US20120152151A1

US20120152151A1 - Fumed silanized and ground silica

Info

Publication number: US20120152151A1
Application number: US13/409,715
Authority: US
Inventors: Jürgen Meyer; Kurt Spitznagel; Günther Michael; Tina Gross
Original assignee: Evonik Degussa GmbH
Current assignee: Evonik Operations GmbH
Priority date: 2007-05-22
Filing date: 2012-03-01
Publication date: 2012-06-21
Also published as: EP2147058B1; US8163080B2; WO2008141923A1; CN101730725A; US20100126387A1; PL2147058T3; JP2010528132A; CN101730725B; EP2147058A1; DE102007024365A1

Abstract

The invention relates to a hydrophobic fumed silica which is obtained by grinding a fumed silica which, as a result of silanization, has trimethylsilyl groups fixed on the surface; and to coating formulations comprising this silica.

Description

The invention relates to a hydrophobic fumed ground silica, to a process for preparing it and to its use. The present invention further relates to a coating formulation comprising the silica of the invention.
Fumed silica is known from Ullmanns, Enzyklopädie der technischen Chemie, volume 21, page 464 (1982). The fumed silica is prepared by combusting an evaporable silicon compound, for example silicon tetrachloride, in a mixture with hydrogen and oxygen.
The comminution of substances to flours (50-500 μm), powders (5-50 μm) and even greater fineness (less than 5 μm) is common practice in the art. For all comminution tasks, a multitude of technical equipment is supplied and operated, which is matched to the peculiarities of the individual tasks. A good overview of the comminution problems and the various machines is given in Ullmanns Enzyklopädie der technischen Chemie, 3rd edition, volume 1, page 616 to page 638.
In fumed silica, the mean primary particle diameters are considerably lower (5-50 nm) than can be obtained by a mechanical comminution. The primary particles and aggregates of fumed silica with a surface area of 200 m²/g can be visualized in an electron microscope.
The primary particles and aggregates of a fumed silica combine to form larger composites, the agglomerates. In general, the smaller the particle size is or the greater the specific surface area is, and the more highly compacted the fumed silica is, the larger these agglomerates are.
The binding forces with which these agglomerates are held together are relatively weak. Nevertheless, in the incorporation and dissolution of these agglomerates in a liquid system for the purpose of homogeneous distribution of the primary particles and aggregates or low-agglomeration particles, a certain expenditure of shear energy is required. For the dispersion, according to the field of use, a wide variety of different mixing units is used, the crucial factors for the selection being both the viscosity and polarity of the system and the agglomerate strength and the desired homogeneity.
With simple stirrer systems, for example paddle stirrers, direct incorporation of small amounts of silicas usually cannot be carried out satisfactorily, particularly when low-viscosity systems are involved. However, manufacturers of paints and coatings, and also processors, have an interest in achieving an optimal distribution from a performance point of view of the silicas which are used predominantly as thickeners and thixotropic agents with very simple equipment and with a minimum level of time consumption and energy expenditure.
In the case of paddle stirrer dispersion, the coarse silica agglomerates are not comminuted sufficiently and can thus make only a small contribution to raising viscosities and thixotropy. The information is based on a UP resin (unsaturated polyester resin) as a dispersant.
A reduction of the agglomerate size by dispersing outside a liquid system, i.e., in practical terms, under air or by grinding in the conventional sense, was possible in the prior art only to a limited degree, since, in the case of a given agglomeration tendency of the material, the old agglomeration state is soon re-established after the comminution. This effect occurs no later than after recompaction of the material which has been greatly loosened by the mechanical intervention and cannot be shipped or stored in this form. The storage time would also have an effect, in the sense of agglomerate reenlargement.
The mass number and evaluation parameter employed for the state of distribution of a dispersible silica and maximum agglomerate size of the dispersion (granularity) is the so-called grindometer value to DIN 53203.
It is known that fumed silica can be hydrophobized, ground in a pin mill and then classified (US 2004/0110077 A1). This known silica is used as an external additive in toner mixtures.
Hydrophilic fumed silica with a BET surface area of 200 m²/9 has a grindometer value, determined in UP resin (Ludopal P6 unsaturated polyester resin from BASF, 2% dispersion) by the DIN method, of 50 to 60 μm.
When this fumed silica is additionally more highly compacted (100 to 120 g/l), the grindometer value is also significantly higher, specifically more than 100 μm, as a result of which an additional, not inconsiderable expenditure of energy is required as a thickener and thixotropic agent.
It is known that a high-dispersity silica with a surface area of approx. 300 m²/g can be ground in a pin mill.
The grindometer value achieved is initially 25 μm for the uncompacted silica.
If this silica is compacted to 50 g/l, the grindometer value rises to 30 μm, and, in the event of further compaction to 75 g/l, even to about 40 μm.
In the course of storage over a period of three months, the ground, unmodified silica compacted to 50 g/l has a grindometer value of 50 to 60 μm.
According to the prior art, reagglomeration can be prevented only if the hydrophilic silica is mixed with 3% by weight of a hydrophobic silica and this mixture is ground by means of an air-jet mill or of a pin mill (EP 0 076 377 B1).
For a fumed silica with a BET surface area of 200 m²/g, even after compaction to 73 g/l or 107 g/l, a grindometer value of 35 μm is attained.
In the case of a fumed silica with a BET surface area of 300 m²/g, as a result of the addition of hydrophobic silica before the grinding, the grindometer value of 10 Am at a tamped density of 28 g/l and of 15 to 20 μm at a tamped density of 50 g/l are achieved.
The known fumed silicas have the disadvantage that they still have relatively high grindometer values and hence their contribution to increasing the viscosities and thixotropy is not optimal, and that the values worsen in the course of prolonged storage.
The technical object was therefore to provide fumed silanized silicas which have improved rheological properties and low grindometer values.
The technical object is achieved by a hydrophobic fumed silica which is obtained by grinding a fumed silica which, as a result of silanization, has trimethylsilyl groups fixed on the surface.
Preferably, the grinding is effected with a pin mill or an air-jet mill. This affords silicas which have a lower grindometer value than the unground starting material used, i.e. the unground silicas. The ground silica of the invention is therefore better and more rapidly dispersible, for example, in coating formulations.
In a preferred embodiment, the silica of the invention has a tamped density of 10 to 100 g/l, preferably of 15 to 65 g/l.
Fumed silicas are known from Winnacker-Kuchler Chemische Technologie [Chemical technology], volume 3 (1983), 4th edition, page 77, and Ullmanns Enzyklopädie der technischen Chemie, 4th edition (1982), volume 21, page 462.
In particular, fumed silicas are prepared by flame hydrolysis of evaporable silicon compounds, for example SiCl₄, or organic silicon compounds, such as trichloro-methylsilane.
The silicas in the context of the present invention are fumed silicas, the surface having been modified with at least one organic component. They are therefore referred to as surface-modified silicas. Modified fumed silicas (silicas prepared from fumed silicas) are understood to means silicas which can be prepared on the basis of fumed silicas according to DE 24 14 478. Surface modification is understood to mean the chemical and/or physical attachment of organic components to the surface of the silica particles. In other words, in the case of surface-modified silicas, at least part of the surface of at least some of the silica particles is covered with the surface modifiers. In the present case, the fumed silicas are silanized by reacting fumed silica with trimethylchlorosilane or trimethylsilanol or hexamethyldisilazane in a known manner, the trimethylsilyl groups being fixed on the surface of the fumed silica.
The silica of the invention does not tend to reagglomerate. The grindometer value of the silica of the invention is lower than that of the starting material and, in the case of a dispersion time of 30 min, is 12 μm or less, while the grindometer value of the unground silica is 15 μm. In the case of a dispersion time of 60 min, the grindometer value is below 10 μm.
In a further preferred embodiment, the silica of the invention has a specific BET surface area of 150 to 300 m²/g, preferably of 200 to 295 m²/g, more preferably of 195 to 290 m²/g.
It is also preferred that the silica of the invention has a mean particle size according to Cilas of 3.5 to 8.5. In a further preferred embodiment, the silica according to the present invention has a pH in the range of 5.0 to 8.0.
The silica of the invention preferably has an agglomerate strength of less than 25 mm, more preferably of less than 20 mm.
The invention further provides a process for producing the silica of the invention, the process being characterized by the step of grinding a fumed silica which, as a result of silanization, has trimethylsilyl groups fixed on the surface.
In a preferred process, the silica used has a BET surface area of 150 to 350 m²/g, preferably of 180 to 300 m²/g and a tamped density of 50 to 100 g/l, preferably of 55 to 65 g/l and more preferably of approx. 60 g/l.
In a further preferred embodiment of the preparation process according to the present invention, the silicas used have the following physicochemical characteristic data:
BET surface area m²/g: 150-300
Mean size of the primary particles nm: 7
pH: 5.0-9.0
carbon content % by weight: 0.1 to 10, preferably 2.0-4.0
In a further preferred preparation process, the silicas used also have the following physicochemical characteristic data:


	Tamped density²⁾g/l	Approx. 60
	Drying loss³⁾(2 h at 105° C.)	<=0.5
	% by weight on departure from the
	manufacturer
	Ignition loss⁴⁾⁵⁾(2 h at 1000° C.)	1.0-3.0
	% by weight
	pH⁶⁾⁷⁾	5.5-7.5
	SiO₂content⁸⁾% by weight	>=99.8
	Al₂O₃content⁸⁾% by weight	<=0.05
	Fe₂O₃content⁸⁾% by weight	<=0.01
	TiO₂content⁸⁾% by weight	<=0.03
	HCl content⁸⁾⁹⁾% by weight	<=0.025

	¹⁾To DIN ISO 9277
	²⁾To DIN EN ISO 787-11, JIS K 5101/20 (unscreened)
	³⁾To DIN EN ISO 787-2, ASTM D 280, JIS K 5101/23
	⁴⁾To DIN EN 3262-20, ASTM D 1208, JIS K 5101/24
	⁵⁾Based on the substance dried at 105° C. for 2 hours
	⁶⁾To DIN EN ISO 787-9, ASTM D 1208, JIS K 5101/26
	⁷⁾Water:methanol = 1:1
	⁸⁾Based on the substance calcined at 1000 C. for 2 hours
	⁹⁾HCl content is part of the ignition loss

