US20120118433A1 - Method of modifying thermal and electrical properties of multi-component titanium alloys - Google Patents

Method of modifying thermal and electrical properties of multi-component titanium alloys Download PDF

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Publication number
US20120118433A1
US20120118433A1 US12/923,056 US92305610A US2012118433A1 US 20120118433 A1 US20120118433 A1 US 20120118433A1 US 92305610 A US92305610 A US 92305610A US 2012118433 A1 US2012118433 A1 US 2012118433A1
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Prior art keywords
titanium alloy
approximately
boron
tib
forging
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US12/923,056
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English (en)
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Seshacharyulu Tamirisakandala
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FMW Composite Systems Inc
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FMW Composite Systems Inc
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Application filed by FMW Composite Systems Inc filed Critical FMW Composite Systems Inc
Priority to US12/923,056 priority Critical patent/US20120118433A1/en
Priority to EP11172128A priority patent/EP2453029A1/fr
Priority to CN2011102296938A priority patent/CN102465217A/zh
Priority to KR1020110084208A priority patent/KR20120051572A/ko
Priority to JP2011189256A priority patent/JP2012102394A/ja
Publication of US20120118433A1 publication Critical patent/US20120118433A1/en
Assigned to PURIS, LLC reassignment PURIS, LLC SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FMW COMPOSITE SYSTEMS, INC.
Assigned to PURIS, LLC reassignment PURIS, LLC CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED ON REEL 041024 FRAME 0988. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Assignors: FMW COMPOSITE SYSTEMS, INC.
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/06Casting non-ferrous metals with a high melting point, e.g. metallic carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1039Sintering only by reaction
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • C22C1/0458Alloys based on titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/001Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
    • C22C32/0015Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
    • C22C32/0031Matrix based on refractory metals, W, Mo, Nb, Hf, Ta, Zr, Ti, V or alloys thereof
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0073Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only borides

Definitions

  • the present invention relates to a method of improving physical properties of titanium alloys and, more specifically, a method of increasing thermal conductivity and reducing electrical resistivity of articles made of titanium-based compositions.
  • Titanium alloys offer attractive physical and mechanical property combinations that provide significant weight savings in various industries such as aerospace and space. Thermal conductivity of titanium alloys, however, is low compared to other structural metals such as steel and aluminum. Low thermal conductivity of titanium alloys affects heating rates and obtainable cooling rates after processing and heat treatments. Another drawback of titanium alloys is their high electrical resistivity compared to steel and aluminum. High electrical resistivity limits the use of titanium alloys as electrical conductors. There is a need, therefore, for a new and improved method of increasing thermal conductivity and reducing electrical resistivity of conventional titanium alloys such as Ti-6Al-4V without debits in mechanical properties, specifically tensile elongation and fatigue. The method of the present invention meets this need.
  • titanium boride (TiB) precipitates are incorporated into a titanium alloy and the alloy is then subjected to controlled deformation to orient the TiB precipitates in the direction of interest to achieve improvements in thermal and electrical properties.
  • the controlled deformation of the alloy to orient the TiB precipitates is accomplished by hot metalworking.
  • the boron is introduced into the titanium alloy composition to produce TiB precipitates by any suitable method, such as casting, cast-and-wrought processing, powder metallurgy techniques such as gas atomization and blended elemental approach. Hot metalworking operations such as forging, rolling and extrusion can be used to accomplish alignment of the TiB precipitates along the direction of metal flow.
  • the method of the present invention may be used to increase thermal conductivity and reduce electrical resistivity of multi-component titanium alloys such as Ti-6Al-4V (Ti-64) and Ti-6Al-2Sn-4Zr-2Mo(Ti-6242).
  • multi-component titanium alloys such as Ti-6Al-4V (Ti-64) and Ti-6Al-2Sn-4Zr-2Mo(Ti-6242).
  • FIG. 1 is a pre-alloyed powder metallurgy process flowchart for fabrication of TiB incorporated titanium alloy articles
  • FIG. 2 a is a microstructure of Ti-6Al-4V-1B showing a cross-section of as-atomized pre-alloyed powder particle
  • FIG. 2 b is a microstructure of Ti-6Al-4V-1B after powder consolidation via hot isostatic pressing;
  • FIG. 3 shows microstructures of Ti-6Al-4V-1B forging article at different locations
  • FIG. 4 a is a microstructure of an extrusion article made out of pre-alloyed powder of Ti-6Al-4V-1B revealing TiB precipitates (dark phase) aligned along the extrusion axis.
  • FIG. 4 b is a transverse micrograph of FIG. 4 a showing hexagonal cross-sections of TiB precipitates
  • FIG. 5 is a graph comparing the thermal conductivity of Ti-6Al-4V-1B (labeled as nano Ti-64) forging and extrusion articles with that of a Ti-6Al-4V article;
  • FIG. 6 is a graph comparing the thermal conductivity of Ti-6Al-2Sn-4Zr-2Mo-1B forging article with that of the baseline Ti-6Al-2Sn-4Zr-2Mo article;
  • FIG. 7 is a graph comparing the electrical resistivity of Ti-6Al-4V-1B (labeled as nano Ti-64) forging article with that of a Ti-6Al-4V article;
  • FIG. 8 is a graph comparing the electrical resistivity of Ti-6Al-2Sn-4Zr-2Mo-1B forging article with that of the baseline Ti-6Al-2Sn-4Zr-2Mo article.
  • Ti-6Al-4V Ti-64
  • Ti-6Al-2Sn-4Zr-2Mo Ti-6242
  • boron into the titanium alloy composition to produce TiB precipitates can be accomplished by several different methods, such as casting, cast-and-wrought processing, powder metallurgy techniques such as gas atomization and blended elemental approach.
  • the boron may be added to the titanium alloy in the liquid state, wherein the boron is completely dissolved in the liquid titanium alloy.
  • the boron may be added to the titanium alloy through intermixing of solid powders, as by powder metallurgy. Regardless of the process used to add the boron to the titanium alloy, the boron may be added as elemental boron, TiB2 or as any appropriate master alloy containing boron.
  • the boron may be added in amounts in the range from 0.01% to 18.4%, by weight. More preferably, the boron is added to the titanium alloy in amounts ranging from 0.01% to 2%, by weight, depending on titanium alloy composition.
  • Hot metalworking operations such as forging, rolling, and extrusion can be used to accomplish alignment of TiB precipitates along the direction of metal flow.
  • the present method can be practiced by the gas atomization powder metallurgy process flowchart shown in FIG. 1 .
  • the boron is added to the molten titanium alloy and the liquid melt is inert gas atomized to obtain titanium alloy powder.
  • Each powder particle contains needle-shaped TiB precipitates distributed uniformly and in random orientations.
  • An example microstructure of Ti-6Al-4V-1B powder particle cross-section which contains 6 vol. % of TiB (dark phase) is shown in FIG. 2 a .
  • Titanium alloy powder is consolidated using a conventional technique such as hot isostatic pressing (HIP) to obtain a fully dense powder compact. In as-compacted condition, the TiB precipitates are still in random orientations distributed uniformly in the titanium alloy matrix.
  • An example microstructure of Ti-6Al-4V-1B powder after HIP is shown in FIG. 2 b.
  • Hot working parameters commonly practiced for producing titanium alloy articles were found to produce the desired alignment of TiB precipitates along the direction of metal flow.
  • the hot working parameters are as follows:
  • FIG. 3 Micrographs at different locations of a Ti-6Al-4V-1B article made via forging of a powder compact of 16′′ height ⁇ 3.5′′ diameter into a disk of 3′′ height ⁇ 8′′ diameter in the temperature range 1750-2200° F. and a ram speed of 40 inch/min are shown in FIG. 3 . Alignment of TiB needle-shaped precipitates (dark phase) along the radial orientation after forging is evident in FIG. 3 .
  • FIG. 4 Another example microstructure of a Ti-6Al-4V-1B article that was produced by extrusion processing of a 3′′ diameter powder compact into a bar of 0.75′′ diameter at 2000° F. and a ram speed of 100 inch/min is shown in FIG. 4 , which reveals alignment of TiB precipitates (dark phase) along the extrusion axis.
  • Thermal conductivity of Ti-64-1B (labeled as nano Ti-64) forging and extrusion articles is compared with that of Ti-64 article in FIG. 5 .
  • Higher thermal conductivity of nano Ti-64 forging in the radial orientation and nano Ti-64 extrusion in the axial orientation is evident compared to the baseline Ti-64 in the temperature range 70-1250° F.
  • Thermal conductivity data of Ti-6242-1B forging article is compared with that of the baseline Ti-6242 article in FIG. 6 . Increased thermal conductivity compared to the baseline is evident in this material system also. Increase in thermal conductivity by up to 35% was recorded in articles with the TiB precipitates aligned along the test direction.
  • Ti-64-1B (labeled as nano Ti-64) forging article is compared with that of Ti-64 article in FIG. 7 .
  • Reduced electrical resistivity of nano Ti-64 forging in the radial orientation compared to the baseline Ti-64 in the temperature range 70-1500° F. is evident.
  • Electrical resistivity data of Ti-6242-1B forging article is compared with that of the baseline Ti-6242 article in FIG. 8 .
  • Reduced electrical resistivity compared to the baseline is evident in this material system also. Reduction in thermal conductivity by up to 20% was recorded in articles with the TiB precipitates aligned along the test direction.
  • TiB incorporated titanium alloys offer several benefits in mechanical properties without debits in ductility and fatigue.
  • room temperature tensile properties of boron-modified titanium alloy articles (referred to as nano version) are compared with those of baseline titanium alloys in Table 2.
  • the tensile yield strength and ultimate strength were higher by 25%, modulus of elasticity is higher by 20%, while maintaining tensile elongations equivalent to their baseline titanium alloys.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
US12/923,056 2010-11-12 2010-11-12 Method of modifying thermal and electrical properties of multi-component titanium alloys Abandoned US20120118433A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US12/923,056 US20120118433A1 (en) 2010-11-12 2010-11-12 Method of modifying thermal and electrical properties of multi-component titanium alloys
EP11172128A EP2453029A1 (fr) 2010-11-12 2011-06-30 Procédé pour modifier les propriétés thermiques et électriques dýalliages de titane à plusieurs composants
CN2011102296938A CN102465217A (zh) 2010-11-12 2011-08-11 多组分钛合金热性能和电性能的改性方法
KR1020110084208A KR20120051572A (ko) 2010-11-12 2011-08-23 다수 성분의 티타늄 합금들의 열적 특성 및 전기적 특성의 개질 방법
JP2011189256A JP2012102394A (ja) 2010-11-12 2011-08-31 多成分チタン合金の熱特性および電気特性を変更する方法

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US12/923,056 US20120118433A1 (en) 2010-11-12 2010-11-12 Method of modifying thermal and electrical properties of multi-component titanium alloys

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EP (1) EP2453029A1 (fr)
JP (1) JP2012102394A (fr)
KR (1) KR20120051572A (fr)
CN (1) CN102465217A (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109722565A (zh) * 2019-01-10 2019-05-07 青海聚能钛金属材料技术研究有限公司 耐高温钛合金及其制备方法和应用
CN109722564A (zh) * 2019-01-10 2019-05-07 青海聚能钛金属材料技术研究有限公司 Ti-6242钛合金及其制备方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005060631A2 (fr) * 2003-12-11 2005-07-07 Ohio University Procede d'affinage microstructurel d'alliage de titane et formation superplastique a vitesse de deformation elevee et haute temperature d'alliages de titane
US20060016521A1 (en) * 2004-07-22 2006-01-26 Hanusiak William M Method for manufacturing titanium alloy wire with enhanced properties
US20070286761A1 (en) * 2006-06-07 2007-12-13 Miracle Daniel B Method of producing high strength, high stiffness and high ductility titanium alloys

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Publication number Priority date Publication date Assignee Title
EP0484931B1 (fr) * 1990-11-09 1998-01-14 Kabushiki Kaisha Toyota Chuo Kenkyusho Alliage de titane préparé par frittage de poudres et procédé pour leur fabrication

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005060631A2 (fr) * 2003-12-11 2005-07-07 Ohio University Procede d'affinage microstructurel d'alliage de titane et formation superplastique a vitesse de deformation elevee et haute temperature d'alliages de titane
US20060016521A1 (en) * 2004-07-22 2006-01-26 Hanusiak William M Method for manufacturing titanium alloy wire with enhanced properties
US20070286761A1 (en) * 2006-06-07 2007-12-13 Miracle Daniel B Method of producing high strength, high stiffness and high ductility titanium alloys

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KR20120051572A (ko) 2012-05-22
CN102465217A (zh) 2012-05-23
EP2453029A1 (fr) 2012-05-16

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