US20120275740A1 - Rolling-element bearing, and method and apparatus for manufacturing rolling-element bearing - Google Patents

Rolling-element bearing, and method and apparatus for manufacturing rolling-element bearing Download PDF

Info

Publication number
US20120275740A1
US20120275740A1 US13/449,561 US201213449561A US2012275740A1 US 20120275740 A1 US20120275740 A1 US 20120275740A1 US 201213449561 A US201213449561 A US 201213449561A US 2012275740 A1 US2012275740 A1 US 2012275740A1
Authority
US
United States
Prior art keywords
retaining
retainer
retaining piece
circumferential surface
punch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/449,561
Inventor
Kazuyuki Hirata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Boshoku Corp
Original Assignee
Toyota Boshoku Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Boshoku Corp filed Critical Toyota Boshoku Corp
Assigned to TOYOTA BOSHOKU KABUSHIKI KAISHA reassignment TOYOTA BOSHOKU KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HIRATA, KAZUYUKI
Publication of US20120275740A1 publication Critical patent/US20120275740A1/en
Priority to US14/471,284 priority Critical patent/US9587679B2/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings
    • F16C43/08Placing rolling bodies in cages or bearings by deforming the cages or the races
    • F16C43/083Placing rolling bodies in cages or bearings by deforming the cages or the races by plastic deformation of the cage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/10Making other particular articles parts of bearings; sleeves; valve seats or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/4617Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
    • F16C33/4623Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
    • F16C33/4629Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from metal, e.g. cast or machined window cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/467Details of individual pockets, e.g. shape or roller retaining means
    • F16C33/4676Details of individual pockets, e.g. shape or roller retaining means of the stays separating adjacent cage pockets, e.g. guide means for the bearing-surface of the rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/44Needle bearings
    • F16C19/46Needle bearings with one row or needles
    • F16C19/463Needle bearings with one row or needles consisting of needle rollers held in a cage, i.e. subunit without race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/40Shaping by deformation without removing material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/02General use or purpose, i.e. no use, purpose, special adaptation or modification indicated or a wide variety of uses mentioned
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/3887Details of individual pockets, e.g. shape or ball retaining means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49636Process for making bearing or component thereof
    • Y10T29/49643Rotary bearing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49636Process for making bearing or component thereof
    • Y10T29/49643Rotary bearing
    • Y10T29/49679Anti-friction bearing or component thereof
    • Y10T29/49686Assembling of cage and rolling anti-friction members
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53104Roller or ball bearing

Definitions

  • the present invention relates to a rolling-element bearing such as a roller bearing, in which a rolling element is retained in each of retaining openings in a retainer, and to a method and an apparatus for manufacturing the rolling-element bearing. More specifically, the present invention pertains to a rolling-element bearing that has retaining pieces for preventing rolling elements from falling off at the edges of the retaining openings, and to a method and an apparatus for manufacturing the rolling-element bearing.
  • each retaining piece is formed by pressing the distal portion of a projection on the inner side face of the retaining opening in the direction of thickness of the retainer, thereby partially thinning the projection.
  • the present invention was made for solving the above problems in the prior art. Accordingly, it is an objective of the present invention to provide a rolling-element bearing that allows high-strength retaining pieces to be formed on the edges of the retaining openings by pressing the retainer, without causing the inner side faces of retaining openings to bulge into the retaining openings, and a method and an apparatus for manufacturing the rolling-element bearing.
  • the rolling-element bearing includes a cylindrical retainer having a plurality of retaining openings formed in a circumferential wall, and a plurality of rolling elements, each of which is rotationally accommodated in one of the retaining openings.
  • Each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other.
  • Each inner side face extends along a plane that contains an axis of the retainer, and each inner end face extends along a plane that contains a line perpendicular to the axis.
  • At least one first retaining piece and at least one second retaining piece are formed in each retaining opening of the retainer by pressing the outer circumferential surface and the inner circumferential surface of the retainer, respectively.
  • the first retaining piece and the second retaining piece are located on at least one of the inner side faces and the inner end faces.
  • the first retaining piece and the second retaining piece are located on the outer circumferential surface and the inner circumferential surface of the retainer, respectively.
  • a method for manufacturing a rolling-element bearing is provided.
  • a rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer.
  • Each of the retaining opening is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other.
  • the method includes:
  • an apparatus for manufacturing a rolling-element bearing is provided.
  • a rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer.
  • Each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other.
  • the apparatus includes a support die, a first punch, and a second punch.
  • the support die is adapted to support one of the inner side faces and the inner end faces of one of the retaining opening.
  • the first punch is adapted to press the retainer, thereby forming at least one first retaining piece and at least one second retaining piece on the face supported by the support die.
  • the second punch is adapted to bend the first retaining piece and the second retaining piece formed by the first punch toward the retaining opening.
  • FIG. 1 is a perspective view illustrating a roller bearing that is manufactured through a manufacturing method according to one embodiment of the present invention
  • FIG. 2 is a front view illustrating a part of the roller bearing of FIG. 1 ;
  • FIG. 3 is a cross-sectional view taken along line 3 - 3 in FIG. 2 ;
  • FIG. 4 is a cross-sectional view taken along line 4 - 4 in FIG. 2 ;
  • FIG. 5 is plan view, with a part cut away, illustrating the roller bearing in the claw forming process of the manufacturing method according to the embodiment of FIG. 1 ;
  • FIG. 6 is an enlarged cross-sectional plan view partially illustrating the roller bearing in the claw forming process shown in FIG. 5 ;
  • FIG. 7 is an enlarged vertical cross-sectional view partially illustrating the roller bearing in the claw forming process shown in FIG. 5 ;
  • FIG. 8 is an enlarged cross-sectional plan view partially illustrating the roller bearing in a roller insertion process subsequent to the claw forming process shown in FIG. 5 ;
  • FIG. 9 is an enlarged cross-sectional plan view partially illustrating the roller bearing in a claw bending process subsequent to the roller insertion process shown in FIG. 8 .
  • roller bearing which is a rolling-element bearing according to one embodiment of the present invention.
  • a retainer 12 of the roller bearing 11 is formed to be cylindrical, for example, through cutting a block-like brass workpiece.
  • the retainer 12 has retaining openings 13 , which are formed through the circumferential wall at predetermined intervals.
  • each retaining opening 13 is defined by a pair of inner side faces 13 a , 13 b , which extend along the axis C of the retainer and face each other, and a pair of inner end faces 13 c , 13 d , which extend in a direction perpendicular to the axis of the retainer 12 and face each other.
  • a pillar portion 14 is formed between adjacent pair of the retaining openings 13 .
  • each retaining opening 13 rotationally accommodates a roller 15 , which serves as one of the rolling elements in the rolling-element bearing.
  • each pillar portion 14 has a pair of outer side edges 20 a , which are located on the outer circumferential surface of the retainer 12 , and a pair of inner side edges 20 b , which are located on the inner circumferential surface of the retainer 12 .
  • the outer side edges 20 a and the inner side edges 20 b of each pillar portion 14 are located on the inner side faces 13 a , 13 b of the corresponding retaining openings 13 .
  • a pair of the inner side faces 13 a , 13 b of each retaining opening 13 is located in planes that extend radially from the axis C as a center and also extend along the axis C.
  • the inner side faces 13 a , 13 b extend along planes that contain the axis C.
  • the outer side edges 20 a of the pillar portions 14 form parts of outer shells of the retaining openings 13 on the outer circumferential surface of the retainer 12 .
  • the inner side edges 20 b of the pillar portions 14 form parts of inner shells of the retaining openings 13 on the inner circumferential surface of the retainer 12 .
  • Two first claws 18 which project into the corresponding retaining opening 13 , are formed on each outer side edge 20 a of each pillar portion 14 .
  • the first claws 18 are arranged at a predetermined interval.
  • the first claws 18 function as first retaining pieces for preventing the rollers 15 from falling off in the radially outward direction of the retainer 12 .
  • Two second claws 19 which project into the corresponding retaining opening 13 , are formed on each inner side edge 20 b of each pillar portion 14 .
  • the second claws 19 are arranged at a predetermined interval.
  • the second claws 19 function as second retaining pieces for preventing the rollers 15 from falling off in the radially inward direction of the retainer 12 .
  • Each first claw 18 corresponds to one of the second claws 19 to make a pair, so that the first claw 18 and the second claw 19 in each pair face each other.
  • a block-like brass workpiece is subjected to cutting to obtain a cylindrical retainer 12 .
  • Retaining openings 13 and pillar portions 14 are alternately formed in the retainer 12 at predetermined intervals.
  • two first claws 18 are formed on each outer side edge 20 a of each pillar portion 14 at a predetermined interval, and two second claws 19 are formed on each inner side edge 20 b of each pillar portion 14 .
  • the manufacturing apparatus has a first outer stripper 21 , which faces the outer circumferential surface of the retainer 12 , and a first inner stripper 22 , which faces the inner circumferential surface of the retainer 12 .
  • the first outer stripper 21 has a slit 21 a , which extends along the axis C, and two holes 21 b , which are arranged along the slit 21 a .
  • the first inner stripper 22 has a slit 22 a , which extends along the axis C. The slit 22 a of the first inner stripper 22 is aligned with the holes 21 b of the first outer stripper 21 in the radial direction of the retainer 12 .
  • the manufacturing apparatus has a support die 23 in the slit 21 a of the first outer stripper 21 .
  • the support die 23 is movable to be selectively inserted into and removed from one of the retaining openings 13 .
  • the manufacturing apparatus further includes a first punch, which is formed by two first outer punches 24 and a first inner punch 25 having two punch portions 25 a at the distal end.
  • the two first outer punches 24 are held to be movable in the radial direction of the retainer 12 so as to be passed through the two holes 21 b of the first outer stripper 21 , respectively.
  • the first inner punch 25 is held to be movable in the radial direction of the retainer 12 so as to be passed through the slit 22 a of the first inner stripper 22 .
  • the retainer 12 is held between the first outer stripper 21 and the first inner stripper 22 of the manufacturing apparatus.
  • the support die 23 is inserted into one of the retaining openings 13 from outside of the retainer 12 , and a side of the distal end of the support die 23 is brought into contact with the first inner side face 13 a of the retaining opening 13 .
  • the two first outer punches 24 press, from outside the retainer 12 , two parts on the outer surface of the pillar portion 14 that are close to the outer side edge 20 a .
  • the punch portions 25 a of the first inner punch 25 press, from inside the retainer 12 , two parts on the outer surface of the pillar portion 14 that are close to the inner side edge 20 b .
  • the support die 23 has at its distal end face two recesses 23 a for avoiding contact with the two punch portions 25 a of the first inner punch 25 .
  • the corner of each punch portion 25 a that is close to the corresponding recess 23 a is inclined to face the recess 23 a.
  • the outer circumference surface and the inner circumferential surface of the retainer 12 are pressed by the first outer punches 24 and the first inner punch 25 , so that, as shown in FIGS. 5 to 7 , first claws 18 and second claws 19 are simultaneously formed on the outer side edge 20 a and the inner side edge 20 b of a pillar portion 14 that is located on the inner side face 13 a of the corresponding retaining opening 13 .
  • a recess 23 b is formed on a side surface of the support die 23 . The recess 23 b extends in the radial direction with the axis C as the center to allow the side surface to contact the inner side face 13 a of the retaining opening 13 .
  • the recess 23 b is longer than the thickness of the retainer 12 in the radial direction of the retainer 12 .
  • the angle of the distal end of each first outer punch 24 that is close to the recess 23 b of the support die 23 is inclined to face the recess 23 b .
  • the first claws 18 are formed in accordance with the shapes of the corners of the first outer punches 24 and the recess 23 b to protrude radially outward from the outer circumferential surface of the retainer 12 .
  • the second claws 19 are formed to extend toward the retaining opening 13 to slightly protrude inward of the retainer 12 .
  • the support die 23 contacts the first inner side face 13 a of one of the retaining openings 13 , so that the first inner side face 13 a is maintained as a flat surface. That is, the pressing force applied to the periphery of the retaining opening 13 from the first outer punches 24 and the first inner punch 25 does not deform the inner side faces of the retaining opening 13 to bulge inward of the retaining opening 13 .
  • the support die 23 , the first outer punches 24 , and the first inner punch 25 are repeatedly operated in the manner described above so that first claws 18 and second claws 19 are sequentially formed in the first inner side face 13 a of each of the retaining openings 13 of the retainer 12 .
  • the retainer 12 is inverted and held between the first outer stripper 21 and the first inner stripper 22 again.
  • the support die 23 is brought into contact with the second inner side face 13 b of one of the retaining openings 13 , and not with the first inner side face 13 a of the retaining opening 13 .
  • the outer circumference surface and the inner circumferential surface of the retainer 12 are pressed by the first outer punches 24 and the first inner punch 25 , so that first claws 18 and second claws 19 are simultaneously formed on the outer side edge 20 a and the inner side edge 20 b of the corresponding pillar portion 14 , which are located on the second inner side face 13 b of the retaining opening 13 .
  • the manufacturing apparatus further includes a second outer stripper 26 , which is configured to face the outer circumferential surface of the retainer 12 , and a second inner stripper 27 , which is configured to face the inner circumferential surface of the retainer 12 .
  • the second outer stripper 26 has a hole 26 a
  • the second inner stripper 27 has a hole 27 a .
  • the hole 26 a of the second outer stripper 26 is aligned with the hole 27 a of the second inner stripper 27 in the radial direction of the retainer 12 .
  • the manufacturing apparatus further includes a second punch.
  • the second punch has a second outer punch 28 , which is held to be movable in the radial direction of the retainer 12 so as to be passed through the hole 26 a of the second outer stripper 26 , and a second inner punch 29 , which is held to be movable in the radial direction of the retainer 12 so as to be passed through the hole 27 a of the second inner stripper 27 .
  • the retainer 12 is held between the second outer stripper 26 and the second inner stripper 27 as shown in FIG. 9 .
  • the second outer punch 28 presses a total of four first claws 18 on both outer side edges 20 a of one of the pillar portions 14
  • the second inner punch 29 presses a total of four second claws 19 on both inner side edges 20 b of the same pillar portion 14
  • the second claws 19 which are formed by the first inner punch, are inclined toward the retaining opening 13 .
  • the first claws 18 which are formed by the first outer punches 24 , extend radially outward in the radial direction with the axis C as the center.
  • first claws 18 and the second claws 19 on both outer side edges 20 a and both inner side edges of each pillar portion 14 are bent toward the corresponding retaining openings 13 by the second outer punch 28 and the second inner punch 29 , which press the pillar portion 14 toward the center of the pillar portion 14 . Therefore, the first claws 18 and the second claws 19 prevent each roller 15 from falling off to the outside or the inside from the associated retaining opening 13 .
  • each retaining opening 13 the inner side faces 13 a , 13 b of each retaining opening 13 are formed as flat surfaces without bulging inward of the retaining opening 13 . Therefore, the inner width of each retaining opening 13 is formed to be wide to allow smooth rotation of the roller 15 .
  • the present embodiment has the following advantages.
  • the outer circumferential surface and the inner circumferential surface of the retainer 12 are pressed in a state where the first inner side face 13 a and the second inner side face 13 b are brought into contact with the support die 23 , so that the first claws 18 and the second claws 19 are formed on the inner side faces 13 a , 13 b of each retaining opening 13 . Therefore, the support die 23 prevents the pressing force acting on the periphery of each retaining opening 13 from deforming the first inner side face 13 a and the second inner side face 13 b inward of the retaining opening 13 in a bulging manner. This limits an increase in the rotation resistance of the roller 15 retained in the retaining opening 13 .
  • the strength of the first and second claws 18 , 19 can be sufficiently ensured. Therefore, when the roller bearing is used for an extended period of time, the first claws 18 and the second claws 19 are capable of retaining the rollers 15 in the retaining openings 13 in a stable manner.
  • the outer circumferential surface and the inner circumferential surface of the retainer 12 are simultaneously pressed by the first outer punches 24 and the first inner punch 25 to simultaneously form the first claws 18 and the second claws 19 on the outer circumferential surface and the inner circumferential surface of the retainer 12 .
  • This increases the machining efficiency of the first claws 18 and the second claws 19 .
  • a roller 15 is installed in each retaining opening 13 before the first claws 18 and the second claws 19 are bent inward of the retaining opening 13 by the second outer punch 28 and the second inner punch 29 . Therefore, the rollers 15 can be easily installed without being obstructed by the first claws 18 and the second claws 19 .
  • the first claws 18 are formed to extend in the radial direction with the axis C as the center at both outer side edges 20 a of each pillar portion 14 by the first outer punches 24 .
  • the first claws 18 are inclined toward the retaining opening 13 relative to the second outer punch 28 , which presses the pillar portion 14 toward the center of the pillar portion 14 . Therefore, the first claws 18 can be spontaneously bent toward the retaining opening 13 when pressed inward of the retainer 12 by the second outer punch 28 . It is thus easy to configure the first claws 18 to retain the rollers 15 .
  • the present embodiment may be modified as follows.
  • the inner stripper may have the support die 23 .
  • the support die 23 may be inserted into one of the retaining openings 13 from inside of the retainer 12 to be brought into contact with an inner side face of the retaining opening 13 .
  • the rolling elements retained in the retaining openings 13 may be balls (steel balls).
  • the length of each retaining opening 13 (the up-down dimension as viewed in FIGS. 1 and 2 ) is shorter than that in the above described embodiment.
  • the rolling-element bearing of the present embodiment is embodied as a ball bearing.
  • first claws 18 and the second claws 19 are formed on both inner side faces of each retaining opening 13 .
  • first claws 18 and second claws 19 may be formed only on one of the inner side faces.
  • the first claws 18 and the second claws 19 may be elongated in the up-down direction as viewed in FIGS. 1 and 2 .
  • first claws 18 and second claws 19 are formed on each inner side face of each retaining opening 13 .
  • one pair of first claw 18 and second claw 19 may be formed.
  • three or more pairs of first claws 18 and second claws 19 may be formed.
  • first claws 18 and the second claws 19 are formed on the inner side faces 13 a , 13 b , which are parallel with the axis C of the retainer 12 .
  • first claws 18 and second claws 19 may be formed on at least one of a pair of the inner end faces 13 c , 13 d .
  • Each of the inner end faces 13 c , 13 d is located in a plane that extends radially from a line perpendicular to the axis C as a center and also extends along the line perpendicular to the axis C.
  • Each of the inner end faces 13 c , 13 d extends along a plane that contains a line perpendicular to the axis C.
  • the circumferential wall of the retainer 12 has a pair of outer end edges located on the outer circumferential surface of the retainer 12 and a pair of inner end edges located on the inner circumferential surface of the retainer 12 .
  • First claws 18 may be formed on at least one of the outer end edges
  • the second claws 19 may be formed on at least one of the inner end edges.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Forging (AREA)

Abstract

A rolling-element bearing in which a rolling element is retained in each of retaining openings formed in a retainer and method for manufacturing the bearing are provided. Each retaining opening is defined by a pair of inner side faces facing each other, and a pair of inner end faces facing each other. In the manufacturing method, with a support die being brought into contact with one of the inner side faces and the inner end faces of one of the retaining openings, the outer and inner circumferential surfaces of the retainer are pressed by an outer punch and an inner punch. Accordingly, on at least one of the inner side faces and the inner end faces, a first retaining piece and a second retaining piece for preventing the rolling element from falling off are formed on the outer circumferential surface and the inner circumferential surface of the retainer, respectively.

Description

    BACKGROUND OF THE INVENTION
  • The present invention relates to a rolling-element bearing such as a roller bearing, in which a rolling element is retained in each of retaining openings in a retainer, and to a method and an apparatus for manufacturing the rolling-element bearing. More specifically, the present invention pertains to a rolling-element bearing that has retaining pieces for preventing rolling elements from falling off at the edges of the retaining openings, and to a method and an apparatus for manufacturing the rolling-element bearing.
  • Conventionally, methods for manufacturing roller bearings have been disclosed, for example, in Japanese Laid-Open Patent Publication No. 10-115322, Japanese Laid-Open Patent Publication No. 7-151153, and Japanese Laid-Open Patent Publication No. 2000-18258. According to the manufacturing method disclosed in Japanese Laid-Open Patent Publication No. 10-115322, the outer circumferential surface and the inner circumferential surface of a retainer are pressed simultaneously to form retaining pieces at the edges of each retaining opening on the outer circumferential surface and the inner circumferential surface. Japanese Laid-Open Patent Publication No. 7-151153 and Japanese Laid-Open Patent Publication No. 2000-18258 each disclose a manufacturing method in which projections formed on the inner side faces of each retaining opening are subjected to ironing to form retaining pieces at the edges of the retaining opening on the outer circumferential surface and the inner circumferential surface. Specifically, each retaining piece is formed by pressing the distal portion of a projection on the inner side face of the retaining opening in the direction of thickness of the retainer, thereby partially thinning the projection.
  • The above described conventional methods have the following drawbacks.
  • In the manufacturing method disclosed in Japanese Laid-Open Patent Publication No. 10-115322, when forming retaining pieces on the retainer, pressing force applied to the periphery of each retaining opening can cause the inner side faces of the retaining opening to bulge into the retaining opening. This narrows the width of the retaining openings, and thus hampers smooth rotation of rollers.
  • Also, according to the manufacturing methods disclosed in Japanese Laid-Open Patent Publication No. 7-151153 and Japanese Laid-Open Patent Publication No. 2000-18258, the strength of the retaining pieces cannot be sufficiently ensured because the retaining pieces are formed through ironing. Therefore, the rollers cannot be stably retained in the retaining openings for an extended period of time.
  • SUMMARY OF THE INVENTION
  • The present invention was made for solving the above problems in the prior art. Accordingly, it is an objective of the present invention to provide a rolling-element bearing that allows high-strength retaining pieces to be formed on the edges of the retaining openings by pressing the retainer, without causing the inner side faces of retaining openings to bulge into the retaining openings, and a method and an apparatus for manufacturing the rolling-element bearing.
  • To achieve the foregoing objective, and in accordance with one aspect of the present invention, a rolling-element bearing is provided. The rolling-element bearing includes a cylindrical retainer having a plurality of retaining openings formed in a circumferential wall, and a plurality of rolling elements, each of which is rotationally accommodated in one of the retaining openings. Each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other. Each inner side face extends along a plane that contains an axis of the retainer, and each inner end face extends along a plane that contains a line perpendicular to the axis. At least one first retaining piece and at least one second retaining piece are formed in each retaining opening of the retainer by pressing the outer circumferential surface and the inner circumferential surface of the retainer, respectively. The first retaining piece and the second retaining piece are located on at least one of the inner side faces and the inner end faces. The first retaining piece and the second retaining piece are located on the outer circumferential surface and the inner circumferential surface of the retainer, respectively.
  • In accordance with another aspect of the present invention, a method for manufacturing a rolling-element bearing is provided. A rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer. Each of the retaining opening is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other. The method includes:
  • bringing a support die into contact with one of the inner side faces and the inner end faces of one of the retaining opening;
  • with the support die in contact, pressing the outer circumferential surface and the inner circumferential surface of the retainer, thereby forming at least one first retaining piece on the outer circumferential surface and at least one second retaining piece on the inner circumferential surface of the retainer;
  • accommodating the rolling element in the retaining opening; and
  • after accommodating the rolling element, bending the at least one first retaining piece and the at least one second retaining piece such that the first retaining piece and the second retaining piece retain the rolling element in the retaining opening.
  • In accordance with a further aspect of the present invention, an apparatus for manufacturing a rolling-element bearing is provided. A rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer. Each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other. The apparatus includes a support die, a first punch, and a second punch. The support die is adapted to support one of the inner side faces and the inner end faces of one of the retaining opening. The first punch is adapted to press the retainer, thereby forming at least one first retaining piece and at least one second retaining piece on the face supported by the support die. The second punch is adapted to bend the first retaining piece and the second retaining piece formed by the first punch toward the retaining opening.
  • Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
  • FIG. 1 is a perspective view illustrating a roller bearing that is manufactured through a manufacturing method according to one embodiment of the present invention;
  • FIG. 2 is a front view illustrating a part of the roller bearing of FIG. 1;
  • FIG. 3 is a cross-sectional view taken along line 3-3 in FIG. 2;
  • FIG. 4 is a cross-sectional view taken along line 4-4 in FIG. 2;
  • FIG. 5 is plan view, with a part cut away, illustrating the roller bearing in the claw forming process of the manufacturing method according to the embodiment of FIG. 1;
  • FIG. 6 is an enlarged cross-sectional plan view partially illustrating the roller bearing in the claw forming process shown in FIG. 5;
  • FIG. 7 is an enlarged vertical cross-sectional view partially illustrating the roller bearing in the claw forming process shown in FIG. 5;
  • FIG. 8 is an enlarged cross-sectional plan view partially illustrating the roller bearing in a roller insertion process subsequent to the claw forming process shown in FIG. 5; and
  • FIG. 9 is an enlarged cross-sectional plan view partially illustrating the roller bearing in a claw bending process subsequent to the roller insertion process shown in FIG. 8.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • One embodiment according to the present invention will now be described with reference to the drawings. First, the structure of a roller bearing, which is a rolling-element bearing according to one embodiment of the present invention, will be described.
  • As shown in FIGS. 1 and 2, a retainer 12 of the roller bearing 11 is formed to be cylindrical, for example, through cutting a block-like brass workpiece. As shown in FIGS. 1 and 3, the retainer 12 has retaining openings 13, which are formed through the circumferential wall at predetermined intervals. As shown in FIGS. 2 and 5, each retaining opening 13 is defined by a pair of inner side faces 13 a, 13 b, which extend along the axis C of the retainer and face each other, and a pair of inner end faces 13 c, 13 d, which extend in a direction perpendicular to the axis of the retainer 12 and face each other. A pillar portion 14 is formed between adjacent pair of the retaining openings 13. As shown in FIGS. 3 and 4, each retaining opening 13 rotationally accommodates a roller 15, which serves as one of the rolling elements in the rolling-element bearing.
  • As shown in FIGS. 2, 3, and 5, each pillar portion 14 has a pair of outer side edges 20 a, which are located on the outer circumferential surface of the retainer 12, and a pair of inner side edges 20 b, which are located on the inner circumferential surface of the retainer 12. The outer side edges 20 a and the inner side edges 20 b of each pillar portion 14 are located on the inner side faces 13 a, 13 b of the corresponding retaining openings 13. A pair of the inner side faces 13 a, 13 b of each retaining opening 13 is located in planes that extend radially from the axis C as a center and also extend along the axis C. The inner side faces 13 a, 13 b extend along planes that contain the axis C. The outer side edges 20 a of the pillar portions 14 form parts of outer shells of the retaining openings 13 on the outer circumferential surface of the retainer 12. The inner side edges 20 b of the pillar portions 14 form parts of inner shells of the retaining openings 13 on the inner circumferential surface of the retainer 12. Two first claws 18, which project into the corresponding retaining opening 13, are formed on each outer side edge 20 a of each pillar portion 14. The first claws 18 are arranged at a predetermined interval. The first claws 18 function as first retaining pieces for preventing the rollers 15 from falling off in the radially outward direction of the retainer 12. Two second claws 19, which project into the corresponding retaining opening 13, are formed on each inner side edge 20 b of each pillar portion 14. The second claws 19 are arranged at a predetermined interval. The second claws 19 function as second retaining pieces for preventing the rollers 15 from falling off in the radially inward direction of the retainer 12. Each first claw 18 corresponds to one of the second claws 19 to make a pair, so that the first claw 18 and the second claw 19 in each pair face each other.
  • A method and an apparatus for manufacturing the above described roller bearing 11 and operation of the roller bearing 11 will now be described.
  • When manufacturing the roller bearing 11, a block-like brass workpiece is subjected to cutting to obtain a cylindrical retainer 12. Retaining openings 13 and pillar portions 14 are alternately formed in the retainer 12 at predetermined intervals.
  • Subsequently, as shown in FIGS. 5 to 7, two first claws 18 are formed on each outer side edge 20 a of each pillar portion 14 at a predetermined interval, and two second claws 19 are formed on each inner side edge 20 b of each pillar portion 14.
  • As shown in FIGS. 5 to 7, the manufacturing apparatus has a first outer stripper 21, which faces the outer circumferential surface of the retainer 12, and a first inner stripper 22, which faces the inner circumferential surface of the retainer 12. The first outer stripper 21 has a slit 21 a, which extends along the axis C, and two holes 21 b, which are arranged along the slit 21 a. The first inner stripper 22 has a slit 22 a, which extends along the axis C. The slit 22 a of the first inner stripper 22 is aligned with the holes 21 b of the first outer stripper 21 in the radial direction of the retainer 12. The manufacturing apparatus has a support die 23 in the slit 21 a of the first outer stripper 21. The support die 23 is movable to be selectively inserted into and removed from one of the retaining openings 13. The manufacturing apparatus further includes a first punch, which is formed by two first outer punches 24 and a first inner punch 25 having two punch portions 25 a at the distal end. The two first outer punches 24 are held to be movable in the radial direction of the retainer 12 so as to be passed through the two holes 21 b of the first outer stripper 21, respectively. The first inner punch 25 is held to be movable in the radial direction of the retainer 12 so as to be passed through the slit 22 a of the first inner stripper 22.
  • The retainer 12 is held between the first outer stripper 21 and the first inner stripper 22 of the manufacturing apparatus. The support die 23 is inserted into one of the retaining openings 13 from outside of the retainer 12, and a side of the distal end of the support die 23 is brought into contact with the first inner side face 13 a of the retaining opening 13. In this state, the two first outer punches 24 press, from outside the retainer 12, two parts on the outer surface of the pillar portion 14 that are close to the outer side edge 20 a. Simultaneously, the punch portions 25 a of the first inner punch 25 press, from inside the retainer 12, two parts on the outer surface of the pillar portion 14 that are close to the inner side edge 20 b. As shown in FIGS. 6 and 7, the support die 23 has at its distal end face two recesses 23 a for avoiding contact with the two punch portions 25 a of the first inner punch 25. The corner of each punch portion 25 a that is close to the corresponding recess 23 a is inclined to face the recess 23 a.
  • As described above, the outer circumference surface and the inner circumferential surface of the retainer 12 are pressed by the first outer punches 24 and the first inner punch 25, so that, as shown in FIGS. 5 to 7, first claws 18 and second claws 19 are simultaneously formed on the outer side edge 20 a and the inner side edge 20 b of a pillar portion 14 that is located on the inner side face 13 a of the corresponding retaining opening 13. A recess 23 b is formed on a side surface of the support die 23. The recess 23 b extends in the radial direction with the axis C as the center to allow the side surface to contact the inner side face 13 a of the retaining opening 13. The recess 23 b is longer than the thickness of the retainer 12 in the radial direction of the retainer 12. The angle of the distal end of each first outer punch 24 that is close to the recess 23 b of the support die 23 is inclined to face the recess 23 b. The first claws 18 are formed in accordance with the shapes of the corners of the first outer punches 24 and the recess 23 b to protrude radially outward from the outer circumferential surface of the retainer 12. The second claws 19 are formed to extend toward the retaining opening 13 to slightly protrude inward of the retainer 12.
  • When the retainer 12 is pressed by the first outer punches 24 and the first inner punch 25, the support die 23 contacts the first inner side face 13 a of one of the retaining openings 13, so that the first inner side face 13 a is maintained as a flat surface. That is, the pressing force applied to the periphery of the retaining opening 13 from the first outer punches 24 and the first inner punch 25 does not deform the inner side faces of the retaining opening 13 to bulge inward of the retaining opening 13.
  • While intermittently rotating the retainer 12 in the circumferential direction as indicated by the arrow in FIG. 5, the support die 23, the first outer punches 24, and the first inner punch 25 are repeatedly operated in the manner described above so that first claws 18 and second claws 19 are sequentially formed in the first inner side face 13 a of each of the retaining openings 13 of the retainer 12.
  • When the first claws 18 and the second claws 19 are formed on the first inner side faces 13 a of all the retaining openings 13, the retainer 12 is inverted and held between the first outer stripper 21 and the first inner stripper 22 again. In this state, the support die 23 is brought into contact with the second inner side face 13 b of one of the retaining openings 13, and not with the first inner side face 13 a of the retaining opening 13. The outer circumference surface and the inner circumferential surface of the retainer 12 are pressed by the first outer punches 24 and the first inner punch 25, so that first claws 18 and second claws 19 are simultaneously formed on the outer side edge 20 a and the inner side edge 20 b of the corresponding pillar portion 14, which are located on the second inner side face 13 b of the retaining opening 13.
  • Subsequently, as shown in FIG. 8, a roller 15 is installed in each retaining opening 13 from the outside in the radial direction of the retainer 12. The manufacturing apparatus further includes a second outer stripper 26, which is configured to face the outer circumferential surface of the retainer 12, and a second inner stripper 27, which is configured to face the inner circumferential surface of the retainer 12. The second outer stripper 26 has a hole 26 a, and the second inner stripper 27 has a hole 27 a. The hole 26 a of the second outer stripper 26 is aligned with the hole 27 a of the second inner stripper 27 in the radial direction of the retainer 12. The manufacturing apparatus further includes a second punch. The second punch has a second outer punch 28, which is held to be movable in the radial direction of the retainer 12 so as to be passed through the hole 26 a of the second outer stripper 26, and a second inner punch 29, which is held to be movable in the radial direction of the retainer 12 so as to be passed through the hole 27 a of the second inner stripper 27. After the rollers 15 are installed, the retainer 12 is held between the second outer stripper 26 and the second inner stripper 27 as shown in FIG. 9. In this state, the second outer punch 28 presses a total of four first claws 18 on both outer side edges 20 a of one of the pillar portions 14, and the second inner punch 29 presses a total of four second claws 19 on both inner side edges 20 b of the same pillar portion 14. As obvious from FIG. 8, the second claws 19, which are formed by the first inner punch, are inclined toward the retaining opening 13. Also, indicated by lines formed by a long dash alternating with two short dashes in FIG. 9, the first claws 18, which are formed by the first outer punches 24, extend radially outward in the radial direction with the axis C as the center. Thus, the first claws 18 and the second claws 19 on both outer side edges 20 a and both inner side edges of each pillar portion 14 are bent toward the corresponding retaining openings 13 by the second outer punch 28 and the second inner punch 29, which press the pillar portion 14 toward the center of the pillar portion 14. Therefore, the first claws 18 and the second claws 19 prevent each roller 15 from falling off to the outside or the inside from the associated retaining opening 13.
  • In accordance with the method for manufacturing a roller bearing as described above, the inner side faces 13 a, 13 b of each retaining opening 13 are formed as flat surfaces without bulging inward of the retaining opening 13. Therefore, the inner width of each retaining opening 13 is formed to be wide to allow smooth rotation of the roller 15.
  • The present embodiment has the following advantages.
  • (1) In the present embodiment, the outer circumferential surface and the inner circumferential surface of the retainer 12 are pressed in a state where the first inner side face 13 a and the second inner side face 13 b are brought into contact with the support die 23, so that the first claws 18 and the second claws 19 are formed on the inner side faces 13 a, 13 b of each retaining opening 13. Therefore, the support die 23 prevents the pressing force acting on the periphery of each retaining opening 13 from deforming the first inner side face 13 a and the second inner side face 13 b inward of the retaining opening 13 in a bulging manner. This limits an increase in the rotation resistance of the roller 15 retained in the retaining opening 13. Also, since ironing is not performed, the strength of the first and second claws 18, 19 can be sufficiently ensured. Therefore, when the roller bearing is used for an extended period of time, the first claws 18 and the second claws 19 are capable of retaining the rollers 15 in the retaining openings 13 in a stable manner.
  • (2) In the present embodiment, the outer circumferential surface and the inner circumferential surface of the retainer 12 are simultaneously pressed by the first outer punches 24 and the first inner punch 25 to simultaneously form the first claws 18 and the second claws 19 on the outer circumferential surface and the inner circumferential surface of the retainer 12. This increases the machining efficiency of the first claws 18 and the second claws 19.
  • (3) In the present embodiment, a roller 15 is installed in each retaining opening 13 before the first claws 18 and the second claws 19 are bent inward of the retaining opening 13 by the second outer punch 28 and the second inner punch 29. Therefore, the rollers 15 can be easily installed without being obstructed by the first claws 18 and the second claws 19.
  • (4) In the present embodiment, the first claws 18 are formed to extend in the radial direction with the axis C as the center at both outer side edges 20 a of each pillar portion 14 by the first outer punches 24. Thus, the first claws 18 are inclined toward the retaining opening 13 relative to the second outer punch 28, which presses the pillar portion 14 toward the center of the pillar portion 14. Therefore, the first claws 18 can be spontaneously bent toward the retaining opening 13 when pressed inward of the retainer 12 by the second outer punch 28. It is thus easy to configure the first claws 18 to retain the rollers 15.
  • <Modification>
  • The present embodiment may be modified as follows.
  • In the above described embodiment, the inner stripper may have the support die 23. The support die 23 may be inserted into one of the retaining openings 13 from inside of the retainer 12 to be brought into contact with an inner side face of the retaining opening 13.
  • The rolling elements retained in the retaining openings 13 may be balls (steel balls). In this case, the length of each retaining opening 13 (the up-down dimension as viewed in FIGS. 1 and 2) is shorter than that in the above described embodiment. In this configuration, the rolling-element bearing of the present embodiment is embodied as a ball bearing.
  • In the above described embodiment, the first claws 18 and the second claws 19 are formed on both inner side faces of each retaining opening 13. However, first claws 18 and second claws 19 may be formed only on one of the inner side faces.
  • The first claws 18 and the second claws 19 may be elongated in the up-down direction as viewed in FIGS. 1 and 2.
  • In the above described embodiment, two pairs of first claws 18 and second claws 19 are formed on each inner side face of each retaining opening 13. However, one pair of first claw 18 and second claw 19 may be formed. Alternatively, three or more pairs of first claws 18 and second claws 19 may be formed.
  • In the above described embodiment, the first claws 18 and the second claws 19 are formed on the inner side faces 13 a, 13 b, which are parallel with the axis C of the retainer 12. However, first claws 18 and second claws 19 may be formed on at least one of a pair of the inner end faces 13 c, 13 d. Each of the inner end faces 13 c, 13 d is located in a plane that extends radially from a line perpendicular to the axis C as a center and also extends along the line perpendicular to the axis C. Each of the inner end faces 13 c, 13 d extends along a plane that contains a line perpendicular to the axis C. At the upper end and the lower end of each retaining opening in the direction of the axis C, the circumferential wall of the retainer 12 has a pair of outer end edges located on the outer circumferential surface of the retainer 12 and a pair of inner end edges located on the inner circumferential surface of the retainer 12. First claws 18 may be formed on at least one of the outer end edges, and the second claws 19 may be formed on at least one of the inner end edges.
  • Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.

Claims (6)

1. A rolling-element bearing comprising:
a cylindrical retainer having a plurality of retaining openings formed in a circumferential wall, wherein each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other; and
a plurality of rolling elements, each of which is rotationally accommodated in one of the retaining openings, wherein
each inner side face extends along a plane that contains an axis of the retainer, and each inner end face extends along a plane that contains a line perpendicular to the axis, and
at least one first retaining piece and at least one second retaining piece are formed in each retaining opening of the retainer by pressing the outer circumferential surface and the inner circumferential surface of the retainer, respectively, wherein the first retaining piece and the second retaining piece are located on at least one of the inner side faces and the inner end faces, and the first retaining piece and the second retaining piece are located on the outer circumferential surface and the inner circumferential surface of the retainer, respectively.
2. A method for manufacturing a rolling-element bearing, wherein a rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer, and each of the retaining opening is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other, the method comprising:
bringing a support die into contact with one of the inner side faces and the inner end faces of one of the retaining opening;
with the support die in contact, pressing the outer circumferential surface and the inner circumferential surface of the retainer, thereby forming at least one first retaining piece on the outer circumferential surface and at least one second retaining piece on the inner circumferential surface of the retainer;
accommodating the rolling element in the retaining opening; and
after accommodating the rolling element, bending the at least one first retaining piece and the at least one second retaining piece such that the first retaining piece and the second retaining piece retain the rolling element in the retaining opening.
3. The method for manufacturing a rolling-element bearing according to claim 2, wherein the forming the at least one first retaining piece and the at least one second retaining piece includes simultaneously pressing the outer circumferential surface and the inner circumferential surface of the retainer from outside and inside in the radial direction of the retainer.
4. The method for manufacturing a rolling-element bearing according to claim 2, wherein
the inner side faces of each retaining opening extend along the axis of the retainer, and
the forming the at least one first retaining piece and the at least one second retaining piece includes forming the at least one first retaining piece and the at least one second retaining piece on at least one of the inner side faces of the retaining opening so that the at least one first retaining piece and the at least one second retaining piece protrude in radial direction as the axis of the retainer as the center.
5. An apparatus for manufacturing a rolling-element bearing, wherein a rolling element is accommodated in each of a plurality of retaining openings formed in a circumferential wall of a cylindrical retainer, and each of the retaining openings is defined by a pair of inner side faces, which face each other, and a pair of inner end faces, which face each other, the apparatus comprising:
a support die for supporting one of the inner side faces and the inner end faces of one of the retaining opening;
a first punch that presses the retainer, thereby forming at least one first retaining piece and at least one second retaining piece on the face supported by the support die; and
a second punch for bending the first retaining piece and the second retaining piece formed by the first punch toward the retaining opening.
6. The manufacturing apparatus according to claim 5, wherein the first punch includes:
at least one first outer punch for pressing, from radially outside of the retainer, at least a part of the outer circumferential surface of the retainer that is close to the face supported by the support die, thereby forming the at least one first retaining piece, which is located on the face supported by the support die and on the outer circumferential surface of the retainer; and
a first inner punch having at least one punch portion for pressing, from radially inside of the retainer, at least a part of the inner circumferential surface of the retainer that is close to the face supported by the support die, thereby forming the at least one second retaining piece, which is located on the face supported by the support die and on the inner circumferential surface of the retainer, and
wherein the first outer punch and the first inner punch simultaneously press the retainer.
US13/449,561 2011-04-28 2012-04-18 Rolling-element bearing, and method and apparatus for manufacturing rolling-element bearing Abandoned US20120275740A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/471,284 US9587679B2 (en) 2011-04-28 2014-08-28 Method and apparatus for manufacturing rolling-element bearing

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011100961A JP5703940B2 (en) 2011-04-28 2011-04-28 Processing method and processing apparatus for rolling bearing
JP2011-100961 2011-04-28

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US14/471,284 Division US9587679B2 (en) 2011-04-28 2014-08-28 Method and apparatus for manufacturing rolling-element bearing

Publications (1)

Publication Number Publication Date
US20120275740A1 true US20120275740A1 (en) 2012-11-01

Family

ID=47053437

Family Applications (2)

Application Number Title Priority Date Filing Date
US13/449,561 Abandoned US20120275740A1 (en) 2011-04-28 2012-04-18 Rolling-element bearing, and method and apparatus for manufacturing rolling-element bearing
US14/471,284 Active 2032-08-17 US9587679B2 (en) 2011-04-28 2014-08-28 Method and apparatus for manufacturing rolling-element bearing

Family Applications After (1)

Application Number Title Priority Date Filing Date
US14/471,284 Active 2032-08-17 US9587679B2 (en) 2011-04-28 2014-08-28 Method and apparatus for manufacturing rolling-element bearing

Country Status (3)

Country Link
US (2) US20120275740A1 (en)
JP (1) JP5703940B2 (en)
CN (1) CN102758848B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111734743A (en) * 2019-03-25 2020-10-02 斯凯孚公司 Bearing retainer

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014008763B4 (en) * 2014-06-12 2016-02-25 Gebrüder Reinfurt GmbH & Co. KG Ball bearing cage and ball bearings

Citations (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3350149A (en) * 1964-05-30 1967-10-31 Skf Kugellagerfabriken Gmbh Cage for roller bearings
US3685114A (en) * 1970-06-29 1972-08-22 Textron Inc Method for making a roller bearing retainer
US4629339A (en) * 1983-01-21 1986-12-16 Nippon Seiko Kabushiki Kaisha Roller bearing
US4755065A (en) * 1986-03-14 1988-07-05 Skf Linearsysteme Gmbh Cage for a linearly or rotatably movable guided rolling bearing and the respective bearing
US4874260A (en) * 1988-03-21 1989-10-17 The Torrington Company Cage outer diameter profile
US5647674A (en) * 1995-05-16 1997-07-15 Ntn Corporation Retainer for needle roller bearing
US5722780A (en) * 1995-12-08 1998-03-03 Skf Industrial Trading & Development Company B.V. Cage for rolling element bearing
US5885009A (en) * 1996-12-06 1999-03-23 Ina Walzlager Schaeffler Kg Cage for cylindrical rolling elements
US6039475A (en) * 1993-11-30 2000-03-21 Ntn Corporation Retainer for roller bearing and method for manufacturing the same
US6102580A (en) * 1999-04-05 2000-08-15 The Torrington Company Axial-thrust bearing with improved lubricant flow
US20010003548A1 (en) * 1999-12-10 2001-06-14 Frank Straub Cage for a rolling bearing
US20060088237A1 (en) * 2004-10-26 2006-04-27 Kazuyuki Yamamoto Thrust needle roller bearing
US20070003178A1 (en) * 2005-06-30 2007-01-04 Mineo Koyama Cylindrical roller bearing and retainer for cylindrical roller bearing
US7252436B2 (en) * 2004-02-23 2007-08-07 Nippon Thompson Co., Ltd. Roller bearing cage and method of producing the same
US20080260317A1 (en) * 2007-04-23 2008-10-23 Cooper Roller Bearings Company Limited Cage for a roller bearing and a roller bearing
US20100054648A1 (en) * 2006-10-26 2010-03-04 Shinji Oishi Outer ring for rocking bearing, retainer for rocking bearing, and air disk brake system
US20110142389A1 (en) * 2008-07-08 2011-06-16 Nsk Ltd. Tapered roller bearing resin cage and tapered roller bearing
US8414192B2 (en) * 2004-07-08 2013-04-09 Jtekt Corporation Cage for ball bearing

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US848776A (en) * 1906-02-10 1907-04-02 Penn Mather W Ball-bearing.
US2998635A (en) * 1959-01-22 1961-09-05 Oscar C Rixson Co Method of making roller bearings
JP3030486B2 (en) * 1994-03-24 2000-04-10 光洋精工株式会社 Roller bearing cage
JP3737223B2 (en) * 1996-10-09 2006-01-18 Ntn株式会社 Needle roller bearing cage and method of manufacturing the same
JP2000018258A (en) 1998-06-30 2000-01-18 Ntn Corp Bearing for connecting rod larger and part of engine
JP2004144183A (en) * 2002-10-24 2004-05-20 Ntn Corp Radial rolling bearing
JP2005163994A (en) * 2003-12-05 2005-06-23 Koyo Seiko Co Ltd Retainer for roller bearing and roller bearing
JP2006009816A (en) * 2004-06-22 2006-01-12 Ntn Corp Synthetic resin retainer
JP2006125457A (en) * 2004-10-27 2006-05-18 Nsk Ltd Cage for needle bearing and its manufacturing method
JP5464821B2 (en) 2008-05-08 2014-04-09 Ntn株式会社 Roller bearing cage, roller bearing and roller bearing cage manufacturing method
DE102009004657B4 (en) * 2008-07-26 2011-02-03 Ab Skf Rolling bearing cage

Patent Citations (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3350149A (en) * 1964-05-30 1967-10-31 Skf Kugellagerfabriken Gmbh Cage for roller bearings
US3685114A (en) * 1970-06-29 1972-08-22 Textron Inc Method for making a roller bearing retainer
US4629339A (en) * 1983-01-21 1986-12-16 Nippon Seiko Kabushiki Kaisha Roller bearing
US4755065A (en) * 1986-03-14 1988-07-05 Skf Linearsysteme Gmbh Cage for a linearly or rotatably movable guided rolling bearing and the respective bearing
US4874260A (en) * 1988-03-21 1989-10-17 The Torrington Company Cage outer diameter profile
US6039475A (en) * 1993-11-30 2000-03-21 Ntn Corporation Retainer for roller bearing and method for manufacturing the same
US5647674A (en) * 1995-05-16 1997-07-15 Ntn Corporation Retainer for needle roller bearing
US5722780A (en) * 1995-12-08 1998-03-03 Skf Industrial Trading & Development Company B.V. Cage for rolling element bearing
US5885009A (en) * 1996-12-06 1999-03-23 Ina Walzlager Schaeffler Kg Cage for cylindrical rolling elements
US6102580A (en) * 1999-04-05 2000-08-15 The Torrington Company Axial-thrust bearing with improved lubricant flow
US20010003548A1 (en) * 1999-12-10 2001-06-14 Frank Straub Cage for a rolling bearing
US6461049B2 (en) * 1999-12-10 2002-10-08 Ina Walzlager Schaeffler Ohg Cage for a rolling bearing
US7252436B2 (en) * 2004-02-23 2007-08-07 Nippon Thompson Co., Ltd. Roller bearing cage and method of producing the same
US8414192B2 (en) * 2004-07-08 2013-04-09 Jtekt Corporation Cage for ball bearing
US20060088237A1 (en) * 2004-10-26 2006-04-27 Kazuyuki Yamamoto Thrust needle roller bearing
US20070003178A1 (en) * 2005-06-30 2007-01-04 Mineo Koyama Cylindrical roller bearing and retainer for cylindrical roller bearing
US20100054648A1 (en) * 2006-10-26 2010-03-04 Shinji Oishi Outer ring for rocking bearing, retainer for rocking bearing, and air disk brake system
US8313246B2 (en) * 2006-10-26 2012-11-20 Ntn Corporation Rocker bearing with outer ring and air disk brake system
US20130308888A1 (en) * 2006-10-26 2013-11-21 Shinji Oishi Outer ring for rocking bearing, retainer for rocking bearing, rocking bearing, and air disk brake system
US20080260317A1 (en) * 2007-04-23 2008-10-23 Cooper Roller Bearings Company Limited Cage for a roller bearing and a roller bearing
US8057105B2 (en) * 2007-04-23 2011-11-15 Cooper Roller Bearings Company Limited Cage for a roller bearing and a roller bearing
US20110142389A1 (en) * 2008-07-08 2011-06-16 Nsk Ltd. Tapered roller bearing resin cage and tapered roller bearing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111734743A (en) * 2019-03-25 2020-10-02 斯凯孚公司 Bearing retainer

Also Published As

Publication number Publication date
CN102758848B (en) 2015-04-22
US9587679B2 (en) 2017-03-07
US20140366378A1 (en) 2014-12-18
CN102758848A (en) 2012-10-31
JP2012233507A (en) 2012-11-29
JP5703940B2 (en) 2015-04-22

Similar Documents

Publication Publication Date Title
JP3665653B2 (en) Roller bearing cage and manufacturing method thereof
JP2013160292A (en) Roller bearing cage and method for manufacturing the same
JP2000205273A (en) Retainer of roller bearing and manufacture of retainer
WO2012002247A1 (en) Tapered roller bearing
US9587679B2 (en) Method and apparatus for manufacturing rolling-element bearing
JP6514506B2 (en) Thrust roller bearing cage and method of manufacturing the same
JP2005090740A (en) Method of manufacturing retainer for roller bearing, and retainer for roller bearing
JP2005233317A (en) Cage for radial needle bearing and manufacturing method thereof
US10103610B2 (en) Manufacturing method of core for rotary electric machine
JP5484130B2 (en) Manufacturing method and manufacturing apparatus of laminated iron core
JP5040401B2 (en) Method for manufacturing cage for radial needle bearing
JP2007009989A (en) Cage for tapered roller bearing and its manufacturing method
JP2008279481A (en) Method for manufacturing inner race and outer race of rolling bearing
JP6816605B2 (en) Cage for tapered roller bearings
JP2006138372A (en) Roller bearing cage and its manufacturing method
WO2021235021A1 (en) Method for manufacturing retainer for self-aligning roller bearing
EP3067581B1 (en) Bearing device and method for manufacturing bearing device
JP2010180968A (en) Method of manufacturing retainer for thrust roller bearing
JP2010270782A (en) Method of manufacturing cage for thrust roller bearing
JP2015020179A (en) Die and manufacturing method thereof
JP2000002247A (en) Manufacture for roller bearing retainer
JP2011182620A (en) Method and device for manufacturing stacked iron core
JP2007303536A (en) Manufacturing method of retainer for conical roller bearing
JP2005321027A (en) Retainer for roller bearing and manufacturing method
JP2008185052A (en) Retainer for trust roller bearing, and its manufacturing method

Legal Events

Date Code Title Description
AS Assignment

Owner name: TOYOTA BOSHOKU KABUSHIKI KAISHA, JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HIRATA, KAZUYUKI;REEL/FRAME:028065/0028

Effective date: 20120320

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION