US20120093687A1 - Sterilisation of packaged articles - Google Patents
Sterilisation of packaged articles Download PDFInfo
- Publication number
- US20120093687A1 US20120093687A1 US13/263,338 US201013263338A US2012093687A1 US 20120093687 A1 US20120093687 A1 US 20120093687A1 US 201013263338 A US201013263338 A US 201013263338A US 2012093687 A1 US2012093687 A1 US 2012093687A1
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- United States
- Prior art keywords
- electrodes
- electromagnetic field
- product
- package
- cavity
- Prior art date
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- Abandoned
Links
- 238000004659 sterilization and disinfection Methods 0.000 title abstract description 21
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 39
- 230000005672 electromagnetic field Effects 0.000 claims abstract description 38
- 239000007789 gas Substances 0.000 claims abstract description 35
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000001301 oxygen Substances 0.000 claims abstract description 14
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 14
- 230000005495 cold plasma Effects 0.000 claims abstract description 12
- 230000001954 sterilising effect Effects 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 34
- 238000004806 packaging method and process Methods 0.000 claims description 10
- 229910000859 α-Fe Inorganic materials 0.000 claims description 5
- 239000003302 ferromagnetic material Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 235000021485 packed food Nutrition 0.000 claims description 3
- 208000035126 Facies Diseases 0.000 claims 1
- 230000005291 magnetic effect Effects 0.000 claims 1
- 230000035699 permeability Effects 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 23
- 244000005700 microbiome Species 0.000 abstract description 10
- 241000894007 species Species 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 31
- 239000005022 packaging material Substances 0.000 description 13
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 10
- 239000002184 metal Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 229910052754 neon Inorganic materials 0.000 description 5
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 5
- 239000001272 nitrous oxide Substances 0.000 description 5
- 238000012858 packaging process Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000012212 insulator Substances 0.000 description 3
- 238000002372 labelling Methods 0.000 description 3
- 229910052756 noble gas Inorganic materials 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000009928 pasteurization Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003079 width control Methods 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical group O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229920002449 FKM Polymers 0.000 description 1
- 240000008415 Lactuca sativa Species 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005180 public health Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000003642 reactive oxygen metabolite Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000012045 salad Nutrition 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 230000003019 stabilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3409—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23L3/3445—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere comprising other gases in addition to CO2, N2, O2 or H2O
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3409—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23L3/34095—Details of apparatus for generating or regenerating gases
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/14—Plasma, i.e. ionised gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/08—Sterilising wrappers or receptacles prior to, or during, packaging by irradiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/16—Sterilising contents prior to, or during, packaging by irradiation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/20—Gaseous substances, e.g. vapours
- A61L2/202—Ozone
Definitions
- This invention relates a method an apparatus for the sterilisation or disinfection of packaged articles such as packaged food and drink products.
- shelf life of food is substantially shortened due to the presence of micro-organisms in the food, which can cause the food to deteriorate. Not only does shelf life affect the economic viability of food producers but it has a direct effect on public health, since the presence of certain micro-organisms in food can be hazardous if the food is ingested. These problems can be exacerbated if the food is not kept sufficiently refrigerated, since the micro-organisms in the food can multiply rapidly.
- the food is packaged in an atmosphere which inhibits the fast reproduction of micro organisms.
- One such an approach is to package the food product within a carbon dioxide atmosphere. This has proved to be difficult to control, environmentally unfriendly and expensive to run.
- GB2457057 discloses an alternative method in which the food product is disinfected by irradiating it with UV light through its sealed packaging.
- This method requires the packaging material to pass the disinfection wavelengths (around 260 nm) at high efficiencies, otherwise high power is required to get sufficient UV intensity into the package to disinfect the food.
- Present packaging materials are poor transmitters of these UV wavelengths and therefore special packaging materials need to be used.
- Such packaging materials are expensive and necessitate modifications to the existing packaging processes, which mean that the whole food industry will have to change its packaging equipment or develop a whole new family of packaging materials.
- This method also has the added disadvantage that the UV light must have a clear “window” to penetrate the package i.e. no labelling or printing on the package. This makes the packaging process inflexible and forces packaging process redesign.
- Ozone is a highly oxidising gas, which is a very efficient disinfector of micro-organisms.
- Ozone has a very short life (about 20 minutes) before it naturally reverts back to oxygen and therefore ideally suited for extending the shelf life of food sold in sealed packages and for killing other harmful micro-organisms that may be contained in the food such as e-coli.
- GB2457057 also discloses a method in which the food product is further disinfected in its sealed package by creating ozone inside the package using UV light of ozone producing wavelengths.
- Ozone being a gas with very efficient disinfection properties, will permeate everywhere inside the sealed package and will therefore disinfect the product.
- this method suffers from the same disadvantages as the above-mentioned UV disinfection method, in that the packaging materials to pass such UV wavelengths are even more special and are expensive to buy and process.
- the ozone producing wavelengths are in the vacuum UV range (around 185 nm) and known packaging materials pass these wavelengths inefficiently and hence are energy inefficient.
- This method also has the added disadvantage that the UV must have a clear window to penetrate the package i.e. no labelling or printing on the package. This makes the packaging process inflexible and forces packaging process redesign.
- Another known method of sterilising food comprises creating ozone inside a sealed package using a conventional corona discharge methods. This entails a metal electrode placed either side of the sealed package and a high voltage ac supply connected to the electrodes. The high voltage creates a corona discharge between the electrodes, which then converts some of the oxygen in the air in the package to ozone.
- the method uses metal electrodes, which heat up to a significantly high temperature during operation and therefore need to be force cooled. These electrodes are in close proximity to the packaging material and hence have to be cooled to less than 70° C., otherwise the packaging material is degraded. This usually requires water cooling with its associated pumping and heat exchanger systems.
- This method is a discharge system, which means that electrons are discharged between the electrodes under high voltage conditions: as a consequence there is erosion and hence deterioration of the electrodes leading to short electrode life and hence poor reliability.
- Discharges of this technology are uncontrolled avalanche types, which not only penetrate the packaging material but also the product and can be very detrimental to some products.
- This method usually cannot be repeated more than once as the product deterioration due to repeated corona discharge is unacceptable.
- Corona discharge whilst producing medium to high levels of ozone also suffers from inconsistent ozone production due to atmospheric humidity and worse produces high levels of nitrous oxide from the nitrogen in the air inside the package.
- this method is usually confined to applications where the packaging environment is pure oxygen and hence no nitrous oxide is formed. To package product in oxygen is both difficult to control and expensive.
- an apparatus for sterilising a packaged product comprising a pair of gas filled electrodes, means for generating a high voltage between the electrodes sufficient to ionise the gas therein and to create a high electromagnetic field therebetween, the apparatus being arranged to irradiate a package containing said product with said field.
- the electromagnetic field creates cold plasma which is energetic enough to convert oxygen in air into ozone and other reactive oxygen based species.
- a sealed package containing the product is placed in close proximity to the gas filled electrodes, such that the electromagnetic field generated by the gas filled electrodes penetrates through the wall of the sealed package forming cold plasma from the trapped air inside the sealed package.
- This cold plasma comprises ozone and other reactive oxygen based species which have a high oxidising potential and kill all micro organisms in contact with the ozone and reactive species resulting in the disinfection of the product as well as the interior of the sealed package.
- the present invention efficiently creates ozone and other oxygen reactive species inside a sealed package without any of the above mentioned problems of existing apparatus. Since the apparatus uses gas filled electrodes, there is no electrode erosion and hence has a long life and high reliability. Also, since the gas filled electrodes run cool, there is no need for forced cooling with no degradation of the packaging material. The apparatus is also insensitive to humidity and dust. I have found that nitrous oxide production is also virtually eliminated using this form of ozone production.
- the invention creates a plasma, it does not involve discharge inside the package therefore there is no harmful discharge through the product.
- the apparatus is insensitive to package decoration such as labelling or printing and does not deteriorate the decoration. Also, unlike corona discharge this process can be repeated without packaging or product degradation.
- Preferably means are provided for directing the generated electromagnetic field towards the product to be sterilised.
- each electrode is elongate and is preferably curved, coiled, bent or otherwise non-linear along its length.
- each electrode may comprise a plurality of interconnected linear sections.
- each electrode is generally planar, said field directing means being arranged to direct the electromagnetic field perpendicular to said plane towards the product to be sterilised.
- the electrodes generally extend side-by-side along their length and are preferably separated by a substantially uniform gap.
- the electrodes are filled with one or more noble gases such as neon.
- the gas is held under atmospheric pressure or a partial vacuum.
- the gas filled electrodes are made of glass or some other suitable non-conducting material.
- said field directing means extends on one side of the electrodes and comprises a ferromagnetic material.
- the material is ferrite or a ferrite composite material which encourages the electromagnetic field to be projected in a single direction. This produces a concentrated electromagnetic field substantially in one direction of the gas filled electrodes.
- the opposite side of the gas filled electrodes is placed in contact with one of the faces of the sealed package: the electromagnetic field then passes through the wall of the sealed package and thereby maximises the electromagnetic field and hence the cold plasma inside the sealed package.
- said field directing means at least partially extends between the electrodes and preferably comprises a surface which is profiled to received said electrodes.
- the field directing means has two added benefits: Firstly, it constrains the electromagnetic field in one direction and prevents it from creating unwanted ozone from the air surrounding the gas filled electrodes in all but one direction. Secondly, it prevents any heating effects in closely positioned metal due to electrical induction effects.
- the electrodes are contained within an open-fronted cavity preferably defined by said field directing means.
- the electrodes extend in a plane parallel to the front of the cavity.
- the cavity comprises a side wall or walls which extend around the electrodes and which are arranged to seal against the packaging of the product to be sterilised.
- the suction helps to form a tight seal between the wall(s) of the cavity and the packaging material.
- the packaging material is thus drawn tight against the open front of the cavity allowing a near air free connection, thereby minimising unwanted generation of ozone in the interface between the gas filled electrodes and the sealed package.
- said high voltage generation means produces voltages pulses in the range of 1 kV to 50 kV
- said high voltage generation means has a constant voltage component which is of a magnitude sufficient to keeps the gas within the electrodes ionised. This always keeps the gas at the correct gas temperature and eliminates any warm up delays.
- said high voltage generation means produces pulses of high voltage in the range 5 ns to 100 ms duration, so that the current discharge can be controlled.
- said high voltage generation means is arranged to produce pulses of variable magnitude, variable width and/or variable repetition rate, so that the cold plasma formation can be substantially controlled and a wide range of sealed package production rates can be accommodated.
- the apparatus comprises a sensor for monitoring the electromagnetic field, the sensor being connected to means arranged to vary the output parameters of said high voltage generation means.
- the high voltage generation means can accept a feedback signal from the electromagnetic field sensor and can automatically adjust the magnitude of the high voltage pulses and the other pulse parameters, in order to adjust the electromagnetic field and maintain it at a constant level. This ensures constant ozone production package to package.
- said high voltage generation means is arranged to produce voltage pulses of opposite polarities and to apply said pulses to respective electrodes.
- the gas filled electrodes are thus ionised in opposite polarities which significantly improves the efficiency of the ozone generation.
- the apparatus comprises means for agitating or otherwise moving the product to be sterilised: the products may be irradiated with said electromagnetic field before, after and/or during said agitation.
- the agitation means is arranged to at least partially rotate the package. This approach encourages the disinfection gas to quickly permeate through the package and get to all surfaces.
- the apparatus is arranged to irradiate successive products.
- the apparatus is arranged to successively irradiate the same product.
- an method of sterilising a packaged product comprising placing a package containing said product in proximity to a pair of gas filled electrodes, generating a high voltage between the electrodes sufficient to ionise the gas therein and to create a high electromagnetic field therebetween, and allowing the field to irradiate and penetrate the package so as to create ozone therein.
- a cold plasma field is generated which extends within said package and creates ozone.
- the generated electromagnetic field is directed towards the product to be sterilised.
- the electrodes are contained within an open-fronted cavity, the cavity being sealed against the packaging of the product to be sterilised.
- air or other gas is evacuated from said cavity when the latter is sealed against the packaging of the product to be sterilised.
- the product to be sterilised is moved or agitated before, after and/or during said irradiation.
- FIG. 1 is an exploded perspective view of a first embodiment of sterilisation apparatus in accordance with the present invention
- FIG. 2 is a sectional view along the line II-II of FIG. 1 ;
- FIG. 3 is a schematic diagram of a power supply circuit of the apparatus of FIG. 1 ;
- FIG. 4 is a sectional view of a second embodiment of sterilisation apparatus in accordance with the present invention.
- FIG. 5 is a schematic diagram of a third embodiment of sterilisation apparatus in accordance with the present invention.
- FIGS. 1 and 2 of the drawings there is shown sterilisation apparatus comprising two flat u-shaped electrical discharge tubes 1 , 2 formed of a non-conducting material such as glass.
- the tubes 1 , 2 extend side-by-side along their length and are separated by a substantially uniform gap.
- each tube 1 , 2 comprises a metal contact 5 , which is covered by an insulator 6 to provide means for connecting a high voltage power supply 18 via wires 28 connected to the metal contacts 5 through the insulators 6 .
- the discharge tubes 1 , 2 are mounted against a reflector 7 which has a front surface, which is profiled to receive the tubes 1 , 2 . A portion of the reflector 7 extends between each tube.
- the reflector 7 is made from a ferromagnetic material such as ferrite or a ferrite powder and resin mixture to encourage the electromagnetic field generated by the discharge tubes 1 , 2 to project or concentrate substantially forwardly.
- the reflector 7 comprises a depending peripheral sidewall provided with a seal 10 , which together define a cavity 9 in which the tubes 1 , 2 are recessed.
- the seal 10 is formed of a material which is both flexible and ozone resistant, such as silicone rubber or viton.
- a vacuum pump or other device (not shown) is provided to draw air through the reflector 7 via apertures into a chamber 14 mounted to the rear of the reflector 7 .
- the chamber 14 is connected to the vacuum pump or other device via a duct 15 .
- the wall of the chamber 14 is preferably formed of a non-conducting material such as plastics.
- a sealed package 16 containing the article to be sterilised is positioned in close proximity to front (lower) face of the cavity 9 such that the edges of the package line up with the seal 10 .
- suction is applied to duct 15 to produce a tight seal between the sealing film 17 of the sealed package 16 and the to front (lower) face of the cavity 9 .
- the air is substantially removed from the interface between the package 16 and the discharge tubes assembly, which minimises any unwanted ozone outside the package.
- a high voltage pulsed dc power supply 18 is provided to ionize the neon gas inside the interior 33 of the discharge tubes 1 , 2 .
- the power supply 18 comprises outputs across which the voltage is applied, the outputs being connected to the metal contacts 5 on respective discharge tube 1 , 2 via the high voltage wires 28 .
- the high voltage dc power supply 18 is arranged to produce pulses of variable magnitude, variable pulse width and variable pulse repetition rate to enable the electromagnetic field strength to be controlled.
- the high voltage pulses ionises the neon gas 31 in the discharge tubes 1 , 2 which then creates an electromagnetic field to form around and between the discharge tubes 1 , 2 and through the sealing film 17 of the sealed package 16 .
- This electromagnetic field is energetic enough to break down the oxygen in the air inside the sealed package 16 to produce cold plasma containing ozone and other highly reactive oxygen species. Any micro-organisms inside the sealed package 16 are killed on contact by the ozone and other disinfecting species in the cold plasma.
- Means are provided to automatically control the electromagnetic field strength and hence improve the package to package disinfection consistency by providing a field strength sensor 19 in close proximity to the discharge tubes 1 , 2 .
- the sensor 19 converts the field strength measurement to a signal which is fed into the high voltage power supply 18 .
- the high voltage power supply 18 automatically adjusts one or more of its three variables i.e. pulse magnitude, pulse width and pulse repetition rate to maintain constant electromagnetic field strength from the discharge tubes 1 , 2 . This technique also allows a wide range of packages to be disinfected from one discharge tubes assembly.
- the voltage output by the power supply 18 is always sufficient to ionise the gas in the electrodes 1 , 2 even when the pulses are not produced: in this manner the electrodes are kept in a state where they can be quickly energised by the pulses to produce the plasma.
- the power supply comprises a low voltage dc power supply 20 , which has the ability to automatically adjust its dc output from a signal input.
- the low voltage dc power supply 20 generates a low voltage supply for the pulse generator 21 and the power driver circuit 22 via an EMC filter 23 which removes any high frequency interference.
- the pulse generator 21 has both variable pulse width control 24 and variable pulse repetition rate control 25 and supplies the drive pulses to switch the power driver device on and off in the power driver circuit 22 .
- the power driver device is a power MOSFET device selected to handle the power at the required drive frequency.
- a transformer 27 whose primary windings are switched by the power driver circuit, steps up the primary voltage to a high voltage at the output 28 .
- the transformer is designed for high frequency operation and may comprise a high frequency autotransformer.
- the discharge tubes 1 , 2 are connected to the output terminals of the transformer via the metal contacts 5 , 30 and the sensor 19 , which is in close proximity to the discharge tubes 1 , 2 , feeds a signal back to the low voltage power supply 20 .
- the low voltage power supply 20 uses the signal to automatically adjust the magnitude, pulse width and pulse repetition rate of the low voltage fed to the primary winding of the transformer 27 therefore keeping the electromagnetic field strength substantially constant.
- This method can be used with two single discharge tube assemblies positioned on opposite faces of the package or part of the package, so that the electromagnetic field forms between the discharge tubes and through the package from both sides this is an ideal solution for form, fill and seal package processes.
- apparatus comprises a plurality of discharge tube assemblies 100 as described in the first embodiment, mounted onto a carousel 200 .
- the carousel 200 is octagonal in shape with a eight peripheral faces, each containing one discharge tube assembly 1000 mounted into each of the faces of the carousel 200 . Only one assembly 100 is shown in the Figure for clarity. Whilst an octagonal shape is shown for this embodiment the carousel could be many shapes with any number of faces.
- Each discharge tube assembly 100 is positioned such that its chamber 300 projects outwardly away from the centre of the carousel 200 and forms the peripheral face of the respective face of the carousel 200 .
- Means (not shown) are provided to make the carousel 200 rotate around a central shaft 170 .
- Means are provided to pass air through each discharge tube assembly 100 (to form suction at the front face of the chamber 300 ) in the form of a pipe 400 fixed to the suction chamber 300 on the discharge tube assembly 100 at one end and fixed to a suction manifold 50 at the other end via a valve 60 .
- the valve 60 controls the suction, such that suction is applied when the valve 60 is open and vice-versa.
- the suction manifold 50 is fixed to a suction source (not shown) via a rotational seal.
- Each discharge tube assembly 100 has its own high voltage power supply 70 attached to the carousel 200 , which for compactness, are placed alternatively on both sides of the carousel and connected to the respective discharge tube assembly 100 by high voltage wires 80 .
- Means to power the power supplies 70 is provided by a rotating contact assembly (not shown).
- the sealed packages 90 are fed by an indexing conveyor 101 to the loading position opposite the face of the first discharge tube assembly 100 .
- Means are provided to elevate the package 90 into position on the exit face of the first discharge tubes assembly 100 by a moveable platform 110 and a sensor (not shown) senses that the package 90 is in position.
- the sensor energises valve 60 to its open condition and the resultant suction forms a tight seal between the top of the package 90 and the front face of the chamber 300 ; this also supports the weight of the package 90 .
- the moveable platform 110 withdraws and the carousel 200 indexes by rotation in the clockwise direction to the second discharge tube assembly position.
- the package 90 is retained by the suction in position tight against the front face of the chamber 300 of the first discharge tube assembly 100 as it indexes around the carousel 200 , the first discharge tubes 140 are then switched on to disinfect the package 90 and the sequence repeats.
- a sensor 130 senses that a package 90 has reached a discharge position and switches off the discharge tubes 140 and the suction by opening valve 60 .
- the package 90 having no means of support falls forward and is guided onto an exit conveyor 160 by a guide member 150 .
- the product 180 inside each package continually changes position exposing surface area and encouraging the ozone to quickly disperse through the airspace. In this manner, there is a continuous disinfection process for sealed packages 90 and the carousel 200 provides an ample time delay to ensure that sufficient ozone is generated inside the package 90 .
- a discharge tube apparatus comprising two electrical discharge tubes 102 , 201 positioned in close proximity to one another.
- Each of the discharge tubes 102 , 201 are formed of non-conducting material in a tubular form made into a flat serpentine structure comprising of a plurality of parallel tubes which are constructed such that the outlet of the first tube is connected to the inlet of the second tube and so on.
- Each discharge tube 102 , 201 is filled with a noble gas such as neon or some other ionisable gas under partial vacuum and hermetically sealed at both ends. Means are provided to attach a high voltage power supply 222 to one end of each discharge tube 102 , 201 in the form of metal contacts 501 , 601 .
- High voltage wires 801 , 141 connected to the metal contacts 501 , 601 connect the discharge tubes 102 , 201 to the high voltage power supply 222 through suitable high voltage insulators 191 , 142 .
- the two discharge tubes 102 , 201 are positioned such that the two serpentine forms interleave in a flat plane.
- Each of the discharge tubes 102 , 201 have their own high voltage power supply 182 , 202 and 192 , 212 .
- the discharge tube 102 is powered from a positive pulsed high voltage with respect to common and discharge tube 201 is powered from a negative pulsed high voltage with respect to common.
- the positive and negative high voltage pulses are synchronised to ionise the discharge tubes 102 , 201 at the same time. This produces an efficient and very effective way of producing cold plasma containing ozone and oxygen species from air.
- the high voltage power comprises a low voltage dc power supply 162 which has the ability to automatically adjust both of its dc outputs from a signal input.
- the low voltage dc power supply 162 generates two low voltage supplies, one positive with respect to common and one negative with respect to common.
- the positive dc supply feeds the pulse generator 172 and the power driver circuit 182 and the negative dc supply feeds the power driver circuit 192 .
- the pulse generator 172 To enable the pulse generator 172 to drive both power driver circuits it has complimentary outputs as well as both variable pulse width control and variable pulse repetition rate control. These complimentary drive pulses switch the two power driver devices on and off in the power driver circuits 182 , 192 .
- the power driver devices are power MOSFET devices selected to handle the power at the required drive frequency.
- Two transformers 202 , 212 whose primary windings are switched by the power driver circuits 182 , 192 amplify the primary positive and negative voltages to a large positive voltage to drive discharge tube 102 and a large negative voltage to drive discharge tube 201 .
- both transformers are designed for high frequency operation.
- a field strength sensor 153 which is in close proximity to the discharge tubes 102 , 201 feeds a signal back to the low voltage power supply 162 .
- the low voltage power supply 162 uses the signal to automatically adjust the magnitude of the voltage fed to the primary windings of the transformers 202 , 212 therefore stabilising the electromagnetic field strength.
- This present invention is applicable to the disinfection of perishable and non-perishable products in sealed packages across a wide range of applications.
- the following list is by no means exhaustive and includes food items, bottled drinks, bottled sauces, produce such as salad, medical tools and instruments, baby's bottles etc.
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Abstract
An apparatus for sterilising a packaged product (16) such as food or drink comprises a pair of gas filled electrodes (1, 2) connected to a power supply (18) for generating a high voltage pulses between the electrodes (1, 2) sufficient to ionise the gas therein and to create a high electromagnetic field therebetween. A reflector (7) is provided for directing the generated field towards the package (16), such that the electromagnetic field penetrates through the wall of the package (16) and forms cold plasma from the trapped air inside the package (16). This cold plasma comprises ozone and other reactive oxygen based species which have a high oxidising potential and kill all micro organisms in contact with the ozone and reactive species resulting in the disinfection of the product as well as the interior of the sealed package.
Description
- This invention relates a method an apparatus for the sterilisation or disinfection of packaged articles such as packaged food and drink products.
- The shelf life of food is substantially shortened due to the presence of micro-organisms in the food, which can cause the food to deteriorate. Not only does shelf life affect the economic viability of food producers but it has a direct effect on public health, since the presence of certain micro-organisms in food can be hazardous if the food is ingested. These problems can be exacerbated if the food is not kept sufficiently refrigerated, since the micro-organisms in the food can multiply rapidly.
- In order to overcome the above-mentioned problems, it has been proposed to pasteurise food. However, a disadvantage of pasteurisation is that the process is lengthy and can only be used on certain types of food. Furthermore, the pasteurisation process affects the taste of the food and is costly to perform, since it uses a substantial amount of energy, a great deal of which is discharged into the working environment.
- In one known method, the food is packaged in an atmosphere which inhibits the fast reproduction of micro organisms. One such an approach is to package the food product within a carbon dioxide atmosphere. This has proved to be difficult to control, environmentally unfriendly and expensive to run.
- GB2457057 discloses an alternative method in which the food product is disinfected by irradiating it with UV light through its sealed packaging. This method requires the packaging material to pass the disinfection wavelengths (around 260 nm) at high efficiencies, otherwise high power is required to get sufficient UV intensity into the package to disinfect the food. Present packaging materials are poor transmitters of these UV wavelengths and therefore special packaging materials need to be used. Such packaging materials are expensive and necessitate modifications to the existing packaging processes, which mean that the whole food industry will have to change its packaging equipment or develop a whole new family of packaging materials.
- In order to achieve adequate disinfection inside a sealed package it is necessary that all of the product surfaces are irradiated with the UV light. This is extremely difficult to achieve, for example in the case of sliced meat or cheese where the light will not reach between the slices therefore the disinfection effect will be marginal and therefore the shelf life will not be improved. The method also suffers from a susceptibility to dust and dirt, since the UV lamps must be clean at all times and it will be appreciated that the general environment in the food processing industry does not lend itself to this.
- This method also has the added disadvantage that the UV light must have a clear “window” to penetrate the package i.e. no labelling or printing on the package. This makes the packaging process inflexible and forces packaging process redesign.
- It is well known that ozone is a highly oxidising gas, which is a very efficient disinfector of micro-organisms. Ozone has a very short life (about 20 minutes) before it naturally reverts back to oxygen and therefore ideally suited for extending the shelf life of food sold in sealed packages and for killing other harmful micro-organisms that may be contained in the food such as e-coli.
- GB2457057 also discloses a method in which the food product is further disinfected in its sealed package by creating ozone inside the package using UV light of ozone producing wavelengths. Ozone, being a gas with very efficient disinfection properties, will permeate everywhere inside the sealed package and will therefore disinfect the product. Unfortunately this method suffers from the same disadvantages as the above-mentioned UV disinfection method, in that the packaging materials to pass such UV wavelengths are even more special and are expensive to buy and process. Also, the ozone producing wavelengths are in the vacuum UV range (around 185 nm) and known packaging materials pass these wavelengths inefficiently and hence are energy inefficient.
- In practice, the amount of ozone produced by UV methods is relatively low and is significantly affected by atmospheric humidity. Accordingly, in a fixed flow process where the time to dose each package is fixed, it is very difficult to get a consistent ozone dose. This method also produces nitrous oxide as a by product from the air inside the package which is undesirable, since nitrous oxide combined with water produces nitric acid which will damage the product. Another drawback to this approach is that there is an amount of unwanted ozone produced in the air spaces surrounding the UV lamp, which must be neutralized as free ozone is a regulated substance because the presence of ozone in the atmosphere presents a health hazard
- This method also has the added disadvantage that the UV must have a clear window to penetrate the package i.e. no labelling or printing on the package. This makes the packaging process inflexible and forces packaging process redesign.
- Another known method of sterilising food comprises creating ozone inside a sealed package using a conventional corona discharge methods. This entails a metal electrode placed either side of the sealed package and a high voltage ac supply connected to the electrodes. The high voltage creates a corona discharge between the electrodes, which then converts some of the oxygen in the air in the package to ozone.
- Whilst this method avoids some of the problems with the UV irradiation method, it still suffers from some serious shortcomings. The method uses metal electrodes, which heat up to a significantly high temperature during operation and therefore need to be force cooled. These electrodes are in close proximity to the packaging material and hence have to be cooled to less than 70° C., otherwise the packaging material is degraded. This usually requires water cooling with its associated pumping and heat exchanger systems. This method is a discharge system, which means that electrons are discharged between the electrodes under high voltage conditions: as a consequence there is erosion and hence deterioration of the electrodes leading to short electrode life and hence poor reliability. Discharges of this technology are uncontrolled avalanche types, which not only penetrate the packaging material but also the product and can be very detrimental to some products. This method usually cannot be repeated more than once as the product deterioration due to repeated corona discharge is unacceptable. Corona discharge whilst producing medium to high levels of ozone also suffers from inconsistent ozone production due to atmospheric humidity and worse produces high levels of nitrous oxide from the nitrogen in the air inside the package. As a consequence this method is usually confined to applications where the packaging environment is pure oxygen and hence no nitrous oxide is formed. To package product in oxygen is both difficult to control and expensive.
- I have now devised an apparatus for the sterilisation or disinfection of packaged articles such as packaged food and drink products.
- In accordance with the present invention, there is provided an apparatus for sterilising a packaged product, the apparatus comprising a pair of gas filled electrodes, means for generating a high voltage between the electrodes sufficient to ionise the gas therein and to create a high electromagnetic field therebetween, the apparatus being arranged to irradiate a package containing said product with said field.
- Preferably, the electromagnetic field creates cold plasma which is energetic enough to convert oxygen in air into ozone and other reactive oxygen based species. In use, a sealed package containing the product is placed in close proximity to the gas filled electrodes, such that the electromagnetic field generated by the gas filled electrodes penetrates through the wall of the sealed package forming cold plasma from the trapped air inside the sealed package. This cold plasma comprises ozone and other reactive oxygen based species which have a high oxidising potential and kill all micro organisms in contact with the ozone and reactive species resulting in the disinfection of the product as well as the interior of the sealed package.
- The present invention efficiently creates ozone and other oxygen reactive species inside a sealed package without any of the above mentioned problems of existing apparatus. Since the apparatus uses gas filled electrodes, there is no electrode erosion and hence has a long life and high reliability. Also, since the gas filled electrodes run cool, there is no need for forced cooling with no degradation of the packaging material. The apparatus is also insensitive to humidity and dust. I have found that nitrous oxide production is also virtually eliminated using this form of ozone production.
- Furthermore, the use of plasma creates oxidising species which have a higher oxidising potential than ozone and therefore are more efficient at killing micro-organisms.
- Since the invention creates a plasma, it does not involve discharge inside the package therefore there is no harmful discharge through the product. The apparatus is insensitive to package decoration such as labelling or printing and does not deteriorate the decoration. Also, unlike corona discharge this process can be repeated without packaging or product degradation.
- Preferably means are provided for directing the generated electromagnetic field towards the product to be sterilised.
- Preferably each electrode is elongate and is preferably curved, coiled, bent or otherwise non-linear along its length. Alternatively, each electrode may comprise a plurality of interconnected linear sections.
- Preferably each electrode is generally planar, said field directing means being arranged to direct the electromagnetic field perpendicular to said plane towards the product to be sterilised.
- Preferably the electrodes generally extend side-by-side along their length and are preferably separated by a substantially uniform gap.
- Preferably the electrodes are filled with one or more noble gases such as neon.
- Preferably the gas is held under atmospheric pressure or a partial vacuum.
- Preferably the gas filled electrodes are made of glass or some other suitable non-conducting material.
- Preferably said field directing means extends on one side of the electrodes and comprises a ferromagnetic material. Preferably the material is ferrite or a ferrite composite material which encourages the electromagnetic field to be projected in a single direction. This produces a concentrated electromagnetic field substantially in one direction of the gas filled electrodes. In use, the opposite side of the gas filled electrodes is placed in contact with one of the faces of the sealed package: the electromagnetic field then passes through the wall of the sealed package and thereby maximises the electromagnetic field and hence the cold plasma inside the sealed package.
- Preferably said field directing means at least partially extends between the electrodes and preferably comprises a surface which is profiled to received said electrodes. The field directing means has two added benefits: Firstly, it constrains the electromagnetic field in one direction and prevents it from creating unwanted ozone from the air surrounding the gas filled electrodes in all but one direction. Secondly, it prevents any heating effects in closely positioned metal due to electrical induction effects.
- Preferably the electrodes are contained within an open-fronted cavity preferably defined by said field directing means. Preferably, the electrodes extend in a plane parallel to the front of the cavity.
- Preferably the cavity comprises a side wall or walls which extend around the electrodes and which are arranged to seal against the packaging of the product to be sterilised.
- Preferably means are provided for evacuating air or other gas from said cavity when the latter is sealed against the packaging of the product to be sterilised. The suction helps to form a tight seal between the wall(s) of the cavity and the packaging material. The packaging material is thus drawn tight against the open front of the cavity allowing a near air free connection, thereby minimising unwanted generation of ozone in the interface between the gas filled electrodes and the sealed package.
- Preferably said high voltage generation means produces voltages pulses in the range of 1 kV to 50 kV
- Preferably said high voltage generation means has a constant voltage component which is of a magnitude sufficient to keeps the gas within the electrodes ionised. This always keeps the gas at the correct gas temperature and eliminates any warm up delays.
- Preferably said high voltage generation means produces pulses of high voltage in the
range 5 ns to 100 ms duration, so that the current discharge can be controlled. - Preferably said high voltage generation means is arranged to produce pulses of variable magnitude, variable width and/or variable repetition rate, so that the cold plasma formation can be substantially controlled and a wide range of sealed package production rates can be accommodated.
- Preferably the apparatus comprises a sensor for monitoring the electromagnetic field, the sensor being connected to means arranged to vary the output parameters of said high voltage generation means. In this way, the high voltage generation means can accept a feedback signal from the electromagnetic field sensor and can automatically adjust the magnitude of the high voltage pulses and the other pulse parameters, in order to adjust the electromagnetic field and maintain it at a constant level. This ensures constant ozone production package to package.
- Preferably said high voltage generation means is arranged to produce voltage pulses of opposite polarities and to apply said pulses to respective electrodes. The gas filled electrodes are thus ionised in opposite polarities which significantly improves the efficiency of the ozone generation.
- Preferably the apparatus comprises means for agitating or otherwise moving the product to be sterilised: the products may be irradiated with said electromagnetic field before, after and/or during said agitation. Preferably the agitation means is arranged to at least partially rotate the package. This approach encourages the disinfection gas to quickly permeate through the package and get to all surfaces.
- Preferably the apparatus is arranged to irradiate successive products. Preferably the apparatus is arranged to successively irradiate the same product.
- Also in accordance with the present invention, there is provided an method of sterilising a packaged product, the method comprising placing a package containing said product in proximity to a pair of gas filled electrodes, generating a high voltage between the electrodes sufficient to ionise the gas therein and to create a high electromagnetic field therebetween, and allowing the field to irradiate and penetrate the package so as to create ozone therein.
- Preferably a cold plasma field is generated which extends within said package and creates ozone.
- Preferably the generated electromagnetic field is directed towards the product to be sterilised.
- Preferably the electrodes are contained within an open-fronted cavity, the cavity being sealed against the packaging of the product to be sterilised.
- Preferably air or other gas is evacuated from said cavity when the latter is sealed against the packaging of the product to be sterilised.
- Preferably the product to be sterilised is moved or agitated before, after and/or during said irradiation.
- Embodiments of the present invention will now be described by way of examples only and with reference to the accompanying drawings, in which:
-
FIG. 1 is an exploded perspective view of a first embodiment of sterilisation apparatus in accordance with the present invention; -
FIG. 2 is a sectional view along the line II-II ofFIG. 1 ; -
FIG. 3 is a schematic diagram of a power supply circuit of the apparatus ofFIG. 1 ; -
FIG. 4 is a sectional view of a second embodiment of sterilisation apparatus in accordance with the present invention; and -
FIG. 5 is a schematic diagram of a third embodiment of sterilisation apparatus in accordance with the present invention. - Referring to
FIGS. 1 and 2 of the drawings, there is shown sterilisation apparatus comprising two flat u-shapedelectrical discharge tubes tubes - The interior 31 of the
tubes tubes tube metal contact 5, which is covered by aninsulator 6 to provide means for connecting a highvoltage power supply 18 viawires 28 connected to themetal contacts 5 through theinsulators 6. - The
discharge tubes reflector 7 which has a front surface, which is profiled to receive thetubes reflector 7 extends between each tube. Thereflector 7 is made from a ferromagnetic material such as ferrite or a ferrite powder and resin mixture to encourage the electromagnetic field generated by thedischarge tubes - The
reflector 7 comprises a depending peripheral sidewall provided with aseal 10, which together define acavity 9 in which thetubes seal 10 is formed of a material which is both flexible and ozone resistant, such as silicone rubber or viton. - A vacuum pump or other device (not shown) is provided to draw air through the
reflector 7 via apertures into achamber 14 mounted to the rear of thereflector 7. Thechamber 14 is connected to the vacuum pump or other device via aduct 15. The wall of thechamber 14 is preferably formed of a non-conducting material such as plastics. - A sealed
package 16 containing the article to be sterilised is positioned in close proximity to front (lower) face of thecavity 9 such that the edges of the package line up with theseal 10. With the sealedpackage 16 so positioned, suction is applied toduct 15 to produce a tight seal between the sealingfilm 17 of the sealedpackage 16 and the to front (lower) face of thecavity 9. The air is substantially removed from the interface between thepackage 16 and the discharge tubes assembly, which minimises any unwanted ozone outside the package. - A high voltage pulsed
dc power supply 18 is provided to ionize the neon gas inside the interior 33 of thedischarge tubes power supply 18 comprises outputs across which the voltage is applied, the outputs being connected to themetal contacts 5 onrespective discharge tube high voltage wires 28. - Preferably the high voltage
dc power supply 18 is arranged to produce pulses of variable magnitude, variable pulse width and variable pulse repetition rate to enable the electromagnetic field strength to be controlled. - The high voltage pulses ionises the
neon gas 31 in thedischarge tubes discharge tubes film 17 of the sealedpackage 16. This electromagnetic field is energetic enough to break down the oxygen in the air inside the sealedpackage 16 to produce cold plasma containing ozone and other highly reactive oxygen species. Any micro-organisms inside the sealedpackage 16 are killed on contact by the ozone and other disinfecting species in the cold plasma. - Means are provided to automatically control the electromagnetic field strength and hence improve the package to package disinfection consistency by providing a
field strength sensor 19 in close proximity to thedischarge tubes sensor 19 converts the field strength measurement to a signal which is fed into the highvoltage power supply 18. The highvoltage power supply 18 automatically adjusts one or more of its three variables i.e. pulse magnitude, pulse width and pulse repetition rate to maintain constant electromagnetic field strength from thedischarge tubes - The voltage output by the
power supply 18 is always sufficient to ionise the gas in theelectrodes - Referring to
FIG. 3 of the drawings, there is shown a schematic diagram of the highvoltage power supply 18 ofFIG. 1 . The power supply comprises a low voltagedc power supply 20, which has the ability to automatically adjust its dc output from a signal input. The low voltagedc power supply 20 generates a low voltage supply for thepulse generator 21 and thepower driver circuit 22 via anEMC filter 23 which removes any high frequency interference. Thepulse generator 21 has both variable pulse width control 24 and variable pulserepetition rate control 25 and supplies the drive pulses to switch the power driver device on and off in thepower driver circuit 22. - Preferably the power driver device is a power MOSFET device selected to handle the power at the required drive frequency. A
transformer 27, whose primary windings are switched by the power driver circuit, steps up the primary voltage to a high voltage at theoutput 28. Preferably the transformer is designed for high frequency operation and may comprise a high frequency autotransformer. - To enable a selection of high voltages to be generated by the transformer its primary winding is tapped such that the primary to secondary turns ratio and hence the output voltage can be altered and selected by
selector 29. - The
discharge tubes metal contacts sensor 19, which is in close proximity to thedischarge tubes voltage power supply 20. As the electromagnetic field varies the lowvoltage power supply 20 uses the signal to automatically adjust the magnitude, pulse width and pulse repetition rate of the low voltage fed to the primary winding of thetransformer 27 therefore keeping the electromagnetic field strength substantially constant. - This method can be used with two single discharge tube assemblies positioned on opposite faces of the package or part of the package, so that the electromagnetic field forms between the discharge tubes and through the package from both sides this is an ideal solution for form, fill and seal package processes.
- Referring to
FIG. 4 of the drawings, in the second embodiment apparatus comprises a plurality ofdischarge tube assemblies 100 as described in the first embodiment, mounted onto acarousel 200. Thecarousel 200 is octagonal in shape with a eight peripheral faces, each containing one discharge tube assembly 1000 mounted into each of the faces of thecarousel 200. Only oneassembly 100 is shown in the Figure for clarity. Whilst an octagonal shape is shown for this embodiment the carousel could be many shapes with any number of faces. - Each
discharge tube assembly 100 is positioned such that itschamber 300 projects outwardly away from the centre of thecarousel 200 and forms the peripheral face of the respective face of thecarousel 200. Means (not shown) are provided to make thecarousel 200 rotate around acentral shaft 170. - Means are provided to pass air through each discharge tube assembly 100 (to form suction at the front face of the chamber 300) in the form of a
pipe 400 fixed to thesuction chamber 300 on thedischarge tube assembly 100 at one end and fixed to asuction manifold 50 at the other end via avalve 60. Thevalve 60 controls the suction, such that suction is applied when thevalve 60 is open and vice-versa. Thesuction manifold 50 is fixed to a suction source (not shown) via a rotational seal. - Each
discharge tube assembly 100 has its own highvoltage power supply 70 attached to thecarousel 200, which for compactness, are placed alternatively on both sides of the carousel and connected to the respectivedischarge tube assembly 100 byhigh voltage wires 80. Means to power the power supplies 70 is provided by a rotating contact assembly (not shown). - The sealed packages 90, requiring disinfection, are fed by an
indexing conveyor 101 to the loading position opposite the face of the firstdischarge tube assembly 100. Means are provided to elevate thepackage 90 into position on the exit face of the firstdischarge tubes assembly 100 by amoveable platform 110 and a sensor (not shown) senses that thepackage 90 is in position. - The sensor energises
valve 60 to its open condition and the resultant suction forms a tight seal between the top of thepackage 90 and the front face of thechamber 300; this also supports the weight of thepackage 90. Themoveable platform 110 withdraws and thecarousel 200 indexes by rotation in the clockwise direction to the second discharge tube assembly position. Thepackage 90 is retained by the suction in position tight against the front face of thechamber 300 of the firstdischarge tube assembly 100 as it indexes around thecarousel 200, thefirst discharge tubes 140 are then switched on to disinfect thepackage 90 and the sequence repeats. - A
sensor 130 senses that apackage 90 has reached a discharge position and switches off thedischarge tubes 140 and the suction by openingvalve 60. Thepackage 90 having no means of support falls forward and is guided onto anexit conveyor 160 by aguide member 150. - As the
packages 90 progress around thecarousel 200, theproduct 180 inside each package continually changes position exposing surface area and encouraging the ozone to quickly disperse through the airspace. In this manner, there is a continuous disinfection process for sealedpackages 90 and thecarousel 200 provides an ample time delay to ensure that sufficient ozone is generated inside thepackage 90. - Referring to
FIGS. 5 of the drawings, in a third embodiment there is shown a discharge tube apparatus comprising twoelectrical discharge tubes discharge tubes - Each
discharge tube voltage power supply 222 to one end of eachdischarge tube metal contacts -
High voltage wires metal contacts discharge tubes voltage power supply 222 through suitablehigh voltage insulators discharge tubes discharge tubes voltage power supply discharge tube 102 is powered from a positive pulsed high voltage with respect to common anddischarge tube 201 is powered from a negative pulsed high voltage with respect to common. - The positive and negative high voltage pulses are synchronised to ionise the
discharge tubes - In some instances to enhance ozone production it is desirable to alternately energise the tubes with positive and negative pulses. The high voltage power comprises a low voltage
dc power supply 162 which has the ability to automatically adjust both of its dc outputs from a signal input. The low voltagedc power supply 162 generates two low voltage supplies, one positive with respect to common and one negative with respect to common. The positive dc supply feeds thepulse generator 172 and thepower driver circuit 182 and the negative dc supply feeds thepower driver circuit 192. - To enable the
pulse generator 172 to drive both power driver circuits it has complimentary outputs as well as both variable pulse width control and variable pulse repetition rate control. These complimentary drive pulses switch the two power driver devices on and off in thepower driver circuits - Two
transformers power driver circuits discharge tube 102 and a large negative voltage to drivedischarge tube 201. Preferably both transformers are designed for high frequency operation. - To enable a selection of high voltages to be generated by the
transformers - A
field strength sensor 153 which is in close proximity to thedischarge tubes voltage power supply 162. As the electromagnetic field varies the lowvoltage power supply 162 uses the signal to automatically adjust the magnitude of the voltage fed to the primary windings of thetransformers - This present invention is applicable to the disinfection of perishable and non-perishable products in sealed packages across a wide range of applications. The following list is by no means exhaustive and includes food items, bottled drinks, bottled sauces, produce such as salad, medical tools and instruments, baby's bottles etc.
Claims (22)
1. An apparatus for sterilising a packaged product, the apparatus comprising: two gas filled electrodes, a power supply which generates a high voltage between the electrodes sufficient to ionise a gas therein and to create a high electromagnetic field therebetween, the apparatus being arranged to irradiate a package containing said packaged product with said field.
2. The apparatus claimed in claim 1 , in which the electromagnetic field creates a cold plasma which is energetic enough to convert oxygen in air into ozone and other reactive oxygen based species.
3. The apparatus claimed in claim 1 comprising an open fronted cavity for directing the generated electromagnetic field towards the product to be sterilised.
4. The apparatus claimed claim 1 , in which each electrode is elongate.
5. The apparatus claimed in claim 4 , in which each electrode is curved, coiled, bent or otherwise non-linear along its length.
6. The apparatus claimed in claim 4 , in which each electrode comprises a plurality of interconnected linear sections.
7. The apparatus claimed in claim 3 in which each electrode is arranged in a generally planar configuration and said open fronted cavity is arranged to direct the electromagnetic field perpendicular to said plane towards the product to be sterilised.
8. The apparatus claimed in claim 1 , in which the electrodes extend side-by-side along their length and are separated by a substantially uniform gap.
9. The apparatus claimed in claim 3 , in which said open fronted cavity extends on one side of the electrodes and comprises a ferromagnetic material.
10. The apparatus claimed in claim 3 , in which said open fronted cavity at least partially extends between the electrodes.
11. The apparatus claimed in claim 3 , in which said open fronted cavity comprises a surface which is profiled to receive said electrodes.
12-14. (canceled)
15. The apparatus claimed in claim 3 in which the cavity comprises a side wall or walls which extend around the electrodes and which are arranged to seal against the packaging of the product to be sterilised.
16. The apparatus claimed in claim 3 , in which a suction duct is provided for evacuating air or other gas from said cavity when the latter is sealed against the packaging of the product to be sterilised.
17. The apparatus claimed in claim 1 , in which said power supply produces voltage pulses in the range of 1 kV to 50 kV.
18. The apparatus claimed in claim 1 , in which said power supply has a constant voltage component which is of a magnitude sufficient to keep the gas within the electrodes ionised.
19-33. (canceled)
34. The apparatus as in claim 4 in which the open fronted cavity comprises high magnetic permeability material such as ferrite or ferromagnetic material.
35. A method comprising:
positioning, in an electromagnetic field adjacent a high voltage electrode, a packet comprising a packaged food product;
applying a varying voltage to said electrode to convert oxygen in air in said packet into ozone and other reactive oxygen based species.
36. The method of claim 35 wherein said high voltage electrode is arranged in a cavity having a face with at least one opening; the method further comprising reducing air pressure in the cavity to draw said packet toward the facie of the cavity.
37. An apparatus for sterilising a packaged product comprising: two means for applying an electromagnetic field;
means for generating a voltage between the two means for applying electromagnetic field, wherein said voltage is sufficient to ionise gas therein and to create a high electromagnetic field therebetween, the apparatus being arranged to irradicate a package containing said packaged product with said field.
38. The apparatus claimed in claim 37 in which means are provided for directing the generated electromagnetic field towards the product to be sterilised.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US15/181,258 US10178874B2 (en) | 2009-04-07 | 2016-06-13 | Sterilisation of package articles |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0906091.4 | 2009-04-07 | ||
GBGB0906091.4A GB0906091D0 (en) | 2009-04-07 | 2009-04-07 | None invasive disinfector |
GBGB0909111.7A GB0909111D0 (en) | 2009-04-07 | 2009-05-27 | None invasive package disinfector |
GB0909111.7 | 2009-05-27 | ||
PCT/GB2010/050606 WO2010116191A1 (en) | 2009-04-07 | 2010-04-07 | Sterilisation of packaged articles |
Related Parent Applications (1)
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PCT/GB2010/050606 A-371-Of-International WO2010116191A1 (en) | 2009-04-07 | 2010-04-07 | Sterilisation of packaged articles |
Related Child Applications (1)
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US15/181,258 Continuation US10178874B2 (en) | 2009-04-07 | 2016-06-13 | Sterilisation of package articles |
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US20120093687A1 true US20120093687A1 (en) | 2012-04-19 |
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US13/263,338 Abandoned US20120093687A1 (en) | 2009-04-07 | 2010-04-07 | Sterilisation of packaged articles |
US15/181,258 Active US10178874B2 (en) | 2009-04-07 | 2016-06-13 | Sterilisation of package articles |
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US15/181,258 Active US10178874B2 (en) | 2009-04-07 | 2016-06-13 | Sterilisation of package articles |
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US (2) | US20120093687A1 (en) |
EP (1) | EP2416809A1 (en) |
JP (1) | JP2012522696A (en) |
CN (1) | CN102438661B (en) |
AU (1) | AU2010233509A1 (en) |
BR (1) | BRPI1015972A2 (en) |
CA (1) | CA2757682A1 (en) |
GB (2) | GB0906091D0 (en) |
MX (1) | MX2011010641A (en) |
MY (1) | MY153108A (en) |
RU (1) | RU2011144822A (en) |
WO (1) | WO2010116191A1 (en) |
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JP2018511158A (en) * | 2015-03-11 | 2018-04-19 | プラスモロジー4,インコーポレイティド | Container processing system |
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US20190075827A1 (en) * | 2016-05-11 | 2019-03-14 | Ruslan Vladimirovich Klevakin | A modular installation for processing bulk grain products with ultraviolet radiation |
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US11896731B2 (en) | 2020-04-03 | 2024-02-13 | NanoGuard Technologies, LLC | Methods of disarming viruses using reactive gas |
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Also Published As
Publication number | Publication date |
---|---|
EP2416809A1 (en) | 2012-02-15 |
GB0906091D0 (en) | 2009-05-20 |
MX2011010641A (en) | 2012-08-23 |
BRPI1015972A2 (en) | 2015-09-01 |
CN102438661B (en) | 2015-03-25 |
AU2010233509A1 (en) | 2011-11-10 |
US20160286846A1 (en) | 2016-10-06 |
WO2010116191A1 (en) | 2010-10-14 |
CN102438661A (en) | 2012-05-02 |
RU2011144822A (en) | 2013-05-20 |
MY153108A (en) | 2014-12-31 |
GB0909111D0 (en) | 2009-07-01 |
US10178874B2 (en) | 2019-01-15 |
JP2012522696A (en) | 2012-09-27 |
CA2757682A1 (en) | 2010-10-14 |
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