US20110192949A1

US20110192949A1 - Versatile in-door canopy system

Info

Publication number: US20110192949A1
Application number: US12/658,341
Authority: US
Inventors: Sheree H. Zimmerman
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-02-08
Filing date: 2010-02-08
Publication date: 2011-08-11

Abstract

A canopy rod assembly comprises an interior rod having a first shape and being configured to be affixed to a vertical structure. The assembly includes an exterior rod having a second shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod to from a clamping slot between the interior rod and the exterior rod. The clamping slot is configured to hold or clamp within the clamping slot a bottom portion of a valence so that the bottom portion tracks the first shape.

Description

NOTICE OF COPYRIGHT PROTECTION

A portion of the disclosure of this patent document and its figures contain material subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, but otherwise reserves all copyrights whatsoever.

BACKGROUND

I. Field
The invention relates to a versatile in-door canopy system adapted for windows, walls, beds, etc.
II. Background
Window treatments are available in many styles and may enhance the interior decorum of a home or office. However, window treatments can be costly when customized with different accessories and decorative features. Some homeowners spend thousands of dollars to achieve the best complement to their homes interior design. However, the customized designs provide little to no versatility once installed unless thousands for more dollars are spent to redo the window treatments.
Customized window treatments are costly, for most people, changing the window treatments with seasonal accessories, or general embellishments are cost prohibitive. Valances provide a decorative enhancement for window treatments. However, valances are generally limited in design. Decorative valences may be customized for a premium price.
Outdoor canopies or awnings are well known. However, outdoor canopies and awnings are not generally suited for indoor window treatments as the fabric designs are suited for outdoor weather. The outdoor canopy or awning frames are costly to install as these frames must meet certain requirements for outdoor installation.
Therefore, there is a continuing need for a versatile in-door canopy system for windows, walls, beds, and other indoor treatment possibilities.

SUMMARY

The aforementioned problems, and other problems, are reduced, according to exemplary embodiments, by a versatile in-door canopy system for windows, walls, beds, and other indoor treatment possibilities.
In an exemplary embodiment, a canopy system comprising a top valence support rod assembly configured to hang therefrom a top portion of a valence is provided. The canopy system also includes a lower canopy rod assembly having a slot with an arc-of-curvature. The slot is configured to hold or clamp within a bottom portion of a valence so that the bottom portion of the valence tracks the arc-of-curvature.
In another exemplary embodiment, a canopy rod assembly comprising an interior rod having a first shape and being configured to be affixed to a vertical structure is provided. The canopy rod assembly further includes an exterior rod having a second shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod to from a clamping slot between the interior rod and the exterior rod. The clamping slot is configured to hold or clamp within the clamping slot a bottom portion of a valence so that the bottom portion tracks the first shape.
Other systems, methods, and/or products according to embodiments will be or become apparent to one with skill in the art upon review of the following drawings, and further description. It is intended that all such additional systems, methods, and/or products be included within this description, be within the scope of the present invention, and be protected by the accompanying claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The exemplary embodiments, objects, uses, advantages, and novel features are more clearly understood by reference to the following description taken in connection with the accompanying figures wherein:

FIG. 1 illustrates a versatile in-door canopy system with the lower canopy rod assembly in an open state in accordance with some embodiments of the present invention;

FIG. 2A illustrates the versatile in-door canopy system with a canopy valence installed (with the lower canopy rod assembly in an open state) in accordance with some embodiments of the present invention;

FIG. 2B illustrates the versatile in-door canopy system with a drape and a canopy valence installed (with the lower canopy rod assembly in an open state) in accordance with some embodiments of the present invention;

FIG. 3 illustrates an versatile in-door canopy system with a canopy valance installed in accordance with some embodiments of the present invention;

FIG. 4 illustrates a perspective view of a wall and arm connector unit for a lower canopy rod assembly in accordance with some embodiments of the present invention;

FIG. 5 illustrates a U-shaped pin connector for use with the lower canopy rod assembly in accordance with some embodiments of the present invention;

FIG. 6 illustrates a top view of a lower canopy rod assembly in accordance with some embodiments of the present invention;

FIGS. 7A-7F illustrate various designs of interchangeable exterior rod members of the versatile in-door canopy system in accordance with some embodiments of the present invention;

FIG. 8 illustrates a top view of a lower canopy rod assembly in accordance with some embodiments of the present invention; and

FIG. 9 illustrates yet another perspective view of a wall and arm connector unit for a lower canopy rod assembly in accordance with some embodiments of the present invention.

DESCRIPTION

The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any configuration or design described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other configurations or designs. Furthermore, use of the words “present invention” is used herein to convey only some of the embodiments of the invention. For example, the word “present invention” would also include alternative embodiments and equivalent systems and components that one of ordinary skill in the art understands. An example is that the materials used for the exemplary embodiments may be made out of man-made materials, natural materials, and combinations thereof. A further example is that the apparatus or components of the apparatus may be manufactured by machine(s), human(s) and combinations thereof.
Some of the embodiments of the invention now will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. These embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. Moreover, all statements herein reciting embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future (i.e., any elements developed that perform the same function, regardless of structure).
As defined herein, an arc is a portion of a circumference of a circular (or oval) shape. The term arc-of-curvature is the curvature of the arc. The arc-of-curvature may be semi-circular or quasi-semi-circular. Quasi-semi-circular means that the arc-of-curvature is generally continuously curved along a portion of curvature of a circular shape. The terminating ends of the arc-of-curvature are generally diametrically opposing. However, the arc may be less than half of the full curvature of a circle. An arch may be formed from the arc wherein the arch includes terminating ends that are generally linear for a distance. The arch may include the arc but includes diametrically opposing linear terminating ends. The length of the terminating ends may be short or long. The arch may be circularly shaped or square shaped.
FIG. 1 illustrates a versatile in-door canopy system 100 with the lower canopy rod assembly 130 in an open state in accordance with some embodiments of the present invention. The versatile in-door canopy system 100 includes, in general, a top valence support rod assembly 110 and a lower canopy rod assembly 130. The top valence support rod assembly 110 is configured to hang therefrom a top portion of a valence (FIGS. 2A, 2B and 3). The lower canopy rod assembly 130 has a slot S (FIG. 8) with an arc-of-curvature, the slot S is configured to hold within the slot S a bottom portion of the valence, as best seen in FIG. 3, so that the bottom portion of the valence substantially tracks the arc-of-curvature.
The canopy system 100 is versatile and is configured to allow the arc-of-curvature of the slot S to be adjustable so as to, for example, accommodate style and/or distance between the terminating ends of the lower rod assembly 130, as will be described in more detail.
The top valence support rod assembly 110 includes first and second rod sections 112 and 114. In the exemplary embodiment, the first and second rod sections 112 and 114 are L-shaped. The length of the top valence support rod assembly 110 is adjustable. A first end 112A (shown in dashed lines) of the long leg of the first rod section 112 is slideably received within a first end 114A of the long leg of the second rod section 114.
The free ends 112B and 114B of the short legs of the first and second rod sections 112 and 114, respectively, are attached, affixed, or removably coupled to wall mounting plate 116 and 118, respectively, in a conventional manner. The mounting plates 116 and 118 may be substituted with brackets or other wall mounts. The mounting plates 116 and 118 are fastened to the wall, window, window frame or vertical structure via fasteners 120 and 122, respectively. The fasteners 120 and 122 are screws. However, other fasteners such as nail, bolts, etc. may be used. In the illustration only one fastener per plate 116 or 118 is shown. However, as should be understood, each plate 116 or 118 is fastened with one or more fasteners. Additionally, the location of the fasteners and holes in the plates 116 and 118 may be varied.
The first and second rod sections 112 and 114 of the top valence support rod assembly 110 are telescopic to increase or decrease the length of the rod assembly 110. Thus, the top of the valence may be made narrower or wider depending on the application and/or the dimensions of the window, opening, or other vertical structure to which the canopy system is mounted. The top of the valence may be made narrower to produce more gathers in the valence or to accommodate spacing around or above a window, wall or other vertical structure to which the top rod assembly 110 is mounted.
The width of the first and second rod section 112 and 114 may be narrow or wide depending on the valence channel width, application and design for the top of the valence or canopy. The narrowing or widening of the top support rod assembly 110 adds to the adaptability and versatility of the system 100, as explained in the description below.
Each rod section 112A and 114 is constructed of an “L”-shaped hollow metal rod part. More specifically, the first rod section 112 is a right section and the second rod section 114 is a left section.
The first end 112A and/or the long leg of the first rod section 112 may be smaller in cross-section so as to fit or be slid into the end 114A and/or long leg of the second rod section 114. A center bracket (NOT SHOWN) may be used to support the center of the top valence support rod assembly 110.
The lower canopy rod assembly 130 includes, in general, an interior rod 132 having a first shape and being configured to be affixed to a vertical structure (wall, window, window frame, etc.) and an exterior rod 150 having a second shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod 132 to from a slot S (FIG. 8) between the interior rod 132 and the exterior rod 152. The slot S is configured to hold within the clamping slot S a bottom portion of the valence (FIGS. 2A, 2B and 3) so that the bottom portion tracks the first shape or curvature. The slot S may be a clamping slot.
In the exemplary embodiment of FIG. 1, the first shape of the interior rod 132 is an arc with a first arc-of-curvature terminating into first and second interior rod ends 133A and 133B. The second shape of the exterior rod 150 is an arc with a second arc-of-curvature terminating into first and second exterior rod ends 152 and 154.
The lower canopy rod assembly 130 further includes a first wall mount 134 and a second wall mount 138. The wall mount 134 is configured to be coupled to one or both of the interior rod end 133B and the exterior rod end 154. The wall mount 134 is configured to be fastened, coupled or affixed to the vertical structure via fastener 136. Fastener 136 is a screw but may be a bolt, nail or other fastener.
The wall mount 138 is configured to be coupled to one or both of the interior rod end 133A and the exterior rod end 152. The wall mount 138 is configured to be fastened, coupled or affixed to the vertical structure (window, wall window frame, etc.) via fastener 140. Fastener 140 is a screw but may be a bolt, nail or other fastener.
In operation, wall mount 134 is mounted diametrically opposing the wall mount 138. In the exemplary embodiment, the wall mount 134 is also mounted horizontally aligned with the wall mount 138 so that both wall mounts 134 and 138 are mounted parallel to the horizon.
In the embodiment of FIG. 1, the configuration of the interior rod 132 and the exterior rod 150 provides a fixed arc-of-curvature. However, in the configurations of FIGS. 5 and 8, the interior rod 132 and the exterior rod 150 have an adjustable arc-of-curvature.
In the exemplary embodiment, the lower canopy rod assembly 130 further includes a magnetic fastening assembly having first and second magnetic fasteners 142 and 156. The magnetic fastening assembly is configured to magnetically couple at least a portion of the interior rod 132 to the exterior rod 150 to close the slot S (FIG. 8).
The exterior rod 150 is a rod section having a fixed arc-of-curvature with one or more of the ends 152 and 154 attached to wall mounts 136 and 140, respectively. In the exemplary embodiment, the terminating exterior rod end 152 of the exterior rod 150 is coupled to wall mount 140 via a hinge attachment 146. The terminating exterior rod end 154 is configured to pivot or swing the exterior rod 150 away from the interior rod 132 to open the slot S and, alternately, pivot toward the interior rod 132 to close the slot S.
The magnetic fastening assembly keeps the slot S closed through a magnetic force of attraction. When the valence needs to be removed, a force greater than the magnetic force of attraction is applied to the exterior rod 150 to separate the first and second magnetic fasteners 142 and 156 to open the slot. Then the valence can be removed. The valence may be removed by pulling the valence up through the slot. However, if the valence has fringe or other decorate embellishments such as beads, dangling balls, or other elements, opening the slot would be necessary in order to prevent damage to the valence embellishments.
As can be readily seen, the exterior rod 150 has one end that is hingedly attached to a wall mount and another end magnetically fastened to the interior rod 132. The exterior rod 150 is swingable from an open position to a closed position. When the exterior rod 150 is swung open, a bottom portion of the valence is slipped between the interior rod 132 and the exterior rod 150. The arc-of-curvature of the interior rod 132 forms the shape of the valence to track a canopy shape, awning shape or other shape. The exterior rod 150 is rotated, swung or pivoted to a closed position and fastened to the interior rod 132 via the magnetic fasteners 142 and 156. The exterior rod 150 serves to close and secure the valence in place in the slot S.
The interior rod 132 may be made of plastic, metal, natural material, man-made material or a combination of both natural and man-made materials. The interior rod 132 may be made of a hollow metal having a fixed arc-of-curvature. The exterior rod 150 may be made of plastic, metal, natural material, man-made material or a combination of both natural and man-made materials.
For example, the exterior rod 150 may be made iron, aluminum, metal composites, etc. The exterior rod 150 may be painted or coated. The exterior rod 150 may include a decorative design or image. The decorative image may be embossed, engraved or stamped in the material of the exterior rod 150.
In an exemplary embodiment, a jacket or cover (NOT SHOWN) may be slipped over or along the exterior rod 150 to provide a decorative design or image. The jacket or cover is removable and interchangeable. The exterior rod 150 may be removable and interchangeable. For example, in an exemplary embodiment, the exterior rod 150 may be magnetically attached along the arc-of-curvature to the interior side of the interior rod and would not require a hinge attachment. In such an embodiment, the exterior rod 150 is easily removable and interchangeable. Nonetheless, the exterior rod 150 may be removed and interchanged by unhinging the exterior rod 150 from the wall mount, if a hinge attachment 146 is provided.
FIG. 2A illustrates the versatile in-door canopy system 200A with a canopy valence installed (with the lower canopy rod assembly 230A in an open state) in accordance with some embodiments of the present invention. The canopy system 200A includes a top valence support rod assembly 210A (shown in dashed lines) and a lower canopy rod assembly 230A. The top valence support rod assembly 210A is configured to hang therefrom a top portion 272A of a valence 270A. The lower canopy rod assembly 230A has a slot S (FIG. 8) with an arc-of-curvature, the slot S is configured to hold within the slot S a bottom portion 274A of the valence 270A so that the bottom portion 274A of the valence 270A substantially tracks the arc-of-curvature. The valence 270A also includes fringe 276A or other decorative embellishments along the bottom edge of the valence fabric below the bottom portion.
In an exemplary embodiment, the bottom edge of the valence may be concealed within the slot when the exterior rod 250A is closed. In this exemplary embodiment, decorative embellishments would be eliminated.
The top valence support rod assembly 210A is configured to hang therefrom the top portion 272A of a valence 270A wherein the top portion 272A may be widened or narrowed. The narrower the top portion 272A the more gathers that are formed therein. The top portion 272A of the valence 270A includes a rod channel configured to receive the top valence support rod assembly 210A. The rod assembly 210A includes telescopic properties to widen or narrow the rod assembly 210A.
As previously described, the top valence support rod assembly 210A has two L-shaped members. However, the two members may have an arc shape or curved profile. The top valence support rod assembly 210A has a low or close profile meaning the top of the valence is held at a close distance to the wall, window, window frame, etc. However, the lower canopy rod assembly 230A protrudes or extends further from the window, window frame, or wall than the rod assembly 210A.
The exterior rod 250A is swingable from an open position to a closed position and from a closed position to an open position. When the exterior rod 250A is swung open, a bottom portion of the valence is slipped in the slot S (FIG. 8) between the interior rod 232A (shown in dashed lines) and the exterior rod 250A. The arc-of-curvature of the interior rod 232A forms the shape of the bottom portion of the valence to track a canopy shape, awning shape or other shape. In other words, the valence drapes over the interior rod 232A and takes the shape or curvature. The exterior rod 250A is rotated to a closed position and fastened to the interior rod 232A via the magnetic fasteners 242A and 256A. The exterior rod 250A serves to close and secure the valence in place (within slot S).
The canopy system 200A further includes a first wall mount 234A and a second wall mount 238A. The wall mounts 234A and 238A are coupled to terminating ends of the interior rod 232A. The wall mount 238A may be coupled to a terminating end of the exterior rod 250A via a hinge attachment 246A.
The valence 270A is made of any suitable curtain material such as cotton fabric, silk, polyester, rayon or other natural or synthetic fibers. The material may be a blend of fibers such as, without limitation, cotton and polyester. The valance 270A includes an upper rod channel sewn therein for receiving the top valence support rod assembly 210A.
The sides of the valence 270A are sewn and finished. The bottom of the valence 270A may be hemmed. Additionally, the valence 270A may have a decorative band, fringe 276A, lace, beads or embellishments. The valence 270A is constructed and arranged to be draped from the lower canopy rod assembly 230A without an uneven bottom. In other words, the center of the valence 270A would need to have sufficient length and curvature to accommodate the arc-of-curvature.
FIG. 2B illustrates the versatile in-door canopy system 200B with a drape 282 and a canopy valence 270B installed (with the lower canopy rod assembly 230B in an open state) in accordance with some embodiments of the present invention. The system 200B is the same as system 200A however additional features of adaptability and versatility are illustrated. Here, both a valence and curtains or drapes are shown.
The canopy system 200B includes a top valence support rod assembly 210B (shown in dashed lines) and a lower canopy rod assembly 230B. The top valence support rod assembly 210B is configured to hang therefrom a top portion 272B of a valence 270B. The lower canopy rod assembly 230B has a slot S (FIG. 8) with an arc-of-curvature, the slot S is configured to hold within the slot S a bottom portion of the valence 270B so that the bottom portion of the valence 270B substantially tracks the arc-of-curvature.
The exterior rod 250B is swingable from an open position to a closed position and from a closed position to an open position. When the exterior rod 250B is swung open, a bottom portion of the valence is slipped in the slot S (FIG. 8) between the interior rod 232B (shown in dashed lines) and the exterior rod 250B. The arc-of-curvature of the interior rod 232B forms the shape of the bottom portion of the valence 270B to track a canopy shape, awning shape or other shape. In other words, the valence 270B drapes over the interior rod 232B and takes the shape or curvature. The exterior rod 250B is rotated to a closed position and fastened to the interior rod 232B via the magnetic fasteners 242B and 256B. The exterior rod 250B serves to close and secure the valence 270B in place (within slot S).
The canopy system 200B further includes a first wall mount 234B and a second wall mount 238B. The wall mounts 234B and 238B are coupled to terminating ends of the interior rod 232B. The wall mount 238B may be coupled to a terminating end of the exterior rod 250B via a hinge attachment 246B.
The curtains or drapes 282 may be hung from the interior rod 232B. The rod channel of conventional curtains or drapes receives the interior rod 232B. Alternately, curtain rings or hooks may be used to fasten the curtains or drapes 282 from the interior rod 232B.
Depending on the desired look, the curtains or drapes 282 may be supported by a second rod parallel to the top valence support rod assembly 210B. The top valence support rod assembly 210 may include parallel top rods so that the interior top rod may support curtains or drapes 282 and the exterior top rod supports or hangs the top of the valence 270B.
Thus, the system 200B may be installed on a wall above a head end or head board of a bed. The canopy system 200B may be used for windows as well or applied to walls, doorways, walkways, etc. The curtain or drapes 282 may be used as a door or a closing for an end of a vestibule, nook, etc. The drape bottom 284B of the drapes 282 extends down the length of a wall in proximity to the floor, the length of a window or other lengths, as desired. If curtain or drapes 282 are used, additional support for the center of the interior rod 232B may be used.
FIG. 3 illustrates a versatile in-door canopy system 300 with a canopy valance 370 installed in accordance with some embodiments of the present invention. The canopy system 300 is similar to systems 100 and 200A. Here, the exterior rod 350 has a decorative design along the length of the rod to visually enhance the decorative appearance of the canopy system 300. The decorative design may be varied for a particular home or office decorum, style, room theme, etc. In the exemplary embodiment of FIG. 3, the decorative design includes a repeated pattern of a pair of backward “S”. The pair of backward “S” is repeated along the exterior rod 350.
The canopy system 300 includes a top valence support rod assembly (e.g., top valence support rod assembly 110) and a lower canopy rod assembly. The top valence support rod assembly is hidden by the fabric of top portion 372 of valence 370. The lower canopy rod assembly is configured to hold within the slot S (FIG. 8) a bottom portion of the valence 370, the bottom edge having fringe 376 or other decorative embellishments.
While the wall mounts 334 and 338 are visible from the front of the canopy system 300 other wall mounts may be used. For example, the wall mounts may be hidden, concealed or made less visible. The area of the wall mounts may be reduced so that less of the plate may be seen. Other wall mounts or brackets may be used. The exterior rod 350 is shown hinged via hinge attachment 346.
FIG. 4 illustrates a perspective view of a wall and arm connector unit 401 for a lower canopy rod assembly in accordance with some embodiments of the present invention. The wall and arm connector unit 401 allows an interior rod member and an exterior rod member to be removed and interchanged as well as adjusted in length. In operations, two connector units 401 would be mounted diametrically opposing and aligned parallel with the horizon.
The wall and arm connector unit 401 includes a wall mount 438 having attached thereto first and second rod connectors 405 and 415 having a space therebetween. The space serving are part of slot S. The wall mount 438 is configured to be fastened to a wall, window frame, or other vertical structure via fastener 440. Fastener 440 is a screw but may be a bolt, nail or other fastener used to secure structures to walls or vertical surfaces.
The first rod connector 405 is an exterior connector configured to connect to an exterior rod member 700A-700F (FIGS. 7A-7F). The second connector 415 is an interior connector configured to connect to an interior rod member similar to the exterior rod member without the decorative design. The first connector 405 and the second connector 415 are straight and parallel. The interior rod member may include the same decorative design as the exterior rod member.
The first connector 405 includes a hollow section having an interior channel for receipt of one terminating end of an exterior rod member 700A-700F. The hollow section includes a first section 406 and a second section 407 wherein the second section 407 has a lower depth than the first section 406 to cradle the terminating end of the exterior rod member 700A-700F therein. In operation, one terminating end of the exterior rod member 700A-700F may be slipped in the first section 406 and then shifted to fall into the groove created by the section 407, as will be described in more detail in relation to FIG. 8. The exterior side of the first connector 405 may include a decorative design pattern that is the same as or coordinated to match any one of the interchangeable exterior rod members 700A-700F.
The second connector 415 is an interior connector configured to connect to an interior rod member. The second connector 415 includes a hollow section having an interior channel for receipt of one terminating end of an interior rod member. The hollow section includes a first section 416 and a second section 417 wherein the second section 417 has a lower depth than the first section 416 to cradle the terminating end of the interior rod member.
In operation, one terminating end of the interior rod member may be slipped in the first section 416 and then shifted to fall into the groove created by the section 417.
In the embodiment, both of the first and second connectors 405 and 415 are both affixed to the wall mount 438. However, the first and second connectors 405 and 415 may be removably attached to the wall mount 438.
The wall mount 438 is shown larger than the width and height of the first and second connectors 404 and 415. However, the wall mount 438 may have a smaller area that is limited to the area defined by the width and height of the parallel first and second connectors 405 and 415. Nonetheless, the first and second connectors 405 and 415 may be mounted to a wall, window frame, or vertical surface independently via separate brackets that would be concealed within the connector's body.
The operation of the embodiment of FIG. 4 will be better understood based on the description of FIG. 8.
FIGS. 7A-7F illustrate various designs of interchangeable exterior rod members 700A-700F for the versatile in-door canopy system in accordance with some embodiments of the present invention. The interchangeable exterior rod members 700A-700F include a flexible plastic plank having a decorative design along the length thereof. The pattern may be repeated. The flexible plastic plank may be bent into an arc or arch so that the terminating ends are slid into a connector 405 (FIG. 4) of diametrically mounted connector units 401 (FIG. 4). The flexible plastic plank may be bought in varying sizes and/or may be cut by the installer to fit the window or make the size canopy desired. After the flexible plastic plank is cut, the terminating ends may be installed in connectors 405.
As can be appreciated, the interior rod member is also interchangeable, removable and configured to be adjusted in length. However, the interior rod member does not require a decorative design as the rod member is concealed or hidden under the valence.
The construction of the flexible plastic planks should allow the plank to keep its shape and structure but will bow or arch as the terminating ends are moved closer together. The bending of the flexible plastic planks provides a canopy shape such that each plank yields an arc-of-curvature. In order to create a slot S (FIG. 8), the interior rod member is cut slightly shorter than the exterior rod member.
The flexible plastic plank is straight or linear. The design may be embossed, engraved and stamped in the plastic plank. The design may be applied to both sides. The design may include cut out sections so that the valence or canopy fabric may be seen through the openings.
In the exemplary embodiment of FIG. 7A, the exterior rod member 700A has a pattern of leafs arranged linearly in series along the plank. Areas along the plank not having a leaf may be cut out or stamped out so that areas around the leaf are removed. Nonetheless, the plank may be solid in length with the pattern of leafs painted thereon. The pattern of leafs includes a set of three leafs wherein the set of three leafs is repeated along the length of the plank
In the exemplary embodiment of FIG. 7B, the exterior rod member 700B has a pattern of dolphins arranged linearly and in series.
In the exemplary embodiment of FIG. 7C, the exterior rod member 700C has a ram horn pair pattern arranged linearly and in series such that one ram horn pair is adjacent to another ram horn pair.
In the exemplary embodiment of FIG. 7D, the exterior rod member 700D includes a geometric design linearly repeated.
In the exemplary embodiment of FIG. 7E, the exterior rod member 700E includes a pattern of various geometric designs. The design includes a square with circles within the square and other geometric shapes. The pattern repeats along the length of the member 700E.
In the exemplary embodiment of FIG. 7F, the exterior rod member 700F may be a pattern of openings, contours, and holes. The geometric pattern may not be flat but may include three-dimensional elements repeated along the length.
The patterns in FIGS. 7A-7F are exemplary. The geometric patterns may include animals, flowers, fruit, fleur-de-lis, Egyptian hieroglyphics, Greek art, Greek designs, icons, country themes and other designs. One or more of the decorative designs include a repeated pattern along the length of the exterior rod member. The design may be flat. The design may be painted on the plank. The design may be three-dimensional.
The description of FIGS. 7A-7F describes a flexible plastic plank that is flat and may be bent by the installer to from the arc or arch. The exterior rod member may be made of metal or other material that is already pre-formed to the size required for the window. In the exemplary embodiment of a pre-formed exterior rod member, the terminating ends may be secured in connector 405 of the diametrically opposing connector units 401.
The flexible plastic plank may be constructed to be a jacket or cover that is slipped over, on or around an exterior rod (e.g., exterior rod 150) without a design.
FIG. 8 illustrates a top view of a lower canopy rod assembly 830 in accordance with some embodiments of the present invention. The lower canopy rod assembly 830 includes, in general, an interior rod 830 and an exterior rod 850. The interior rod 830 includes an interior rod member 832′ having a first adjustable shape and being configured to be affixed to a vertical structure (wall, window, window frame, etc.). The exterior rod 850 includes an exterior rod member 850′ having a second adjustable shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod member 832′ to from a clamping slot S (FIG. 8) between the interior rod member 832′ and the exterior rod member 850′. The clamping slot S is configured to hold within the clamping slot S a bottom portion of a valence (FIGS. 2A, 2B and 3) so that the bottom portion tracks the first adjustable shape.
In the exemplary embodiment of FIG. 8, the first shape of the interior rod member 832′ is an arc with a first arc-of-curvature terminating into first and second interior rod ends 832A and 832B. The second shape of the exterior rod member 850′ is an arc with a second arc-of-curvature terminating into first and second exterior rod ends 850A and 850B. The size and shape of the arc or arch may vary depending on the length of the rod members 832′ and 850′.
The lower canopy rod assembly 830 further includes a first wall and arm connector unit 801A and a second wall and arm connector unit 801B configured to be mounted to a vertical structure diametrically opposing or in spaced relation. The connector units 801A and 801B are essentially the same as the connector unit 401 described above in relation to FIG. 4.
The wall and arm connector units 801A and 801B allows interior rod member 832′ and exterior rod member 850′ to be removed and interchanged as well as adjusted in length.
The wall and arm connector unit 801A includes a wall mount 838A having attached thereto first and second rod connectors 805A and 815A. The wall mount 838A is configured to be fastened to a wall, window frame, or other vertical structure via fastener 840A. Fastener 840A is a screw but may be a bolt, nail or other fastener used to secure structures to walls or vertical surfaces. Additional fasteners may be used.
The first rod connector 805A is an exterior connector configured to connect to the terminating end 850A of exterior rod member 850′. The second connector 815A is an interior connector configured to connect to the terminating end 832A of the interior rod member 832′ wherein rod member 832′ is similar to the exterior rod member without the decorative design. The first connector 805A and the second connector 815A are straight and parallel.
The first connector 805A includes a hollow section having an interior channel for receipt of one terminating end 850A of an exterior rod member 850′. The hollow section includes a first section 406 (FIG. 4) and a second section 407 (FIG. 4) wherein the second section has a lower depth than the first section to cradle the terminating end 850A of the exterior rod member 850′ therein. The terminating end 850A may be secured within the cradle (hollow section) via a plug 860A to friction fit coupled the terminating end 850A. Other securing mechanisms may be used.
Although the exemplary embodiment illustrates a connector with a hollow section, the connector may include a buckle with clamping capabilities that allows the terminating ends to be received within the buckle and secured.
In an exemplary embodiment, the hollow section may not have a cradle. Instead, the plug 860A is used to fasten or friction fit couple the terminating end 850A within the hollow section or slit. The plug 860A is shown on the exterior side of the terminating end 850A. The plug 860A may be placed on the interior side of the terminating end 850A as well.
The second connector 815A is an interior connector configured to connect to the terminating end 832A of the interior rod member 832′. The second connector 815A secures terminating end 832A within the hollow section and is secured via plug 862A. The operation of the second connector 815A is similar to the first connector 805A.
The wall and arm connector unit 801B includes a wall mount 838B having attached thereto first and second rod connectors 805B and 815B. The wall mount 838B is configured to be fastened to a wall, window frame, or other vertical structure via fastener 840B. The first and second rod connectors 805B and 815B receive terminating ends 850B and 832B, respectively. Plugs 860B and 862B are used to secure the terminating ends 850B and 832B, respectively, within the first and second rod connectors 805B and 815B.
The first connector 805A, 805B on each terminating end of the exterior rod member 850′ together from an arch or arc to define the exterior rod 850. The second connector 815A, 815B on each terminating end of the interior rod member 832′ together from an arch or arc to define the interior rod 832. The space between the exterior rod 850 and the interior rod 832 from end to end provides the slot S.
The lower canopy rod assembly 830 allows the canopy system to be versatile and allows the arc-of-curvature of the slot S to be adjustable. More importantly, the size of the exterior rod member and interior rod members do not have to be exact in measurement. The connector units 801A and 801B allows the length of the exterior rod member and the interior rod member to be varied by the installer without creating defects in the overall appearance and design of the canopy system.
The lower canopy rod assembly 830 may also include a cushioning pad 880 so that when the exterior rod member 850′ is closed or installed, the valence is tightly held between the interior side of the exterior rod member 850′ and the cushioning pad 880. The pad 880 may be resilient so that when the exterior rod member 850′ is closed and overlays the valence, the pad compresses to tightly hold the valence in the slot S. When the exterior rod member 850′ is closed or installed and overlays the valence, the valence may be pulled from below to make the fabric of the valence taut or stretched tight. In operation, the configuration of the slot S may allow the valence to be adjusted after the canopy system is installed. Specifically, the valence may be made taut or stretched tight after the rod assemblies (e.g., rod assembly 110 and 830) are installed.
FIG. 5 illustrates a U-shaped pin connector 525 for use with the lower canopy rod assembly in accordance with the present invention. The interior rod 532 and the exterior rod 550 may be secured together with a U-shaped pin connector 525. The connector 525 includes two legs 523A and 523B joined by an arch 524. The interior rod 532 and the exterior rod 550 each include aligned holes 513A and 513B configured to receive the legs 523A and 523B, respectively, of connector 525.
The arch 524 crosses over the slot S and holds together the interior rod 532 and the exterior rod 550. The pin connector 525 may be used in proximity to one or both terminating ends of the interior rod 532 and the exterior rod 550.
FIG. 6 illustrates a top view of a lower canopy rod assembly 630 in accordance with some embodiments of the present invention. The lower canopy rod assembly 630 differs from the lower canopy rod assembly 130 of FIG. 1 in that the shape of the interior rod 632 and the exterior rod 650 are different from the arc or arched shape of interior rod 132 (FIG. 1) and exterior rod 150 (FIG. 1). The interior rod 632 has an adjustable length and has a similar design to the top valence support rod assembly 110 previously described. Likewise, the exterior rod 650 has a similar design as the top valence support rod assembly 110 except the interior rod 632 is parallel to the exterior rod 650. Both terminating ends of the interior rod 632 and the exterior rod 650 are configured to be attached, coupled, or mounted to wall mounts 634 and 638. Wall mounts 634 and 638 are mounted to a window, window frame, wall or vertical structure via fasteners 636 and 640, respectively.
A slot S is shown between the interior rod 632 and the exterior rod 650 for placement of the valence. The shape of the interior rod 632 and the exterior rod 650 is created by two L-shaped rod sections. The lower canopy rod assembly 630 extends further from the wall, window or vertical structure than the top valence support rod assembly 110 to provide an awning appearance or design.
FIG. 9 illustrates yet another perspective view of a wall and arm connector unit 901 for a lower canopy rod assembly in accordance with some embodiments of the present invention. The wall and arm connector unit 901 is essentially the same as wall and arm connector unit 401 except that the perspective view is at a left angle or an angle opposite that of unit 401. The unit 901 allows an interior rod member and an exterior rod member to be removed and interchanged as well as adjusted in length. In operations, two connector units 901 would be mounted diametrically opposing and aligned parallel with the horizon.
The wall and arm connector unit 901 includes a wall mount 938 having attached thereto first and second rod connectors 905 and 915 having a space therebetween. The space serving are part of slot S. The wall mount 938 is configured to be fastened to a wall, window frame, or other vertical structure via fastener 940. Fastener 940 is a screw but may be a bolt, nail or other fastener used to secure structures to walls or vertical surfaces.
The first rod connector 905 is an exterior connector configured to connect to an exterior rod member 700A-700F (FIGS. 7A-7F). The second connector 915 is an interior connector configured to connect to an interior rod member similar to the exterior rod member without the decorative design. The first connector 905 and the second connector 915 are straight and parallel. The interior rod member may include the same decorative design as the exterior rod member.
The first connector 905 includes a hollow section having an interior channel for receipt of one terminating end of an exterior rod member 700A-700F. The hollow section includes a first section 906 and a second section 907 wherein the second section 907 has a lower depth than the first section 906 to cradle the terminating end of the exterior rod member 700A-700F therein. In operation, one terminating end of the exterior rod member 700A-700F may be slipped in the first section 906 and then shifted to fall into the groove created by the section 907, as will be described in more detail in relation to FIG. 8. As can be appreciated the location of the first section 906 and second section 907 may be interchanged with the other. In other words, the second section 907 may be adjacent to the slot S (interior side) while the first section 906 is positioned in proximity to the exterior side.
The second connector 915 is an interior connector configured to connect to an interior rod member. The second connector 915 includes a hollow section having an interior channel for receipt of one terminating end of an interior rod member. The hollow section includes a first section 916 and a second section 917 wherein the second section 917 has a lower depth than the first section 916 to cradle the terminating end of the interior rod member.
In operation, one terminating end of the interior rod member may be slipped in the first section 916 and then shifted to fall into the groove created by the section 917.
In the embodiment, both of the first and second connectors 905 and 915 are both affixed to the wall mount 938. However, the first and second connectors 905 and 915 may be removably attached to the wall mount 938.
In the exemplary embodiment of FIG. 9, the unit 901 includes a channel 970 formed in the exterior side of the first connector 905. The system further includes a removable unit cover plate device 960. The removable unit cover plate device 960 includes a plate 962 (side profile shown) having a clip or hook attachment 964 attached to a back side thereof. The clip or hook attachment 964 is configured and dimensioned to be received, secured and hooked into channel 970. The front of the plate 962 may include a decorative design that is the same as or coordinated to match any one of the interchangeable exterior rod members 700A-700F. The decorative design may include other embellishments such as balls, geometric shapes, and three dimensional structures. The removable unit cover plate device 960 may be customized to the user's preference and/or coordinated to the valence fabric designs, valence embellishments, or the interchangeable exterior rod members.
In view of the foregoing, the canopy rod assembly comprises an interior rod having a first shape and being configured to be affixed to a vertical structure. The canopy rod assembly includes an exterior rod having a second shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod to from a clamping slot between the interior rod and the exterior rod. The clamping slot is configured to hold or clamp within the clamping slot a bottom portion of a valence so that the bottom portion tracks the first shape.
While the present invention has been described with respect to various features, aspects, and embodiments, those skilled and unskilled in the art will recognize the invention is not so limited. Other variations, modifications, and alternative embodiments may be made without departing from the spirit and scope of the present invention.

Claims

1. A canopy system comprising:

a top valence support rod assembly configured to hang therefrom a top portion of a valence; and

a lower canopy rod assembly having a slot with an arc-of-curvature, the slot configured to hold or clamp within the slot a bottom portion of a valence so that the bottom portion tracks the arc-of-curvature.

2. The system according to claim 1, wherein said arc-of-curvature of said slot is fixed or adjustable.

3. The system according to claim 1, wherein said lower canopy rod assembly comprises:

an interior rod having a first arc-of-curvature terminating into first and second interior rod ends;

an exterior rod having a second arc-of-curvature terminating into first and second exterior rod ends, the exterior rod being in spaced relation with said interior rod to form said slot;

a first wall mount configured to be coupled to one or both of the first interior rod end and the first exterior rod end and affixed to a vertical structure; and

a second wall mount configured to be coupled to one or both of the second interior rod end and the second exterior rod end and affixed to the vertical structure.

4. The system according to claim 3, further comprising a magnetic fastening assembly configured to magnetically couple at least a portion of the interior rod to the exterior rod end to close said slot.

5. The system according to claim 4, further comprising a hinge attachment coupled to the first exterior rod end, wherein the first exterior rod end is configured to pivot the exterior rod away from the interior rod to open the slot.

6. The system according to claim 3, wherein the exterior rod is configured to overlay the bottom portion of the valence and includes a decorative design.

7. The system according to claim 6, wherein the exterior rod includes an exterior rod member having the decorative design, the exterior rod member is removable and interchangeable.

8. The system according to claim 7, further comprising a pad configured to attach to one of the interior rod and the exterior rod within said slot.

9. The system according to claim 6, wherein the decorative design includes a repeated pattern along the length of the exterior rod member and the length of the exterior rod member is adjustable.

10. The system according to claim 1, further comprising a valance.

11. A canopy rod assembly comprising:

an interior rod having a first shape and being configured to be affixed to a vertical structure; and

an exterior rod having a second shape and being configured to be affixed to the vertical structure in spaced relation with respect to the interior rod to from a clamping slot between the interior rod and the exterior rod, the clamping slot configured to hold or clamp within the clamping slot a bottom portion of a valence so that the bottom portion tracks the first shape.

12. The system according to claim 11, wherein:

said first shape of said interior rod has a first arc-of-curvature terminating into first and second interior rod ends; and

said second shape of said exterior rod has a second arc-of-curvature terminating into first and second exterior rod ends; and

further comprising:

a first wall mount configured to be coupled to one or both of the first interior rod end and the first exterior rod end and affixed to the vertical structure; and

13. The system according to claim 12, further comprising a magnetic fastening assembly configured to magnetically couple at least a portion of the interior rod to the exterior rod end to close said slot.

14. The system according to claim 13, further comprising a hinge attachment coupled to the first exterior rod end, wherein the first exterior rod end is configured to pivot the exterior rod away from the interior rod to open the slot.

15. The system according to claim 12, wherein the exterior rod is configured to overlay the bottom portion of the valence and includes a decorative design.

16. The system according to claim 15, wherein the exterior rod includes an exterior rod member having the decorative design, the exterior rod member is interchangeable and removable.

17. The system according to claim 16, further comprising a pad configured to attach to one of the interior rod and the exterior rod within said slot.

18. The system according to claim 16, wherein the decorative design includes a repeated pattern along the length of the exterior rod member and the length of the exterior rod member is adjustable.

19. The system according to claim 12, wherein said first arc-of-curvature and said second arc-of-curvature is adjustable.

20. The system according to claim 11, further comprising a valence.