US20120055420A1 - Sectional boiler - Google Patents
Sectional boiler Download PDFInfo
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- US20120055420A1 US20120055420A1 US13/318,308 US201013318308A US2012055420A1 US 20120055420 A1 US20120055420 A1 US 20120055420A1 US 201013318308 A US201013318308 A US 201013318308A US 2012055420 A1 US2012055420 A1 US 2012055420A1
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- Prior art keywords
- combustion chamber
- section
- sections
- sectional
- boiler
- Prior art date
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- Abandoned
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- 238000002485 combustion reaction Methods 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 206010022000 influenza Diseases 0.000 claims abstract description 8
- 239000008236 heating water Substances 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 description 22
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/30—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle being built up from sections
- F24H1/32—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle being built up from sections with vertical sections arranged side by side
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0012—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the apparatus having an annular form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0024—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for combustion apparatus, e.g. for boilers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Definitions
- the present invention relates to a sectional boiler, in particular a condensing boiler made of cast iron or aluminum materials.
- Sectional boilers of this kind are made up of multiple boiler sections cast in one piece, which are arranged one behind the other and are connected to one another on the water side by hubs. A flow is thus created through the water channels and water pockets formed by the boiler sections between the return port and the feed port.
- Normally, generic sectional boilers have a lower return port and a feed port situated on top, which may be in the respective hub. The heating gases flow from the combustion chamber via downstream heating gas flues to an exhaust gas connection and on their way give off heat to the boiler water.
- boilers of this kind the sections are arranged in series one behind the other.
- the combustion chamber extends through the front and center sections to the rear section, which forms the'bottom of the combustion chamber with its cover-shaped design.
- all boiler sections have similar outer dimensions because they form parts of the combustion chamber, heating gas flues and water chamber over the entire cross section of the boiler.
- boilers for low performance ranges are also known, which are made up of only two or even merely one boiler section.
- the heat exchangers of conventional heaters are often made of cast iron. They are characterized by high robustness and a long lifespan. Their construction from mostly identical cast segments allows for a cost-effective manufacture and easy scalability with respect to varying performance capacities and offers good assembly options even under tight set-up conditions. The material withstands very well the brief exhaust gas condensation phases at the start of operation and when the heat exchanger is cold. In today's form and design, cast iron is not suitable for condensing heating operation, however, where condensed water is produced for a longer period.
- German patent document DE 44 25 302 C2 discusses positioning the feed port and return port in a common upper boiler hub. For this purpose, a mixing zone is formed in the upper region of a common water chamber such that the incoming cold return water is preheated by the rising hot feed water. This prevents condensation in the area of the heating surfaces.
- the exemplary embodiments and/or exemplary methods of the present invention are based on the objective of optimizing a sectional boiler made of cast iron or aluminum particularly with respect to compactness and robustness.
- the sectional boiler is characterized by the fact that the heat exchanger has as heating gas flues respectively annular gaps between two adjacent sections having a mutually adapted geometry. Starting respectively from the combustion chamber, these run approximately radially outward and empty into an exhaust gas collection chamber on the outside of the sections.
- annular gap runs at a right angle with respect to the center axis of the combustion chamber radially and in a straight line outward.
- annular gap is radially curved and runs outward in an arched manner similar to a turbine blade geometry.
- a third specific embodiment provides for an annular gap having a tilted position with respect to the center axis of the combustion chamber to run in a straight line outward. This is particularly suitable in an upright arrangement of the entire sectional block because the condensate is then able to run off particularly well all around from a gap downward.
- an annular gap may also run in the radial direction in wavelike fashion outward, in particular in order increase the flow turbulence within a gap so as to achieve an intensive heat transfer on the surfaces.
- the width and/or the free cross section of an annular gap decreases from the combustion chamber to the opening on the outside of the sections in order to achieve an adaptation to the heating gas volume that decreases with cooling.
- the surfaces of the sections touched by the heating gas, at least the surfaces forming the gap, may be provided with a corrosion protection coating.
