US20110177873A1 - Potential Energy Assisted Motion Simulator Mechanism and Method - Google Patents

Potential Energy Assisted Motion Simulator Mechanism and Method Download PDF

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Publication number
US20110177873A1
US20110177873A1 US13/006,191 US201113006191A US2011177873A1 US 20110177873 A1 US20110177873 A1 US 20110177873A1 US 201113006191 A US201113006191 A US 201113006191A US 2011177873 A1 US2011177873 A1 US 2011177873A1
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Prior art keywords
motion
potential energy
base
simulator
accordance
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US13/006,191
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Joseph Daniel Sebelia
Saneesh Sadashiv Apte
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    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63FCARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F13/00Video games, i.e. games using an electronically generated display having two or more dimensions
    • A63F13/25Output arrangements for video game devices
    • A63F13/28Output arrangements for video game devices responding to control signals received from the game device for affecting ambient conditions, e.g. for vibrating players' seats, activating scent dispensers or affecting temperature or light
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63FCARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F13/00Video games, i.e. games using an electronically generated display having two or more dimensions
    • A63F13/80Special adaptations for executing a specific game genre or game mode
    • A63F13/803Driving vehicles or craft, e.g. cars, airplanes, ships, robots or tanks
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63FCARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F13/00Video games, i.e. games using an electronically generated display having two or more dimensions
    • A63F13/90Constructional details or arrangements of video game devices not provided for in groups A63F13/20 or A63F13/25, e.g. housing, wiring, connections or cabinets
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63FCARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
    • A63F2300/00Features of games using an electronically generated display having two or more dimensions, e.g. on a television screen, showing representations related to the game
    • A63F2300/30Features of games using an electronically generated display having two or more dimensions, e.g. on a television screen, showing representations related to the game characterized by output arrangements for receiving control signals generated by the game device
    • A63F2300/302Features of games using an electronically generated display having two or more dimensions, e.g. on a television screen, showing representations related to the game characterized by output arrangements for receiving control signals generated by the game device specially adapted for receiving control signals not targeted to a display device or game input means, e.g. vibrating driver's seat, scent dispenser

Definitions

  • the present invention relates to a motion simulator which connects to a computer for the purpose of emulating the real world orientation and G-forces of software simulated vehicles. More specifically, this invention relates to a low powered and compact motion simulator controlled by a computer or gaming console that is intended for personal or home use.
  • Motion simulators for amusement and training are known in the prior art to employ complicated systems with large electric, hydraulic, or pneumatic actuators to generate motion.
  • these systems are designed to move heavy payloads consisting of multiple passengers and instrumentation.
  • the preferred embodiment of the disclosed invention consists of a three part motion base which comprises a y-axis pivot base, supported by an x-axis pivot base, which is supported by a support base.
  • Each pivot base supports connection points which are levered opposite the load weight to be moved along its given axis.
  • These levered connection points have attached to them extension springs, or potential energy devices, which are connected at the opposite ends to points on their supporting bases.
  • extension springs, or potential energy devices which are connected at the opposite ends to points on their supporting bases.
  • the preferred embodiment contains a pair of electric actuators, with position feedback, that are connected at one end to points located along a plane extending from the fulcrums of each of the two axes pivot bases and are connected at the other end to points located on their supporting bases. Given commands to expand and contract, each actuator will move its given axis pivot base along its given motion planes.
  • This motion base further includes a microcontroller that receives target x and y position coordinates from a computer, checks the current position of the simulator, calculates the error between the two, and determines the speed and direction for each actuator necessary to reduce said error.
  • a motor controller receives this information from the microcontroller and moves the actuators accordingly.
  • FIG. 1A illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension type devices while at rest.
  • FIG. 1B illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension type devices while in motion.
  • FIG. 2A illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension/retraction type devices while at rest.
  • FIG. 2B illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension/retraction type devices while in motion.
  • FIG. 3A illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with actuator mounted extension/retraction type devices while at rest.
  • FIG. 3B illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with actuator mounted extension/retraction type devices while in motion.
  • FIG. 4A illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with an extension/retraction type device while at rest.
  • FIG. 4B illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with an extension/retraction type device while in motion.
  • FIG. 5 illustrates one embodiment of a compact 2 degree-of-freedom motion simulator in accordance with the disclosed invention.
  • FIG. 6 illustrates one embodiment of the framework and how its components connect in accordance with the disclosed invention.
  • FIG. 7 illustrates the application of the disclosed invention on the y-axis of one embodiment of a compact 2 degrees-of-freedom (DOF) motion simulator at rest.
  • DOE degrees-of-freedom
  • FIG. 8 illustrates the application of the disclosed invention on the y-axis of one embodiment of a compact 2 DOF motion simulator in motion.
  • FIG. 9 illustrates the application of the disclosed invention on the x-axis of one embodiment of a compact 2 DOF motion simulator at rest.
  • FIG. 10 illustrates the application of the disclosed invention on the x-axis of one embodiment of a compact 2 DOF motion simulator in motion.
  • FIG. 11 illustrates a block diagram of the control system for one embodiment of a 2 DOF motion simulator in accordance with the present invention.
  • FIG. 12 illustrates a block diagram of the motion software of the control system for one embodiment of a 2 DOF motion simulator in accordance with the present invention.
  • FIG. 1A through 4B illustrating the basic parts comprising the framework of a preferred embodiment of a motion simulator suitable for the application of the disclosed invention.
  • a load 85 comprising a structure intended to support a least one user and any accessories such as controllers or displays that would comprise an interactive game or ride.
  • the load 85 is connected to a motion platform 62 which is designed to support and maintain the weight and center of gravity 86 of said load 85 generally above and along a 90-degree plane in relation to its rotatable connection point 7 with a motion base 4 .
  • the rotatable connection 7 consists of a connection of rotatable means, such as a universal or ball joint, allows for the angular displacement of the motion platform 62 in relation to the motion base 4 along at least one axis, although two is more preferable.
  • a powered actuator 6 is installed between a pivoting connection point 8 on the motion platform and a pivoting connection 9 on the motion base.
  • the powered actuator 6 when expanded or contracted provides a mechanical and powered means to move the motion platform 62 in two directions along its rotational axis 87 and where center 88 exists in a plane generally parallel to level ground 89 .
  • the powered actuator 6 depicted in all of the drawings and for the purpose of the preferred embodiment is of the electric screw type, but may take on other forms such as a hydraulic or pneumatic type without departing from the spirit or scope of this invention.
  • the potential energy assistance mechanism detailed in FIG. 1A thru 4 B presents a means of using potential or stored energy to assist the powered actuators 6 in moving the motion platform 62 and thus the load 1 along at least one axis in relation to its motion base 4 . Furthermore, it presents a means of providing a motion simulator capable of moving heavy loads at reduced power without sacrificing its speed and range of motion capabilities.
  • Said potential energy assistance mechanism contains at least one leverage member 63 of rigid construction that extends in a direction generally away from rotatable connection 7 and in a manner recognized by those skilled in the art consistent with a class 1 or class 2 lever, said rotatable connection 7 acting as the fulcrum and being one and the same.
  • a force point 13 is provided along said leverage member 63 and at the end furthest away from the fulcrum as to give it a mechanical advantage over the load 85 . Any directional forces applied to the force point 13 will cause motion platform 62 to rotate along its given rotational axis.
  • At least one potential energy device 5 is generally seen positioned between a force point 13 on the motion platform 62 and a static point 12 located on the motion base 4 .
  • These devices are constructed of an elastic material and store potential energy as a result of their stretching or compressing relative to contact surfaces at opposing ends of its body. Examples include, but are not limited to, extension springs, compression springs, rubber bands, or solid rubber stand-offs.
  • the potential energy device 5 for the purpose of this invention may be constructed from a variety of materials and may take many forms without departing from the general characteristics required of such a device in the disclosed invention. To increase the effectiveness of said potential energy devices, their connection points may be fitted with depth adjustable connectors or stand-offs capable of applying tension and causing the storage of potential energy while the mechanism is considered at rest.
  • the leverage member 63 extends downward and in the same plane as the center of gravity 86 creating a class 1 lever. This is characterized by the fulcrum 7 being located between the force 13 and the load 85 .
  • a potential energy device 5 is positioned and connected between force point 13 and static point 12 , located directly beneath when the motion platform is positioned at center 88 .
  • FIG. 1B when the powered actuator 5 is extended the motion platform 62 is displaced along its rotational axis 87 .
  • the potential energy device 5 is stretched causing the storage of potential energy which produces a pulling effect in opposition to the directional force that created it.
  • the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • the leverage member 63 extends downward and in the same plane as the center of gravity 86 creating a class 1 lever. This is characterized by the fulcrum 7 being located between the force 13 and the load 85 .
  • a pair of potential energy devices 5 are positioned and connected between force point 13 and static points 12 , located to either side and along a plane perpendicular to the center of gravity 86 when the motion platform is positioned at center 88 .
  • FIG. 2B when the powered actuator 6 is extended the motion platform 62 is displaced along its rotational axis 87 .
  • the potential energy devices 5 are alternately stretched and compressed causing the storage of potential energy which produces pulling and pushing effects in opposition to the directional force that created them.
  • the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • the leverage member 63 extends outward and in along a plane generally perpendicular to the center of gravity 86 creating a class 2 lever. This is characterized by the force point 13 being located between the fulcrum 7 and the load 85 .
  • a potential energy device 5 is positioned and connected between force point 13 and static points 12 , located to either side and along a plane parallel to the center of gravity 86 when the motion platform is positioned at center 88 .
  • the connection points for the potential energy device 5 are attached to and ultimately share their connection points with the powered actuator 6 .
  • FIG. 3B when said powered actuator 6 is extended the motion platform 62 is displaced along its rotational axis 87 .
  • the potential energy device 5 is stretched causing the storage of potential energy which produces pulling effect in opposition to the directional force that created them.
  • the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • a pair of leverage members 63 extend outward and in opposite directions along a plane generally perpendicular to the center of gravity 86 creating a class 2 lever.
  • This is characterized by the force points 13 being located between the fulcrum 7 and the load 85 .
  • a potential energy device 5 is positioned and connected between force points 13 and static points 12 , located to either side and along a plane parallel to the center of gravity 86 when the motion platform is positioned at center 88 .
  • said potential energy device is cylindrical in shape and fits tightly in place between the motion platform 2 and motion base 4 and is connected at either side. As shown in FIG.
  • the preferred embodiment of the present invention consists of a seat 1 which is mounted to the motion platform 62 via a universal mounting plate (not pictured) allowing the user to easily adapt and install a seat of their own choice.
  • the bolts for this mounting plate pass through holes in the top of the protective boot 55 which is made from a stretchable material such as neoprene or rubber bellows. Equipped with snaps or other practical fastener 60 , the protective boot is stretched and attached to the motion base 4 at the points illustrated providing a protective barrier between the user and potentially dangerous moving parts.
  • Cover panels 61 are attached within the trapezoidal spaces of the motion base 4 at each of the four sides. Adjustable feet pads 58 provide stability on uneven surfaces.
  • the power switch 56 controls the AC power entering the simulator via a 3 prong computer style power cord with disconnect housing mounted on the rear cover panel (not pictured).
  • the control panel 53 is attached to either armrest 57 as pictured by means of a hook and loop strap permanently fixed to the back side which includes a D-ring for leveraged tightening.
  • the outer face contains a momentary switch 52 that when pressed, will cycle through the motion simulators operating modes while the light emitting diode (LED) indicator 51 changes states to reflect the current mode.
  • the default state upon system start-up is the “Stop” mode.
  • the next state, achieved by pressing the momentary switch 52 is “Center” mode, which will return the simulator to the center, if not currently there, and will stop the motors.
  • the third state, achieved by pressing the momentary switch 52 again, is the “Ride” mode. Pressing the momentary switch while in this mode will return the simulator state to the “Stop” mode.
  • the side controller assembly base 27 is attached to the front of the y-axis pivot base 2 at points 59 as illustrated in FIG. 5 . Its purpose is to house a variety of controllers such as joysticks, throttles, automobile style stick shifters, track balls, and other human interface devices, preferably mounted at the sides of the user.
  • the controllers are attached to the side controller mounting plates 29 which are supported by adjustable arms 28 that will slide along the vertical risers at point 31 and can be fixed in place by tightening the knobs 39 .
  • the controllers are connected directly to a computer or gaming console for interface with a software simulation or game.
  • a removable center controller assembly base 47 slides in to the square tube connector 26 extending off the front of the motion platform 62 and is fixed in place by tightening knob 46 .
  • the center post 37 is connected via the swivel joint 40 allowing it to be rotated forward and back, in relation to the user, by sliding connector 42 up and down on the post. Stabilized by the sway bar 44 connected at pivot joints 45 and 43 , the center post 37 can be fixed in place by the user by turning knob 42 when in the desired location.
  • the universal foot pedal mounting plate 48 intended to house automobile or aircraft style foot pedal controllers, is coupled to a sliding bracket 49 allowing the user to adjust the position and fix in to place by turning knob 50 .
  • a center controller mounting plate 32 intended for housing a steering wheel controller, keyboard, video display, or other desired human interface devices and instrumentation, is mounted on T-bar 54 and connects to the center post 37 at swivel joint 39 to a telescoping mechanism at swivel joint 33 consisting of tube 34 that slides within a larger diameter housing tube 36 , connected at swivel joint 38 , back to the center post 37 .
  • This allows the user to tilt the mounted device to a preferred position and fix in place by turning knob 35 to increase tension and prevent unwanted movement.
  • FIG. 6 A two part motion platform 62 in a preferred embodiment of the present invention and its configuration is illustrated in FIG. 6 . It consists of the y-axis pivot base 2 rotatably connected at points 18 to the universal joint 7 along axis 19 of which said universal joint is structurally connected to and considered part of the x-axis pivot base 3 . This allows for the angular displacement of the y-axis pivot base in relation to x-axis pivot base forward and back along the y-axis while providing connection points for movement along its x-axis.
  • the above motion platform 62 is rotatably connected along axis 20 to points 22 on the motion base 4 , which allow for side to side rotation of said motion platform along the x-axis as shown in FIG. 6 .
  • Wheel 21 fixed at the bottom of component 3 rests in a track assembly consisting of a front plate 24 attached to a rear plate 23 via bolts with stand-offs 25 longer than the outside diameter of wheel 21 allowing for the contact of said wheel to either plate preventing undesired movement along the y-axis due to torque forces created by load displacement.
  • a feedback actuator 6 positioned at center and allowing for extension and retraction motion is connected between dynamic point 8 on the y-axis pivot base 2 and static point 9 on the x-axis pivot base 3 . It provides a powered and controllable means of angularly displacing said y-axis pivot base 2 in relation to said x-axis pivot base 3 and the motion base 4 that ultimately supports it.
  • a position sensor 77 (only indicated in FIG. 11 ), whether connected to or structurally integrated, is provided by said feedback actuator 6 as a means of sending current position data to the microcontroller 73 , as illustrated in FIG. 11 .
  • a second feedback actuator 16 positioned at center and allowing for extension and retraction motion is connected between dynamic point 10 on the x-axis pivot base 3 and static point 11 on the motion base 4 . It provides a powered and controllable means of angularly displacing said x-axis pivot base 3 in relation to said motion base 4 and the motion base 4 that ultimately supports it.
  • a position sensor 78 (only indicated in FIG. 11 ), whether connected to or structurally integrated, is provided by said feedback actuator 6 as a means of sending current position data to the microcontroller 73 , illustrated in FIG. 11 .
  • the feedback actuators and their positioning sensors described above, and for the purpose of this invention, are of the electric screw and quadrature encoder type. Many other forms and configurations may be adapted as a means of providing motion and position data without departing from the spirit and scope of this invention.
  • a potential energy assistance mechanism is applied to the rotatable y-axis and consists of a pair of leverage members 63 , as illustrated in FIG. 6 , extending outwardly from rotatable connection points 18 of the y-axis pivot base in a direction perpendicular to its connection axis 19 .
  • the leverage members provide force connection points 12 that exist on a plane parallel to the rotational axis of the y-axis pivot base 2 , thus creating a class 1 lever whereby rotatable connector 7 acts as the fulcrum and is positioned between a force applied at force points 12 and the weight or load supported by said y-axis pivot base 2 .
  • a pair of potential energy devices 5 in the form of extension springs are positioned between and attached at opposite ends to force points 12 and static points 13 , located on the x-axis pivot base.
  • the distance between the load points 12 and static connection points 13 will increase and effectively stretch the potentially energy devices 5 .
  • This directional force causes said potential energy devices 5 to store potential energy effecting an opposing force, and thus creating a state at or near static equilibrium.
  • a potential energy assistance mechanism is applied to the rotatable x-axis consists of a leverage member 63 , as illustrated in FIG. 6 , extending outwardly in a direction perpendicular to its connection axis 19 and the orientation of the x-axis pivot base that supports it. Further illustrated in FIG. 9 , the leverage members provide force connection points 14 that exist on a plane parallel to the rotational axis of the x-axis pivot base 3 , thus creating a class 1 lever whereby rotatable connector 7 acts as the fulcrum and is positioned between force applied at force points 14 and the weight or load supported by said x-axis pivot base 3 .
  • a pair of potential energy devices 5 in the form of extension springs are positioned between and attached at opposite ends to force points 14 and static points 15 , located on the motion base.
  • the distance between the load points 14 and static connection points 15 will increase and effectually stretch the potentially energy devices 5 .
  • This directional force causes said potential energy devices 5 to store potential energy effecting an opposing force, and thus creating a state at or near static equilibrium.
  • a personal computer or gaming console 71 will run a simulation program 70 such as a flight simulator or an auto racing game in conjunction with the motion software 72 , which receives motion and orientation data from said simulation program 70 and sends x and y position coordinates to the motion simulator via a serial port, USB, or other means of communication.
  • This data is read by microcontroller 73 on the simulator 79 running on low voltage DC supplied by the AC to DC converting power supply 76 .
  • the microcontroller After checking for x- and y-axes position from sensors 77 and 78 , the microcontroller calculates the difference between the current and the desired positions, assesses the direction and speed of the axis actuators 6 and 16 needed to diminish the error, and sends the commands to the motor controller 74 as separate pulse width modulated signals.
  • the motor controller 74 of the common 2 channel H-bridge or comparable type receives the low voltage DC signals from the microcontroller 73 and drives the actuators 6 and 16 at a higher voltage from the power supply 76 .
  • the combination of motor, microcontroller, and position sensor is known by those skilled in the art as a servo. This system employs two such servos.
  • the motion software 72 in the above description contains a memory reader 90 that acquires access to the memory image created by the simulation program 70 , reads a plurality of memory addresses 86 either directly or by dereferencing pointers, and collects motion and/or orientation data, which is then stored.
  • the motion data processor 87 processes said stored motion and/or orientation data, which is passed to the communications module 88 for export to the motion simulator 79 .
  • the motion data processor 87 first classifies the data 89 by determining whether or not any motion data needs to be derived from said data; if so this data is derived 90 and passed to the filter 91 along with any other said data.
  • acceleration G-forces may be derived from speed data of a vehicle by calculating the rate of change in said speed data. All acquired and derived data is then filtered for anomalous and outlying values, scaled to the appropriate rage, and combined to produce the x- and y-axes data which is then sent to the communications module.
  • the communications module 88 is responsible for transporting the x- and y-axes data to the motion simulator. This could be achieved using a variety of transport mechanisms including, but not limited to, USB, infrared, and serial. In each case the x- and y-axes data is transformed to the appropriate format and passed to the transport.

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Abstract

This invention is a compact motion simulator incorporating a potential energy assisted drive mechanism and a direct memory motion method. The mechanism provides movement of heavy loads with reduced power compared to simulators of its type employing direct drive mechanisms. Potential energy devices are connected to rigid leverage members extending from the rotational axes. When moved about said axes, by means of powered actuators, displacement of the load away from center causes the potential energy devices to expand and store energy. This energy acts on opposition to the forces that created it producing a state at or near static equillibrium and thus greatly reduces power required to move the load back to center. The direct memory motion method uses a software component memory reader that gains access to the running process of a simulation program and derives motion data from memory addresses used by the programs graphical and physics engines.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application claims priority to U.S. Provisional Patent Application No. 61/295,365 “potential energy assisted motion simulator drive mechanism and method” by Sebelia filed Jan. 15, 2010, of which its disclosure is incorporated herein by reference in its entirety and for all purposes.
  • STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • Not Applicable
  • REFERENCE TO SEQUENCE LISTING, TABLE, OR COMPUTER PROGRAM LISTING
  • Not Applicable
  • BACKGROUND OF THE INVENTION
  • The present invention relates to a motion simulator which connects to a computer for the purpose of emulating the real world orientation and G-forces of software simulated vehicles. More specifically, this invention relates to a low powered and compact motion simulator controlled by a computer or gaming console that is intended for personal or home use.
  • Motion simulators for amusement and training are known in the prior art to employ complicated systems with large electric, hydraulic, or pneumatic actuators to generate motion. Generally, these systems are designed to move heavy payloads consisting of multiple passengers and instrumentation. Primarily designed for commercial or military flight training and as large amusement park rides, they are expensive to purchase, operate, and maintain, and their power and space requirements render them impractical for home use.
  • Continuing advancement of home computers and entertainment has given rise to a new classification of motion simulator intended for personal or “home” use. Generally intended to move a single occupant with limited controls, they are lighter and more compact than their commercial cousins, and require less space and power to operate. Innovative design and simplified control systems are continually reducing the manufacturing costs and thus the average price tag of these new home simulators, but inherent disadvantages have prevented them from acceptance by the mainstream consumer market. Despite their obvious intentions for home use, their design principals are reminiscent of the larger commercial type that employ direct drive systems, where the actuators used to move the load weight at a desired speed are rated as such. In essence, the motors “needed” to move a given load at a given speed must be motors “capable” of moving that load at that speed. This method works well in commercial applications where size, weight, and power needs are less of a concern, but for the home market, its employment presents a trade off.
  • Despite the compact nature and lighter intended loads of present personal simulators, as known to those skilled in the art, the motors or actuators needed to move the weight of a single occupant with relative quickness can be quite large and subsequently quite heavy. A compact unit designed to accommodate a 250 lb rider in two degrees of freedom and with a motion range above 30 degrees can weigh in excess of 300 lbs and require a dedicated 15 amp circuit to operate. They are still expensive to manufacture, requiring industrial strength components, and with an average price tag of about $10,000, which is just too expensive. Resulting from these disadvantages such home simulators have failed to gain popularity and general acceptance. Efforts to decrease the weight of these machines have done so by reducing the overall range of motion. They too have proven unsuccessful, and thus the challenge still remains to produce a high performance home motion simulator that is compact, light weight, and affordable.
  • There have been several attempts to create a motion simulator feasible for home use. The “electric motion platform and a control system for controlling the same”, patented in U.S. Pat. No. 6,445,960 by Borta dated Sep. 3, 2002 offers a simplified system suited for home use and a large range of motion, yet the motorized actuators required to move the full load of the rider, seat, and accessories operates unassisted Inherently these motors are heavy and may require a dedicated circuit to meet its power needs.
  • Another known prior-art system, the “personal simulator”, patented in U.S. Pat. No. 6,733,293 by Baker et al. dated May 11, 2004 adds a third degree of freedom along with another heavy motor adding more weight and increasing the power requirements.
  • In two other known prior-art systems, “motion simulator and method” U.S. Pub. No. US2004/02229192 by Roy et al. dated Nov. 18, 2004 and the “portable and compact motion simulator” U.S. Pat. No. 5,954,508 by Lo et al. dated Sep. 21, 1999, the overall weight of the simulators and their power requirements have been reduced, but they sacrifice range of motion.
  • BRIEF SUMMARY OF THE INVENTION
  • It is an object of this invention to provide a light weight and low powered two degree-of-freedom motion simulator.
  • It is another object of this invention to provide a light weight and low powered motion simulator that employs potential energy devices, in a mechanism, to assist its motorized actuators in moving the load of its occupant, controllers, and additional accessories.
  • It is another object of this invention to provide a motion simulator base that provides a means of connecting the potential energy devices between points levered to the frames of its rotatable axes and anchor points which would be considered static in relation thereto.
  • It is another object of this invention to provide a motion simulator base whereby the weight of the rider and their platform is countered with forces released by potential energy devices, thus creating a state at or near static equilibrium.
  • It is another object of this invention to provide a motion simulator with reduced power requirements and overall weight compared to other such personal simulators of like speed of movement and range of motion.
  • It is another object of this invention to provide a motion simulator with a notably increased range of motion as compared to other such personal motion simulators of comparable size, weight, and power requirements.
  • It is yet another object of this invention to provide a simplified control system for motion simulators of said type consisting of inexpensive components and that may be may be manufactured at relatively low cost.
  • It is yet another object of this invention to provide a unique method of extracting and rendering motion data from off the shelf simulation and game software titles and delivering it to a motion simulator as part of a simplified control system for a motion simulator.
  • The preferred embodiment of the disclosed invention, intended to achieve any or all of the above objects set forth, consists of a three part motion base which comprises a y-axis pivot base, supported by an x-axis pivot base, which is supported by a support base. Each pivot base supports connection points which are levered opposite the load weight to be moved along its given axis. These levered connection points have attached to them extension springs, or potential energy devices, which are connected at the opposite ends to points on their supporting bases. Inherent to this configuration, as the simulator is moved in either direction along its given axis away from center, the distance between the levered connection points and their static counterparts will increase exponentially, thus expanding their installed potential energy devices which release their stored energy in a like manner. The resulting forces work in opposition to the direction of the motion that produced them, thus bringing about a state of or near static equilibrium along each axis, thereby greatly reducing the amount of energy required to produce motion.
  • The preferred embodiment contains a pair of electric actuators, with position feedback, that are connected at one end to points located along a plane extending from the fulcrums of each of the two axes pivot bases and are connected at the other end to points located on their supporting bases. Given commands to expand and contract, each actuator will move its given axis pivot base along its given motion planes.
  • This motion base further includes a microcontroller that receives target x and y position coordinates from a computer, checks the current position of the simulator, calculates the error between the two, and determines the speed and direction for each actuator necessary to reduce said error. A motor controller receives this information from the microcontroller and moves the actuators accordingly.
  • BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
  • FIG. 1A illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension type devices while at rest.
  • FIG. 1B illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension type devices while in motion.
  • FIG. 2A illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension/retraction type devices while at rest.
  • FIG. 2B illustrates one embodiment of the present invention in accordance with a type 1 lever configuration with extension/retraction type devices while in motion.
  • FIG. 3A illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with actuator mounted extension/retraction type devices while at rest.
  • FIG. 3B illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with actuator mounted extension/retraction type devices while in motion.
  • FIG. 4A illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with an extension/retraction type device while at rest.
  • FIG. 4B illustrates one embodiment of the present invention in accordance with a type 2 lever configuration with an extension/retraction type device while in motion.
  • FIG. 5 illustrates one embodiment of a compact 2 degree-of-freedom motion simulator in accordance with the disclosed invention.
  • FIG. 6 illustrates one embodiment of the framework and how its components connect in accordance with the disclosed invention.
  • FIG. 7 illustrates the application of the disclosed invention on the y-axis of one embodiment of a compact 2 degrees-of-freedom (DOF) motion simulator at rest.
  • FIG. 8 illustrates the application of the disclosed invention on the y-axis of one embodiment of a compact 2 DOF motion simulator in motion.
  • FIG. 9 illustrates the application of the disclosed invention on the x-axis of one embodiment of a compact 2 DOF motion simulator at rest.
  • FIG. 10 illustrates the application of the disclosed invention on the x-axis of one embodiment of a compact 2 DOF motion simulator in motion.
  • FIG. 11 illustrates a block diagram of the control system for one embodiment of a 2 DOF motion simulator in accordance with the present invention.
  • FIG. 12 illustrates a block diagram of the motion software of the control system for one embodiment of a 2 DOF motion simulator in accordance with the present invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • The present invention and its operation will be described in detail hereafter with reference to the attached drawings. The principles of this invention may be embodied in many different forms and should not be considered limited to the embodiment set forth therein.
  • In reference to the drawings FIG. 1A through 4B illustrating the basic parts comprising the framework of a preferred embodiment of a motion simulator suitable for the application of the disclosed invention. There will generally be seen a load 85 comprising a structure intended to support a least one user and any accessories such as controllers or displays that would comprise an interactive game or ride. The load 85 is connected to a motion platform 62 which is designed to support and maintain the weight and center of gravity 86 of said load 85 generally above and along a 90-degree plane in relation to its rotatable connection point 7 with a motion base 4. The rotatable connection 7 consists of a connection of rotatable means, such as a universal or ball joint, allows for the angular displacement of the motion platform 62 in relation to the motion base 4 along at least one axis, although two is more preferable.
  • Further, in reference to FIG. 1A thru 4B, it is generally seen that a powered actuator 6 is installed between a pivoting connection point 8 on the motion platform and a pivoting connection 9 on the motion base. The powered actuator 6 when expanded or contracted provides a mechanical and powered means to move the motion platform 62 in two directions along its rotational axis 87 and where center 88 exists in a plane generally parallel to level ground 89. The powered actuator 6 depicted in all of the drawings and for the purpose of the preferred embodiment is of the electric screw type, but may take on other forms such as a hydraulic or pneumatic type without departing from the spirit or scope of this invention.
  • The potential energy assistance mechanism detailed in FIG. 1A thru 4B presents a means of using potential or stored energy to assist the powered actuators 6 in moving the motion platform 62 and thus the load 1 along at least one axis in relation to its motion base 4. Furthermore, it presents a means of providing a motion simulator capable of moving heavy loads at reduced power without sacrificing its speed and range of motion capabilities. Said potential energy assistance mechanism contains at least one leverage member 63 of rigid construction that extends in a direction generally away from rotatable connection 7 and in a manner recognized by those skilled in the art consistent with a class 1 or class 2 lever, said rotatable connection 7 acting as the fulcrum and being one and the same. A force point 13 is provided along said leverage member 63 and at the end furthest away from the fulcrum as to give it a mechanical advantage over the load 85. Any directional forces applied to the force point 13 will cause motion platform 62 to rotate along its given rotational axis.
  • Further comprising the said potential energy assistance mechanism and still referring to FIG. 1A thru 4B, at least one potential energy device 5 is generally seen positioned between a force point 13 on the motion platform 62 and a static point 12 located on the motion base 4. These devices are constructed of an elastic material and store potential energy as a result of their stretching or compressing relative to contact surfaces at opposing ends of its body. Examples include, but are not limited to, extension springs, compression springs, rubber bands, or solid rubber stand-offs. The potential energy device 5 for the purpose of this invention may be constructed from a variety of materials and may take many forms without departing from the general characteristics required of such a device in the disclosed invention. To increase the effectiveness of said potential energy devices, their connection points may be fitted with depth adjustable connectors or stand-offs capable of applying tension and causing the storage of potential energy while the mechanism is considered at rest.
  • In a preferred embodiment of the present invention, as illustrated in FIG. 1A, the leverage member 63 extends downward and in the same plane as the center of gravity 86 creating a class 1 lever. This is characterized by the fulcrum 7 being located between the force 13 and the load 85. A potential energy device 5 is positioned and connected between force point 13 and static point 12, located directly beneath when the motion platform is positioned at center 88. As shown in FIG. 1B, when the powered actuator 5 is extended the motion platform 62 is displaced along its rotational axis 87. By means of the leverage member 63 the potential energy device 5 is stretched causing the storage of potential energy which produces a pulling effect in opposition to the directional force that created it. When the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • In another embodiment of the present invention, as illustrated in FIG. 2A, the leverage member 63 extends downward and in the same plane as the center of gravity 86 creating a class 1 lever. This is characterized by the fulcrum 7 being located between the force 13 and the load 85. A pair of potential energy devices 5 are positioned and connected between force point 13 and static points 12, located to either side and along a plane perpendicular to the center of gravity 86 when the motion platform is positioned at center 88. As shown in FIG. 2B, when the powered actuator 6 is extended the motion platform 62 is displaced along its rotational axis 87. By means of the leverage member 63 the potential energy devices 5 are alternately stretched and compressed causing the storage of potential energy which produces pulling and pushing effects in opposition to the directional force that created them. When the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • In another embodiment of the present invention, as illustrated in FIG. 3A, the leverage member 63 extends outward and in along a plane generally perpendicular to the center of gravity 86 creating a class 2 lever. This is characterized by the force point 13 being located between the fulcrum 7 and the load 85. A potential energy device 5 is positioned and connected between force point 13 and static points 12, located to either side and along a plane parallel to the center of gravity 86 when the motion platform is positioned at center 88. In this example the connection points for the potential energy device 5 are attached to and ultimately share their connection points with the powered actuator 6. As shown in FIG. 3B, when said powered actuator 6 is extended the motion platform 62 is displaced along its rotational axis 87. By means of the leverage member 63 the potential energy device 5 is stretched causing the storage of potential energy which produces pulling effect in opposition to the directional force that created them. When the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • Yet in another embodiment of the present invention, as illustrated in FIG. 4A, a pair of leverage members 63 extend outward and in opposite directions along a plane generally perpendicular to the center of gravity 86 creating a class 2 lever. This is characterized by the force points 13 being located between the fulcrum 7 and the load 85. A potential energy device 5 is positioned and connected between force points 13 and static points 12, located to either side and along a plane parallel to the center of gravity 86 when the motion platform is positioned at center 88. In this example said potential energy device is cylindrical in shape and fits tightly in place between the motion platform 2 and motion base 4 and is connected at either side. As shown in FIG. 4B, when the powered actuator 6 is extended the motion platform 62 is displaced along its rotational axis 87. By means of the leverage member 63 the potential energy devices 5 are alternately stretched and compressed causing the storage of potential energy which produces pulling and pushing effects in opposition to the directional force that created them. When the potential energy devices are sized or rated to adequately resist the applied stretching force due to the weight of the user, a state at or near static equilibrium is achieved. This drastically reduces the size and power requirements necessary to move the same weight in an alternative direct drive simulator of the same type.
  • With reference to FIG. 5, the preferred embodiment of the present invention consists of a seat 1 which is mounted to the motion platform 62 via a universal mounting plate (not pictured) allowing the user to easily adapt and install a seat of their own choice. The bolts for this mounting plate pass through holes in the top of the protective boot 55 which is made from a stretchable material such as neoprene or rubber bellows. Equipped with snaps or other practical fastener 60, the protective boot is stretched and attached to the motion base 4 at the points illustrated providing a protective barrier between the user and potentially dangerous moving parts. Cover panels 61 are attached within the trapezoidal spaces of the motion base 4 at each of the four sides. Adjustable feet pads 58 provide stability on uneven surfaces. The power switch 56 controls the AC power entering the simulator via a 3 prong computer style power cord with disconnect housing mounted on the rear cover panel (not pictured).
  • The control panel 53 is attached to either armrest 57 as pictured by means of a hook and loop strap permanently fixed to the back side which includes a D-ring for leveraged tightening. The outer face contains a momentary switch 52 that when pressed, will cycle through the motion simulators operating modes while the light emitting diode (LED) indicator 51 changes states to reflect the current mode. The default state upon system start-up is the “Stop” mode. The next state, achieved by pressing the momentary switch 52 is “Center” mode, which will return the simulator to the center, if not currently there, and will stop the motors. The third state, achieved by pressing the momentary switch 52 again, is the “Ride” mode. Pressing the momentary switch while in this mode will return the simulator state to the “Stop” mode.
  • The side controller assembly base 27 is attached to the front of the y-axis pivot base 2 at points 59 as illustrated in FIG. 5. Its purpose is to house a variety of controllers such as joysticks, throttles, automobile style stick shifters, track balls, and other human interface devices, preferably mounted at the sides of the user. The controllers are attached to the side controller mounting plates 29 which are supported by adjustable arms 28 that will slide along the vertical risers at point 31 and can be fixed in place by tightening the knobs 39. The controllers are connected directly to a computer or gaming console for interface with a software simulation or game.
  • A removable center controller assembly base 47 slides in to the square tube connector 26 extending off the front of the motion platform 62 and is fixed in place by tightening knob 46. The center post 37 is connected via the swivel joint 40 allowing it to be rotated forward and back, in relation to the user, by sliding connector 42 up and down on the post. Stabilized by the sway bar 44 connected at pivot joints 45 and 43, the center post 37 can be fixed in place by the user by turning knob 42 when in the desired location. The universal foot pedal mounting plate 48, intended to house automobile or aircraft style foot pedal controllers, is coupled to a sliding bracket 49 allowing the user to adjust the position and fix in to place by turning knob 50. A center controller mounting plate 32, intended for housing a steering wheel controller, keyboard, video display, or other desired human interface devices and instrumentation, is mounted on T-bar 54 and connects to the center post 37 at swivel joint 39 to a telescoping mechanism at swivel joint 33 consisting of tube 34 that slides within a larger diameter housing tube 36, connected at swivel joint 38, back to the center post 37. This allows the user to tilt the mounted device to a preferred position and fix in place by turning knob 35 to increase tension and prevent unwanted movement.
  • A two part motion platform 62 in a preferred embodiment of the present invention and its configuration is illustrated in FIG. 6. It consists of the y-axis pivot base 2 rotatably connected at points 18 to the universal joint 7 along axis 19 of which said universal joint is structurally connected to and considered part of the x-axis pivot base 3. This allows for the angular displacement of the y-axis pivot base in relation to x-axis pivot base forward and back along the y-axis while providing connection points for movement along its x-axis.
  • Further, the above motion platform 62 is rotatably connected along axis 20 to points 22 on the motion base 4, which allow for side to side rotation of said motion platform along the x-axis as shown in FIG. 6. Wheel 21, fixed at the bottom of component 3 rests in a track assembly consisting of a front plate 24 attached to a rear plate 23 via bolts with stand-offs 25 longer than the outside diameter of wheel 21 allowing for the contact of said wheel to either plate preventing undesired movement along the y-axis due to torque forces created by load displacement.
  • A feedback actuator 6 positioned at center and allowing for extension and retraction motion is connected between dynamic point 8 on the y-axis pivot base 2 and static point 9 on the x-axis pivot base 3. It provides a powered and controllable means of angularly displacing said y-axis pivot base 2 in relation to said x-axis pivot base 3 and the motion base 4 that ultimately supports it. A position sensor 77 (only indicated in FIG. 11), whether connected to or structurally integrated, is provided by said feedback actuator 6 as a means of sending current position data to the microcontroller 73, as illustrated in FIG. 11.
  • A second feedback actuator 16 positioned at center and allowing for extension and retraction motion is connected between dynamic point 10 on the x-axis pivot base 3 and static point 11 on the motion base 4. It provides a powered and controllable means of angularly displacing said x-axis pivot base 3 in relation to said motion base 4 and the motion base 4 that ultimately supports it. A position sensor 78 (only indicated in FIG. 11), whether connected to or structurally integrated, is provided by said feedback actuator 6 as a means of sending current position data to the microcontroller 73, illustrated in FIG. 11.
  • The feedback actuators and their positioning sensors described above, and for the purpose of this invention, are of the electric screw and quadrature encoder type. Many other forms and configurations may be adapted as a means of providing motion and position data without departing from the spirit and scope of this invention.
  • A potential energy assistance mechanism is applied to the rotatable y-axis and consists of a pair of leverage members 63, as illustrated in FIG. 6, extending outwardly from rotatable connection points 18 of the y-axis pivot base in a direction perpendicular to its connection axis 19. Further illustrated in FIG. 7, the leverage members provide force connection points 12 that exist on a plane parallel to the rotational axis of the y-axis pivot base 2, thus creating a class 1 lever whereby rotatable connector 7 acts as the fulcrum and is positioned between a force applied at force points 12 and the weight or load supported by said y-axis pivot base 2. A pair of potential energy devices 5 in the form of extension springs are positioned between and attached at opposite ends to force points 12 and static points 13, located on the x-axis pivot base. When the y-axis pivot base 2 is moved either direction along its rotational axis and away from center, as illustrated in FIG. 8, the distance between the load points 12 and static connection points 13 will increase and effectively stretch the potentially energy devices 5. This directional force causes said potential energy devices 5 to store potential energy effecting an opposing force, and thus creating a state at or near static equilibrium.
  • A potential energy assistance mechanism is applied to the rotatable x-axis consists of a leverage member 63, as illustrated in FIG. 6, extending outwardly in a direction perpendicular to its connection axis 19 and the orientation of the x-axis pivot base that supports it. Further illustrated in FIG. 9, the leverage members provide force connection points 14 that exist on a plane parallel to the rotational axis of the x-axis pivot base 3, thus creating a class 1 lever whereby rotatable connector 7 acts as the fulcrum and is positioned between force applied at force points 14 and the weight or load supported by said x-axis pivot base 3. A pair of potential energy devices 5 in the form of extension springs are positioned between and attached at opposite ends to force points 14 and static points 15, located on the motion base. When the x-axis pivot base 3 is moved either direction along its rotational axis and away from center, as illustrated in FIG. 10, the distance between the load points 14 and static connection points 15 will increase and effectually stretch the potentially energy devices 5. This directional force causes said potential energy devices 5 to store potential energy effecting an opposing force, and thus creating a state at or near static equilibrium.
  • The control system for the disclosed invention is illustrated in FIG. 11. A personal computer or gaming console 71 will run a simulation program 70 such as a flight simulator or an auto racing game in conjunction with the motion software 72, which receives motion and orientation data from said simulation program 70 and sends x and y position coordinates to the motion simulator via a serial port, USB, or other means of communication. This data is read by microcontroller 73 on the simulator 79 running on low voltage DC supplied by the AC to DC converting power supply 76. After checking for x- and y-axes position from sensors 77 and 78, the microcontroller calculates the difference between the current and the desired positions, assesses the direction and speed of the axis actuators 6 and 16 needed to diminish the error, and sends the commands to the motor controller 74 as separate pulse width modulated signals. The motor controller 74, of the common 2 channel H-bridge or comparable type receives the low voltage DC signals from the microcontroller 73 and drives the actuators 6 and 16 at a higher voltage from the power supply 76. The combination of motor, microcontroller, and position sensor is known by those skilled in the art as a servo. This system employs two such servos.
  • Further, the motion software 72 in the above description contains a memory reader 90 that acquires access to the memory image created by the simulation program 70, reads a plurality of memory addresses 86 either directly or by dereferencing pointers, and collects motion and/or orientation data, which is then stored. Next, the motion data processor 87 processes said stored motion and/or orientation data, which is passed to the communications module 88 for export to the motion simulator 79.
  • Further, the motion data processor 87, as referenced in the above description, first classifies the data 89 by determining whether or not any motion data needs to be derived from said data; if so this data is derived 90 and passed to the filter 91 along with any other said data. For example acceleration G-forces may be derived from speed data of a vehicle by calculating the rate of change in said speed data. All acquired and derived data is then filtered for anomalous and outlying values, scaled to the appropriate rage, and combined to produce the x- and y-axes data which is then sent to the communications module.
  • Next the communications module 88 is responsible for transporting the x- and y-axes data to the motion simulator. This could be achieved using a variety of transport mechanisms including, but not limited to, USB, infrared, and serial. In each case the x- and y-axes data is transformed to the appropriate format and passed to the transport.

Claims (11)

1. A motion simulator comprising; a load; a motion platform; a motion base; a rotatable connector for supporting said motion platform relative to said motion base and allowing freedom of movement along at least one horizontal axis; at least one feedback actuator positioned between said motion platform and said motion base, whereby the actuation of said feedback actuator affects the angular displacement of said motion platform along at least one horizontal axis in relation to said motion base; at least one potential energy assistance mechanism positioned between said motion platform and said motion base, wherein at least one potential energy device, positioned between a force point on a leverage member and a static point, stores potential energy when said motion platform is moved along at least one horizontal axis, said stored potential energy assists said actuator in moving said load; and a control system connected to said at least one feedback actuator including a microcontroller for controlling the speed and direction of said at least one feedback actuator in repositioning said motion platform in relation to said motion base.
2. A motion simulator in accordance with claim 1, wherein said motion platform comprising a y-axis pivot base rotatably connected to an x-axis pivot base, said x-axis pivot base providing a rotatable connection to said motion base.
3. A motion simulator in accordance with claim 2, wherein said at least one feedback actuator comprises: a feedback actuator positioned between said y-axis pivot base and said x-axis pivot base; and a feedback actuator, positioned between said x-axis pivot base and said motion base.
4. A motion simulator in accordance with claim 3, wherein said at least one potential energy assistance mechanism comprises: at least one said potential energy assistance mechanism connected between said y-axis pivot base and said x-axis pivot base; and at least one said potential energy assistance mechanism connected between said x-axis pivot base and said motion base.
5. A motion simulator in accordance with claim 4, wherein said potential energy assistance mechanisms further comprising a mechanical means for adjusting the distance between said force points and said static points as would be necessary to adjust tension forces on said potential energy devices.
6. A motion simulator in accordance with claim 1, wherein said control system further comprising software containing a memory reader that accesses memory addresses existing in the running process of a simulation program, for the purpose of deriving motion data.
7. A motion simulator in accordance with claim 1, wherein said leverage member providing said force point in a manner cosistent with a class 2 lever, said load positioned between said force point and the fulcrum.
8. A motion simulator in accordance with claim 7, wherein said at least one potential energy device connected to said force point and said static point, said potential energy storing energy when expanded and contracted.
9. A motion simulator in accordance with claim 8, wherein said potential energy assistance mechanisms further comprising a mechanical means for adjusting the distance between said force points and said static points as would be necessary to adjust tension forces on said potential energy devices.
10. A motion simulator in accordance with claim 8, wherein said control system further comprising software containing a memory reader that accesses memory addresses existing in the running process of a simulation program, for the purpose of deriving motion data.
11. A motion simulator in accordance with claim 4, wherein said at least one said potential energy device is caused to store potential energy when compressed.
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