The silicas of the invention are used as thickeners or thixotropic agents in coating formulations.
The present invention therefore also provides coating formulations comprising a hydrophobic fumed silica which is obtained by grinding a fumed silica which, as a result of silanization, has trimethylsilyl groups fixed on the surface. The ground silica present has a lower grindometer value than the unground silica. The grindometer value may be less than 12 μm.
In a preferred embodiment, the tamped density of the silica is 10 to 100 g/l, preferably 15 to 65 g/l.
Coating formulations in the context of the present invention are coating formulations comprising at least one polymer component and/or a mixture of a plurality of physically or chemically crosslinking polymer components, at least one solvent and at least one surface-modified silica. The coating formulations of the invention are preferably 1-component coatings, 2-component coatings and UV coatings, especially polyurethane coatings, and most preferably clearcoats and matt coating formulations.
A clearcoat in the sense of the invention is a coating material which, applied on a substrate, forms a transparent coating with protective, decorative or specifically technical properties. In a coating system, the clearcoat protects, as the uppermost layer, the layers below it from mechanical damage and weathering influences. A clearcoat does not comprise any pigments. Especially in the case of clearcoats, the transparency of the coating, i.e. the visual impression of how clear and undistorted the surface of the material coated with the clearcoat can be seen through the coating after it has dried, is a measure of the quality of the coating. When the clearcoat is applied on a shiny black background, the blackness value M_ycan be employed as a measure for the transparency of this coating.
In a preferred embodiment, the coating formulation at a reflectometer value of 85 to 90, preferably of 87 to 88, has a blackness value M_yof at least 280, preferably of at least 285.
It is also preferred that the coating formulation comprises 0.5 to 15% by weight of the silica.
In addition to the components mentioned, the coating formulations of the invention may also comprise further assistance and additives typically used in coatings, for example plasticizers, stabilizers, phase mediators, pigments, surfactants, desiccants, catalysts, initiators, photosensitizers, inhibitors, light stabilizers and preservatives.
Coating formulations of the invention may, as binders, comprise the resins customary in paints and coatings technology, as described, for example, in “Lackharze, Chemie, Eigenschaften and Anwendungen [Coating resins, chemistry, properties and applications], Eds. D. Stoye, W. Freitag, Hanser Verlag, Munich, Vienna 1996”. The contents of this publication are hereby incorporated explicitly into the content of the description of the present invention. Examples include the polymers and copolymers of (meth)acrylic acid and their esters, which optionally bear further functional groups, with further olefinically unsaturated compounds, for example styrene; polyetherpolyols, polyesterpolyols, polycarbonatepolyols, polyurethanepolyols and epoxy resins, and any desired mixtures of these polymers, and also fatty acid-modified “alkyd resins” prepared by polycondensation, as described in Ullmann, 3rd edition, volume 11, page 334 ff. The contents of this publication are hereby incorporated explicitly into the content of the description of the present invention.
Preference is given to using, as polymer components, organic compounds bearing hydroxyl groups, for example polyacrylatepolyols, polyesterpolyols, poly-caprolactonepolyols, polyetherpolyols, polycarbonate-polyols, polyurethanepolyols and hydroxy-functional epoxy resins, and any mixtures of these polymers. The particularly preferred polymeric organic compounds used are aqueous or solvent-containing or solvent-free polyacrylatepolyols and polyesterpolyols and any mixtures thereof.
Suitable polyacrylatepolyols are copolymers of, inter alia, monomers having hydroxyl groups with other olefinically unsaturated monomers, for example esters of (meth)acrylic acid, styrene, [alpha]-methylstyrene, vinyltoluene, vinyl esters, maleic and fumaric mono- and dialkyl esters, [alpha]-olefins and further unsaturated oligomers and polymers.
In a further preferred embodiment, the coating formulation comprises 5.0 to 99.5% by weight of solids of a polymer component or of a mixture of two or more physically or chemically crosslinking polymer components and/or 0 to 99.5% by weight of a low molecular weight component which functions as a solvent or of a mixture of such low molecular weight components.
It is also preferred that the coating formulation comprises at least one binder selected from the group consisting of polymers and copolymers of (meth)acrylic acid and esters thereof, which optionally bear further functional groups, with further olefinically unsaturated compounds, for example styrene; polyetherpolyols, polyesterpolyols, polycarbonate-polyols, polyurethanepolyols, epoxy resins, and fatty acid-modified alkyd resins prepared by polycondensation.
The present invention is illustrated with reference to the examples which follow, which do not, however, restrict the scope of protection.

EXAMPLES

1. Grinding
To prepare the inventive examples, commercial AEROSIL® R812 or AEROSIL® R8125 (sack goods) were metered into the mill used with a metering balance and ground. The physicochemical characteristic data of the AEROSIL®) R812 or AEROSIL® R8125 are listed in Table 1.

TABLE 1

Fumed silica used

	AEROSIL ® R812	AEROSIL ® R8125

Behaviour towards water	Hydrophobic	Hydrophobic
Appearance	White powder	White powder
BET surface area¹⁾	230-290	195-245
m²/g
Mean size of the primary	7	7
particles nm
Tamped densities²⁾g/l	Approx. 60	Approx. 60
Drying loss³⁾(2 h at 105° C.)	<=0.5	<=0.5
% by weight on departure
from the manufacture
Ignition loss⁴⁾⁵⁾(2 h at	1.0-2.5	1.5-3.0
1000° C.) % by weight
Carbon content % by weight	2.0-3.0	3.0-4.0
pH⁶⁾⁷⁾	5.5-7.5	5.5-7.5
SiO₂content⁸⁾% by weight	>=99.8	>=99.8
Al₂O₃content⁸⁾& by weight	<=0.05	<=0.05
Fe₂O₃content⁸⁾& by weight	<=0.01	<=0.01
TiO₂content⁸⁾& by weight	<=0.03	<=0.03
HCl content⁸⁾⁹⁾& by weight	<=0.025	<=0.025

¹⁾To DIN ISO 9277
²⁾To DIN EN ISO 787-11, JIS K 5101/20 (unscreened)
³⁾To DIN EN ISO 787-2, ASTM D 280, JIS K 5101/23
⁴⁾To DIN EN 3262-20, ASTM D 1208, JIS K 5101/24
⁵⁾Based on the substance dried at 105° C. for 2 hours
⁶⁾To DIN EN ISO 787-9, ASTM D 1208, JIS K 5101/26
⁷⁾Water:methanol = 1:1
⁸⁾Based on the substance calcined at 1000 C. for 2 hours
⁹⁾HCl content is part of the ignition loss

For the tests, a pin mill (Alpine 160Z, rotor diameter 160 mm) of an air-jet mill (grinding space diameter: 240 mm, grinding space height: 35 mm) was used. The ground product was isolated with a bag filter (filter area: 3.6 m², filter material: nylon fabric). In further tests, the resulting ground product was packed into commercial sacks with a commercial bagging machine. In further tests, the sacks packed with ground product were levelled with a technically customary method suitable for this purpose before palleting. The levelled sacks were, as is commercially customary, palleted and subsequently stored over five weeks. The parameters of the production process are listed in Table 2.

TABLE 2

The table shows the parameters of the production
of some examples of the silica of the inventions

		GA**	GA**	IA***	IA***
		rate	pressure	rate	pressure	Metering
Example	Mill*	[m³]	[bar]	[m³]	[bar]	[kg/h]	Bagging	Levelling	Storage

1	AJ	27.5	3.5	15.9	3.7	10	No	No	No
2	AJ	27.5	3.5	15.9	3.7	10	Yes	No	No
3	AJ	27.5	3.5	15.9	3.7	10	Yes	Yes	No
4	AJ	27.5	3.5	15.9	3.7	10	Yes	Yes	Yes
5	AJ	11.5	1.0	6.8	1.2	10	No	No	No
6	AJ	11.5	1.0	6.8	1.2	10	Yes	No	No
7	AJ	11.5	1.0	6.8	1.2	10	Yes	Yes	No
8	AJ	11.5	1.0	6.8	1.2	10	Yes	Yes	Yes
9	PM	—	—	—	—	10	No	No	No
10	PM	—	—	—	—	10	Yes	No	No
11	PM	—	—	—	—	10	Yes	Yes	No
12	PM	—	—	—	—	10	Yes	Yes	Yes
13	PM	—	—	—	—	20	No	No	No
14	PM	—	—	—	—	20	Yes	No	No
15	PM	—	—	—	—	20	Yes	Yes	No
16	PM	—	—	—	—	20	Yes	Yes	Yes

*AJ = air-jet mill;
PM = pin mill,
GA** = grinding air;
IA*** = injector air

- 2. Determination of the Physicochemical Characteristic Data of the Ground Silicas
  - 2.1 BET Surface Area

The BET surface area is determined to DIN ISO 9277.

- - 2.2 Tamped Density

The tamped density was determined to DIN EN ISO 787-11. A defined amount of a sample which had not been screened beforehand is filled into a graduated glass cylinder and subjected to a fixed number of tamping operations by means of a tamping volumeter. During the tamping, the sample is compacted. As a result of the analysis carried out, the tamped density is obtained.
Fundamentals of the tamped density determination: The tamped density (formerly tamped volume) is equal to the quotient of the mass and the volume of a powder after tamping in a tamping volumeter under fixed conditions. According to DIN ISO 787/XI, the tamped density is reported in g/cm³. Owing to the very low tamped density of the oxides, however, the value is reported here in g/l. In addition, the drying and screening and the repetition of the tamping operation are dispensed with.

Equipment for Tamped Density Determination:

tamping volumeter
measuring cylinder
laboratory balance (readability 0.01 g)
Performance of the Tamped Density Determination: 200±10 ml of oxide are filled into the measuring cylinder of the tamping volumeter such that no cavities remain and the surface is horizontal. The mass of the sample introduced is determined accurately to 0.01 g. The measuring cylinder with the sample is placed into the measuring cylinder holder of the tamping volumeter and tamped 1250 times. The volume of the tamped oxide is read off accurately to 1 ml.
The valuation of the Tamped Density Determination:
$tamped density (g / l) = \frac{Initial weight in g \times 1000}{Volume read off in ml}$

- - 2.3 pH

Reagents for pH Determination:

distilled or demineralized water, pH>5.5
methanol, p.a.
buffer solutions pH 7.00, pH 4.66

Equipment for pH Determination:

laboratory balance (readability 0.1 g)
beaker, 250 ml
magnetic stirrer
stirrer bar, length 4 cm
combined pH electrode
pH measuring instrument
Dispensette, 100 ml

Procedure for Determining the pH:

the determination was effected to DIN EN ISO 787-9.
Calibration: before the pH measurement, the measuring instrument is calibrated with the buffer solutions. When a plurality of measurements are carried out in succession, a single calibration is sufficient.
4 g of oxide are converted to a paste with 48 g (61 ml) of methanol in a 250 ml beaker, and the suspension is diluted with 48 g (48 ml) of water and stirred with a magnetic stirrer in the presence of an immersed pH electrode (speed approx. 1000 min⁻¹).
After the stirrer has been switched off, the pH is read off after a wait time of one minute. The result is displayed with one decimal place.
Table 3 summarizes the physicochemical data of the silica of the invention and of the comparative example.

TABLE 3

Physicochemical data of the silicas of the invention

	Specific BET		Tamped	Median	Agglomerate
	surface area		density	[nm]	strength*
Designation	[m²/g]	pH	[g/l]	(Cilas)	[mm]

Comparative	219	7.0	59	16.47	25
example
Example 1	216	7.4	22	3.7	n.m.
Example 2	216	7.5	65	3.69	16
Example 3	218	7.7	28	3.68	16
Example 4	218	6.7	51	3.74	16
Example 5	217	7.5	20	8.05	n.m.
Example 6	217	7.5	59	8.11	13
Example 7	217	7.5	54	8.22	16
Example 8	217	7.1	62	7.35	17
Example 9	218	7.5	20	5.85	n.m.
Example 10	217	7.5	56	6.32	12
Example 11	219	7.2	56	6.03	12
Example 12	218	7.1	48	5.93	16
Example 13	217	6.9	17	7.18	n.m.
Example 14	218	7.4	40	7.0	12
Example 15	218	7.2	65	7.23	17
Example 16	218	7.0	55	6.66	16

*n.m. = not measurable

3. Performance Tests

- - 3.1 Test Procedure

The patterns described in the examples were performance-tested in a 2K PU clearcoat based on acrylate/isocyanate in comparison to unground starting material. The raw materials used were as follows: Macrynal SM 510n CH: 130010625 (Surface Specialities), Desmodur N 75 MPA (Bayer)
Table 4 shows the formulation of the 2K PU clearcoat comprising the ground silicas of the invention

TABLE 4

Formulation of the 2K PU clearcoat

	Parts by wt.

Millbase

	Macrynal SM 510n 60 LG	23.34
	Butyl acetate 98%	8.48
	AEROSIL ®	0.70

Letdown

	Millbase	32.52
	Macrynal SM 510n 60 LG	33.34
	Xyrene	3.92
	Ethoxypropyl acetate	3.46
	Butylglycol acetate	1.50
	Butyl acetate 98%	3.93

Curing agent

	Desmodur N 75, 75% strength	21.33
	Σ	100.00

Table 5 shows the steps for producing and testing the 2K PU clearcoat.

TABLE 5

Manufacture and testing of the 2K PU clearcoat

Predispersion	disperse 2.5 times the amount of
	millbase with a dissolver at
	2500 rpm for 5 min
Dispersion	45 min in a Skandex disperser
	250 ml glass bottles with addition
	of 200 g of glass beads, grindometer
	determination after 30 and 60 min
Letdown	with an initial charge of the
	millbase, the letdown mixture
	(Macrynal with the remaining
	components) is added. The
	homogenization is effected with a
	paddle stirrer.
Addition of the	the curing agent Desmodur N 75 is
curing agent	added with stirring (1000 rpm).
	Subsequently, the mixture is
	homogenized for 1 min.
Application	spray application at 21 s DIN 4 mm on
	to metal sheets painted black (DT36)
	with a spraying machine
	Setting: 1 crosscoat at setting 3.8;
	dry layer thickness: approx. 40 μm
	Spray dilution:

	Xylene	50
	Ethoxypropyl acetate	6
	Butylglycol acetate	6
	Butyl acetate 98%	38

Drying	approx. 24 h at RT, then at 70° C. for
conditions	2 h
20°	the shine and the cloudiness are
reflectometer	assessed on coating films which have
value, haze	been applied to black metal sheets
	with a reflectometer from Byk Gardner
Blackness value	the blackness value is determined on
M_y	coating films which have been
(assessment of	applied to metal sheets painted
transparency)	black, with a D19C densitometer from
	Gretag Macbeth. The blackness value
	M_yis obtained by multiplying the
	value measured by one hundred
Wave scan	the profile is assessed by means of
(profile)	a wave-scan plus system from Byk-Gardner

- - 3.2 Grindometer Value
    - 3.2.1 Basics

The degree of dispersion determines the performance properties of the Aerosil-thickened liquid. The measurement of the grindometer value serves for assessment of the degree of dispersion. The grindometer value is understood to mean the interface layer thickness below which the spots or aggregates present become visible on the surface of the exposed sample.
The sample is exposed with a scraper in a groove whose depth at one end is twice as great as the diameter of the largest Aerosil grains and decreases constantly to at the other end. On a scale which specifies the depth of the groove, the value of the depth in micrometres below which a relatively large number of Aerosil grains become visible as a result of spots or scratches on the surface of the binder system is read off. The value read off is the grindometer value of the present system.

- - - 3.2.2. Performance of the Grindometer Value Determination

The grindometer block is placed onto a flat, slip-resistant surface and wiped clean immediately before the test. The Aerosil dispersion, which must be free of air bubbles, is then applied at the lowest point in the groove such that it flows away a little above the edge of the groove. The scraper is then gripped with both hands and placed onto the end of the groove in which the dispersion is present perpendicularly to the grindometer block and at right angles to its longitudinal edges with gentle pressure. The dispersion is then exposed by slow, homogenous pulling of the scraper over the block in the groove. No later than 3 seconds after the exposure of the dispersion, the grindometer value is read off.
In the determination, the surface of the exposed dispersion (at right angles to the channel) is viewed obliquely from above at an angle of 20-30° (to the surface). The block is held to the light such that the surface structure of the exposed dispersion is readily discernible.
On the scale, the grindometer value read off is the value in micrometres below which a relatively large number of Aerosil grains become visible as spots or scratches on the surface. Individual spots or scratches which appear coincidentally are not taken into account.
The granularity is assessed at least twice, and in each case on a newly exposed dispersion.

- - - 3.2.3 Evaluation

The measurements are used to form the arithmetic means. There exists the following relationship between the grindometer value in micrometres and the Hegmann units and FSTP units based on the target system:
B=8 −0.079 A
C=10 −0.098 A=1.25 B

In the Equations:

A=grindometer value in micrometres
B=grindometer value in Hegmann units
C=grindometer value in FSTP units
Table 6 shows the dispersibility of the silicas of the invention with reference to the grindometer values measured.

TABLE 6

Dispersibility

	Grindometer value (μm)
	of the millbases 30 min

	Starting material/	15
	Comparative example
	Example 1	12
	Example 2	10
	Example 3	10
	Example 4	10
	Example 5	12
	Example 6	12
	Example 7	12
	Example 8	12
	Example 9	12
	Example 10	12
	Example 11	12
	Example 12	12
	Example 13	12
	Example 14	12
	Example 15	12
	Example 16	12

- - 3.3 Optical Properties
    - 3.3.1 Determination of the 20° Reflectometer Value, Haze

In order to assess any influence on the shine and on the haze through the presence of the silica, the 20° reflectometer value is measured. The reflectometer value is thus an important criterion for the characterization of coating films.

- - - 3.3.2 Determination of the Transparency as the Blackness Value M_y

The blackness value M_yis determined on coating films which have been applied to metal sheets painted black, using a D19C densitometer from Gretag Macbeth. The value M_ygives a statement about the colour depth and transparency of the clearcoat. The higher this value is, the more transparent is the coating. Simultaneously, the colour depth increases.
Table 7 summarizes the results of the optical properties of the 2K PU clearcoats comprising the silicas of the invention.

TABLE 7

Optical properties

	20°
	reflectometer		Blackness	Wave scan

	value	Haze	value My	L	S

Starting	87.8	11	286	23	28
material
Example 4	87.8	10	288	22	28
Example 8	87.8	10	285	24	29
Example 12	87.7	11	286	29	28
Example 16	87.8	10	287	26	33

The data of the ground products show lower grindometer values with virtually equal specific surface areas. Surprisingly, the lower grindometer values are maintained in spite of compaction, recognizable by the tamped density, as a result of bagging or bagging/levelling and bagging/levelling/storage. In some cases, the tamped densities are even above that of the oxide used, i.e. the oxides of the invention possess, in spite of equal or even higher compaction, lower grindometer values. The measurements which were carried out on the coating films comprising the silicas of the invention show that the quality criteria of shine, haze and transparency are satisfied with simultaneously improved properties with regard to the rheology and dispersibility of the silicas in the coating formulations.

Claims

1. A process, comprising: grinding a fumed silica which has trimethylsilyl groups fixed on the surface thereof, thereby obtaining fumed silanized silica.

2. The process according to claim 1, wherein the grinding comprises grinding the fumed silica with a pin mill or an air-jet mill.

3. The process according to claim 1, wherein the fumed silanized silica has a lower grindometer value than the unground silica.

4. The process according to claim 1, wherein the fumed silanized silica has a tamped density of from 10 to 100 g/l.

5. The process according to claim 1, wherein the fumed silanized silica has a tamped density of from 15 to 65 g/l.

6. The process according to claim 1, wherein the fumed silanized silica has a specific BET surface area of from 200 to 250 m²/g.

7. The process according to claim 1, wherein the fumed silanized silica has a specific BET surface area of from 210 to 225 m2/g.

8. The process according to claim 1, wherein the fumed silanized silica has a specific BET surface area of from 215 to 220 m²/g.

9. The process according to claim 1, wherein the fumed silanized silica has a mean particle size of from 3.5 to 8.5 μm.

10. The process according to claim 1, wherein the fumed silanized silica has a pH in the range of 6.5 to 8.0.

11. The process according to claim 1, wherein the fumed silanized silica has an agglomerate strength of less than 25 mm.

12. The process according to claim 1, wherein the fumed silanized silica has an agglomerate strength of less than 20 mm.

13. A coating formulation comprising a hydrophobic fumed silica obtained by grinding a fumed silica which has trimethylsilyl groups present on the surface thereof.

14. The coating formulation according to claim 13, wherein the ground silica the hydrophobic fumed silica has a lower grindometer value than the unground silica.

15. The coating formulation according to claim 13, wherein the hydrophobic fumed silica has a tamped density of from 10 to 100 g/l.

16. The coating formulation according to claim 13, wherein the hydrophobic fumed silica has a tamped density of from 15 to 65 g/l.

17. The coating formulation according to claim 13, having, at a 20° reflectometer value of 85 to 90, a blackness value M_yof at least 280.

18. The coating formulation according to claim 13, wherein the hydrophobic fumed silica is present in the coating formulation in an amount of from 0.5 to 15% by weight, relative to the total weight of the coating formulation.

19. The coating formulation according to claim 13, further comprising

5.0 to 99.5% by weight of solids of a polymer component or of a mixture of two or more physically or chemically crosslinking polymer components,

0 to 99.5% by weight of a low molecular weight component which functions as a solvent or of a mixture of such low molecular weight components, or

a combination thereof.

20. The coating formulation according to claim 13, further comprising a binder, which is a polymer or copolymer of (meth)acrylic acid and an ester thereof, which optionally has a further functional group, with an olefinically unsaturated compound,

21. The coating formulation according to claim 20, where the olefinically unsaturated compound comprises styrene, a polyetherpolyol, a polyesterpolyol, a polycarbonatepolyol, a polyurethanepolyol, an epoxy resin, and a fatty acid-modified alkyd resin prepared by polycondensation.

22. A process, comprising: grinding a fumed silica which has trimethylsilyl groups fixed on the surface thereof, thereby obtaining a ground hydrophobic fumed silanized silica, wherein the ground hydrophobic fumed silanized silica has:

a tamped density of from 10 to 65 g/l;

a specific BET surface area of from 210 to 225 m²/g; and

a grindometer value of 12 μm or less for a dispersion time of 30 minutes or a value of less than 10 μm for a dispersion time of 60 minutes.