- the exhaust gas collection chamber on the outside of the sections, into which the annular gaps empty, extends as a hollow cylinder around the outer jacket surfaces of the sections and is bounded outwardly by a jacket.
- the latter is accommodated in sealing fashion between annular webs radially projecting outward on the outside of the front section and the rear section.
- each section has on the heating water side at least one separating wall and is thereby divided into an inner flow channel near the combustion chamber and at least one outer flow channel of a larger diameter.
- the at least two flow channels in a section are hydraulically connected to each other by an overflow opening in the separating wall such that the flow passes through these in series.
- the return water first reaches the bottom in both halves of a section in the respectively outer flow channel of the greater diameter, flows inward on the overflow opening and then in both halves of a section reaches again the feed port on top respectively in the inner flow channel near the combustion chamber.
- the inner flow channel near the combustion chamber has a smaller cross section than the outer flow channel away from the combustion chamber.
- the inner flow channel near the combustion chamber is dimensioned in such a way that higher flow speeds set in than in the outer flow channel far from the combustion chamber.
- the return port is situated in the area of the upper hub above the feed port, and a feed pipe is provided for return water. At the level of the section, it respectively has at least one opening for feeding return war into the outer flow channel of each section that is far from the combustion chamber.
- the sectional block may be held together by a feed-in pipe for return water, a withdrawal pipe for feed water and/or a conventional armature rod situated within the hubs. If the water-conducting pipes are used, then these are to be fitted with the appropriate threads for bracing the set-up.
- the feed port is situated in the area of the upper hub below the return port, openings being provided between the individual sections, which are aligned with one another in the longitudinal direction, and which act as a connection between the respective inner flow channels near the combustion chamber.
- the individual sections are sealed with respect to each other in the area of the lower hub, a closing and/or sealing arrangement being attached on an armature rod situated within the hub, or are inserted into the connecting points in a known manner, for example in the form of sealing rings.
- the exemplary embodiments and/or exemplary methods of the present invention provides a sectional boiler with the best suitability for condensing heating operation, in which the positive material properties of cast iron or aluminum are specifically applied and utilized in order to ensure good heat transfer properties, compactness and robustness. Operating states and loads that trigger corrosion are minimized by the water guidance according to the exemplary embodiments and/or exemplary methods of the present invention. Dividing the flow channels optimizes the temperature distribution in the heat exchanger and increases the effectiveness with respect to known principles.
- the sectional construction also offers the advantage of allowing for different lengths for various heating and heat exchanger performances in a variable manner by inserting additional center sections. All water-side connections, for example, are located for easy access on one side in the upper region. Nevertheless, all front-side attachment parts as well as the water-side connections remain the same. Only the surrounding jacket around the exhaust gas collection chamber varies. Due to the low exhaust gas temperatures, the latter may even be manufactured from plastic.
- the drawings represents an exemplary embodiment of the present invention. It shows a sectional boiler made of cast iron or aluminum.
- FIG. 1 shows a sectional boiler made of cast iron or aluminum in a perspective overall view with a vertical section.
- FIG. 2 shows a sectional boiler made of cast iron or aluminum in a vertical cross section through one half of a section.
- the sectional boiler is essentially made up of annular sections, namely, a front section 1 , a cover-shaped rear section 2 and multiple center sections 3 . These form a combustion chamber 4 and respectively have annular water chambers. They are connected to one another via an upper and lower hub 5 , 5 ′.
- the heat exchanger formed by the sectional block has respectively annular gaps 6 between two adjacent sections 1 , 2 , 3 having a mutually adapted geometry, which, starting from combustion chamber 4 , respectively run approximately radially outward and open into an exhaust gas collection chamber 7 having an exhaust gas connection 8 on the outside of the sections 1 , 2 , 3 .
- the individual sections 1 , 2 , 3 are respectively divided into two flow channels 9 , 10 and have respectively one separating wall 11 for this purpose.
- the flow Beginning from upper return port R, the flow first separates into the two halves of a section 1 , 2 , 3 .
- the return water reaches the bottom in the respective outer flow channel 10 of the greater diameter, flows inward at overflow opening 12 , and then rises again on both sides of combustion chamber 4 in inner flow channel 9 upward to feed port V.
- Return port R is situated above feed port V in the area of upper hub 5 .
- a feed-in pipe 13 is used for dosing the incoming return water respectively via one opening 14 directed laterally into outer flow channel 10 at section level.
- Feed-in pipe 13 is also used to hold together the sectional block in the area of upper hub 5 .
- an armature rod 15 is situated in lower hub 5 ′, which reaches through lower hub 5 ′ and also fixates a closing and/or sealing arrangement between individual sections 1 , 2 , 3 .
- Feed port V is situated in the area of upper hub 5 below return port R, openings 16 being provided between mutually aligned individual sections 1 , 2 , 3 , which act as a connection between the respective inner flow channels 9 near the combustion chamber.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)
- Details Of Fluid Heaters (AREA)
Abstract
A sectional boiler is described as being made of cast iron or aluminum, in particular a condensing boiler, having essentially annular sections, a front section, a cover-shaped rear section and at least one center section being provided, which form a combustion chamber having an essentially surrounding heat exchanger made of a sectional block, whose annular water chambers are connected to one another via at least one hub and which has gap-like heating gas flues, having a return port and a feed port in the upper area and at least two armature rods for holding the sectional block together. The present system is based on the objective of optimizing a sectional boiler made of cast iron or aluminum particularly with respect to compactness and robustness. In the present system, as heating gas flues the heat exchanger respectively has annular gaps between two adjacent sections having a mutually adapted geometry, which respectively run from the combustion chamber approximately radially outward and open into an exhaust gas collection chamber on the outside of the sections, and the individual sections are respectively divided on the heating water side into at least two flow channels.
Description
- The present invention relates to a sectional boiler, in particular a condensing boiler made of cast iron or aluminum materials.
- Sectional boilers of this kind are made up of multiple boiler sections cast in one piece, which are arranged one behind the other and are connected to one another on the water side by hubs. A flow is thus created through the water channels and water pockets formed by the boiler sections between the return port and the feed port. Normally, generic sectional boilers have a lower return port and a feed port situated on top, which may be in the respective hub. The heating gases flow from the combustion chamber via downstream heating gas flues to an exhaust gas connection and on their way give off heat to the boiler water.
- In all existing boilers of this kind, the sections are arranged in series one behind the other. There is an annular front section, on which a combustion chamber door or a burner plate may be fastened, one or multiple similarly designed center sections depending on the performance capacity, as well as one rear section. The combustion chamber extends through the front and center sections to the rear section, which forms the'bottom of the combustion chamber with its cover-shaped design. In these specific embodiments, all boiler sections have similar outer dimensions because they form parts of the combustion chamber, heating gas flues and water chamber over the entire cross section of the boiler. Furthermore, boilers for low performance ranges are also known, which are made up of only two or even merely one boiler section.
- With respect to the exhaust gas guidance and the efficiency of the heaters, one distinguishes between conventional heating technology and condensing heating technology. For reasons of saving energy, condensing heaters are increasingly used. The construction of their heat exchanger allows for the possibility of cooling the humid exhaust gases, which are produced when burning fuel and air in operation, to below the exhaust gas dew point. The humidity of the exhaust gases condenses out in the process, and, in addition to the sensible heat, the condensation heat is transmitted to the heating water.
- In a use as a condensing boiler, particular value must be set on the selection of material, for based on the composition of the utilized fuel and the combustion control, the exhaust gases are contaminated with pollutants, and the produced condensed water contains different acids in low concentration. The components touched by the condensed water such as heating surfaces, exhaust gas collector and exhaust gas line must therefore be resistant to the acids, which is why it is customary to manufacture these components from stainless steel, aluminum or plastic. Welded stainless steel heat exchangers are generally used especially in oil condensing heating technology, as discussed, for example, also in
DE 10 2004 023 711 B3 as a spiral pipe winding. They offer the advantage of bearing the acid contamination without corrosion. Disadvantages are the high costs associated with the material as well as the less favorable scaling conditions especially in welded constructions of sheet metal, and the greater sizes, which are difficult to assemble in tight spatial conditions. - The heat exchangers of conventional heaters are often made of cast iron. They are characterized by high robustness and a long lifespan. Their construction from mostly identical cast segments allows for a cost-effective manufacture and easy scalability with respect to varying performance capacities and offers good assembly options even under tight set-up conditions. The material withstands very well the brief exhaust gas condensation phases at the start of operation and when the heat exchanger is cold. In today's form and design, cast iron is not suitable for condensing heating operation, however, where condensed water is produced for a longer period.
- Furthermore, a condensing boiler having an integrated compact heat exchanger made of a corrosion-resistant material, which is hydraulically connected downstream, is discussed in DE 296 21 817 U1. As a separate component, this compact heat exchanger is enclosed by two shell-shaped boiler sections and is connected separately on the water side. All boilers having a heat exchanger connected downstream have the disadvantages of increasing the assembly efforts because of the required pipe pieces and of raising the resistance on the water side. The positioning as a separate exterior component also results in cooling losses, which must be reduced by a suitable thermal barrier.
- German patent document DE 44 25 302 C2 discusses positioning the feed port and return port in a common upper boiler hub. For this purpose, a mixing zone is formed in the upper region of a common water chamber such that the incoming cold return water is preheated by the rising hot feed water. This prevents condensation in the area of the heating surfaces.
- The exemplary embodiments and/or exemplary methods of the present invention are based on the objective of optimizing a sectional boiler made of cast iron or aluminum particularly with respect to compactness and robustness.
- According to the exemplary embodiments and/or exemplary methods of the present invention, this objective is attained by the features described herein. Advantageous developments may be derived from the further descriptions herein.
- The sectional boiler is characterized by the fact that the heat exchanger has as heating gas flues respectively annular gaps between two adjacent sections having a mutually adapted geometry. Starting respectively from the combustion chamber, these run approximately radially outward and empty into an exhaust gas collection chamber on the outside of the sections.
- Various specific embodiments are possible for this purpose, for example that in the first instance an annular gap runs at a right angle with respect to the center axis of the combustion chamber radially and in a straight line outward. In a second variant, an annular gap is radially curved and runs outward in an arched manner similar to a turbine blade geometry. A third specific embodiment provides for an annular gap having a tilted position with respect to the center axis of the combustion chamber to run in a straight line outward. This is particularly suitable in an upright arrangement of the entire sectional block because the condensate is then able to run off particularly well all around from a gap downward. Furthermore, an annular gap may also run in the radial direction in wavelike fashion outward, in particular in order increase the flow turbulence within a gap so as to achieve an intensive heat transfer on the surfaces.
- Advantageously, the width and/or the free cross section of an annular gap decreases from the combustion chamber to the opening on the outside of the sections in order to achieve an adaptation to the heating gas volume that decreases with cooling. The surfaces of the sections touched by the heating gas, at least the surfaces forming the gap, may be provided with a corrosion protection coating.
- The exhaust gas collection chamber on the outside of the sections, into which the annular gaps empty, extends as a hollow cylinder around the outer jacket surfaces of the sections and is bounded outwardly by a jacket. The latter is accommodated in sealing fashion between annular webs radially projecting outward on the outside of the front section and the rear section.
- The individual sections are respectively divided on the heating water side into at least two flow channels. For this purpose, each section has on the heating water side at least one separating wall and is thereby divided into an inner flow channel near the combustion chamber and at least one outer flow channel of a larger diameter. In the area of the lower hub, the at least two flow channels in a section are hydraulically connected to each other by an overflow opening in the separating wall such that the flow passes through these in series. Starting from the upper return port, the return water first reaches the bottom in both halves of a section in the respectively outer flow channel of the greater diameter, flows inward on the overflow opening and then in both halves of a section reaches again the feed port on top respectively in the inner flow channel near the combustion chamber.
- In a first specific embodiment, the inner flow channel near the combustion chamber has a smaller cross section than the outer flow channel away from the combustion chamber. In another specific embodiment, the inner flow channel near the combustion chamber is dimensioned in such a way that higher flow speeds set in than in the outer flow channel far from the combustion chamber.
- Advantageously, the return port is situated in the area of the upper hub above the feed port, and a feed pipe is provided for return water. At the level of the section, it respectively has at least one opening for feeding return war into the outer flow channel of each section that is far from the combustion chamber.
- The sectional block may be held together by a feed-in pipe for return water, a withdrawal pipe for feed water and/or a conventional armature rod situated within the hubs. If the water-conducting pipes are used, then these are to be fitted with the appropriate threads for bracing the set-up.
- The feed port is situated in the area of the upper hub below the return port, openings being provided between the individual sections, which are aligned with one another in the longitudinal direction, and which act as a connection between the respective inner flow channels near the combustion chamber.
- The individual sections are sealed with respect to each other in the area of the lower hub, a closing and/or sealing arrangement being attached on an armature rod situated within the hub, or are inserted into the connecting points in a known manner, for example in the form of sealing rings.
- The exemplary embodiments and/or exemplary methods of the present invention provides a sectional boiler with the best suitability for condensing heating operation, in which the positive material properties of cast iron or aluminum are specifically applied and utilized in order to ensure good heat transfer properties, compactness and robustness. Operating states and loads that trigger corrosion are minimized by the water guidance according to the exemplary embodiments and/or exemplary methods of the present invention. Dividing the flow channels optimizes the temperature distribution in the heat exchanger and increases the effectiveness with respect to known principles.
- According to the exemplary embodiments and/or exemplary methods of the present invention, it is also not only easy to apply and check a corrosion protection coating, but the latter is also protected in the gaps against possible mechanical stresses. In addition to the simple manufacture, the sectional construction also offers the advantage of allowing for different lengths for various heating and heat exchanger performances in a variable manner by inserting additional center sections. All water-side connections, for example, are located for easy access on one side in the upper region. Nevertheless, all front-side attachment parts as well as the water-side connections remain the same. Only the surrounding jacket around the exhaust gas collection chamber varies. Due to the low exhaust gas temperatures, the latter may even be manufactured from plastic.
- The drawings represents an exemplary embodiment of the present invention. It shows a sectional boiler made of cast iron or aluminum.
-
FIG. 1 shows a sectional boiler made of cast iron or aluminum in a perspective overall view with a vertical section. -
FIG. 2 shows a sectional boiler made of cast iron or aluminum in a vertical cross section through one half of a section. - The sectional boiler is essentially made up of annular sections, namely, a front section 1, a cover-shaped rear section 2 and
multiple center sections 3. These form acombustion chamber 4 and respectively have annular water chambers. They are connected to one another via an upper andlower hub - As heating gas flues, the heat exchanger formed by the sectional block has respectively annular gaps 6 between two
adjacent sections 1, 2, 3 having a mutually adapted geometry, which, starting fromcombustion chamber 4, respectively run approximately radially outward and open into an exhaustgas collection chamber 7 having an exhaust gas connection 8 on the outside of thesections 1, 2, 3. - On the heating water side, the
individual sections 1, 2, 3 are respectively divided into twoflow channels 9, 10 and have respectively one separatingwall 11 for this purpose. This produces an inner flow channel 9 near the combustion chamber and anouter flow channel 10 of a greater diameter, these being hydraulically connected to each other in asection 1, 2, 3 in the area oflower hub 5′ by anoverflow opening 12 in separatingwall 11 such that the flow passes through them in series. Beginning from upper return port R, the flow first separates into the two halves of asection 1, 2, 3. On both sides, the return water reaches the bottom in the respectiveouter flow channel 10 of the greater diameter, flows inward atoverflow opening 12, and then rises again on both sides ofcombustion chamber 4 in inner flow channel 9 upward to feed port V. - Return port R is situated above feed port V in the area of
upper hub 5. A feed-inpipe 13 is used for dosing the incoming return water respectively via oneopening 14 directed laterally intoouter flow channel 10 at section level. Feed-inpipe 13 is also used to hold together the sectional block in the area ofupper hub 5. By contrast, anarmature rod 15 is situated inlower hub 5′, which reaches throughlower hub 5′ and also fixates a closing and/or sealing arrangement betweenindividual sections 1, 2, 3. - Feed port V is situated in the area of
upper hub 5 below return port R,openings 16 being provided between mutually alignedindividual sections 1, 2, 3, which act as a connection between the respective inner flow channels 9 near the combustion chamber.
Claims (10)
1-9. (canceled)
10. A sectional boiler made of one of cast iron and aluminum, which is a condensing boiler, comprising:
essentially annular sections, including:
a front section;
a cover-shaped rear section; and
at least one center section;
wherein the sections form a combustion chamber having an essentially surrounding heat exchanger made of a sectional block, whose annular water chambers are connected to one another via at least one hub and which has gap-like heating gas flues, having a return port and a feed port in the upper area and at least two armature rods for holding the sectional block together, and
wherein as heating gas flues the heat exchanger respectively has annular gaps between two adjacent sections having a mutually adapted geometry, which respectively run from the combustion chamber approximately radially outward and open into an exhaust gas collection chamber on the outside of the sections, and the individual sections are respectively divided on the heating water side into at least two flow channels.
11. The sectional boiler of claim 10 , wherein each section has at least one separating wall on the heating water side and is thereby divided into at least one inner flow channel near the combustion chamber and at least one outer flow channel of a greater diameter.
12. The sectional boiler of claim 10 , wherein the at least two flow channels in a section in the area of the lower hub are hydraulically connected to each other by an overflow opening in the separating wall so that the flow passes through them in series, initially in the two halves of a section, return water from the upper return port reaching the bottom in the respectively outer flow channel of a larger diameter, flowing inward at overflow opening, and then again reaching the feed port at the top in the two halves of a section, respectively in the inner flow channel near the combustion chamber.
13. The sectional boiler of claim 10 , wherein the inner flow channel near the combustion chamber has a smaller cross section than the outer flow channel far from the combustion chamber.
14. The sectional boiler of claim 10 , wherein the inner flow channel near the combustion chamber is dimensioned so that higher flow speeds set in than in the outer flow channel far from the combustion chamber.
15. The sectional boiler of claim 10 , wherein the return port is situated in the area of the upper hub above the feed port, and a feed-in pipe for return water is provided, which respectively has at the level of the section at least one opening for feeding return water into the outer flow channel far from the combustion chamber of each section.
16. The sectional boiler of claim 10 , wherein at least one of a feed-in pipe for return water, a withdrawal pipe for feed water, and an armature rod situated within the hubs is used for holding together the sectional block.
17. The sectional boiler of claim 10 , wherein the feed port is situated in the area of upper hub below return port, mutually aligned openings being provided between the individual sections, which act as a connection between the respective inner flow channels near the combustion chamber.
18. The sectional boiler of claim 10 , wherein in the area of the lower hub the individual sections are sealed with respect to one another, and wherein at least one of a closing arrangement and a sealing arrangement is attached on an armature rod situated within the hub.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009024070A DE102009024070A1 (en) | 2009-06-05 | 2009-06-05 | A sectional boiler |
DE102009024070.5 | 2009-06-05 | ||
PCT/EP2010/057545 WO2010139662A2 (en) | 2009-06-05 | 2010-05-31 | Sectional boiler |
Publications (1)
Publication Number | Publication Date |
---|---|
US20120055420A1 true US20120055420A1 (en) | 2012-03-08 |
Family
ID=43049231
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/318,308 Abandoned US20120055420A1 (en) | 2009-06-05 | 2010-05-31 | Sectional boiler |
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Country | Link |
---|---|
US (1) | US20120055420A1 (en) |
EP (1) | EP2438382B1 (en) |
DE (1) | DE102009024070A1 (en) |
WO (1) | WO2010139662A2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110185987A1 (en) * | 2008-08-14 | 2011-08-04 | Rainer Rausch | Cast iron or aluminum sectional boiler |
CN102679550A (en) * | 2012-05-30 | 2012-09-19 | 西安交通大学 | Bypass flow horizontally-arranged gap-type condensation heat exchanger |
KR101457491B1 (en) * | 2014-09-18 | 2014-11-05 | (주)광희보일러 | High efficiency boiler |
US20160054071A1 (en) * | 2014-08-22 | 2016-02-25 | Mohawk Innovative Technology, Inc. | High effectiveness low pressure drop heat exchanger |
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US1548034A (en) * | 1923-12-24 | 1925-08-04 | Pierce Butler & Pierce Mfg Cor | Upright sectional boiler |
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US20120055421A1 (en) * | 2009-06-10 | 2012-03-08 | Rainer Rausch | Sectional Boiler |
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- 2009-06-05 DE DE102009024070A patent/DE102009024070A1/en not_active Withdrawn
-
2010
- 2010-05-31 WO PCT/EP2010/057545 patent/WO2010139662A2/en active Application Filing
- 2010-05-31 US US13/318,308 patent/US20120055420A1/en not_active Abandoned
- 2010-05-31 EP EP10720437.2A patent/EP2438382B1/en not_active Not-in-force
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US1548034A (en) * | 1923-12-24 | 1925-08-04 | Pierce Butler & Pierce Mfg Cor | Upright sectional boiler |
US2316603A (en) * | 1941-06-03 | 1943-04-13 | Chrysler Corp | Percolator boiler |
US2935052A (en) * | 1956-12-27 | 1960-05-03 | Weil Mclain Co Inc | Sectional boiler |
US3215125A (en) * | 1963-08-08 | 1965-11-02 | Weil Mclain Company Inc | Sectional boiler construction |
US3618572A (en) * | 1968-11-15 | 1971-11-09 | Strebelwerk Gmbh | Sectional boiler |
US3626908A (en) * | 1969-12-22 | 1971-12-14 | Weilmclain Co | Sealing arrangement for sectional boiler construction |
US3796194A (en) * | 1973-04-11 | 1974-03-12 | American Standard Inc | Large water leg boiler |
US4449485A (en) * | 1982-07-20 | 1984-05-22 | Tan P Lu John | Separable combination boiler |
US5799621A (en) * | 1996-11-26 | 1998-09-01 | Burnham Corporation | Boiler assembly |
US20110185987A1 (en) * | 2008-08-14 | 2011-08-04 | Rainer Rausch | Cast iron or aluminum sectional boiler |
US20120055421A1 (en) * | 2009-06-10 | 2012-03-08 | Rainer Rausch | Sectional Boiler |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110185987A1 (en) * | 2008-08-14 | 2011-08-04 | Rainer Rausch | Cast iron or aluminum sectional boiler |
US8869752B2 (en) * | 2008-08-14 | 2014-10-28 | Robert Bosch Gmbh | Cast iron or aluminum sectional boiler |
CN102679550A (en) * | 2012-05-30 | 2012-09-19 | 西安交通大学 | Bypass flow horizontally-arranged gap-type condensation heat exchanger |
US20160054071A1 (en) * | 2014-08-22 | 2016-02-25 | Mohawk Innovative Technology, Inc. | High effectiveness low pressure drop heat exchanger |
US10094284B2 (en) * | 2014-08-22 | 2018-10-09 | Mohawk Innovative Technology, Inc. | High effectiveness low pressure drop heat exchanger |
KR101457491B1 (en) * | 2014-09-18 | 2014-11-05 | (주)광희보일러 | High efficiency boiler |
Also Published As
Publication number | Publication date |
---|---|
EP2438382A2 (en) | 2012-04-11 |
WO2010139662A2 (en) | 2010-12-09 |
DE102009024070A1 (en) | 2010-12-09 |
EP2438382B1 (en) | 2015-07-08 |
WO2010139662A3 (en) | 2012-04-19 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ROBERT BOSCH GMBH, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JUNG, GERHARD;HENRICH, HOLGER;RAUSCH, RAINER;SIGNING DATES FROM 20111024 TO 20111025;REEL/FRAME:027150/0206 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |