US20090178192A1 - Automatic bathroom filler - Google Patents
Automatic bathroom filler Download PDFInfo
- Publication number
- US20090178192A1 US20090178192A1 US12/300,655 US30065507A US2009178192A1 US 20090178192 A1 US20090178192 A1 US 20090178192A1 US 30065507 A US30065507 A US 30065507A US 2009178192 A1 US2009178192 A1 US 2009178192A1
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- United States
- Prior art keywords
- bathtub
- water
- inlet
- filling
- drain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1393—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures characterised by the use of electric means
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/24—Overflow devices for basins or baths
- E03C1/242—Overflow devices for basins or baths automatically actuating supply or draining valves
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/22—Outlet devices mounted in basins, baths, or sinks
- E03C1/23—Outlet devices mounted in basins, baths, or sinks with mechanical closure mechanisms
- E03C1/232—Outlet devices mounted in basins, baths, or sinks with mechanical closure mechanisms combined with overflow devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1306—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids
- G05D23/132—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element
- G05D23/134—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid
- G05D23/1346—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid with manual temperature setting means
- G05D23/1353—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid with manual temperature setting means combined with flow controlling means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
Definitions
- This invention concerns control systems and apparatus for automatically filling bathtubs.
- Bathtubs are usually filled by manually inserting a plug in the drain or plughole (this includes closing “pop-up” waste valves) and turning the hot and cold taps on.
- a plug in the drain or plughole this includes closing “pop-up” waste valves
- To fill a bathtub in this traditional way takes time and often the result is a bathtub not filled to the desired level and temperature.
- Adjusting water level and temperature to the final stage involves the undivided attention of the user and errors and inattention often necessitate releasing some water into the drain.
- a person taking a bath daily is wasting many hours a year filling and adjusting the water temperature and level.
- Another aspect of the problem of manual or semi-automatic filling of bathtubs is that water and energy are wasted.
- There are devices of varying complexity on the market that have attempted to provide a solution to this problem but these often spoil the appearance of the bath.
- DE10031665 shows apparatus for automatically filling a bathtub, including mechanically interlinked automatically controlled inlet valves on both the hot and cold water supply pipes.
- the apparatus allows blending of the filling water to achieve a desired temperature.
- the filling level is controlled by a pressure sensor in the base of the bathtub or by a turbine flow meter which measures the total water inflow.
- the bath outlet is provided with a servo-operated poppet valve.
- the disclosed system is therefore capable of automatically closing the outlet valve and filling the tub to a desired level with water at a predetermined elevated temperature. When bathing has finished, the tub can be emptied again through the servo-operated outlet valve. However the system as disclosed is incapable of maintaining the water in the tub at the desired temperature for extended periods.
- the monitoring sensor needs to be mounted in an aperture cut into the tub, spoiling the appearance of the tub and providing a further potential leak path. Also, this location does not compensate for localised cooling of the water from heat losses through the bath, resulting in the bath being filled with warmer or colder water than anticipated.
- GB2174219 discloses a bath having an automated hot and cold water inlet mixer valve and an automated outlet for waste water.
- a control system senses the level and temperature of the water in the bath during filling and regulates the mixer valve to achieve a user-specified depth and temperature at a point when the mixer valve is closed. The user can also adjust the water temperature during bathing by activating the control system to add hot or cold water. When the level of water in the bath becomes excessive, the control system opens the waste valve until the surplus water has been drained off.
- the bath is also provided with a water recirculation pipe connected to an intake in the side of the bath and having an outlet end connected to a pump and conventional Jacuzzi jets.
- the recirculation pipe is provided with a through flow water heater which can be used to maintain the water at a pre-set temperature once the bath has been filled.
- this system therefore requires several further apertures or other penetrations through the side of the bath than are conventionally needed, with attendant disadvantages as above.
- JP2002-206802 concerns a bath filling control system in which filling and recirculation of bath water takes place in some embodiments through a recirculation adapter which forms a part of a drain fitting for the bath.
- the fitting is relatively complex in construction and the recirculation passages provided are of restricted cross-section due to space constraints.
- GB2424367 relates to an automated bath in which water from the bath may be filtered, heated and recirculated back into the bath via a three-way mixer.
- the present invention addresses these problems by providing a system for automatically filling a bathtub, the system being operatively arranged to supply heated water to the bathtub and to drain water from the bathtub through a drain outlet after use, the system comprising a recirculation conduit through which water from the drain outlet is recirculated back to the bathtub in use, characterised in that the recirculation conduit is connected to a filling inlet that is combined with an overflow outlet for the bathtub or formed as a spout mounted on an adjacent wall or ceiling area. This helps to maintain an even temperature throughout the water in the bathtub, without requiring additional apertures or penetrations through the side of the bathtub.
- An external water supply for filling the bath may be connected to the filling inlet or to an inlet combined with the drain outlet.
- the usual taps and tap hole(s) can then be eliminated, giving the bath a clean and uncluttered appearance.
- the system may be operatively arranged to fill the bathtub to a predetermined depth. Thereafter, to maintain the water at a predetermined temperature, the system may be arranged to automatically add heated water to the bath from the external filling supply. A quantity of water may also be released through the drainage outlet to a drain so as either to maintain the depth of water at the predetermined depth, or to maintain the depth of water below a maximum depth.
- the system may be arranged to automatically add heated water to the bath through the recirculation conduit.
- the recirculation conduit may be provided with a water heater.
- the system may comprise a main inlet and an auxiliary inlet, to one, the other or both of which the heated water may be selectively supplied.
- the main inlet may be combined with one or more of a separate filling inlet, a combined filling inlet/drain outlet and a combined filling inlet/overflow outlet, and the auxiliary inlet may be connected to a shower head, body jets or the like.
- the control system may be programmable to fill the bath at a predetermined time. It may be programmable for this or any other purpose either by local control, such as a directly connected keypad or the like. Additionally or alternatively, the control system may be remotely programmable, for example from a “wireless” handset using an infrared, ultrasonic or radio link. Remote programming may also be via a LAN, home automation network, the internet, the public telephone system, broadband cable or the like.
- the invention also provides a bathtub overflow fitting comprising an inlet connectable to an external supply of filling water and directing this filling water into the bathtub in use, the overflow fitting further comprising an inlet connected to a recirculation conduit and directing water from the recirculation conduit into the bathtub in use.
- the invention provides a bathtub fitting comprising a passageway having an upstream end connectable in fluid communication with a drain aperture of a bathtub, a downstream end connectable to a drain and a valve disposed to control water flow through the passageway; characterised in that the fitting comprises first and second branches in fluid communication with the passageway at a region between the upstream end and the valve, for recirculation of water from the bathtub back into the bathtub.
- At least one of the branches may be used as a filling inlet for the bathtub.
- the passageway may comprise an overflow connection downstream of the valve.
- a sensor or sensors may be provided, for sensing pressure and/or temperature of the water upstream of the valve.
- the valve may be servo-actuated, and may comprise a manual override.
- the valve comprises an upwardly extending baffle which divides the passageway into two parts, respectively in fluid communication with the first and second branches.
- the invention in its various aspects is applicable not only to bathtubs for installation in domestic bathrooms, but to similar sanitary appliances such as sinks and washbasins, spa baths, hydrotherapy pools, whirlpool baths (“Jauzzi”® baths), foot baths and the like.
- bathtub as used in this specification should be construed accordingly.
- FIG. 1 is a diagram of a bathtub filling control system embodying the invention
- FIGS. 2 a , 2 b and 2 c show modifications of the system of FIG. 1 ;
- FIG. 3 is a cross-sectional view of a drain outlet assembly for use in the control system of FIGS. 1 and 2 a - c;
- FIGS. 4 and 5 are cross-sectional views taken on line A—A in FIG. 3 , showing a poppet valve in open and closed positions respectively;
- FIG. 6 is a cross-sectional view taken on line B-B in FIG. 4 ;
- FIG. 7 a is a diagrammatic representation of a bathtub filling control system embodying the further aspect of the invention, in which the inlet to and the outlet from the circulation pump are both from the drain assembly;
- FIG. 7 b is similar to FIG. 7 a , but with the conventional overflow eliminated, and
- FIGS. 8 and 9 show modifications to the drain outlet assembly and poppet valve, for use with the systems of FIGS. 7 a and 7 b , FIG. 9 being a section on line C-C in FIG. 8 .
- This invention relates to a system 10 and apparatus for facilitating the control, preferably including remote control, of a bathtub, advantageously for enhanced comfort and optimal use of energy and water.
- the system 10 at a command closes the drain 12 of a bathtub 14 and fills it with water to a user-defined depth and temperature.
- a circulation pump 16 moves the water from the drainage outlet of the bathtub (upstream of a motorised poppet valve 34 which selectively closes off a drainage outlet pipe 60 ) back into the bath through an inlet 18 during filling, at intervals or continuously, so ensuring temperature losses from the water in the bathtub are compensated for by the temperature of the filling water.
- the inlet 18 may be combined with an overflow 30 connected to the drain outlet 12 in the usual way.
- the system 10 could either maintain the temperature and level of the water by releasing water into the drain 12 and then filling with more water, or circulating water via an optional heater/cooler 20 from the drain 12 and back into the bathtub 14 through the inlet 18 .
- the system 10 can be controlled with a simple hand-held remote controller, a wall or similarly-mounted console 40 with a keypad 42 and an LCD or similar numeric display 44 , and/or via the Internet, telephone network, a LAN, a home automation system or any other suitable way as desired, for example using the RS232/RS484 and/or TCP/IP interfaces 46 , 48 illustrated.
- Hot and cold external water supply pipes 50 are connected to a motorised blending valve 54 via non-return valves 52 .
- Water blended to a desired temperature is supplied from the valve 54 to a volume (flow rate) or simple on/off motorised control valve 56 .
- the outlet from the flow control valve 56 is connected to the inlet of a manually operated or motorised diverter valve 58 .
- This may be of the known kind having a main and an auxiliary outlet, the inlet being connected to the main outlet in the default no-flow condition, and the inlet remaining connected to whichever of the main and auxiliary outlets is set in the flow condition.
- the main outlet 26 of the diverter valve 58 is connected to the bath filling inlet 18 .
- One or more auxiliary water inlets 22 are connected to the auxiliary outlet of the diverter valve 58 and are provided for connection to a shower head, body jets or for many other uses.
- An electronic control unit 62 has control outputs 64 , 66 , 68 , 70 , 72 respectively connected to the blending valve 54 , the flow control valve 56 , an actuator 32 for the motorised poppet valve 34 , the heater 20 and the circulation pump 16 .
- the control unit has inputs 74 , 76 , 78 respectively from a temperature sensor 73 mounted in or on the conduit connecting the valves 56 , 58 , and from a combined pressure and temperature sensor 42 in the drain 12 upstream of the poppet valve 34 .
- the control unit may be programmable from the console 40 or interfaces 46 , 48 to fill the bath to a specified depth and temperature, either immediately or at a specified future time. The temperature and water depth may also be adjusted from the console 40 or interfaces 46 , 48 after the initial bath filling cycle is completed.
- the control unit 62 may be programmed to maintain the water depth at the specified depth and temperature, either by circulating water through the heater 20 , or by from time to time opening the poppet valve 34 to release water into the drainage outlet 60 and topping up the bath 14 with hot water from the blending valve 52 .
- the heater 20 is therefore optional. Both the heater 20 and the circulation pump can be deactivated and the poppet valve 34 can be opened to drain the bath 14 , using the control panel 40 or interfaces 46 , 48 .
- the bathtub filling from the external water supply if desired could be done from the “waste” or drain 12 , creating more unusual feel and reducing the noise associated with filling to almost silent filling.
- This filling arrangement is shown in FIG. 2 a , in which instead of being connected to the bath inlet/overflow 18 / 30 , the main outlet 26 from the diverter valve 58 is connected to the bath drain outlet 12 , upstream of the poppet valve 34 . With this arrangement, the overflow 30 /inlet 18 is nevertheless still used as the inlet for returning the water recirculated to the bathtub, so as to maintain an even water temperature within the bathtub 14 .
- This system and apparatus with minor variations fits most bathtubs without any modifications to the bathtubs or spoiling of their appearance. No extra apertures need be cut through the bathtub to accommodate the system connections and components.
- FIGS. 2 b and 2 c show further variants in which the output from the circulation pump 16 is connected to the conduit interconnecting the flow control and diverter valves 56 , 58 , or to the conduit interconnecting the blending and flow control valves 54 , 56 .
- the control unit 62 , interfaces 40 , 46 , 48 and their electrical connections are omitted for clarity, but will be similar to those shown in FIG. 1 .
- the system may comprise four main apparatus components controllable by a variety of suitable controllers/interfaces including but not limited to TCP/IP (Ethernet), RS232/RS484 or a basic LCD interface with push buttons.
- the main components are as follows
- the drain assembly 12 comprises the device 32 for motorised actuation of the poppet valve 34 , the assembly having a circulation/monitoring chamber 38 containing an outlet 80 for feeding of the circulation pump 16 and a connection 82 for accommodating a combined temperature and pressure sensor 42 . Alternatively, these sensors may be separate.
- a connection 84 for the overflow outlet 30 is present below the point of operation of the poppet valve 34 allowing unobstructed flow of water to discharge into the drainage pipe 60 .
- the drain assembly is shown in more detail in FIGS. 3 to 6 , and comprises the following parts:
- the poppet valve 34 closes against a seat 38 a formed in the bottom of the circulation/monitoring chamber 38 and seals against this seat by means of sealing ring 11 .
- the poppet valve 34 is guided for linear sliding movement in the tubular valve housing 3 by four depending legs 34 a which are a close sliding fit in the drainage outlet pipe 60 .
- the guide tube 7 is arranged parallel to the overflow inlet connection 84 and accommodates the slider 5 .
- the actuating lever 9 is bent as seen most clearly in FIG. 6 and has a first end engaged beneath the poppet valve 34 , between the legs 34 a . A second end of the lever 9 is journalled in a bore formed in a boss 3 a attached to the overflow connection 84 .
- the second end of the lever 9 is sealed in the bore by O rings 9 a .
- the arm 8 is fixed to extend transversely of the second end of the lever 9 , upwardly into the guide tube 7 through a slot 7 a .
- the upper end of the arm 8 engages in a recess 5 a in the slider 5 .
- Linear movement of the slider 5 in the guide tube 7 under the action of the Bowden cables 4 or 6 therefore causes the arm 8 to pivot the second end of the lever 9 in the bore in the boss 3 a , and hence causes the first end of the lever to move up and down, opening or closing the poppet valve 34 against the seat 38 a .
- the circulation outlet 80 and sensor connection 82 are in fluid communication with the circulation/monitoring chamber 38 above the seat 38 a ; whereas the drainage outlet pipe 60 and overflow connection 84 are below the seat 38 a.
- the motorised blending valve 54 having inlets connected to hot and cold external water supplies 50 via non-return valves 54 , together with the flow control valve 56 and diverter valve 58 , have their main outlet 26 connected to the circulation/monitoring chamber 38 or to the circulation outlet 80 , or to the circulation conduit 14 b connected to that outlet.
- the circulation/monitoring chamber 38 has an internally threaded upper rim 38 b for reception of the externally threaded sleeve 17 .
- the usual drainage aperture is formed at the lowest point of the bath 14 and the rim of this aperture is clamped between the gaskets 15 , 16 a sandwiched between an upper flange 17 a on the sleeve 17 and the upper rim 38 b of the circulation/monitoring chamber 38 .
- the drain outlet cover 1 is supported on the sleeve 17 by the arms 2 .
- the rim of the cover 1 is spaced above the flange 17 a to define an annular gap allowing fluid communication between the interior of the bath 14 and the circulation/monitoring chamber 38 .
- the entire drain assembly apart from the cover 1 , flange 17 a and gasket 16 , is thus sealingly suspended beneath the usual drainage aperture in the bath 14 .
- the cover 1 is readily removable for cleaning purposes.
- the poppet valve 34 is provided with a stem 35 which can be grasped for removal of the valve 34 from the body 30 through the chamber 38 , for cleaning purposes.
- FIG. 7 a A further bathtub filling, emptying and water recirculation system and associated control circuitry is shown in FIG. 7 a .
- the inlet to and outlet from the circulation pump 16 are both from the drain assembly 12 .
- the required modification to the drain assembly and poppet valve are described in further detail below, with reference to FIGS. 8 and 9 .
- the required control circuitry, including the controllers and interfaces that may be used, may be substantially identical to that described and shown with reference to FIG. 1 . For brevity such description is not repeated here.
- FIG. 7 b A still further system shown in FIG. 7 b is similar to that of FIG. 7 a except that the overflow 30 is eliminated. Instead either electronic (e.g. pressure sensor) water level monitoring is used alone, or a “hidden” overflow is used, of the kind described in U.S. Pat. No. 5,121,509, or similar.
- the control unit 62 , interfaces 40 , 46 , 48 and their electrical connections are omitted for simplicity, but will be similar to those shown in FIGS. 1 and 7 a.
- FIG. 8 shows a modified form of the drain assembly 12 for use with the systems shown in FIGS. 7 a and 7 b , in which the circulation/monitoring chamber 38 is not only provided with the circulation outlet 80 connected to the pump inlet, through which water is removed from the bathtub 14 via the drain assembly 12 , but also an inlet 81 that may be connected to the pump outlet for returning the circulated water back into the bathtub via the circulation/monitoring chamber 38 .
- FIG. 9 with this arrangement, two of the cover support arms 2 shown in FIG. 4 are replaced by a depending double transverse baffle 2 a .
- the poppet valve stem 34 is replaced by an upwardly extending transverse baffle 35 an upper end of which engages snugly between the two lowermost parts of the double transverse baffle 2 a .
- the interengaging baffles divide the circulation/monitoring chamber into two parts: one in fluid communication with the circulation outlet 80 and the other in fluid communication with the inlet 81 .
- the inlet and outlet flows to and from the bathtub via the drain assembly 12 are represented by the arrows I, 0 respectively.
- the guide tube and slider are also shown in FIG. 9 , appearing in transverse section, to the right of the poppet valve.
- the overflow device provides a recirculation inlet into the bathtub, used in some instances for filling the bathtub as well as for water recirculation.
- the device may incorporate filler inlet 18 , bathtub overflow 30 and a lever or knob for manual actuation of the poppet valve 34 .
- This is a remote manual waste actuator, e.g. a control knob at the overflow inlet, connected to the poppet valve 34 via the Bowden cable 6 .
- the two inlets 50 connected to hot and cold external water supplies via the non return valves 52 are optionally connected to the filler inlet 18 as shown in FIG. 1 .
- the device 54 for motorised blending of water and the device 56 for flow control optionally fills the bathtub from these inlets while the circulation pump 16 taking water from the circulation/monitoring chamber 38 via the circulation conduit 14 b is also connected to the filler inlet 18 (if not connected to a combined recirculation and drainage fitting as described above, particularly with reference to FIGS. 8 and 9 ).
- the circulation pump output and the blending valve output may be connected to the filler inlet 18 via one outlet of the manual or motorised diverter valve 58 .
- the other outlet of the diverter valve may be connected to an auxiliary water inlet 22 for the bathtub, such as a shower head, body jet nozzles or the like.
- the circulation circuit is in place to move water around the bathtub from the circulation/monitoring chamber 38 to the filler inlet 18 and/or the auxiliary inlet(s) 22 , (and/or a drainage fitting inlet branch 81 , if present) while filling is in progress, facilitating an accurate temperature reading for the bathtub water from the temperature sensor 42 .
- Circulation at a time interval predetermined by the controller 62 ensures accurate monitoring of temperature by the controller.
- temperature can be adjusted by discharging some water via the motorised poppet valve 34 and adding some more water at suitable temperature.
- the controller 62 with the means of circulation through the device for heating or cooling 20 can maintain the predefined temperature without discharging water.
- the combined filler inlet 18 /overflow 30 assembly may be as described in U.S. Pat. No. 6,823,539.
- a separate spout mounted to a convenient adjacent surface such as a wall or ceiling may be used to fill the bathtub and/or return recirculated water to the bathtub.
- the device for motorised blending of water and flow control comprises a valve assembly having thermostatic 54 and volume 56 valves with motors and the temperature sensor 73 . Hot and cold water incoming via the check valves 52 is blended to the correct predetermined temperature by the motorised thermostatic valve 54 .
- the motorised volume control valve 56 controls the water flow from completely closed status to fully open.
- the main function of this valve is as an ON/OFF valve in relation to the bathtub filing.
- the volume control function is used in conjunction with the circulation pump and/or when a hand shower is connected to the auxiliary filling inlet 22 .
- the control unit 62 for the devices as mentioned above may have a basic interface 40 having a keypad and LCD or other visual display as described above, and/or other data interfaces such as 40 , 46 described above.
- the user chooses a bathtub filling depth and temperature setting via preset buttons or as user defined values via a numeric keypad.
- the flow rate for the auxiliary output is set and the user confirms the choice by selecting ON.
- initialisation starts by establishing that the bathtub is empty.
- the actuator 32 of the poppet valve 34 is energised and when the poppet valve is closed filling commences.
- the volume control valve 56 fully opens and blending of water starts at the user predefined temperature monitored by temperature sensor 42 until sufficient quantity of water is discharged into the bathtub (preset, but programmable) for the circulation pump 16 to start working.
- the temperature reading from temperature sensor 42 is compared with the user predefined temperature and temperature sensor 73 limits the temperature at the blending valve 54 not to exceed the predefined maximum temperature to prevent scalding.
- the pressure sensor 42 which utilises technology that compensates for ambient pressure variations, facilitates the water level monitoring and when the desired level is achieved the volume control valve 56 is turned off. Temperature sensor 42 and the pressure sensor 42 can be combined or housed in the same housing for ease of servicing. Bathtub filling can be interrupted at any time by selecting OFF (manual shutdown override).
- the volume control valve 56 opens and blending of water starts at the user predefined volume and temperature, monitored by temperature sensor 73 .
- the basic LCD interface 40 is intended to be located within reach of the bather.
- An additional remote basic LCD interface without the auxiliary (hand shower) functions could be located on a nearby wall.
- the interface 40 may be configured as a waterproofed battery operated remote handset, the communication channel 41 with the control unit 62 being provided via an infrared, radio or ultrasonic link.
- the link 41 is preferably bidirectional as shown, so that system status information is available at the interface 40 , but in simplified form the link may be unidirectional, for supplying commands to the control unit 62 only.
- Communication to the controller via TCP/IP protocol allows remote operation and full control from a mobile device or Internet/Intranet with a customisable user interface.
- Communication to the controller via RS232/RS484 protocol allows integration with home automation systems. Other connectivity options are possible.
- the bath filling inlet 18 need not be combined with the overflow outlet 30 , but could instead be in the form of a spout mounted e.g. on an adjacent wall or ceiling area.
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Public Health (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Mechanical Engineering (AREA)
- Bathtub Accessories (AREA)
- Control For Baths (AREA)
- Devices For Medical Bathing And Washing (AREA)
- Domestic Plumbing Installations (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Control Of Non-Electrical Variables (AREA)
- Filtration Of Liquid (AREA)
Abstract
A system (10) for automatically filling a bathtub (14), is operatively arranged to supply heated water to the bathtub and to drain water from the bathtub through a drain outlet (12) after use, the system comprising a conduit (14 b) through which water from the drain outlet is recirculated back to the bathtub in use. The bathtub outlet comprises a passageway having an upstream end connectable in fluid communication with the bathtub, a downstream end connectable to a drain (60) and a servo-actuated valve (34) disposed to control water flow through the passageway, the passageway comprising a branch (80) in fluid communication with it at a region between the upstream end and the servo-actuated valve. The branch may be used to fill the bathtub and/or for the water recirculation. Alternatively the bathtub overflow outlet (30) comprises an inlet (18) connectable to an external supply (50) of filling water and directing this filling water into the bathtub in use. The overflow outlet may further comprise an inlet connectable to the recirculation conduit (14 b) and directing water from the recirculation conduit into the bathtub in use. The drain outlet may also be used to recirculate water back into the bathtub via an inlet branch (81, FIGS. 7 a , 9).
Description
- This invention concerns control systems and apparatus for automatically filling bathtubs.
- Bathtubs are usually filled by manually inserting a plug in the drain or plughole (this includes closing “pop-up” waste valves) and turning the hot and cold taps on. To fill a bathtub in this traditional way takes time and often the result is a bathtub not filled to the desired level and temperature. Adjusting water level and temperature to the final stage involves the undivided attention of the user and errors and inattention often necessitate releasing some water into the drain. A person taking a bath daily is wasting many hours a year filling and adjusting the water temperature and level. Another aspect of the problem of manual or semi-automatic filling of bathtubs is that water and energy are wasted. There are devices of varying complexity on the market that have attempted to provide a solution to this problem but these often spoil the appearance of the bath. Some of these devices time the periods for which the hot and cold supplies are on without compensating for water pressure and temperature fluctuation. Closing the plug is often left to the person filling the bathtub and sometimes this is simply forgotten, pouring into the drain a bath full of water or more and hence the energy needed to heat it, not to mention that this wastage may have used up most of the available hot water, precluding successful bath filling immediately afterwards. Another serious problem is overfilling of bathtubs when the overflow is insufficient to take the excess water into the drain. When this happens flooding can cause extensive damage and very high insurance claims. Manual filling can present the danger of scalding, too.
- DE10031665 shows apparatus for automatically filling a bathtub, including mechanically interlinked automatically controlled inlet valves on both the hot and cold water supply pipes. The apparatus allows blending of the filling water to achieve a desired temperature. The filling level is controlled by a pressure sensor in the base of the bathtub or by a turbine flow meter which measures the total water inflow. The bath outlet is provided with a servo-operated poppet valve. The disclosed system is therefore capable of automatically closing the outlet valve and filling the tub to a desired level with water at a predetermined elevated temperature. When bathing has finished, the tub can be emptied again through the servo-operated outlet valve. However the system as disclosed is incapable of maintaining the water in the tub at the desired temperature for extended periods. Also, the monitoring sensor needs to be mounted in an aperture cut into the tub, spoiling the appearance of the tub and providing a further potential leak path. Also, this location does not compensate for localised cooling of the water from heat losses through the bath, resulting in the bath being filled with warmer or colder water than anticipated.
- GB2174219 discloses a bath having an automated hot and cold water inlet mixer valve and an automated outlet for waste water. A control system senses the level and temperature of the water in the bath during filling and regulates the mixer valve to achieve a user-specified depth and temperature at a point when the mixer valve is closed. The user can also adjust the water temperature during bathing by activating the control system to add hot or cold water. When the level of water in the bath becomes excessive, the control system opens the waste valve until the surplus water has been drained off. The bath is also provided with a water recirculation pipe connected to an intake in the side of the bath and having an outlet end connected to a pump and conventional Jacuzzi jets. The recirculation pipe is provided with a through flow water heater which can be used to maintain the water at a pre-set temperature once the bath has been filled. For installation, this system therefore requires several further apertures or other penetrations through the side of the bath than are conventionally needed, with attendant disadvantages as above.
- JP2002-206802 concerns a bath filling control system in which filling and recirculation of bath water takes place in some embodiments through a recirculation adapter which forms a part of a drain fitting for the bath. The fitting is relatively complex in construction and the recirculation passages provided are of restricted cross-section due to space constraints.
- GB2424367 relates to an automated bath in which water from the bath may be filtered, heated and recirculated back into the bath via a three-way mixer.
- The present invention addresses these problems by providing a system for automatically filling a bathtub, the system being operatively arranged to supply heated water to the bathtub and to drain water from the bathtub through a drain outlet after use, the system comprising a recirculation conduit through which water from the drain outlet is recirculated back to the bathtub in use, characterised in that the recirculation conduit is connected to a filling inlet that is combined with an overflow outlet for the bathtub or formed as a spout mounted on an adjacent wall or ceiling area. This helps to maintain an even temperature throughout the water in the bathtub, without requiring additional apertures or penetrations through the side of the bathtub.
- An external water supply for filling the bath may be connected to the filling inlet or to an inlet combined with the drain outlet. The usual taps and tap hole(s) can then be eliminated, giving the bath a clean and uncluttered appearance.
- The system may be operatively arranged to fill the bathtub to a predetermined depth. Thereafter, to maintain the water at a predetermined temperature, the system may be arranged to automatically add heated water to the bath from the external filling supply. A quantity of water may also be released through the drainage outlet to a drain so as either to maintain the depth of water at the predetermined depth, or to maintain the depth of water below a maximum depth.
- Alternatively, after filling the bathtub to the predetermined depth, to maintain the predetermined water temperature in the bath, the system may be arranged to automatically add heated water to the bath through the recirculation conduit. For this purpose, the recirculation conduit may be provided with a water heater.
- The system may comprise a main inlet and an auxiliary inlet, to one, the other or both of which the heated water may be selectively supplied. For example, the main inlet may be combined with one or more of a separate filling inlet, a combined filling inlet/drain outlet and a combined filling inlet/overflow outlet, and the auxiliary inlet may be connected to a shower head, body jets or the like.
- The control system may be programmable to fill the bath at a predetermined time. It may be programmable for this or any other purpose either by local control, such as a directly connected keypad or the like. Additionally or alternatively, the control system may be remotely programmable, for example from a “wireless” handset using an infrared, ultrasonic or radio link. Remote programming may also be via a LAN, home automation network, the internet, the public telephone system, broadband cable or the like.
- The invention also provides a bathtub overflow fitting comprising an inlet connectable to an external supply of filling water and directing this filling water into the bathtub in use, the overflow fitting further comprising an inlet connected to a recirculation conduit and directing water from the recirculation conduit into the bathtub in use.
- In a further aspect, the invention provides a bathtub fitting comprising a passageway having an upstream end connectable in fluid communication with a drain aperture of a bathtub, a downstream end connectable to a drain and a valve disposed to control water flow through the passageway; characterised in that the fitting comprises first and second branches in fluid communication with the passageway at a region between the upstream end and the valve, for recirculation of water from the bathtub back into the bathtub.
- At least one of the branches may be used as a filling inlet for the bathtub. The passageway may comprise an overflow connection downstream of the valve. A sensor or sensors may be provided, for sensing pressure and/or temperature of the water upstream of the valve. The valve may be servo-actuated, and may comprise a manual override. In one embodiment, the valve comprises an upwardly extending baffle which divides the passageway into two parts, respectively in fluid communication with the first and second branches.
- The invention in its various aspects is applicable not only to bathtubs for installation in domestic bathrooms, but to similar sanitary appliances such as sinks and washbasins, spa baths, hydrotherapy pools, whirlpool baths (“Jauzzi”® baths), foot baths and the like. The term “bathtub” as used in this specification should be construed accordingly.
- Further preferred features and advantages of the invention will be apparent from the following description of illustrative embodiments, made with reference to the drawings.
-
FIG. 1 is a diagram of a bathtub filling control system embodying the invention; -
FIGS. 2 a, 2 b and 2 c show modifications of the system ofFIG. 1 ; -
FIG. 3 is a cross-sectional view of a drain outlet assembly for use in the control system ofFIGS. 1 and 2 a-c; -
FIGS. 4 and 5 are cross-sectional views taken on line A—A inFIG. 3 , showing a poppet valve in open and closed positions respectively; -
FIG. 6 is a cross-sectional view taken on line B-B inFIG. 4 ; -
FIG. 7 a is a diagrammatic representation of a bathtub filling control system embodying the further aspect of the invention, in which the inlet to and the outlet from the circulation pump are both from the drain assembly; -
FIG. 7 b is similar toFIG. 7 a, but with the conventional overflow eliminated, and -
FIGS. 8 and 9 show modifications to the drain outlet assembly and poppet valve, for use with the systems ofFIGS. 7 a and 7 b,FIG. 9 being a section on line C-C inFIG. 8 . - This invention relates to a
system 10 and apparatus for facilitating the control, preferably including remote control, of a bathtub, advantageously for enhanced comfort and optimal use of energy and water. In a preferred embodiment, thesystem 10 at a command closes thedrain 12 of abathtub 14 and fills it with water to a user-defined depth and temperature. In the embodiment illustrated inFIG. 1 , acirculation pump 16 moves the water from the drainage outlet of the bathtub (upstream of amotorised poppet valve 34 which selectively closes off a drainage outlet pipe 60) back into the bath through aninlet 18 during filling, at intervals or continuously, so ensuring temperature losses from the water in the bathtub are compensated for by the temperature of the filling water. This water is evenly mixed with water already in the bathtub to give a more uniform temperature. Theinlet 18 may be combined with anoverflow 30 connected to thedrain outlet 12 in the usual way. When thebathtub 14 is filled and left to stand, thesystem 10 could either maintain the temperature and level of the water by releasing water into thedrain 12 and then filling with more water, or circulating water via an optional heater/cooler 20 from thedrain 12 and back into thebathtub 14 through theinlet 18. Thesystem 10 can be controlled with a simple hand-held remote controller, a wall or similarly-mountedconsole 40 with akeypad 42 and an LCD or similarnumeric display 44, and/or via the Internet, telephone network, a LAN, a home automation system or any other suitable way as desired, for example using the RS232/RS484 and/or TCP/IP interfaces 46, 48 illustrated. - Hot and cold external
water supply pipes 50 are connected to a motorised blendingvalve 54 vianon-return valves 52. Water blended to a desired temperature is supplied from thevalve 54 to a volume (flow rate) or simple on/offmotorised control valve 56. The outlet from theflow control valve 56 is connected to the inlet of a manually operated ormotorised diverter valve 58. This may be of the known kind having a main and an auxiliary outlet, the inlet being connected to the main outlet in the default no-flow condition, and the inlet remaining connected to whichever of the main and auxiliary outlets is set in the flow condition. Themain outlet 26 of thediverter valve 58 is connected to thebath filling inlet 18. One or moreauxiliary water inlets 22 are connected to the auxiliary outlet of thediverter valve 58 and are provided for connection to a shower head, body jets or for many other uses. - An
electronic control unit 62 has 64, 66, 68, 70, 72 respectively connected to the blendingcontrol outputs valve 54, theflow control valve 56, anactuator 32 for themotorised poppet valve 34, theheater 20 and thecirculation pump 16. The control unit has 74, 76, 78 respectively from ainputs temperature sensor 73 mounted in or on the conduit connecting the 56, 58, and from a combined pressure andvalves temperature sensor 42 in thedrain 12 upstream of thepoppet valve 34. There is also aninput 75 signalling the position of theactuator 32, and hence whether or not thepoppet valve 34 is closed. The control unit may be programmable from theconsole 40 or 46, 48 to fill the bath to a specified depth and temperature, either immediately or at a specified future time. The temperature and water depth may also be adjusted from theinterfaces console 40 or 46, 48 after the initial bath filling cycle is completed. Theinterfaces control unit 62 may be programmed to maintain the water depth at the specified depth and temperature, either by circulating water through theheater 20, or by from time to time opening thepoppet valve 34 to release water into thedrainage outlet 60 and topping up thebath 14 with hot water from the blendingvalve 52. Theheater 20 is therefore optional. Both theheater 20 and the circulation pump can be deactivated and thepoppet valve 34 can be opened to drain thebath 14, using thecontrol panel 40 or 46, 48.interfaces - The bathtub filling from the external water supply if desired could be done from the “waste” or drain 12, creating more unusual feel and reducing the noise associated with filling to almost silent filling. This filling arrangement is shown in
FIG. 2 a, in which instead of being connected to the bath inlet/overflow 18/30, themain outlet 26 from thediverter valve 58 is connected to thebath drain outlet 12, upstream of thepoppet valve 34. With this arrangement, theoverflow 30/inlet 18 is nevertheless still used as the inlet for returning the water recirculated to the bathtub, so as to maintain an even water temperature within thebathtub 14. This system and apparatus with minor variations fits most bathtubs without any modifications to the bathtubs or spoiling of their appearance. No extra apertures need be cut through the bathtub to accommodate the system connections and components. -
FIGS. 2 b and 2 c show further variants in which the output from thecirculation pump 16 is connected to the conduit interconnecting the flow control and 56, 58, or to the conduit interconnecting the blending and flowdiverter valves 54, 56. Incontrol valves FIGS. 2 a-2 c, thecontrol unit 62, interfaces 40, 46, 48 and their electrical connections are omitted for clarity, but will be similar to those shown inFIG. 1 . - As shown, the system may comprise four main apparatus components controllable by a variety of suitable controllers/interfaces including but not limited to TCP/IP (Ethernet), RS232/RS484 or a basic LCD interface with push buttons. The main components are as follows
- The
drain assembly 12 comprises thedevice 32 for motorised actuation of thepoppet valve 34, the assembly having a circulation/monitoring chamber 38 containing anoutlet 80 for feeding of thecirculation pump 16 and aconnection 82 for accommodating a combined temperature andpressure sensor 42. Alternatively, these sensors may be separate. Aconnection 84 for theoverflow outlet 30 is present below the point of operation of thepoppet valve 34 allowing unobstructed flow of water to discharge into thedrainage pipe 60. The drain assembly is shown in more detail inFIGS. 3 to 6 , and comprises the following parts: -
- 1 domed drain outlet cover
- 2 outlet cover support arms
- 14 bath tub
- 3 tubular valve housing
- 4 Bowden cable connecting to
linear actuator 32 - 5 slider
- 6 Bowden cable connecting to poppet valve manual override, e.g. a knob mounted in front of the
overflow outlet 30 in known manner - 7 guide tube
- 8 arm
- 9 actuating lever
- 34 poppet valve
- 11 sealing ring
- 12 a sensor wires and pressure sensor balancing tube
- 42 combined pressure and temperature sensor
- 80 circulation outlet
- 15, 16 a gaskets
- 17 externally threaded sleeve
- The
poppet valve 34 closes against aseat 38 a formed in the bottom of the circulation/monitoring chamber 38 and seals against this seat by means of sealingring 11. Thepoppet valve 34 is guided for linear sliding movement in thetubular valve housing 3 by four dependinglegs 34 a which are a close sliding fit in thedrainage outlet pipe 60. The guide tube 7 is arranged parallel to theoverflow inlet connection 84 and accommodates theslider 5. The actuating lever 9 is bent as seen most clearly inFIG. 6 and has a first end engaged beneath thepoppet valve 34, between thelegs 34 a. A second end of the lever 9 is journalled in a bore formed in aboss 3 a attached to theoverflow connection 84. The second end of the lever 9 is sealed in the bore by O rings 9 a. Thearm 8 is fixed to extend transversely of the second end of the lever 9, upwardly into the guide tube 7 through aslot 7 a. The upper end of thearm 8 engages in arecess 5 a in theslider 5. Linear movement of theslider 5 in the guide tube 7 under the action of theBowden cables 4 or 6 therefore causes thearm 8 to pivot the second end of the lever 9 in the bore in theboss 3 a, and hence causes the first end of the lever to move up and down, opening or closing thepoppet valve 34 against theseat 38 a. Thecirculation outlet 80 andsensor connection 82 are in fluid communication with the circulation/monitoring chamber 38 above theseat 38 a; whereas thedrainage outlet pipe 60 andoverflow connection 84 are below theseat 38 a. - Where the bath is to be filled from the external water supply via the
drain assembly 12 as inFIG. 2 a, the motorised blendingvalve 54 having inlets connected to hot and cold external water supplies 50 vianon-return valves 54, together with theflow control valve 56 anddiverter valve 58, have theirmain outlet 26 connected to the circulation/monitoring chamber 38 or to thecirculation outlet 80, or to thecirculation conduit 14 b connected to that outlet. - The circulation/
monitoring chamber 38 has an internally threadedupper rim 38 b for reception of the externally threadedsleeve 17. The usual drainage aperture is formed at the lowest point of thebath 14 and the rim of this aperture is clamped between thegaskets 15, 16 a sandwiched between anupper flange 17 a on thesleeve 17 and theupper rim 38 b of the circulation/monitoring chamber 38. Thedrain outlet cover 1 is supported on thesleeve 17 by thearms 2. The rim of thecover 1 is spaced above theflange 17 a to define an annular gap allowing fluid communication between the interior of thebath 14 and the circulation/monitoring chamber 38. The entire drain assembly, apart from thecover 1,flange 17 a andgasket 16, is thus sealingly suspended beneath the usual drainage aperture in thebath 14. Thecover 1 is readily removable for cleaning purposes. Thepoppet valve 34 is provided with astem 35 which can be grasped for removal of thevalve 34 from thebody 30 through thechamber 38, for cleaning purposes. - A further bathtub filling, emptying and water recirculation system and associated control circuitry is shown in
FIG. 7 a. Here the inlet to and outlet from thecirculation pump 16 are both from thedrain assembly 12. The required modification to the drain assembly and poppet valve are described in further detail below, with reference toFIGS. 8 and 9 . The required control circuitry, including the controllers and interfaces that may be used, may be substantially identical to that described and shown with reference toFIG. 1 . For brevity such description is not repeated here. - A still further system shown in
FIG. 7 b is similar to that ofFIG. 7 a except that theoverflow 30 is eliminated. Instead either electronic (e.g. pressure sensor) water level monitoring is used alone, or a “hidden” overflow is used, of the kind described in U.S. Pat. No. 5,121,509, or similar. InFIG. 7 b, thecontrol unit 62, interfaces 40, 46, 48 and their electrical connections are omitted for simplicity, but will be similar to those shown inFIGS. 1 and 7 a. -
FIG. 8 shows a modified form of thedrain assembly 12 for use with the systems shown inFIGS. 7 a and 7 b, in which the circulation/monitoring chamber 38 is not only provided with thecirculation outlet 80 connected to the pump inlet, through which water is removed from thebathtub 14 via thedrain assembly 12, but also aninlet 81 that may be connected to the pump outlet for returning the circulated water back into the bathtub via the circulation/monitoring chamber 38. As shown inFIG. 9 , with this arrangement, two of thecover support arms 2 shown inFIG. 4 are replaced by a depending doubletransverse baffle 2 a. Thepoppet valve stem 34 is replaced by an upwardly extendingtransverse baffle 35 an upper end of which engages snugly between the two lowermost parts of the doubletransverse baffle 2 a. This still allows vertical sliding movement of the poppet valve relative to the drain assembly body and cover. The interengaging baffles divide the circulation/monitoring chamber into two parts: one in fluid communication with thecirculation outlet 80 and the other in fluid communication with theinlet 81. The inlet and outlet flows to and from the bathtub via thedrain assembly 12 are represented by the arrows I, 0 respectively. As these flows take place through opposite sides of the annulus defined between the base of thebathtub 14 and thecover 1, substantial mixing of the bath water will take place, despite the fact that water flows are all to or from thedrain assembly 12. This is so even if some water is permitted to “leak” around the edges of the 2 a, 35. The guide tube and slider are also shown inbaffles FIG. 9 , appearing in transverse section, to the right of the poppet valve. - As one option, the overflow device provides a recirculation inlet into the bathtub, used in some instances for filling the bathtub as well as for water recirculation. The device may incorporate
filler inlet 18,bathtub overflow 30 and a lever or knob for manual actuation of thepoppet valve 34. This is a remote manual waste actuator, e.g. a control knob at the overflow inlet, connected to thepoppet valve 34 via the Bowden cable 6. The twoinlets 50 connected to hot and cold external water supplies via thenon return valves 52 are optionally connected to thefiller inlet 18 as shown inFIG. 1 . Thedevice 54 for motorised blending of water and thedevice 56 for flow control (if not connected to thedrain assembly 12 as described above) optionally fills the bathtub from these inlets while thecirculation pump 16 taking water from the circulation/monitoring chamber 38 via thecirculation conduit 14 b is also connected to the filler inlet 18 (if not connected to a combined recirculation and drainage fitting as described above, particularly with reference toFIGS. 8 and 9 ). The circulation pump output and the blending valve output may be connected to thefiller inlet 18 via one outlet of the manual ormotorised diverter valve 58. The other outlet of the diverter valve may be connected to anauxiliary water inlet 22 for the bathtub, such as a shower head, body jet nozzles or the like. The circulation circuit is in place to move water around the bathtub from the circulation/monitoring chamber 38 to thefiller inlet 18 and/or the auxiliary inlet(s) 22, (and/or a drainage fittinginlet branch 81, if present) while filling is in progress, facilitating an accurate temperature reading for the bathtub water from thetemperature sensor 42. Circulation at a time interval predetermined by thecontroller 62 ensures accurate monitoring of temperature by the controller. When bathtub water is left for some time, temperature can be adjusted by discharging some water via themotorised poppet valve 34 and adding some more water at suitable temperature. When the bathtub is filled and left for some time thecontroller 62 with the means of circulation through the device for heating or cooling 20 can maintain the predefined temperature without discharging water. - The combined
filler inlet 18/overflow 30 assembly may be as described in U.S. Pat. No. 6,823,539. Alternatively a separate spout mounted to a convenient adjacent surface such as a wall or ceiling may be used to fill the bathtub and/or return recirculated water to the bathtub. - These are provided by the device for motorised blending of water and flow control, as mentioned above. This comprises a valve
assembly having thermostatic 54 andvolume 56 valves with motors and thetemperature sensor 73. Hot and cold water incoming via thecheck valves 52 is blended to the correct predetermined temperature by the motorisedthermostatic valve 54. The motorisedvolume control valve 56 controls the water flow from completely closed status to fully open. The main function of this valve is as an ON/OFF valve in relation to the bathtub filing. The volume control function is used in conjunction with the circulation pump and/or when a hand shower is connected to theauxiliary filling inlet 22. - The
control unit 62 for the devices as mentioned above, may have abasic interface 40 having a keypad and LCD or other visual display as described above, and/or other data interfaces such as 40, 46 described above. The user chooses a bathtub filling depth and temperature setting via preset buttons or as user defined values via a numeric keypad. The flow rate for the auxiliary output is set and the user confirms the choice by selecting ON. - For bathtub filling, initialisation starts by establishing that the bathtub is empty. The
actuator 32 of thepoppet valve 34 is energised and when the poppet valve is closed filling commences. Thevolume control valve 56 fully opens and blending of water starts at the user predefined temperature monitored bytemperature sensor 42 until sufficient quantity of water is discharged into the bathtub (preset, but programmable) for thecirculation pump 16 to start working. With the circulation pump in operation the temperature reading fromtemperature sensor 42 is compared with the user predefined temperature andtemperature sensor 73 limits the temperature at the blendingvalve 54 not to exceed the predefined maximum temperature to prevent scalding. Thepressure sensor 42, which utilises technology that compensates for ambient pressure variations, facilitates the water level monitoring and when the desired level is achieved thevolume control valve 56 is turned off.Temperature sensor 42 and thepressure sensor 42 can be combined or housed in the same housing for ease of servicing. Bathtub filling can be interrupted at any time by selecting OFF (manual shutdown override). - For use of the auxiliary inlet 22 (e.g. hand shower), the
volume control valve 56 opens and blending of water starts at the user predefined volume and temperature, monitored bytemperature sensor 73. - The
basic LCD interface 40 is intended to be located within reach of the bather. An additional remote basic LCD interface without the auxiliary (hand shower) functions could be located on a nearby wall. Theinterface 40 may be configured as a waterproofed battery operated remote handset, thecommunication channel 41 with thecontrol unit 62 being provided via an infrared, radio or ultrasonic link. Thelink 41 is preferably bidirectional as shown, so that system status information is available at theinterface 40, but in simplified form the link may be unidirectional, for supplying commands to thecontrol unit 62 only. - Communication to the controller via TCP/IP protocol allows remote operation and full control from a mobile device or Internet/Intranet with a customisable user interface. Communication to the controller via RS232/RS484 protocol allows integration with home automation systems. Other connectivity options are possible.
- By using circulation and temperature monitoring at the circulation/
monitoring chamber 38 at the bottom of the bathtub viatemperature sensor 42, accurate bathtub water temperature measurement and control is achieved. This method for monitoring the water temperature compensates for the heat loss to ambient before filling, during filling and during bathing. - The
bath filling inlet 18 need not be combined with theoverflow outlet 30, but could instead be in the form of a spout mounted e.g. on an adjacent wall or ceiling area.
Claims (23)
1. A system for automatically filling a bathtub, the system being operatively arranged to supply heated water to the bathtub, and to drain water from the bathtub through a drain outlet after use, the system comprising a recirculation conduit through which water from the drain outlet is recirculated back to the bathtub in use, wherein the recirculation conduit is connected to a filling inlet that is combined with an overflow outlet for the bathtub or formed as a spout mounted on an adjacent wall or ceiling area.
2. The system of claim 1 , in which an external water supply for filling the bath is connected to an inlet combined with the drain outlet.
3. The system as defined in of claim 1 , in which an external water supply for filling the bath is connected to the filling inlet.
4. The system of claim 1 adapted to fill the bathtub to a predetermined depth.
5. The system of claim 2 in which, to maintain the water at a predetermined temperature, a control system is arranged to automatically add heated water to the bath from the external water supply.
6. The system of claim 4 , in which water is released through the drain outlet to a drain so as to maintain the depth of water at the predetermined depth.
7. The system of claim 4 , in which water is released through the drain outlet to a drain so as to maintain the depth of water below a maximum depth.
8. The system of claim 1 in which after filling the bathtub to the predetermined depth, to maintain the predetermined water temperature in the bath, a control system is arranged to automatically add heated water to the bath through the recirculation conduit.
9. The system of claim 8 , in which the recirculation conduit is provided with a water heater.
10. The system of claim 1 comprising a main inlet and an auxiliary inlet, to one, the other or both of which the heated water may be selectively supplied.
11. The system of claim 10 , in which the main inlet comprises one or more of a separate filling inlet, a combined filling inlet/drain outlet and a combined filling inlet/overflow outlet.
12. The system of claim 10 , in which the auxiliary inlet comprises one or more of a shower head, body jets or another inlet.
13. The system of claim 1 , which is programmable to fill the bathtub at a predetermined time.
14. The system of claim 1 , which is programmable by local control.
15. The system of claim 1 , which is remotely programmable.
16. A bathtub overflow fitting comprising a first inlet connected in use to an external supply of filling water and directing this filling water into a bathtub in use, the overflow fitting comprising a further inlet connected in use to a recirculation conduit and directing water from the recirculation conduit into the bathtub.
17. A bathtub fitting comprising a passageway having an upstream end connectable in fluid communication with a drain aperture of a bathtub, a downstream end connectable to a drain and a valve disposed to control water flow through the passageway; wherein the fitting comprises first and second branches in fluid communication with the passageway at a region between the upstream end and the valve, for recirculation of water from the bathtub back into the bathtub.
18. The bathtub fitting of claim 17 , in which at least one of the branches is used as a filling inlet for the bathtub.
19. The bathtub fitting of claim 17 , in which the passageway comprises an overflow connection downstream of the valve.
20. The bathtub fitting of claim 17 , comprising a sensor or sensors for sensing pressure and/or temperature of the water upstream of the valve.
21. The bathtub fitting of claim 17 , in which the valve is servo-actuated.
22. The bathtub fitting of claim 21 , in which the servo-actuated valve comprises a manual override.
23. The bathtub fitting of claim 17 , in which the valve comprises an upwardly extending baffle which divides the passageway into two parts, respectively in fluid communication with the first and second branches.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0609788.5 | 2006-05-17 | ||
| GB0609788A GB2438224A (en) | 2006-05-17 | 2006-05-17 | Automatic Bathtub Filler and Circulation system |
| PCT/GB2007/001308 WO2007132143A2 (en) | 2006-05-17 | 2007-04-10 | Automatic bathtub filler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20090178192A1 true US20090178192A1 (en) | 2009-07-16 |
Family
ID=36660331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/300,655 Abandoned US20090178192A1 (en) | 2006-05-17 | 2007-04-10 | Automatic bathroom filler |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20090178192A1 (en) |
| EP (1) | EP2021893B1 (en) |
| JP (1) | JP2009537784A (en) |
| CN (1) | CN101495932B (en) |
| AT (1) | ATE445874T1 (en) |
| DE (1) | DE602007002811D1 (en) |
| GB (1) | GB2438224A (en) |
| WO (1) | WO2007132143A2 (en) |
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| US20140376528A1 (en) * | 2013-06-21 | 2014-12-25 | Savant Systems, Llc | Configuration connection device |
| WO2015143479A1 (en) * | 2014-03-25 | 2015-10-01 | Kerr Richard Malcolm | Device for child bath safety |
| US20170314790A1 (en) * | 2014-11-13 | 2017-11-02 | Zbigniew Tadeusz Czarko | The method of operation of the installation of sanitary hot water and installation of sanitary hot water |
| WO2018200774A1 (en) * | 2017-04-26 | 2018-11-01 | Degraye Timothy | Method and system for control of bathtub |
| US20190159655A1 (en) * | 2017-11-27 | 2019-05-30 | Sink Tech, LLC | System and Method for Hospitality Water Cleansing and Monitoring |
| US10309084B2 (en) | 2016-05-20 | 2019-06-04 | Delta Faucet Company | Tub spout assembly |
| US10385555B2 (en) | 2016-06-03 | 2019-08-20 | Maax Bath Inc. | Electronic faucet |
| US10774510B2 (en) | 2016-06-03 | 2020-09-15 | Maax Bath Inc. | Overflow system for a fluid container |
| US11064844B2 (en) | 2016-06-01 | 2021-07-20 | Maax Bath Inc. | Water management system and method for managing water |
| US11169548B2 (en) | 2018-07-25 | 2021-11-09 | Kohler Co. | Water level detection via pressure sensing device |
| US11198991B1 (en) | 2021-03-26 | 2021-12-14 | Alan Backus | System and method for fluid handling in a shower or bath |
| US20230034536A1 (en) * | 2021-07-29 | 2023-02-02 | Jeremy John Coon | Remote hot tub control system |
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| US12161602B1 (en) * | 2022-07-07 | 2024-12-10 | Nightlight Coldwater Llc | Hydrotherapy system |
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| EP2169125A1 (en) * | 2008-09-25 | 2010-03-31 | Fabrizio Nobili | Device for opening a plug for sink and the like |
| CN103257660A (en) * | 2013-05-23 | 2013-08-21 | 申鹭达股份有限公司 | Intelligent control system for bath water of bathroom |
| DE202014002052U1 (en) * | 2014-03-11 | 2015-06-12 | Viega Gmbh & Co. Kg | Device for the automatic actuation of a floor drain valve on a sanitary basin, in particular a bathtub, and bathtub with such a device |
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| US20140059759A1 (en) * | 2012-09-05 | 2014-03-06 | Nidec Motor Corporation | Automatic Liquid Handling and Temperature Control for a Spa |
| US20140376528A1 (en) * | 2013-06-21 | 2014-12-25 | Savant Systems, Llc | Configuration connection device |
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| US10041237B2 (en) | 2014-03-25 | 2018-08-07 | Richard Malcolm Kerr | Device for child bath safety |
| US10429085B2 (en) * | 2014-11-13 | 2019-10-01 | Zbigniew Tadeusz Czarko | Method of operation of the installation of sanitary hot water and installation of sanitary hot water |
| US20170314790A1 (en) * | 2014-11-13 | 2017-11-02 | Zbigniew Tadeusz Czarko | The method of operation of the installation of sanitary hot water and installation of sanitary hot water |
| RU2714600C2 (en) * | 2014-11-13 | 2020-02-18 | Збигнев Тадеуш ЧАРКО | Method of operation of hot water preparation plant for domestic purposes and hot water preparation plant for domestic purposes |
| US10309084B2 (en) | 2016-05-20 | 2019-06-04 | Delta Faucet Company | Tub spout assembly |
| US11064844B2 (en) | 2016-06-01 | 2021-07-20 | Maax Bath Inc. | Water management system and method for managing water |
| US10774510B2 (en) | 2016-06-03 | 2020-09-15 | Maax Bath Inc. | Overflow system for a fluid container |
| US10385555B2 (en) | 2016-06-03 | 2019-08-20 | Maax Bath Inc. | Electronic faucet |
| US20180310775A1 (en) * | 2017-04-26 | 2018-11-01 | Timothy Degraye | Method and system for control of bathtub |
| WO2018200774A1 (en) * | 2017-04-26 | 2018-11-01 | Degraye Timothy | Method and system for control of bathtub |
| US11882981B2 (en) * | 2017-11-27 | 2024-01-30 | Sink Tech, LLC | System and method for hospitality water cleansing and monitoring |
| WO2019104354A1 (en) * | 2017-11-27 | 2019-05-31 | Sink Tech, LLC | System and method for hospitality water cleansing and monitoring |
| US20190159655A1 (en) * | 2017-11-27 | 2019-05-30 | Sink Tech, LLC | System and Method for Hospitality Water Cleansing and Monitoring |
| US20210244259A1 (en) * | 2017-11-27 | 2021-08-12 | Sink Tech, LLC | System and method for hospitality water cleansing and monitoring |
| US10986978B2 (en) | 2017-11-27 | 2021-04-27 | Sink Tech, LLC | System and method for hospitality water cleansing and monitoring |
| US11169548B2 (en) | 2018-07-25 | 2021-11-09 | Kohler Co. | Water level detection via pressure sensing device |
| US12346139B2 (en) | 2018-07-25 | 2025-07-01 | Kohler Co. | Water level detection via pressure sensing device |
| US11906990B2 (en) | 2018-07-25 | 2024-02-20 | Kohler Co. | Water level detection via pressure sensing device |
| US11725373B2 (en) | 2019-12-14 | 2023-08-15 | Kohler Co. | Drain system for bathtub |
| US12385241B2 (en) | 2019-12-14 | 2025-08-12 | Kohler Co. | Drain system for bathtub |
| US11198991B1 (en) | 2021-03-26 | 2021-12-14 | Alan Backus | System and method for fluid handling in a shower or bath |
| US20230034536A1 (en) * | 2021-07-29 | 2023-02-02 | Jeremy John Coon | Remote hot tub control system |
| US12403067B2 (en) * | 2021-07-29 | 2025-09-02 | Jeremy John Coon | Remote hot tub control system |
| US12161602B1 (en) * | 2022-07-07 | 2024-12-10 | Nightlight Coldwater Llc | Hydrotherapy system |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2009537784A (en) | 2009-10-29 |
| ATE445874T1 (en) | 2009-10-15 |
| WO2007132143B1 (en) | 2008-05-08 |
| DE602007002811D1 (en) | 2009-11-26 |
| GB0609788D0 (en) | 2006-06-28 |
| GB2438224A (en) | 2007-11-21 |
| CN101495932B (en) | 2011-08-10 |
| EP2021893B1 (en) | 2009-10-14 |
| WO2007132143A2 (en) | 2007-11-22 |
| EP2021893A2 (en) | 2009-02-11 |
| WO2007132143A3 (en) | 2008-03-20 |
| CN101495932A (en) | 2009-07-29 |
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Legal Events
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