US20090174245A1 - Work seat apparatus - Google Patents
Work seat apparatus Download PDFInfo
- Publication number
- US20090174245A1 US20090174245A1 US12/302,490 US30249007A US2009174245A1 US 20090174245 A1 US20090174245 A1 US 20090174245A1 US 30249007 A US30249007 A US 30249007A US 2009174245 A1 US2009174245 A1 US 2009174245A1
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- United States
- Prior art keywords
- seat
- work
- arm
- operator
- seat apparatus
- Prior art date
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- Abandoned
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- 238000004873 anchoring Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C9/00—Stools for specified purposes
- A47C9/02—Office stools not provided for in main groups A47C1/00, A47C3/00 or A47C7/00; Workshop stools
- A47C9/022—Office stools not provided for in main groups A47C1/00, A47C3/00 or A47C7/00; Workshop stools movably mounted on a working-table or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H5/00—Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
Definitions
- the present invention relates to a work seat apparatus in which an operator can perform an operation on a workpiece while sitting.
- an operator performs operations in a standing posture, a crouching posture, a seated posture while sitting in a seat, or a bent-over posture.
- a seated posture is preferable for increasing the ease with which tasks are performed. In other words, an operation can comfortably be performed if the operator can perform the operation while seated in a seat.
- a work seat apparatus for this purpose is disclosed in, e.g., Japanese Patent No, 3241492. The disclosed work seat apparatus shall be described below with reference to FIG. 18 hereof.
- a work seat apparatus 200 comprises a pair of travel rails 202 , 202 anchored to a ceiling frame 201 ; a hanger rail 203 hung on the travel rails 202 , 202 in a manner that allows movement in a direction perpendicular to the drawing; a slider 204 supported by the hanger rail 203 in a manner that allows movement in a lateral direction of the drawing; a cylinder 206 extending downward from the slider 204 ; a raising and lowering frame 208 hung at the cylinder 206 ; an arched hanger arm 209 hung at the raising and lowering frame 208 ; and a seat part 211 attached to the hanger arm 209 , as shown in FIG. 18 .
- the hanger arm 209 has an arched form. Therefore, the seat part 211 can be moved into a vehicle 212 from a door opening 213 of the vehicle 212 . The operator can perform operations in an interior of the vehicle 212 while seated in the seat part 211 .
- the seat part 211 may not reach a center of the vehicle 212 .
- the center can be reached when the hanger arm 209 is increased in size.
- the hanger arm 209 will become heavier correspondingly with the increase in size.
- the ceiling frame 201 and travel rails 202 , 202 must be raised in position correspondingly with the increase in size, and the work seat apparatus 200 will become larger and more expensive.
- the operator seated in the seat part 211 can see a wall of the vehicle interior directly to the front and can therefore comfortably perform operations on the wall of the vehicle interior.
- the operator in order to perform operations on the ceiling of the vehicle interior, the operator must bend his neck to a great degree and look at the ceiling. Operations are not readily performed on the ceiling.
- a work seat apparatus with which an operator can work on a workpiece while seated, which work seat apparatus comprises: a base part provided to an anchoring object in horizontally moveable manner; a rotating support part provided to the base part so as to be able to rotate about a vertical shaft; a raising and lowering part that is provided to the rotating support part and that extends and contracts in a vertical direction; a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part; a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part; and a seat rotating mechanism that is provided to a distal end of the second arm part and that supports, in a manner that allows rotation about the vertical shaft, the seat part on which the operator sits.
- the operator sits in the seat part, raises and lowers the first arm part and second arm part using the raising and lowering part, and bends the first arm part and second arm part using the joint part, and can thereby readily bring the seat part near an operation position.
- the seat part can comfortably be moved to any position within the interior.
- the lengths of the first arm part and second arm part are not affected by the width of the vehicle.
- the seat part can be placed in the interior of a vehicle regardless of the width of the vehicle.
- the base part is supported by a rail provided to the anchoring object.
- the work seat apparatus can readily be moved in linear fashion if the rail is used.
- the base part comprises a wheel that travels over the anchoring object.
- the work seat apparatus can readily move if the wheel is used.
- a connecting arm connected to a conveying mechanism for conveying the workpiece is provided to the base part.
- the work seat apparatus is connected to the workpiece by the connecting arm, and the industrial work seat apparatus and the workpiece can be moved together. This configuration is preferable for a vehicle assembly line on which the workpiece moves.
- the seat part is detachably provided to seat rotating mechanism.
- the seat part can be changed to match the body frame of the operator.
- a configuration is adopted in which the seat rotating mechanism and the seat part are connected via a horizontal rotation shaft, and the seat part is supported in a manner that allows rotation about the rotation shaft.
- the seat part can be caused to tilt about the horizontal rotation shaft. Therefore, the operator can incline the seat part rearward, and can perform an operation in a posture that is conducive to performing operations while facing upward.
- the seat part enters and exits from a narrow opening, the operator can comfortably enter and exit the vehicle when the seat is inclined rearward.
- the seat rotating mechanism is provided to either the left or right of the seat part.
- the right of the seat part is faced forward, and the seat part is brought forward or sent rearward.
- the seat rotating mechanism is disposed on the right of the seat, the left of the seat part is faced forward, and the seat part is brought forward or sent rearward.
- the seat rotating mechanism is disposed on either the left or right of the seat part. Therefore, the second arm part can be made shorter than in an example in which the seat rotating mechanism is disposed on a rear part of the seat part.
- the seat rotating mechanism is disposed to the rear of the seat part.
- the front, left, and right of the seat part are left unoccupied, and the operation area in a forward facing posture can be increased.
- a work seat apparatus in which an operator can work on a workpiece while seated, which work seat apparatus comprises: a support member extending toward the workpiece; a frame provided to a distal end of the support member; an rotating member swingably supported by to the frame via support shafts; and a seat part that is attached to the rotating member and is provided with a seat surface part on which the operator sits and a backrest part on which the operator leans back.
- the support member comprises a base part provided to an anchoring object in horizontally moveable manner; a rotating support part provided to the base part so as to be able to rotate about a vertical shaft; a raising and lowering part that is provided to the rotating support part and that extends and contracts in a vertical direction; a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part; and a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part.
- the height of the seat part can be changed by the raising and lowering part.
- the position of the seat part in a horizontal direction can be changed by bending the first arm part and second arm.
- the support shaft is provided above the seat surface part and below an upper end of the backrest.
- the support shaft can be disposed near a center of gravity of the operator.
- the seat part can be caused to tilt using a smaller force than when the support shaft is disposed at a position that is a distance from the center of gravity of the operator.
- an elastic member that is provided below the seat surface part and that returns the seat part to an original position is preferably disposed between the seat part and the frame.
- the support shaft is disposed below a seating part. Therefore, there is no risk of, e.g., part of the body of the operator coming into contact with the support shaft.
- the work seat apparatus is provided to a vehicle assembly line, and the support member is preferably disposed to one side of the vehicle.
- the seat part can be brought into the interior from a door opening on a side surface of the vehicle because the support member is disposed to the side of the vehicle.
- the operator seated on the seat part can comfortably perform an operation in the interior and, in particular, can perform an operation while facing upward.
- FIG. 1 is a top plan view of a work seat apparatus according to the present invention
- FIG. 2 is a front view of the work seat apparatus according to the present invention.
- FIG. 3 is an enlarged view showing a main part of FIG. 1 ;
- FIG. 4 is an enlarged view showing a main part of FIG. 2 ;
- FIG. 5 is a top plan view of a joint part
- FIG. 6 is a cross-sectional view taken along line 6 - 6 of FIG. 5 ;
- FIG. 7 is an exploded perspective view of a seat rotating mechanism and a seat part
- FIG. 8 is a cross-sectional view of the seat rotating mechanism
- FIGS. 9A through 9C are views showing an operation of a seat oscillating mechanism
- FIGS. 10A through 10C are views showing an action up to a point where a seat part disposed on a vehicle exterior enters a vehicle interior;
- FIG. 11 is a view showing an action up to a point where the seat part in the interior of the vehicle is brought out to the exterior of the vehicle;
- FIG. 12 is a view showing an example in which a base part is a carriage
- FIGS. 13A through 13B are views showing in detail an operation of the work seat apparatus
- FIGS. 14A through 14B are views showing a comparison of orientations of the seat part
- FIG. 15 is a view showing a first modification of the seat part
- FIG. 16 is a view showing a second modification of the seat part
- FIG. 17 is a view showing a third modification of the seat part.
- FIG. 18 is a view showing a conventional work seat apparatus in principle.
- An overhead conveyer 11 for conveying a vehicle and a conveying hanger 12 that is provided to the overhead conveyer 11 and that is used as a conveying mechanism to convey a vehicle are provided to an automobile assembly line, as shown in FIGS. 1 and 2 .
- a vehicle 13 is mounted on the conveying hanger 12 as a workpiece. In the automobile assembly line, components and the like are attached while the vehicle 13 is moved.
- Rails 14 , 14 are disposed to sides of the vehicle 13 along a movement direction of the vehicle 13 above the floor, stage, or other anchoring object 10 .
- a work seat apparatus 20 that is provided for tasks in an interior of the automobile is provided to the rails 14 , 14 via wheels 15 , 15 .
- the work seat apparatus 20 is characterized in comprising a base part 27 provided to an anchoring object 10 in a manner that allows horizontal movement; a rotating support part 28 provided to the base part 27 in a manner that allows rotation about a vertical shaft; a raising and lowering part 29 that is provided to the rotating support part 28 and that extends and contracts in a vertical direction; a first arm part 31 that is raisably and lowerably supported by the raising and lowering part 29 and that extends horizontally; a second arm part 32 that is rotatably connected to a distal end of the first arm part 31 via a joint part 34 and that extends horizontally; and a seat rotating mechanism 121 that is provided to a distal end of the second arm part 32 and that supports, in a manner that allows rotation about the vertical shaft, the seat part 23 on which the operator 22 sits.
- a connecting arm 35 extends from the work seat apparatus 20 toward the conveying hanger 12 .
- An engaging part 36 that engages with the conveying hanger 12 is provided to a distal end part of the connecting arm 35 .
- the work seat apparatus 20 can be moved along with the conveying hanger 12 by the connecting arm 35 .
- the first arm part 31 can be rotated as indicated by the arrow e by the rotating support part 28 .
- the second arm part 32 can be rotated as indicated by the arrow f by the joint part 34 .
- the seat part 23 can therefore be moved in a three dimensional fashion.
- the rotating support part 28 comprises a bottom plate 39 ; a tabular base member 41 provided on the bottom plate 39 ; a vertical member 42 standing on the base member 41 ; left and right reinforcing members 43 , 43 that are provided to a rear surface 42 b of the vertical member 42 and that are used to reinforce the vertical member 42 ; an arm member 44 provided in horizontal fashion to an upper part of a front surface 42 a of the vertical member 42 ; a cylindrical post member 47 standing on the base member 41 ; and a rotating support member 49 rotatably provided to the post member 47 via shaft bearings 48 , 48 , as shown in FIGS. 3 and 4 .
- An upper end part 47 t of the post member 47 is supported by the arm member 44 .
- the raising and lowering part 29 comprises a vertical plate 51 and a transverse plate 52 that extend from a side part of the rotating support member 49 ; a cylinder unit 53 that is provided to an upper surface of the transverse plate 52 and that raises and lowers the first arm part 31 ; left and right raising and lowering rails 54 , 54 provided to the vertical plate 51 ; left and right sliders 55 , 55 moveably provided to the raising and lowering rails 54 , 54 ; and a moving member 56 that is attached to the left and right sliders 55 , 55 and that is used to guide the first arm part 31 .
- a lower surface of the first arm part 31 is attached to a piston rod 61 of the cylinder unit 53 , and a rear end of the first arm part 31 is attached to the moving member 56 .
- the raising and lowering part 29 can be moved by the rotating support part 28 by ⁇ ° in relation to a reference line k of the base part 27 .
- the first arm part 31 can be raised and lowered by the raising and lowering part 29 by H in relation to a reference line m.
- a structure of the joint part 34 shall next be described with reference to FIGS. 5 and 6 .
- the joint part 34 comprises a rotating support mechanism 63 that connects the second arm part 32 to the first arm part 31 , and an arm braking mechanism 64 that restricts the rotational movement of the second arm part 32 in relation to the first arm part 31 , as shown in FIGS. 5 and 6 .
- the rotating support mechanism 63 comprises a tubular first holder member 66 attached to a distal end of the first arm part 31 ; a stepped shaft 68 whose lower half part 68 q is inserted into the first holder member 66 and that is provided with a flange part 69 ; washers 76 a , 76 b and a nut 77 that, along with the flange part 69 , sandwich the first holder member 66 and that are used to anchor the stepped shaft 68 to the first holder 66 ; shaft bearings 70 , 71 and a sleeve 72 fitted to an upper half part 68 p of the stepped shaft 68 that protrudes upward; washers 78 a , 78 b and a nut 79 that prevent the shaft bearing 70 from moving upward and being dislodged; and a second holder member 67 provided to the upper half part 68 p of the stepped shaft 68 via the shaft bearings 70 , 71 .
- the second holder member 67 is attached to a base of the second arm part 32 . For this reason, the second arm 32 can be rotated about the stepped shaft 68 in relation to the first arm 31 .
- the arm braking mechanism 64 comprises a brake plate 73 that has a width of w, is anchored to a lower surface of the second holder member 67 by bolts 74 , 74 , and has a toothed part 82 s on an outer peripheral surface; a brake pad 84 provided facing the toothed part 82 s ; and a holder 81 that supports the brake pad 84 in a manner that allows the brake pad to move a distance s.
- the holder 81 is attached to the upper surface of the first arm part 31 .
- the toothed part 82 s may also be a knurled groove.
- a seat rotating mechanism 121 and seat oscillating mechanism provided to the work seat apparatus 20 shall be described next.
- the seat rotating mechanism 121 comprises a rotation shaft 92 whose lower part is inserted in a hole 91 formed on the distal end of the second arm part 32 , and a connecting member 93 anchored to an upper part of the rotation shaft 92 using a washer 133 b and a nut 134 , as shown in FIG. 7 .
- the rotation shaft 92 is supported by the second arm part 32 in a manner that allows rotation about a vertical shaft.
- the connecting member 93 therefore rotates.
- the seat part 23 is attached to the connecting member 93 via a seat oscillating mechanism 124 .
- the seat oscillating mechanism 124 comprises a rotation shaft 94 inserted in a hole 97 provided in the connecting member 93 ; a washer 95 and a nut 96 that are provided to a distal end of the inserted rotation shaft 94 and that prevent the rotation shaft 94 from falling out of the hole 97 ; a shaft support member 99 that supports a base part of the rotation shaft 94 ; an L-shaped bracket 111 that supports the shaft support member 99 ; a bolt 112 that anchors a seating part 116 of the seat part 23 mounted on a transverse part 113 of the L-shaped bracket 111 ; and a stopper member 125 provided to a longitudinal part 114 of the L-shaped bracket 111 .
- a rotation braking mechanism 122 is further provided in the vicinity of the rotation shaft 62 .
- the rotation braking mechanism 122 comprises a brake pad 123 , and a brake holder 128 that is provided to the second arm part 32 and that movably supports the brake pad 123 so the break pad does not come into contact with the rotation shaft 62 .
- a knurled toothed part 92 g is provided to an outer peripheral surface of the rotation shaft 62 .
- the rotation shaft 92 is longitudinally attached to the distal end of the second arm part 32 via two bearings 135 , 135 and can therefore rotate about a vertical shaft, as shown in FIG. 8 .
- a gap between the two bearings 135 , 135 is maintained by an inner sleeve 136 and an outer sleeve 137 .
- the lower bearing 135 is anchored to the rotation shaft 92 using washers 131 a , 131 b and a nut 132 .
- the upper bearing 135 is anchored to the second arm part 32 using a lid 138 and bolts 139 , 139 .
- the rotation shaft 94 is inserted into the connecting member 93 that is anchored to the upper part of the rotation shaft 92 .
- the rotation shaft 94 rotates clockwise or counterclockwise in the drawing in relation to the connecting member 93 .
- the shaft support member 99 , stopper member 125 , and L-shaped bracket 111 rotate together clockwise or counterclockwise in the drawing in relation to the standing rotation shaft 92 and connecting member 93 .
- the connecting member 99 and stopper member 125 can be removed from the L-shaped bracket 111 by loosening a bolt 129 .
- a front convex part 126 and a rear convex part 127 are provided to the stopper member 125 so as to sandwich the rotation shaft 92 .
- the convex parts 126 , 127 function as stoppers. An operation of the convex parts 126 , 127 shall be described using FIGS. 9A through 9C .
- the L-shaped bracket 111 is held vertical, and the convex parts 126 , 127 do not come into contact with the rotation shaft 92 , as shown in FIG. 9A . This is the basic position.
- the seat part 23 can be rotated clockwise in the drawing about the rotation shaft 94 until the rear convex apart 128 makes contact with the rotation shaft 92 , as shown in FIG. 9B .
- the angle of inclination is, e.g., 15°.
- the seat part 23 can be rotated in the counterclockwise direction of the drawing about the rotation shaft 94 until the front convex part 126 makes contact with the rotation shaft 92 , as shown in FIG. 9C .
- the angle of incline is e.g., 15°.
- the angle of incline of the seat part 23 was set at 15°.
- the angle of incline is not limited thereto.
- the angle can be set to any angle with consideration given to, e.g., entrance into the vehicle interior, exit from the vehicle interior, and assembly conditions.
- an operator 22 engages the engaging part 36 provided to the distal end part of the connecting arm 35 with the conveying hanger 12 ( FIG. 1 ) to synchronize the movement of the work seat apparatus 20 with the movement of the conveying hanger 12 .
- the user sits in the seat part 23 while holding a necessary implement, component, or the like; operates a raising and lowering switch (not shown) provided to the work seat apparatus 20 ; and raises the seat part 23 in relation to the base part 27 .
- the operator 22 performs operations for moving the seat part 23 other than raising and lowering the seat part 23 .
- the operator 22 enters a vehicle interior 24 from the open part of the vehicle 13 .
- the operator 22 can then bend the first arm part 31 and second arm part 32 using the joint part 34 . Therefore, the operator can readily enter the vehicle interior 24 along with the seat part 23 from the open part of the door.
- the operator 22 tilts the seat part 23 when entering the vehicle interior 24 , whereby the body of the operator 22 does not readily interfere with part of the vehicle 13 , and entrance can more readily be made.
- the operator 22 performs an assembly operation or the like at a necessary position while moving through the vehicle interior 24 .
- the operator 22 then operates the rotation braking mechanism 122 or arm braking mechanism 64 and places the work seat apparatus in a braked state as needed. For example, when bolts are to be tightened in the vehicle interior 24 , the seat part 23 does not rotate. Therefore, preferable working conditions can be maintained in the vehicle interior 24 .
- the seat oscillating mechanism 124 ( FIG. 7 ) is provided between the second arm part 32 and the seat part 23 .
- the operator 22 sits in the seat part 23 , the first arm part 31 and second arm part 32 are raised and lowered by the raising and lifting part 29 , and the first arm part 31 and second arm part 32 are bent using the joint part 34 , whereby the seat part 23 can be readily brought near an operation position.
- the seat part 23 can be readily brought into the vehicle interior 24 from the open part of the door, and the seat part 23 can be readily brought out to the exterior of the vehicle from the vehicle interior 24 .
- the operator 22 turns his back to the open part of the vehicle in the vehicle interior 24 and exits from the vehicle interior 24 to the exterior of the vehicle while facing backward, as shown in FIG. 11 .
- the engaging part 36 is then unlocked, the work seat apparatus is returned to the position of FIG. 10A , and the raising and lowering part 29 is lowered.
- the raising and lowering part 29 need not be lowered, and other operations may be omitted. Such procedures can be suitably altered under certain operating conditions.
- the operator 22 tilts the seat part 23 rearward when exiting, whereby their body will tend not to interfere with parts of the vehicle 13 , and the operator can more readily exit from the vehicle 13 .
- the first arm part 31 and second arm part 32 bend via the joint part 34 , and the floor or another part of the vehicle 13 is stepped on or otherwise pressed, whereby the seat part 23 can readily be brought out to the exterior of the vehicle from the vehicle interior 24 .
- FIG. 12 Another embodiment according to the present invention shall be described using FIG. 12 .
- the base part 27 of a work seat apparatus 20 B may be enlarged and disposed on a lower part of a vehicle, as shown in FIG. 12 .
- An entire body of a vehicle 13 B is supported from below by a raising and lowering part 29 B that can be raised and lowered.
- a raising and lowering part 29 B that can be raised and lowered.
- the conveying mechanism may be a synchronized carriage, conveying hanger, floor conveyer, or the like.
- the operator 22 enters the vehicle interior while sitting in the seat part 23 provided to the work seat apparatus 20 , as shown in FIG. 13A .
- the operator 22 steps on or otherwise moves the work seat apparatus 20 to an operation position in the vehicle interior, and operates the arm braking mechanism 64 ( FIG. 6 ) or rotation braking mechanism 122 ( FIG. 7 ) as necessary to anchor the seat part 23 , as shown in FIG. 13B .
- the operator 22 inclines the seat part 23 rearward and attaches components to a ceiling part of the vehicle interior.
- the seat oscillating mechanism 124 is provided between the seat part 23 and the distal end of the second arm part 32 .
- the seat part 23 can be placed in a non-inclined state as shown in FIG. 14A .
- the seat part 23 can be placed in a rearward inclined state as shown in FIG. 14B .
- the seat oscillating mechanism 124 is provided. Therefore, the operator 22 inclines the seat part 23 rearward when entering the vehicle interior, whereby the height T can be reduced.
- the body of the operator 22 is less likely to interfere with the vehicle 13 ( FIG. 10 ) because the height T has been reduced, and entry into the vehicle interior is more readily made. The same is true when making an exit.
- the work seat apparatus 20 is not limited to a vehicle interior that is the inner part of a vehicle, and can also be used in, e.g., a construction site.
- the seat part and support structure of the seat part comprise a frame 161 ; a rotating member 163 B swingably supported on the frame via support shafts 162 , 162 ; and a seat part 23 B that is attached to the rotating member 163 B and has a seat surface part 116 B on which an operator sits and a backrest part 117 B on which the operator leans back.
- the frame 161 comprises, e.g., two base plates 165 , 165 ; U-shaped frames 166 , 166 built on the base plates 165 , 165 ; and cross members 167 , 167 that connect the U-shaped frames 166 , 166 .
- Bolts or other support shafts 162 , 162 can be passed through holes 168 , 168 .
- the two base plates 165 , 165 are provided to the support member 169 .
- the seat part 23 B is an oscillating seat.
- the support shafts 162 , 162 are provided above the seat surface part 116 B and below an upper end 117 t of the backrest part 117 B.
- the support shafts 162 , 162 are disposed at positions relatively near a center of gravity of the operator.
- the seat part 23 B can be caused to tilt using a smaller force than when the support shafts 162 , 162 are disposed at positions that are a distance from the center of gravity of the operator.
- the support member 169 preferably comprises the base part 27 provided to the anchoring object 10 in a manner that allows horizontal movement; the rotating support part 28 provided to the base part 27 in a manner that allows rotation about the vertical shaft; the raising and lowering part 29 that is provided to the rotating support part 28 and that extends and contracts in a vertical direction; the first arm part 31 that is raisably and lowerably supported by the raising and lowering part 29 and that extends horizontally; the second arm part 32 that is rotatably connected to the distal end of the first arm part 31 via the joint part 34 and that extends horizontally; and the seat rotating mechanism 121 that is provided to the distal end of the second arm part 32 and that supports, in a manner that allows rotation about the vertical shaft, the seat part on which the operator sits, as shown in FIG. 1 .
- a differently configured object can be used for the support member 169 as long as the support member faces the workpiece.
- a support structure of a seat part 23 C comprises a rotation shaft 92 C inserted into the distal end of the second arm part 32 ; a first rotating plate 141 extending horizontally from a lower end of the rotation shaft 92 C; a second rotating plate 142 attached, in a manner allowing horizontal rotation, to a shaft 144 standing from the first rotating plate 141 using a metal bush 151 and a nut 153 ; an oscillating plate 143 stacked on the second rotating plate 142 ; a hinge pin 146 connecting the second rotating plate 142 and an apertured plate 145 provided to a lower surface of the oscillating plate 143 ; elastic members 147 , 147 provided to a front and rear between the second rotating plate 142 and the oscillating plate 143 ; and a bolt 149 that anchors the seat part 23 C to the oscillating plate 143 , as shown in FIG. 16 .
- split pins 152 are attached to the hinge pin 146 , there is no risk of the hinge pin 146 falling from the aperture
- the oscillating plate 143 supporting the seat part 23 C can oscillate forward and rearward about the hinge pin 146 .
- the seat part 23 C When the operator compresses the front elastic member 147 , the seat part 23 C is placed in the forward inclined position.
- the seat part 23 C When the operator compresses the front elastic member 147 , the seat part 23 C is placed in the forward inclined position.
- the seat part 23 C When the operator stands up or otherwise removes the load from the seat part 23 C, the seat part 23 C is returned to an original position by the elastic action of the front and rear elastic members 147 , 147 . In other words, the seat part returns to a standing position.
- An elastic member 173 extending from a frame 161 D to a back surface support member 171 may also be provided between a backrest part 117 D of a seat part 23 D and the back surface support member 171 , as shown in FIG. 17 .
- the frame 161 extends upward from a base plate 165 D
- a rotating member 163 D is connected to the frame 161 D via a shaft member 162 D corresponding to a hinge pin
- front and rear elastic members 172 , 172 are provided between the rotating member 163 D and seat part 23 D
- the seat member 23 D is attached to the rotating member 163 D
- the elastic member 173 is provided between the backrest part 117 D and the back surface support member 171 that extends from the frame 161 D, as shown in FIG. 17 .
- the seat part 23 D promptly returns to the original position when no load has been applied.
- the workpiece is not limited to objects on a conveyor.
- the present invention can also be used in various construction operations.
- the present invention is useful in work seats used for performing tasks in the interior of a vehicle.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Seats For Vehicles (AREA)
- Component Parts Of Construction Machinery (AREA)
- Harvester Elements (AREA)
- Special Chairs (AREA)
- Chairs Characterized By Structure (AREA)
- Workshop Equipment, Work Benches, Supports, Or Storage Means (AREA)
Abstract
A work seat apparatus (20) in which an operator (22) can work on a workpiece (13) while seated. The apparatus includes a horizontal first arm part (31) that is raised and lowered by a raising and lowering part (29), and a second arm part (32). The second arm part (32) is rotatably provided to the first arm part via a joint part (34). A seat on which the operator sits is rotatably provided to a distal end part of the second arm part and is readily brought near to an operation position.
Description
- The present invention relates to a work seat apparatus in which an operator can perform an operation on a workpiece while sitting.
- In a vehicle assembly line, an operator performs operations in a standing posture, a crouching posture, a seated posture while sitting in a seat, or a bent-over posture. A seated posture is preferable for increasing the ease with which tasks are performed. In other words, an operation can comfortably be performed if the operator can perform the operation while seated in a seat. A work seat apparatus for this purpose is disclosed in, e.g., Japanese Patent No, 3241492. The disclosed work seat apparatus shall be described below with reference to
FIG. 18 hereof. - A
work seat apparatus 200 comprises a pair oftravel rails ceiling frame 201; ahanger rail 203 hung on the travel rails 202, 202 in a manner that allows movement in a direction perpendicular to the drawing; aslider 204 supported by thehanger rail 203 in a manner that allows movement in a lateral direction of the drawing; acylinder 206 extending downward from theslider 204; a raising and loweringframe 208 hung at thecylinder 206; anarched hanger arm 209 hung at the raising and loweringframe 208; and aseat part 211 attached to thehanger arm 209, as shown inFIG. 18 . - The
hanger arm 209 has an arched form. Therefore, theseat part 211 can be moved into avehicle 212 from a door opening 213 of thevehicle 212. The operator can perform operations in an interior of thevehicle 212 while seated in theseat part 211. - However, when the
vehicle 212 is wide, theseat part 211 may not reach a center of thevehicle 212. The center can be reached when thehanger arm 209 is increased in size. However, thehanger arm 209 will become heavier correspondingly with the increase in size. In addition, theceiling frame 201 andtravel rails work seat apparatus 200 will become larger and more expensive. - Therefore, there exists a desire for a work seat apparatus in which the
seat part 211 can be placed in the interior of the vehicle regardless of the width of thevehicle 212. - The operator seated in the
seat part 211 can see a wall of the vehicle interior directly to the front and can therefore comfortably perform operations on the wall of the vehicle interior. However, in order to perform operations on the ceiling of the vehicle interior, the operator must bend his neck to a great degree and look at the ceiling. Operations are not readily performed on the ceiling. - Therefore, there exists a desire for a work seat apparatus in which operations can be comfortably performed on both the walls and ceiling of the vehicle interior.
- According to a first aspect of the present invention, there is provided a work seat apparatus with which an operator can work on a workpiece while seated, which work seat apparatus comprises: a base part provided to an anchoring object in horizontally moveable manner; a rotating support part provided to the base part so as to be able to rotate about a vertical shaft; a raising and lowering part that is provided to the rotating support part and that extends and contracts in a vertical direction; a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part; a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part; and a seat rotating mechanism that is provided to a distal end of the second arm part and that supports, in a manner that allows rotation about the vertical shaft, the seat part on which the operator sits.
- In this arrangement, the operator sits in the seat part, raises and lowers the first arm part and second arm part using the raising and lowering part, and bends the first arm part and second arm part using the joint part, and can thereby readily bring the seat part near an operation position. When an operation is to be performed on the interior of the vehicle, the seat part can comfortably be moved to any position within the interior. The lengths of the first arm part and second arm part are not affected by the width of the vehicle. As a result, the seat part can be placed in the interior of a vehicle regardless of the width of the vehicle.
- Preferably, the base part is supported by a rail provided to the anchoring object. The work seat apparatus can readily be moved in linear fashion if the rail is used.
- Desirably, the base part comprises a wheel that travels over the anchoring object. The work seat apparatus can readily move if the wheel is used.
- In a preferred form, a connecting arm connected to a conveying mechanism for conveying the workpiece is provided to the base part. The work seat apparatus is connected to the workpiece by the connecting arm, and the industrial work seat apparatus and the workpiece can be moved together. This configuration is preferable for a vehicle assembly line on which the workpiece moves.
- Preferably, the seat part is detachably provided to seat rotating mechanism. The seat part can be changed to match the body frame of the operator.
- Desirably, a configuration is adopted in which the seat rotating mechanism and the seat part are connected via a horizontal rotation shaft, and the seat part is supported in a manner that allows rotation about the rotation shaft. The seat part can be caused to tilt about the horizontal rotation shaft. Therefore, the operator can incline the seat part rearward, and can perform an operation in a posture that is conducive to performing operations while facing upward. When the seat part enters and exits from a narrow opening, the operator can comfortably enter and exit the vehicle when the seat is inclined rearward.
- In a preferred form, the seat rotating mechanism is provided to either the left or right of the seat part. When the seat rotating mechanism is disposed on the left of the seat part, the right of the seat part is faced forward, and the seat part is brought forward or sent rearward. When the seat rotating mechanism is disposed on the right of the seat, the left of the seat part is faced forward, and the seat part is brought forward or sent rearward. The seat rotating mechanism is disposed on either the left or right of the seat part. Therefore, the second arm part can be made shorter than in an example in which the seat rotating mechanism is disposed on a rear part of the seat part.
- Desirably, the seat rotating mechanism is disposed to the rear of the seat part. The front, left, and right of the seat part are left unoccupied, and the operation area in a forward facing posture can be increased.
- According to a second aspect of the present invention, there is provided a work seat apparatus in which an operator can work on a workpiece while seated, which work seat apparatus comprises: a support member extending toward the workpiece; a frame provided to a distal end of the support member; an rotating member swingably supported by to the frame via support shafts; and a seat part that is attached to the rotating member and is provided with a seat surface part on which the operator sits and a backrest part on which the operator leans back.
- When performing an operation while facing upward, the operator rests on the backrest part and can then perform the operation while inclining the seat part rearward. Therefore, operations can be comfortably performed on both the walls and the ceiling of the vehicle interior.
- Preferably, the support member comprises a base part provided to an anchoring object in horizontally moveable manner; a rotating support part provided to the base part so as to be able to rotate about a vertical shaft; a raising and lowering part that is provided to the rotating support part and that extends and contracts in a vertical direction; a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part; and a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part.
- The height of the seat part can be changed by the raising and lowering part. The position of the seat part in a horizontal direction can be changed by bending the first arm part and second arm.
- Desirably, the support shaft is provided above the seat surface part and below an upper end of the backrest. The support shaft can be disposed near a center of gravity of the operator. As a result, the seat part can be caused to tilt using a smaller force than when the support shaft is disposed at a position that is a distance from the center of gravity of the operator.
- In the support shaft, an elastic member that is provided below the seat surface part and that returns the seat part to an original position is preferably disposed between the seat part and the frame. The support shaft is disposed below a seating part. Therefore, there is no risk of, e.g., part of the body of the operator coming into contact with the support shaft.
- In a preferred form, the work seat apparatus is provided to a vehicle assembly line, and the support member is preferably disposed to one side of the vehicle. The seat part can be brought into the interior from a door opening on a side surface of the vehicle because the support member is disposed to the side of the vehicle. The operator seated on the seat part can comfortably perform an operation in the interior and, in particular, can perform an operation while facing upward.
-
FIG. 1 is a top plan view of a work seat apparatus according to the present invention; -
FIG. 2 is a front view of the work seat apparatus according to the present invention; -
FIG. 3 is an enlarged view showing a main part ofFIG. 1 ; -
FIG. 4 is an enlarged view showing a main part ofFIG. 2 ; -
FIG. 5 is a top plan view of a joint part; -
FIG. 6 is a cross-sectional view taken along line 6-6 ofFIG. 5 ; -
FIG. 7 is an exploded perspective view of a seat rotating mechanism and a seat part; -
FIG. 8 is a cross-sectional view of the seat rotating mechanism; -
FIGS. 9A through 9C are views showing an operation of a seat oscillating mechanism; -
FIGS. 10A through 10C are views showing an action up to a point where a seat part disposed on a vehicle exterior enters a vehicle interior; -
FIG. 11 is a view showing an action up to a point where the seat part in the interior of the vehicle is brought out to the exterior of the vehicle; -
FIG. 12 is a view showing an example in which a base part is a carriage; -
FIGS. 13A through 13B are views showing in detail an operation of the work seat apparatus; -
FIGS. 14A through 14B are views showing a comparison of orientations of the seat part; -
FIG. 15 is a view showing a first modification of the seat part; -
FIG. 16 is a view showing a second modification of the seat part; -
FIG. 17 is a view showing a third modification of the seat part; and -
FIG. 18 is a view showing a conventional work seat apparatus in principle. - An overhead conveyer 11 for conveying a vehicle and a conveying
hanger 12 that is provided to the overhead conveyer 11 and that is used as a conveying mechanism to convey a vehicle are provided to an automobile assembly line, as shown inFIGS. 1 and 2 . Avehicle 13 is mounted on the conveyinghanger 12 as a workpiece. In the automobile assembly line, components and the like are attached while thevehicle 13 is moved. -
Rails vehicle 13 along a movement direction of thevehicle 13 above the floor, stage, or other anchoringobject 10. Awork seat apparatus 20 that is provided for tasks in an interior of the automobile is provided to therails wheels - The
work seat apparatus 20 is characterized in comprising abase part 27 provided to an anchoringobject 10 in a manner that allows horizontal movement; arotating support part 28 provided to thebase part 27 in a manner that allows rotation about a vertical shaft; a raising and loweringpart 29 that is provided to therotating support part 28 and that extends and contracts in a vertical direction; afirst arm part 31 that is raisably and lowerably supported by the raising and loweringpart 29 and that extends horizontally; asecond arm part 32 that is rotatably connected to a distal end of thefirst arm part 31 via ajoint part 34 and that extends horizontally; and a seatrotating mechanism 121 that is provided to a distal end of thesecond arm part 32 and that supports, in a manner that allows rotation about the vertical shaft, theseat part 23 on which theoperator 22 sits. - A connecting
arm 35 extends from thework seat apparatus 20 toward the conveyinghanger 12. Anengaging part 36 that engages with the conveyinghanger 12 is provided to a distal end part of the connectingarm 35. Thework seat apparatus 20 can be moved along with the conveyinghanger 12 by the connectingarm 35. - The
first arm part 31 can be rotated as indicated by the arrow e by therotating support part 28. Thesecond arm part 32 can be rotated as indicated by the arrow f by thejoint part 34. Theseat part 23 can therefore be moved in a three dimensional fashion. - Details of the
rotating support part 28 and raising and loweringpart 29 shall be described below with reference toFIGS. 3 and 4 . - The
rotating support part 28 comprises abottom plate 39; atabular base member 41 provided on thebottom plate 39; avertical member 42 standing on thebase member 41; left and right reinforcingmembers rear surface 42 b of thevertical member 42 and that are used to reinforce thevertical member 42; anarm member 44 provided in horizontal fashion to an upper part of afront surface 42 a of thevertical member 42; acylindrical post member 47 standing on thebase member 41; and arotating support member 49 rotatably provided to thepost member 47 viashaft bearings FIGS. 3 and 4 . Anupper end part 47 t of thepost member 47 is supported by thearm member 44. - The raising and lowering
part 29 comprises avertical plate 51 and atransverse plate 52 that extend from a side part of therotating support member 49; acylinder unit 53 that is provided to an upper surface of thetransverse plate 52 and that raises and lowers thefirst arm part 31; left and right raising and loweringrails vertical plate 51; left andright sliders rails member 56 that is attached to the left andright sliders first arm part 31. - A lower surface of the
first arm part 31 is attached to apiston rod 61 of thecylinder unit 53, and a rear end of thefirst arm part 31 is attached to the movingmember 56. - The raising and lowering
part 29 can be moved by therotating support part 28 by ±θ° in relation to a reference line k of thebase part 27. Thefirst arm part 31 can be raised and lowered by the raising and loweringpart 29 by H in relation to a reference line m. - A structure of the
joint part 34 shall next be described with reference toFIGS. 5 and 6 . - The
joint part 34 comprises arotating support mechanism 63 that connects thesecond arm part 32 to thefirst arm part 31, and anarm braking mechanism 64 that restricts the rotational movement of thesecond arm part 32 in relation to thefirst arm part 31, as shown inFIGS. 5 and 6 . - The
rotating support mechanism 63 comprises a tubularfirst holder member 66 attached to a distal end of thefirst arm part 31; a steppedshaft 68 whose lower half part 68 q is inserted into thefirst holder member 66 and that is provided with aflange part 69;washers nut 77 that, along with theflange part 69, sandwich thefirst holder member 66 and that are used to anchor the steppedshaft 68 to thefirst holder 66;shaft bearings sleeve 72 fitted to anupper half part 68 p of the steppedshaft 68 that protrudes upward;washers nut 79 that prevent the shaft bearing 70 from moving upward and being dislodged; and asecond holder member 67 provided to theupper half part 68 p of the steppedshaft 68 via theshaft bearings - The
second holder member 67 is attached to a base of thesecond arm part 32. For this reason, thesecond arm 32 can be rotated about the steppedshaft 68 in relation to thefirst arm 31. - The
arm braking mechanism 64 comprises abrake plate 73 that has a width of w, is anchored to a lower surface of thesecond holder member 67 bybolts toothed part 82 s on an outer peripheral surface; abrake pad 84 provided facing thetoothed part 82 s; and aholder 81 that supports thebrake pad 84 in a manner that allows the brake pad to move a distance s. Theholder 81 is attached to the upper surface of thefirst arm part 31. Thetoothed part 82 s may also be a knurled groove. - When the
brake pad 84 is moved forward and brought into contact with thetoothed part 82 s, a braking state is created, and thesecond arm part 32 cannot be rotated relative to thefirst arm part 31. The braking state is removed when thebraking pad 84 is moved backward. - A seat
rotating mechanism 121 and seat oscillating mechanism provided to thework seat apparatus 20 shall be described next. - The seat
rotating mechanism 121 comprises arotation shaft 92 whose lower part is inserted in ahole 91 formed on the distal end of thesecond arm part 32, and a connectingmember 93 anchored to an upper part of therotation shaft 92 using awasher 133 b and anut 134, as shown inFIG. 7 . As shown inFIG. 8 , therotation shaft 92 is supported by thesecond arm part 32 in a manner that allows rotation about a vertical shaft. The connectingmember 93 therefore rotates. - The
seat part 23 is attached to the connectingmember 93 via a seatoscillating mechanism 124. - The seat
oscillating mechanism 124 comprises arotation shaft 94 inserted in ahole 97 provided in the connectingmember 93; awasher 95 and anut 96 that are provided to a distal end of the insertedrotation shaft 94 and that prevent therotation shaft 94 from falling out of thehole 97; ashaft support member 99 that supports a base part of therotation shaft 94; an L-shaped bracket 111 that supports theshaft support member 99; abolt 112 that anchors aseating part 116 of theseat part 23 mounted on atransverse part 113 of the L-shaped bracket 111; and astopper member 125 provided to alongitudinal part 114 of the L-shaped bracket 111. - A
rotation braking mechanism 122 is further provided in the vicinity of the rotation shaft 62. - The
rotation braking mechanism 122 comprises abrake pad 123, and abrake holder 128 that is provided to thesecond arm part 32 and that movably supports thebrake pad 123 so the break pad does not come into contact with the rotation shaft 62. A knurledtoothed part 92 g is provided to an outer peripheral surface of the rotation shaft 62. When thebrake pad 123 is moved forward and pressed against the rotation shaft 62, the rotation shaft 62 can no longer be rotated. The rotation shaft 62 can once again be rotated if thebrake pad 123 is moved backward. - The
rotation shaft 92 is longitudinally attached to the distal end of thesecond arm part 32 via twobearings FIG. 8 . A gap between the twobearings inner sleeve 136 and anouter sleeve 137. Thelower bearing 135 is anchored to therotation shaft 92 usingwashers nut 132. Theupper bearing 135 is anchored to thesecond arm part 32 using alid 138 andbolts - The
rotation shaft 94 is inserted into the connectingmember 93 that is anchored to the upper part of therotation shaft 92. Therotation shaft 94 rotates clockwise or counterclockwise in the drawing in relation to the connectingmember 93. For this reason, in the drawing, theshaft support member 99,stopper member 125, and L-shaped bracket 111 rotate together clockwise or counterclockwise in the drawing in relation to the standingrotation shaft 92 and connectingmember 93. The connectingmember 99 andstopper member 125 can be removed from the L-shaped bracket 111 by loosening abolt 129. - A front
convex part 126 and a rearconvex part 127 are provided to thestopper member 125 so as to sandwich therotation shaft 92. Theconvex parts convex parts FIGS. 9A through 9C . - The L-shaped bracket 111 is held vertical, and the
convex parts rotation shaft 92, as shown inFIG. 9A . This is the basic position. - The
seat part 23 can be rotated clockwise in the drawing about therotation shaft 94 until the rear convex apart 128 makes contact with therotation shaft 92, as shown inFIG. 9B . This is the rearward inclined position. The angle of inclination is, e.g., 15°. - The
seat part 23 can be rotated in the counterclockwise direction of the drawing about therotation shaft 94 until the frontconvex part 126 makes contact with therotation shaft 92, as shown inFIG. 9C . This is the forward inclined position. The angle of incline is e.g., 15°. The angle of incline of theseat part 23 was set at 15°. However, the angle of incline is not limited thereto. The angle can be set to any angle with consideration given to, e.g., entrance into the vehicle interior, exit from the vehicle interior, and assembly conditions. - An operation of the above-described work seat apparatus shall be described next.
- In
FIG. 10A , anoperator 22 engages the engagingpart 36 provided to the distal end part of the connectingarm 35 with the conveying hanger 12 (FIG. 1 ) to synchronize the movement of thework seat apparatus 20 with the movement of the conveyinghanger 12. The user sits in theseat part 23 while holding a necessary implement, component, or the like; operates a raising and lowering switch (not shown) provided to thework seat apparatus 20; and raises theseat part 23 in relation to thebase part 27. Theoperator 22 performs operations for moving theseat part 23 other than raising and lowering theseat part 23. - In
FIG. 10B , theoperator 22 enters a vehicle interior 24 from the open part of thevehicle 13. Theoperator 22 can then bend thefirst arm part 31 andsecond arm part 32 using thejoint part 34. Therefore, the operator can readily enter thevehicle interior 24 along with theseat part 23 from the open part of the door. - Since the seat oscillating mechanism 124 (
FIG. 9 ) is provided, theoperator 22 tilts theseat part 23 when entering thevehicle interior 24, whereby the body of theoperator 22 does not readily interfere with part of thevehicle 13, and entrance can more readily be made. - In
FIG. 10C , theoperator 22 performs an assembly operation or the like at a necessary position while moving through thevehicle interior 24. Theoperator 22 then operates therotation braking mechanism 122 orarm braking mechanism 64 and places the work seat apparatus in a braked state as needed. For example, when bolts are to be tightened in thevehicle interior 24, theseat part 23 does not rotate. Therefore, preferable working conditions can be maintained in thevehicle interior 24. - The seat oscillating mechanism 124 (
FIG. 7 ) is provided between thesecond arm part 32 and theseat part 23. Thus, when an operation is to be performed in thevehicle interior 24 in, e.g., an upward facing position, theoperator 22 can perform the operation in a position appropriately corresponding thereto. Therefore, the operation will be far less burdensome. - The
operator 22 sits in theseat part 23, thefirst arm part 31 andsecond arm part 32 are raised and lowered by the raising and liftingpart 29, and thefirst arm part 31 andsecond arm part 32 are bent using thejoint part 34, whereby theseat part 23 can be readily brought near an operation position. In addition, theseat part 23 can be readily brought into the vehicle interior 24 from the open part of the door, and theseat part 23 can be readily brought out to the exterior of the vehicle from thevehicle interior 24. - On having completed the operation in the vehicle interior, the
operator 22 turns his back to the open part of the vehicle in thevehicle interior 24 and exits from thevehicle interior 24 to the exterior of the vehicle while facing backward, as shown inFIG. 11 . The engagingpart 36 is then unlocked, the work seat apparatus is returned to the position ofFIG. 10A , and the raising and loweringpart 29 is lowered. In instances where theoperator 22 does not dismount from theseat part 23, the raising and loweringpart 29 need not be lowered, and other operations may be omitted. Such procedures can be suitably altered under certain operating conditions. - Since the seat
oscillating mechanism 124 is provided, theoperator 22 tilts theseat part 23 rearward when exiting, whereby their body will tend not to interfere with parts of thevehicle 13, and the operator can more readily exit from thevehicle 13. Thefirst arm part 31 andsecond arm part 32 bend via thejoint part 34, and the floor or another part of thevehicle 13 is stepped on or otherwise pressed, whereby theseat part 23 can readily be brought out to the exterior of the vehicle from thevehicle interior 24. - Another embodiment according to the present invention shall be described using
FIG. 12 . - The
base part 27 of awork seat apparatus 20B may be enlarged and disposed on a lower part of a vehicle, as shown inFIG. 12 . An entire body of avehicle 13B is supported from below by a raising and loweringpart 29B that can be raised and lowered. As a result, even when thevehicle 13B is removed from a conveyinghanger 12B that acts as a conveying mechanism, assembling the vehicle interior and a variety of other operations can readily be performed. The use of such a configuration improves the ability to assemble the vehicle interior from outside of the assembly and enables thework seat apparatus 20B to be more versatile in the interior of the automobile. - As described above, the conveying mechanism may be a synchronized carriage, conveying hanger, floor conveyer, or the like.
- A detailed operation of the work seat apparatus shall next be described.
- The
operator 22 enters the vehicle interior while sitting in theseat part 23 provided to thework seat apparatus 20, as shown inFIG. 13A . - The
operator 22 steps on or otherwise moves thework seat apparatus 20 to an operation position in the vehicle interior, and operates the arm braking mechanism 64 (FIG. 6 ) or rotation braking mechanism 122 (FIG. 7 ) as necessary to anchor theseat part 23, as shown inFIG. 13B . Theoperator 22 inclines theseat part 23 rearward and attaches components to a ceiling part of the vehicle interior. In other words, the seatoscillating mechanism 124 is provided between theseat part 23 and the distal end of thesecond arm part 32. Thus, when an operation is to be performed in an upward facing posture, theoperator 22 rests on thebackrest part 117, inclines theseat part 23 rearward, and is able to perform attachment operations while in a conducive posture. - An effect created by inclining the
seat part 23 shall be described next with reference toFIG. 14 . - The
seat part 23 can be placed in a non-inclined state as shown inFIG. 14A . - The
seat part 23 can be placed in a rearward inclined state as shown inFIG. 14B . - When a comparison is made between
FIGS. 14A and 14B of a height T that is between the lower surface of theseat part 23 and a head of theoperator 22, it is apparent that the height T can be reduced by theoperator 22 inclining theseat part 23 rearward. In other words, a relationship exist such that Tb<Ta. - The seat
oscillating mechanism 124 is provided. Therefore, theoperator 22 inclines theseat part 23 rearward when entering the vehicle interior, whereby the height T can be reduced. The body of theoperator 22 is less likely to interfere with the vehicle 13 (FIG. 10 ) because the height T has been reduced, and entry into the vehicle interior is more readily made. The same is true when making an exit. - The
work seat apparatus 20 according to the present invention is not limited to a vehicle interior that is the inner part of a vehicle, and can also be used in, e.g., a construction site. - Several modifications of the seat part and the support structure of the seat part shall next be described sequentially with reference to
FIGS. 15 through 17 . - The seat part and support structure of the seat part comprise a
frame 161; a rotatingmember 163B swingably supported on the frame viasupport shafts seat part 23B that is attached to the rotatingmember 163B and has aseat surface part 116B on which an operator sits and abackrest part 117B on which the operator leans back. - The
frame 161 comprises, e.g., twobase plates U-shaped frames base plates cross members U-shaped frames other support shafts holes base plates support member 169. - The
seat part 23B is an oscillating seat. Thesupport shafts seat surface part 116B and below anupper end 117 t of thebackrest part 117B. In other words, thesupport shafts seat part 23B can be caused to tilt using a smaller force than when thesupport shafts - The
support member 169 preferably comprises thebase part 27 provided to the anchoringobject 10 in a manner that allows horizontal movement; therotating support part 28 provided to thebase part 27 in a manner that allows rotation about the vertical shaft; the raising and loweringpart 29 that is provided to therotating support part 28 and that extends and contracts in a vertical direction; thefirst arm part 31 that is raisably and lowerably supported by the raising and loweringpart 29 and that extends horizontally; thesecond arm part 32 that is rotatably connected to the distal end of thefirst arm part 31 via thejoint part 34 and that extends horizontally; and the seatrotating mechanism 121 that is provided to the distal end of thesecond arm part 32 and that supports, in a manner that allows rotation about the vertical shaft, the seat part on which the operator sits, as shown inFIG. 1 . However, a differently configured object can be used for thesupport member 169 as long as the support member faces the workpiece. - A support structure of a
seat part 23C comprises arotation shaft 92C inserted into the distal end of thesecond arm part 32; a firstrotating plate 141 extending horizontally from a lower end of therotation shaft 92C; a secondrotating plate 142 attached, in a manner allowing horizontal rotation, to ashaft 144 standing from the firstrotating plate 141 using ametal bush 151 and anut 153; anoscillating plate 143 stacked on the secondrotating plate 142; ahinge pin 146 connecting the secondrotating plate 142 and anapertured plate 145 provided to a lower surface of theoscillating plate 143;elastic members rotating plate 142 and theoscillating plate 143; and abolt 149 that anchors theseat part 23C to theoscillating plate 143, as shown inFIG. 16 . When splitpins 152 are attached to thehinge pin 146, there is no risk of thehinge pin 146 falling from theapertured plate 145. - The
oscillating plate 143 supporting theseat part 23C can oscillate forward and rearward about thehinge pin 146. When the operator compresses the frontelastic member 147, theseat part 23C is placed in the forward inclined position. When the operator compresses the frontelastic member 147, theseat part 23C is placed in the forward inclined position. When the operator stands up or otherwise removes the load from theseat part 23C, theseat part 23C is returned to an original position by the elastic action of the front and rearelastic members - An
elastic member 173 extending from aframe 161D to a backsurface support member 171 may also be provided between a backrest part 117D of aseat part 23D and the backsurface support member 171, as shown inFIG. 17 . In other words, theframe 161 extends upward from abase plate 165D, a rotatingmember 163D is connected to theframe 161D via ashaft member 162D corresponding to a hinge pin, front and rearelastic members member 163D andseat part 23D, theseat member 23D is attached to the rotatingmember 163D, and theelastic member 173 is provided between the backrest part 117D and the backsurface support member 171 that extends from theframe 161D, as shown inFIG. 17 . - Due to the addition of the
elastic member 173, theseat part 23D promptly returns to the original position when no load has been applied. - In the embodiments of the present example, an automobile was used as the workpiece. However, the workpiece is not limited to objects on a conveyor. The present invention can also be used in various construction operations.
- The present invention is useful in work seats used for performing tasks in the interior of a vehicle.
Claims (13)
1. A work seat apparatus with which an operator can work on a workpiece while seated, the work seat apparatus comprising:
a base part provided to an anchoring object in a horizontally moveable manner;
a rotating support part provided to the base part so as to be able to rotate about a vertical shaft;
a raising and lowering part that is provided to the rotating support part and that extends and retracts in a vertical direction;
a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part;
a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part; and
a seat rotating mechanism that is provided to a distal end of the second arm part and that supports, in a manner that allows rotation about the vertical shaft, the seat part on which the operator sits.
2. The work seat apparatus of claim 1 , wherein the base part is designed to be supported by a rail provided to the anchoring object.
3. The work seat apparatus of claim 1 , wherein the base part comprises a wheel that travels on the anchoring object.
4. The work seat apparatus of claim 1 , wherein a connecting arm connected to a conveying mechanism for conveying the workpiece is provided to the base part.
5. The work seat apparatus of claim 1 , wherein the seat part is detachably provided to the seat rotating mechanism.
6. (canceled)
7. The work seat apparatus of claim 1 , wherein the seat rotating mechanism is disposed on either a left side or a right side of the seat part.
8. The work seat apparatus of claim 1 , wherein the seat rotating mechanism is disposed to the rear of the seat part.
9. A work seat apparatus in which an operator can work on a workpiece while seated, the work seat apparatus comprising:
a support member extending toward the workpiece;
a frame provided to a distal end of the support member;
a rotating member swingably supported by the frame via support shafts; and
a seat part that is attached to the rotating member and is provided with a seat surface part on which the operator sits and a backrest part on which the operator leans back.
10. The work seat apparatus of claim 9 , wherein the support member comprises a base part provided to an anchoring object in a horizontally moveable manner; a rotating support part provided to the base part so as to be able to rotate about a vertical shaft; a raising and lowering part that is provided to the rotating support part and that extends and retracts in a vertical direction; a first arm part that extends horizontally and that is raisably and lowerably supported by the raising and lowering part; and a second arm part that extends horizontally and that is rotatably connected to a distal end of the first arm part via a joint part.
11. The work seat apparatus of claim 9 , wherein the support shafts are provided above the seat surface part and below an upper end of the backrest.
12. The work seat apparatus of claim 9 , wherein in the support shaft, an elastic member that is provided below the seat surface part and that returns the seat part to an original position is disposed between the seat part and the frame.
13. The work seat apparatus of claim 9 , wherein the apparatus is provided in a vehicle assembly line, and the support member is disposed to one side of a vehicle.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006-145567 | 2006-05-25 | ||
JP2006145542A JP2007313603A (en) | 2006-05-25 | 2006-05-25 | Work auxiliary seat |
JP2006-145542 | 2006-05-25 | ||
JP2006145567A JP2007313013A (en) | 2006-05-25 | 2006-05-25 | Work-assisting seat |
PCT/JP2007/060292 WO2007138897A2 (en) | 2006-05-25 | 2007-05-14 | Work seat apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090174245A1 true US20090174245A1 (en) | 2009-07-09 |
Family
ID=38779101
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/302,490 Abandoned US20090174245A1 (en) | 2006-05-25 | 2007-05-14 | Work seat apparatus |
Country Status (6)
Country | Link |
---|---|
US (1) | US20090174245A1 (en) |
JP (2) | JP2007313013A (en) |
CN (1) | CN101453924A (en) |
CA (1) | CA2651371A1 (en) |
GB (1) | GB2452874B (en) |
WO (1) | WO2007138897A2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2497391A1 (en) * | 2011-03-07 | 2012-09-12 | EFS-Gesellschaft für Hebe- und Handhabungstechnik mbh | Seating device for a production line |
US20140224559A1 (en) * | 2013-02-14 | 2014-08-14 | Toyota Motor Engineering & Manufacturing North America, Inc., | Ergonomic work operation method and apparatus |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5215796B2 (en) * | 2008-09-26 | 2013-06-19 | 本田技研工業株式会社 | Work auxiliary chair |
JP5343583B2 (en) * | 2009-01-27 | 2013-11-13 | 日産自動車株式会社 | Battery mounted device |
DE102009021316A1 (en) * | 2009-05-14 | 2010-11-25 | Zeilhofer Handhabungstechnik Gmbh & Co. Kg | Person receiving device for receiving and transporting person from outside to location lying within vehicle body, is formed as kinematic chain which has translational degrees of freedom and rotational degrees of freedom |
DE102011050753A1 (en) | 2011-05-31 | 2012-12-06 | Mhtec Ltd. & Co. Kg | Seat device for assembly lines or production lines, comprises seat, which is adjustable and has multiple degrees of freedom, where roof suspension is arranged for hanging arrangement of support arm |
DE102011103245B4 (en) | 2011-06-03 | 2018-02-22 | Audi Ag | Seat device for a vehicle production line, comprising a seat arm with a seat element and an auxiliary arm with a device for receiving tools and / or tools |
FR3066686B1 (en) * | 2017-05-23 | 2019-06-07 | Neos | SQUARE SUPPORT DEVICE AND MANUAL WORKSTATION EQUIPPED WITH SAME |
CN109398038B (en) * | 2018-10-10 | 2022-01-28 | 宁波科镭汽车零部件有限公司 | Efficient automobile air outlet panel assembling production process |
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2007
- 2007-05-14 US US12/302,490 patent/US20090174245A1/en not_active Abandoned
- 2007-05-14 CA CA002651371A patent/CA2651371A1/en not_active Abandoned
- 2007-05-14 GB GB0821382A patent/GB2452874B/en not_active Expired - Fee Related
- 2007-05-14 CN CNA2007800189098A patent/CN101453924A/en active Pending
- 2007-05-14 WO PCT/JP2007/060292 patent/WO2007138897A2/en active Search and Examination
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US5379701A (en) * | 1992-08-03 | 1995-01-10 | Toyota Jidosha Kabushiki Kaisha | Seat apparatus having movable seat used by worker in installing parts within automobile body |
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EP2497391A1 (en) * | 2011-03-07 | 2012-09-12 | EFS-Gesellschaft für Hebe- und Handhabungstechnik mbh | Seating device for a production line |
US20140224559A1 (en) * | 2013-02-14 | 2014-08-14 | Toyota Motor Engineering & Manufacturing North America, Inc., | Ergonomic work operation method and apparatus |
US9033088B2 (en) * | 2013-02-14 | 2015-05-19 | Toyota Motor Engineering & Manufacturing North America, Inc. | Ergonomic work operation method and apparatus |
Also Published As
Publication number | Publication date |
---|---|
WO2007138897A2 (en) | 2007-12-06 |
GB2452874A (en) | 2009-03-18 |
GB2452874B (en) | 2010-12-22 |
CN101453924A (en) | 2009-06-10 |
JP2007313603A (en) | 2007-12-06 |
GB0821382D0 (en) | 2008-12-31 |
CA2651371A1 (en) | 2007-12-06 |
WO2007138897A3 (en) | 2008-10-02 |
JP2007313013A (en) | 2007-12-06 |
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AS | Assignment |
Owner name: HONDA MOTOR CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:UEDA, MINORU;KONAGAYA, KATSUNORI;REEL/FRAME:021892/0174 Effective date: 20081028 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |