US20100253327A1 - Apparatus and method for measuring displacements of displaceable members - Google Patents
Apparatus and method for measuring displacements of displaceable members Download PDFInfo
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- US20100253327A1 US20100253327A1 US12/676,156 US67615608A US2010253327A1 US 20100253327 A1 US20100253327 A1 US 20100253327A1 US 67615608 A US67615608 A US 67615608A US 2010253327 A1 US2010253327 A1 US 2010253327A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
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- the present invention relates to apparatus and methods for measuring displacements of a displaceable member along a predetermined displacement path.
- the invention is described below particularly with respect to rotary displaceable members such as in rotary encoders, but may also be used with respect to linearly-displaceable members, such as in linear encoders.
- the displacement of rotary members is usually measured by counting the number of turns or revolutions experienced by the rotary member as well as fractions thereof, which fractions determine the resolution of the measurement apparatus.
- Turn counting is needed for example in absolute encoders mounted on motors, e.g., as explained in U.S. Pat. No. 6,628,741 by Netzer.
- Turn counting systems are used in rotary encoders to provide absolute position information of high precision even when there is an interruption of the power supply to the system and the shaft to be monitored has been turning during these power supply interruptions.
- Many absolute encoders use batteries in order to monitor and record the turn counting while external power is interrupted.
- the use of battery has a number of drawbacks.
- batteries have a limited life time.
- replacing a battery without losing the recorded turn counting requires special circuitry, for example a large capacitor, to back up the recorded data during the battery replacement, which circuitry results in additional cost of the encoder.
- batteries tolerate a limited range of temperatures, and therefore where the encoders are to be used in high temperature environments, the battery cannot be placed inside the encoder.
- U.S. Pat. No. 5,565,769 and U.S. Pat. No. 5,714,882 describe systems that are able to count and register the number of turns of a shaft without a battery; however, these systems are sensitive to vibrations.
- U.S. Pat. No. 6,628,741B1 describes apparatus to implement a turns counter without a battery by using a reed relay; however reed relays are sensitive to vibrations, have a limited life time, and can be damaged or destroyed in case of high accelerations.
- Another drawback is that the amount of energy produced in order to count and store the number of turns is very small, which limits the system to the use of ferroelectric memories; unfortunately, these memories are not available in small sizes, and this again limits their application in encoders.
- An object of the present invention is to provide apparatus, and also a method, for measuring displacements of a displaceable member having advantages in one or more of the above respects.
- apparatus for measuring displacements of a displaceable member along a predetermined displacement path by counting periods of displacement thereof along said predetermined displacement path, said apparatus, comprising:
- a first machine-sensible element carried by the displaceable member and occupying a length thereof defining only a portion of a period of displacement of the displaceable member
- a first sensor located at a sensing station proximate to the displacement path so as to be capable of sensing the presence or absence of the first machine-sensible element in the sensing station, and thereby of determining the status of the displaceable member, at any particular instant during the displacement of the displaceable member;
- a pulse generator located at a pulse-generation station proximate to the displacement path;
- each of the second machine-sensible elements being effective to actuate the pulse generator when moving through the pulse-generation station;
- the pulse generator to actuate the first sensor to sense the status of the displaceable member at the particular instant one of the second machine-sensible elements passes through the pulse-generation station, and to increment the counter in accordance with the status determination.
- the first and second machine-sensible elements are magnetic elements
- the pulse generator includes a coil, a magnetic core magnetically coupled to the coil, and a spring-mounting for the magnetic core causing the core to move from an initial position in one direction with respect to the coil when aligned with one of the second machine-sensible elements, and to be returned in the opposite direction by the spring to its initial position, whereby the coil generates a pulse during each such movement of the magnetic core.
- the displaceable member is a rotary member, and the counter counts the number of periods of rotation and fractions thereof of the rotary member.
- the displaceable member is a linearly-displaceable member, and the counter counts the number of periods of linear displacements and fractions thereof experienced by the displaceable member.
- a method for measuring displacements of a displaceable member along a predetermined displacement path, by counting periods of displacement thereof along said predetermined displacement path comprising:
- the apparatus and method of the present invention as briefly described above enable measuring the displacement of a displaceable member in a manner which does not require a battery, which uses standard electronic devices, and which is relatively insensitive to vibrations.
- FIG. 1 schematically illustrates one form of apparatus for measuring displacements of a rotary member in accordance with the present invention
- FIG. 2 is a diagram helpful in explaining the operation of the apparatus of FIG. 1 ;
- FIG. 3 schematically illustrates another apparatus for measuring displacements of a rotary shaft in accordance with the present invention providing higher resolution than the apparatus of FIG. 1 ;
- FIG. 4 schematically illustrates one form of apparatus for measuring displacements of a linear displaceable member in accordance with the present invention.
- FIG. 1 schematically illustrating one form of measuring apparatus constructed in accordance with the present invention for measuring the turns or rotations of a shaft 10 about a rotary axis 11 .
- the apparatus illustrated in FIG. 1 may be in the form of a stand-alone turns counter, or a one-turn absolute encoder providing a precise measurement of the rotation angle of the shaft.
- the apparatus illustrated in FIG. 1 is designed for recording the number of turns and/or fractions of a turn, without the need for external power, since the required power is received from the rotating shaft by means of magnetic induction.
- the rotary shaft 10 itself, whose rotations are to be counted, or a separate disc fixed to that shaft, includes a first machine-sensible element 12 extending around the outer circumference of the shaft for a length defining one-half of a period of displacement (one rotation) of the shaft.
- machine-sensible element 12 covers one-half the circumference of shaft 10 , leaving the other half uncovered. Accordingly, each full rotation or turn of shaft 10 is constituted of a single period, one-half of which is occupied by machine-sensible element 12 , whereas the other half is not occupied by that element.
- the apparatus illustrated in FIG. 1 further includes at least one sensor, preferably two sensors, 13 a , 13 b , spaced from each other.
- Sensors 13 a , 13 b are located at sensing stations proximate to the displacement path of rotary shaft 10 so as to be capable of sensing the presence or absence of machine-sensible element 12 in the sensing station, and thereby of determining the status of the shaft 10 at any particular instant during the rotation of the shaft.
- machine-sensible element 12 is a magnetic element
- the two sensors 13 a , 13 b are Hall sensors spaced 90° from each other around the outer surface of shaft 10 .
- the apparatus illustrated in FIG. 1 further includes a pulse generator, generally designated 14 , fixed at another location, called a pulse generation station, proximate to the rotary shaft 10 .
- Pulse generator 14 includes a magnetic core 14 a mounted in cantilever fashion at one end of an elastic arm 14 b , whose opposite end is fixed at 14 c , and is movable with respect to a coil 14 d to generate a pulse therein upon each movement of the core with respect to the coil.
- Shaft 10 further carries a plurality of second machine-sensible elements 15 a - 15 d equally spaced in a circular array around the axis of rotation 11 of the shaft.
- Machine-sensible elements 15 a - 15 d are also magnets, so as to attract magnetic core 14 a of pulse generator 14 to generate in coil 14 d a pulse each time a magnetic element 15 a - 15 d moves proximately to, and away from, core 14 a of the pulse generator.
- Each of the two sensors 13 a , 13 b is connected by leads 16 a , 16 b , and coil 14 d of pulse generator 14 is connected by leads 17 , to an electrical control circuit 18 , which circuit controls a turns counter 19 .
- the system illustrated in FIG. 1 operates as follows:
- the four magnets 15 a - 15 d When shaft 10 rotates, the four magnets 15 a - 15 d also rotate around rotary axis 11 , such that each of the four magnets 15 a - 15 d move towards, and then away from, core 14 a of pulse generator 14 . With each such movement of a magnet 15 a - 15 d with respect to coil 14 a , the latter core is abruptly moved towards or away from coil 14 d , to thereby generate a pulse within the coil with each such movement. These pulses are fed via lead 17 to the electrical control circuit 18 .
- Each such pulse generated in coil 14 d and applied to electrical control circuit 18 via lead 17 , activates the electrical circuit for a short period of time during which the electrical circuit enables sensors 13 a , 13 b to register the rotary position of shaft 10 at that instant.
- Sensors 13 a , 13 b thus serve as status sensors, determining the status of the shaft at any particular instant, namely the instant at which electrical circuit 18 receives a pulse from pulse generator 14 .
- Electrical circuit 18 also controls a turns counter 19 , which accumulates, in a non-volatile memory, the absolute position of the shaft by counting the number of periods (rotations) and functions thereof traversed by the shaft.
- magnets 15 a - 15 d are spaced 90° from each other, the rotary position of the shaft can be determined with a resolution of one-quarter of a turn. Also, since there are two status sensors 13 a , 13 b , located 90° with respect to each other, the measuring system is able to distinguish the direction of the respective increment of rotation, i.e., whether in the forward direction or in the reverse direction.
- a pulse is outputted by the pulse generator 14 each time a magnet 15 a - 15 d moves towards core 14 a and then away from the core, and that each such pulse produced in core 14 d is not linear, but sharply increases as the magnet moves towards the core, and sharply decreases as the magnet moves away from the core. It will be further seen that these movements of the core will generate energy to activate the turns counter 19 .
- the amount of energy available from the pulse generator 14 is large enough to allow the storage of the shaft position in a non-volatile memory, like a ferro-electric memory, a flash memory, or an EPROM.
- FIG. 2 illustrates the sequence of states involved in the apparatus illustrated in FIG. 1 , wherein one turn to be counted is constituted of one period since there is only one magnet 12 extending for one-half the circumference of the shaft. Following is an Increment Table used to update the number of turns of the shaft in accordance with the sequence of states in FIG. 2 .
- each sensor 13 a , 13 b is shown in FIG. 2 in relation to the rotation angle.
- the states of each sensor is represented by two values indicating whether the sensor is close to the sensible element or not. Whenever the electronic circuit 18 is activated, then each sensor state is sensed by the electronic circuit.
- FIG. 2 also shows, as grey areas 23 , the range of angles when the pulse generator 14 outputs pulses to cause the electrical circuit 18 to activate the turns counters 19 .
- a sector can be defined as a range of angles for which the state of sensors 13 a , 13 b is constant. As shown in FIG. 2 , four sector s 0 -s 3 are defined in one turn 24 , and the pulse generator outputs one pulse of energy between two transitions of the states 21 or 22 .
- the electric circuit 18 and turns counter 19 are activated at least once each time shaft 10 moves at least one quarter of a turn, such that there will always be at least one update of the position measurement for each one quarter of a turn.
- Hall sensors are used because they provide sensing with minimum power consumption.
- other types of sensors can be used, such as reed relays, proximity sensors, or other types of sensors.
- the machine-sensible elements 12 and 15 a - 15 d are magnetic elements which generate the required electricity and therefore do not need a battery.
- such elements could be optical elements, rather than magnetic elements, whereupon the status sensors 13 a , 13 b , as well the pulse generator 14 , would be optically activated rather than magnetically activated.
- sectors in the preferred embodiment are shown covering a 90 degrees range of angle; however sectors can be of different sizes, so long as that there is at least one activation of the pulse generator in the range of each sensor.
- a particular advantage of the apparatus illustrated is that it does not count the number of pulses outputted by the pulse generator, but rather such pulses are used to provide energy to a separate turns counter 19 .
- the described system is not sensitive to vibrations. If vibrations occur, and these vibrations result in a movement of the moving core 14 a of the pulse generator 14 , and a pulse of energy is outputted more than once in a quarter of a turn, then the increment by one quarter of a turn will be done only for the first pulse; the following pulse will result in a zero increment value.
- This is clearly shown in the above Increment Table, wherein the position increment is given as a function of the present states of the sensors and the previous states as sensed by the electronic circuit 18 and the turns counter 19 .
- the electronic circuit 18 checks, at a high rate, the states of the sensors, and updates the shaft position according to the table. The checking cycle is short enough so that the shaft position will be updated even if the shaft has a high rotational speed.
- a sector is defined as a range of angles for which the state of sensors 13 a and 13 b remains constant.
- the preferred embodiment illustrated shows sectors of exactly one quarter of a turn; however the sectors may be of different sizes, as long as there is at least one activation of the pulse generator within one sector, i.e. at least one of the second sensible member activates the pulse generator within the sector range.
- the turn counting resolution is one-fourth of a turn, i.e., one-fourth of a period, using only two sensors.
- Another advantage of the illustrated apparatus is that only one magnetic energy generating element, i.e., pulse generator 14 , is used for a bi-directional turn counter. This is to be sharply distinguished from the systems illustrated in the above-cited US patents, which need at least three magnetic energy generating elements in order to count in both directions.
- the apparatus is used to count the number of turns of a shaft, each turn representing a period of displacement, with one-quarter of a turn resolution. It will be appreciated that the same apparatus can include a counting system having a different resolution than one-quarter turn by providing a different number of magnets 12 (or other machine-sensible elements), to thereby define a different number of sectors of the shaft to produce at least one pulse of energy per sector.
- FIG. 3 illustrates an apparatus wherein the shaft 30 is divided into eight sectors by eight magnets 35 a - 35 h equally arranged in a circular array around the rotary axis 31 of the shaft.
- an inner magnet 35 a - 35 d
- the apparatus illustrated in FIG. 3 includes a pulse generator, generally designated 34 , including a movable core 34 a secured to one end of an elastic member 34 b whose opposite end 34 c is fixed, and movable within a coil 34 d when each of the inner magnets 35 a - 35 h passes into and out of alignment with the magnetic core 34 a .
- the pulses generated by coil 34 d are applied to electrical circuit 38 via leads 37 ; and the status of each of the status sensors 33 a , 33 b , with respect to the outer magnets 32 a , 32 b , is fed to electrical circuit 38 via leads 36 a and 36 b from the two status sensors 33 a , 33 b .
- Electrical circuit 38 thus increments (or decrements) turns counter 39 according to the sensed status, as described above with respect to FIGS. 1 and 2 .
- FIG. 3 has a resolution of one-eighth of a turn, rather than one-quarter of a turn as in FIGS. 1 and 2 .
- a displacement measuring system constructed in accordance with the present invention may be based on more than one or two periods for each turn by providing the rotary shaft with the appropriate number of outer magnets ( 12 ), namely one for each such period and extending for one-half the distance of the respective period. It will also be appreciated that the apparatus may be constructed to provide a different number of sectors, and thereby a different resolution, by providing the appropriate number of inner magnets to actuate the pulse generator at least once for each sector during each rotation.
- FIG. 4 schematically illustrates the invention implemented in apparatus for measuring linear displacements in the form of linear displacement periods and fractions thereof along a linear displacement path, rather than rotary displacements as in FIGS. 1-3 .
- the apparatus illustrated in FIG. 4 includes a linearly-displaceable member, generally designated 40 , displaceable in a linear path as indicated by arrow 41 .
- Displaceable member 40 includes, on one side, a plurality of machine-sensible elements, namely magnets 42 a - 42 g , one for each period of displacement of member 40 , with each such magnet covering one-half the period.
- the respective side of displaceable member 40 further includes two status sensors 43 a , 43 b.
- a pulse generator 44 including a movable core 44 a carried at one end of an elastic arm 44 b , with the opposite end of the elastic arm 44 c fixedly mounted, and with the core 44 a movable with respect to a coil 44 d to generate an electrical pulse with each movement of the coil.
- pulse generator 44 is actuated by a plurality of magnets 45 a - 45 n , corresponding to the number of periods defined by magnets 42 a - 42 g and the resolution desired in the measuring apparatus.
- magnets 42 a - 42 g divide the length of the displaceable member into seven periods 46
- the magnets 45 a - 45 n divide each period 46 into four fractions, such that the measuring apparatus has a resolution of one-fourth period.
- the apparatus illustrated in FIG. 4 is otherwise constructed and operates in the same manner as described above with respect to FIGS. 1-3 , to measure the linear displacement of member 40 in terms of periods 46 , with a resolution of one-fourth period. It will be appreciated that the distance of each period 46 is precisely known, so that the apparatus illustrated in FIG. 4 measures displacement in terms of absolute values of displacement.
- one or both of the types of machine-sensible elements could be optical elements or capacitive-type elements, rather than magnetic elements, and the pulse generator could be an optically-actuated one, rather than a magnetically-actuated one.
- the resolution of the measuring apparatus could be increased (or decreased) providing the appropriate number of magnets for actuating the pulse generator, and the appropriate spacing of the status sensors cooperable with the status magnets.
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Abstract
Apparatus and method for measuring displacements of a rotary or linearly-displaceable member by counting periods of displacement thereof along a predetermined displacement path, including a pulse generator located at a pulse-generation station proximate to the displacement path; and an electrical circuit controlled by the pulse generator to actuate a first sensor to sense the status of the displaceable member at the particular instant one of said second machine-sensible elements passes through the pulse-generation station, and to increment a counter in accordance with said status determination. In the described preferred embodiments, the second machine-sensible elements are magnetic elements; and the pulse generator includes a coil, a magnetic core magnetically coupled to the coil, and a spring-mounting for the magnetic core causing the core to move from an initial position in one direction with respect to the coil when aligned with one of the second machine-sensible elements, and to be returned in the opposite direction by the spring to its initial position, whereby the coil generates pulses during such movements of the magnetic core.
Description
- The present invention relates to apparatus and methods for measuring displacements of a displaceable member along a predetermined displacement path. The invention is described below particularly with respect to rotary displaceable members such as in rotary encoders, but may also be used with respect to linearly-displaceable members, such as in linear encoders.
- The displacement of rotary members is usually measured by counting the number of turns or revolutions experienced by the rotary member as well as fractions thereof, which fractions determine the resolution of the measurement apparatus. Turn counting is needed for example in absolute encoders mounted on motors, e.g., as explained in U.S. Pat. No. 6,628,741 by Netzer.
- Turn counting systems are used in rotary encoders to provide absolute position information of high precision even when there is an interruption of the power supply to the system and the shaft to be monitored has been turning during these power supply interruptions. Many absolute encoders use batteries in order to monitor and record the turn counting while external power is interrupted. However the use of battery has a number of drawbacks. Thus, batteries have a limited life time. Moreover, replacing a battery without losing the recorded turn counting requires special circuitry, for example a large capacitor, to back up the recorded data during the battery replacement, which circuitry results in additional cost of the encoder. Further, batteries tolerate a limited range of temperatures, and therefore where the encoders are to be used in high temperature environments, the battery cannot be placed inside the encoder.
- U.S. Pat. No. 5,565,769 and U.S. Pat. No. 5,714,882 describe systems that are able to count and register the number of turns of a shaft without a battery; however, these systems are sensitive to vibrations. U.S. Pat. No. 6,628,741B1 describes apparatus to implement a turns counter without a battery by using a reed relay; however reed relays are sensitive to vibrations, have a limited life time, and can be damaged or destroyed in case of high accelerations. Another drawback is that the amount of energy produced in order to count and store the number of turns is very small, which limits the system to the use of ferroelectric memories; unfortunately, these memories are not available in small sizes, and this again limits their application in encoders.
- Similar problems are involved in linear encoders for measuring linear displacements of a displaceable member.
- An object of the present invention is to provide apparatus, and also a method, for measuring displacements of a displaceable member having advantages in one or more of the above respects.
- According to one aspect of the present invention, there is provided apparatus for measuring displacements of a displaceable member along a predetermined displacement path by counting periods of displacement thereof along said predetermined displacement path, said apparatus, comprising:
- a first machine-sensible element carried by the displaceable member and occupying a length thereof defining only a portion of a period of displacement of the displaceable member;
- a first sensor located at a sensing station proximate to the displacement path so as to be capable of sensing the presence or absence of the first machine-sensible element in the sensing station, and thereby of determining the status of the displaceable member, at any particular instant during the displacement of the displaceable member;
- a pulse generator located at a pulse-generation station proximate to the displacement path;
- a plurality of second machine-sensible elements carried by the displaceable member at spaced intervals along each displacement period of the displacement member, each of the second machine-sensible elements being effective to actuate the pulse generator when moving through the pulse-generation station;
- an electrical counter for counting the displacement periods of the displaceable member;
- and an electrical circuit controlled by the pulse generator to actuate the first sensor to sense the status of the displaceable member at the particular instant one of the second machine-sensible elements passes through the pulse-generation station, and to increment the counter in accordance with the status determination.
- According to further features in the described preferred embodiments, the first and second machine-sensible elements are magnetic elements, and the pulse generator includes a coil, a magnetic core magnetically coupled to the coil, and a spring-mounting for the magnetic core causing the core to move from an initial position in one direction with respect to the coil when aligned with one of the second machine-sensible elements, and to be returned in the opposite direction by the spring to its initial position, whereby the coil generates a pulse during each such movement of the magnetic core. Such a construction obviates the need for a separate battery supply.
- Several embodiments are described wherein the displaceable member is a rotary member, and the counter counts the number of periods of rotation and fractions thereof of the rotary member. Another embodiment is described wherein the displaceable member is a linearly-displaceable member, and the counter counts the number of periods of linear displacements and fractions thereof experienced by the displaceable member.
- According to another aspect of the present invention, there is provided a method for measuring displacements of a displaceable member along a predetermined displacement path, by counting periods of displacement thereof along said predetermined displacement path, said apparatus comprising:
- applying a first machine-sensible element to the displaceable member to occupy a length thereof defining only a portion of a period of displacement of the displaceable member;
- providing a first sensor at a sensing station proximate to the displacement path so as to be capable of sensing the presence or absence of the first machine-sensible element in the sensing station, and thereby of determining the status of the displaceable member, at any particular instant during the displacement of the displaceable member;
- locating a pulse generator at a pulse-generation station proximate to the displacement path;
- applying a plurality of second machine-sensible elements to the displaceable member at spaced intervals along each displacement period of the displacement member, each of the second machine-sensible elements being effective to actuate the pulse generator when moving through the pulse-generation station;
- controlling the pulse generator to actuate the first sensor to sense the status of the displaceable member at the particular instant one of the second machine-sensible elements passes through the pulse-generation station; and
- incrementing an electrical counter in accordance with the status determination with each pulse from the pulse generator.
- As will be described more particularly below, the apparatus and method of the present invention as briefly described above enable measuring the displacement of a displaceable member in a manner which does not require a battery, which uses standard electronic devices, and which is relatively insensitive to vibrations.
- Further features and advantages of the invention will be apparent from the description below.
- The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
-
FIG. 1 schematically illustrates one form of apparatus for measuring displacements of a rotary member in accordance with the present invention; -
FIG. 2 is a diagram helpful in explaining the operation of the apparatus ofFIG. 1 ; -
FIG. 3 schematically illustrates another apparatus for measuring displacements of a rotary shaft in accordance with the present invention providing higher resolution than the apparatus ofFIG. 1 ; - and
FIG. 4 schematically illustrates one form of apparatus for measuring displacements of a linear displaceable member in accordance with the present invention. - It is to be understood that the foregoing drawings, and the description below, are provided primarily for purposes of facilitating understanding the conceptual aspects of the invention and possible embodiments thereof, including what is presently considered to be a preferred embodiment. In the interest of clarity and brevity, no attempt is made to provide more details than necessary to enable one skilled in the art, using routine skill and design, to understand and practice the described invention. It is to be further understood that the embodiments described are for purposes of example only, and that the invention is capable of being embodied in other forms and applications than described herein.
- Reference is first made to
FIG. 1 schematically illustrating one form of measuring apparatus constructed in accordance with the present invention for measuring the turns or rotations of ashaft 10 about arotary axis 11. The apparatus illustrated inFIG. 1 may be in the form of a stand-alone turns counter, or a one-turn absolute encoder providing a precise measurement of the rotation angle of the shaft. As will be shown below, the apparatus illustrated inFIG. 1 is designed for recording the number of turns and/or fractions of a turn, without the need for external power, since the required power is received from the rotating shaft by means of magnetic induction. - Thus, as shown in
FIG. 1 , therotary shaft 10 itself, whose rotations are to be counted, or a separate disc fixed to that shaft, includes a first machine-sensible element 12 extending around the outer circumference of the shaft for a length defining one-half of a period of displacement (one rotation) of the shaft. Thus, as seen inFIG. 1 , machine-sensible element 12 covers one-half the circumference ofshaft 10, leaving the other half uncovered. Accordingly, each full rotation or turn ofshaft 10 is constituted of a single period, one-half of which is occupied by machine-sensible element 12, whereas the other half is not occupied by that element. - The apparatus illustrated in
FIG. 1 further includes at least one sensor, preferably two sensors, 13 a, 13 b, spaced from each other.Sensors rotary shaft 10 so as to be capable of sensing the presence or absence of machine-sensible element 12 in the sensing station, and thereby of determining the status of theshaft 10 at any particular instant during the rotation of the shaft. In the described preferred embodiment, machine-sensible element 12 is a magnetic element, and the twosensors shaft 10. - The apparatus illustrated in
FIG. 1 further includes a pulse generator, generally designated 14, fixed at another location, called a pulse generation station, proximate to therotary shaft 10.Pulse generator 14 includes amagnetic core 14 a mounted in cantilever fashion at one end of anelastic arm 14 b, whose opposite end is fixed at 14 c, and is movable with respect to acoil 14 d to generate a pulse therein upon each movement of the core with respect to the coil. - Shaft 10 further carries a plurality of second machine-sensible elements 15 a-15 d equally spaced in a circular array around the axis of
rotation 11 of the shaft. In the illustrated example, there are four of such machine-sensible elements 15 a-15 d; two (15 a, 15 b) are located in the sector ofshaft 10 occupied by the first machine-sensible element 12, and the other two (15 c, 15 d) are located in the sector ofshaft 10 not occupied by machine-sensible element 12. Machine-sensible elements 15 a-15 d are also magnets, so as to attractmagnetic core 14 a ofpulse generator 14 to generate incoil 14 d a pulse each time a magnetic element 15 a-15 d moves proximately to, and away from, core 14 a of the pulse generator. - Each of the two
sensors leads coil 14 d ofpulse generator 14 is connected by leads 17, to anelectrical control circuit 18, which circuit controls aturns counter 19. - The system illustrated in
FIG. 1 operates as follows: - When
shaft 10 rotates, the four magnets 15 a-15 d also rotate aroundrotary axis 11, such that each of the four magnets 15 a-15 d move towards, and then away from, core 14 a ofpulse generator 14. With each such movement of a magnet 15 a-15 d with respect tocoil 14 a, the latter core is abruptly moved towards or away fromcoil 14 d, to thereby generate a pulse within the coil with each such movement. These pulses are fed vialead 17 to theelectrical control circuit 18. Each such pulse, generated incoil 14 d and applied toelectrical control circuit 18 vialead 17, activates the electrical circuit for a short period of time during which the electrical circuit enablessensors shaft 10 at that instant.Sensors electrical circuit 18 receives a pulse frompulse generator 14.Electrical circuit 18 also controls aturns counter 19, which accumulates, in a non-volatile memory, the absolute position of the shaft by counting the number of periods (rotations) and functions thereof traversed by the shaft. - It will be seen that since magnets 15 a-15 d are spaced 90° from each other, the rotary position of the shaft can be determined with a resolution of one-quarter of a turn. Also, since there are two
status sensors - It will be further seen that a pulse is outputted by the
pulse generator 14 each time a magnet 15 a-15 d moves towardscore 14 a and then away from the core, and that each such pulse produced incore 14 d is not linear, but sharply increases as the magnet moves towards the core, and sharply decreases as the magnet moves away from the core. It will be further seen that these movements of the core will generate energy to activate the turns counter 19. Thus, it is a particular advantage of the illustrated apparatus that the amount of energy available from thepulse generator 14 is large enough to allow the storage of the shaft position in a non-volatile memory, like a ferro-electric memory, a flash memory, or an EPROM. -
FIG. 2 illustrates the sequence of states involved in the apparatus illustrated inFIG. 1 , wherein one turn to be counted is constituted of one period since there is only onemagnet 12 extending for one-half the circumference of the shaft. Following is an Increment Table used to update the number of turns of the shaft in accordance with the sequence of states inFIG. 2 . -
Increment Table Previous Position Sensor 1 (13a) Sensor 2 (13b) Sector Sector Increment 0 0 s0 s0 0 0 0 s0 s1 −0.25 0 0 s0 s2 n.a. 0 0 s0 s3 +0.25 1 0 s1 s0 +0.25 1 0 s1 s1 0 1 0 s1 s2 −0.25 1 0 s2 s3 n.a. 1 1 s2 s0 n.a. 1 1 s2 s1 +0.25 1 1 s2 s2 0 1 1 s2 s3 −0.25 0 1 s3 s0 −0.25 0 1 s3 s1 n.a. 0 1 s3 s2 +0.25 0 1 s3 s3 0 - Thus, the sequence of the
states sensor FIG. 2 in relation to the rotation angle. The states of each sensor is represented by two values indicating whether the sensor is close to the sensible element or not. Whenever theelectronic circuit 18 is activated, then each sensor state is sensed by the electronic circuit. -
FIG. 2 also shows, asgrey areas 23, the range of angles when thepulse generator 14 outputs pulses to cause theelectrical circuit 18 to activate the turns counters 19. A sector can be defined as a range of angles for which the state ofsensors FIG. 2 , four sector s0-s3 are defined in oneturn 24, and the pulse generator outputs one pulse of energy between two transitions of thestates - As explained above, the
electric circuit 18 and turns counter 19 are activated at least once eachtime shaft 10 moves at least one quarter of a turn, such that there will always be at least one update of the position measurement for each one quarter of a turn. In the preferred embodiment, Hall sensors are used because they provide sensing with minimum power consumption. However, other types of sensors can be used, such as reed relays, proximity sensors, or other types of sensors. - It will also be appreciated that in the described preferred embodiment of
FIGS. 1 and 2 , as well as in the other embodiments described below, the machine-sensible elements 12 and 15 a-15 d are magnetic elements which generate the required electricity and therefore do not need a battery. However, in some applications where a battery can be used, such elements could be optical elements, rather than magnetic elements, whereupon thestatus sensors pulse generator 14, would be optically activated rather than magnetically activated. - In addition, whereas in the preferred embodiment illustrated in
FIGS. 1 and 2 , twostatus sensors - In addition, sectors in the preferred embodiment are shown covering a 90 degrees range of angle; however sectors can be of different sizes, so long as that there is at least one activation of the pulse generator in the range of each sensor.
- A particular advantage of the apparatus illustrated is that it does not count the number of pulses outputted by the pulse generator, but rather such pulses are used to provide energy to a separate turns counter 19. As a result, the described system is not sensitive to vibrations. If vibrations occur, and these vibrations result in a movement of the moving
core 14 a of thepulse generator 14, and a pulse of energy is outputted more than once in a quarter of a turn, then the increment by one quarter of a turn will be done only for the first pulse; the following pulse will result in a zero increment value. This is clearly shown in the above Increment Table, wherein the position increment is given as a function of the present states of the sensors and the previous states as sensed by theelectronic circuit 18 and the turns counter 19. Whenever activated, theelectronic circuit 18 checks, at a high rate, the states of the sensors, and updates the shaft position according to the table. The checking cycle is short enough so that the shaft position will be updated even if the shaft has a high rotational speed. - Also in the above Increment Table, a sector is defined as a range of angles for which the state of
sensors - It must be understood that the preferred embodiment illustrated shows sectors of exactly one quarter of a turn; however the sectors may be of different sizes, as long as there is at least one activation of the pulse generator within one sector, i.e. at least one of the second sensible member activates the pulse generator within the sector range.
- Another advantage of the illustrated apparatus is that the turn counting resolution is one-fourth of a turn, i.e., one-fourth of a period, using only two sensors. Another advantage of the illustrated apparatus is that only one magnetic energy generating element, i.e.,
pulse generator 14, is used for a bi-directional turn counter. This is to be sharply distinguished from the systems illustrated in the above-cited US patents, which need at least three magnetic energy generating elements in order to count in both directions. - In the embodiment illustrated in
FIGS. 1 and 2 , the apparatus is used to count the number of turns of a shaft, each turn representing a period of displacement, with one-quarter of a turn resolution. It will be appreciated that the same apparatus can include a counting system having a different resolution than one-quarter turn by providing a different number of magnets 12 (or other machine-sensible elements), to thereby define a different number of sectors of the shaft to produce at least one pulse of energy per sector. -
FIG. 3 illustrates an apparatus wherein theshaft 30 is divided into eight sectors by eight magnets 35 a-35 h equally arranged in a circular array around therotary axis 31 of the shaft. In the apparatus illustrated inFIG. 3 , there are twoouter magnets status sensors - The remainder of the system illustrated in
FIG. 3 is constructed and operates in substantially the same manner as described above with respect toFIGS. 1 and 2 . Thus, the apparatus illustrated inFIG. 3 includes a pulse generator, generally designated 34, including amovable core 34 a secured to one end of anelastic member 34 b whoseopposite end 34 c is fixed, and movable within acoil 34 d when each of the inner magnets 35 a-35 h passes into and out of alignment with themagnetic core 34 a. The pulses generated bycoil 34 d are applied toelectrical circuit 38 vialeads 37; and the status of each of thestatus sensors outer magnets electrical circuit 38 vialeads status sensors Electrical circuit 38 thus increments (or decrements) turns counter 39 according to the sensed status, as described above with respect toFIGS. 1 and 2 . - It will thus be seen that the apparatus illustrated in
FIG. 3 has a resolution of one-eighth of a turn, rather than one-quarter of a turn as inFIGS. 1 and 2 . - It will be appreciated that a displacement measuring system constructed in accordance with the present invention may be based on more than one or two periods for each turn by providing the rotary shaft with the appropriate number of outer magnets (12), namely one for each such period and extending for one-half the distance of the respective period. It will also be appreciated that the apparatus may be constructed to provide a different number of sectors, and thereby a different resolution, by providing the appropriate number of inner magnets to actuate the pulse generator at least once for each sector during each rotation.
-
FIG. 4 schematically illustrates the invention implemented in apparatus for measuring linear displacements in the form of linear displacement periods and fractions thereof along a linear displacement path, rather than rotary displacements as inFIGS. 1-3 . Thus, the apparatus illustrated inFIG. 4 includes a linearly-displaceable member, generally designated 40, displaceable in a linear path as indicated byarrow 41.Displaceable member 40 includes, on one side, a plurality of machine-sensible elements, namely magnets 42 a-42 g, one for each period of displacement ofmember 40, with each such magnet covering one-half the period. The respective side ofdisplaceable member 40 further includes twostatus sensors - The opposite side of
displaceable member 40 is provided with apulse generator 44 including amovable core 44 a carried at one end of anelastic arm 44 b, with the opposite end of theelastic arm 44 c fixedly mounted, and with the core 44 a movable with respect to acoil 44 d to generate an electrical pulse with each movement of the coil. In this case, however,pulse generator 44 is actuated by a plurality of magnets 45 a-45 n, corresponding to the number of periods defined by magnets 42 a-42 g and the resolution desired in the measuring apparatus. In the example illustrated inFIG. 4 , magnets 42 a-42 g divide the length of the displaceable member into sevenperiods 46, and the magnets 45 a-45 n divide eachperiod 46 into four fractions, such that the measuring apparatus has a resolution of one-fourth period. - The apparatus illustrated in
FIG. 4 is otherwise constructed and operates in the same manner as described above with respect toFIGS. 1-3 , to measure the linear displacement ofmember 40 in terms ofperiods 46, with a resolution of one-fourth period. It will be appreciated that the distance of eachperiod 46 is precisely known, so that the apparatus illustrated inFIG. 4 measures displacement in terms of absolute values of displacement. - While the invention has been described with respect to several preferred embodiments, it will be appreciated that many variations may be made. For example, one or both of the types of machine-sensible elements could be optical elements or capacitive-type elements, rather than magnetic elements, and the pulse generator could be an optically-actuated one, rather than a magnetically-actuated one. In addition, the resolution of the measuring apparatus could be increased (or decreased) providing the appropriate number of magnets for actuating the pulse generator, and the appropriate spacing of the status sensors cooperable with the status magnets.
- Many other variations, modifications and applications of the invention will be apparent.
Claims (21)
1. Apparatus for measuring displacements of a displaceable member along a predetermined displacement path by counting periods of displacement thereof along said predetermined displacement path, said apparatus comprising:
a first machine-sensible element carried by said displaceable member and occupying a length thereof defining only a portion of a period of displacement of the displaceable member;
a first sensor located at a sensing station proximate to said displacement path so as to be capable of sensing the presence or absence of said first machine-sensible element in the sensing station, and thereby of determining the status of the displaceable member at any particular instant during the displacement of said displaceable member;
a pulse generator located at a pulse-generation station proximate to said displacement path;
a plurality of second machine-sensible elements carried by said displaceable member at spaced intervals along each displacement period of the displacement member, each of said second machine-sensible elements being effective to actuate said pulse generator when moving through said pulse-generation station;
an electrical counter for counting the displacement periods of the displaceable member;
and an electrical circuit controlled by said pulse generator to actuate said first sensor to sense the status of the displaceable member at the particular instant one of said second machine-sensible elements passes through said pulse-generation station, and to increment the counter in accordance with said status determination.
2. The apparatus according to claim 1 , wherein said first machine-sensible element is a magnetic element.
3. The apparatus according to claim 1 , wherein said second machine-sensible elements are magnetic elements.
4. The apparatus according to claim 3 , wherein said pulse generator includes a coil, a magnetic core magnetically coupled to said coil, and a spring-mounting for said magnetic core causing said core to move from an initial position in one direction with respect to said coil when aligned with one of said second machine-sensible elements, and to be returned in the opposite direction by said spring to its initial position, whereby the coil generates pulses during such movements of the magnetic core.
5. The apparatus according to claim 4 , wherein said displaceable member is displaceable bi-directionally, and said apparatus comprises two of said first sensors spaced from each other along said displacement path such as to enable the measuring system to distinguish reverse-direction displacements from forward-direction displacements.
6. The apparatus according to claim 5 , wherein said electrical circuit increments said electrical counter for each sensed forward-direction displacement, and decrements said electrical counter for each sensed reverse-direction displacement.
7. The apparatus according to claim 4 , wherein said displaceable member carries at least four equally-spaced second machine-sensible elements for each displacement period, and one of first machine-sensible elements for each displacement period extending for one-half the displacement period.
8. The apparatus according to claim 4 , wherein said displacement member carries at least eight equally-spaced second machine-sensible elements defining at least two displacement periods, and two of said first machine-sensible elements each extending for one-half a displacement period.
9. The apparatus according to claim 4 , wherein said displaceable member is a rotary member, and said counter counts the number of periods of rotation and fractions thereof of said rotary member.
10. The apparatus according to claim 9 , wherein said first machine-sensible element is located on the outer peripheral surface of said rotary member, and said second machine-sensible elements are located in a circular array around the axis of rotation of said rotary member.
11. The apparatus according to claim 4 , wherein said displaceable member is a linearly-displaceable member, and said counter counts the number of periods of linear displacement and fractions thereof experienced by the displaceable member.
12. The apparatus according to claim 11 , wherein said first machine-sensible element is located along one side of the linear-displaceable member, and said plurality of second machine-sensible elements are located on the opposite side of said linearly-displaceable member.
13. Method for measuring displacements of a displaceable member along a predetermined displacement path by counting periods of displacement thereof along said predetermined displacement path, said method comprising:
applying a first machine-sensible element to said displaceable member to occupy a length thereof defining only a portion of a period of displacement of the displaceable member;
providing a first sensor at a sensing station proximate to said displacement path so as to be capable of sensing the presence or absence of said first machine-sensible element in the sensing station, and thereby of determining the status of the displaceable member, at any particular instant during the displacement of said displaceable member;
locating a pulse generator at a pulse-generation station proximate to said displacement path;
applying a plurality of second machine-sensible elements to said displaceable member at spaced intervals along each displacement period of the displacement member, each of said second machine-sensible elements being effective to actuate said pulse generator when moving through said pulse-generation station;
controlling said pulse generator to actuate said first sensor to sense the status of the displaceable member at the particular instant one of the second machine-sensible elements passes through said pulse-generation station; and
incrementing an electrical counter in accordance with said status determination.
14. The method according to claim 13 , wherein said first machine-sensible element is a magnetic element.
15. The method according to claim 13 , wherein said second machine-sensible elements are magnetic elements.
16. The method according to claim 15 , wherein said pulse generator includes a coil, a magnetic core magnetically coupled to said coil, and a spring-mounting for said magnetic core causing said core to move from an initial position in one direction with respect to said coil when aligned with one of said second machine-sensible elements, and to be returned in the opposite direction by said spring to its initial position, whereby the coil generates pulses during such movements of the magnetic core.
17. The method according to claim 16 , wherein said displaceable member is displaceable bi-directionally, and there are two of said first sensors spaced apart from each other along the displaceable member such as to enable the measuring system to distinguish reverse-direction displacements from forward-direction displacements.
18. The method according to claim 17 , wherein said electrical counter is incremented for each sensed forward-direction displacement, and decremented for each sensed reverse-direction displacement.
19. The method according to claim 16 , wherein said displaceable member carries at least four equally-spaced second machine-sensible elements for each displacement period, and one of said first machine-sensible elements extending for one-half of each displacement period.
20. The method according to claim 16 , wherein said displacement member carries at least eight equally-spaced second machine-sensible elements defining at least two displacement periods, and two of said first machine-sensible elements each extending for one-half a displacement period.
21-24. (canceled)
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US12/676,156 US8461830B2 (en) | 2007-09-04 | 2008-09-03 | Apparatus and method for measuring displacements of displaceable members |
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US93585707P | 2007-09-04 | 2007-09-04 | |
US12/676,156 US8461830B2 (en) | 2007-09-04 | 2008-09-03 | Apparatus and method for measuring displacements of displaceable members |
PCT/IL2008/001190 WO2009031142A2 (en) | 2007-09-04 | 2008-09-03 | Apparatus and method for measuring displacements of displaceable members |
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US8461830B2 US8461830B2 (en) | 2013-06-11 |
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US (1) | US8461830B2 (en) |
EP (1) | EP2191238B1 (en) |
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Cited By (5)
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CN104246444A (en) * | 2012-04-17 | 2014-12-24 | 三菱电机株式会社 | Multi-rotation encoder |
WO2018025261A1 (en) * | 2016-08-02 | 2018-02-08 | Servosense (Smc) Ltd. | High resolution absolute encoder |
EP4220094A1 (en) * | 2022-01-28 | 2023-08-02 | Baumer Germany GmbH & Co. KG | Device for detecting movements and/or positions of a magnetic object |
EP4220095A1 (en) * | 2022-01-28 | 2023-08-02 | Baumer Germany GmbH & Co. KG | Rotary encoder with self-sufficient energy supply generator |
WO2023143989A1 (en) * | 2022-01-28 | 2023-08-03 | Baumer Germany Gmbh & Co. Kg | Generator for a rotary encoder and rotary encoder comprising a generator of this type |
Families Citing this family (5)
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US8461830B2 (en) | 2007-09-04 | 2013-06-11 | Yaskawa Europe Technology Ltd. | Apparatus and method for measuring displacements of displaceable members |
WO2012025777A1 (en) * | 2010-08-24 | 2012-03-01 | Aktiebolaget Skf | A method and a system for determining the angular position of a rotary element, and a bearing including such a system |
EP2562512A1 (en) * | 2011-08-25 | 2013-02-27 | SICK STEGMANN GmbH | Rotary encoder |
CN107425671A (en) * | 2016-05-23 | 2017-12-01 | 西门子公司 | Encoder and motor |
IL269185B2 (en) * | 2017-03-09 | 2024-05-01 | Servosense Smc Ltd | Pulse generator harvesting energy from a moving element |
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- 2008-09-03 CN CN200880114619.8A patent/CN101918798B/en active Active
- 2008-09-03 WO PCT/IL2008/001190 patent/WO2009031142A2/en active Application Filing
- 2008-09-03 EP EP08789861.5A patent/EP2191238B1/en active Active
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US4743786A (en) * | 1984-11-20 | 1988-05-10 | Kabushiki Kaisha Sg | Rotational position detection device |
US5565769A (en) * | 1993-12-02 | 1996-10-15 | Mehnert; Walter | Position detector taking its operation energy from the body monitored by it |
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CN104246444A (en) * | 2012-04-17 | 2014-12-24 | 三菱电机株式会社 | Multi-rotation encoder |
WO2018025261A1 (en) * | 2016-08-02 | 2018-02-08 | Servosense (Smc) Ltd. | High resolution absolute encoder |
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EP4220094A1 (en) * | 2022-01-28 | 2023-08-02 | Baumer Germany GmbH & Co. KG | Device for detecting movements and/or positions of a magnetic object |
EP4220095A1 (en) * | 2022-01-28 | 2023-08-02 | Baumer Germany GmbH & Co. KG | Rotary encoder with self-sufficient energy supply generator |
WO2023143989A1 (en) * | 2022-01-28 | 2023-08-03 | Baumer Germany Gmbh & Co. Kg | Generator for a rotary encoder and rotary encoder comprising a generator of this type |
Also Published As
Publication number | Publication date |
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CN101918798B (en) | 2014-01-15 |
WO2009031142A3 (en) | 2009-05-14 |
EP2191238A2 (en) | 2010-06-02 |
EP2191238B1 (en) | 2016-08-17 |
US8461830B2 (en) | 2013-06-11 |
WO2009031142A2 (en) | 2009-03-12 |
CN101918798A (en) | 2010-12-15 |
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