US20120037361A1 - Arrangement and method for detecting fluid influx and/or loss in a well bore - Google Patents
Arrangement and method for detecting fluid influx and/or loss in a well bore Download PDFInfo
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- US20120037361A1 US20120037361A1 US12/854,674 US85467410A US2012037361A1 US 20120037361 A1 US20120037361 A1 US 20120037361A1 US 85467410 A US85467410 A US 85467410A US 2012037361 A1 US2012037361 A1 US 2012037361A1
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- 238000000034 method Methods 0.000 title claims abstract description 31
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- 238000005259 measurement Methods 0.000 claims abstract description 40
- 210000002445 nipple Anatomy 0.000 claims abstract description 16
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- 238000000926 separation method Methods 0.000 claims description 5
- 230000004044 response Effects 0.000 claims description 3
- 238000005553 drilling Methods 0.000 description 16
- 238000001514 detection method Methods 0.000 description 10
- 230000002706 hydrostatic effect Effects 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
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- 230000002411 adverse Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
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-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
Definitions
- This invention relates generally to an arrangement and method for detecting kicks (i.e., fluid influxes) and fluid losses from an oil and/or gas well. Specifically, the invention relates to an arrangement and method for accurately determining the fluid flow rate exiting a petroleum well by measuring fluid flow rate through a substantially vertical tubular, such as a bell nipple or marine riser, positioned near the top of the drill string.
- kicks i.e., fluid influxes
- the invention relates to an arrangement and method for accurately determining the fluid flow rate exiting a petroleum well by measuring fluid flow rate through a substantially vertical tubular, such as a bell nipple or marine riser, positioned near the top of the drill string.
- a fluid (“mud”) is typically circulated through a fluid circulation system comprising a drilling rig and fluid treating equipment located substantially at or near the surface of the well.
- the fluid is pumped by a fluid pump through the interior passage of a drill string, through a drill bit and back to the surface through the annulus between the well bore and the drill string.
- a primary function of the fluid is to maintain a primary barrier inside the well bore to prevent formation fluids from flowing to surface.
- a blow-out preventer which has a series of valves that may be selectively opened or closed, provides a secondary barrier to prevent formation fluids from flowing uncontrolled to surface.
- BOP blow-out preventer
- the hydrostatic pressure of the fluid is maintained higher than the formation fluid pressure (“pore pressure”). Weighting agents may be added to the fluid to increase the fluid density, thereby ensuring that the hydrostatic pressure is always above the pore pressure. If, during drilling of the well bore, a zone is encountered having a higher pore pressure than the fluid pressure inside the well bore, an influx of formation fluid will be introduced into the well bore. Such occurrence is an undesirable event and is known as taking a “kick.” This same situation can occur not only during drilling, but also during completion, work-over or intervention.
- the invading formation fluid and/or gas may “cut,” or decrease, the density of the fluid in the well bore annulus, such that an increasing amount of formation fluid enters the well bore.
- control of the well may be lost due to breach of the primary barrier.
- Such an occurrence may be noted at the drilling rig in the form of: (1) a change in pressure in the well bore annulus, (2) a change in fluid density, and/or (3) a gain in fluid volume in the fluid system tanks (“pit volume”).
- kicks i.e., fluid influxes
- fluid losses i.e., fluid losses
- Many of these arrangements and methods monitor the variation in fluid volume that is returned to the fluid/mud system tanks over time as an indicator of a kick or loss event.
- this indicator is known to be inaccurate and may also be delayed, because a certain amount of volume is required for detection (i.e., typically over ten barrels).
- the oil and gas industry has attempted to develop improved methods of detecting kicks and losses in order to minimize their detection time as well as their fluid volume.
- MPD Managed Pressure Drilling
- This method uses a closed-loop system and a flow rate meter on the return line to accurately measure the flow rate out of the well bore.
- the accuracy in such systems is very good, allowing the detection of a very small differential change in flow rate as well as the detection of the differential change almost immediately after the start of the kick or loss.
- the improved accuracy and speed of detection in MPD methods is due to the fact the well is closed and the fluid system is under pressure.
- the limitation posed by these systems is the amount of equipment that must be installed on a rig and kept for maintenance (e.g., to change the elements used on the rotating control heads for maintaining the well closed). This prevents the widespread use of these systems/methods, thus restricting their application to challenging wells, and only for the drilling phase.
- well control problems occur on a daily basis around the world. Such well control problems occur not just during drilling, but also during other operations.
- An object of the invention is to accomplish one or more of the following:
- a fluid flow measurement device is coupled to a substantially vertical tubular, such as a bell nipple or marine riser, disposed between the blowout preventer and the return flow line of a drilling system.
- the fluid flowing out of the well bore passes through the substantially vertical pipe prior to flowing to the surface fluid/mud tanks via the return flow line.
- the fluid flow rate measurement device is arranged and designed to measure the flow rate of fluid exiting the well bore. Measuring the fluid flow rate through the substantially vertical pipe facilitates the accurate measurement of the fluid flow rate, because the substantially vertical pipe is full of fluid when fluid is flowing therethrough and the flowing fluid has a hydrostatic pressure acting upon it due to the fluid above the measurement point.
- the fluid flow measurement device of a preferred implementation is an ultrasonic flow rate meter having at least two transducers disposed on the outer surface of the substantially vertical tubular.
- the transducers are disposed on the substantially vertical tubular such that the ultrasonic signal, which is transmitted between the transmitter and the receiver of each transducer, passes through the annulus formed between the substantially vertical tubular and a drill string disposed therethrough.
- the transducers are preferably separated by a vertical distance greater than the length of a drill pipe connection, also known as a tool joint.
- the drill pipe connections of the drill string have a larger diameter than the surround drill pipe segments.
- a vertical separation between transducers of greater than the length of a drill pipe connection ensures that at least one of the transducers accurately measures the flow rate of the fluid flowing through the annulus (i.e., at least one transducer measures the annular flow rate that is not affected by a drill pipe connection).
- the transducers may be disposed about the substantially vertical tubular such that an ultrasonic signal is transmitted through the annulus on multiple sides of the drill string.
- Kick or loss detection is preferably accomplished by comparing the flow rate of fluid pumped into the well bore via the drill string with the flow rate of fluid exiting the well bore through the return flow line.
- the flow rate of fluid pumped into the well bore is measured using another flow rate measurement device on the injection line.
- the flow rate of fluid exiting the well bore through the return flow line is measured by the fluid flow measurement device coupled to the substantially vertical tubular.
- the fluid flow into the well bore should be approximately equal to the fluid flow exiting the well bore for balanced well operations. Thus, any unexplained deviation or difference between the measured fluid flow rates is an indication that a fluid kick or fluid loss may have occurred.
- FIG. 1 illustrates a side view in partial cross section of a preferred implementation of the arrangement on a land rig which includes a flow rate measurement device coupled to the outer surface of a bell nipple above the blowout preventer and below the return flow line,
- FIG. 2A is a side view in partial cross section of the bell nipple of FIG. 1 illustrating a drill string disposed therethrough and a flow rate measurement device coupled to an outer surface of the hell nipple,
- FIG. 2B is a cross section view of the bell nipple of FIG. 2A illustrating the drill string disposed therethrough and the flow rate measurement device coupled to an outer surface of the bell nipple,
- FIG. 2C is a cross section view of the bell nipple of FIG. 2A illustrating an alternative preferred implementation having the transducers of the flow rate measurement device disposed on the bell nipple such that an ultrasonic signal is transmitted through the annular space on two sides of the drill string, and
- FIG. 3 illustrates a side view in partial cross section of a preferred implementation of the arrangement on an offshore rig which includes a flow rate measurement device coupled to the outer surface of a marine riser above the blowout preventer and below the return flow line.
- a drilling system 70 is generally shown comprising a tubular drill string 30 (having, e.g., an outer diameter of 3.5 inches) suspended from a drilling rig 80 , 90 .
- the drill string 30 has a lower end which extends downwardly through a vertical tubular 40 (having, e.g., an inner diameter of 8 inches), through a blowout preventer (BOP) 50 (positioned below the vertical tubular 40 ) and into borehole/well bore 14 .
- BOP blowout preventer
- Borehole/well bore 14 is shown as having a casing 54 disposed below the wellhead 52 .
- a drill bit 34 is coupled to the lower or distal end portion of drill string 30 .
- a drill string driver or turning device 16 such as a top drive system (as shown) or a rotary drive system (not shown), is operatively coupled to an upper end of the drill string 30 for turning or rotating the drill string 30 along with the drill bit 34 to drill the well bore 14 .
- a surface fluid/mud pump 72 pumps fluid from a surface reservoir 74 through a fluid injection line 76 , through the upper end of the drill string 30 , down the interior of drill string 30 , through the drill bit 34 and into the borehole annulus 42 .
- the borehole annulus 42 is created through the action of turning drill string 30 and attached drill bit 34 in borehole 14 and is defined as the space between the interior/inner wall or diameter of borehole 14 and the exterior/outer surface or diameter of the drill string 30 .
- An annular space 44 , 46 also exists between the drill string 30 and each of the interior/inner walls of the BOP 50 and vertical tubular 40 .
- the BOP 50 is in fluid communication with the borehole annulus 42 and the fluid exits the borehole annulus 42 into the annular space 44 of the BOP 50 .
- Substantially vertical tubular 40 has an inlet 36 coupled to blow-out preventer 50 and an outlet 38 coupled to return flow line 60 . Fluid flowing through the annular space 44 of the BOP 50 enters the annular space 46 of the substantially vertical tubular 40 through inlet 36 and exits through the outlet 38 to the return flow line 60 .
- the return flow line 60 is shown as a sub-horizontal tubular which provides fluid communication to mud tanks 74 . As shown in FIGS.
- the return flow line 60 is generally not full of fluid, and this condition causes inaccuracies in measuring the flow rate of fluid through the return flow line 60 using prior art devices and methods (not shown).
- the substantially vertical tubular 40 which is positioned above the BOP 50 , is called the bell nipple ( FIGS. 1 , 2 A, 2 B and 2 C).
- the substantially vertical tubular 40 which is positioned above the BOP 50 , is a marine riser ( FIG. 3 ).
- a preferred implementation of the arrangement 10 (FIGS. 1 and 2 A- 2 C), 12 ( FIG. 3 ) and method includes a flow rate measurement device 20 , such as a flow rate meter, coupled to a section of substantially vertical tubular 40 (i.e., a bell nipple as shown in FIG. 1 or a marine riser as shown in FIG. 3 ), below its outlet 38 to the return flow line 60 .
- a flow rate measurement device 20 measures the flow rate of fluid being returned through the annular space 46 between the inner diameter of the vertical tubular 40 and the outer surface of the drill string 30 .
- the flow rate measurement device 20 measures the flow rate of fluid being returned through the entire diameter of the vertical tubular 40 .
- the flow rate measurement device 20 of a preferred implementation of the arrangement 10 , 12 is an ultrasonic flow rate meter because of its flexibility to measure flow rate regardless of whether a drill string 30 is present.
- Those skilled in the art will readily recognize that other types of flow rate meters, such as a coriolis flow rate meter, a magnetic flow rate meter, and/or a laser-based optical flow rate meter, may be equally employed to measure the flow rate of fluid flowing through the vertical tubular 40 .
- an ultrasonic flow rate meter measures the velocity of the fluid flow based on several parameters including, but not limited to, the inner diameter of the tubular, the wall thickness of the tubular, its material of construction and the type of fluid flowing therethrough.
- the drill string 30 is comprised of drill pipe segments 28 coupled via drill pipe connections 32 .
- the drill pipe connections 32 have larger outer diameters than the outer diameters of the adjacent drill pipe segments 28 .
- an annular space 46 is created between the outer surface of the drill string 30 and the inner diameter of the vertical tubular 40 .
- the annular space 46 surrounding the drill pipe connections 32 is less than the annular space 46 surrounding the drill pipe segments 28 between drill pipe connections 32 .
- the ultrasonic flow rate meter 20 measures an increased fluid velocity due to the reduced annular space 46 between the interior/inner wall of the vertical tubular 40 and the outer surface of the drill pipe connection 32 . Because the ultrasonic flow rate meter 20 does not recognize the reduced annular space 46 caused by the drill pipe connection 32 , the ultrasonic flow rate meter 20 calculates the volumetric fluid flow rate based upon the measured, increased fluid velocity and the annular space dimensions as if the measurement was conducted between drill pipe connections 32 .
- the ultrasonic flow rate meter 20 of preferred implementation 10 has two transducers 22 , 26 (i.e., an upper transmitter/receiver pairing 22 and a lower transmitter/receiver pairing 26 ) disposed about the outer surface of vertical tubular 40 .
- the two of more transducers 22 , 26 of the ultrasonic flow rate meter 20 are not disposed at the same vertical position on the outer surface of vertical tubular 40 . Instead, the plurality of transducers 22 , 26 are separated by a vertical distance or separation 24 with respect to each other, which is designed to be at least the length/distance of a drill pipe connection 32 .
- This distance or separation 24 permits at least one of the transducers 22 , 26 to measure the fluid velocity in the annular space 46 at a point between the drill pipe connections 32 as the drill string 30 moves up and down during drilling and/or other operations.
- at least one of the transducers 22 , 26 measures a fluid velocity and calculates a volumetric fluid flow rate that is not affected by the reduced annular space 46 due to a drill pipe connection 32 .
- the upper transducer 22 i.e., a transmitter and receiver pairing
- the lower transducer 26 i.e., a transmitter and receiver pairing
- the upper and lower transducers 22 , 26 may be on the same side of the drill string 30 , as shown in FIGS.
- transducers 22 , 26 transmit an ultrasonic signal 18 through the annular space 46 on two sides of the drill string 30 .
- a plurality of transducers may be disposed about the vertical tubular 40 such that an ultrasonic signal 18 is transmitted through the annular space 46 around the entire circumference of the drill string 30 .
- at least two of the transducers 22 , 26 are preferably separated by a vertical distance 24 relative to the drill string 30 .
- the vertical tubular 40 when fluid is flowing through the vertical tubular 40 and into the return flow line 60 , the vertical tubular 40 will be full of fluid.
- the fluid flowing through the vertical tubular 40 creates a hydrostatic pressure that acts downwardly towards the fluid exiting the well bore 14 .
- the fluid also imparts some friction loss pressure when flowing.
- the flow rate measurement device 20 measures the fluid flowing through vertical tubular 40 under hydrostatic pressure (i.e., the hydrostatic pressure of the fluid in the vertical tubular 40 above the transducers 22 , 26 of the flow rate measurement device 20 ).
- hydrostatic pressure i.e., the hydrostatic pressure of the fluid in the vertical tubular 40 above the transducers 22 , 26 of the flow rate measurement device 20 .
- Kick or loss detection is preferably accomplished by comparing the flow rate of fluid pumped into the well bore 14 via injection line 76 and drill string 30 with the flow rate of fluid exiting from the well bore 14 through the return flow line 60 .
- the flow rate of fluid pumped into the well bore 14 is typically measured/determined using another (or second) flow rate measurement device 78 on the injection line 76 .
- Such flow rate measurement device 78 may be selected from any type known to those skilled in the art including, but not limited to, a coriolis flow rate meter, an ultrasonic flow rate meter, a magnetic flow rate meter, and/or a laser-based optical flow rate meter.
- the strokes of the surface fluid/mud pump 72 as a function of time can be measured and used to compute the flow rate of fluid pumped into the well bore 14 .
- the flow rate measurement device 20 coupled to the substantially vertical tubular 40 is used to measure/determine the flow rate of fluid exiting the well bore 14 . If the well is balanced, the fluid flow into the well bore 14 should be approximately equal to the fluid flow exiting the well bore 14 (or have a difference that is approximately equal to the production rate during underbalanced drilling operations). Therefore, upon comparison, any unexplained deviation or difference between the measured fluid flow rates is an indication that a fluid kick or fluid loss may have occurred.
- a conventional response to any indication of a fluid kick or fluid loss is to close the BOP 50 , thereby closing the well bore annulus 42 from atmosphere.
- One or more of the implementations described herein permit corrective action to be taken sooner, thereby reducing the chance of a loss of well control and its potential adverse effects.
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Abstract
Description
- 1. Field of the Invention
- This invention relates generally to an arrangement and method for detecting kicks (i.e., fluid influxes) and fluid losses from an oil and/or gas well. Specifically, the invention relates to an arrangement and method for accurately determining the fluid flow rate exiting a petroleum well by measuring fluid flow rate through a substantially vertical tubular, such as a bell nipple or marine riser, positioned near the top of the drill string.
- 2. Description of the Related Art
- During the drilling of subterranean wells, a fluid (“mud”) is typically circulated through a fluid circulation system comprising a drilling rig and fluid treating equipment located substantially at or near the surface of the well. The fluid is pumped by a fluid pump through the interior passage of a drill string, through a drill bit and back to the surface through the annulus between the well bore and the drill string.
- A primary function of the fluid is to maintain a primary barrier inside the well bore to prevent formation fluids from flowing to surface. A blow-out preventer (BOP), which has a series of valves that may be selectively opened or closed, provides a secondary barrier to prevent formation fluids from flowing uncontrolled to surface. To achieve a primary barrier inside the well bore using the fluid, the hydrostatic pressure of the fluid is maintained higher than the formation fluid pressure (“pore pressure”). Weighting agents may be added to the fluid to increase the fluid density, thereby ensuring that the hydrostatic pressure is always above the pore pressure. If, during drilling of the well bore, a zone is encountered having a higher pore pressure than the fluid pressure inside the well bore, an influx of formation fluid will be introduced into the well bore. Such occurrence is an undesirable event and is known as taking a “kick.” This same situation can occur not only during drilling, but also during completion, work-over or intervention.
- When a kick is taken, the invading formation fluid and/or gas may “cut,” or decrease, the density of the fluid in the well bore annulus, such that an increasing amount of formation fluid enters the well bore. Under such circumstances, control of the well may be lost due to breach of the primary barrier. Such an occurrence may be noted at the drilling rig in the form of: (1) a change in pressure in the well bore annulus, (2) a change in fluid density, and/or (3) a gain in fluid volume in the fluid system tanks (“pit volume”).
- Numerous arrangements and methods for detecting kicks (i.e., fluid influxes) and/or fluid losses while drilling wells or conducting well operations, workovers, completions, and interventions are known to those skilled in the art. Most of these arrangements and methods monitor the variation in fluid volume that is returned to the fluid/mud system tanks over time as an indicator of a kick or loss event. Using current arrangements and methods, however, this indicator is known to be inaccurate and may also be delayed, because a certain amount of volume is required for detection (i.e., typically over ten barrels). The oil and gas industry has attempted to develop improved methods of detecting kicks and losses in order to minimize their detection time as well as their fluid volume. Most of the improved methods measure the return flow rate at the return flow line and compare the measured return flow rate with the injected flow rate. Under normal circumstances the fluid flow rate into and out of the well bore should be the same (i.e., the differential flow rate should be zero). When a deviation is noted it is typically an indication of either a fluid gain or loss. The placement of flow rate meters on the return flow line from the well bore to measure the return fluid flow has been suggested but such measurements are not necessarily accurate because the return flow line is an open channel and is not always full of fluid. Therefore, the oil and gas industry has come to distrust rig kick detection systems based on this approach.
- Another suggested approach is Managed Pressure Drilling (MPD). This method uses a closed-loop system and a flow rate meter on the return line to accurately measure the flow rate out of the well bore. The accuracy in such systems is very good, allowing the detection of a very small differential change in flow rate as well as the detection of the differential change almost immediately after the start of the kick or loss. The improved accuracy and speed of detection in MPD methods is due to the fact the well is closed and the fluid system is under pressure. The limitation posed by these systems is the amount of equipment that must be installed on a rig and kept for maintenance (e.g., to change the elements used on the rotating control heads for maintaining the well closed). This prevents the widespread use of these systems/methods, thus restricting their application to challenging wells, and only for the drilling phase. However, well control problems occur on a daily basis around the world. Such well control problems occur not just during drilling, but also during other operations.
- Considering the aforementioned difficulties associated with the current strategies of detecting kicks (i.e., fluid influxes) and/or fluid losses while drilling wells or conducting well operations, workovers, completions, and interventions, an improved arrangement and method will provide several advantages.
- 3. Identification of Objects of the Invention
- An object of the invention is to accomplish one or more of the following:
- Provide an arrangement and method to improve detection of kicks and/or fluid losses from an oil and/or gas well;
- Provide an arrangement and method for more accurately determining the flow rate of fluid flowing out of a well bore;
- Provide an arrangement and method for measuring the flow rate of fluid flowing through a substantially vertical tubular positioned between a well blowout preventer and a return flow line;
- Provide an arrangement and method for determining the flow rate of fluid flowing through a substantially vertical tubular while a drill string is positioned therein;
- Provide an arrangement and method for measuring the flow rate of fluid flowing through a bell nipple; and
- Provide an arrangement and method for measuring the flow rate of fluid flowing through a marine riser.
- Other objects, features, and advantages of the invention will be apparent to one skilled in the art from the following specification and drawings.
- The objects identified above, along with other features and advantages of the invention are incorporated in an arrangement and method for more accurately detecting kicks (i.e., fluid influxes) and/or fluid losses while drilling wells or conducting well operations, workovers, completions, and interventions. In a preferred implementation of the arrangement and method, a fluid flow measurement device is coupled to a substantially vertical tubular, such as a bell nipple or marine riser, disposed between the blowout preventer and the return flow line of a drilling system. The fluid flowing out of the well bore passes through the substantially vertical pipe prior to flowing to the surface fluid/mud tanks via the return flow line. Thus, the fluid flow rate measurement device is arranged and designed to measure the flow rate of fluid exiting the well bore. Measuring the fluid flow rate through the substantially vertical pipe facilitates the accurate measurement of the fluid flow rate, because the substantially vertical pipe is full of fluid when fluid is flowing therethrough and the flowing fluid has a hydrostatic pressure acting upon it due to the fluid above the measurement point.
- The fluid flow measurement device of a preferred implementation is an ultrasonic flow rate meter having at least two transducers disposed on the outer surface of the substantially vertical tubular. The transducers are disposed on the substantially vertical tubular such that the ultrasonic signal, which is transmitted between the transmitter and the receiver of each transducer, passes through the annulus formed between the substantially vertical tubular and a drill string disposed therethrough. The transducers are preferably separated by a vertical distance greater than the length of a drill pipe connection, also known as a tool joint. The drill pipe connections of the drill string have a larger diameter than the surround drill pipe segments. Thus, when a drill string is disposed through the substantially vertical tubular, the annulus between the outer surface of the drill string and the inner wall of the substantially vertical tubular is reduced at the drill pipe connections. Therefore, a vertical separation between transducers of greater than the length of a drill pipe connection ensures that at least one of the transducers accurately measures the flow rate of the fluid flowing through the annulus (i.e., at least one transducer measures the annular flow rate that is not affected by a drill pipe connection). The transducers may be disposed about the substantially vertical tubular such that an ultrasonic signal is transmitted through the annulus on multiple sides of the drill string.
- Kick or loss detection is preferably accomplished by comparing the flow rate of fluid pumped into the well bore via the drill string with the flow rate of fluid exiting the well bore through the return flow line. The flow rate of fluid pumped into the well bore is measured using another flow rate measurement device on the injection line. The flow rate of fluid exiting the well bore through the return flow line is measured by the fluid flow measurement device coupled to the substantially vertical tubular. When compared, the fluid flow into the well bore should be approximately equal to the fluid flow exiting the well bore for balanced well operations. Thus, any unexplained deviation or difference between the measured fluid flow rates is an indication that a fluid kick or fluid loss may have occurred.
- By way of illustration and not limitation, the invention is described in detail hereinafter on the basis of the accompanying figures, in which:
-
FIG. 1 illustrates a side view in partial cross section of a preferred implementation of the arrangement on a land rig which includes a flow rate measurement device coupled to the outer surface of a bell nipple above the blowout preventer and below the return flow line, -
FIG. 2A is a side view in partial cross section of the bell nipple ofFIG. 1 illustrating a drill string disposed therethrough and a flow rate measurement device coupled to an outer surface of the hell nipple, -
FIG. 2B is a cross section view of the bell nipple ofFIG. 2A illustrating the drill string disposed therethrough and the flow rate measurement device coupled to an outer surface of the bell nipple, -
FIG. 2C is a cross section view of the bell nipple ofFIG. 2A illustrating an alternative preferred implementation having the transducers of the flow rate measurement device disposed on the bell nipple such that an ultrasonic signal is transmitted through the annular space on two sides of the drill string, and -
FIG. 3 illustrates a side view in partial cross section of a preferred implementation of the arrangement on an offshore rig which includes a flow rate measurement device coupled to the outer surface of a marine riser above the blowout preventer and below the return flow line. - A preferred implementation of the invention addresses one or more of the deficiencies of the prior art and incorporates at least one of the objects previously identified. Turning to
FIGS. 1 and 3 , adrilling system 70 is generally shown comprising a tubular drill string 30 (having, e.g., an outer diameter of 3.5 inches) suspended from adrilling rig drill string 30 has a lower end which extends downwardly through a vertical tubular 40 (having, e.g., an inner diameter of 8 inches), through a blowout preventer (BOP) 50 (positioned below the vertical tubular 40) and into borehole/well bore 14. Borehole/well bore 14 is shown as having acasing 54 disposed below thewellhead 52. Adrill bit 34 is coupled to the lower or distal end portion ofdrill string 30. A drill string driver or turningdevice 16, such as a top drive system (as shown) or a rotary drive system (not shown), is operatively coupled to an upper end of thedrill string 30 for turning or rotating thedrill string 30 along with thedrill bit 34 to drill the well bore 14. A surface fluid/mud pump 72 pumps fluid from asurface reservoir 74 through afluid injection line 76, through the upper end of thedrill string 30, down the interior ofdrill string 30, through thedrill bit 34 and into theborehole annulus 42. Theborehole annulus 42 is created through the action of turningdrill string 30 and attacheddrill bit 34 inborehole 14 and is defined as the space between the interior/inner wall or diameter ofborehole 14 and the exterior/outer surface or diameter of thedrill string 30. Anannular space drill string 30 and each of the interior/inner walls of theBOP 50 andvertical tubular 40. - Fluid pumped into the
borehole annulus 42 through thedrill string 30 flows upwardly through theborehole annulus 42. TheBOP 50 is in fluid communication with theborehole annulus 42 and the fluid exits theborehole annulus 42 into theannular space 44 of theBOP 50. Substantially vertical tubular 40 has aninlet 36 coupled to blow-out preventer 50 and anoutlet 38 coupled to returnflow line 60. Fluid flowing through theannular space 44 of theBOP 50 enters theannular space 46 of the substantially vertical tubular 40 throughinlet 36 and exits through theoutlet 38 to thereturn flow line 60. Thereturn flow line 60 is shown as a sub-horizontal tubular which provides fluid communication tomud tanks 74. As shown inFIGS. 1 , 2A, and 3, thereturn flow line 60 is generally not full of fluid, and this condition causes inaccuracies in measuring the flow rate of fluid through thereturn flow line 60 using prior art devices and methods (not shown). On land rigs 80, the substantially vertical tubular 40, which is positioned above theBOP 50, is called the bell nipple (FIGS. 1 , 2A, 2B and 2C). On off-shore rigs 90 (e.g., floating vessels), the substantially vertical tubular 40, which is positioned above theBOP 50, is a marine riser (FIG. 3 ). - As shown in
FIGS. 1-3 , a preferred implementation of the arrangement 10 (FIGS. 1 and 2A-2C), 12 (FIG. 3 ) and method includes a flowrate measurement device 20, such as a flow rate meter, coupled to a section of substantially vertical tubular 40 (i.e., a bell nipple as shown inFIG. 1 or a marine riser as shown inFIG. 3 ), below itsoutlet 38 to thereturn flow line 60. When thedrill string 30 is disposed through thevertical tubular 40, through theBOP 50 and into the well bore 14, the flowrate measurement device 20 measures the flow rate of fluid being returned through theannular space 46 between the inner diameter of thevertical tubular 40 and the outer surface of thedrill string 30. When nodrill string 30 is present in thevertical tubular 40, theBOP 50 and the well bore, the flowrate measurement device 20 measures the flow rate of fluid being returned through the entire diameter of thevertical tubular 40. The flowrate measurement device 20 of a preferred implementation of thearrangement drill string 30 is present. Those skilled in the art will readily recognize that other types of flow rate meters, such as a coriolis flow rate meter, a magnetic flow rate meter, and/or a laser-based optical flow rate meter, may be equally employed to measure the flow rate of fluid flowing through thevertical tubular 40. As is well known to those skilled in the art, an ultrasonic flow rate meter measures the velocity of the fluid flow based on several parameters including, but not limited to, the inner diameter of the tubular, the wall thickness of the tubular, its material of construction and the type of fluid flowing therethrough. As is readily known to those skilled in the art, the volumetric flow rate, Q, for the annular flow is calculated through the following equation: Q=v*π* (Ro 2-Ri 2), where v is the velocity as determined by the flowrate measurement device 20, Ro is the inner radius of the substantially vertical tubular 40, and Ri is the outer radius of thedrill string 30. - As best shown in
FIG. 2A , thedrill string 30 is comprised ofdrill pipe segments 28 coupled viadrill pipe connections 32. Thedrill pipe connections 32 have larger outer diameters than the outer diameters of the adjacentdrill pipe segments 28. Thus, when thedrill string 30 is disposed within thevertical tubular 40, anannular space 46 is created between the outer surface of thedrill string 30 and the inner diameter of thevertical tubular 40. However, theannular space 46 surrounding thedrill pipe connections 32 is less than theannular space 46 surrounding thedrill pipe segments 28 betweendrill pipe connections 32. Because there is lessannular space 46 surrounding thedrill pipe connections 32, the fluid velocity through theannulus 46 of the vertical tubular 40 must increase in the vicinity of thedrill pipe connections 32 in order to maintain a constant volumetric flow rate through thevertical tubular 40. Therefore, coupling a flowrate measurement device 20, such as an ultrasonic rate meter, having a single transducer 22 (i.e., a transmitter and receiver pairing) to the vertical tubular 40 will not always provide an accurate measurement of fluid flow rate through thevertical tubular 40. This is because thedrill string 30, and consequently thedrill pipe connections 32, move up and down within the vertical tubular 40 during various operations. Thus, when adrill pipe connection 32 moves into the section of the vertical tubular 40 in which thesingle transducer 22 is disposed, the ultrasonicflow rate meter 20 measures an increased fluid velocity due to the reducedannular space 46 between the interior/inner wall of thevertical tubular 40 and the outer surface of thedrill pipe connection 32. Because the ultrasonicflow rate meter 20 does not recognize the reducedannular space 46 caused by thedrill pipe connection 32, the ultrasonicflow rate meter 20 calculates the volumetric fluid flow rate based upon the measured, increased fluid velocity and the annular space dimensions as if the measurement was conducted betweendrill pipe connections 32. - As best shown in
FIG. 2A , the ultrasonicflow rate meter 20 ofpreferred implementation 10 has twotransducers 22, 26 (i.e., an upper transmitter/receiver pairing 22 and a lower transmitter/receiver pairing 26) disposed about the outer surface ofvertical tubular 40. The two ofmore transducers flow rate meter 20 are not disposed at the same vertical position on the outer surface ofvertical tubular 40. Instead, the plurality oftransducers separation 24 with respect to each other, which is designed to be at least the length/distance of adrill pipe connection 32. This distance orseparation 24 permits at least one of thetransducers annular space 46 at a point between thedrill pipe connections 32 as thedrill string 30 moves up and down during drilling and/or other operations. Thus, at least one of thetransducers annular space 46 due to adrill pipe connection 32. - As best shown in
FIG. 2B , the upper transducer 22 (i.e., a transmitter and receiver pairing) is disposed about the vertical tubular 40 such that the transducer transmits an ultrasonic signal 18 (i.e., shown by the broken line between transmitter and receiver) through theannular space 46 of the vertical tubular without passing through thedrill string 30. The lower transducer 26 (i.e., a transmitter and receiver pairing) is analogous to the upper transducer but is disposed a vertical distance 24 (FIGS. 1 , 2A and 3) below theupper transducer 22 and thus can not be seen inFIG. 2B . The upper andlower transducers drill string 30, as shown inFIGS. 1 , 2A, 2B, and 3, or on opposite sides of the drill string 30 (FIG. 2C ) such that thetransducers ultrasonic signal 18 through theannular space 46 on two sides of thedrill string 30. One skilled in the art will readily recognize that a plurality of transducers (not shown) may be disposed about the vertical tubular 40 such that anultrasonic signal 18 is transmitted through theannular space 46 around the entire circumference of thedrill string 30. Again, at least two of thetransducers vertical distance 24 relative to thedrill string 30. - As illustrated in
FIGS. 1 , 2A and 3, when fluid is flowing through thevertical tubular 40 and into thereturn flow line 60, the vertical tubular 40 will be full of fluid. The fluid flowing through thevertical tubular 40 creates a hydrostatic pressure that acts downwardly towards the fluid exiting the well bore 14. The fluid also imparts some friction loss pressure when flowing. By coupling the flowrate measurement device 20 to thevertical tubular 40, the flowrate measurement device 20 measures the fluid flowing through vertical tubular 40 under hydrostatic pressure (i.e., the hydrostatic pressure of the fluid in thevertical tubular 40 above thetransducers - Kick or loss detection is preferably accomplished by comparing the flow rate of fluid pumped into the well bore 14 via
injection line 76 anddrill string 30 with the flow rate of fluid exiting from the well bore 14 through thereturn flow line 60. The flow rate of fluid pumped into the well bore 14 is typically measured/determined using another (or second) flowrate measurement device 78 on theinjection line 76. Such flowrate measurement device 78 may be selected from any type known to those skilled in the art including, but not limited to, a coriolis flow rate meter, an ultrasonic flow rate meter, a magnetic flow rate meter, and/or a laser-based optical flow rate meter. Alternatively, the strokes of the surface fluid/mud pump 72 as a function of time can be measured and used to compute the flow rate of fluid pumped into the well bore 14. As previously described, the flowrate measurement device 20 coupled to the substantially vertical tubular 40 is used to measure/determine the flow rate of fluid exiting the well bore 14. If the well is balanced, the fluid flow into the well bore 14 should be approximately equal to the fluid flow exiting the well bore 14 (or have a difference that is approximately equal to the production rate during underbalanced drilling operations). Therefore, upon comparison, any unexplained deviation or difference between the measured fluid flow rates is an indication that a fluid kick or fluid loss may have occurred. A conventional response to any indication of a fluid kick or fluid loss is to close theBOP 50, thereby closing the well boreannulus 42 from atmosphere. One or more of the implementations described herein permit corrective action to be taken sooner, thereby reducing the chance of a loss of well control and its potential adverse effects. - The Abstract of the disclosure is written solely for providing the United States Patent and Trademark Office and the public at large with a means by which to determine quickly from a cursory inspection the nature and gist of the technical disclosure, and it represents one preferred implementation and is not indicative of the nature of the invention as a whole.
- While some implementations of the invention have been illustrated in detail, the invention is not limited to the implementations shown; modifications and adaptations of the disclosed implementations may occur to those skilled in the art. Such modifications and adaptations are in the spirit and scope of the invention as set forth in the claims hereinafter:
Claims (20)
Priority Applications (2)
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US12/854,674 US20120037361A1 (en) | 2010-08-11 | 2010-08-11 | Arrangement and method for detecting fluid influx and/or loss in a well bore |
PCT/US2011/047404 WO2012021693A1 (en) | 2010-08-11 | 2011-08-11 | Arrangement and method for detecting fluid influx and/or loss in a well bore |
Applications Claiming Priority (1)
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US12/854,674 US20120037361A1 (en) | 2010-08-11 | 2010-08-11 | Arrangement and method for detecting fluid influx and/or loss in a well bore |
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US20120037361A1 true US20120037361A1 (en) | 2012-02-16 |
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US12/854,674 Abandoned US20120037361A1 (en) | 2010-08-11 | 2010-08-11 | Arrangement and method for detecting fluid influx and/or loss in a well bore |
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WO (1) | WO2012021693A1 (en) |
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US20120234550A1 (en) * | 2011-03-17 | 2012-09-20 | Hydril Usa Manufacturing Llc | Mudline Managed Pressure Drilling and Enhanced Influx Detection |
US20130192841A1 (en) * | 2012-01-31 | 2013-08-01 | Guy F. Feasey | Dual gradient managed pressure drilling |
WO2013184676A1 (en) * | 2012-06-08 | 2013-12-12 | Intelliserv, Llc | Wellbore influx detection in a marine riser |
CN103470201A (en) * | 2012-06-07 | 2013-12-25 | 通用电气公司 | Fluid control system |
WO2014055090A1 (en) * | 2012-10-05 | 2014-04-10 | Halliburton Energy Services, Inc. | Detection of influxes and losses while drilling from a floating vessel |
US20150211362A1 (en) * | 2014-01-30 | 2015-07-30 | Chevron U.S.A. Inc. | Systems and methods for monitoring drilling fluid conditions |
US9234396B2 (en) * | 2013-01-28 | 2016-01-12 | Halliburton Energy Services, Inc. | Systems and methods for monitoring and characterizing fluids in a subterranean formation using hookload |
US9260927B2 (en) | 2010-04-16 | 2016-02-16 | Weatherford Technology Holdings, Llc | System and method for managing heave pressure from a floating rig |
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US20160102541A1 (en) * | 2013-05-31 | 2016-04-14 | Halliburton Energy Services, Inc. | Well monitoring, sensing, control and mud logging on dual gradient drilling |
US20160376886A1 (en) * | 2011-08-26 | 2016-12-29 | Schlumberger Technology Corporation | Methods for evaluating inflow and outflow in a subterraean wellbore |
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Legal Events
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AS | Assignment |
Owner name: SAFEKICK LIMITED, UNITED KINGDOM Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:SANTOS, HELIO;CATAK, ERDEM;HANNAM, JASON;REEL/FRAME:024825/0523 Effective date: 20100809 |
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AS | Assignment |
Owner name: SAFEKICK LIMITED, UNITED KINGDOM Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE OF THE ASSIGNMENT DOCUMENT SIGNED BY HELIO SANTOS PREVIOUSLY RECORDED ON REEL 024825 FRAME 0523. ASSIGNOR(S) HEREBY CONFIRMS THE HEREBY SELLS, ASSIGNS AND TRANSFERS;ASSIGNORS:SANTOS, HELIO;CATAK, ERDEM;HANNAM, JASON;SIGNING DATES FROM 20100809 TO 20100811;REEL/FRAME:025117/0414 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |