM or some other volumetric measurement per time. The scope of the invention is not intended to be limited to any particular type, kind, or number of printed flow rate settings on the printed flow rate indicator orscale 44. -
FIG. 3 shows apparatus generally indicated as 110 that forms part of a balancing valve having a flow rate scale field calibration, according to some other embodiments of the present invention. InFIG. 3 , corresponding parts or components to the parts or components shown inFIGS. 2 a to 2 c have corresponding reference labels plus 100. - In
FIG. 3 , the balancingvalve 110 may include a valve body/member 112 arranged in relation to a knob or handle 148. Thevalve member 112 may be configured with a flow rate indicator orscale 144 containing settings, each having a respective printedflow rate 144′ calibrated in appropriate units of measure in volume per time increment within a predetermined degree of exactitude, consistent with that disclosed herein.FIG. 3 also shows the cartridge retainer indicated byreference label 142 and the retainer screws indicated byreference label 146. - In
FIG. 3 , the printed flow rate settings include four (4) numeric indicators and hash marks 1, 2, 3, 4, as well as 12 intermediate hash marks. Three of the numeric indicators and hash marks forsettings FIG. 3 .) InFIG. 3 , eight (8) of the 12 intermediate hash marks are shown and unlabeled to reduce clutter. (Four (4) of the 12 intermediate hash that are betweensettings FIG. 3 .) Consistent with that set forth above, the four (4) of the 12 intermediate hash marks between the settings for 2 and 3 corresponding to flow rates of 2.2, 2.4, 2.6, 2.8 and are calibrated to a precision of accuracy measured in tenths of a GPM; and the four (4) of the 12 intermediate hash marks between the settings for 3 and 4 corresponding to flow rates of 3.2, 3.4, 3.6, 3.8 and are also calibrated to a precision of accuracy measured in tenths of a GPM. In the embodiment inFIG. 3 , all of the four (4) numeric indicators and hash marks 1, 2, 3, 4 and the 12 intermediate hash marks are calibrated to a precision of accuracy measured in tenths of a GPM. - In operation, the knob or handle 148 may have a position indicator 148 a and may be configured to be moved or rotated to any continuous position on the flow rate indicator or
scale 144 between the settings for 1 and 4 in response to rotational force applied by a user, where the relationship between the flow rate indicator or scale 144 of thevalve member 112 and the position indicator 148 a of the knob or handle 148 is based at least partly on calibrated flow characteristics of the balance orflow limiting valve 110. In operation, similar to that described above, the user can set the substantially exact desired flow rate in one operation by moving the knob or handle 148 to the desired position between the setting for 1 and 4 without consulting a printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance orflow limiting valve 110. - Embodiments are also envisioned in which the flow rate indicator or
scale 144 may include other types, kinds or number of settings, including for example, printed flow rate settings ranging from 0 to 4, or 1 to 5, etc. The scope of the invention is not intended to be limited to any particular type, kind or number of printed flow rate settings on the printed flow rate indicator orscale 144. -
FIG. 4 shows apparatus generally indicated as 210 that forms part of a balancing valve having a flow rate scale field calibration, according to some embodiments of the present invention. InFIG. 4 , corresponding parts or components to the parts or components shown inFIGS. 2 a to 2 c have corresponding reference labels plus 200. - In
FIG. 4 , the balancingvalve 210 may include a valve body/member (not shown) having acartridge retainer 242 arranged in relation to a knob or handle 248. Thecartridge retainer 242 of the valve member (not shown) may be configured with a flow rate indicator orscale 244 containing settings each having a respective printedflow rate 244′ calibrated in appropriate units of measure in volume per time increment within a predetermined degree of exactitude for settings, consistent with that disclosed herein. - In
FIG. 4 , one of the numeric indicators for setting 5 is shown and labeled 144 z. (The numeric indicator and/or hash mark for other settings are not shown inFIG. 4 .) In the embodiment inFIG. 4 , all of the numeric indicators and hash marks and intermediate hash marks may be calibrated to a precision of accuracy measured, e.g., in tenths of a GPM. - In operation, the knob or handle 248 may have a
position indicator 248 a and be configured to be moved or rotated to any continuous position on the flow rate indicator orscale 244 between the highest and lowest settings in response to rotational force applied by a user, where the relationship between the flow rate indicator or scale 244 of the valve member and theposition indicator 248 a of the knob or handle 248 may be based at least partly on calibrated flow characteristics of the balance or flow limiting valve. In operation, similar to that described above, the user can set the substantially exact desired flow rate in one operation by moving the knob or handle 248 to the desired position between the highest and lowest settings without consulting the printed flow curve or other form of a balance calculator to determine the desired exact flow rate of the balance or flow limiting valve. - Embodiments are envisioned in which the flow rate indicator or
scale 244 includes other types, kinds or number of printed flow rate settings, including for example, settings ranging from 0 to 5, or 1 to 5, etc. The scope of the invention is not intended to be limited to any particular type, kind or number of printed flow rate settings on the flow rate indicator orscale 244. - It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein. Also, the drawings herein are not drawn to scale.
- Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.
Claims (16)
Priority Applications (8)
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US13/668,633 US20130299017A1 (en) | 2012-01-13 | 2012-11-05 | Flow rate scale field calibration for balancing valve |
CA2800529A CA2800529C (en) | 2012-01-13 | 2013-01-04 | Flow rate scale field calibration for balancing valve |
EP16190701.9A EP3159589B1 (en) | 2012-01-13 | 2013-01-07 | Flow rate scale field calibration for balancing valve |
DK16190701.9T DK3159589T3 (en) | 2012-01-13 | 2013-01-07 | Flow rate scale field calibration for equalizing valve |
EP20130150379 EP2615342A1 (en) | 2012-01-13 | 2013-01-07 | Flow rate scale field calibration for balancing valve |
CN2013100250619A CN103207066A (en) | 2012-01-13 | 2013-01-11 | Flow rate scale field calibration for balancing valve |
CN201811361711.6A CN109540499B (en) | 2012-01-13 | 2013-01-11 | Flow scale field calibration for balanced valves |
US17/245,577 US11274767B2 (en) | 2012-01-13 | 2021-04-30 | Flow rate scale field calibration for balancing valve |
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US201261586372P | 2012-01-13 | 2012-01-13 | |
US13/668,633 US20130299017A1 (en) | 2012-01-13 | 2012-11-05 | Flow rate scale field calibration for balancing valve |
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US20160139606A1 (en) * | 2013-07-22 | 2016-05-19 | Oventrop Gmbh & Co. Kg | Flow-control valve |
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CN107091369B (en) * | 2017-05-10 | 2023-06-30 | 宁波兴茂电子科技有限公司 | Pilot valve flow characteristic testing device and application method thereof |
CN114215956B (en) * | 2021-12-17 | 2023-05-23 | 中国核动力研究设计院 | Calibration device and calibration method for valve position indicator |
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EP3159589B1 (en) | 2018-08-15 |
US20210324967A1 (en) | 2021-10-21 |
CA2800529A1 (en) | 2013-07-13 |
EP2615342A1 (en) | 2013-07-17 |
CN109540499B (en) | 2021-03-02 |
CN109540499A (en) | 2019-03-29 |
US11274767B2 (en) | 2022-03-15 |
CA2800529C (en) | 2019-12-03 |
DK3159589T3 (en) | 2018-11-26 |
CN103207066A (en) | 2013-07-17 |
EP3159589A1 (en) | 2017-04-26 |
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Owner name: FLUID HANDLING LLC, ILLINOIS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:EVANS, STANLEY PAUL;ROSCA, FLORIN;HUSE, GLENN EDWARD;AND OTHERS;REEL/FRAME:029703/0600 Effective date: 20130117 |
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STCV | Information on status: appeal procedure |
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