US20090133716A1 - Methods of post chemical mechanical polishing and wafer cleaning using amidoxime compositions - Google Patents
Methods of post chemical mechanical polishing and wafer cleaning using amidoxime compositions Download PDFInfo
- Publication number
- US20090133716A1 US20090133716A1 US12/260,512 US26051208A US2009133716A1 US 20090133716 A1 US20090133716 A1 US 20090133716A1 US 26051208 A US26051208 A US 26051208A US 2009133716 A1 US2009133716 A1 US 2009133716A1
- Authority
- US
- United States
- Prior art keywords
- acid
- cleaning
- weight
- amidoxime
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 317
- SFZULDYEOVSIKM-UHFFFAOYSA-N chembl321317 Chemical compound C1=CC(C(=N)NO)=CC=C1C1=CC=C(C=2C=CC(=CC=2)C(=N)NO)O1 SFZULDYEOVSIKM-UHFFFAOYSA-N 0.000 title claims abstract description 165
- 238000000034 method Methods 0.000 title claims abstract description 146
- 239000000126 substance Substances 0.000 title claims abstract description 64
- 238000005498 polishing Methods 0.000 title claims abstract description 44
- 238000004140 cleaning Methods 0.000 title claims description 159
- 229910052751 metal Inorganic materials 0.000 claims abstract description 134
- 239000002184 metal Substances 0.000 claims abstract description 134
- 239000010949 copper Substances 0.000 claims abstract description 99
- 229910052802 copper Inorganic materials 0.000 claims abstract description 92
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 89
- 239000002253 acid Substances 0.000 claims abstract description 67
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000356 contaminant Substances 0.000 claims abstract description 12
- 150000001875 compounds Chemical class 0.000 claims description 197
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 177
- 229910001868 water Inorganic materials 0.000 claims description 162
- 239000000243 solution Substances 0.000 claims description 151
- -1 amidoxime compound Chemical class 0.000 claims description 132
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims description 115
- 239000004065 semiconductor Substances 0.000 claims description 113
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 67
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Substances [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 claims description 66
- 239000002738 chelating agent Substances 0.000 claims description 51
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 50
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 45
- 150000007524 organic acids Chemical class 0.000 claims description 43
- 238000009472 formulation Methods 0.000 claims description 42
- 239000004094 surface-active agent Substances 0.000 claims description 39
- 150000001412 amines Chemical class 0.000 claims description 35
- 239000012459 cleaning agent Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 33
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 24
- 238000007278 cyanoethylation reaction Methods 0.000 claims description 24
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 23
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 22
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 claims description 20
- 239000003960 organic solvent Substances 0.000 claims description 20
- 150000002443 hydroxylamines Chemical class 0.000 claims description 19
- 150000001408 amides Chemical class 0.000 claims description 18
- 235000015165 citric acid Nutrition 0.000 claims description 18
- 238000010790 dilution Methods 0.000 claims description 18
- 239000012895 dilution Substances 0.000 claims description 18
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 18
- 229910044991 metal oxide Inorganic materials 0.000 claims description 18
- 150000004706 metal oxides Chemical class 0.000 claims description 18
- 239000007800 oxidant agent Substances 0.000 claims description 18
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 16
- 150000007513 acids Chemical class 0.000 claims description 16
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 16
- 235000006408 oxalic acid Nutrition 0.000 claims description 16
- 150000005846 sugar alcohols Chemical class 0.000 claims description 16
- 229940093915 gynecological organic acid Drugs 0.000 claims description 15
- 235000005985 organic acids Nutrition 0.000 claims description 15
- 229920001223 polyethylene glycol Polymers 0.000 claims description 15
- 230000004888 barrier function Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 235000010323 ascorbic acid Nutrition 0.000 claims description 12
- 239000011668 ascorbic acid Substances 0.000 claims description 12
- 150000007514 bases Chemical class 0.000 claims description 12
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 12
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 12
- 229960005070 ascorbic acid Drugs 0.000 claims description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 11
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 10
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 10
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 10
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 claims description 10
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 10
- 229960001484 edetic acid Drugs 0.000 claims description 10
- 229920001451 polypropylene glycol Polymers 0.000 claims description 10
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 9
- 229940074391 gallic acid Drugs 0.000 claims description 9
- 235000004515 gallic acid Nutrition 0.000 claims description 9
- 239000004310 lactic acid Substances 0.000 claims description 9
- 235000014655 lactic acid Nutrition 0.000 claims description 9
- 150000002923 oximes Chemical class 0.000 claims description 9
- 229920005862 polyol Polymers 0.000 claims description 9
- 150000003077 polyols Chemical class 0.000 claims description 9
- 239000010936 titanium Substances 0.000 claims description 9
- NEAQRZUHTPSBBM-UHFFFAOYSA-N 2-hydroxy-3,3-dimethyl-7-nitro-4h-isoquinolin-1-one Chemical compound C1=C([N+]([O-])=O)C=C2C(=O)N(O)C(C)(C)CC2=C1 NEAQRZUHTPSBBM-UHFFFAOYSA-N 0.000 claims description 8
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 8
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 8
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 7
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 7
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 7
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- 235000019260 propionic acid Nutrition 0.000 claims description 7
- 229920001059 synthetic polymer Polymers 0.000 claims description 7
- 235000002906 tartaric acid Nutrition 0.000 claims description 7
- 239000011975 tartaric acid Substances 0.000 claims description 7
- GIAFURWZWWWBQT-UHFFFAOYSA-N 2-(2-aminoethoxy)ethanol Chemical compound NCCOCCO GIAFURWZWWWBQT-UHFFFAOYSA-N 0.000 claims description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 6
- 150000001414 amino alcohols Chemical class 0.000 claims description 6
- 125000000129 anionic group Chemical group 0.000 claims description 6
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical compound C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 claims description 6
- 229960001231 choline Drugs 0.000 claims description 6
- 235000019253 formic acid Nutrition 0.000 claims description 6
- 150000001261 hydroxy acids Chemical class 0.000 claims description 6
- 235000011090 malic acid Nutrition 0.000 claims description 6
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 6
- 229910052715 tantalum Inorganic materials 0.000 claims description 6
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 5
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 claims description 5
- BKMMTJMQCTUHRP-UHFFFAOYSA-N 2-aminopropan-1-ol Chemical compound CC(N)CO BKMMTJMQCTUHRP-UHFFFAOYSA-N 0.000 claims description 5
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 5
- WUGQZFFCHPXWKQ-UHFFFAOYSA-N Propanolamine Chemical compound NCCCO WUGQZFFCHPXWKQ-UHFFFAOYSA-N 0.000 claims description 5
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 5
- LHIJANUOQQMGNT-UHFFFAOYSA-N aminoethylethanolamine Chemical compound NCCNCCO LHIJANUOQQMGNT-UHFFFAOYSA-N 0.000 claims description 5
- 150000003868 ammonium compounds Chemical class 0.000 claims description 5
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 5
- 235000019395 ammonium persulphate Nutrition 0.000 claims description 5
- 239000002280 amphoteric surfactant Substances 0.000 claims description 5
- 239000003945 anionic surfactant Substances 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 5
- 125000002091 cationic group Chemical group 0.000 claims description 5
- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 claims description 5
- 239000000174 gluconic acid Substances 0.000 claims description 5
- 235000012208 gluconic acid Nutrition 0.000 claims description 5
- 150000003949 imides Chemical class 0.000 claims description 5
- 229940102253 isopropanolamine Drugs 0.000 claims description 5
- 239000001630 malic acid Substances 0.000 claims description 5
- 229940045872 sodium percarbonate Drugs 0.000 claims description 5
- IJGSGCGKAAXRSC-UHFFFAOYSA-M tris(2-hydroxyethyl)-methylazanium;hydroxide Chemical compound [OH-].OCC[N+](C)(CCO)CCO IJGSGCGKAAXRSC-UHFFFAOYSA-M 0.000 claims description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- 239000010937 tungsten Substances 0.000 claims description 5
- AQLJVWUFPCUVLO-UHFFFAOYSA-N urea hydrogen peroxide Chemical compound OO.NC(N)=O AQLJVWUFPCUVLO-UHFFFAOYSA-N 0.000 claims description 5
- QHQZEEGNGSZBOL-UHFFFAOYSA-N 2-(aminomethyl)-2-(hydroxymethyl)propane-1,3-diol Chemical compound NCC(CO)(CO)CO QHQZEEGNGSZBOL-UHFFFAOYSA-N 0.000 claims description 4
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 claims description 4
- 239000005725 8-Hydroxyquinoline Substances 0.000 claims description 4
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- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011734 sodium Substances 0.000 claims description 4
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 claims description 4
- SEICVHBZTAWPFM-UHFFFAOYSA-M trimethyl(2-phenylethyl)azanium;hydroxide Chemical compound [OH-].C[N+](C)(C)CCC1=CC=CC=C1 SEICVHBZTAWPFM-UHFFFAOYSA-M 0.000 claims description 4
- JIRHAGAOHOYLNO-UHFFFAOYSA-N (3-cyclopentyloxy-4-methoxyphenyl)methanol Chemical compound COC1=CC=C(CO)C=C1OC1CCCC1 JIRHAGAOHOYLNO-UHFFFAOYSA-N 0.000 claims description 3
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
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- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 3
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
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- H—ELECTRICITY
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
- H01L21/0206—Cleaning during device manufacture during, before or after processing of insulating layers
- H01L21/02063—Cleaning during device manufacture during, before or after processing of insulating layers the processing being the formation of vias or contact holes
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- H—ELECTRICITY
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
- H01L21/02068—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers
- H01L21/02071—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers the processing being a delineation, e.g. RIE, of conductive layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
- H01L21/02068—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers
- H01L21/02074—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers the processing being a planarization of conductive layers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/22—Electronic devices, e.g. PCBs or semiconductors
Definitions
- the present invention relates to compositions and methods for removal of chemical residues from metal or dielectric surfaces or for chemical mechanical polishing of a copper or aluminum surface including an aqueous solution comprising an amidoxime complex applied for a time sufficient to remove the chemical residues.
- the DRAM chip will have a memory of 1 gigabit, and typical CPU will have 13 million transistors per cm 2 (currently they only contain about 4 million).
- the number of metal layers (the “wires”) will increase from the current 2-3 to 5-6 and the operating frequency, which is currently 200 MHZ, will increase, for example, to 500 ME. This will increase the need for a three dimensional construction on the wafer chip to reduce delays of the electrical signals.
- the typical chip would need 10,000 or more meters of wire. This length of wire would severely compromise the chip's speed performance without design changes.
- a “semiconductor work-piece” is a microelectronic device, which has not completed the fabrication process, typically a silicon wafer with active regions formed in or on the surface of the silicon wafer. Connections to the active regions are made using multiple layers of metal, typically copper and tungsten, which has been deposited on the silicon substrate.
- a damascene process is used whereby the copper is deposited into lines etched into the inter-layer dielectric and then the excess copper is removed and the surface planarized using a CMP process, followed by a cleaning step.
- Post-C cleaning The goal of the cleaning process is to remove residues left by the CMP step from the semiconductor work-piece surface without significantly etching the metal, leaving deposits on the surface, or imparting significant organic (such as carbon) contamination to the semiconductor work-piece. Furthermore, it is desirable to protect the metal surfaces from corrosion by various mechanisms such as chemical etching, galvanic corrosion or photo-induced corrosion. Corrosion of the metal surfaces results in metal recess and thinning of the metal lines. Acidic cleaning solutions are often quite efficient at removing organic contamination from the wafer surface and complexing residual copper. Thus, it is desirable to have a cleaning solution that is effective in the moderate to low pH regime. Acidic chemistries are typically utilized in a brush scrubber or megasonic cleaning unit for Post-CMP cleaning.
- a cleaning solution may contain various chemicals that perform different functions during the cleaning process.
- a cleaning solution must contain a “cleaning agent.”
- a “cleaning agent” is the component of solution that removes residual CMP slurry particles, typically particles of metal, from the surface of the semiconductor work-piece.
- a cleaning solution may also contain “chelating agents,” “corrosion-inhibiting compounds,” and/or “surface-active agents.”
- a “chelating agent” helps prevent re-deposition of removed metal onto the semiconductor work-piece by complexing the metal in the cleaning solution.
- a “corrosion-inhibiting compound” is the component of the cleaning solution that protects the metal surface from attack by mechanisms such as the aggressive nature of the cleaning solution, oxidation, post cleaning corrosion, galvanic attack, or photo-induced attack.
- a “surface-active agent” is a component of the cleaning solution that modifies the wetting characteristics and prevents watermark formation.
- a cleaning solution protects the metal surfaces of the semiconductor device from having a high static etch rate and from oxidation of the metal surfaces by forming a protective film on the surface.
- the metal surfaces of the semiconductor work-piece are typically copper and form the conducting paths of the semiconductor wafer. Due to the very small size of features on semiconductor wafers, the metal lines are as thin as possible while still carrying the desired electric current. Any oxidation or corrosion on the surface or recess of the metal causes thinning of the lines (dissolution) and results in poor performance or failure of the semiconductor device. Therefore, it is important to protect the metal surfaces from corrosion by forming a suitable corrosion resistant film on the surface of the metal.
- Many cleaning solutions available in the art do not provide a film forming agent, and thus suffer from a high static etch rate and/or high RMS value.
- the cleaning solution's corrosion preventing abilities are quantified by measuring the static etch rate or the surface roughness (quantified by RMS, root mean square, value) of a metal surface that has been cleaned with the subject solution.
- a high static etch rate indicates dissolution of the metal surface is occurring.
- a high RMS value indicates a rough surface caused by attack of the metal.
- An effective protective film reduces the corrosion of the metal as indicated by static etch rate and RMS values after cleaning.
- the corrosion resistance of a cleaning solution can also be directly measured using electrochemical means known to those skilled in the art.
- One preferred method of protecting the metal surface from oxidation corrosion is by passivating the metal surface after or during cleaning. Some existing acidic cleaning chemistries do not passivate the metal, resulting in corrosion during and after the cleaning step by oxidation of the metal surface.
- Planarizing a wafer surface usually includes a cleaning step followed by an additional step of rinsing with water or an inhibitor solution. Some rinsing agents can leave deposits on the surface of the work-piece, thus contaminating the wafer.
- Adding a second step is also a drawback due to the fact that it lengthens the manufacturing process, complicates the process by having to handle more chemicals and more steps, and provides one more possible source of contamination or other quality control problems.
- a process that cleans and protects the surface of the semiconductor work-piece is desirable.
- the ability of the cleaning chemistry to remove residual metals and retain them in the cleaning solution is also an important characteristic of a Post-CMP cleaning solution.
- Chemicals that can complex the residual metals in the cleaning solution are effective cleaning solutions because the residual metals are not re-deposited on the semiconductor work-piece after they are removed. These complexing chemicals are referred to as “chelating agents.”
- Cleaning solutions using chemistry that cannot complex the residual metals typically perform poorly at the desired cleaning task. Thus, it is desirable to have a cleaning solution capable of removing and complexing the dissolved metal in the cleaning solution.
- a surface wetting agent in the cleaning solution.
- Surface wetting agents prevent contamination of the semiconductor work-piece by helping to stop spotting of the surface caused by droplets clinging to the surface, Spotting (also called watermarks) on the surface can saturate metrology tools that measure light point defects, thus masking defects in the semiconductor work-piece.
- the chemistry of the current invention makes use of multiple additives to provide a solution that is not sensitive to oxygen, removes particles efficiently, removes metal from the dielectric surface, is in the neutral to low pH range, protects the metal from corrosion and dissolution, and does not contaminate the semi conductor surface.
- the biodegradability is also unsatisfactory.
- EDTA proves to have inadequate biodegradability in conventional tests, as does PDTA or HPDTA and corresponding aminomethylenephosphonates which, moreover, are often undesirable because of their phosphorus content.
- Phosphorus is also a dopant in semiconductor devices, therefore it is desirable to have CMP and post-CMP cleaning solutions with non-phosphor containing compounds.
- complexing agents sometimes called chelating agents.
- Much metal-chelating functionality is known, a metal ion being attached by coordination links to two or more nonmetal atoms (ligands) in the same molecule. Heterocyclic rings are formed with the central (metal) atom as part of each ring.
- the complex becomes more soluble in the solution, it functions as a cleaning process. If the complexed product is not soluble in the solution, it becomes a passivating agent by forming an insoluble film on top of the metal surface.
- the current complexing agents in use such as, glycolic acid, glyoxylic acid, lactic acid, phosphonic acid, are acidic in nature and have a tendency to attack the residue and remove both metals and metal oxides, such as copper and copper oxide. This presents a problem for formulators where a chelating function is sought but only selectively to metal oxide and not the metal itself, e.g. in an application involving metal, such as copper. Accordingly, there is a need for complexing agents that are not aggressive toward metal substrates, while effectively providing for the chelation of metal ions residue created during the manufacturing processes.
- the present invention addresses these problems.
- the present invention provides a method of solving one or more of the following problems common with prior art compositions and methods: reducing or eliminating corrosion problems; eliminating substantial use of flammable solvents; eliminating SARA Title III chemistries; and lowering mobile and transition metal ions.
- One embodiment, in accordance with the present invention is a method for the removal of residues from metal or dielectric surfaces after chemical mechanical polishing (commonly refers to post CMP clean or PCMP) of a copper or aluminum surface using an aqueous solution comprising at least one compound with one or more amidoxime functional groups. Such compound is believed to act as a chelating compound.
- the composition optionally contains a basic compound, and optionally an acid.
- Another embodiment, in accordance with the present invention is a method of chemical mechanical polishing a copper or aluminum surface by applying the above composition to the copper or aluminum surface, and polishing the surface in the presence of the composition.
- the copper or aluminum surface is chemical mechanical polished by applying an aqueous composition having a pH between about 3 and about 10 to the copper or aluminum surface, and polishing the surface in the presence of the composition.
- the invention also relates to a method for removal of chemical residues from a metal or dielectric surface after chemical mechanical polishing, by contacting the metal or dielectric surface with an aqueous composition having a pH between about 2 and about 11 for a time sufficient to remove the chemical residues.
- the invention in another embodiment, relates to a method for chemical mechanical polishing of a copper surface by applying an aqueous composition having a pH between about 3.7 and about 7 to the copper surface, and polishing the surface in the presence of the composition.
- the formulations of the present invention are effective in both an acidic and basic pH range, allowing for customization of the pH based on the needs of the application, not on the effectiveness of the CMP or post-CMP cleaning compositions.
- the invention in another embodiment, relates to method for the chemical mechanical polishing of an aluminum surface by applying an aqueous composition having a pH between about 3.7 and about 7 to the aluminum surface, and polishing the surface in the presence of the composition.
- the aqueous composition may include: a) a monofunctional, difunctional or trifunctional organic acid; and/or b) a buffering amount of one or more basic compounds selected from quaternary amines, hydroxylamine, hydroxylamine derivatives (including salts), hydrazine or hydrazine salt base, ammonium compounds, and one or more alkanolamines.
- the composition contains at least one alkaline (basic) compound that is an alkanolamine.
- alkanolamines are monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylaminoethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane and mixtures thereof.
- Suitable organic acids include methanesulfonic acid, oxalic acid, lactic acid, citric acid, xylenesulfonic acid, toluenesulfonic acid, formic acid, tartaric acid, propionic acid, benzoic acid, ascorbic acid, gluconic acid, malic acid, malonic acid, succinic acid, gallic acid, butyric acid, trifluoracetic acid, glycolic, and mixtures thereof.
- the aqueous composition can include a chelation agent that will complex with transition metal ions and mobile ions.
- the chelation agent includes ethylene diamine tetraacetic acid (EDTA), an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine or crown ether.
- the aqueous composition can include an oxidizing agent that will maintain metal film oxide layers.
- the oxidizing agent includes ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate or sodium perborate.
- the cleaning agents of the current invention are also chelating agents. The cleaning action of the current invention efficiently removes residual particles from the surface of the semiconductor work-piece and also complexes the metal that is removed in solution. Thus the cleaning efficiency is improved by presenting metal from re-depositing on the semiconductor work-piece surface.
- the corrosion-inhibiting compound of the current invention protects the metal of the semiconductor work-piece from oxidation, and corrosion.
- the corrosion-inhibiting compounds are effective at forming a film on the metal of the semiconductor work-piece that protects metal surfaces from chemical, galvanic and photo-induced attack during and after the cleaning step.
- One preferred embodiment forms a protective film by reducing the surface of the metal. By protecting the metal surface from attack, the metal retains its desired thickness and electrical carrying capacity.
- the cleaning solution of the current invention is not highly sensitive to oxygen because it does not contain any oxygen sensitive compounds. Because the cleaning solution is not highly sensitive to oxygen the performance of the cleaning solution is not affected by the presence of air in the cleaning equipment. Thus, the cleaning solution of the current invention can be used without extra precautions to purge the storage, transfer and cleaning equipment of essentially all air.
- the cleaning solution of the current invention cleans the semiconductor work-piece and forms a corrosion-inhibiting film on the metal surfaces in the same step. Because the cleaning and corrosion inhibiting is accomplished in a single step, there is less likelihood of accidental contamination by handling a completely separate solution. Furthermore, valuable processing time is saved by not having to add an additional inhibiting step.
- Some preferred embodiments of the cleaning solution include a surface-active agent, also referred to as a surface-wetting agent. The surface-active agent helps prevent spotting (watermarks) on the surface that can be a source of contamination or hide defects in the semiconductor work-piece.
- One embodiment of the present invention involves the use of an aqueous composition comprising an amidoxime compound containing one or more amidoxime functional group in a semiconductor application wherein the amidoxime compound complexes with metal (or metal oxide) on a surface, in a residue, or both.
- the composition contains one or more organic solvents.
- the composition contains one or more surfactants.
- the composition contains one or more additional compounds that contain functional groups which complex or chelate with metals or metal oxides.
- the composition contains a compound which has oxidation and reduction potentials, such as a hydroxylamine or hydroxylamine derivative, such as a salt, and hydrogen peroxide.
- composition may contain from about 0.1% to about 99.9% water and from about 0.01% to about 99.9% of one or more compounds with one or more amidoxime functional groups.
- the composition may also include a surfactant.
- compositions that are substantially free from fluoride-containing compounds, acid compounds, organic solvents, alkanolamines, quaternary ammonium compounds, hydroxylamine and hydroxylamine derivatives, non-hydroxyl-containing amines, alkanolamines, none amidoxime group chelating agents, and surfactants.
- compositions herein may contain substantially no additional components.
- a preferred source of the amidoxime group is from a nitrile compound that is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- amidoxime structure can be represented in their resonance form as illustrated below
- Amidoximes are made by the reaction of hydroxylamine with nitrile compounds.
- the most preferred compounds which undergo cyanoethylation include the following.
- Formulations containing amidoximes may optionally include other complexing agents and the amidoxime compound could have other functional groups that have a chelate functionality within the molecule itself.
- compositions of the present application include semiconductor processing compositions comprising water and at least one compound containing at least one amidoxime functional group. It a preferred embodiment the at least one amidoxime functional groups are derived from a nitrile compound.
- the nitrile compound is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- One embodiment of the present invention is a method for removal of chemical residues from a metal or dielectric surface, which comprises: providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has undergone chemical mechanical polishing by contacting the metal or dielectric surface with a cleaning composition comprising: at least about 10% by weight of a mixture of water and optionally an organic solvent; from about 0.1% to about 35% by weight of at least one compound containing at least one amidoxime functional group, optionally one or more other organic acid compounds.
- the composition includes between 0.1% to 45% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional or trifunctional organic acid and between 0.5% and 30% by weight of an oxidizing agent.
- the one or more oxidizing agents may be selected from the group consisting of hydrogen peroxide, ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, sodium perboraten and mixtures thereof.
- the cleaning composition may contain a buffering amount of at least one basic compounds such as e.g., an ammonium compound, hydroxylamine, a hydroxylamine derivative, an alkanolamine and mixtures thereof.
- the cleaning composition contains at least at least hydroxylamine or a hydroxylamine derivative as a basic component, which may be present in an amount from about 0.3% to about 15% by weight.
- the composition contains ammonium component (such as e.g.
- tetraalkylammonium hydroxide TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, or THEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide)
- TMAH pentahydrate BTMAH (benzyltetramethylammonium hydroxide)
- BTMAH benzyltetramethylammonium hydroxide
- TBAH tetramethylammonium hydroxide
- choline choline
- THEMAH Tris(2-hydroxyethyl)methylammonium hydroxide
- the composition contains an alkanolamine component including but not limited to monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane, or mixtures thereof.
- alkanolamine component including but not limited to monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamin
- the cleaning composition neutralizes and removes amines and/or hydroxylamines in the residual processing formulation and wherein said contacting removes metal or metal oxide of the semiconductor surface at a rate less than about 17 Angstroms/min.
- the cleaning composition includes a buffering amount of at least one basic compound selected from the group consisting of: an ammonium compound; hydroxylamine; a hydroxylamine derivative; and one or more alkanolamines.
- a buffering amount is, for example, from about 0.1% to about 5% by weight of the basic compound.
- One preferred basic compound is choline. Another is hydroxylamine.
- the cleaning (e.g. post-CMP) composition includes one or more organic acid compounds, which can be, for example methanesulfonic acid, oxalic acid, lactic acid, citric acid, xylenesulfonic acid, toluenesulfonic acid, formic acid, tartaric acid, propionic acid, benzoic acid, ascorbic acid, gluconic acid, malic acid, malonic acid, succinic acid, gallic acid, butyric acid, trifluoracetic acid, glycolic acid, methanesulfonic acid, oxalic acid, lactic acid, citric acid, and mixtures thereof.
- the one or more organic acid compounds may be present in an amount from about 0.2% to about 45% by weight.
- composition may further contain an organic solvent or surface active agent.
- the organic solvent which is miscible with water, is in an amount from about 5% to about 15% by weight.
- a surface active agent such as: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof.
- Another embodiment of the present invention is a method for the cleaning of a semiconductor work-piece after the Chemical Mechanical Planarization (CMP) of the wafer during the manufacturing of semiconductor devices; the method comprising the steps of: (a) providing a semiconductor work-piece, wherein said semiconductor workpiece comprises: (i) a metal line, wherein said metal line comprises copper or aluminum; (ii) a barrier material, wherein said barrier materials can be selected from the group consisting of a). tantalum (Ta), b). tantalum nitride (TaN), c). titanium (Ti), d). Titanium nitride (TiN), e) tungsten (W), and f).
- CMP Chemical Mechanical Planarization
- tungsten nitride WN
- a dielectric contacting said semiconductor work-piece with a cleaning solution comprising a cleaning agent, wherein said cleaning agent comprises: (i) water; and (ii) one or more amidoxime compounds.
- the cleaning agent further comprises a surface-active agent which can be selected from the group consisting of: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof.
- a surface-active agent which can be selected from the group consisting of: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof.
- the cleaning agent contains at least one basic compound which includes one or more alkanolamines selected from the group consisting of monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane and mixtures thereof.
- the cleaning agent may be present in an amount from about 0.5% to about 50% by weight.
- the cleaning agent is substantially free from fluoride-containing compounds, acid compounds, organic solvents, alkanolamines, quaternary ammonium compounds, hydroxylamine and hydroxylamine derivatives, non-hydroxyl-containing amines, alkanolamines, non-amidoxime group chelating agents, and surfactants.
- the amidoxime group is derived from a nitrile compound that is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- the cleaning agent may be further diluted with e.g. water prior to contacting the semiconductor work-piece.
- the cleaning agent or compositions are diluted before use or replenished during or after use where up to 500 parts water is added to said composition within about one day prior to contacting the resulting mixture to a substrate. At some times the up to 500 parts water is added to the composition within about one hour prior to contacting the resulting mixture to a substrate.
- the dilution factor is from about 10 to about 500.
- the cleaning solution may have (1) another chelating agent which does not contain an amidoxime functional group, such as e.g. ethylene diamine tetraacetic acid, hydroxamic acid, an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine, triazole, a crown ether, and mixtures thereof and/or (2) an oxidizing agent, such as e.g. ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, organic peroxide, sodium perborate and mixtures thereof.
- an amidoxime functional group such as e.g. ethylene diamine tetraacetic acid, hydroxamic acid, an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine, triazole, a crown ether, and mixtures thereof
- an oxidizing agent such as e.g. ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate
- Another embodiment of the invention is a method for the removal of residues and contaminants from a metal or dielectric surface.
- the method has at least the steps of (1) providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has thereon a cleaning formulation comprising amines, hydroxylamines, or mixtures thereof; (2) contacting the metal or dielectric surface with a post-cleaning composition containing one or more amidoxime compounds, water, between 1 to 25% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional and trifunctional organic acids, and between 0.5% and 30% by weight of an oxidizing agent, for a time sufficient to remove the residual cleaning formulation.
- the post cleaning (post-clean) composition has a pH between about 3.5 and about 7, and the contacting removes metal or metal oxide of the semiconductor surface at a rate less than about 17 Angstroms/min.
- the semiconductor surface comprises a metal comprising Al, an Al/(0.5%)Cu alloy, Ti, W, Ta, or alloys thereof, and wherein the contacting step removes less than about 1 Angstrom/min of metal or metal oxide from the semiconductor surface.
- the contacting step of the method removes less than about 17 Angstroms/min of Cu metal or Cu oxide from the semiconductor surface
- the post-clean composition may also contain between 0.01% and 10% by weight of a chelator.
- the post clean composition has a surface tension of approximately 70 dynes/cm or less.
- the residues are from a liquid residual CMP or etching residue remover formulation comprising, for example amines, hydroxylamines, or mixture thereof.
- the chemical residues are removed by contacting the metal or dielectric surface with a post-etch cleaning composition comprising: one or more compounds with at least one amidoxime functional group, water, between 1% to 25% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional or trifunctional organic acid; between 0.5% and 30% by weight of an oxidizing agent; and water, wherein the post clean composition has a pH between about 3.5 and about 7, for a time sufficient to remove the residual processing formulation, wherein the post clean composition neutralizes and removes amines and/or hydroxylamines in the residual processing formulation, wherein said contacting removes copper or copper oxide from the semiconductor surface at a rate less than about 17 Angstroms/min or in other embodiments, the semiconductor surface has a metal comprising Al, an Al/(0.5%)Cu alloy, Ti, W, Ta, or alloys thereof, and
- post-CMP cleaning chemistries herein are capable of being used without a rinse step and in some embodiments; the method of post-CMP cleaning is done without a rinse step, unlike many current post-CMP cleaners.
- the present invention also applies to a method for the chemical mechanical planarization of a semiconductor work-piece; the method comprising the steps of: (a) providing a semiconductor work-piece, wherein said semiconductor workpiece comprises: (i) a metal line, wherein said metal line comprises copper or aluminum; (ii) a barrier material, wherein said barrier materials can be selected from the group consisting of a). Tantalum (Ta), b). Tantalum nitride (TaN), c). Titanium (Ti), d). Titanium nitride (TiN), e). Tungsten (W), and f).
- Tungsten nitride WN
- a dielectric contacting said semiconductor work-piece with a cleaning solution comprising a cleaning agent, wherein said cleaning agent comprises: (i) water; (ii) one or more compounds containing at least one amidoxime functional group.
- the cleaning agent may further include one or more oxidizers and one or more surface-active agents, such as a surfactant in the classes disclosed herein (anionic surfactants, Zweitter-ionic surfactants, multi-ionic surfactants, or combinations thereof).
- a surfactant in the classes disclosed herein (anionic surfactants, Zweitter-ionic surfactants, multi-ionic surfactants, or combinations thereof).
- surfactants are: sodium salts of polyacrylic acid, potassium oleate, sulfosuccinates, sulfosuccinate derivatives, sulfonated amines, sulfonated amides, sulfates of alcohols, alkylanyl sulfonates, carboxylated alcohols, alkylamino propionic acids, alkyliminodipropionic acids, and combinations thereof and wherein the surfactant comprises between about 0.001 to about 10 percent by weight of the composition.
- the pH may be adjusted to between about 2 and about 11.
- Preferable additives for pH adjustment are acetic acid, phosphoric acid, oxalic acid, and combinations thereof and wherein the composition has a pH between about 2 and about II.
- Such chemistries in CMP applications may be slurries including abrasive particles comprising about 35 wt. % or less of the composition and wherein the abrasive particles comprise materials selected from the group of silica, alumina, titanium oxide, zirconium oxide, cerium oxide, and combinations thereof.
- the chemistries may also comprise one or more corrosion inhibitors, water, and combinations thereof.
- the one or more compounds containing at least one amidoxime group in situ with a first CMP composition between about 30 seconds and about 300 seconds after the first CMP composition is delivered to the polishing pad.
- the compositions herein are diluted prior to use in an amount of up to about 1000 parts water by weight to about 1 part of the composition by weight, more preferably up to about 500 parts water by weight to about 1 part of the composition, or up to about 100 parts water by weight to about 1 part of the composition or up to about 10 parts water by weight to about 1 part of the composition, or 1 part water to about 1 part of the composition, including ratios in between.
- the dilution is done prior to use in some embodiments and after use in another embodiment. When done prior to use, the water is added, for example, within about one week, or about one day, or about one hour. It has been found that the fresh dilution is more effective than if said dilution occurred greater than about one week from use. By use, for example, the mixture is contacted with a substrate.
- FIG. 1 illustrates the surface chemistry concept of a contact angle and its importance in semiconductor cleaning.
- FIG. 2 shows the unexpected results of an amidoxime compound inhibiting copper oxidation in the presence of strong oxidizer, such as hydrogen peroxide.
- FIG. 3 provides ESCA analysis data which show the presence of Cu(II) oxide in a copper substrate prior to the cleaning step.
- FIG. 4 provides ESCA analysis data which show that all of the Cu(II) oxide has been removed by the amidoxime solution of the invention.
- the cleaning process also inhibits the oxidation of the copper surface after two hours exposure to an ambient environment.
- FIG. 5 provides ESCA analysis data which show only a small amount of Cu(II) oxide growth after exposure to an ambient environment for 10 days.
- the cleaning process using a composition comprising an amidoxime compound inhibited the growth of Cu(II) oxide.
- FIG. 6 is the Auger depth profile analysis of the copper surface treated by cleaning; the result suggests that, after exposure to an ambient environment for 10 days, Cu(I) and Cu(II) oxide did not increase significantly after the cleaning process using a composition comprising an amidoxime compound.
- FIG. 7 shows a Copper Pourbaix diagram indicating that copper oxide/hydroxide are insoluble in water at high pH.
- FIG. 8 is a graph depicting amidoxime solution (DS6-10), which effectively removes particles from a thermal oxide surface. It is also effective at a dilution factor of 10.
- FIG. 9 is a graph showing amidoxime solution (DS6-10), which effectively removes particles from a copper surface. It is also effective at a dilution factor of 10.
- FIG. 10 is a graph depicting amidoxime solution (DS6-10), which effectively removes particles from low k dielectric BlackDiamondTM (BDI) surface. It is also effective at a dilution factor of 10.
- FIG. 11 shows the zeta potential of conventional CMP slurries at various pH's. Slurry systems are stable above or below its isoelectric point.
- FIG. 12 shows the zeta potential of amidoxime solution (DS6-10) at various pH's. It has a high negative Zeta Potential, which suggests good property for removal slurry particles.
- FIG. 13 provides SEM images using different cleaning chemicals.
- Amidoxime solution (DS6-10) of the invention effectively removes particles and copper oxide from the surface without damaging the copper surface. It is also effective at a dilution factor of 10.
- FIG. 14 presents SEM images of amidoxime solution DS6-10 which, after exposure to the solution at 60° C. up to 4 hours, effectively remove particles and copper oxide from the surface without damaging the copper surface.
- the images are compared to those for EKC5510 from EKC Technology under the same conditions.
- FIG. 15 shows there was no k value shift for BlackDiamondTM (BDI) from Applied Materials. This suggests that amidoxime solution (DS6-10) of the invention is compatible with carbon doped low k dielectric.
- FIG. 16 shows the process flow for post CMP clean tool from EBARA EPO222D. After polishing, the wafer is transferred to a brush unit capable of dispensing cleaning chemistries and DI water, and then the wafer is moved to a pencil unit for DI rinse with high pressure jet spray water to the wafer surface.
- the present invention is a cleaning solution for cleaning a semiconductor work-piece.
- the composition of the cleaning solution comprises at least one compound containing at least one amidoxime functional group.
- the CMP and post-CMP cleaning solution may be supplied in concentrated form, or diluted with water or other suitable diluents known to one skilled in the art and in concentrations as provided herein.
- CMP chemical mechanical planarization
- Residual particle levels must be ⁇ 0.05 particle/cm2, and 90% of these particles with less than 0.2 micron size. Line widths of 0.35 micron will require the removal of particles down to 0.035 micron or less to avoid failures. Incomplete particle removal will decrease wafer yield. Low defect (scratches) levels and acceptable planarity will also be very important.
- fabs Most fabrication facilities (fabs) have developed their own in-house technology for the post-clean CMP steps. Most of the “chemistries” involve deionized (DI) water with either added ammonium hydroxide or hydrofluoric acid (HF) while some fabs are using the standard RCA SC-1 (NH 4 OH:H 2 O 2 :H 2 O) and SC-2 (HCl: H 2 O 2 :H 2 O) cleaning steps traditionally used in the front end process.
- DI deionized
- HF hydrofluoric acid
- Amidoxime compound can be used in the invention is derived from the reaction of a nitrile compound with hydroxylamine.
- the mechanism for dielectric polishing is still being developed, but the polishing process appears to involve two concurrent processes; a mechanical process involving plastic deformation of the surface and, chemical attack by hydroxide (OH) to form silanol bonds.
- OH hydroxide
- the typical silicon surface is terminated (covered) with —OH groups under neutral or basic conditions.
- the silicon surface is hydrophilic, meaning the surface is “wettable”. These groups activate the surface to a number of possible chemical or physioabsorbtion phenomena.
- the Si—OH groups impair a weak acid effect which allows for the formation of salts and to exchange the proton (H+) for various metals (similar to the ion exchange resins).
- These SiO— and Si—OH groups can also act as ligands for complexing Al, Fe, Cu, Sn and Ca.
- the surface is very dipolar and so electrostatic charges can accumulate or be dissipated depending on the bulk solution's pH, ion concentration or charge. This accumulated surface charge can be measured as the Zeta potential.
- a zeta potential value on its own without defining the solution conditions is a virtually meaningless number.
- a particle in suspension with a negative zeta potential If more alkali is added to this suspension then the particles tend to acquire more negative charge.
- acid is added to this suspension then a point will be reached where the charge will be adsorption where they have no effect on the isoelectric point. (ii) specific ion neutralised. Further addition of acid will cause a build up of positive charge. Therefore a zeta potential versus pH curve will be positive at low pH and lower or negative at high pH.
- the isoelectric point There may be a point where the plot passes through zero zeta potential. This point is called the isoelectric point and is very important from a practical consideration. It is normally the point where the colloidal system is least stable.
- a typical plot of zeta potential versus pH is shown in FIG. 8 .
- the isoelectric point of the sample is at approximately pH 5.5.
- the plot can be used to predict that the sample should be stable at pH values less than 4 (sufficient positive charge is present) and greater than pH 7.5 (sufficient negative charge is present). Problems with dispersion stability would be expected at pH values between 4 and 7.5 as the zeta potential values are between +30 and ⁇ 30 mV.
- the thickness of the double layer depends upon the concentration of ions in solution and can be calculated from the ionic strength of the medium. The higher the ionic strength, the more compressed the double layer becomes. The valency of the ions will also influence double layer thickness. A trivalent ion such as Al 3+ will compress the double layer to a greater extent in comparison with a monovalent ion such as Na + .
- Inorganic ions can interact with charged surfaces in one of two distinct ways (i) non-specific ion adsorption, which will lead to a change in the value of the isoelectric point. The specific adsorption of ions onto a particle surface, even at low concentrations, can have a dramatic effect on the zeta potential of the particle dispersion. In some cases, specific ion adsorption can lead to charge reversal of the surface.
- the effect of the concentration of a formulation component on the zeta potential can give information to assist in formulating a product to give maximum stability.
- the influence of known contaminants on the zeta potential of a sample can be a powerful tool in formulating the product to resist flocculation for example.
- the oxide layer may become impenetrable to the chemistry and the metal becomes passive, (Vf>Vp) and the metal polishing rate becomes slow.
- Metal polishing selectively to oxide generally ranges from 20 to 100:1, depending on the metal type. Tungsten metal should have selectivities >50:1 for the metal to oxide, and copper could have >140:1 metal to oxide selectivity. Etch rates can be up to 7000 A/min. The chemical diffusion rate and the type of metal oxide surface are important to the successful planarization process. A detailed mechanism has been proposed by Kaufman, F.; J. Electrochem. Soc; 138 (11) p. 3460, 1991.
- Copper films present a difficult problem because copper is a soft metal and is easily damaged by slurry particles.
- the Post Clean Treatment solutions can be very useful for removing these imperfections.
- Aluminum is also a soft metal and is easily damaged by slurry particles.
- Aluminum differs from copper in its ability to self-passivate. Copper in its natural state does not easily form an oxide film on its surface. It is believed that the Post Clean Treatment solution can successfully polish copper in part because copper does not easily form a protective oxide layer. In contrast, Aluminum does self-passivate relatively easily. In spite of this tendency to form a protective oxide layer, we have surprisingly found that the Post Clean Treatment solutions can also be used to successfully polish aluminum films.
- Contact angle measurement characterizes the interfacial tension between a solid and a liquid drop.
- the technique provides a simple method to generate a great amount of information for surface analysis. And because the technique is extremely surface sensitive, it can be used in semiconductor cleaning applications
- Contact angle measurement is a simplified method of characterizing the interfacial tension present between a solid, a liquid, and a vapor.
- a droplet of a high surface tension liquid rests on a solid of low surface energy
- the liquid surface tension will cause the droplet to form a spherical shape (lowest energy shape).
- the solid surface energy exceeds the liquid surface tension, the droplet is a flatter, lower profile shape.
- organic acids there are a variety of organic acids that can be used in the Post Clean Treatment chemistries.
- the type of organic acid is very important.
- Some possible acids and their pKa's are as follows:
- X —OH. —NHR, —H, -Halogen, —CO 2 H and —CH 2 COOH, —CH(OH)—COOH
- R generally aliphatic, H or aromatic
- Concentrations can vary from 1 to 25 wt %. The important factor is the solubility of the acid and base products with any additional agents in the aqueous solutions.
- a caustic component can be used to adjust the pH of the buffer Post CMP cleaning composition.
- the pH adjustment can be achieved with any common base, i.e. sodium, potassium, magnesium etc. hydroxides, such bases introduce mobile ions into the final formulation. Mobile ions can easily destroy computer chips being produced today in the semiconductor industry. Accordingly, embodiments of the present invention are free of bases that introduce mobile ions. In such embodiments, other bases are used, including organic amines, hydroxylamine, quaternary amines such as tetramethylammonium hydroxide (TMAH) or choline or THEMAH or ammonium hydroxide.
- TMAH tetramethylammonium hydroxide
- THEMAH ammonium hydroxide
- An added feature for this invention is to add small quantities of metal ion chelators which could include di-, tri-, tetra-functional groups, i.e., EDTA, citric acid, oximes, lactic acid, 8-hydroxy quinoline and other well known agents that will chelate with metal ions under acid conditions.
- metal ion chelators which could include di-, tri-, tetra-functional groups, i.e., EDTA, citric acid, oximes, lactic acid, 8-hydroxy quinoline and other well known agents that will chelate with metal ions under acid conditions.
- Other possible agents are polyethylene oxide, polyethyleneimine and crown ethers. These latter two compounds have varying affinity for mobile ions (Li, Na, K, and certain alkaline earth ions). Concentrations preferably vary from 0.01 to 10 wt %.
- Preferred corrosion-inhibiting compounds are ascorbic acid, benzotriazole, caffeic acid, cinnamic acid, cysteine, glucose, imidazole, mercaptothiazoline, mercaptoethanol, mercaptopropionic acid, mercaptobenzothiazole, mercaptomethylimidazole, tannic acid, thioglycerol, thiosalicylic acid, triazole, vanillin, vanillic acid, or mixtures thereof.
- One preferred cleaning solution of the present invention includes a surface-active agent to promote even wetting of the semiconductor surface.
- Preferred embodiments include, but are not limited to, non-ionic, anionic, cationic, zwitterionic or amphoteric surfactants or mixtures thereof.
- Surfactants nonionics, anionics and cationics
- the surface tensions for the Post Clean Treatment solutions will be .about. 70 dynes/cm, there may be special situations were the surface tension needs to be reduced.
- a key component of the formulations of the present invention is the presence of one or more compounds with at least one amidoxime functional group.
- the multidentate complexing agents disclosed above complex with substrate surfaces to remove contaminants on such surfaces.
- Amidoxime molecule can be designed to function as passivation on metal surface by rendering insoluble metal complex or as cleaning agent by rendering the metal containing residue more soluble.
- Amidoxime copper complexes have shown to be readily soluble in water under basic condition while less soluble under acidic condition. Accordingly, the passivating/cleaning effect of the amidoxime chemistry can be affected by altering the pH.
- U.S. Pat. No. 6,166,254 discusses the formation of amidoximes from aqueous hydroxylamine freebase and nitriles, such as the reaction of acetonitrile with aqueous hydroxylamine at ambient temperature to yield high purity acetamidoxime.
- Amidoximes have been shown to complex with metals, such as copper. Amidoximes of cyanoethylated cellulose have also been shown to complex with copper and other metal ions. (See, Altas H. Basta, International Journal of Polymeric Materials, 42, 1-26 (1998)).
- compositions, and method of use thereof containing a group of higher pH range chelating compounds comprising at least two functional groups where at least one such group is an amidoxime.
- the other groups or complexing compounds may be selected as may be beneficial for the application, the chemistry, and/or the conditions.
- examples of other complexing groups include hydroxamic acid, thiohydroxamic acid, N-hydroxyurea, N-hydroxycarbamate, and N-nitroso-alkyl-hydroxylamine.
- These groups offer synergistic advantages when used with amidoximes of removing metal oxide, such as copper oxide, residue by rendering such oxides soluble in aqueous solutions.
- these functional groups can be formed by reaction with hydroxylamine or hydroxylamine derivatives.
- complexing agents may be purchased commercially or prepared by known methods. A non-exhaustive list has been previously presented.
- hydroxamic acid group is a synergistic functional group.
- Such groups are well known (H. L. Yale, “The Hydroxamic Acids”, Chem. Rev., 209-256 (1943)), Polymers containing hydroxamic acid groups are known and can be prepared by addition of hydroxylamine to anhydride groups of anhydride-containing copolymers, such as styrene-maleic anhydride copolymer or poly(vinylmethylether/maleic anhydride) copolymers, or by reaction of hydroxylamine with ester groups.
- Hydroxamic acid-containing polymers can also be prepared by acid-catalyzed hydrolysis of polymers that contain amidoxime groups (U.S. Pat. No. 3,345,344).
- Thiohydroxamic acids are another synergistic type of functional groups with amidoximes and can be prepared by addition of hydroxylamine to dithiocarboxylic acids (H. L. Yale, Chem. Rev., 33, 209-256 (1943)).
- N-hydroxyureas are another synergistic type of functional groups with amidoximes and can be prepared by reaction of hydroxylamine with an isocyanate (A. O. Ilvespaa et al., Chime (Switz.) 18, 1-16 (1964)).
- N-Hydroxycarbamates are another synergistic type of functional groups with amidoximes and can be prepared by reaction of hydroxylamine with either a linear or cyclic carbonate (A. O. Ilvespaa et al., Chimia (Switz.) 18, 1-16 (1964)).
- N-Nitroso-alkyl-hydroxylamines are another synergistic type of functional groups with amidoximes and can be prepared by nitrosation of alkyl hydroxylamines (M. Shiino et al., Bioorganic and Medicinal Chemistry 95, 1233-1240 (2001)).
- One embodiment of the present invention involves methods of precleaning substrates or removing stripping or ashing residues using aqueous cleaning solutions which comprise at least one chelating compound with one or more amidoxime functional group.
- the amidoximes can be prepared by the reaction of nitrile-containing compounds with hydroxylamine.
- amidoxime chelating compounds A convenient route to the formation of amidoxime chelating compounds is by adding hydroxylamine to the corresponding nitrile compound.
- cyanide addition reactions such as hydrocyanation, polymerization of nitrile-containing monomers to form polyacrylonitrile or copolymers of acrylonitrile with vinyl monomers, and dehydration of amides.
- Typical procedures for the syntheses of nitriles may be found in J. March, Advanced Organic Chemistry, 4th ed., John Wiley and Sons, NY, (1992).
- Nitriles compounds listed in the CRC Handbook can be used in this invention include but are not limited to the followings: Cyanoacetylene, Cyanoacetaldehyde, Acrylonitrile, Fluoroacetonitrile, Acetonitrile (or Cyanomethane), Trichloroacetonitrile, Methacrylonitrile (or ⁇ -Methylacrylonitrile), Proionitrile (or Cyanoethane), Isobutyronitrile, Trimethylacetonitrile (or tert-Butylcyanide), 2-Ethyacrylonitrile, Dichloroacetonitrile, ⁇ Chloroisobutyronitrile, n-Butyronitrile (or 1-Cyanopropane), trans-Crotononitrile, Allycyanide, Methoxyacetonitrile, 2-Hydroxyisobutyronitrile (or Acetone cyanohydrins), 3-Hydroxy
- the present invention further include the “nitrile quaternaries”, cationic nitrites of the formula
- R 1 is —H, —CH 3 , a C 2-24 -alkyl or -alkenyl radical, a substituted C 2-24 -alkyl or -alkenyl radical with at least one substituent from the group —Cl, —Br, —OH, —NH 2 , —CN, an alkyl- or alkenylaryl radical with a C1-24-alkyl group, or is a substituted alkyl- or alkenylaryl radical with a C 1-24 -alkyl group and at least one further substituent on the aromatic ring
- R 2 and R 3 independently of one another, are chosen from CH 2 —CN, —CH 3 , —CH 2 —CH 3 , —CH 2 —CH 2 —CH 3 , —CH(CH 3 )—CH 3 , —CH 2 —OH, —CH 2 —CH 2 —OH, —CH(OH)—CH 3 , —CH 2 —CH 2
- the detergent and cleaner according to the invention comprise cationic nitrites in which R 1 is methyl, ethyl, propyl, isopropyl or an n-butyl, n-hexyl, n-octyl, n-decyl, n-dodecyl, n-tetradecyl, nhexadecyl or n-octadecyl radical.
- R 2 and R 3 are preferably chosen from methyl, ethyl, propyl, isopropyl and hydroxyethyl, where one or both of the radicals may advantageously also be a cyanomethylene radical.
- radicals R1 to R3 are identical, for example (CH 3 ) 3 N(+)CH 2 —CN(X—), (CH 3 CH 2 ) 3 N(+)CH 2 —CNX—, (CH 3 CH 2 CH 2 ) 3 N(+)CH 2 —CNX—, (CH 3 CH(CH 3 )) 3 N(+)CH 2 —CNX— or (HO—CH 2 —CH 2 ) 3 N(+)CH 2 —CNX—, where X— is preferably an anion which is chosen from the group consisting of hydroxide, chloride, bromide, iodide, hydrogensulfate, methosulfate, p-toluenesulfonate (tosylate) or xylenesulfonate.
- X— is preferably an anion which is chosen from the group consisting of hydroxide, chloride, bromide, iodide, hydrogensulfate, methosulfate, p-tol
- cyanoethylation A particularly useful route to nitrites is termed “cyanoethylation”, in which acrylonitrile undergoes a conjugate addition reaction with protic nucleophiles such as alcohols and amines.
- protic nucleophiles such as alcohols and amines.
- Other unsaturated nitrites can also be used in place of acrylonitrile.
- Preferred amines for the cyanoethylation reaction are primary amines and secondary amines having 1 to 30 carbon atoms, and polyethylene amine. Alcohols can be primary, secondary, or tertiary.
- the cyanoethylation reaction (or “cyanoalkylation” using an unsaturated nitrile other than acrylonitrile) is preferably carried out in the presence of a cyanoethylation catalyst.
- Preferred cyanoethylation catalysts include lithium hydroxide, sodium hydroxide, potassium hydroxide and metal ion free bases from tetraalkylammonium hydroxide, such as tetramethylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, and THEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide).
- the amount of catalyst used is typically between 0.05 mol % and 15 mol %, based on unsaturated nitrile.
- the cyanolates are derived from the following groups: arabitol, erythritol, glycerol, isomalt, lactitol, maltitol, mannitol, sorbitol, xylitol, sucrose and hydrogenated starch hydrosylate (HSH).
- hydroxy acids From the group of hydroxy acids: hydroxyphenylacetic acid (mandelic acid), 2-hydroxypropionic acid (lactic acid), glycolic acid, hydroxysuccinic acid (malic acid), 2,3-dihydroxybutanedioic, acid (tartaric acid), 2-hydroxy-1,2,3-propanetricarboxylic, acid (citric acid), ascorbic acid, 2-hydroxybenzoic, acid (salicylic acid), 3,4,5-trihydroxybenzoic acid (gallic acid).
- sugar acids galactonic acid, mannonic, acid, fructonic acid, arabinonic acid, xylonic acid, ribonic, acid, 2-deoxyribonic acid, and alginic acid.
- amino acids From the group of amino acids: alanine, valine, leucine, isoleucine, proline, tryptophan, phenylalanine, methionine, glycine, serine, tyrosine, threonine, cysteine, asparagine, glutamine, aspartic acid, glutamic acid, lysine, arginine, and histidine.
- glycol ethers chosen from ethanol, n- or isopropanol, butanols, glycol, propane- or butanediol, glycerol, diglycol, propyl or butyl diglycol, hexylene glycol, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol propyl ether, ethylene glycol mono-n-butyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, propylene glycol methyl, ethyl or propyl ether, dipropylene glycol methyl or ethyl ether, methoxy, ethoxy or butoxy triglycol, 1-butoxyethoxy-2-propanol, 3-methyl-3-methoxybutanol, propylene glycol t-butyl ether, and pentaeryth
- polymeric polyols chosen from the group of polyethylene glycols and polypropylene glycols:
- PEGS Polyethylene glycols
- n can assume values between 1 (ethylene glycol, see below) and about 16.
- Polyethylene glycols are commercially available, for example under the trade names Carbowax. RTM. PEG 200 (Union Carbide), Emkapol® 200 (ICI Americas), Lipoxol® 200 MED (HOLS America), Polyglycol® E-200 (Dow Chemical), Alkapol® PEG 300 (Rhone-Poulenc), Lutrol® E300 (BASF), and the corresponding trade names with higher numbers.
- PPGs Polypropylene glycols which can be used according to the invention are polymers of propylene glycol which satisfy the general formula
- n can assume values between 1 (propylene glycol) and about 12.
- n can assume values between 1 (propylene glycol) and about 12.
- Amines are organic compounds and a type of functional group that contain nitrogen as the key atom. Structurally amines resemble ammonia, wherein one or more hydrogen atoms are replaced by organic substituents such as alkyl, aryl and cyclic groups. Compounds containing one or more —NH— groups of the formula:
- an amide is an amine where one of the nitrogen substituent is an acyl group; it is generally represented by the formula: R 1 (CO)R 2 R 3 , where either or both R2 and R3 may be hydrogen.
- an amide can also be regarded as a derivative of a carboxylic acid in which the hydroxyl group has been replaced by an amine or ammonia, in which a —CH— or —CH 2 — group is situated between —CONH— groups.
- Imides—imide is a functional group consisting of two carbonyl groups bound to a primary amine or ammonia.
- the structure of the imide moiety is as shown, which possessing a —CH—, —CH 2 —, or —CH3 group adjacent to the carbonyl group.
- amino alcohols are organic compounds that contain both an amine functional group and an alcohol functional, where the amine can be primary or secondary amines of the formula, wherein X is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group.
- Synthetic polymers such as acetone-formaldehyde condensate, acetone-isobutyraldehyde condensate, methyl ethyl ketone-formaldehyde condensate, poly(allyl alcohol), poly(crotyl alcohol), poly(3-chloroallyl alcohol), ethylene-carbon monoxide copolymers, polyketone from propylene, ethylene and carbon monoxide, poly(methallyl alcohol, poly(methyl vinyl ketone, and poly(vinyl alcohol).
- Synthetic polymers such as acetone-formaldehyde condensate, acetone-isobutyraldehyde condensate, methyl ethyl ketone-formaldehyde condensate, poly(allyl alcohol), poly(crotyl alcohol), poly(3-chloroallyl alcohol), ethylene-carbon monoxide copolymers, polyketone from propylene, ethylene and carbon monoxide, poly(methallyl alcohol, poly(methyl vinyl ketone, and poly(vinyl alcohol) have also been cyanoethylated and can also serve as platforms for further modification into metal-binding polymers.
- nitrile groups of these cyanoethylates or cyanoalkylates can be reacted with hydroxylamine to form the amidoxime.
- hydroxylamine, hydroxylamine hydrochloride, and hydroxylamine sulfate are suitable sources of hydroxylamine.
- hydroxylamine salt is used instead of hydroxylamine freebase, a base such as sodium hydroxide, sodium carbonate or metal ion free base such ammonium hydroxide, tetraalkylammonium hydroxide should be used to release hydroxylamine as freebase for the reaction.
- Metal ion freebase such as ammonium hydroxide or a group of tetraalkylammonium hydroxide, such as tetramethylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, and TEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide) are preferred.
- ammonium hydroxide or a group of tetraalkylammonium hydroxide such as tetramethylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, and TEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide) are preferred.
- Metals such as copper and others, complex strongly with molecules containing amidoxime groups, for example amidoximes of sucrose and sorbitol, to bind metal contaminant residues.
- the present invention offers the benefit of binding to the metal oxide surface to create an oxidation barrier, particularly where the amidoxime is derived from functionalized amidoxime polymer, such as from polyvinylalcohol, polyacrylonitriles and its copolymers.
- functionalized amidoxime polymer such as from polyvinylalcohol, polyacrylonitriles and its copolymers.
- the present invention utilizes the cyanoethylated compounds referenced in “The Chemistry of Acrylonitrile, 2nd ed.” as starting materials for synthesis of amidoximes, such reference is incorporated herein to the extent of the cyanoethylated compounds disclosed therein.
- the most preferred staring materials for synthesis of amidoximes are those prepared from cyanoethylated sugar alcohols, like sucrose, or reduced sugar alcohols, like sorbitol.
- the present invention further offers the benefit of increasing the bulk removal of metal during the CMP process when a chelating agent disclosed herein (e.g., (1,2,3,4,5,6-(hexa-(2-amidoximo)ethoxy)hexane) combined with a compound with oxidation and reduction potentials such as hydroxylamine and its salts, hydrogen peroxide, hydrazines.
- a chelating agent disclosed herein e.g., (1,2,3,4,5,6-(hexa-(2-amidoximo)ethoxy)hexane
- a compound with oxidation and reduction potentials such as hydroxylamine and its salts, hydrogen peroxide, hydrazines.
- the present invention further offers the benefit of more efficient and effective binding to metal ions found in semiconductor manufacturing processes, such as residue after plasma etching particularly with leading edge technology where copper is used as conducting metal.
- Another advantage of the chelating agents disclosed herein is that such chelating agent could be used in dilution as a Post-copper CMP clean because these groups of compounds are less acidic than organic acid and less basic than ammonia, choline hydroxide and THEMAH.
- the present invention further offers the benefit of more efficient and effective binding to metal ions found in semiconductor manufacturing processes, such as residue after plasma etching particularly with leading edge technology where copper is used as conducting metal.
- Another advantage of the chelating agents disclosed herein is that such chelating agent could be used in dilution as a Post-copper CMP clean because these groups of compounds are less acidic than organic acid and less basic than ammonia, choline hydroxide and THEMAH.
- a cyanoethylated diaminocyclohexane is prepared according to U.S. Pat. No. 6,245,932, which is incorporated herein by reference, with cyanoethylated methylcyclohexylamines are readily prepared in the presence of water.
- the mixture of hydroxylamine sulfate and sodium hydroxide can be replaced with equal molar of hydroxylamine freebase solution.
- amidoxime chelating compound can also prepare in-situ while blending the cleaning formulation.
- photoresist stripper formulations that can be used with the amidoximes compounds of the present invention:
- Silica was activated by heating it above 100° C. in vacuum and was then allowed to cool to room temperature under nitrogen. To the activated silica (10 g) was absorbed aniline (1.86 g, 20 mmol) and acrylonitrile (2.65 g, 50 mmol) and the flask was capped tightly. The contents were then stirred with a magnetic stirrer for 6 days at 60° C. After this time the mixture was cooled to room temperature and extracted with MeOH.
- Ethylene glycol (32.9 g, 0.53 mol) was mixed with Triton B (40% in MeOH, 2.22 g, 5.3 mmol) and cooled in an ice-bath while acrylonitrile (76.2 g, 1.44 mol) was added. The mixture was allowed to warm slowly to room temperature and stirred for 60 hours after which it was neutralized with 0.1 M HCl (50 cm 3 ) and extracted with CH 2 Cl 2 (300 cm 3 ).
- Acetamide (2 g, 33.9 mmol) was mixed with acrylonitrile (2.26 g, 42.7 mmol) at 0° C. and TMAH (25% in water, 0.06 cm 3 , 0.06 g, 1.7 mmol) was added. The mixture was then stirred overnight, allowing it to warm to room temperature slowly. The mixture was filtered through a pad of silica with the aid of Et 2 O/CH 2 Cl 2 (200 cm 3 ) and the filtrate was concentrated under reduced pressure. The product was heated with spinning in a Kugelrohr at 150° C./2 mmHg to remove side products and to give N,N-bis(2-cyanoethyl)acetamide (0.89 g, 15.9%) as a viscous oil.
- the N-substituent in the amides is non-equivalent due to amide rotation.
- Anthranilonitrile (2 g, 16.9 mmol) was mixed with acrylonitrile (2.015 g, 38 mmol) at 0° C. and TMAH (25% in water, 0.3 cm 3 , 0.1 g, 2.7 mmol) was added. The mixture was then stirred overnight, allowing it to warm to room temperature slowly. The product was dissolved in CH 2 Cl 2 and filtered through silica using a mixture of Et 2 O and CH 2 Cl 2 (1:1, 250 cm 3 ).
- TMAH tetramethylammonium hydroxide
- TMAH tetramethylammonium hydroxide
- Characterization of the product using FTIR and NMR are as follows: ⁇ max(KBr)/cm ⁇ 1 3500 ⁇ 3000 (br), 3188, 2764, 1691, 1551, 1395, 1356, 1265 and 1076; ⁇ H(300 MHz; DMSO-d6; Me4Si) 10.0-9.0 (br, NOH and COOH), 5.47 (2H, br s, NH2) and 2.93 (2H, s, CH2); ⁇ C(75 MHz; DMSO-d6; Me4Si) 170.5 (COOH minor isomer), 170.2 (COOH major isomer), 152.8 (C(NOH)NH2 major isomer) 148.0 (C(NOH)NH2 minor isomer), 37.0 (CH2 minor isomer) and 34.8 (CH2 major isomer).
- Adiponitrile (1 g, 9 mmol) and hydroxylamine (50% in water, 1.24 cm3, 1.34 g, 20 mmol, 2.2 eq) in EtOH (10 cm3) were stirred at room temperature for 2 days and then at 80° C. for 8 hours. The mixture was allowed to cool and the precipitated crystals were collected by filtration and dried in high vacuum line to give the product N′1,N′6-dihydroxyadipimidamide (1.19 g, 75.8%) as a white solid, mp 160.5 (decomposed) (lit decomposed 168-170° C.).
- Phenylpropionitrile (1 g, 7.6 mmol) was reacted with hydroxylamine (50% in water, 0.94 cm 3 , 15.2 mmol, 2 eq) in EtOH (7.6 cm 3 ) in the same manner as in the preparation of N′-hydroxybenzimidamide (EtOAc used in extraction) to give the product N′-hydroxy-3-phenylpropanimidamide (0.88 g, 70.5%) as a white solid, mp 42-43° C.
- Cinnamonitrile (1 g, 7.74 mmol) and hydroxylamine (0.71 cm 3 , 11.6 mmol, 1.5 eq) were reacted in EtOH (7 cm 3 ) as described for AO6 (two chromatographic separations were needed in purification) to give N′-hydroxycinnamimidamide (0.88 g, 70%) as a light orange solid, mp 85-87° C. (lit 93° C.).
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- the IR spectrum showed a nitrile peak at 2251 cm ⁇ 1, indicative of the nitrile group.
- a 1000 mL three-necked round-bottomed flask was equipped with a mechanical stirrer, condenser, and addition funnel under nitrogen.
- CE-Sorb6 14.77 g, 29.5 mmol
- water 200 mL
- hydroxylamine hydrochloride 11.47 g, 165 mmol, 5.6 eq
- ammonium hydroxide 22.1 mL of 28% solution, 177 mmol, 6.0 eq
- Hydroxylamine freebase (50%) aqueous solution can be used to replace the solution by blending hydroxylamine chloride and ammonium hydroxide.
- the IR spectrum indicated loss of most of the nitrile peak at 2250 cm ⁇ 1 and the appearance of a new peak at 1660 cm ⁇ 1, indicative of the amidoxime or hydroxamic acid.
- polyamidoxime is essentially that described in U.S. Pat. No. 3,345,344, which is incorporated herein by reference in its entirety.
- 80 parts by weight of polyacrylonitrile of molecular weight of about 130,000 in the form of very fine powder ( ⁇ 300 mesh) was suspended in a solution of 300 parts by weight of hydroxylammonium sulfate, 140 parts by weight of sodium hydroxide and 2500 parts by weight of deionized water.
- the pH of the solution was 7.6.
- the mixture was heated to 90° C. and held at that temperature for 12 hours, all of the time under vigorous agitation. It was cooled to 35° C. and the product filtered off and washed repeatedly with deionized water.
- the resin remained insoluble throughout the reaction, but was softened somewhat by the chemical and heat. This caused it to grow from a very fine powder to small clusters of 10 to 20 mesh.
- the product weighed 130 grams. The yield is always considerably more than theoretical because of fumly occluded salt.
- the product is essentially a poly-amidoxime having the following reoccurring unit
- Amidoxime chelating agents can substitute for organic carboxylic acids, organic carboxylic ammonium salt or an amine carboxylates being used in cleaning formulations and processes.
- One embodiment involves a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates.
- the substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features.
- the approximate proportions of the conditioning solution are typically 80 to 95 percent by weight amidoxime compound and acetic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid. See, U.S. Pat. No. 7,261,835.
- Another embodiment includes from about 0.5% to about 24% by weight of complexing agents with amidoxime functional groups with an method having a pH between about 1.5 and about 6 and comprising: at least about 75% by weight of a mixture of water and an organic solvent; from about 0.5% to about 10% by weight phosphoric acid; optionally one or more other acid compounds; optionally one or more fluoride-containing compounds; and at least one alkaline compound selected from the group consisting of: a trialkylammonium hydroxide and/or a tetraalkylammonium hydroxide; a hydroxylamine derivative; and one or more alkanolamines.
- Table 1 lists other embodiments of the present invention where the formulations additionally include from about 0.5% to about 24% by weight of compounds with amidoxime functional groups in methods.
- Such formulations may contain additional components consistent with this application such as surfactants, alkaline components, and organic solvents.
- compositions for cleaning or etching a semiconductor substrate and method for using the same.
- the compositions include from about 0.01% to about 50%, more preferably about 0.5% to about 24% by weight of compounds with amidoxime functional groups may include a fluorine-containing compound as an active agent such as a quaternary ammonium fluoride, a quaternary phosphonium fluoride, sulfonium fluoride, more generally an -onium fluoride or “multi” quaternary-onium fluoride that includes two or more quaternary-onium groups linked together by one or more carbon-containing groups.
- a fluorine-containing compound as an active agent such as a quaternary ammonium fluoride, a quaternary phosphonium fluoride, sulfonium fluoride, more generally an -onium fluoride or “multi” quaternary-onium fluoride that includes two or more quaternary-onium groups linked together by one or more carbon-containing
- the composition may further include a pH adjusting acid such as a mineral acid, carboxylic acid, dicarboxylic acid, sulfonic acid, or combination thereof to give a pH of about 2 to 9.
- a pH adjusting acid such as a mineral acid, carboxylic acid, dicarboxylic acid, sulfonic acid, or combination thereof to give a pH of about 2 to 9.
- the composition can be anhydrous and may further include an organic solvent such as an alcohol, amide, ether, or combination thereof.
- the composition is useful for obtaining improved etch rate, etch selectivity, etch uniformity and cleaning criteria on a variety of substrates.
- the present invention can be used with methods and compositions for removing silicon-containing sacrificial layers from Micro Electro Mechanical System (MEMS) and other semiconductor substrates having such sacrificial layers is described.
- the etching compositions include a supercritical fluid (SCF), an etchant species, a co-solvent, chelating agent containing at least one amidoxime group, and optionally a surfactant.
- SCF supercritical fluid
- etchant species e.g., a co-solvent
- chelating agent containing at least one amidoxime group e.g., the non-polar character of SCFs and their associated inability to solubilize polar species that must be removed from the semiconductor substrate.
- the resultant etched substrates experience lower incidents of stiction relative to substrates etched using conventional wet etching techniques. See U.S. Pat. No. 7,160,815.
- the invention uses a supercritical fluid (SFC)-based composition, comprising at least one co-solvent, at least one etchant species, and optionally at least one surfactant, wherein said at least one etchant comprises an alkyl phosphonium difluoride and wherein said SFC-based composition is useful for etching sacrificial silicon-containing layers, said compositions containing from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating group, at least one being an amidoxime functional groups.
- SFC supercritical fluid
- the surfactant comprises at least one nonionic or anionic surfactant, or a combination thereof
- the surfactant is preferably a nonionic surfactant selected from the group consisting of fluoroalkyl surfactants, polyethylene glycols, polypropylene glycols, polyethylene ethers, polypropylene glycol ethers, carboxylic acid salts, dodecylbenzenesulfonic acid; dodecylbeuzenesulfonic salts, polyaciylate polymers, dinonylphenyl polyoxyethylene, silicone polymers, modified silicone polymers, acetylenic diols, modified acetylenic diols, alkylammonium salts, modified alkylammonium salts, and combinations comprising at least one of the foregoing.
- compositions for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid).
- the said compositions containing from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid.
- the water can be present in about 40 wt. % to about 85 wt, % of the composition, the phosphoric acid can be present in about 0.01 wt.
- the composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. No. 7,135,444.
- the present invention can also be used with a polishing liquid composition for polishing a surface, with one embodiment comprising an insulating layer and a metal layer, the polishing liquid composition comprising a compound having six or more carbon atoms and a structure in which each of two or more adjacent carbon atoms has a hydroxyl group in a molecule, and water, wherein the compound having a structure in which each of two or more adjacent carbon atoms has a hydroxyl group in a molecule is represented by the formula (I): R1-X—(CH 2 )q-[CH(OH)] n —CH 2 OH (I) wherein R1 is a hydrocarbon group having 1 to 12 carbon atoms; X is a group represented by (CH 2 ) m , wherein m is 1, oxygen atom, sulfur atom, COO group, OCO group, a group represented by NR 2 or O(R 2 O)P(O)O, wherein R 2 is hydrogen atom or a hydrocarbon group having 1 to 24
- compositions for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid), further comprising from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid.
- the water can be present in about 40 wt. % to about 85 wt. % of the composition
- the phosphoric acid can be present in about 0.01 wt. % to about 10 wt.
- composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. Nos. 7,087,561, 7,067,466, and 7,029,588.
- from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound can be used with an oxidizing solution and process for the in situ oxidation of contaminants, including hydrocarbon, organic, bacterial, phosphonic acid, and other contaminants, the contaminants being found in various surfaces and media, including soil, sludge, and water.
- the solution further includes a peroxygen compound, such as hydrogen peroxide, in solution with a pre-mixed solution of a carboxylic acid and a halogen salt, such as glycolic acid and sodium bromide, respectively.
- from about 0.01% to about 5% by weight, preferably about 0.01 to about 0.1% of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound can be used with a chemical mechanical polishing slurry that is free of heteropolyacid and consisting essentially of about 3 to about 5 percent abrasive, about 3 to about 5 percent hydrogen peroxide, about 0.05 to about 0.1 percent citric acid, about 0.05 to about 0.5 percent iminodiacetic acid, about 0.005 to about 0.02 percent ammonia, and about 85-90 percent water, wherein the abrasive consists essentially of polymethylmethacrylate. See U.S. Pat. No. 7,029,373.
- the present invention includes a non-corrosive cleaning composition for removing residues from a substrate comprising: (a) water; (b) at least one hydroxylammonium compound; (c) at least one basic compound, preferably selected from the group consisting of amines and quaternary ammonium hydroxides; (d) at least one organic carboxylic acid; (e) from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid; and (f) optionally, a polyhydric compound.
- the pH of the composition is preferably between about 2 to about 6. See U.S. Pat. No. 7,001,874, which is incorporated herein by reference.
- the present invention may also be used with a cleaning solution where the cleaning solution also contains one of polyvalent carboxylic acid and its salt, such as where the polyvalent carboxylic acid contains at least one selected from the group consisting of oxalic acid, citric acid, malic acid, maleic acid, succinic acid, tartaric acid, and malonic acid, wherein the cleaning solution contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid, which can be used in addition to, as part of, or in substitution of the polyvalent carboxylic acid.
- the cleaning solution further contains a polyamino carboxylic acid and its salt. See U.S. Pat. No. 6,998,352.
- a further embodiment of the present invention is to a method of chemically-mechanically polishing a substrate, which method comprises: (i) contacting a substrate comprising at least one layer of ruthenium and at least one layer of copper with a polishing pad and a chemical-mechanical polishing composition comprising: (a) an abrasive consisting of ⁇ -alumina treated with a negatively-charged polymer or copolymer, (b) hydrogen peroxide, (c) from about 0.01% to about 50% by weight, preferably about 0.5% to about 24% of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (d) at least one heterocyclic compound, wherein the at least one heterocyclic compound comprises at least one nitrogen atom, (e) a phosphonic acid, and (f) water, (ii) moving the polishing pad relative to the substrate, and (iii) abrading at least a portion of the substrate to polish the substrate, wherein the pH of the water and
- Another embodiment of the present invention is to a semiconductor wafer cleaning formulation, including 1-21% wt. fluoride source, 20-55% wt. organic amine(s), 0.5-40% wt. nitrogenous component, e.g., a nitrogen-containing carboxylic acid or an imine, 23-50% wt. water, and 0-21% wt. of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- the formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures. See U.S. Pat. No. 6,967,169.
- the present invention also includes a method for chemical mechanical polishing copper, barrier material and dielectric material, the method comprises the steps of: a) providing a first chemical mechanical polishing slurry comprising (i) 1-10 wt. % silica particles, (ii) 1-12 wt. % oxidizing agent, and (iii) 0-2 wt. % corrosion inhibitor and cleaning agent, wherein said first slurry has a higher removal rate on copper relative to a lower removal rate on said barrier material; b) chemical mechanical polishing a semiconductor wafer surface with said first slurry; c) providing a second chemical mechanical polishing slurry comprising (i) 1-10 wt. % silica particles, (ii) 0.1-1.5 wt.
- % oxidizing agent and (iii) 0.1-2 wt. % carboxylic acid, having a pH in a range from about 2 to about 5, wherein the amount of (ii) is not more than the amount of (iii), and wherein said second slurry has a higher removal rate on said barrier material relative to a lower removal rate on said dielectric material and an intermediate removal rate on copper; and d) chemical mechanical polishing said semiconductor wafer surface with said second slurry, wherein either or both slurries contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,936,542.
- the present invention further includes a method for cleaning a surface of a substrate, which comprises at least the following steps (1) and (2), wherein the step (2) is carried out after carrying out the step (1): Step (1): A cleaning step of cleaning the surface of the substrate with an alkaline cleaning agent containing a complexing agent, and Step (2): A cleaning step employing a cleaning agent having a hydrofluoric acid content C (wt %) of from 0.03 to 3 wt %, the complexing agent is from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,896,744.
- Another embodiment of the present invention includes a cleaning gas that is obtained by vaporizing a carboxylic acid and/or a compound with one or more chelating groups/agents, at least one being an amidoxime functional group/compound which is supplied into a treatment chamber having an insulating substance adhering to the inside thereof, and the inside of the treatment chamber is evacuated.
- the cleaning gas supplied into the treatment chamber comes in contact with the insulating substance adhering to an inside wall and a susceptor in the treatment chamber, the insulating substance is turned into a complex, so that the complex of the insulating substance is formed.
- the complex of the insulating substance is easily vaporized due to its high vapor pressure.
- the vaporized complex of the insulating substance is discharged out of the treatment chamber by the evacuation. See U.S. Pat. No. 6,893,964.
- the present invention includes a method for rinsing metallized semiconductor substrates following treatment of the substrates with an etch residue removal chemistry, the method comprising the steps of: providing at least one metallized semiconductor substrate, the substrate having etch residue removal chemistry thereon, wherein the etch residue removal chemistry includes N-methylpyrrolidinone; rinsing the etch residue removal chemistry from the substrate and minimizing metal corrosion of the substrate by rinsing the substrate with an aqueous medium comprising an anti-corrosive agent including an organic acid selected from the group consisting of mono- and polycarboxylic acids in an amount effective to minimize metal corrosion; removing the aqueous medium from the process vessel; and introducing a drying vapor into the process vessel which the substrate remains substantially stationary within the process vessel, wherein the remover includes from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, which can be
- the present invention may also be used with the compositions of U.S. Pat. No. 6,849,200 wherein the iminodiacetic acid component is supplemented by or substituted with compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- the present invention also includes a method of cleaning a surface of a copper-containing material by exposing the surface to an acidic mixture comprising NO3-, F—, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- the mixture may also include one or more organic acids to remove at least some of the particles. See U.S. Pat. No. 6,835,668.
- the present invention also includes a cleaning composition
- a cleaning composition comprising at least one of fluoride salts and hydrogendifluoride salts; an organic solvent having a hetero atom or atoms; optionally one or more surfactants in an amount of from 0.0001 to 10.0%; water and from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,831,048.
- the present invention further includes a glycol-free composition for cleaning a semiconductor substrate, the composition consisting essentially of: a. an acidic buffer solution having an acid selected from a carboxylic acid and a polybasic acid and an ammonium salt of the acid in a molar ratio of acid to ammonium salt ranging from 10:1 to 1:10 and wherein the acidic buffer solution is present in an amount sufficient to maintain a pH of the composition from about 3 to about 6, b. from 30% by weight to 90% by weight of an organic polar solvent that is miscible in all proportion in water, c. from 0.1% by weight to 20% by weight of fluoride, d. from 0.5% by weight to 40% by weight of water, and e. optionally up to 15% by weight of a corrosion inhibitor.
- an acidic buffer solution having an acid selected from a carboxylic acid and a polybasic acid and an ammonium salt of the acid in a molar ratio of acid to ammonium salt ranging from 10:1 to 1:10 and wherein the acidic buffer
- composition further contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound or such compounds may be used in place of the corrosion inhibitor. See U.S. Pat. No. 6,828,289.
- the present invention further includes compositions containing AEEA and or AEEA derivatives which can be present in an amount ranging from about 1% to about 99%, though in most instances the amount ranges from about 10% to about 85%.
- AEEA range given for various compositions described herein, there is a “high-AEEA” embodiment where the amount of AEEA is in the upper half of the range, and a “low-AEEA” embodiment where AEEA is present in an amount bounded by the lower half of the range.
- the embodiments further include from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- these compositions also include other compounds, particularly polar organic solvents, water, alkanolamines, hydroxylamines, additional chelating agents, and/or corrosion inhibitors. See U.S. Pat. No. 6,825,156.
- a composition for the stripping of photoresist and the cleaning of residues from substrates, and for silicon oxide etch comprising from about 0.01 percent by weight to about 10 percent by weight of one or more fluoride compounds, from about 10 percent by weight to about 95% by weight of a sulfoxide or sulfone solvent, and from about 20 percent by weight to about 50 percent by weight water, further including from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- the composition may contain corrosion inhibitors, chelating agents, co-solvents, basic amine compounds, surfactants, acids and bases. See U.S. Pat. No. 6,777,380.
- a polishing composition for polishing a semiconductor substrate has a pH of under 5.0 and comprises (a) a carboxylic acid polymer comprising polymerized unsaturated carboxylic acid monomers having a number average molecular weight of about 20,000 to 1,500,000 or blends of high and low number average molecular weight polymers of polymerized unsaturated carboxylic acid monomers, (b) 1 to 15% by weight of an oxidizing agent, (c) up to 3.0% by weight of abrasive particles, (d) 50-5,000 ppm (parts per million) of an inhibitor, (e) up to 3.0% by weight of a complexing agent, such as, malic acid, and (f) 0.1 to 5.0% by weight of a surfactant, from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,679,928.
- Particulate and metal ion contamination is removed from a surface, such as a semiconductor wafer containing copper damascene or dual damascene features, employing aqueous composition comprising a fluoride containing compound; a dicarboxylic acid and/or salt thereof; and a hydroxycarboxylic acid and/or salt thereof, the composition contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,673,757.
- a semiconductor wafer cleaning formulation including 2-98% wt. organic amine, 0-50% wt. water, 0.1-60% wt. 1,3-dicarbonyl compound chelating agent, 0-25% wt. of additional different chelating agent(s), 0.5-40% wt. nitrogen-containing carboxylic acid or an imine, and 2-98% wt polar organic solvent.
- the formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures.
- compositions used are aqueous, acidic compositions containing fluoride and polar, organic solvents.
- the compositions are free of glycols and hydroxylamine and have a low surface tension and viscosity and further include from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,656,894.
- the invention includes a method of cleaning a surface of a copper-containing material by exposing the surface to an acidic mixture comprising NO3-, F— and from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and/or one or more organic acid anions having carboxylate groups.
- the invention also includes an improved semiconductor processing method of forming an opening to a copper-containing material. A mass is formed over a copper-containing material within an opening in a substrate. The mass contains at least one of an oxide barrier material and a dielectric material.
- a second opening is etched through the mass into the copper-containing material to form a base surface of the copper-containing material that is at least partially covered by particles comprising at least one of a copper oxide, a silicon oxide or a copper fluoride.
- the base surface is cleaned with a solution comprising nitric acid, hydrofluoric acid and one or more organic acids to remove at least some of the particles.
- An exemplary composition includes an acetic acid solution (99.8%, by weight in water), an HF solution (49%, by weight in water), an HNO3 solution (70.4%, by weight in water), and H2O the resulting cleaning mixture being: from about 3% to about 20% compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, by weight: from about 0.1% to about 2.0% HNO3 by weight; and from about 0.05% to about 3.0% HF, by weight. See U.S. Pat. No. 6,589,882.
- compositions for selective etching of oxides over a metal contains water, hydroxylammonium salt, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, a fluorine containing compound, and optionally, a base.
- the pH of the composition is about 2 to 6. See U.S. Pat. No. 6,589,439.
- Another embodiment of the present invention is an etching treatment comprising a combination including hydrofluoric acid of 15 percent by weight to 19 percent by weight, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound of 0.5 percent by weight to 24 percent by weight and ammonium fluoride of 12 percent by weight to 42 percent by weight, said combination having a hydrogen ion concentration of 10 ⁇ 6 mol/L to 10 ⁇ 1.8, further comprising a surfactant of 0.001 percent by weight to 1 percent by weight. See U.S. Pat. No. 6,585,910.
- Another embodiment of the present invention includes a semiconductor wafer cleaning formulation, including 2-98% wt. organic amine, 0-50% wt, water, 0.1-60% wt. one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, 0-25% wt. of additional different chelating agent(s), 0.1-40% wt. nitrogen-containing carboxylic acid or an imine, optionally 1,3-dicarbonyl compound chelating agent, and 2-98% wt polar organic solvent.
- the formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures. See U.S. Pat. No. 6,566,315.
- An alternative embodiment of the present invention is a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates.
- the substrate is exposed to a conditioning solution of a fluorine source, a non-aqueous solvent, a complementary acid, and a surface passivation agent.
- the fluorine source is typically hydrofluoric acid.
- the non-aqueous solvent is typically a polyhydric alcohol such as propylene glycol.
- the complementary acid is typically either phosphoric acid or hydrochloric acid.
- the surface passivation agent is one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and may optionally include a carboxylic acid such as citric acid. Exposing the substrate to the conditioning solution removes the remaining dry etch residues while minimizing removal of material from desired substrate features. See U.S. Pat. No. 6,562,726.
- Another embodiment of the present invention is a stripping and cleaning composition for the removal of residue from metal and dielectric surfaces in the manufacture of semi-conductors and microcircuits.
- the composition is an aqueous system including organic polar solvents including corrosive inhibitor component from one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and optionally a select group of aromatic carboxylic acids used in effective inhibiting amounts.
- a method in accordance with this invention for the removal of residues from metal and dielectric surfaces comprises the steps of contacting the metal or dielectric surface with the above inhibited compositions for a time sufficient to remove the residues. See U.S. Pat. No. 6,558,879.
- Another embodiment of the present invention is a homogeneous non-aqueous composition containing a fluorinated solvent, ozone, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a co-solvent and the use of these compositions for cleaning and oxidizing substrates is described. See U.S. Pat. No. 6,537,380.
- the present invention also includes a chemical mechanical polishing slurry and method for using the slurry for polishing copper, barrier material and dielectric material that comprises a first and second slurry.
- the first slurry has a high removal rate on copper and a low removal rate on barrier material.
- the second slurry has a high removal rate on barrier material and a low removal rate on copper and dielectric material.
- the first and second slurries at least comprise silica particles, an oxidizing agent, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, optionally a corrosion inhibitor, and a cleaning agent. See, U.S. Pat. No. 6,527,819.
- Another embodiment of the present invention also includes a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates.
- the substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features.
- the approximate proportions of the conditioning solution are typically 80 to 95 percent by weight one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and carboxylic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid.
- compositions for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid).
- the water can be present in about 40 wt. % to about 85 wt. % of the composition, the phosphoric acid can be present in about 0.01 wt. % to about 10 wt.
- composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. No. 6,486,108.
- Another embodiment of the present invention is a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates.
- the substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features.
- the approximate proportions of the conditioning solution are typically 80 to 95 percent by weight one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and acetic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid. See U.S. Pat. No. 6,453,914.
- Another example of the present invention is show in cleaning a substrate which has a metal material and a semiconductor material both exposed at the surface and which has been subjected to a chemical mechanical polishing treatment, the substrate is first cleaned with a first cleaning solution containing ammonia water, etc. and then with a second cleaning solution containing (a) a first complexing agent capable of easily forming a complex with the oxide of said metal material, etc. and (b) an anionic or cationic surfactant. See U.S. Pat. No. 6,444,583.
- the present invention is also exemplified by a cleaning agent for semiconductor parts, which can decrease a load on the environment and has a high cleaning effect on CMP (chemical mechanical polishing) abrasive particles, metallic impurities and other impurities left on the semiconductor parts such as semiconductor substrates after the Cam, comprising a (co)polymer having one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally at least one kind of group selected from the group consisting of sulfonic acid (salt) groups and carboxylic acid (salt) groups, the cleaning agent further containing a phosphonic acid (salt) group-containing (co)polymer, a phosphonic acid compound or a surfactant as needed; and a method for cleaning semiconductor parts with the above cleaning agent. See U.S. Pat. No. 6,440,856.
- the present invention also includes a non-corrosive cleaning composition for removing residues from a substrate.
- the composition comprises: (a) water; (b) at least one hydroxylammonium compound; (c) at least one basic compound, preferably selected from the group consisting of amines and quaternary ammonium hydroxides; (d) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, (e) optionally at least one organic carboxylic acid; and (f) optionally, a polyhydric compound.
- the pH of the composition is preferably between about 2 to about 6. See U.S. Pat. No. 6,413,923.
- compositions comprising a slurry having an acidic pH and a corrosion inhibitor with one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid corrosion inhibitor, wherein said carboxylic acid is selected from the group consisting of: glycine, oxalic acid, malonic acid, succinic acid and nitrilotriacetic acid.
- An alternative embodiment of the present invention is a chemical formulation consisting of a chelating agent, wherein said chelating agent is one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally one or more additional chelating agents selected from the group consisting of iminodiacetic, malonic, oxalic, succinic, boric and malic acids and 2,4 pentanedione; a fluoride; and a glycol solvent, wherein said chelating agents consist of approximately 0.1-10% by weight of the formulation; and wherein said fluoride consists of a compound selected from the group consisting of ammonium fluoride, an organic derivative of ammonium fluoride, and a organic derivative of a polyammonium fluoride; and wherein said fluoride consists of approximately 1.65-7% by weight of the formulation; and wherein said glycol solvent consists of approximately 73-98.25% by weight of said formulation, further comprising: an amine
- the chelating agents generally contain one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally contain two carboxylic acid groups or two hydroxyl groups or two carbonyl groups such that the two groups in the chelating agent are in close proximity to each other.
- Other chelating agents which are also weakly to moderately acidic and are structurally similar to those claimed are also expected to be suitable. See U.S. Pat. No. 6,383,410.
- Another embodiment of the present invention is a cleaning composition
- a cleaning composition comprising a partially fluorinated solvent, a co-solvent, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and ozone
- said fluorinated solvent comprises hydrofluoroethers
- said co-solvent is selected from the group consisting of ethers, esters, tertiary alcohols, carboxylic acids, ketones and aliphatic hydrocarbons. See U.S. Pat. No. 6,372,700.
- Yet another embodiment of the present invention is a combination of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and optionally a carboxylic acid corrosion inhibitor.
- the combination of corrosion inhibitors can effectively inhibit metal corrosion of aluminum, copper, and their alloys.
- Suitable carboxylic acids include monocarboxylic and polycarboxylic acids.
- the carboxylic acid may be, but is not limited to, formic acid, acetic acid, propionic acid, valeric acid, isovaleric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, filmaric acid, phthalic acid, 1,2,3-benzenetricarboxylic acid, glycolic acid, lactic acid, citric acid, salicylic acid, tartaric acid, gluconic acid, and mixtures thereof.
- the preferred carboxylic acid is citric acid.
- compositions for selective etching of oxides over a metal comprising: (a) water; (b) hydroxylammonium salt in an amount about 0.1 wt. % to about 0.5 wt. % of said composition; (c) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (d) optionally a carboxylic acid selected from the group consisting of: formic acid, acetic acid, propionic acid, valeric acid, isovaleric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, filmaric acid, phthalic acid, 1,2,3-benzenetricarboxylic acid, glycolic acid, lactic acid, citric acid, salicylic acid, tartaric acid, gluconic acid, and mixtures thereof; (e) a fluorine-containing compound; and (e) optionally, base. See U.S. Pat. No
- the invention relates to a semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication, comprising the following components in the percentage by weight (based on the total weight of the formulation) ranges shown:
- Organic amine(s) 2-98% by weight Water 0-50% by weight amidoxime chelating agent 0.1-60% by weight Complexing agent 0-25% by weight Nitrogen-containing carboxylic 0.5-40% by weight acid or imine polar organic solvent 2-98% by weight.
- Another example of the present invention includes an essentially anhydrous cleaning composition
- a fluorinated solvent comprising 88 weight percent or more of a fluorinated solvent, from 0.005 to 2 weight percent of hydrogen fluoride or complex thereof, and from 0.01 to 5 weight percent of a co-solvent, wherein said co-solvent is selected from one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, ethers, polyethers, carboxylic acids, primary and secondary alcohols, phenolic alcohols, ketones, aliphatic hydrocarbons and aromatic hydrocarbons. See U.S. Pat. No. 6,310,018.
- Another embodiment of the present invention includes a chelating agent, a fluoride salt, and a glycol solvent, wherein said chelating agent is weakly to moderately acidic, and consists of approximately 0.1-10% by weight of the formulation; and wherein said fluoride salt consists of a compound selected from the group consisting of ammonium fluoride, an organic derivative of ammonium fluoride, and a organic derivative of a polyammonium fluoride; and wherein said fluoride salt consists of approximately 1.65-7% by weight of the formulation; and wherein said glycol solvent consists of 73-98.25% by weight of said formulation; and further including an amine, wherein said amine consists of approximately 0.1-10% by weight of said formulation; and wherein said chelating agent is an amidoxime or hydroxamic acid. See U.S. Pat. No. 6,280,651.
- a cleaning agent for use in producing semiconductor devices which consists essentially of an aqueous solution containing (A) 0.1 to 15% by weight based on the total amount of the cleaning agent of at least one fluorine-containing compound selected from the group consisting of hydrofluoric acid, ammonium fluoride, ammonium hydrogen fluoride, acidic ammonium fluoride, methylamine salt of hydrogen fluoride, ethylamine salt of hydrogen fluoride, propylamine salt of hydrogen fluoride and tetramethylammonium fluoride, (B) 0.1 to 15% by weight based on the total amount of the cleaning agent of a salt of boric acid and (C) 0.5 to 50% by weight of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; and (d) 5 to 80% by weight based on the total amount of the cleaning agent of a water-soluble organic solvent, and optionally further containing at least one of a fluorine-containing compound selected from
- a cleaning liquid in the form of an aqueous solution for cleaning a semiconductor device during production of a semiconductor device which comprises (A) a fluorine-containing compound; (B) a water-soluble or water-miscible organic solvent; (C) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (D) optionally, an organic acid; and (E) a quaternary ammonium salt.
- the cleaning solution also contains a surfactant.
- the organic acid is typically selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, heptanoic acid, lauric acid, palmitic acid, stearic acid, acrylic acid, crotonic acid, methacrylic acid, oxalic acid, malonic acid, maleic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, benzoic acid, toluic acid, phthalic acid, trimellitic acid, pyromellitic acid, benzenesulfonic acid, toluenesulfonic acid, salicylic acid and phthalic anhydride. See U.S. Pat. No. 5,972,862.
- Another embodiment is a method for semiconductor processing comprising etching of oxide layers, especially etching thick SiO2 layers and/or last step in the cleaning process wherein the oxide layers are etched in the gas phase with a mixture of hydrogen fluoride, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally one or more carboxylic acids, eventually in admixture with water.
- etching of oxide layers especially etching thick SiO2 layers and/or last step in the cleaning process wherein the oxide layers are etched in the gas phase with a mixture of hydrogen fluoride, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally one or more carboxylic acids, eventually in admixture with water.
- the complexing agents of the present invention may also be added to the rinse containing a peroxide of U.S. Pat. No. 5,911,836.
- the amidoxime compound is 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol
- Copper blanket wafer is immersed in the following solutions at room temperature for 30 minutes at various temperatures to observe the copper thickness changes.
- a sample coupon of the electroplated copper wafer was immersed in 10% of amidoxime in water at 30° C. for 30 minutes. The sample is then rinsed in DI water for 5 minutes and blow dried with nitrogen gas. The sample is then sent to Evan Laboratory for ESCA and Auger analysis.
- the sample is then re-analyzed again after 10 days of exposure to normal storage condition.
- PCMP5500 PCMP 5510 EKC Clean Dilution DIW (EKC Technology) DS6-10 Technology) 100 ratio — 1 10 25 50 100 1 10 50 30 LPD 136 101 74 80 77 65 124 164 120 38 count Area 44 17 21 12 14 14 24 43 4 11 count defect 0.513 0.381 0.279 0.302 0.291 0.245 0.468 0.618 0.452 0.143 density
- the wafer After polishing, the wafer is transferred to a brush unit capable of dispensing cleaning chemistries and DI water, and then the wafer is moved to a pencil unit for DI rinse with high pressure jet spray water to the wafer surface.
- Step 1 Bulk Copper Removal—Standard post CMP clean using process of record 2.
- Step 2 Barrier metal removal ⁇ PCMP Clean evaluation with various chemistries
- Wafer samples from Example 65 are immersed in the cleaning solutions at 60° C. for 1 and 4 hours. The samples are then inspected using a Hitachi S-5200 Scanning Electron Microscope. The results from the SEM pictures show that approximately 25 nm of copper has been eroded using the amidoxime solution of the invention, compared to 130 nm lost in PCMP EKC5510 from EKC Technology, Inc.
- Benzotriazole is commonly used as corrosion inhibitor in CMP slurry mixtures to protect the surface from erosion and dishing. It is highly desirable to remove this BTA/copper complex layer during the post CMP cleaning step.
- Experiments are carried out to compare the efficacy of amidoxime containing solution to commercial available PCMP5510 solution from EKC Technology. A blanket copper wafer is immersed in 0.2% BTA solution for 30 sec. The BTA treated wafer is then processed through AmiSorbTM DS6 (AmiSorbTM DS6 is 60% 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol in water) and EKC PCMP5510.
- amidoxime solution reduces the surface contact angle much better than PCMP5510, a product from EKC Technology. This indicates a clean copper surface with low contact angle measurement.
- Amidoxime is capable to remove the BTA/complex by displacing the BTA and form a water soluble complex.
- Adding a composition comprising 5% of amidoxime into a PCMP cleaning formulation decreases the copper etch rate from about 32 ⁇ /Min to 0.2 ⁇ /Min. This suggests the amidoxime solution of the invention inhibits copper corrosion in an existing PCMP cleaning formulation.
- Another example of the present invention is a method and apparatus for increasing the deposition of ions onto a surface, such as the adsorption of uranium ions on the detecting surface of a radionuclide detector.
- the method includes the step of exposing the surface to one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally, a phosphate ion solution, which has an affinity for the dissolved species to be deposited on the surface.
- This provides, for example, enhanced sensitivity of the radionuclide detector. See U.S. Pat. No. 5,652,013.
- Another embodiment of the present invention is a stripping and cleaning agent for removing dry-etching photoresist residues, and a method for forming aluminum based line pattern using the stripping and cleaning agent.
- the stripping and cleaning agent contains (a) from 5 to 50% by weight of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (b) from 0.5 to 15% by weight of a fluorine compound; and (c) a solvent, including water.
- the inventive method is advantageously applied to treating a dry-etched semiconductor substrate with the stripping and cleaning agent.
- the semiconductor substrate comprises a semiconductor wafer having thereon a conductive layer containing aluminum.
- the conductive layer is dry-etched through a patterned photoresist mask to form a wiring body having etched side walls.
- the dry etching forms a side wall protection film on the side walls.
- the side wall protection film and other resist residues are completely released without corroding the wiring body. See, U.S. Pat. No. 5,630,904.
- U.S. Pat. No. 6,927,176 describes the effectiveness of chelating compound due to their binding sites and is illustrated in FIGS. 2a and 2b in U.S. Pat. No. 6,927,176. It highlights there are 6 binding sites
- the claimed amidoxime chelating agent can substitute in application to replace polyacrylates, carbonates, phosphonates, and gluconates, ethylenediaminetetraacetic acid (EDTA), N,N′-bis(2-hydroxyphenyl)ethylenediiminodiacetic acid (HPED), triethylenetetranitrilohexaacetic acid (TTHA), desferriferrioxamin B,N,N′,N′′-tris[2-(N-hydroxycarbonyl)ethyl]-1,3,5-benzenetricarboxamide (BAMTPH), and ethylenediaminediorthohydroxyphenylacetic acid (EDDHA).
- EDTA ethylenediaminetetraacetic acid
- HPED N,N′-bis(2-hydroxyphenyl)ethylenediiminodiacetic acid
- TTHA triethylenetetranitrilohexaacetic acid
- BAMTPH desferriferrioxamin B,N,N′,N′′-
- Cleaning solutions of the present application include compositions comprising
- R a and R b are independently hydrogen, alkyl, hetero-alkyl, alkyl-aryl, or alkyl-heteroaryl groups.
- R is independently selected from alkyl, alkyl-aryl, or alkyl-heteroaryl groups.
- chelation of the amidoxime to metal centres may be favoured because, in reaction with a metal centre, a proton can be lost from NR a R b so as to form a nominally covalent bond with the metal centre.
- NR a R b is further substituted with R c so the amidoxime has the following chemical formula:
- a counter-ion balances the positive charge on the nitrogen atom.
- Any counter-ion may be used, for example chloride, bromide, iodide, a SO 4 ion, a PF 6 ion or a ClO 4 ion.
- R c may be hydrogen, alkyl, alkyl-aryl, or alkyl-heteroaryl group.
- R a , R b and/or R c can join onto one another and/or join onto R so as to form one or more cycles.
- amidoxime can exist as their tautomers:
- amidoxime functional group includes the following functionalities and their tautomers:
- R may be connected to one or more of R a , R b and R c .
- amidoxime functional group includes within its scope:
- Alk is an alkyl group as defined below.
- the three alkyl groups may be independently selected or may be the same.
- the alkyl group is methyl or ethyl.
- R may be an alkyl group (in other words, a group containing carbon and hydrogen).
- the alkyl group may be completely saturated or may contain unsaturated groups (i.e. may contain alkene and alkyne functional groups, so the term “alkyl” encompasses the terms “alkylene” and “alkylyne” within its scope).
- the alkyl group may be straight-chained or branched.
- the alkyl group may contain any number of carbon and hydrogen atoms. While alkyl groups having a lesser number of carbon atoms tend to be more soluble in polar solvents such as DMSO and water, alkyl groups having a greater number of carbons can have other advantageous properties, for example surfactant properties. Therefore, in one embodiment, the alkyl group contains 1 to 10 carbon atoms, for example the alkyl group is a lower alkyl group containing 1 to 6 carbon atoms. In another embodiment, the alkyl group contains 10 or more carbon atoms, for example 10 to 24 carbon atoms.
- the alkyl group may be unsubstituted (i.e. the alkyl group contains only carbon and hydrogen).
- the unsubstituted alkyl group may be unsaturated or saturated.
- saturated unsubstituted alkyl groups include methyl, ethyl, n-propyl, sec-propyl, cyclopropyl, n-butyl, sec-butyl, tert-butyl, cyclobutyl, pentyl (branched or unbranched), hexyl (branched or unbranched), heptyl (branched or unbranched), octyl (branched or unbranched), nonyl (branched or unbranched), and decyl (branched or unbranched).
- Saturated unsubstituted alkyl groups having a greater number of carbons may also be used.
- Cyclic alkyl groups may also be used, so the alkyl group may comprise, for examples a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclononyl group and/or a cyclodecyl group.
- These cyclic alkyl groups may directly append the amidoxime group or may be joined to the amidoxime through one or more carbon atoms.
- amidoxime compounds containing unsubstituted saturated alkyl groups include:
- Examples further include:
- Alk is methyl or ethyl and R is an alkyl group, typically but not necessarily straight chained.
- R may be for example an alkyl group containing 8 to 25 carbon atoms. If the alkyl group is substituted, it may for example be substituted at the opposite end of the alkyl group to the amidoxime group. For example, it may be substituted antipodally to the amidoxime group by one or more halogens, for example fluorine. Examples further include alkyl groups appending two or more amidoxime functional groups.
- amidoxime may be:
- R is an alkyl group.
- R is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group.
- suitable groups include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl and decyl.
- alkyl group is unsaturated, it may be any of the groups just listed except for having one or more unsaturated carbon-carbon bonds (so it may contain one or more alkene and/or alkyne groups). These unsaturated group(s) may optionally be in conjugation with the amidoxime group.
- a specific example of an unsubstituted unsaturated alkyl amidoxime molecules is:
- the alkyl group may also be substituted with one or more hetero-atoms or group of hetero-atoms. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g. an amide group). (Groups containing hetero-atoms joined to carbon atoms are contained within the scope of the term “heteroalklyl” as discussed below).
- One or more of the substituents may be a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH.
- the substituent is an oxime group ( ⁇ NOH).
- the alkyl group may also be itself substituted with one or more amidoxime functional groups.
- the alkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide.
- the alkyl group may comprise the following functionality: -(CZ 1 )-CH—(CZ 2 )-, wherein Z 1 and Z 2 are independently selected from O, NH and NOH.
- the CH in this group is further substituted with hydrogen or an alkyl group or joined to the amidoxime functional group.
- an alkyl group appending an amidoxime group may simply be substituted with, for example one or more independently-selected halogens, for example fluorine, chlorine, bromine or iodine.
- the halogens are substituted at the antipodal (i.e. opposite) end of the alkyl group to the amidoxime group. This can for example provide surfactant activity, in particular for example if the halogen is fluorine.
- amidoxime group substituted with a substituted alkyl group is:
- Examples of such compounds include:
- R 1 and R 2 are independently-selected alkyl groups or hydrogen atoms.
- substituted alkyl amidoxime molecules are:
- the different isomers can be differentiated by carbon-13 NMR. Characterization of this isomer is provided in the example.
- R may be a heteroalkyl group.
- heteroalkyl refers to optionally a first alkyl group connected to one or more independently-selected hetero-atoms or groups of hetero-atoms, which itself is substituted with one or more independently-selected groups containing one or more carbon atoms.
- the presence of the first alkyl group is optional because the amidoxime group may be attached directly to the one or more heteroatoms.
- an alkyl group substituted with an ether group is a heteroalkyl group because the alkyl group is substituted with oxygen, which itself is substituted with a second alkyl group.
- an —O—CH 3 group is an example of a heteroalkyl group.
- the amidoxime may have the following chemical structure:
- R 1 is independently-selected alkylene groups; R y is independently selected from alkyl, or hetero-alkyl groups, or adjoins R 1 so to form a heterocycle with the directly appending X n . R 1 may also be a direct bond, so that the amidoxime group is connected directly to the one or more heteroatoms.
- X n is a heteroatom or a group of heteroatoms selected from boron, nitrogen, oxygen, silicon, phosphorus and sulphur. Each heteroatom or group of heteroatoms and each alkyl group is independently selected from one another.
- the above formula includes an amidoxime group directly bearing an alkyl group.
- the alkyl group is substituted with N independently-selected heteroatoms or groups of heteroatoms.
- Each heteroatom or group of heteroatoms is itself substituted with one or more independently-selected alkyl groups or hetero-alkyl groups.
- X is one or more hetero-atoms.
- X may be or may comprise boron, nitrogen, oxygen, silicon, phosphorus or sulphur.
- X is oxygen.
- X may be part of an ether group (—O—), an ester (—O—CO—), —O—CO—O—, —O—CO—NH—, —O—CO—NR 2 —, —O—CNH—, —O—CNH—O—, —O—CNH—NH—, —O—CNH—NR 2 —, —O—CNOH—, —O—CNOH—O—, —O—CNOH—NH— or —O—CNOH—NR 2 —, wherein R 2 is independently selected alkyl group, hetero-alkyl group, or hetero-aryl group.
- X is a nitrogen atom.
- X may be part of one of the following groups: —NR 2 H, —NR 2 —, —NR 2 R 3 — (with an appropriate counter-ion), —NHNH—, —NH—CO—, —NR2-CO—, —NH—CO—O—, —NH—CO—NH—, —NH—CO—NR 2 —, —NR 2 —CO—NH—, —NR 2 —CO—NR 3 —, —NH—CNH—, —NR2-CNH—, —NH—CNH—O—, —NH—CN —NH—, —NH—CNH—NR 2 —, —NR 2 —CNH—NH—, —NR 2 —CNH—NR 3 —, —NH—CNOH—, —NR2-CNOH—, —NH—CNOH—O—, —NH—CNOH—NH—, —NH—CNOH—NR 2 —, —NH—CNOH
- R 2 to R 3 are independently selected alkyl groups, hetero-alkyl groups, or hetero-aryl groups, wherein the heteroalkyl group and hetero-aryl group may be unsubstituted or substituted with one or more heteroatoms or group of heteroatoms or itself be substituted with another heteroalkyl group. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g., an amide group).
- a particular functional group e.g., an amide group
- X comprises boron. In this case, X may also comprise oxygen. In another embodiment, X comprises phosphorus. In this case, X may also comprise oxygen, for example in an —OPO(OH)(OR 2 ) group or an —OPO(OHR 2 )(OR 3 ) group. In another embodiment, X comprises sulphur, for example as a thiol ether or as a sulphone.
- heteroalkyl also includes within its scope cyclic alkyl groups containing a heteroatom. If X is N or O, examples of such groups include a lactone, lactam or lactim. Further examples of heteroalkyl groups include azetidines, oxetane, thietane, dithietane, dihydrofuran, tetrahydrofuran, dihydrothiophene, tetrahydrothiophene, piperidine, pyrroline, pyrrolidine, tetrahydropyran, dihydropyran, thiane, piperazine, oxazine, dithiane, dioxane and morpholine. These cyclic groups may be directly joined to the amidoxime group or may be joined to the amidoxime group through an alkyl group.
- the heteroalkyl group may be unsubstituted or substituted with one or more hetero-atoms or group of hetero-atoms or itself be substituted with another heteroalkyl group. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g. an amide group). One or more of the substituents may be a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH. In one embodiment, the substituent is an oxime group ( ⁇ NOH). The heteroalkyl group may also be itself substituted with one or more amidoxime functional groups.
- the heteroalkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide.
- the heteroalkyl group may comprise the following functionality: -(CZ 1 )-CH-(CZ 2 )-, wherein Z 1 and Z 2 are independently selected from O, NH and NOH.
- the CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group.
- Amines are particularly versatile functional groups for use in the present invention, in part because of their ease of preparation. For example, by using acrylonitrile as described later, a variety of functionalized amines can be synthesized.
- Examples include:
- R may itself be an alkylene group or a heteroatom or group of heteroatoms.
- the heteroatoms may be unsubstituted or substituted with one or more alkyl groups.
- R may itself be a hetero-atom or group of heteroatoms.
- the heteroatoms may be unsubstituted or substituted with one or more alkyl groups.
- R may be H, NH 2 , NHR 1 , OR 1 , or NR 1 R 2 , wherein R 1 and R 2 are independently-selected alkyl groups.
- R may be an aryl group.
- aryl refers to a group comprising an aromatic cycle.
- a particular example of an aryl substituent is a phenyl group.
- the aryl group may be unsubstituted.
- a specific example of an amidoxime bearing an unsubstituted aryl is:
- the aryl group may also be substituted with one or more alkyl groups, heteroalkyl groups or heteroatom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- amidoximes comprising a heteroalkyl group include:
- aryl refers to a group comprising an aromatic cycle.
- the cycle is made from carbon atoms.
- the cycle itself may contain any number of atoms, for example 3 to 10 atoms. For the sake of convenient synthesis, cycles comprising 5 or 6 atoms have been found to be particularly useful.
- An example of an aryl substituent is a phenyl group.
- the aryl group may be unsubstituted.
- a specific example of an amidoxime bearing an unsubstituted aryl is:
- the aryl group may also be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- hetero-atom substituents may be for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH.
- the substituent is an oxime group ( ⁇ NOH).
- the one or more alkyl groups are the alkyl groups defined previously and the one or more heteroalkyl groups are the heteroalkyl groups defined previously.
- Specific examples of substituted aryl amidoxime molecules are:
- R may also be hetero-aryl.
- hetero-aryl refers to an aryl group containing one or more hetero-atoms in its aromatic cycle.
- the one or more hetero-atoms are independently-selected from, for example, boron, nitrogen, oxygen, silicon, phosphorus and sulfur.
- hetero-aryl groups include pyrrole, furan, thiophene, pyridine, melamine, pyran, thiine, diazine and thiazine.
- hetero-aryl group may be unsubstituted.
- a specific example of an unsubstituted heteroaryl amidoxime molecule is:
- heteroaryl group may be attached to the amidoxime group through its heteroatom, for example (the following molecule being accompanied by a counter anion):
- the hetero-aryl group may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH.
- the one or more alkyl groups are the alkyl groups defined previously and the one or more heteroalkyl groups are the heteroalkyl groups defined previously.
- alkyl-aryl refers to an amidoxime group bearing (i.e. directly joined to) an alkyl group. The alkyl group is then itself substituted with an aryl group.
- heteroaryl are alkyl-heteroaryl groups.
- the alkyl group may be any alkyl group previously defined.
- the aryl/heteroaryl group may also be any aryl group previously defined.
- alkyl group and the aryl/heteroalkyl group may be unsubstituted.
- alkyl-aryl amidoxime molecules are:
- one or both of the alkyl group and the aryl/heteroalkyl group may be substituted. If the alkyl group is substituted, it may be substituted with one or more hetero-atoms or groups containing hetero-atoms. If the aryl/heteroalkyl group is substituted, it may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH.
- the substituent is an oxime group ( ⁇ NOH).
- the alkyl group may also be itself substituted with one or more amidoxime functional groups.
- the alkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide.
- the alkyl group may comprise the following functionality: -(CZ 1 )-CH-(CZ 2 )-, wherein Z 1 and Z 2 are independently selected from O, NH and NOH.
- the CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group.
- heteroalkyl-aryl refers to an amidoxime group bearing (i.e. directly joined to) an heteroalkyl group. The heteroalkyl group is then itself substituted with an aryl group.
- heteroaryl are also heteroalkyl-aryl groups.
- the heteroalkyl group may be any alkyl group previously defined.
- the aryl/heteroaryl group may also be any aryl group previously defined.
- Both the heteroalkyl group and the aryl/heteroaryl group may be unsubstituted. Alternatively, one or both of the heteroalkyl group and the aryl/heteroaryl group may be substituted. If the heteroalkyl group is substituted, it may be substituted with one or more hetero-atoms or groups containing hetero-atoms. If the aryl/heteroaryl group is substituted, it may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ⁇ O, —NH 2 , ⁇ NH, —NHOH, ⁇ NOH, —OPO(OH) 2 , —SH, ⁇ S or —SO 2 OH.
- the substituent is an oxime group ( ⁇ NOH).
- the alkyl group may also be itself substituted with one or more amidoxime functional groups.
- the heteroalkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide.
- the heteroalkyl group may comprise the following functionality: -(CZ 1 )-CH-(CZ 2 )-, wherein Z 1 and Z 2 are independently selected from O, NH and NOH.
- the CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group
- a preferred substituent to any type of R group is a tetra-valent nitrogen.
- any of the above groups may be substituted with —NR a R b R c R d where R a to R d are independently-selected R groups as defined herein.
- R a to R d are unsubstituted saturated alkyl groups having 1 to 6 carbon atoms.
- one or more of (for example all of) R a to R d are methyl and/or ethyl.
- the tetra-valent nitrogen is preferably substituted in an antipodal position to the amidoxime group.
- R is a straight-chained unsubstituted saturated alkyl group of the form (CH 2 ) n , then the tetra-valent nitrogen is at one end of the alkyl group and the amidoxime group is at the other end.
- n is preferably 1, 2, 3, 4, 5 or 6.
- the present invention provides an amidoxime molecule that contains only one amidoxime functional group. In another embodiment, the present invention provides an amidoxime molecule containing two or more amidoxime functional groups. In fact, a large number of functional groups can be contained in a single molecule, for example if a polymer has repeating units having appending amidoxime functional groups. Examples of amidoxime compounds that contain more than one amidoxime functional groups have been described previously throughout the specification.
- Amidoximes may be conveniently prepared from nitrile-containing molecules as follows:
- hydroxylamine is used. If one or both of R a and R b in the desired amidoxime is not hydrogen, the amidoxime can be prepared either using the corresponding hydroxylamine or by further reacting the amidoxime once it has been formed. This may, for example, occur by intra-molecular reaction of the amidoxime.
- amidoxime molecules containing more than one amidoxime functional groups can be conveniently prepared from precursors having more than one nitrile group.
- Specific amidoxime molecules having two amidoxime functional groups which have been synthesised in this way include:
- nucleophiles are well known to the person skilled in the art, see for example the Guidebook to Mechanism in Organic Chemistry by Peter Sykes.
- suitable nucleophiles are molecules having an OH, SH, NH— or a suitable CH— group, for example one having a low pK a (for example below about 15).
- OH, SH and NH— the hydrogen is optionally removed before acting as a nucleophile in order to augment its nucleophilicity.
- CH— they hydrogen is usually removed with a suitable base so that it can act as a nucleophile.
- Leaving groups are well known to the person skilled in the art, see for example the Guidebook to Mechanism in Organic Chemistry by Peter Sykes. Examples of suitable leaving groups include Cl, Br, I, O-tosyl, O-mesolate and other leaving group well known to the person skilled in the art.
- the ability to act as a leaving group may be enhanced by adding an acid, either protic or Lewis.
- a nitrile can be formed accordingly:
- R 3 is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group.
- R n is independently selected from hydrogen, alkyl, heteroalkyl, aryl, heteroaryl, alkyl-heteroaryl, or alkyl-aryl group.
- X may be any a nucleophile selected from O, S, N, and suitable C. N varies from 1 to 3.
- Y is a leaving group.
- the may be part of a primary or secondary amine (i.e. NH 2 or NHR 5 ), NH—CO—, NH—CNH—, NH—CHOH— or —NHNR 5 R 6 (wherein R 5 and R 6 are independently-selected alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl).
- XH For XH ⁇ CH—, wherein a stabilized anion may be formed.
- XH may be selected from but not limited to —CHCO—R 5 , —CHCOOH, —CHCN, —CHCO—OR 5 , —CHCO—NR 5 R 6 , —CHCNH—R 5 , —CHCNH—OR 5 , —CHCNH—NR 5 R 6 , —CHCNOH—R 5 , —CHCNOH—OR 5 and —CHCNOH—NR 5 R 6 .
- a preferred example is:
- R 5 and R 6 are independently-selected alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl or a heteroatom optionally substituted with any of these groups.
- either one or both of R 5 and R 6 are oxygen or nitrogen atoms optionally independently substituted with alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl groups, for example:
- the compounds may also be formed by any type of nucleophilic reaction using any of the above nucleophiles.
- the inventors have found one reaction in particular to be particularly versatile for producing nitrile precursors for amidoxime compounds:
- X bears N independently-selected substituents.
- Each R a is independently chosen from hydrogen, alkyl, heteroalkyl, aryl, heteroaryl and alkylaryl as previously defined.
- X is a nucleophile as previously defined. The acrylonitrile may be substituted as desired.
- the acrylonitrile may have the following formula:
- R 4 , R 5 and R 6 are independently selected from hydrogen, heteroatoms, heterogroups, alkyl, heteroalkyl, aryl and heteroaryl.
- the present invention also relates to amidoxime compounds for use in semiconductor processing prepared by the addition of a nucleophile to an unsubstituted or substituted acrylonitrile.
- the intermediate can be functionalized using standard chemistry known to the person skilled in the art:
- This reaction is particularly versatile, especially when applied to the synthesis of multidentate amidoxime compounds (i.e. molecules containing two or more amidoxime functional groups). For example, it can be used to functionalize compounds having two or more NH groups. In one example, the reaction can be used to functionalize a molecule containing two or more primary amines.
- n is 1 or more, for example 1 to 24.
- a tetradentate amidoxime for example the functional equivalent of EDTA, may be conveniently formed:
- R 10 is alkyl, heteroalkyl, aryl or heteroaryl.
- R 10 is nothing: the starting material is hydrazine.
- An example of this reaction where R 10 is CH 2 CH 2 is provided in the examples.
- a molecule having two or more secondary amines can be functionalized:
- R 10 is defined as above and R 11 and R 12 are independently selected alkyl, heteroalkyl, aryl or heteroaryl. Again, an embodiment where R 10 is nothing is contemplated.
- the secondary amines can be part of a cyclic system:
- R 10 and R 11 are defined above.
- common solvent used in semiconductor processing can be functionalized with amidoxime functional groups. For example.
- an oxygen nucleophile may be used to provide nitrile precursors to amidoxime molecules.
- the nucleophile is an alcohol.
- R 3 is alkyl, heteroalkyl, aryl or heteroaryl.
- polyalcohol compounds may be functionalized.
- Poly-alcohols are molecules that contain more than one alcohol functional group.
- the following is a polyalcohol.
- n is 0 or more, for example 0 to 24.
- n is 0 (glycol).
- n is 6 (sorbitol).
- the polyalcohol forms part of a polymer.
- reaction may be carried out with a polymer comprising polyethylene oxide.
- the polymer may contain just ethylene oxide units, or may comprise polyethylene oxide units as a copolymer (i.e. with one or more other monomer units).
- the polymer may be a block copolymer comprising polyethylene oxide.
- the polymer may comprise a monomer unit not containing alcohol units.
- the polymer may comprise blocks of polyethylene glycol (PEG).
- Copolymer (e.g. block copolymers) of polyethylene oxide and polyethylene glycol may be advantageous because the surfactant properties of the blocks of polyethylene glycol can be used and controlled.
- Carbon nucleophiles can also be used. Many carbon nucleophiles are known in the art. For example, an enol group can act as a nucleophile. Harder carbon-based nucleophiles can be generated by deprotonation of a carbon. While many carbons bearing a proton can be deprotonated if a strong enough base is provided, it is often more convenient to be able to use a weak base to generate a carbon nucleophile, for example NaOEt or LDA. As a result, in one embodiment, a CH group having a pK a of 20 or less, for example 15 or less, is deprotonated to form the carbon-based nucleophile.
- a suitable carbon-based nucleophile is a molecule having the beta-diketone functionality (it being understood that the term beta-diketone also covers aldehydes, esters, amides and other C ⁇ O containing functional groups. Furthermore, one or both of the C ⁇ O groups may be replaced by NH or NOH).
- R 1 and R 2 are independently selected alkyl groups, heteroalkyl groups, aryl groups, heteroaryl groups and heteroatoms.
- Nitrile groups themselves act to lower the pK a of hydrogens in the alpha position.
- This in fact means that sometimes control of reaction conditions is preferably used to prevent a cyano compound, once formed by reaction of a nucleophile with acrylonitrile, from deprotonating at its alpha position and reacting with a second acrylonitrile group.
- control of reaction conditions is preferably used to prevent a cyano compound, once formed by reaction of a nucleophile with acrylonitrile, from deprotonating at its alpha position and reacting with a second acrylonitrile group.
- selection of base and reaction conditions e.g. temperature
- this observation can be taken advantage of to functionalize molecules that already contain one or more nitrile functionalities.
- the following reaction occurs in basic conditions:
- the cyanoethylation process usually requires a strong base as a catalyst.
- bases are alkali metal hydroxides such as, e.g., sodium oxide, lithium hydroxide, sodium hydroxide and potassium hydroxide.
- alkali metal hydroxides such as, e.g., sodium oxide, lithium hydroxide, sodium hydroxide and potassium hydroxide.
- These metals can exist as impurities in the amidoxime compound solution.
- the existence of such metals in the amidoxime compound solution is not acceptable for use in electronic, and more specifically, semiconductor manufacturing processes and as stabilizer for hydroxylamine freebase and other radical sensitive reaction chemicals.
- Preferred alkali bases are metal ion free organic ammonium hydroxide compound, such as tetramethylammonium hydroxide, trimethylbenzylammonium hydroxide and the like.
- water may be introduced into the composition essentially only in chemically and/or physically bound form or as a constituent of the raw materials or compounds.
- composition further comprises chemicals from one or more groups selecting from the following:
- Solvent From about 1% to 99% by weight.
- compositions of the present invention also include 0% to about 99% by weight and more typically about 1% to about 80% by weight of a water miscible organic solvent.where the solvent(s) is/are preferably chosen from the group of water miscible organic solvents.
- water miscible organic solvents include, but are not limited to, dimethylacetamide (DMAC), N-methylpyrrolidinone (NMP), N-Ethyl pyrrolidone (NEP), N-Hydroxyethyl Pyrrolidone (HEP), N-Cyclohexyl Pyrrolidone (CHP) dimethylsulfoxide (DMSO), Sulfolane, dimethylformamide (DMF), N-methylformamide (NMF), formamide, Monoethanol amine (MEA), Diglycolamine, dimethyl-2-piperidone (DMPD), morpholine, N-morpholine-N-Oxide (NMNO), tetrahydrofurfuryl alcohol, cyclohexanol, cyclohexanone, polyethylene glycols and polypropylene glycols, glycerol, glycerol carbonate, triacetin, ethylene glycol, propylene glycol, propylene carbonate, he
- Possible acids are either inorganic acids or organic acids provided these are compatible with the other ingredients.
- Inorganic acids include hydrochloric acid, hydrofluoric acid, sulfuric acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphonic acid, nitric acid, and the like.
- Organic acids include monomeric and/or polymeric organic acids from the groups of unbranched saturated or unsaturated monocarboxylic acids, of branched saturated or unsaturated monocarboxylic acids, of saturated and unsaturated dicarboxylic acids, of aromatic mono-, di- and tricarboxylic acids, of sugar acids, of hydroxy acids, of oxo acids, of amino acids and/or of polymeric carboxylic acids are preferred.
- benzoic acid 2-carboxybenzoic acid (phthalic acid), 3-carboxybenzoic acid (isophthalic acid), 4-carboxybenzoic acid (terephthalic acid), 3,4-dicarboxybenzoic acid (trimellitic acid), and 3,5-dicarboxybenzoic acid (trimesionic acid).
- hydroxy acids From the group of hydroxy acids: hydroxyphenylacetic acid (mandelic acid), 2-hydroxypropionic acid (lactic acid), hydroxysuccinic acid (malic acid), 2,3-dihydroxybutanedioic acid (tartaric acid), 2-hydroxy-1,2,3-propanetricarboxylic acid (citric acid), ascorbic acid, 2-hydroxybenzoic acid (salicylic acid), and 3,4,5-trihydroxybenzoic acid (gallic acid).
- oxo acids 2-oxopropionic acid (pyruvic acid) and 4-oxopentanoic acid (levulinic acid).
- amino acids From the group of amino acids: alanine, valine, leucine, isoleucine, proline, tryptophan, phenylalanine, methionine, glycine, serine, tyrosine, threonine, cysteine, asparagine, glutamine, aspartic acid, glutamic acid, lysine, arginine, and histidine.
- Bases from about 1% to 45% by weight
- Possible bases are either inorganic bases or organic bases provided these are compatible with the other ingredients.
- Inorganic bases include sodium hydroxide, lithium hydroxide, potassium hydroxide, ammonium hydroxide and the like.
- Organic bases including organic amines, and quaternary alkylammonium hydroxide which may include, but are not limited to, tetramethylammonium hydroxide (TMAH), TMAH pentahydrate, benzyltetramethylammonium hydroxide (BTMAH), TBAH, choline, and Tris(2-hydroxyethyl)methylammonium hydroxide (TEMAH).
- TMAH tetramethylammonium hydroxide
- BTMAH benzyltetramethylammonium hydroxide
- TBAH benzyltetramethylammonium hydroxide
- choline Tris(2-hydroxyethyl)methylammonium hydroxide
- Activator from about 0.001% to 25% by weight
- the cleaning compositions comprise one or more substances from the group of activators, in particular from the groups of polyacylated alkylenediamines, in particular tetraacetylethylenediamine (TAED), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, in particular n-nonanoyl- or isononanoyloxybenzenesulfonate (n- or iso-NOBS) and n-methylmorpholiniumacetonitrile, methylsulfate (MMA), and “nitrile quaternary” compound in amounts of from 0.1 to 20% by weight, preferably from 0.5 to 15% by weight and in particular from 1 to 10% by weight, in each case based on the total composition to enhance the oxidation/reduction performance of the cleaning solutions.
- the “nitrile quats”, cationic nitrites has the formula,
- hydroxylamine and its salts such as hydroxylamine chloride, hydroxylamine nitrate, hydroxylamine sulfate, hydroxylamine phosphate or its derivatives, such as N,N-diethylhydroxylamine, N-Phenylhydroxylamine.
- Hydrazine and its derivatives; hydrogen peroxide; persulfate salts of ammonium, potassium and sodium, permanganate salt of potassium, sodium; and other sources of peroxide are selected from the group consisting of: perborate monohydrate, perborate tetrahydrate, percarbonate, salts thereof, and combinations thereof.
- hydroxylamine phosphate is not preferred.
- diacyl peroxides such as, for example, dibenzoyl peroxide.
- peroxy acids such as the alkyl peroxy acids and the aryl peroxy acids.
- Preferred representatives are (a) peroxybenzoic acid and its ring substituted derivatives, such as alkylperoxybenzoic acids, but also peroxy-a-naphthoic acid and magnesium monoperphthalate, (b) the aliphatic or substituted aliphatic peroxy acids, such as peroxylauric acid, peroxystearic acid, c-phthalimidoperoxycaproic acid [phthaloiminoperoxyhexanoic acid (PAP)], o-carboxybenzamidoperoxycaproic acid, N-nonenylamidoperadipic acid and N-nonenylamidopersuccinate, and (c) aliphatic and araliphatic peroxydicarboxylic acids, such as 1,2-diperoxycarhoxylic acid, 1,9-diperoxyazelaic acid, diperoxysebacic acid, diperoxybrassylic acid, the diperoxyphthalic acids, 2-decyldiperoxybutane-1,
- the cleaning composition comprises (by weight of the composition) from 0.0% to 15% of additional one or more chelant.
- Chelate complexing agents are substances which form cyclic compounds with metal ions, where a single ligand occupies more than one coordination site on a central atom, i.e. is at least “bidentate”. In this case, stretched compounds are thus normally closed by complex formation via an ion to give rings. The number of bonded ligands depends on the coordination number of the central ion.
- Complexing groups (ligands) of customary complex forming polymers are iminodiacetic acid, hydroxyquinoline, thiourea, guanidine, dithiocarbamate, hydroxamic acid, amidoxime, aminophosphoric acid, (cycl.) polyamino, mercapto, 1,3-dicarbonyl and crown ether radicals, some of which have very specific activities toward ions of different metals.
- chelating/complexing agents include the following, individually or in a mixture with one another:
- polycarboxylic acids in which the sum of the carboxyl and optionally hydroxyl groups is at least 5, such as gluconic acid.
- nitrogen-containing mono- or polycarboxylic acids such as ethylenediaminetetraacetic acid (EDTA), N-hydroxyethylethylenediaminetriacetic acid, diethylenetriaminepentaacetic acid, hydroxy-ethyliminodiacetic acid, nitridodiacetic acid-3-propionic acid, isoserinediacetic acid, N,N-di( ⁇ -hydroxyethyl)glycine, N-(1,2-dicarboxy-2-hydroxyethyl)glycine, N-(1,2-dicarboxy-2-hydroxyethyl)-aspartic acid or nitrilotriacetic acid (NTA),
- EDTA ethylenediaminetetraacetic acid
- N-hydroxyethylethylenediaminetriacetic acid diethylenetriaminepentaacetic acid
- hydroxy-ethyliminodiacetic acid hydroxy-ethyliminodiacetic acid
- geminal diphosphonic acids such as 1-hydroxyethane-1,1-diphosphonic acid (HEDP), higher homologs thereof having up to 8 carbon atoms, and hydroxy or amino group-containing derivatives thereof and 1-aminoethane-1,1-diphosphonic acid, higher homologs thereof having up to 8 carbon atoms, and hydroxy or amino group-containing derivatives thereof,
- HEDP 1-hydroxyethane-1,1-diphosphonic acid
- HEDP 1-hydroxyethane-1,1-diphosphonic acid
- 1-aminoethane-1,1-diphosphonic acid higher homologs thereof having up to 8 carbon atoms, and hydroxy or amino group-containing derivatives thereof
- aminophosphonic acids such as ethylenediamine-tetra(methylenephosphonic acid), diethylenetriaminepenta (methylenephosphonic acid) or nitrilotri(methylenephosphonic acid),
- phosphonopolycarboxylic acids such as 2-phosphonobutane-1,2,4-tricarboxylic acid
- Surfactants From about 10 ppm to 5%.
- compositions according to the invention may thus also comprise anionic, cationic, and/or amphoteric surfactants as surfactant component.
- Source of fluoride ions From an amount about 0.001% to 10%.
- Sources of fluoride ions include, but are not limited to, ammonium bifluoride, ammonium fluoride, hydrofluoric acid, sodium hexafluorosilicate, fluorosilicic acid and tetrafluoroboric acid.
- compositions can be metered and mixed in situ just prior dispensing to the substrate surface for treatment.
- analytical devices can be installed to monitor the composition and chemical ingredients can be re-constituted to mixture to the specification to deliver the cleaning performance.
- Critical parameters that can be monitored includes physical and chemical properties of the composition, such as pH, water concentration, oxidation/reduction potential and solvent components.
- composition claims a range at point of use and also as mixtures which can be diluted to meet the specific cleaning requirements.
- N3 represents 3-hydroxypropionitrile and AO3 is N′,3-dihydroxypropanimidamide from reacting 3-hydroxypropionitrile with hydroxylamine to form its corresponding amidoxime
- CE36 represents cyanoethylated product of ethylene glycol and AO36 is from reacting 3-(2-ethoxyethoxy) propanenitrile with hydroxylamine to form its corresponding amidoxime.
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Abstract
The invention relates to a method for the removal of residues and contaminants from metal or dielectric surfaces and to a method for chemical mechanical polishing of a copper or aluminum surface. The methods of the invention include using an aqueous amidoxime complex agent. Optionally, the pH of the solution can be adjusted with an acid or base. The method includes applying the above composition to the copper or aluminum surface and polishing the surface in the presence of the composition.
Description
- This application claims the benefit of U.S. Provisional Application No. 61/000,727, filed Oct. 29, 2007, and U.S. Provisional Application No. 61/006,225, filed Dec. 31, 2007, both of which are incorporated herein by reference in their entirety.
- The present invention relates to compositions and methods for removal of chemical residues from metal or dielectric surfaces or for chemical mechanical polishing of a copper or aluminum surface including an aqueous solution comprising an amidoxime complex applied for a time sufficient to remove the chemical residues.
- The National Technology Roadmap for the Semiconductor Industries (1994) indicated that the current computer chips with 0.35 micron feature sizes will be reduced to 0.18 micron feature size in 2001. The DRAM chip will have a memory of 1 gigabit, and typical CPU will have 13 million transistors per cm2 (currently they only contain about 4 million). The number of metal layers (the “wires”) will increase from the current 2-3 to 5-6 and the operating frequency, which is currently 200 MHZ, will increase, for example, to 500 ME. This will increase the need for a three dimensional construction on the wafer chip to reduce delays of the electrical signals. Currently there are about 840 meters of “wires”/chip, but with progressed needs (without any significant design changes) the typical chip would need 10,000 or more meters of wire. This length of wire would severely compromise the chip's speed performance without design changes.
- The manufacturing of electronic wafer chips involves a step wherein semiconductor work-pieces are cleaned with a liquid solution during or after Chemical Mechanical Planarization (CMP). A “semiconductor work-piece” is a microelectronic device, which has not completed the fabrication process, typically a silicon wafer with active regions formed in or on the surface of the silicon wafer. Connections to the active regions are made using multiple layers of metal, typically copper and tungsten, which has been deposited on the silicon substrate. When copper is used as the interconnect material, a damascene process is used whereby the copper is deposited into lines etched into the inter-layer dielectric and then the excess copper is removed and the surface planarized using a CMP process, followed by a cleaning step. The goal of the cleaning process (“Post-C cleaning”) is to remove residues left by the CMP step from the semiconductor work-piece surface without significantly etching the metal, leaving deposits on the surface, or imparting significant organic (such as carbon) contamination to the semiconductor work-piece. Furthermore, it is desirable to protect the metal surfaces from corrosion by various mechanisms such as chemical etching, galvanic corrosion or photo-induced corrosion. Corrosion of the metal surfaces results in metal recess and thinning of the metal lines. Acidic cleaning solutions are often quite efficient at removing organic contamination from the wafer surface and complexing residual copper. Thus, it is desirable to have a cleaning solution that is effective in the moderate to low pH regime. Acidic chemistries are typically utilized in a brush scrubber or megasonic cleaning unit for Post-CMP cleaning.
- A cleaning solution may contain various chemicals that perform different functions during the cleaning process. A cleaning solution must contain a “cleaning agent.” A “cleaning agent” is the component of solution that removes residual CMP slurry particles, typically particles of metal, from the surface of the semiconductor work-piece. A cleaning solution may also contain “chelating agents,” “corrosion-inhibiting compounds,” and/or “surface-active agents.” A “chelating agent” helps prevent re-deposition of removed metal onto the semiconductor work-piece by complexing the metal in the cleaning solution. A “corrosion-inhibiting compound” is the component of the cleaning solution that protects the metal surface from attack by mechanisms such as the aggressive nature of the cleaning solution, oxidation, post cleaning corrosion, galvanic attack, or photo-induced attack. A “surface-active agent” is a component of the cleaning solution that modifies the wetting characteristics and prevents watermark formation.
- U.S. Pat. Nos. 6,194,366, 6,200,947, 6,436,302, 6,492,308, 6,546,939, 6,673,757 and U.S. Patent Publication 2001/0004633 disclose information relevant to Post-CMP cleaning solutions. However, these references suffer from one or more of the disadvantages discussed below. Indeed, there has been a long felt need in the industry for cleaning solutions that address these disadvantages such that the solutions do not suffer from one or more of these disadvantages.
- It is highly advantageous to use a cleaning solution protect the metal surfaces of the semiconductor device from having a high static etch rate and from oxidation of the metal surfaces by forming a protective film on the surface. The metal surfaces of the semiconductor work-piece are typically copper and form the conducting paths of the semiconductor wafer. Due to the very small size of features on semiconductor wafers, the metal lines are as thin as possible while still carrying the desired electric current. Any oxidation or corrosion on the surface or recess of the metal causes thinning of the lines (dissolution) and results in poor performance or failure of the semiconductor device. Therefore, it is important to protect the metal surfaces from corrosion by forming a suitable corrosion resistant film on the surface of the metal. Many cleaning solutions available in the art do not provide a film forming agent, and thus suffer from a high static etch rate and/or high RMS value.
- The cleaning solution's corrosion preventing abilities are quantified by measuring the static etch rate or the surface roughness (quantified by RMS, root mean square, value) of a metal surface that has been cleaned with the subject solution. A high static etch rate indicates dissolution of the metal surface is occurring. A high RMS value indicates a rough surface caused by attack of the metal. An effective protective film reduces the corrosion of the metal as indicated by static etch rate and RMS values after cleaning. The corrosion resistance of a cleaning solution can also be directly measured using electrochemical means known to those skilled in the art.
- One preferred method of protecting the metal surface from oxidation corrosion is by passivating the metal surface after or during cleaning. Some existing acidic cleaning chemistries do not passivate the metal, resulting in corrosion during and after the cleaning step by oxidation of the metal surface.
- It is also desirable to clean and protect the semiconductor surface in a single step. Planarizing a wafer surface usually includes a cleaning step followed by an additional step of rinsing with water or an inhibitor solution. Some rinsing agents can leave deposits on the surface of the work-piece, thus contaminating the wafer. Adding a second step is also a drawback due to the fact that it lengthens the manufacturing process, complicates the process by having to handle more chemicals and more steps, and provides one more possible source of contamination or other quality control problems. Clearly, a process that cleans and protects the surface of the semiconductor work-piece is desirable.
- The ability of the cleaning chemistry to remove residual metals and retain them in the cleaning solution is also an important characteristic of a Post-CMP cleaning solution. Chemicals that can complex the residual metals in the cleaning solution are effective cleaning solutions because the residual metals are not re-deposited on the semiconductor work-piece after they are removed. These complexing chemicals are referred to as “chelating agents.” Cleaning solutions using chemistry that cannot complex the residual metals typically perform poorly at the desired cleaning task. Thus, it is desirable to have a cleaning solution capable of removing and complexing the dissolved metal in the cleaning solution.
- Another common problem with cleaning semiconductor surfaces is the deposition of contaminants on the surface of the semiconductor device. Any cleaning solutions that deposit even a few molecules of undesirable composition, such as carbon, will adversely affect the performance of the semiconductor device. Cleaning solutions that require a rinsing step can also result in depositing contaminants on the surface. Thus, it is desirable to use a cleaning chemistry that is will leave little to no residue on the semiconductor surface.
- It may also be desirable to have a surface wetting agent in the cleaning solution. Surface wetting agents prevent contamination of the semiconductor work-piece by helping to stop spotting of the surface caused by droplets clinging to the surface, Spotting (also called watermarks) on the surface can saturate metrology tools that measure light point defects, thus masking defects in the semiconductor work-piece.
- As indicated above, the available cleaning solutions do not adequately meet all of the requirements of post-CMP cleaning. The chemistry of the current invention makes use of multiple additives to provide a solution that is not sensitive to oxygen, removes particles efficiently, removes metal from the dielectric surface, is in the neutral to low pH range, protects the metal from corrosion and dissolution, and does not contaminate the semi conductor surface.
- In some cases, the biodegradability is also unsatisfactory. Thus, EDTA proves to have inadequate biodegradability in conventional tests, as does PDTA or HPDTA and corresponding aminomethylenephosphonates which, moreover, are often undesirable because of their phosphorus content. Phosphorus is also a dopant in semiconductor devices, therefore it is desirable to have CMP and post-CMP cleaning solutions with non-phosphor containing compounds.
- Further, most formulations being used in post-CMP cleaning, and other semiconductor applications, contain complexing agents, sometimes called chelating agents. Much metal-chelating functionality is known, a metal ion being attached by coordination links to two or more nonmetal atoms (ligands) in the same molecule. Heterocyclic rings are formed with the central (metal) atom as part of each ring. When the complex becomes more soluble in the solution, it functions as a cleaning process. If the complexed product is not soluble in the solution, it becomes a passivating agent by forming an insoluble film on top of the metal surface. The current complexing agents in use, such as, glycolic acid, glyoxylic acid, lactic acid, phosphonic acid, are acidic in nature and have a tendency to attack the residue and remove both metals and metal oxides, such as copper and copper oxide. This presents a problem for formulators where a chelating function is sought but only selectively to metal oxide and not the metal itself, e.g. in an application involving metal, such as copper. Accordingly, there is a need for complexing agents that are not aggressive toward metal substrates, while effectively providing for the chelation of metal ions residue created during the manufacturing processes.
- The present invention addresses these problems.
- The present invention provides a method of solving one or more of the following problems common with prior art compositions and methods: reducing or eliminating corrosion problems; eliminating substantial use of flammable solvents; eliminating SARA Title III chemistries; and lowering mobile and transition metal ions.
- One embodiment, in accordance with the present invention, is a method for the removal of residues from metal or dielectric surfaces after chemical mechanical polishing (commonly refers to post CMP clean or PCMP) of a copper or aluminum surface using an aqueous solution comprising at least one compound with one or more amidoxime functional groups. Such compound is believed to act as a chelating compound. The composition optionally contains a basic compound, and optionally an acid.
- pH
- Another embodiment, in accordance with the present invention, is a method of chemical mechanical polishing a copper or aluminum surface by applying the above composition to the copper or aluminum surface, and polishing the surface in the presence of the composition. In a preferred embodiment, the copper or aluminum surface is chemical mechanical polished by applying an aqueous composition having a pH between about 3 and about 10 to the copper or aluminum surface, and polishing the surface in the presence of the composition.
- The invention also relates to a method for removal of chemical residues from a metal or dielectric surface after chemical mechanical polishing, by contacting the metal or dielectric surface with an aqueous composition having a pH between about 2 and about 11 for a time sufficient to remove the chemical residues.
- In another embodiment, the invention relates to a method for chemical mechanical polishing of a copper surface by applying an aqueous composition having a pH between about 3.7 and about 7 to the copper surface, and polishing the surface in the presence of the composition. Surprisingly, the formulations of the present invention are effective in both an acidic and basic pH range, allowing for customization of the pH based on the needs of the application, not on the effectiveness of the CMP or post-CMP cleaning compositions.
- In another embodiment, the invention relates to method for the chemical mechanical polishing of an aluminum surface by applying an aqueous composition having a pH between about 3.7 and about 7 to the aluminum surface, and polishing the surface in the presence of the composition.
- Organic Acid and/or Basic Component
- In embodiments of the present invention, the aqueous composition may include: a) a monofunctional, difunctional or trifunctional organic acid; and/or b) a buffering amount of one or more basic compounds selected from quaternary amines, hydroxylamine, hydroxylamine derivatives (including salts), hydrazine or hydrazine salt base, ammonium compounds, and one or more alkanolamines.
- In another embodiment, the composition contains at least one alkaline (basic) compound that is an alkanolamine. Preferred alkanolamines are monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylaminoethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane and mixtures thereof.
- Suitable organic acids include methanesulfonic acid, oxalic acid, lactic acid, citric acid, xylenesulfonic acid, toluenesulfonic acid, formic acid, tartaric acid, propionic acid, benzoic acid, ascorbic acid, gluconic acid, malic acid, malonic acid, succinic acid, gallic acid, butyric acid, trifluoracetic acid, glycolic, and mixtures thereof.
- Chelating Agent
- In another alternative or additional embodiment, the aqueous composition can include a chelation agent that will complex with transition metal ions and mobile ions. In a preferred embodiment, the chelation agent includes ethylene diamine tetraacetic acid (EDTA), an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine or crown ether.
- Oxidizing Agent
- In another alternative or additional embodiment, the aqueous composition can include an oxidizing agent that will maintain metal film oxide layers. In a preferred embodiment, the oxidizing agent includes ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate or sodium perborate. The cleaning agents of the current invention are also chelating agents. The cleaning action of the current invention efficiently removes residual particles from the surface of the semiconductor work-piece and also complexes the metal that is removed in solution. Thus the cleaning efficiency is improved by presenting metal from re-depositing on the semiconductor work-piece surface.
- The corrosion-inhibiting compound of the current invention protects the metal of the semiconductor work-piece from oxidation, and corrosion. The corrosion-inhibiting compounds are effective at forming a film on the metal of the semiconductor work-piece that protects metal surfaces from chemical, galvanic and photo-induced attack during and after the cleaning step. One preferred embodiment forms a protective film by reducing the surface of the metal. By protecting the metal surface from attack, the metal retains its desired thickness and electrical carrying capacity. The cleaning solution of the current invention is not highly sensitive to oxygen because it does not contain any oxygen sensitive compounds. Because the cleaning solution is not highly sensitive to oxygen the performance of the cleaning solution is not affected by the presence of air in the cleaning equipment. Thus, the cleaning solution of the current invention can be used without extra precautions to purge the storage, transfer and cleaning equipment of essentially all air.
- The cleaning solution of the current invention cleans the semiconductor work-piece and forms a corrosion-inhibiting film on the metal surfaces in the same step. Because the cleaning and corrosion inhibiting is accomplished in a single step, there is less likelihood of accidental contamination by handling a completely separate solution. Furthermore, valuable processing time is saved by not having to add an additional inhibiting step. Some preferred embodiments of the cleaning solution include a surface-active agent, also referred to as a surface-wetting agent. The surface-active agent helps prevent spotting (watermarks) on the surface that can be a source of contamination or hide defects in the semiconductor work-piece.
- Post CMP Cleaner
- One embodiment of the present invention involves the use of an aqueous composition comprising an amidoxime compound containing one or more amidoxime functional group in a semiconductor application wherein the amidoxime compound complexes with metal (or metal oxide) on a surface, in a residue, or both. Optionally, the composition contains one or more organic solvents. Optionally, the composition contains one or more surfactants. Optionally, the composition contains one or more additional compounds that contain functional groups which complex or chelate with metals or metal oxides. Optionally, the composition contains a compound which has oxidation and reduction potentials, such as a hydroxylamine or hydroxylamine derivative, such as a salt, and hydrogen peroxide.
- The composition may contain from about 0.1% to about 99.9% water and from about 0.01% to about 99.9% of one or more compounds with one or more amidoxime functional groups.
- The composition may also include a surfactant.
- The methods of the present invention may also use compositions that are substantially free from fluoride-containing compounds, acid compounds, organic solvents, alkanolamines, quaternary ammonium compounds, hydroxylamine and hydroxylamine derivatives, non-hydroxyl-containing amines, alkanolamines, none amidoxime group chelating agents, and surfactants.
- The compositions herein may contain substantially no additional components.
- A preferred source of the amidoxime group is from a nitrile compound that is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- The reaction of nitrile-containing compounds with hydroxylamine are as follows, for example:
- The amidoxime structure can be represented in their resonance form as illustrated below
- Amidoximes are made by the reaction of hydroxylamine with nitrile compounds. The most preferred compounds which undergo cyanoethylation include the following.
-
- Compounds containing one or more —OH or —SH groups, such as water, alcohols, phenols, oximes, hydrogen sulphide and thiols.
- Compounds containing one or more —NH— groups, e.g., ammonia, primary and secondary amines, hydrazines, and amides.
- Ketones or aldehydes possessing a —CH—, —CH2-, or CH3 group adjacent to the carbonyl group.
- Compounds such as malonic esters, malonamide and cyanoacetamide, in which a —CH— or —CH2- group is situated between. —CO2R, —CN, or —CONH— groups.
- A list of the above compounds can be found in the CRC Handbook—Table for Organic Compound Identification, 3rd Ed. Published by The Chemical Rubber Company, such Table is incorporated herein by reference.
- Formulations containing amidoximes may optionally include other complexing agents and the amidoxime compound could have other functional groups that have a chelate functionality within the molecule itself.
- The compositions of the present application include semiconductor processing compositions comprising water and at least one compound containing at least one amidoxime functional group. It a preferred embodiment the at least one amidoxime functional groups are derived from a nitrile compound.
- In some embodiments the nitrile compound is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- One embodiment of the present invention is a method for removal of chemical residues from a metal or dielectric surface, which comprises: providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has undergone chemical mechanical polishing by contacting the metal or dielectric surface with a cleaning composition comprising: at least about 10% by weight of a mixture of water and optionally an organic solvent; from about 0.1% to about 35% by weight of at least one compound containing at least one amidoxime functional group, optionally one or more other organic acid compounds.
- In another embodiment, the composition includes between 0.1% to 45% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional or trifunctional organic acid and between 0.5% and 30% by weight of an oxidizing agent. The one or more oxidizing agents may be selected from the group consisting of hydrogen peroxide, ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, sodium perboraten and mixtures thereof.
- Optionally, the cleaning composition may contain a buffering amount of at least one basic compounds such as e.g., an ammonium compound, hydroxylamine, a hydroxylamine derivative, an alkanolamine and mixtures thereof. In one embodiment, the cleaning composition contains at least at least hydroxylamine or a hydroxylamine derivative as a basic component, which may be present in an amount from about 0.3% to about 15% by weight. In another embodiment, the composition contains ammonium component (such as e.g. tetraalkylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, or THEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide)), preferably present in an amount from about 0.1% to about 50% by weight. In yet another embodiment, the composition contains an alkanolamine component including but not limited to monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane, or mixtures thereof.
- In some embodiments, the cleaning composition neutralizes and removes amines and/or hydroxylamines in the residual processing formulation and wherein said contacting removes metal or metal oxide of the semiconductor surface at a rate less than about 17 Angstroms/min.
- In a preferred embodiment, the cleaning composition includes a buffering amount of at least one basic compound selected from the group consisting of: an ammonium compound; hydroxylamine; a hydroxylamine derivative; and one or more alkanolamines. A buffering amount is, for example, from about 0.1% to about 5% by weight of the basic compound. One preferred basic compound is choline. Another is hydroxylamine.
- In some embodiments, the cleaning (e.g. post-CMP) composition includes one or more organic acid compounds, which can be, for example methanesulfonic acid, oxalic acid, lactic acid, citric acid, xylenesulfonic acid, toluenesulfonic acid, formic acid, tartaric acid, propionic acid, benzoic acid, ascorbic acid, gluconic acid, malic acid, malonic acid, succinic acid, gallic acid, butyric acid, trifluoracetic acid, glycolic acid, methanesulfonic acid, oxalic acid, lactic acid, citric acid, and mixtures thereof. The one or more organic acid compounds may be present in an amount from about 0.2% to about 45% by weight.
- The composition may further contain an organic solvent or surface active agent.
- In some embodiments the organic solvent, which is miscible with water, is in an amount from about 5% to about 15% by weight. Other preferred embodiments contain a surface active agent, such as: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof.
- Another embodiment of the present invention is a method for the cleaning of a semiconductor work-piece after the Chemical Mechanical Planarization (CMP) of the wafer during the manufacturing of semiconductor devices; the method comprising the steps of: (a) providing a semiconductor work-piece, wherein said semiconductor workpiece comprises: (i) a metal line, wherein said metal line comprises copper or aluminum; (ii) a barrier material, wherein said barrier materials can be selected from the group consisting of a). tantalum (Ta), b). tantalum nitride (TaN), c). titanium (Ti), d). Titanium nitride (TiN), e) tungsten (W), and f). tungsten nitride (WN); and (iii) a dielectric (b) contacting said semiconductor work-piece with a cleaning solution comprising a cleaning agent, wherein said cleaning agent comprises: (i) water; and (ii) one or more amidoxime compounds.
- In some embodiments, the cleaning agent further comprises a surface-active agent which can be selected from the group consisting of: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof. Optionally the cleaning agent contains at least one basic compound which includes one or more alkanolamines selected from the group consisting of monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane and mixtures thereof. The cleaning agent may be present in an amount from about 0.5% to about 50% by weight.
- In some embodiments, the cleaning agent (post-CMP cleaner) is substantially free from fluoride-containing compounds, acid compounds, organic solvents, alkanolamines, quaternary ammonium compounds, hydroxylamine and hydroxylamine derivatives, non-hydroxyl-containing amines, alkanolamines, non-amidoxime group chelating agents, and surfactants.
- In one embodiment, the amidoxime group is derived from a nitrile compound that is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
- The cleaning agent may be further diluted with e.g. water prior to contacting the semiconductor work-piece. In other embodiments the cleaning agent or compositions are diluted before use or replenished during or after use where up to 500 parts water is added to said composition within about one day prior to contacting the resulting mixture to a substrate. At some times the up to 500 parts water is added to the composition within about one hour prior to contacting the resulting mixture to a substrate. In one embodiment, the dilution factor is from about 10 to about 500.
- The cleaning solution may have (1) another chelating agent which does not contain an amidoxime functional group, such as e.g. ethylene diamine tetraacetic acid, hydroxamic acid, an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine, triazole, a crown ether, and mixtures thereof and/or (2) an oxidizing agent, such as e.g. ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, organic peroxide, sodium perborate and mixtures thereof.
- Another embodiment of the invention is a method for the removal of residues and contaminants from a metal or dielectric surface. The method has at least the steps of (1) providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has thereon a cleaning formulation comprising amines, hydroxylamines, or mixtures thereof; (2) contacting the metal or dielectric surface with a post-cleaning composition containing one or more amidoxime compounds, water, between 1 to 25% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional and trifunctional organic acids, and between 0.5% and 30% by weight of an oxidizing agent, for a time sufficient to remove the residual cleaning formulation. The post cleaning (post-clean) composition has a pH between about 3.5 and about 7, and the contacting removes metal or metal oxide of the semiconductor surface at a rate less than about 17 Angstroms/min.
- In one embodiment of the invention, the semiconductor surface comprises a metal comprising Al, an Al/(0.5%)Cu alloy, Ti, W, Ta, or alloys thereof, and wherein the contacting step removes less than about 1 Angstrom/min of metal or metal oxide from the semiconductor surface. In another embodiment of the invention, the contacting step of the method removes less than about 17 Angstroms/min of Cu metal or Cu oxide from the semiconductor surface, Optionally, the post-clean composition may also contain between 0.01% and 10% by weight of a chelator. In another embodiment, the post clean composition has a surface tension of approximately 70 dynes/cm or less. The methods and compositions of the present invention can remove chemical residues form both metals and dielectric surfaces. In some cases the residues are from a liquid residual CMP or etching residue remover formulation comprising, for example amines, hydroxylamines, or mixture thereof. The chemical residues are removed by contacting the metal or dielectric surface with a post-etch cleaning composition comprising: one or more compounds with at least one amidoxime functional group, water, between 1% to 25% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional or trifunctional organic acid; between 0.5% and 30% by weight of an oxidizing agent; and water, wherein the post clean composition has a pH between about 3.5 and about 7, for a time sufficient to remove the residual processing formulation, wherein the post clean composition neutralizes and removes amines and/or hydroxylamines in the residual processing formulation, wherein said contacting removes copper or copper oxide from the semiconductor surface at a rate less than about 17 Angstroms/min or in other embodiments, the semiconductor surface has a metal comprising Al, an Al/(0.5%)Cu alloy, Ti, W, Ta, or alloys thereof, and wherein contacting such metals, the post-etch cleaning composition removes less than about 1 A/min of metal or metal oxide from the semiconductor surface. Some of these formulations may also have between 0.01% and 10% by weight of a chelator, which may help reduce redeposition and aid in removal. In some cases the surface tension of the post clean composition is approximately 70 dynes/cm or less.
- The post-CMP cleaning chemistries herein are capable of being used without a rinse step and in some embodiments; the method of post-CMP cleaning is done without a rinse step, unlike many current post-CMP cleaners.
- Chemical Mechanical Planarization
- The present invention also applies to a method for the chemical mechanical planarization of a semiconductor work-piece; the method comprising the steps of: (a) providing a semiconductor work-piece, wherein said semiconductor workpiece comprises: (i) a metal line, wherein said metal line comprises copper or aluminum; (ii) a barrier material, wherein said barrier materials can be selected from the group consisting of a). Tantalum (Ta), b). Tantalum nitride (TaN), c). Titanium (Ti), d). Titanium nitride (TiN), e). Tungsten (W), and f). Tungsten nitride (WN); and (iii) a dielectric (b) contacting said semiconductor work-piece with a cleaning solution comprising a cleaning agent, wherein said cleaning agent comprises: (i) water; (ii) one or more compounds containing at least one amidoxime functional group.
- In use in CMP applications, the cleaning agent may further include one or more oxidizers and one or more surface-active agents, such as a surfactant in the classes disclosed herein (anionic surfactants, Zweitter-ionic surfactants, multi-ionic surfactants, or combinations thereof). Examples of such surfactants are: sodium salts of polyacrylic acid, potassium oleate, sulfosuccinates, sulfosuccinate derivatives, sulfonated amines, sulfonated amides, sulfates of alcohols, alkylanyl sulfonates, carboxylated alcohols, alkylamino propionic acids, alkyliminodipropionic acids, and combinations thereof and wherein the surfactant comprises between about 0.001 to about 10 percent by weight of the composition.
- In CMP applications the pH may be adjusted to between about 2 and about 11. Preferable additives for pH adjustment are acetic acid, phosphoric acid, oxalic acid, and combinations thereof and wherein the composition has a pH between about 2 and about II.
- Such chemistries in CMP applications may be slurries including abrasive particles comprising about 35 wt. % or less of the composition and wherein the abrasive particles comprise materials selected from the group of silica, alumina, titanium oxide, zirconium oxide, cerium oxide, and combinations thereof. The chemistries may also comprise one or more corrosion inhibitors, water, and combinations thereof. In some embodiments the one or more compounds containing at least one amidoxime group in situ with a first CMP composition between about 30 seconds and about 300 seconds after the first CMP composition is delivered to the polishing pad.
- In another embodiment, the compositions herein are diluted prior to use in an amount of up to about 1000 parts water by weight to about 1 part of the composition by weight, more preferably up to about 500 parts water by weight to about 1 part of the composition, or up to about 100 parts water by weight to about 1 part of the composition or up to about 10 parts water by weight to about 1 part of the composition, or 1 part water to about 1 part of the composition, including ratios in between. The dilution is done prior to use in some embodiments and after use in another embodiment. When done prior to use, the water is added, for example, within about one week, or about one day, or about one hour. It has been found that the fresh dilution is more effective than if said dilution occurred greater than about one week from use. By use, for example, the mixture is contacted with a substrate.
-
FIG. 1 illustrates the surface chemistry concept of a contact angle and its importance in semiconductor cleaning. -
FIG. 2 shows the unexpected results of an amidoxime compound inhibiting copper oxidation in the presence of strong oxidizer, such as hydrogen peroxide. -
FIG. 3 provides ESCA analysis data which show the presence of Cu(II) oxide in a copper substrate prior to the cleaning step. -
FIG. 4 provides ESCA analysis data which show that all of the Cu(II) oxide has been removed by the amidoxime solution of the invention. The cleaning process also inhibits the oxidation of the copper surface after two hours exposure to an ambient environment. -
FIG. 5 provides ESCA analysis data which show only a small amount of Cu(II) oxide growth after exposure to an ambient environment for 10 days. The cleaning process using a composition comprising an amidoxime compound inhibited the growth of Cu(II) oxide. -
FIG. 6 is the Auger depth profile analysis of the copper surface treated by cleaning; the result suggests that, after exposure to an ambient environment for 10 days, Cu(I) and Cu(II) oxide did not increase significantly after the cleaning process using a composition comprising an amidoxime compound. -
FIG. 7 shows a Copper Pourbaix diagram indicating that copper oxide/hydroxide are insoluble in water at high pH. -
FIG. 8 is a graph depicting amidoxime solution (DS6-10), which effectively removes particles from a thermal oxide surface. It is also effective at a dilution factor of 10. -
FIG. 9 is a graph showing amidoxime solution (DS6-10), which effectively removes particles from a copper surface. It is also effective at a dilution factor of 10. -
FIG. 10 is a graph depicting amidoxime solution (DS6-10), which effectively removes particles from low k dielectric BlackDiamond™ (BDI) surface. It is also effective at a dilution factor of 10. -
FIG. 11 shows the zeta potential of conventional CMP slurries at various pH's. Slurry systems are stable above or below its isoelectric point. -
FIG. 12 shows the zeta potential of amidoxime solution (DS6-10) at various pH's. It has a high negative Zeta Potential, which suggests good property for removal slurry particles. -
FIG. 13 provides SEM images using different cleaning chemicals. Amidoxime solution (DS6-10) of the invention effectively removes particles and copper oxide from the surface without damaging the copper surface. It is also effective at a dilution factor of 10. -
FIG. 14 presents SEM images of amidoxime solution DS6-10) which, after exposure to the solution at 60° C. up to 4 hours, effectively remove particles and copper oxide from the surface without damaging the copper surface. The images are compared to those for EKC5510 from EKC Technology under the same conditions. -
FIG. 15 shows there was no k value shift for BlackDiamond™ (BDI) from Applied Materials. This suggests that amidoxime solution (DS6-10) of the invention is compatible with carbon doped low k dielectric. -
FIG. 16 shows the process flow for post CMP clean tool from EBARA EPO222D. After polishing, the wafer is transferred to a brush unit capable of dispensing cleaning chemistries and DI water, and then the wafer is moved to a pencil unit for DI rinse with high pressure jet spray water to the wafer surface. - The present invention is a cleaning solution for cleaning a semiconductor work-piece. The composition of the cleaning solution comprises at least one compound containing at least one amidoxime functional group. The CMP and post-CMP cleaning solution may be supplied in concentrated form, or diluted with water or other suitable diluents known to one skilled in the art and in concentrations as provided herein.
- Post-Chemical Mechanical Planarization Clean Processes
- Both the interdielectric layers and metal polishing processes for chemical mechanical planarization (CMP) processes must eventually pass through a final cleaning step to remove traces of slurry and the chemistry. Though the process appears to be simple, i.e., a brush scrub and a rinse cycle, considerable effort is being expended to determine if the process should involve single side or double-sided scrubbing, single wafer or batch processing, spray tools or immersion tanks. Wafer cleanliness from slurry and pad particles and metallic contamination is the most important issue in the post-clean step; process reliability and defect metrology are two other important areas of concerns.
- Residual particle levels must be <0.05 particle/cm2, and 90% of these particles with less than 0.2 micron size. Line widths of 0.35 micron will require the removal of particles down to 0.035 micron or less to avoid failures. Incomplete particle removal will decrease wafer yield. Low defect (scratches) levels and acceptable planarity will also be very important.
- Most fabrication facilities (fabs) have developed their own in-house technology for the post-clean CMP steps. Most of the “chemistries” involve deionized (DI) water with either added ammonium hydroxide or hydrofluoric acid (HF) while some fabs are using the standard RCA SC-1 (NH4OH:H2O2:H2O) and SC-2 (HCl: H2O2:H2O) cleaning steps traditionally used in the front end process.
- There are five mechanisms for removing impurities (particles and/or ions) from the wafer surfaces: (1) Physical desorption by solvents: Replacing a small number of strongly absorbed material with a large volume of weakly absorbed solvent (changing the interaction of the surface charges). (2) Change the surface charge with either acids or bases. The Si—OH group can be protonated (made positive) in acid or made negative with bases by removing the proton. (3) Ion complexion: Removing adsorbed metal ions by adding acid (i.e., ion exchange). (4) Oxidation or decomposition of impurities: Oxidation of metals, organic materials or the surface of slurry particles will change the chemical forces between the impurities and substrate surface. (The chemical reaction can either be through redox chemistry or free radicals), (5) Etching the surface: The impurity and a certain thickness of the substrate surface are dissolved.
- Amidoxime Chemistry
- Amidoxime compound can be used in the invention is derived from the reaction of a nitrile compound with hydroxylamine.
- The formation of compounds with amidomime functional groups is detailed herein.
- Silicon Oxide Chemistry
- The mechanism for dielectric polishing is still being developed, but the polishing process appears to involve two concurrent processes; a mechanical process involving plastic deformation of the surface and, chemical attack by hydroxide (OH) to form silanol bonds.
-
SiO2+2H2O⇄Si(OH)4(aq) pH<9 Log K3=−2.7 -
Si(OH)4(aq+OH⇄SiO(OH)3+2H2O pH>9 Log K3=−1.7 -
SiO(OH)3⇄Polynuclear species pH>10.5 -
Si(OH)4+O2⇄(HO)3Si —O—Si(OH)3+H2O - In a slurry (colloidal suspension), the pH is important and for the silicon oxide system it needs to be in the 10 to 11.5 range. Currently CMP users are using silicon oxide-based slurries which were “buffered” with sodium hydroxide but now are being formulated with potassium or ammonium hydroxide solutions. Etch rates can be in the range of 1700 A/min.
- If the pH is too high the polynuclear species may start to precipitate in an unpredictable manner. There is also the possibility of an oxidation process to form Si—O—Si bonds.
- There are other important features of the silicon surface that will influence the etch rates and final surface conditions (metal contamination and possibly micro scratches). As mentioned above, the typical silicon surface is terminated (covered) with —OH groups under neutral or basic conditions. The silicon surface is hydrophilic, meaning the surface is “wettable”. These groups activate the surface to a number of possible chemical or physioabsorbtion phenomena. The Si—OH groups impair a weak acid effect which allows for the formation of salts and to exchange the proton (H+) for various metals (similar to the ion exchange resins). These SiO— and Si—OH groups can also act as ligands for complexing Al, Fe, Cu, Sn and Ca. Of course the surface is very dipolar and so electrostatic charges can accumulate or be dissipated depending on the bulk solution's pH, ion concentration or charge. This accumulated surface charge can be measured as the Zeta potential.
- Factors Affecting Zeta Potential
- pH In aqueous media, the pH of the sample is one of the most important factors that affects its zeta potential. A zeta potential value on its own without defining the solution conditions is a virtually meaningless number. Imagine a particle in suspension with a negative zeta potential. If more alkali is added to this suspension then the particles tend to acquire more negative charge. If acid is added to this suspension then a point will be reached where the charge will be adsorption where they have no effect on the isoelectric point. (ii) specific ion neutralised. Further addition of acid will cause a build up of positive charge. Therefore a zeta potential versus pH curve will be positive at low pH and lower or negative at high pH. There may be a point where the plot passes through zero zeta potential. This point is called the isoelectric point and is very important from a practical consideration. It is normally the point where the colloidal system is least stable. A typical plot of zeta potential versus pH is shown in
FIG. 8 . In this example, the isoelectric point of the sample is at approximately pH 5.5. In addition, the plot can be used to predict that the sample should be stable at pH values less than 4 (sufficient positive charge is present) and greater than pH 7.5 (sufficient negative charge is present). Problems with dispersion stability would be expected at pH values between 4 and 7.5 as the zeta potential values are between +30 and −30 mV. - Conductivity
- The thickness of the double layer (K−1) depends upon the concentration of ions in solution and can be calculated from the ionic strength of the medium. The higher the ionic strength, the more compressed the double layer becomes. The valency of the ions will also influence double layer thickness. A trivalent ion such as Al3+ will compress the double layer to a greater extent in comparison with a monovalent ion such as Na+. Inorganic ions can interact with charged surfaces in one of two distinct ways (i) non-specific ion adsorption, which will lead to a change in the value of the isoelectric point. The specific adsorption of ions onto a particle surface, even at low concentrations, can have a dramatic effect on the zeta potential of the particle dispersion. In some cases, specific ion adsorption can lead to charge reversal of the surface.
- Concentration of a Formulation Component
- The effect of the concentration of a formulation component on the zeta potential can give information to assist in formulating a product to give maximum stability. The influence of known contaminants on the zeta potential of a sample can be a powerful tool in formulating the product to resist flocculation for example.
- If the silicon (Si) surface underneath the oxide layer is exposed because of an over aggressive polishing process, this could cause electrochemical problems because silicon has a modest redox potential which will allow Cu, Au, Pt, Pb, Hg and Ag to “plate on” the silica surface. Exposure to light will also effect the redox reaction for Cu. The light will “generate” electrons in the semiconductor Si material which then reduces the copper ion to Cu(0).
- CMP Metal Chemistry
- It has also been determined that these Post Clean Treatment solutions can be used to perform CMP planarization of copper or aluminum metal films. This type of polishing relies on the oxidation of the metal surface and the subsequent abrasion of the oxide surface with emulsion slurry. In this mechanism, the chemistry's pH is important. The general equations are (M=metal atom):
-
M0→Mn+ +ne − -
Mn++[Ox]y→MOx or [M(OH)x] - Under ideal conditions the rate of metal oxide (MOx) formation (Vf) will equal the rate of oxide polishing (Vp), (Vf=Vp). If the pH is too low (acidic) then the chemistry can rapidly penetrate the oxide and attack the metal (Vf<Vp), thus exposing the metal without any further oxide formation. This means that all metal surfaces, at high points and in valleys, are removed at the same rate. Planarization of the surface is not achieved. This could cause metal plug connectors to be recessed below (“dishing”) the planarization surface which will lead eventually to poor step coverage and possible poor contact resistance.
- When the pH is too high (caustic), then the oxide layer may become impenetrable to the chemistry and the metal becomes passive, (Vf>Vp) and the metal polishing rate becomes slow. Metal polishing selectively to oxide generally ranges from 20 to 100:1, depending on the metal type. Tungsten metal should have selectivities >50:1 for the metal to oxide, and copper could have >140:1 metal to oxide selectivity. Etch rates can be up to 7000 A/min. The chemical diffusion rate and the type of metal oxide surface are important to the successful planarization process. A detailed mechanism has been proposed by Kaufman, F.; J. Electrochem. Soc; 138 (11) p. 3460, 1991.
- Copper films present a difficult problem because copper is a soft metal and is easily damaged by slurry particles. The Post Clean Treatment solutions can be very useful for removing these imperfections.
- Aluminum is also a soft metal and is easily damaged by slurry particles. However, Aluminum differs from copper in its ability to self-passivate. Copper in its natural state does not easily form an oxide film on its surface. It is believed that the Post Clean Treatment solution can successfully polish copper in part because copper does not easily form a protective oxide layer. In contrast, Aluminum does self-passivate relatively easily. In spite of this tendency to form a protective oxide layer, we have surprisingly found that the Post Clean Treatment solutions can also be used to successfully polish aluminum films.
- Contact angle measurement characterizes the interfacial tension between a solid and a liquid drop. The technique provides a simple method to generate a great amount of information for surface analysis. And because the technique is extremely surface sensitive, it can be used in semiconductor cleaning applications Contact angle measurement is a simplified method of characterizing the interfacial tension present between a solid, a liquid, and a vapor. When a droplet of a high surface tension liquid rests on a solid of low surface energy, the liquid surface tension will cause the droplet to form a spherical shape (lowest energy shape). Conversely, when the solid surface energy exceeds the liquid surface tension, the droplet is a flatter, lower profile shape.
- Types of Chemicals
- In addition to water and at least one compound having one or more amidoxime functional groups, a variety of chemicals can be used in these Post Clean Treatment formulations.
- Acids
- There are a variety of organic acids that can be used in the Post Clean Treatment chemistries. The type of organic acid is very important. Some possible acids and their pKa's are as follows:
-
pKa1 pKa2 pKa3 Monobasic Formic 3.8 Acetic 4.8 Propionic 4.9 n-Butyric 4.9 Isobutyric 4.8 Benzoic 4.2 Dibasic Ascorbic 4.2 11.6 Gluconic 3.5 4.7 Malic 3.4 5.1 Malonic 2.8 5.7 Oxalic 1.3 4.3 Succinic 4.1 5.6 Tartaric 2.9 4.2 Tribasic Citric 3.1 4.8 6.9 Gallic 4.2 8.9 - General Structure for the Acid
- X=—OH. —NHR, —H, -Halogen, —CO2H and —CH2COOH, —CH(OH)—COOH
- R=generally aliphatic, H or aromatic
- Concentrations can vary from 1 to 25 wt %. The important factor is the solubility of the acid and base products with any additional agents in the aqueous solutions.
- Bases Component
- A caustic component can be used to adjust the pH of the buffer Post CMP cleaning composition. Although the pH adjustment can be achieved with any common base, i.e. sodium, potassium, magnesium etc. hydroxides, such bases introduce mobile ions into the final formulation. Mobile ions can easily destroy computer chips being produced today in the semiconductor industry. Accordingly, embodiments of the present invention are free of bases that introduce mobile ions. In such embodiments, other bases are used, including organic amines, hydroxylamine, quaternary amines such as tetramethylammonium hydroxide (TMAH) or choline or THEMAH or ammonium hydroxide.
- Other Chelators
- An added feature for this invention is to add small quantities of metal ion chelators which could include di-, tri-, tetra-functional groups, i.e., EDTA, citric acid, oximes, lactic acid, 8-hydroxy quinoline and other well known agents that will chelate with metal ions under acid conditions. Other possible agents are polyethylene oxide, polyethyleneimine and crown ethers. These latter two compounds have varying affinity for mobile ions (Li, Na, K, and certain alkaline earth ions). Concentrations preferably vary from 0.01 to 10 wt %.
- Corrosion Inhibitor
- Preferred corrosion-inhibiting compounds are ascorbic acid, benzotriazole, caffeic acid, cinnamic acid, cysteine, glucose, imidazole, mercaptothiazoline, mercaptoethanol, mercaptopropionic acid, mercaptobenzothiazole, mercaptomethylimidazole, tannic acid, thioglycerol, thiosalicylic acid, triazole, vanillin, vanillic acid, or mixtures thereof.
- Surfactants
- One preferred cleaning solution of the present invention includes a surface-active agent to promote even wetting of the semiconductor surface. Preferred embodiments include, but are not limited to, non-ionic, anionic, cationic, zwitterionic or amphoteric surfactants or mixtures thereof. Surfactants (nonionics, anionics and cationics) can be included in these formulations. Though the surface tensions for the Post Clean Treatment solutions will be .about. 70 dynes/cm, there may be special situations were the surface tension needs to be reduced.
- A key component of the formulations of the present invention is the presence of one or more compounds with at least one amidoxime functional group. Without being bound to any particular theory, it is understood that the multidentate complexing agents disclosed above complex with substrate surfaces to remove contaminants on such surfaces. Amidoxime molecule can be designed to function as passivation on metal surface by rendering insoluble metal complex or as cleaning agent by rendering the metal containing residue more soluble.
- Amidoxime copper complexes have shown to be readily soluble in water under basic condition while less soluble under acidic condition. Accordingly, the passivating/cleaning effect of the amidoxime chemistry can be affected by altering the pH.
- U.S. Pat. No. 6,166,254, for example, discusses the formation of amidoximes from aqueous hydroxylamine freebase and nitriles, such as the reaction of acetonitrile with aqueous hydroxylamine at ambient temperature to yield high purity acetamidoxime.
- It will be obvious to those skills of the art that other nitriles will react with hydroxylamine freebase in similar manners.
- Amidoximes have been shown to complex with metals, such as copper. Amidoximes of cyanoethylated cellulose have also been shown to complex with copper and other metal ions. (See, Altas H. Basta, International Journal of Polymeric Materials, 42, 1-26 (1998)).
- One preferred embodiment of the present invention is to compositions, and method of use thereof, containing a group of higher pH range chelating compounds comprising at least two functional groups where at least one such group is an amidoxime. The other groups or complexing compounds may be selected as may be beneficial for the application, the chemistry, and/or the conditions. Examples of other complexing groups include hydroxamic acid, thiohydroxamic acid, N-hydroxyurea, N-hydroxycarbamate, and N-nitroso-alkyl-hydroxylamine. These groups offer synergistic advantages when used with amidoximes of removing metal oxide, such as copper oxide, residue by rendering such oxides soluble in aqueous solutions. As with amidoximes, these functional groups can be formed by reaction with hydroxylamine or hydroxylamine derivatives.
- Regarding other complexing agents that may optionally be used with amidoximes in the compositions of the present application, complexing agents may be purchased commercially or prepared by known methods. A non-exhaustive list has been previously presented.
- One example of a synergistic functional group is a hydroxamic acid group. Such groups are well known (H. L. Yale, “The Hydroxamic Acids”, Chem. Rev., 209-256 (1943)), Polymers containing hydroxamic acid groups are known and can be prepared by addition of hydroxylamine to anhydride groups of anhydride-containing copolymers, such as styrene-maleic anhydride copolymer or poly(vinylmethylether/maleic anhydride) copolymers, or by reaction of hydroxylamine with ester groups. Hydroxamic acid-containing polymers can also be prepared by acid-catalyzed hydrolysis of polymers that contain amidoxime groups (U.S. Pat. No. 3,345,344).
- U.S. Pat. No. 6,259,353, for example, discusses the formation of high purity oximes from aqueous hydroxylamine and ketones reacted at ambient temperature without addition of impurities such as salts or acids.
- Thiohydroxamic acids are another synergistic type of functional groups with amidoximes and can be prepared by addition of hydroxylamine to dithiocarboxylic acids (H. L. Yale, Chem. Rev., 33, 209-256 (1943)).
- N-hydroxyureas are another synergistic type of functional groups with amidoximes and can be prepared by reaction of hydroxylamine with an isocyanate (A. O. Ilvespaa et al., Chime (Switz.) 18, 1-16 (1964)).
- N-Hydroxycarbamates are another synergistic type of functional groups with amidoximes and can be prepared by reaction of hydroxylamine with either a linear or cyclic carbonate (A. O. Ilvespaa et al., Chimia (Switz.) 18, 1-16 (1964)).
- N-Nitroso-alkyl-hydroxylamines are another synergistic type of functional groups with amidoximes and can be prepared by nitrosation of alkyl hydroxylamines (M. Shiino et al., Bioorganic and Medicinal Chemistry 95, 1233-1240 (2001)).
- One embodiment of the present invention involves methods of precleaning substrates or removing stripping or ashing residues using aqueous cleaning solutions which comprise at least one chelating compound with one or more amidoxime functional group.
- The amidoximes can be prepared by the reaction of nitrile-containing compounds with hydroxylamine.
- A convenient route to the formation of amidoxime chelating compounds is by adding hydroxylamine to the corresponding nitrile compound. There are several methods known for preparing nitrile-containing compounds, including cyanide addition reactions such as hydrocyanation, polymerization of nitrile-containing monomers to form polyacrylonitrile or copolymers of acrylonitrile with vinyl monomers, and dehydration of amides. Typical procedures for the syntheses of nitriles may be found in J. March, Advanced Organic Chemistry, 4th ed., John Wiley and Sons, NY, (1992).
- Nitriles compounds listed in the CRC Handbook (pages 344-368) can be used in this invention include but are not limited to the followings: Cyanoacetylene, Cyanoacetaldehyde, Acrylonitrile, Fluoroacetonitrile, Acetonitrile (or Cyanomethane), Trichloroacetonitrile, Methacrylonitrile (or α-Methylacrylonitrile), Proionitrile (or Cyanoethane), Isobutyronitrile, Trimethylacetonitrile (or tert-Butylcyanide), 2-Ethyacrylonitrile, Dichloroacetonitrile, α Chloroisobutyronitrile, n-Butyronitrile (or 1-Cyanopropane), trans-Crotononitrile, Allycyanide, Methoxyacetonitrile, 2-Hydroxyisobutyronitrile (or Acetone cyanohydrins), 3-Hydroxy-4-methoxybenzonitrile, 2-Methylbutyronitrile, Chloroacetonitrile, Isovaleronitrile, 2,4-Pentadienonitrile, 2-Chlorocrotononitrile, Ethoxyacetonitrile, 2-Methycrotononitrile, 2-Bromoisobutyronitrile, 4-Pentenonitrile, Thiophene-2,3-dicarbonitrile (or 2,3-Dicyanothiophene), 3,3-Dimethylacrylonitrile, Valeronitrile (or 1 Cyanobutane), 2-Chlorobutyronitrile, Diethylacetonitrile, 2-Furanecarbonitrile (or beta-Furonitrile; 2 Cyanofuran), 2-Methylacetoacetonitrile, Cyclobutanecarbonitrile (or Cyanocyclobutane), 2-Chloro-3-methylbutyronitrile, Isocapronitrile (or 4-Methylpentanonitrile), 2,2-Dimethylacetoacetonitrile, 2-Methylhexanonitrile, 3-Methoxypropionitrile, n-Capronitrile (n-Hexanonitrile), Ethylamino) acetonitrile (or N-Ethylglycinonitrile), d,l-3-Methylhexanonitrile, Chlorofumaronitrile, 2-Acetoxypropionitrile (or O-Acetyllactonitrile), 3-Ethoxypropionitrile, 3-Chlorobutyronitrile, 3-Chloropropionitrile, Indole-3-carbonitrile (or 3-Cyanoindole), 5-Methylhexanonitrile, Thiophene-3-carbonitrile (or 3-Cyanothiophene), d,l-4-Methylhexanonitrile, d,l-Lactonitrile (or Acetaldehydecyanohydrin), Glycolnitrile (or Formaldehydecyanohydrin), Heptanonitrile, 4-Cyanoheptane, Benzonitrile, Thiophene-2-carbonitrile (or 2-Cyanothiophene), 2-Octynonitrile, 4-Chlorobutyronitrile, Methyl cyanoacetate, Dibenzylacetonitrile, 2-Tolunitrile (or 2-Methoxybenzonitrile), 2,3,3-Trimethyl-1-cyclopentene-1-carbonitrile (or □-Campholytonitrile), Caprylonitrile (or Octanonitrile), 1,1-Dicyanopropane (or Ethylmalononitrile), Ethyl cyanoacetate, 1,1-Dicyanobutane (or Propylmalononitrile), 3-Tolunitrile (or 3-Methylbenzonitrile), Cyclohexylacetonitrile, 4,4-Dicyano-1-butene (or Allylmalononitrile), 3-Isopropylidene-1-methyl-cyclopentane-1-carbonitrile (or β Fencholenonitrile), 3-Hydroxypropionitrile, 1,1-Dicyano-3-methylbutane (or Isobutylmalononitrile), Nonanonitrile, 2-Phenylcrotononitrile, Ethylenecyanohydrin, 2-Phenylpropionitrile, Phenylacetonitrile (or Benzylcyanide), Phenoxyacetonitrile, 4-Hydroxy-butyronitrile, (3-Tolyl)acetonitrile (or m-Xylycyanide), (4-Tolyl)acetonitrile (or p-Xylycyanide), 4-Isopropylbenzonitrile, (2-Tolyl)acetonitrile (or o-Xylycyanide), Decanonitrile, 3-Methyl-2-phenyl butyronitrile, 1,2-Dicyanopropane, 1-Undecanonitrile (or 1-Hendecanonitrile), 2-Phenylvaleronitrile, 10-Undecenonitrile (or 10 Hendecenonitrile), 3-Phenylpropionitrile, 2-Cyanobenzalchloride (or α,α Dichloro-o-tolunitrile), N-Methylanilinonitrile (or N-Cyano-N-methylamine), 3-(2-Chlorophenyl)propionitrile, 1,3-Dicyano-2-methylpropane (or 2-Methylglutaronitrile), O-Benzoyl lactonitrile (or Lactonitrile benzoate), 3-Cyanobenzatchloride (or α,α-Dichloro-m-tolunitrile), 4-Cyanobenzalchloride (or α,α-Dichloro-p-tolunitrile), Dodecanonitrile (or Lauronitrile), 1,3-Dicyanopropane (or Glutaronitrile), 4-Methoxyhydrocinnamonitrile (or 3-(4-Methoxyphenyl)-propionitrile), 1,4-Dicyanobutane (Adiponitrile), 1,2,2,3-Tetramethyl-3-cyclopentene-1-acetonitrile (or 5-Methyl-α-campholenonitrile), 1-Cyanocyclohexene, 2-Hydroxybutyronitrile (or Propanalcyanohydrin), Hydnocarponitrile, α-Chloro-α-phenyl acetonitrile, Butyl cyanoacetate, 3-Bromopropionitrile, 2,4-Diphenylbutyronitrile, Thiophene-2-acetonitrile, Trans-4-Chlorocrotononitrile, 2-Cyanopentanoic acid, Azelaonitrile (or 1,7-Dicyanoheptane), 3-Chloro-2-hydroxy-2-methylpropionitrile (or Chloroacetone cyanohydrins), 1,11-Dicyanoundecane (or 1,11-Dicyanohendecane), 2-Cyanobutyric acid, 2-Cyanobiphenyl, 1,12-Dicyanodedecane (or α,ω-Dodecane dicyanide), 1-Cyano-4-isopropenylcyclohexene, Sebaconitrile (or 1,8-Dicyanooctane), Suberonitrile (or 1,6-Dicyanohexane), 3-Cyanoindene (or Indene-3-carbonitrile), Aminoacetonitrile (or Glycinonitrile), 2-Cyanodiphenylmethane, N-Piperidinoacetonitrile, 3-Chloro-2-tolunitrile, Tetradecanonitrile, Cinnamonitrile, Trichloroacrylonitrile, DL-Mandelonitrile (or Benzaldehyde cyanohydrins), Pentadecanonitrile, 2-Methoxybenzonitrile, (2-Chlorophenyl)acetonitrile (or 2-Chlorobenzylcyanide), 1,1-Dicyanoethane (or Methylmalononitrile), 2-Cyanopyridine (or 2-Pyridinecarbonitrile; Picolinonitrile), 4-tolunitrile (or 4-Methylbenzonitrile), D-Mandelonitrile, d,l-(2-Bromophenyl)acetonitrile (or 2-Bromobenzyl cyanide), (4 Chlorophenyl)acetonitrile (or 4-Chlorobenzyl cyanide), Malononitrile (or Methylene cyanide), Hexadecanonitrile, Maleonitrile (or cis-1,2-Dicyanoethylene), 2,2-Dicyanopropane (or Dimethylmalononitrile), tert-Butylacetonitrile (or Neopentyl cyanide), 1-Naphthylacetonitrile, 4,4-Dicyanoheptane (or Dipropylmalononitrile), Heptadecanonitrile, t-Naphthonitrile (or 1-Cyanonapthalene), 2-Cyanopropionic acid, 4-Fluorobenzonitrile, Coumarilonitrile (or Coumarin-2-carbonitrile), Indole-3-acetonitrile, 3-Bromobenzonitrile, 2-(N-Anilino)-butyronitrile, Trans-o-Chlorocinnamonitrile, Octadecanonitrile, 3-Chlorobenzonitrile, 2-Chlorobenzonitrile, 4-Chloromandelonitrile, Nonadecanonitrile, 2-Bromo-4-tolunitrile, 3,3-Dicyanopentane (or Diethylmalononitrile), 4-Cyanobutyric acid, 5-Chloro-2-tolunitrile, (4-Aminophenyl)acetonitrile (or 4-Aminobenzyl cyanide), meso-2,3-Dimethyl-succinonitrile, 3-Bromo-4-tolunitrile, (4-Bromophenyl)acetonitrile (or 4-Bromobenzyl cyanide), N-Anilinoacetonitrile, 3-Cyanopropionic acid, 3-Chloro-4-tolunitrile, 3,3-Diphenylacrylonitrile (β-Phenylcinnamonitrile), 3-Bromo-2-hydroxy benzonitrile, 4,4-Dicyanoheptane (or Dipropylmalononitrile), trans-2,3-Diphenyl acrylonitrile, Eicosanonitrile, 3-Cyanopyridine (or Nicotinonitrile), (4-Iodophenyl)acetonitrile (or 4-Iodobenzyl cyanide), 4-Cyanodiphenyl methane, 2-(N-Anilino) valeronitrile, 2-Aminobenzonitrile (or Anthranilonitrile), 2-Bromobenzonitrile, 5-Cyanothiazole, 3-Aminobenzonitrile, 2-Quinolinoacetonitrile, 2-Iodobenzonitrile, 2,4,6-Trimethylbenzonitrile, α-Aminobenzyl cyanide, Cyanoform (or Tricyanomethane), Succinonitrile, 2-Iodo-4-tolunitrile (2-Iodo-4-methylbenzonitrile), 2,6-Dinitrobenzonitrile, d,l-2,3-Dimethylsuccinonitrile, 2-Chloro-4-tolunitrile, 4-Methoxybenzonitrile, 2,4-Dichlorobenzonitrile, 4-Methoxycinnamonitrile, 3,5-Dichlorobenzonitrile, cis-1,4-Dicyanocyclohexane, Bromomalononitrile, 2-Naphthonitrile (or 2-Cyanonaphthalene), Cyanoacetic acid, 2-Cyano-2-ethylbutyric acid (or Diethylcyanoacetic acid), 2,4-Diphenylglutaronitrile, beta-Chloro-3-tolunitrile, 4-Chloro-2-tolunitrile, 1-Cyanoacenaphthene (or Acenaphthene-1-carbonitrile), Phenylmalononitrile (β-Cyanobenzyl cyanide)., 6-Nitro-2-tolunitrile, (4-Hydroxyphenyl)acetonitrile (or 4-Hydroxybenzyl cyanide), 5-Bromo-2-tolunitrile, β-Bromo-2-tolunitrile., 2,2-Diphenylglutaronitrile, (2-Aminophenyl)acetonitrile (or 2-Aminobenzyl cyanide), 3,4-Dichlorobenzonitrile, 1,2,2,3-Tetramethylcyclopentene-1-carbonitrile (or Campholic nitrile), Dicyanodimethylamine (or Bis(cyanomethyl) amine), Diphenylacetonitrile (β-Phenylbenzyl cyanide), 4-Cyano-N,N-dimethylaniline, 1-Cyanoisoquinoline, 4-Cyanopyridine, β-Chloro-4-tolunitrile (or 4-Cyanobenzyl chloride), 2,5-Diphenylvaleronitrile, 3-Cyanobenzaldehyde (or 3-Formylbenzonitrile), 6-Nitro-3-tolunitrile, Benzoylacetonitrile, 6-Chloro-2-tolunitrile, 8-Cyanoquinoline, 2-Nitro-3-tolunitrile, 2,3,4,5-Tetrachlorobenzonitrile, 4-Cyanobiphenyl, 2-Naphthylacetonitrile, cis-2,3-Diphenylacrylonitrile, 4-Aminobenzonitrile (or 4-Cyanoaniline), 1-Cyano-2-phenylacrylonitrile (or Benzalmalononitrile), 5-Bromo-2,4-dimethyl-benzonitrile, 2-Cyanotripbenylmethane, 5-Cyanoquinoline, 2,6-Dimethylbenzonitrile, Phenylcyanoacetic acid., 2-(N-Anilino)-propionitrile, 2,4-Dibromobenzonitrile, β-(2-Nitrophenyl)-acrylonitrile, 5-Chloro-2-nitro-4-tolunitrile, βBromo-3-tolunitrile (or 3-Cyanobenzyl bromide), 4-Nitro-3-tolunitrile, 2-(N-Anilino)-isobutyronitrile, 2-Cyanoquinoline, 4-Cyanovaleric acid (or 2-Methylglutaromononitrile), Fumaronitrile, 4-Chlorobeuzonitrile, 9-Phenanthrylacetonitrile, 3,5-Dibromobenzonitrile, 2-Chloro-3-nitrobenzonitrile, 2-Hydroxybenzonitrile (or 2-Cyanophenol), 4-Chloro-2-nitrobenzonitrile, 4-Cyanotriphenylmethane, 4-Chloro-3-nitrobenzonitrile, 3-Nitro-4-tolunitrile, 2-Cyano-3-phenylpropionic acid, 3-Cyanophenanthrene, 2,3,3-Triphenylpropionitrile, 4-Cyanoquinoline, 4-Bromo-1-naphthonitrile (or 1-Bromo-4-cyanonaphthalene), 4-Bromo-2,5-dimethylbenzonitrile, 5-Nitro-3-tolunitrile, 2,4-Dinitrobenzonitrile, 4-Nitro-2-tolunitrile, 6-Chloro-3-nitrobenzonitrile, 5-Bromo-3-nitro-2-tolunitrile, 2-Nitro-4-tolunitrile, 9-Cyanophenanthrene, 3-Cyanoquinoline, 2-Cyanophenanthrene, 3-Nitro-2-tolunitrile, 2-Nitrobenzonitrile, 4-Chloro-1-naphthonitrile (or 1-Chloro-4-cyanonaphthalene), 5-Cyanoacenaphthene (or Acenaphthene-5-carbonitrile), 4-Bromobenzonitrile, 2,4,5-Trimethoxybenzonitrile, 4-Hydroxybenzonitrile (or 4-Cyanophenol), 2,3-Diphenylvaleronitrile, βBromo-4-tolunitrile (or 4-Cyanobenzylbromide), (4-Nitrophenyl)aceto nitrile (or 4-Nitrobenzylcyanide), 6-Bromo-3-nitrobenzonitrile, (2-Hydroxyphenyl)acetonitrile (or 2-Hydroxybenzyl cyanide), 3-Nitrobenzonitrile, 4-Bromo-3-nitrobenzonitrile, 4-Cyanoazobenzene, Dipicolinonitrile (or 2,6-Dicyanopyridine), 2-Cyanohexanoic acid, Dibromomalononitrile (or Bromodicyanomethane), 1-Cyanoanthracene, 2,2,3-Triphenylpropionitrile, 1-Cyanophenanthrene, 2,3-Diphenylbutyronitrile, 5-Bromo-3nitro-4-tolunitrile, 2,5-Dichlorobenzonitrile, 2,5-Dibromobenzonitrile, 5-Bromo-2-nitro-4-tolunitrile, 2-Hydroxy-3-nitrobenzonitrile (or 2-Cyano-6-nitrophenol), 4-Nitro-1-naphthonitrile (or 1-Cyano-4-nitronaphthalene), 4-Acetamidobenzonitrile, 6-Cyanoquinoline, Apiolonitrile (or 2,5-Dimethoxy-3,4-methylenedioxybenzonitrile), 1-Nitro-2-naphthonitrile (or 2-Cyano-1-nitronaphthalene), 3,5-Dichloro-2-hydroxybenzonitrile, trans-1,4-Dicyanocyclohexane, 3,3,3-Triphenylpropionitrile, 4-Cyano-2-phenylquinoline (or 2-Phenyl-4quinolinonitrile), Phthalonitrile (or o-Dicyanobenzene), 8-Nitro-2-naphthonitrile (or 2-Cyano-8-nitronaphthalene), 5-Chloro-2-naphthonitrile (or 5-Chloro-2cyanonaphthalene), 5-Chloro-1-naphthonitrile (or 5-Chloro-1-cyanonaphthalene), 3,5-Dichloro-4-hydroxybenzonitrile, 4-Nitrobenzonitrile, 5-Bromo-1-naphthonitrile (or 1-Bromo-5cyanonaphthalene), 5-Iodo-2-naphthonitrile (or 2-Cyano-5-iodonaphthalene), 3-Cyano-3-phenylpropionic Acid, 2-Cyano-2-propylvaleramide (or Dipropylcyanoacetamide), 2,6-Dibromobenzonitrile, 3-Chloro-4-hydroxybenzonitrile, 5-Chloro-2,4-dinitrobenzonitrile, 4-Benzamidobenzonitrile (or N-Benzoylanthranilonitrile), 5-Bromo-2-hydroxybenzonitrile, d,l-2,3-Diphenylsuccinonitrile, Isophthalonitrile (or m-Dicyanobenzene), 2-Hydroxy-4-nitrohenzonitrile (or 2-Cyano-5-nitrophenol), d,l-4-Cyano-3,4-diphenylbutyric acid (or d,l-2,3-Diphenylglutaromononitrile), d-3-Carboxy-2,2,3-trimethyicyclopentylacetonitrile., 5-Chloro-2-hydroxyhenzonitrile (or 4-Chloro-2-cyanophenol), 2,3-Diphenylcinnamonitrile (or Cyanotriphenylethylene), 1,7-Dicyanonaphthalene, 4,4′-Dicyanodiphenylmethane, 2,2′-Diphenic acid mononitrile (or 2-Carboxy-2′-cyanobiphenyl)., 5-Nitro-2-naphthonitrile (or 2-Cyano-5-nitronaphthalene), 9-Cyanoanthracene (or 9-Anthracenecarbonitrile), 2,3-Dicyanopyridine, 1,3-Dicyanonaphthalene, 3-Cyanocoumarin, 2-Cyanocinnamic acid, 2-Cyanobenzoic acid, 1,2-Dicyanonaphthalene, 2-Hydroxy-5-nitrobenzonitrile (or 2-Cyano-4-nitrophenol) 7 Tetracyanoethylene, 5-Nitro-1-naphthonitrile (or 1-Cyano-5-nitronaphthalene), 1,4-Dicyanonaphthalene, 1,6-Dicyanonaphthalene, 1,5-Dicyanonaphthalene, 3-Cyanobenzoic acid, 4-Cyanobenzoic acid, Terephthalonitrile (or p-Dicyanobenzene), 1,8-Dicyanonaphthalene, 4,4′-Dicyanobiphenyl, 1-2,3-Diphenylsuccinonitrile, 1-Cyano-9,10-anthraquinone, 2,3-Dicyanonaphthalene, 2,7-Dicyanonaphthalene, 2,6-Dicyanonaphthalene.
- The present invention further include the “nitrile quaternaries”, cationic nitrites of the formula
- in which R1 is —H, —CH3, a C2-24-alkyl or -alkenyl radical, a substituted C2-24-alkyl or -alkenyl radical with at least one substituent from the group —Cl, —Br, —OH, —NH2, —CN, an alkyl- or alkenylaryl radical with a C1-24-alkyl group, or is a substituted alkyl- or alkenylaryl radical with a C1-24-alkyl group and at least one further substituent on the aromatic ring, R2 and R3, independently of one another, are chosen from CH2—CN, —CH3, —CH2—CH3, —CH2—CH2—CH3, —CH(CH3)—CH3, —CH2—OH, —CH2—CH2—OH, —CH(OH)—CH3, —CH2—CH2—CH2—OH, —CH2—CH(OH)—CH3, —CH(OH)—CH2—CH3, —CH2CH2—O)nH where n=1, 2, 3, 4, 5 or 6 and X is an anion.
- The general formula covers a large number of cationic nitrites which can be used within the scope of the present invention. With particular advantage, the detergent and cleaner according to the invention comprise cationic nitrites in which R1 is methyl, ethyl, propyl, isopropyl or an n-butyl, n-hexyl, n-octyl, n-decyl, n-dodecyl, n-tetradecyl, nhexadecyl or n-octadecyl radical. R2 and R3 are preferably chosen from methyl, ethyl, propyl, isopropyl and hydroxyethyl, where one or both of the radicals may advantageously also be a cyanomethylene radical.
- For reasons of easier synthesis, preference is given to compounds in which the radicals R1 to R3 are identical, for example (CH3)3N(+)CH2—CN(X—), (CH3CH2)3N(+)CH2—CNX—, (CH3CH2CH2)3N(+)CH2—CNX—, (CH3CH(CH3))3N(+)CH2—CNX— or (HO—CH2—CH2)3N(+)CH2—CNX—, where X— is preferably an anion which is chosen from the group consisting of hydroxide, chloride, bromide, iodide, hydrogensulfate, methosulfate, p-toluenesulfonate (tosylate) or xylenesulfonate.
- Examples of typical acrylonitrile polymeric materials, which serve as precursors for preparing our polyamidoximes, are listed below. The figures are the percents by weight of each monomer in the polymer.
-
90 % acrylonitrile 10 % vinylacetonitrile 50%′ acrylonitrile 50% methacrylonitrile 97 % acrylonitrile 3 % vinyl acetate 50 % acrylonitrile 50% vinyl acetate 95 % acrylonitrile 5% methyl methacrylate 65 % acrylonitrile 35% methyl acrylate 45 % acrylonitrile 10% methyl acrylate 45% vinyl acetate 44% acrylonitrile 44 % vinyl chloride 12% methyl acrylate 93 % acrylonitrile 7% 2-vinyl pyridine 26% acrylonitrile 74 % butadiene 40% 1 acrylonitrile 60 % butadiene 33% acrylonitrile 67 % styrene 100% acrylonitrile - Several of the polymers are available commercially, such as:
-
Product Manufacturer Composition Orion DuPont de Nemours 90% Acrylonitriles Acrilan Chemstrand 90% Acrylonitriles Creslan American Cyanamid 95-96% Acrylonitriles Zefran Dow Chemical Co., 90% Acrylonitriles Verel Eastman About 50% acrylonitrile Dyrel Carbide &Carbon 40% acrylonitrile-60% Vinyl chloride Chemical Darlan B.F Goodrich 50 Mole percent vinylidene cyanide - 50 Mole percent Vinyl acetate - A particularly useful route to nitrites is termed “cyanoethylation”, in which acrylonitrile undergoes a conjugate addition reaction with protic nucleophiles such as alcohols and amines. Other unsaturated nitrites can also be used in place of acrylonitrile.
- Preferred amines for the cyanoethylation reaction are primary amines and secondary amines having 1 to 30 carbon atoms, and polyethylene amine. Alcohols can be primary, secondary, or tertiary. The cyanoethylation reaction (or “cyanoalkylation” using an unsaturated nitrile other than acrylonitrile) is preferably carried out in the presence of a cyanoethylation catalyst. Preferred cyanoethylation catalysts include lithium hydroxide, sodium hydroxide, potassium hydroxide and metal ion free bases from tetraalkylammonium hydroxide, such as tetramethylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, and THEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide). The amount of catalyst used is typically between 0.05 mol % and 15 mol %, based on unsaturated nitrile.
- Preferrably, the cyanolates are derived from the following groups: arabitol, erythritol, glycerol, isomalt, lactitol, maltitol, mannitol, sorbitol, xylitol, sucrose and hydrogenated starch hydrosylate (HSH).
- From the group of hydroxy acids: hydroxyphenylacetic acid (mandelic acid), 2-hydroxypropionic acid (lactic acid), glycolic acid, hydroxysuccinic acid (malic acid), 2,3-dihydroxybutanedioic, acid (tartaric acid), 2-hydroxy-1,2,3-propanetricarboxylic, acid (citric acid), ascorbic acid, 2-hydroxybenzoic, acid (salicylic acid), 3,4,5-trihydroxybenzoic acid (gallic acid).
- From the group of sugar acids: galactonic acid, mannonic, acid, fructonic acid, arabinonic acid, xylonic acid, ribonic, acid, 2-deoxyribonic acid, and alginic acid.
- From the group of amino acids: alanine, valine, leucine, isoleucine, proline, tryptophan, phenylalanine, methionine, glycine, serine, tyrosine, threonine, cysteine, asparagine, glutamine, aspartic acid, glutamic acid, lysine, arginine, and histidine.
- From the group of monomeric polyols- or polyhydric alcohols, or glycol ethers, chosen from ethanol, n- or isopropanol, butanols, glycol, propane- or butanediol, glycerol, diglycol, propyl or butyl diglycol, hexylene glycol, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol propyl ether, ethylene glycol mono-n-butyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, propylene glycol methyl, ethyl or propyl ether, dipropylene glycol methyl or ethyl ether, methoxy, ethoxy or butoxy triglycol, 1-butoxyethoxy-2-propanol, 3-methyl-3-methoxybutanol, propylene glycol t-butyl ether, and pentaerythritol.
- From the group of polymeric polyols, chosen from the group of polyethylene glycols and polypropylene glycols:
- Polyethylene glycols (abbreviation PEGS) PEGs are polymers of ethylene glycol which satisfy the general formula
- where n can assume values between 1 (ethylene glycol, see below) and about 16. Polyethylene glycols are commercially available, for example under the trade names Carbowax. RTM. PEG 200 (Union Carbide), Emkapol® 200 (ICI Americas),
Lipoxol® 200 MED (HOLS America), Polyglycol® E-200 (Dow Chemical), Alkapol® PEG 300 (Rhone-Poulenc), Lutrol® E300 (BASF), and the corresponding trade names with higher numbers. - Polypropylene glycols (PPGs) which can be used according to the invention are polymers of propylene glycol which satisfy the general formula
- where n can assume values between 1 (propylene glycol) and about 12. Of industrial significance here are, in particular, di-, tri- and tetrapropylene glycol, i.e. the representatives where n=2, 3 and 4 in the above formula.
- From the group of organic nitrogen compounds:
- Amines: Amines are organic compounds and a type of functional group that contain nitrogen as the key atom. Structurally amines resemble ammonia, wherein one or more hydrogen atoms are replaced by organic substituents such as alkyl, aryl and cyclic groups. Compounds containing one or more —NH— groups of the formula:
- Amides—an amide is an amine where one of the nitrogen substituent is an acyl group; it is generally represented by the formula: R1(CO)R2R3, where either or both R2 and R3 may be hydrogen. Specifically, an amide can also be regarded as a derivative of a carboxylic acid in which the hydroxyl group has been replaced by an amine or ammonia, in which a —CH— or —CH2— group is situated between —CONH— groups.
- Imides—imide is a functional group consisting of two carbonyl groups bound to a primary amine or ammonia. The structure of the imide moiety is as shown, which possessing a —CH—, —CH2—, or —CH3 group adjacent to the carbonyl group.
- From the group of amino alcohol (or alkanolamine)—Amino alcohols are organic compounds that contain both an amine functional group and an alcohol functional, where the amine can be primary or secondary amines of the formula, wherein X is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group.
- From the group of synthetic polymers: Synthetic polymers such as acetone-formaldehyde condensate, acetone-isobutyraldehyde condensate, methyl ethyl ketone-formaldehyde condensate, poly(allyl alcohol), poly(crotyl alcohol), poly(3-chloroallyl alcohol), ethylene-carbon monoxide copolymers, polyketone from propylene, ethylene and carbon monoxide, poly(methallyl alcohol, poly(methyl vinyl ketone, and poly(vinyl alcohol).
- Synthetic polymers such as acetone-formaldehyde condensate, acetone-isobutyraldehyde condensate, methyl ethyl ketone-formaldehyde condensate, poly(allyl alcohol), poly(crotyl alcohol), poly(3-chloroallyl alcohol), ethylene-carbon monoxide copolymers, polyketone from propylene, ethylene and carbon monoxide, poly(methallyl alcohol, poly(methyl vinyl ketone, and poly(vinyl alcohol) have also been cyanoethylated and can also serve as platforms for further modification into metal-binding polymers.
- The nitrile groups of these cyanoethylates or cyanoalkylates can be reacted with hydroxylamine to form the amidoxime. In the process described herein for preparing amidoxime groups, hydroxylamine, hydroxylamine hydrochloride, and hydroxylamine sulfate are suitable sources of hydroxylamine. If hydroxylamine salt is used instead of hydroxylamine freebase, a base such as sodium hydroxide, sodium carbonate or metal ion free base such ammonium hydroxide, tetraalkylammonium hydroxide should be used to release hydroxylamine as freebase for the reaction.
- Metal ion freebase, such as ammonium hydroxide or a group of tetraalkylammonium hydroxide, such as tetramethylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, and TEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide) are preferred.
- Metals, such as copper and others, complex strongly with molecules containing amidoxime groups, for example amidoximes of sucrose and sorbitol, to bind metal contaminant residues.
- The present invention offers the benefit of binding to the metal oxide surface to create an oxidation barrier, particularly where the amidoxime is derived from functionalized amidoxime polymer, such as from polyvinylalcohol, polyacrylonitriles and its copolymers.
- The present invention utilizes the cyanoethylated compounds referenced in “The Chemistry of Acrylonitrile, 2nd ed.” as starting materials for synthesis of amidoximes, such reference is incorporated herein to the extent of the cyanoethylated compounds disclosed therein. The most preferred staring materials for synthesis of amidoximes are those prepared from cyanoethylated sugar alcohols, like sucrose, or reduced sugar alcohols, like sorbitol.
- The present invention further offers the benefit of increasing the bulk removal of metal during the CMP process when a chelating agent disclosed herein (e.g., (1,2,3,4,5,6-(hexa-(2-amidoximo)ethoxy)hexane) combined with a compound with oxidation and reduction potentials such as hydroxylamine and its salts, hydrogen peroxide, hydrazines.
- Because the chelating agents disclosed herein are not carboxylic acid based but are instead contain multiple ligand sites, the present invention further offers the benefit of more efficient and effective binding to metal ions found in semiconductor manufacturing processes, such as residue after plasma etching particularly with leading edge technology where copper is used as conducting metal.
- Another advantage of the chelating agents disclosed herein is that such chelating agent could be used in dilution as a Post-copper CMP clean because these groups of compounds are less acidic than organic acid and less basic than ammonia, choline hydroxide and THEMAH.
- Because the chelating agents disclosed herein are not carboxylic acid based but are instead contain multiple ligand sites, the present invention further offers the benefit of more efficient and effective binding to metal ions found in semiconductor manufacturing processes, such as residue after plasma etching particularly with leading edge technology where copper is used as conducting metal.
- Another advantage of the chelating agents disclosed herein is that such chelating agent could be used in dilution as a Post-copper CMP clean because these groups of compounds are less acidic than organic acid and less basic than ammonia, choline hydroxide and THEMAH.
- General Procedures on Preparation of Amidoxime
- Examples of cyanoethylation to produce nitrile compounds;
-
Place 25 ml of 2 percent aqueous sodium hydroxide and 26 g. (33 ml.) of ethyl alcohol in a 250 ml. reagent bottle, add 26.5 g. (33 ml.) of acrylonitrile and close the mouth of the bottle with a tightly-fitting cork. Shake the resulting clear homogeneous liquid in a shaking machine for 2 hours. During the first 15 minutes the temperature of the mixture rises 15° C. to 20° C. and thereafter falls gradually to room temperature; two liquid layers separate after about 10 minutes. Remove the upper layer and add small quantities of 5 percent acetic acid to it until neutral to litmus; discard the lower aqueous layer. Dry with anhydrous magnesium sulfate, distil and collect the β-Ethoxypropionitrile at 172-174° C. The yield is 32 g. - Introduce 0.15 g of potassium hydroxide and 33 g. (41 ml) of dry n-propyl alcohol into a 150 ml. bolt-head flask, warm gently until the solid dissolves, and then cool to room temperature. Clamp the neck of the flask and equip it with a dropping funnel, a mechanical stirrer and a thermometer (suitably supported in clamps). Introduce from the dropping funnel, with stirring, 26.5 g. (33 ml) of pure acrylonitrile over a period of 2.5-30 minutes (1 drop every ca. 2 seconds). Do not allow the temperature of the mixture to rise above 35-45° C.; immerse the reaction flask in a cold water bath, when necessary. When all the acrylonitrile has been added, heat under reflux in a boiling water bath for 1 hour; the mixture darkens. Cool, filter and distil. Collect the O-n-Propoxypropionitrile at 187-189° C. The yield is 38 g.
- Mix 42.5 g (60 ml) of freshly-distilled diethylamine and 26.5 g. (33 ml) of pure acrylonitrile in a 250 ml round-bottomed flask fitted with a reflux condenser. Heat at 50° C. in a water bath for 10 hours and then allow to stand at room temperature for 2 days. Distil off the excess of diethylamine on a water bath, and distil the residue from a Claisen flask under reduced pressure. Collect the β-Diethylaminopropionitrile at 75-77° C./11 mm. The yield is 54 g.
- Proceed as for the diethyl compound using 64.5 g. (85 ml) of redistilled di-n-butylamine and 26.5 g. (33 ml.) of pure acrylonitrile. After heating at 50° C. and standing for 2 days, distil the entire product under diminished pressure (air bath); discard the low boiling point fraction containing unchanged di-n-butylamine and collect the β-Di-n-butylaminopropionitrile at 120-122-122° 110 mm. The yield is 55 g.
- Add 8.0 g (10.0 ml) of redistilled acrylonitrile to a stirred solution of ethyl n-propyl malonate (30.2 g.) and of 30 percent methanolic potassium hydroxide (4.0 g.) in tert-butyl alcohol (100 g.). Keep the reaction mixture at 30°-35° C. during the addition and stir for a further 3 hours. Neutralize the solution with dilute hydrochloric acid (1:4), dilute with water and extract with ether. Dry the ethereal extract with anhydrous magnesium sulfate and distil off the ether: the residue (ethyl n-propyl-2-cyanoethylmalonate; 1 g) solidifies on cooling in ice, and melts at 31-32° C. after recrystallization from ice-cold ethyl alcohol.
- Preparation of Cyanoethylated Compound
- A cyanoethylated diaminocyclohexane is prepared according to U.S. Pat. No. 6,245,932, which is incorporated herein by reference, with cyanoethylated methylcyclohexylamines are readily prepared in the presence of water.
- Analysis shows that almost no compounds exhibiting secondary amine hydrogen reaction and represented by structures C and D are produced when water alone is used as the catalytic promoter.
- Examples of reaction of nitrile compound with hydroxylamine to form amidoxime compound
- Preparation and analysis of polyamidoxime (See, U.S. Pat. No. 3,345,344)
- 80 parts by weight of polyacrylonitrile of molecular weight of about 130,000 in the form of very fine powder (−300 mesh) was suspended in a solution of 300 parts by weight of hydroxylammonium sulfate, 140 parts by weight of sodium hydroxide and 2500 parts by weight of deionized water. The pH of the solution was 7.6. The mixture was heated to 90° C. and held at that temperature for 12 hours, all of the time under vigorous agitation. It was cooled to 35°αC. and the product filtered off and washed repeatedly with deionized water. The resin remained insoluble throughout the reaction, but was softened somewhat by the chemical and heat. This caused it to grow from a very fine powder to small clusters of 10 to 20 mesh. The product weighed 130 grams. The
yield 40 is always considerably more than theoretical because of firmly occluded salt. The product is essentially a polyamidoxime having the following reoccurring unit. - The mixture of hydroxylamine sulfate and sodium hydroxide can be replaced with equal molar of hydroxylamine freebase solution.
- Portions of this product were then analyzed for total nitrogen and for oxime nitrogen by the well-known Dumas and Raschig methods and the following was found,
-
Percent Total nitrogen (Dumas method) 22.1 Oxime nitrogen (Raschig method) 6.95 Amidoxime nitrogen (twice the amount of oxime nitrogen) 13.9 (calculated) Nitrile nitrogen (difference between the total nitrogen and 8.2 amidoxime nitrogen) (calculated) - Conversion of reacted product from cyanoethylation of cycloaliphatic vicinal primary amines (See, U.S. Pat. No. 6,245,932),
- For example, Cyanoethylated methylcyclohexylamines
- Due to large number of the amidoxime compounds are not commercially available. The amidoxime chelating compound can also prepare in-situ while blending the cleaning formulation.
- The following are photoresist stripper formulations that can be used with the amidoximes compounds of the present invention:
-
Start After Step 1After Step 2End Stripper Ingredient MW mole Wt mole Wt mole Wt mole Wt Composition Step Amine 2-Pyrolidone 85.11 1.00 85.11 0.00 0.00 0.00 0.00 0.00 0.00 0% 1 Nitrile Acrylonitrile 53.00 1.00 53.00 0.00 0.00 0.00 0.00 0.00 0.00 0% Metal Ion free TMAH 91.00 0.05 4.55 0.05 4.55 0.05 4.55 0.05 4.55 2% base Water 18.00 0.76 13.65 0.76 13.65 0.76 13.70 0.76 13.68 6% Cyanoethylated 137.10 0.00 0.00 1.00 137.10 0.00 0.00 0.00 0.00 0% Compound Step Oxidizing/ Hydroxylamine 31.00 1.00 31.00 0.00 0.00 0.00 0.00 0.00 0.00 0% 2 Reducing compound Water Water 18.00 1.72 31.00 0.00 0.00 1.72 31.00 1.72 31.00 14% Amidoxime Amidoxime 170.00 0.00 0.00 0.00 0.00 1.00 170.00 1.00 170.00 78% 219.20 100% - Stripping Composition
- Example of Amidoxime Derived from Ammonia
- Amidoxime Derived from Citric Acid
- Amidoxime Derived from Lactic Acid
- Amidoxime Derived from Propylene Glycol
- Amidoxime Derived from Pentaerythritol—DS1
- Amidoxime Derived from Pentaerythritol—DS2
- Amidoxime Derived from Pentaerythritol—DS3
- Amidoxime Derived from Pentaerythritol—DS4
- α-Substituted Acetic Acid
- Amidoxime Derived from Iminodiacetic Acid
- Amidoxime Derived from 2,5-piperazinedione
- Amidoxime Derived from Cyanopyridine
- Reactions to Produce Nitrile Precursors to Amidoxime Compounds
- Cyanoethylation of Diethylaminexine
- A solution of diethylamine (1 g, 13.67 mmol) and acrylonitrile (0.798 g, 15 mmol, 1.1 eq) in water (10 cm3) was stirred at room temperature for 3 hours, after which the mixture was extracted with dichloromethane (2×50 cm3). The organic extracts were evaporated under reduced pressure to give the pure cyanoethylated compound 3-(diethylamino)propanenitrile (1.47 g, 85.2%) as an oil.
- Monocyanoethylation of Glycine
- Glycine (5 g, 67 mmol) was suspended in water (10 cm3) and TMAH (25% in water 24.3 g, 67 mmol) was added slowly, keeping the temperature at <30° C. with an ice-bath. The mixture was then cooled to 10° C. and acrylonitrile (3.89 g, 73 mmol) was added. The mixture was stirred overnight, and allowed to warm to room temperature slowly. The mixture was then neutralized with HCl (6M, 11.1 cm3), concentrated to 15 cm3 and diluted to 100 cm3 with EtOH. The solid precipitated was collected by filtration, dissolved in hot water (6 cm3−) and reprecipitated with EtOH (13 cm3) to give 2-(2-cyanoethylamino)acetic acid (5.94 g, 69.6%) as a white solid, mp 192° C. (lit mp 190-191° C.).
- Cyanoethylation of Piperazinexine
- A solution of piperazine (1 g, 11.6 mmol) and acrylonitrile (1.6 g, 30.16 mmol, 2.6 eq) in water (10 cm3) were stirred at room temperature for 5 hours, after which the mixture was extracted with dichloromethane (2×50 cm3). The organic extracts were evaporated under reduced pressure to give the pure doubly
cyanoethylated compound - Cyanoethylation of 2-ethoxyethanol
- To an ice-water cooled mixture of 2-ethoxyethanol (1 g, 11.1 mmol) and Triton B (40% in MeOH, 0.138 g, 0.33 mmol) was added acrylonitrile (0.618 g, 11.6 mmol) and the mixture was stirred at room temperature for 24 hours. It was then neutralized with 0.1 M HCl (3.3 cm3) and extracted with CH2Cl2 (2×10 cm3). The extracts were concentrated under reduced pressure and the residue was Kugelrohr-distilled to give the product 3-(2-ethoxyethoxy)propanenitrile (1.20 g, 75.5%) as a colourless oil, bp 100-130° C./20 Torr.
- Cyanoethylation of 2-(2-dimethylaminoethoxy)ethanol
- To an ice-water cooled mixture of 2-(2-dimethyleminothoxy)ethanol (1 g, 7.5 mmol) and Triton B (40% in MeOH, 0.094 g, 0.225 mmol) was added acrylonitrile (0.418 g, 7.9 mmol) and the mixture was stirred at room temperature for 24 hours. It was then neutralized with 0.1 M HCl (2.3 cm3) and extracted with CH2Cl2 (2×10 cm3). The extracts were concentrated under reduced pressure and the residue was purified by column chromatography (silica, Et2O, 10% CH2Cl2, 0-10% EtOH) to give 3-(2-(2-(dimethylamino)ethoxy)ethoxy)propanenitrile as an oil.
- Cyanoethylation of Isobutyraldehyde
- Isobutyraldehyde (1 g, 13.9 mmol) and acrylonitrile (0.81 g, 15 mmol) were mixed thoroughly and cooled with an ice-bath. Triton B (40% in MeOH, 0.58 g, 1.4 mmol) was added. The mixture was stirred at room temperature overnight. It was then neutralized with 0.1 M HCl (14 cm3) and extracted with C1H2Cl2 (100 cm3). The extracts were concentrated under reduced pressure and the residue was Kugelrohr-distilled to give the
product 4,4-dimethyl-5-oxopentanenitrile (0.8 g, 50.7%) as an oil, bp 125-130° C./20 Torr. - Cyanoethylation of Aniline
- Silica was activated by heating it above 100° C. in vacuum and was then allowed to cool to room temperature under nitrogen. To the activated silica (10 g) was absorbed aniline (1.86 g, 20 mmol) and acrylonitrile (2.65 g, 50 mmol) and the flask was capped tightly. The contents were then stirred with a magnetic stirrer for 6 days at 60° C. After this time the mixture was cooled to room temperature and extracted with MeOH. The extracts were evaporated to dryness and the residue was Kugelrohr-distilled under high vacuum to give the product 3-(phenylamino)propanenitrile (2.29 g, 78.4%) as an oil which crystallised on standing; bp 120-150° C./1-2 Torr (lit
bp 120° C./1 Torr), mp 50.5-52.5° C. - Cyanoethylation of Ethylenediamine
- Acrylonitrile (110 g, 137 cm3, 2.08 mol) was added to a vigorously stirred mixture of ethylenediamine (25 g, 27.8 cm3, 0.416 mol) and water (294 cm3) at 40° C. over 30 min. During the addition, it was necessary to cool the mixture with a 25° C. water bath to maintain temperature at 40° C. The mixture was then stirred for an additional 2 hours at 40° C. and 2 hours at 80° C. Excess acrylonitrile and half of the water were evaporated off and the residue, on cooling to room temperature, gave a white solid which was recrystallised from MeOH-water (9:1) to give
pure product - Cyanoethylation of Ethylene Glycol
- Small scale: Ethylene glycol (1 g, 16.1 mmol) was mixed with Triton B (40% in MeOH, 0.22 g, 0.53 mmol) and cooled in an ice-bath while acrylonitrile (1.71 g, 32.2 mmol) was added. The mixture was stirred at room temperature for 60 hours after which it was neutralized with 0.1 M HCl (0.6 cm3) and extracted with CH2Cl2 (80 cm3). The extracts were concentrated under reduced pressure and the residue was Kugelrohr-distilled to give 3,3′-(ethane-1,2-diylbis(oxy))dipropanenitrile (1.08 g, 39.9%) as a light coloured oil, hp 150-170° C./20 Torr.
- Large scale: Ethylene glycol (32.9 g, 0.53 mol) was mixed with Triton B (40% in MeOH, 2.22 g, 5.3 mmol) and cooled in an ice-bath while acrylonitrile (76.2 g, 1.44 mol) was added. The mixture was allowed to warm slowly to room temperature and stirred for 60 hours after which it was neutralized with 0.1 M HCl (50 cm3) and extracted with CH2Cl2 (300 cm3). The extracts were passed through a silica plug three times to reduce the brown colouring to give 86 g (quantitative yield) of the product as an amber coloured oil, pure by 1H-NMR, containing 10 g of water (total weight 96 g, amount of water calculated by 1H NMR integral sizes).
- Cyanoethylation of Diethyl Malonate
- To a solution of diethyl malonate (1 g, 6.2 mmol) and Triton B (40% in MeOH, 0.13 g, 0.31 mmol) in dioxane (1.2 cm3) was added dropwise acrylonitrile (0.658 g, 12.4 mmol) and the mixture was stirred at 60° C. overnight. The mixture was then cooled to room temperature and neutralized with 0.1 M HCl (3 cm3) and poured into ice-water (10 cm3). Crystals precipitated during 30 min. These were collected by filtration and recrystallised from EtOH (cooling in freezer before filtering off) to give
diethyl 2,2-bis(2-cyanoethyl)malonate (1.25 g, 75.8%) as a white solid, mp 62.2-63.5° C. - Hydrolysis of
diethyl 2,2-bis(2-cyanoethyl)malonate -
Diethyl 2,2-bis(2-cyanoethyl)malonate (2 g, 7.51 mmol) was added to TMAH (25% in water, 10.95 g, 30.04 mmol) at room temperature. The mixture was stirred for 24 hours, and was then cooled to 0° C. A mixture of 12M HCl (2.69 cm3, 32.1 mmol) and ice (3 g) was added and the mixture was extracted with CH2Cl2 (5×50 cm3). The extracts were evaporated under vacuum to give 2,2-bis(2-cyanoethyl)malonic acid (0.25 g, 15.8%) as colourless very viscous oil (lit decomposed. 158° C.). - Dicyanoethylation of Glycine to Give 2-(bis(2-cyanoethyl)amino)acetic acid
- Glycine (5 g, 67 mmol) was suspended in water (10 cm3) and TMAH (25% in water, 24.3 g, 67 mmol) was added slowly, keeping the temperature at <30° C. with an ice-bath. The mixture was then cooled to 10° C. and acrylonitrile (7.78 g, 146 mmol) was added. The mixture was stirred overnight, and allowed to warm to room temperature slowly. It was then heated at 50° C. for 2 hours, using a reflux condenser. After cooling with ice, the mixture was neutralized with HCl (6M, 11.1 cm3) and concentrated to a viscous oil. This was dissolved in acetone (100 cm3) and filtered to remove NMe4Cl. The filtrate was concentrated under reduced pressure to give an oil that was treated once more with acetone (100 cm3) and filtered to remove more NMe4Cl. Concentration of the filtrate gave 2-bis(2-cyanoethyl)amino)acetic acid (11.99 g, 99.3%) as a colourless, viscous oil that crystallised over 1 week at room temperature to give a solid product, mp 73° C. (lit mp 77.8-78.8° C. Duplicate 13C signals indicate a partly zwitterionic form in CDCl3 solution.
- When NaOH is used in the literature procedure, the NaCl formed is easier to remove and only one acetone treatment is necessary.
- Dicyanoethylation of N-methyldiethanolamine to Give 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile.
- To a cooled, stirred mixture of N-methyldiethanolamine (2 g, 17 mmol) and acrylonitrile (2.33 g, 42 mmol) was added TMAH (25% in water, 0.25 cm3, 0.254 g, 7 mmol). The mixture was then stirred overnight, and allowed to warm to room temperature slowly. It was then filtered through silica using a mixture of Et2O and CH2Cl2 (1:1, 250 cm3) and the filtrated was evaporated under reduced pressure to give 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile (2.85 g, 74.4%) as a colourless oil.
- Dicyanoethylation of Glycine Anhydride
- Glycine anhydride (2 g, 17.5 mmol) was mixed with acrylonitrile (2.015 g, 38 mmol) at 0° C. and TMAH (25% in water, 0.1 cm3, 0.1 g, 2.7 mmol) was added. The mixture was then stirred overnight, allowing it to warm to room temperature slowly. The solid formed was recrystallised from EtOH to give 3,3′-(2,5-dioxopiperazine-1,4-diyl)dipropanenitrile (2.35 g, 61%) as a white solid, mp 171-173° C. (lit mp 166° C.).
- N,N-Dicyanoethylation of Acetamide
- Acetamide (2 g, 33.9 mmol) was mixed with acrylonitrile (2.26 g, 42.7 mmol) at 0° C. and TMAH (25% in water, 0.06 cm3, 0.06 g, 1.7 mmol) was added. The mixture was then stirred overnight, allowing it to warm to room temperature slowly. The mixture was filtered through a pad of silica with the aid of Et2O/CH2Cl2 (200 cm3) and the filtrate was concentrated under reduced pressure. The product was heated with spinning in a Kugelrohr at 150° C./2 mmHg to remove side products and to give N,N-bis(2-cyanoethyl)acetamide (0.89 g, 15.9%) as a viscous oil.
- The N-substituent in the amides is non-equivalent due to amide rotation.
- Tricyanoethylation of Ammonia
- Ammonia (
aq 35%, 4.29, 88 mmol) was added dropwise to ice-cooled AcOH (5.5 g, 91.6 mmol) in water (9.75 cm3), followed by acrylonitrile (4.65 g, 87.6 mol). The mixture was stirred under reflux for 3 days, after which it was cooled with ice and aq TMAH (25% in water, 10.94 g, 30 mmol) was added. The mixture was kept cooled with ice for 1 hour. The crystals formed was collected by filtration and washed with water. The product was dried in high vacuum to give 3,3′,3″-nitrilotripropanenitrile (2.36 g, 45.8%) as a white solid, mp 59-61° C. (lit mp 59° C.). - When NaOH was used to neutralise the reaction (literature procedure), the yield was higher, 54.4%.
- Dicyanoethylation of Cyanoacetamide
- To a stirred mixture of cyanoacetamide (2.52 g, 29.7 mmol) and Triton B (40% in MeOH, 0.3 g, 0.7 mmol) in water (5 cm3) was added acrylonitrile (3.18 g, 59.9 mmol) over 30 minutes with cooling. The mixture was then stirred at room temperature for 30 min and then allowed to stand for 1 hours. EtOH (20 g) and 1M HCl (0.7 cm3) were added and the mixture was heated until all solid had dissolved. Cooling to room temperature gave crystals that were collected by filtration and recrystallised from EtOH to give 2,4-dicyano-2-(2-cyanoethyl)butanamide (4.8 g, 84.7%) as a pale yellow solid, mp 118-120° C. (lit mp 118° C.).
- N,N-Dicyanoethylation of Anthranilonitrile
- Anthranilonitrile (2 g, 16.9 mmol) was mixed with acrylonitrile (2.015 g, 38 mmol) at 0° C. and TMAH (25% in water, 0.3 cm3, 0.1 g, 2.7 mmol) was added. The mixture was then stirred overnight, allowing it to warm to room temperature slowly. The product was dissolved in CH2Cl2 and filtered through silica using a mixture of Et2O and CH2Cl2 (1:1, 250 cm3). The filtrate was evaporated to dryness and the solid product was recrystallised from EtOH (5 cm3) to give 3,3′-(2-cyanophenylazanediyl)dipropanenitrile (2.14 g, 56.5%) as an off-white solid, mp 79-82° C.
- Dicyanoethylation of Malononitrile
- Malononitrile (5 g, 75.7 mmol) was dissolved in dioxane (10 cm3), followed by trimethylbenzylammonium hydroxide (Triton B, 40% in MeOH, 1.38 g, 3.3 mmol). The mixture was cooled while acrylonitrile (8.3 g, 156 mmol) was added. The mixture was stirred overnight, allowing it to warm to room temperature slowly. It was then neutralized with HCl (1 M, 3.3 cm3) and poured into ice-water. The mixture was extracted with CH2Cl2 (200 cm3) and the extracts were evaporated under reduced pressure. The product was purified by column chromatography (silica, 1:1 EtOAc-petroleum) followed by recrystallisation to give 1,3,3,5-tetracarbonitrile (1.86 g, 14.3%), mp 90-92° C. (lit mp 92° C.).
- Tetracyanoethylation of Pentaerythritol
- Pentaerythritol (2 g, 14.7 mmol) was mixed with acrylonitrile (5 cm3, 4.03 g, 76 mmol) and the mixture was cooled in an ice-bath while tetramethylammonium hydroxide (=TMAH, 25% in water, 0.25 cm3, 0.254 g, 7 mmol) was added. The mixture was then stirred at room temperature for 20 hours. After the reaction time, the mixture was filtered through silica using a mixture of Et2O and CH2Cl2 (1:1, 250 cm3), and the filtrated was evaporated under reduced pressure to give 3,3′-(2,2-bis((2-cyanoethoxy)methyl)propane-1,3-diyl)bis(oxy)dipropanenitrile (5.12 g, 100%) as a colourless oil.
- Hexacyanoethylation of Sorbitol
- Sorbitol (2 g, 11 mmol) was mixed with acrylonitrile (7 cm3, 5.64 g, 106 mmol) and the mixture was cooled in an ice-bath while tetramethylammonium hydroxide (=TMAH, 25% in water, 0.25 cm3, 0.254 g, 7 mmol) was added. The mixture was then stirred at room temperature for 48 hours, adding another 0.25 cm3 of TMAH after 24 hours. After the reaction time the mixture was filtered through silica using a mixture of Et2O and CH2Cl2 (1:1, 250 cm3) and the filtrate was evaporated under reduced pressure to give a fully cyanoethylated product (4.12 g, 75%) as a colourless oil.
- Tricyanoethylation of Diethanolamine to Give 3,3′-(2,2′-(2-cyanoethylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile
- To an ice-cooled stirred solution of diethanolamine (2 g, 19 mmol) and TMAH (25% in water, 0.34 cm3, 0.35 g, 9.5 mmol) in dioxane (5 cm3) was added acrylonitrile (3.53 g, 66.1 mmol) dropwise. The mixture was then stirred overnight, and allowed to warm to room temperature. More acrylonitrile (1.51 g, 28 mmol) and TMAH (0.25 cm3, 7 mmol) was added and stirring was continued for additional 24 h. The crude mixture was filtered through a pad of silica (Et2O/CH2Cl2 as eluent) and evaporated to remove dioxane. The residue was purified by column chromatography (silica, Et2O to remove impurities followed by EtOAc to elute product) to give 3,3′-(2,2′-(2-cyanoethylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile (1.67 g, 33%) as an oil.
- Reactions to Produce Amidoxime Compounds
- Reaction of Acetonitrile to Give N′-hydroxyacetimidamide
- A solution of acetonitrile (0.78 g, 19 mmol) and hydroxylamine (50% in water, 4.65 cm3, 5.02 g, 76 mmol, 4 eq) in EtOH (100 cm3) was stirred under reflux for 1 hours, after which the solvent was removed under reduced pressure and the residue was recrystallised from iPrOH to give the product N′-hydroxyacetimidamide (0.63 g, 45%) as a solid, mp 134.5-136.5° C.
- Reaction of Octanonitrile to give N′-hydroxyoctanimidamide
- Octanonitrile (1 g, 7.99 mmol) and hydroxylamine (50% in water, 0.74 cm3, 0.79 g, 12 mmol, 1.5 eq) in EtOH (1 cm3) were stirred at room temperature for 7 days. Water (10 cm3) was then added. This caused crystals to precipitate; these were collected by filtration and dried in high vacuum line to give the product N′-hydroxyoctanimidamide (0.94 g, 74.6%) as a white solid, mp 73-75° C.
- Reaction of Chloroacetonitrile to Give 2-chloro-N′-hydroxyacetimidamide
- Chloroacetonitrile (1 g, 13 mmol) and hydroxylamine (50% in water, 0.89 cm3, 0.96 g, 14.6 mmol, 1.1 eq) in EtOH (1 cm3) were stirred at 30-50° C. for 30 min. The mixture was then extracted with Et2O (3×50 cm3). The extracts were evaporated under reduced pressure to give the product 2-chloro-N′-hydroxyacetimidamide (0.81 g, 57.4%) as a yellow solid, mp 79-80° C.
- Reaction of ethyl 2-cyanoacetate to Give 3-amino-N-hydroxy-3-(hydroxyimino)propanamide
- Ethyl cyanoacetate (1 g, 8.84 mmol) and hydroxylamine (50% in water, 1.19 cm3, 1.29 g, 19.4 mmol, 2.2 eq) in EtOH (1 cm3) were allowed to stand at room temperature for 1 hour with occasional swirling. The crystals formed were collected by filtration and dried in high vacuum line to give a colourless solid, 3-amino-N-hydroxy-3-(hydroxyimino)propanamide, mp 158° C. (decomposed) (lit mp 150° C.).
- Reaction of 3-hydroxypropionitrile to Give N′,3-dihydroxypropanimidamide
- Equal molar mixture of 3-hydroxypropionitrile and hydroxylamine heated to 40° C. for 8 hours with stirring. The solution is allowed to stand overnight yielding a fine slightly off white precipitate. The precipitated solid was filtered off and washed with iPrOH and dried to a fine pure white crystalline solid N′,3-dihydroxypropanimidamide mp 94° C.
- Reaction of 2-cyanoacetic Acid to Give Isomers of 3-amino-3-(hydroxyimino)propanoic Acid.
- 2-Cyanoacetic acid (1 g, 11.8 mmol) was dissolved in EtOH (10 cm3) and hydroxylamine (50% in water, 0.79 cm3, 0.85 g, 12.9 mmol, 1.1 eq) was added. The mixture was warmed at 40° C. for 30 min and the crystals formed (hydroxylammonium cyanoacetate) were filtered off and dissolved in water (5 cm3). Additional hydroxylamine (50% in water, 0.79 cm3, 0.85 g, 12.9 mmol, 1.1 eq) was added and the mixture was stirred at room temperature overnight. Acetic acid (3 cm3) was added and the mixture was allowed to stand for a few hours. The precipitated solid was filtered off and dried in high vacuum line to give the product 3-amino-3-(hydroxyimino)propanoic acid (0.56 g, 40%) as a white solid, mp 136.5° C. (lit 144° C.) as two isomers.
- Characterization of the product using FTIR and NMR are as follows: νmax(KBr)/cm−1 3500−3000 (br), 3188, 2764, 1691, 1551, 1395, 1356, 1265 and 1076; δH(300 MHz; DMSO-d6; Me4Si) 10.0-9.0 (br, NOH and COOH), 5.47 (2H, br s, NH2) and 2.93 (2H, s, CH2); δC(75 MHz; DMSO-d6; Me4Si) 170.5 (COOH minor isomer), 170.2 (COOH major isomer), 152.8 (C(NOH)NH2 major isomer) 148.0 (C(NOH)NH2 minor isomer), 37.0 (CH2 minor isomer) and 34.8 (CH2 major isomer).
- Reaction of Adiponitrile to Give N′1,N′6-dihydroxyadipimidamide
- Adiponitrile (1 g, 9 mmol) and hydroxylamine (50% in water, 1.24 cm3, 1.34 g, 20 mmol, 2.2 eq) in EtOH (10 cm3) were stirred at room temperature for 2 days and then at 80° C. for 8 hours. The mixture was allowed to cool and the precipitated crystals were collected by filtration and dried in high vacuum line to give the product N′1,N′6-dihydroxyadipimidamide (1.19 g, 75.8%) as a white solid, mp 160.5 (decomposed) (lit decomposed 168-170° C.).
- Reaction of Sebaconitrile to Give N′1,N′10-dihydroxydecanebis(imidamide)
- Sebaconitrile (1 g, 6 mmol) and hydroxylamine (50% in water, 0.85 cm3, 0.88 g, 13.4 mmol, 2.2 eq) in EtOH (12 cm3) were stirred at room temperature for 2 days and then at 80° C. for 8 h. The mixture was allowed to cool and the precipitated crystals were collected by filtration and dried in high vacuum line to give the product N′1,N′10-dihydroxydecanebis(imidamide) (1 g, 72.5%); mp 182° C.
- Reaction of 2-cyanoacetamide to Give 3-amino-3-(hydroxyimino)propanamide
- 2-Cyanoacetamide (1 g, 11.9 mmol) and hydroxylamine (0.8 cm3, 13 mmol, 1.1 eq) in EtOH (6 cm3) were stirred under reflux for 2.5 hours. The solvents were removed under reduced pressure and the residue was washed with CH2Cl2 to give the product 3-amino-3-(hydroxyimino)propanamide (1.23 g, 88.3%) as a white solid, mp 159° C.
- Reaction of Glycolonitrile to Give N′,2-dihydroxyacetimidamide
- Glycolonitrile (1 g, 17.5 mmol) and hydroxylamine (50% in water, 2.15 cm3, 35 mmol, 2 eq) in EtOH (10 cm3) were stirred under reflux for 6 hours and then at room temperature for 24 hours. The solvent was evaporated and the residue was purified by column chromatography (silica, 1:3 EtOH—CH2Cl2) to give the product N′,2-dihydroxyacetimidamide (0.967 g, 61.4%) as an off-white solid, mp 63-65° C.
- Reaction of 5-hexynenitrile to Give 4-cyano-N′-hydroxybutanimidamide
- A solution of 5-hexynenitrile (0-93 g, 10 mmol) and hydroxylamine (50% in water, 1.22 cm3, 20 mmol) was stirred under reflux for to hours, after which volatiles were removed under reduced pressure to give the product 4-cyano-N′-hydroxybutanimidamide (1.30 g, 100%) as a white solid, mp 99.5-101° C.
- Reaction of Iminodiacetonitrile to Give 2,2′-azanediylbis(N′-hydroxyacetimidamide)
- Commercial iminodiacetonitrile (Alfa-Aesar) was purified by dispersing the compound in water and extracting with dichloromethane, then evaporating the organic solvent from the extracts to give a white solid. Purified iminodiacetonitrile (0.82 g) and hydroxylamine (50% in water, 2.12 ml, 2.28 g, 34.5 mmol, 4 eq) in MeOH (6.9 ml) and water (6.8 ml) were stirred at room temperature for 48 hours. Evaporation of volatiles under reduced pressure gave a colorless liquid which was triturated with EtOH (40° C.) to give 2,2′-azanediylbis(N′-hydroxyacetimidamide) (1.23 g, 88.7%) as a white solid, mp 135-136° C., (lit mp 138° C.).
- Reaction of 3-methylaminopropionitrile to Give N′-hydroxy-3-(methylamino)propanimidamide
- A solution of 3-methylaminopropionitrile (1 g, 11.9 mmol) and hydroxylamine (50% in water, 0.8 cm3, 0.864 g, 13.1 mmol, 1.1 eq) in EtOH (1 cm3) was stirred at 30-50° C. for 3 hours and then at room temperature overnight. The solvent was removed under reduced pressure (rotary evaporator followed by high vacuum line) to give the product N′-hydroxy-3-(methylamino)propanimidamide (1.387 g, 99.5%) as a thick pale yellow oil.
- Reaction of 3-(diethylamino)propanenitrile to Give 3-(diethylamino)-N′-hydroxypropanimidamide
- A solution of 3-(diethylamino)propanenitrile (1 g, 8 mmol) and NH2OH (50% in water, 0.73 cm3, 11.9 mmol) in EtOH (10 cm3) were heated to reflux for 24 hours, after which the solvent and excess hydroxylamine were removed by rotary evaporator. The residue was freeze-dried and kept in high vacuum line until it slowly solidified to give 3-(diethylamino)N′-hydroxypropanimidamide (1.18 g, 92.6%) as a white solid, mp 52-54° C.
- Reaction of 3,3′,3″-nitrilotripropanenitrile with Hydroxylamine to Give 3,3′,3″-nitrilotris(N′-hydroxypropanimidamide)
- A solution of 3,3′,3″-nitrilotripropanenitrile (2 g, 11.35 mmol) and hydroxylamine (50% in water, 2.25 g, 34 mmol) in EtOH (25 cm3) was stirred at 80° C. overnight, then at room temperature for 24 hours. The white precipitate was collected by filtration and dried in high vacuum to give 3,3′,3″-nitrilotris(,N-hydroxypropanimidamide) (1.80 g, 57.6%) as a white crystalline solid, mp 195-197° C. (decomposed).
- Reaction of 3-(2-ethoxyethoxy)propanenitrile to Give 3-(2-ethoxyethoxy)-N′-hydroxypropanimidamide
- A solution of 3-(2-ethoxyethoxy)propanenitrile (1 g, 7 mmol) and NH2OH (50% in water, 0.64 cm3, 10.5 mmol) in EtOH (10 cm3) were heated to reflux for 24 hours, after which the solvent and excess hydroxylamine were removed by rotary evaporator. The residue was freeze-dried and kept in high vacuum line for several hours to give 3-(2-ethoxyethoxy)-N′-hydroxypropanimidamide (1.2 g, 97.6%) as a colourless oil.
- Reaction of 3-(2-(2-(dimethylamino)ethoxy)ethoxy)propanenitrile to Give 3-(2-(2-(dimethylamino)ethoxy)ethoxy)-N′-hydroxypropanimidamide
- A solution of 3-(2-(2-(dimethylamino)ethoxy)ethoxy)propanenitrile (0.5 g, 2.68 mmol) and NH2OH (50% in water, 0.25 cm3, 4 mmol) in EtOH (10 cm3) were stirred at 80° C. for 24 hours, after which the solvent and excess hydroxylamine were removed by rotary evaporator. The residue was freeze-dried and kept in high vacuum line for several hours to give 3-(2-(2-(dimethylamino)ethoxy)ethoxy)-N′-hydroxypropanimidamide (0.53 g, 90.1%) as a light yellow oil.
- Reaction of 3,3′-(2,2′-(2-cyanoethylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile with Hydroxylamine to Give 3,3′-(2,2′-(3-amino-3-(hydroxyimino)propylazanediyl)bis(ethane-2,1-diyl))bis(oxy)bis(N′-hydroxypropanimidamide).
- Treatment of 3,3′-(2,2′-(2-cyanoethylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile (0.8 g, 3 mmol) with NH2OH (0.74 cm3, 12.1 mmol) in EtOH (8 cm3) gave 3,3′-(2,2′-(3-amino-3-(hydroxyimino)propylazanediyl)bis(ethane-2,1-diyl))bis(oxy)bis(N′-hydroxypropanimidamide) (1.09 g, 100%) as an oil.
- Reaction of Iminodipropionitrile to Give 3,3′-azanediylbis(N′-hydroxypropanimidamide)
- Iminodipropionitrile (1 g, 8 mmol) and hydroxylamine (50% in water, 1 cm3, 1.07 g, 16 mmol, 2 eq) in EtOH (8 cm3) were stirred at room temperature for 2 days and then at 80° C. for 8 hours. The mixture was allowed to cool and the precipitated crystals were collected by filtration and dried in high vacuum line to give the
product mp 180° C. (lit 160° C.). - Reaction of 3,3′,3″,3″′-(ethane-1,2-diylbis(azanetriyl))tetrapropanenitrile to Give 3,3′,3″,3′″-(ethane-1,2-diylbis(azanetriyl))tetrakis(N′-hydroxypropanimidamide) to Produce EDTA Analogue
- A solution of 3,3′,3″,3″′-(ethane-1,2-diylbis(azanetriyl))tetrapropanenitrile (1 g, 4 mmol) and NH2OH (50% in water, 1.1 cm3, 18.1 mmol) in EtOH (10 cm3) was stirred at 80° C. for 24 hours and was then allowed to cool to room temperature. The solid formed was collected by filtration and dried under vacuum to give 3,3′,3″,3″′-(
ethane 1,2-diylbis(azanetriyl))tetrakis(N′-hydroxypropanimidamide) (1.17 g, 76.4%) as a white solid, mp 191-192° C. - Reaction of 3,3′-(2,2-bis((2-cyanoethoxy)methyl)propane-1,3-diyl)bis(oxy)dipropanenitrile with hydroxylamine to Give 3,3′-(2,2-bis((3-(hydroxyamino)-3-iminopropoxy)methyl)propane-1,3-diyl)bis(oxy)bis(N-hydroxypropanimidamide)
- To a solution of 3,3′-(2,2-bis((2-cyanoethoxy)methyl)propane-1,3-diyl)bis(oxy)dipropanenitrile (1 g, 2.9 mmol) in EtOH (10 ml) was added NH2OH (50% in water, 0.88 ml, 0.948 g, 14.4 mmol), the mixture was stirred at 80° C. for 24 hours and was then cooled to room temperature. Evaporation of the solvent and excess NH2OH in the rotary evaporator followed by high vacuum for 12 hours gave 3,3′-(2,2-bis((3-(hydroxyamino)-3-iminopropoxy)methyl)propane-1,3-diyl)bis(oxy)bis(N-hydroxypropanimidamide) (0.98 g, 70.3%) as a white solid,
mp 60° C. - Reaction of 3,3′-(2-cyanophenylazanediyl)dipropanenitrile with hydroxylamine to Give 3,3′-(2-(N′-hydroxycarbamimidoyl)phenylazanediyl)bis(N′-hydroxypropanimidamide)
- Treatment of 3,3′-(2-cyanophenylazanediyl)dipropanenitrile (1 g, 4.46 mmol) with NH2OH (1.23 ml, 20 mmol) in EtOH (10 ml) gave a crude product that was triturated with CH2Cl2 to give 3,3′-(2-(N′-hydroxycarbamimidoyl)phenylazanediyl)bis(N′-hydroxypropanimidamide) (1.44 g, 100%) as a solid, decomposed. 81° C.
- Reaction of N,N-bis(2-cyanoethyl)acetamide with hydroxylamine to give N,N-bis(3-amino-3-(hydroxyimino)propyl)acetamide
- Treatment of N,N-bis(2-cyanoethyl)acetamide (0.5 g, 3.03 mmol) with NH2OH (0.56 ml, 9.1 mmol) in EtOH (5 ml) gave N,N-bis(3-amino-3-(hydroxyimino)propyl)acetamide (0.564 g, 100%) as a white solid, mp 56.4-58° C.
- Reaction of 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile with hydroxylamine to Give 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))bis(N′-hydroxypropanimidamide)
- Treatment of 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))dipropanenitrile (1 g, 4.4 mmol) with NH2OH (0.82 ml, 13.3 mmol) in EtOH (10 ml) gave 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1-diyl)bis(oxy))bis(N′-hydroxypropanimidamide) (1.28 g, 100%) as an oil.
- Reaction of
Glycol Derivative - A solution of 3,3′-(ethane-1,2-diylbis(oxy))dipropanenitrile (1 g, 5 mmol) and NH2OH (50% in water, 0.77 cm3, 12.5 mmol) in EtOH (10 cm3) was stirred at 80° C. for 24 hours and then at room temperature for 24 hours. The solvent and excess NH2OH were evaporated off and the residue was freeze-dried to give 3,3′-(ethane-1,2-diylbis(oxy))bis(N′-hydroxypropanimidamide) (1.33 g, 100%) as a viscous oil.
- Reaction of 3,3′-(piperazine-1,4-diyl)dipropanenitrile to Give 3,3′-(piperazine-1,4-diyl)bis(N′-hydroxypropanimidamide)
- A solution of 3,3′-(piperazine-1,4-diyl)dipropanenitrile (1 g, 5.2 mmol) and NH2OH (50% in water, 0.96 cm3, 15.6 mmol) in EtOH (10 cm3) were heated to reflux for 24 hours, after which the mixture was allowed to cool to room temperature. The solid formed was collected by filtration and dried in high vacuum line to give 3,3′-(piperazine-1,4-diyl)bis(N′-hydroxypropanimidamide) (1.25 g, 93.3%) as a white solid, deep 238° C. (brown colouration at >220° C.
- Reaction of Cyanoethylated Sorbitol Compound with hydroxylamine to Give 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol
- A solution of cyanoethylated product of sorbitol (0.48 g, 0.96 mmol) and NH2OH (50% in water, 0.41 ml, 0.44 g, 6.71 mmol) in EtOH (5 ml) was stirred at 80° C. for 24 hours. Evaporation of solvent and NMR analysis of the residue showed incomplete conversion. The product was dissolved in water (10 ml) and EtOH (100 ml) and NH2OH (0.5 g, 7.6 mmol) was added. The mixture was stirred at 80° C. for a further 7 hours. Removal of all volatiles after the reaction gave 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol, (0.67 g, 100%) as a white solid, mp 92-94° C. (decomposed).
- Reaction of Benzonitrile to Give N′-hydroxybenzimidamide
- Benzonitrile (0.99 cm3, 1 g, 9.7 mmol) and hydroxylamine (50% in water, 0.89 cm3, 0.96 g, 14.55 mmol, 1.5 eq) were stirred under reflux in EtOH (10 cm3) for 48 hours. The solvent was evaporated under reduced pressure and water (10 cm3) was added to the residue. The mixture was extracted with dichloromethane (100 cm3) and the organic extract was evaporated under reduced pressure. The residue was purified by column chromatography to give the product N′-hydroxybenzimidamide (1.32 g, 100%) as a white crystalline solid, mp 79-81° C. (lit 79-80° C. This procedure is suitable for all starting materials bearing a benzene ring.
- Reaction of 3-phenylpropionitrile to Give N′-hydroxy-3-phenylpropanimidamide
- Phenylpropionitrile (1 g, 7.6 mmol) was reacted with hydroxylamine (50% in water, 0.94 cm3, 15.2 mmol, 2 eq) in EtOH (7.6 cm3) in the same manner as in the preparation of N′-hydroxybenzimidamide (EtOAc used in extraction) to give the product N′-hydroxy-3-phenylpropanimidamide (0.88 g, 70.5%) as a white solid, mp 42-43° C.
- Reaction of m-tolunitrile to Give N′-hydroxy-3-methylbenzimidamide
- The reaction of m-tolunitrile (1 g, 8.54 mmol) and hydroxylamine (0.78 cm3, 12.8 mmol, 1.5 eq) in EtOH (8.5 cm3) was performed in the same manner as in the preparation of N′-hydroxybenzimidamide, to give the product N′-hydroxy-3-methylbenzimidamide (1.25 g, 97.7%) as a white solid, mp 92° C. (lit 88-90° C.).
- Reaction of Benzyl Cyanide to Give N′-hydroxy-2-phenylacetimidamide
- Benzyl cyanide (1 g, 8.5 mmol) and hydroxylamine (50% in water, 1.04 cm3, 17 mmol, 2 eq) in EtOH (8.5 cm3) were reacted in the same manner as in the preparation of N′-hydroxybenzimidamide (EtOAc used in extraction) to give the product N′-hydroxy-2-phenylacetimidamide (1.04 g, 81.9%) as a pale yellow solid, mp 63.5-64.5° C. (lit 57-59° C.).
- Reaction of Anthranilonitrile to Give 2-amino-N′-hydroxybenzimidamide
- Anthranilonitrile (1 g, 8.5 mmol) and hydroxylamine (50% in water, 0.57 cm3, 9.3 mmol, 1.1 eq) in EtOH (42.5 cm3) were stirred under reflux for 24 hours, after which the volatiles were removed under reduced pressure and residue was partitioned between water (5 cm3) and CH2Cl2 (100 cm3). The organic phase was evaporated to dryness in the rotary evaporator followed by high vacuum line to give the product 2-amino-N′-hydroxybenzimidamide (1.16 g, 90.3%) as a solid, mp 85-86° C.
- Reaction of Phthalonitrile to Give isoindoline-1,3-dione Dioxime
- Phthalonitrile (1 g, 7.8 mmol) and hydroxylamine (1.9 cm3, 31.2 mmol, 4 eq) in EtOH (25 cm3) were stirred under reflux for 60 hours, after which the volatiles were removed under reduced pressure and the residue was washed with EtOH (2 cm3) and CH2Cl2 (2 cm3) to give the cyclised product isoindoline-1,3-dione dioxime (1.18 g, 85.4%) as a pale yellow solid, mp 272-275° C. (decomposed) (lit 271° C.).
- Reaction of 2-cyanophenylacetonitrile to Give the Cyclised Product 3-aminoisoquinolin-1(4H)-one Oxime or 3-(hydroxyamino)-3,4-dihydroisoquinolin-1-amine
- A solution of 2-cyanophenylacetonitrile (1 g, 7 mmol) and hydroxylamine (1.7 cm3, 28.1 mmol, 4 eq) in EtOH (25 cm3) were stirred under reflux for 60 hours, after which the volatiles were removed under reduced pressure. The residue was recrystallised from EtOH-water (1:4, 15 cm3) to give the cyclised product 3-aminoisoquinolin-1(4H)-one oxime or 3-(hydroxyamino)-3,4-dihydroisoquinolin-1-amine (1.15 g, 85.9%) as a solid, mp 92.5-94.5° C.
- Reaction of Cinnamonitrile to Give N′-hydroxycinnamimidamide
- Cinnamonitrile (1 g, 7.74 mmol) and hydroxylamine (0.71 cm3, 11.6 mmol, 1.5 eq) were reacted in EtOH (7 cm3) as described for AO6 (two chromatographic separations were needed in purification) to give N′-hydroxycinnamimidamide (0.88 g, 70%) as a light orange solid, mp 85-87° C. (lit 93° C.).
- Reaction of 5-cyanophthalide to Give the Product N′-hydroxy-1-oxo-1,3-dihydroisobenzofuran-5-carboximidamide
- A solution of 5-cyanophthalide (1 g, 6.28 mmol) and hydroxylamine (50% in water, 0.77 cm3, 0.83 g, 12.6 mmol, 2 eq) in EtOH (50 cm3) was stirred at room temperature for 60 hours and then under reflux for 3 hours. After cooking to room temperature and standing overnight, the solid formed was collected by filtration and dried in high vacuum line to give the product N′-hydroxy-1-oxo-1,3-dihydroisobenzofuran-5-carboximidamide (1.04 g, 86.2%) as a white solid, mp 223-226° C. (decomposed).
- Reaction of 4-chlorobenzonitrile to Give the Product 4-chloro-N′-hydroxybenzimidamide
- A solution of 4-chlorobenzonitrile (1 g, 7.23 mmol) and hydroxylamine (50% in water, 0.67 cm3, 10.9 mmol, 1.5 eq) in EtOH (12.5 cm3) was stirred under reflux for 48 hours. The solvent was removed under reduced pressure and the residue was washed with CH2Cl2 (10 cm3) to give the product 4-chloro-N′-hydroxybenzimidamide (0.94 g, 76%) as a white solid, mp 133-135° C.
- Reaction of 3-(phenylamino)propanenitrile to Give N′-hydroxy-3-(phenylamino)propanimidamide
- A solution of 3-(phenylamino)propanenitrile (1 g, 6.84 mmol) and NH2OH (50% in water, 0.63 cm3, 10.26 mmol) in EtOH (10 cm3) were heated to reflux for 24 hours, after which the solvent and excess hydroxylamine were removed by rotary evaporator. To the residue was added water (10 cm3) and the mixture was extracted with CH2Cl2 (100 cm3). The extracts were concentrated under reduced pressure and the residue was purified by column chromatography (silica, Et2O) to give N′-hydroxy-3-(phenylamino)propanimidamide (0.77 g, 62.8%) as a white solid, mp 93-95° C. (lit mp 91-91.5° C.).
- Reaction of 4-pyridinecarbonitrile to Give the Product N′-hydroxyisonicotinimidamide
- Pyridinecarbonitrile (1 g, 9.6 mmol) and hydroxylamine (50% in water, 0.88 cm3, 14.4 mmol, 1.5 eq) in EtOH (10 cm3) were stirred under reflux for 18 hours, after which the volatiles were removed under reduced pressure and the residue was recrystallised from EtOH to give the product N′-hydroxyisonicotinimidamide (1.01 g, 76.7%) as a solid, mp 203-205° C.
- Cyanoethylation of Sorbitol to Produce Multi Substituted-(2-amidoximo)ethoxy)hexane.
- 1. A one-liter three-necked round-bottomed flask was equipped with a mechanical stirrer, reflux condenser, thermometer, and 100 ml addition funnel under nitrogen. Lithium hydroxide monohydrate (1.0 g, 23.8 mmol, 0.036 eq) dissolved in water (18.5 ml) was added to the flask, followed by the addition of sorbitol (120 g, 659 mmol) in one portion, and then water (100 ml). The solution was warned to 42° C. in a water bath and treated with acrylonitrile (43.6 ml, 659 mmol, and 1.0 eq) drop-wise via the addition funnel for a period of 2 hr., while maintaining the temperature at 42° C. After the addition was complete, the solution was warmed to 50-55° C. for 4 hr. and then allowed to cool to room temperature. The reaction was neutralized by addition of acetic acid (2.5 ml) and allowed to stand overnight at room temperature. The solution was evaporated under reduced pressure to give the product as a clear, viscous oil (155.4 g).
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- Elemental analysis: Found, 40.95% C; 3.85% N. The IR spectrum showed a nitrile peak at 2255 cm−1 indicative of the nitrile group.
- 2. A one liter three-neck round-bottomed flask was equipped with a mechanical stirrer, reflux condenser, thermometer, and 100 ml addition funnel under nitrogen. Lithium hydroxide (1.0 g, 23.8 mmol, 0.036 eq) dissolved in water (18.5 ml) was added to the flask, followed by the addition of the first portion of sorbitol (60.0 g, 329 mmol) and then water (50 ml). The solution was warmed to 42° C. in a water bath and treated with acrylonitrile (42 ml, 633 mmol, 0.96 eq) drop-wise via the addition funnel for a period of 1 hr. while maintaining the temperature at 42° C. The second portion of sorbitol (60 g, 329 mmol) and water (50 ml) were added to the flask. The second portion of the acrylonitrile (89.1 ml, 1.344 mol, 2.04 eq) was added in a drop-wise fashion over a period of 1 hr. After the addition was complete, the solution was warmed to 50-55° C. for 4 hr. and then allowed to cool to room temperature. The reaction was neutralized by addition of acetic acid (2.5 ml) and allowed to stand overnight at room temperature. The solution was evaporated under reduced pressure to give the product as a clear, viscous oil (228.23 g).
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- Elemental analysis: Found: 49.16% C; 10.76% N. The IR spectrum showed a nitrile peak at 2252 cm−1 indicative of the nitrile group.
- 3. A 1000 ml 3-necked round-bottomed flask equipped with an mechanical stirrer, reflux condenser, nitrogen purge, dropping funnel, and thermometer was charged with water (18.5 ml) and lithium hydroxide monohydrate (1.75 g) and the first portion of sorbitol (44.8 g). The solution was heated to 42° C. with a water bath with stirring and the second portion of sorbitol (39.2 g) was added directly to the reaction flask. The first portion of acrylonitrile (100 ml) was then added to the reaction drop-wise via a 500 ml addition funnel over a period of 2 hr. The reaction was slightly exothermic, raising the temperature to 51° C. The final portion of sorbitol (32 g) was added for a total of 0.638 moles followed by a final portion of acrylonitrile (190 ml) over 2.5 hr. keeping the reaction temperature below 60° C. (A total of 4.41 moles of acrylonitrile was used.) The reaction solution was then heated to 50-55° C. for 4 hr. The solution was then allowed to cool to room temperature and the reaction was neutralized by addition of acetic acid (2.5 ml). Removal of the solvent under reduced pressure gave the product as a clear, viscous oil (324 g).
- Tetramethylammonium hydroxide can be used to substitute lithium hydroxide.
- The IR spectrum showed a nitrile peak at 2251 cm−1, indicative of the nitrile group.
- 4. Preparation of (1,2,3,4,5,6-(hexa-(2-amidoximo)ethoxy)hexane Hexitol.
- A 1000 mL three-necked round-bottomed flask was equipped with a mechanical stirrer, condenser, and addition funnel under nitrogen. CE-Sorb6 (14.77 g, 29.5 mmol) and water (200 mL) were added to the flask and stirred. In a separate 500 mL Erlenmeyer flask, hydroxylamine hydrochloride (11.47 g, 165 mmol, 5.6 eq) was dissolved in water (178 mL) and then treated with ammonium hydroxide (22.1 mL of 28% solution, 177 mmol, 6.0 eq) for a total volume of 200 ml. The hydroxylamine solution was then added in one portion directly to the mixture in the round-bottomed flask at room temperature. The stirred mixture was heated at 80° C. for 2 hr., pH=8-9, and then allowed to cool to room temperature.
- Hydroxylamine freebase (50%) aqueous solution can be used to replace the solution by blending hydroxylamine chloride and ammonium hydroxide.
- The IR spectrum indicated loss of most of the nitrile peak at 2250 cm−1 and the appearance of a new peak at 1660 cm−1, indicative of the amidoxime or hydroxamic acid.
- Preparation and analysis of polyamidoxime is essentially that described in U.S. Pat. No. 3,345,344, which is incorporated herein by reference in its entirety. In that
process 80 parts by weight of polyacrylonitrile of molecular weight of about 130,000 in the form of very fine powder (−300 mesh) was suspended in a solution of 300 parts by weight of hydroxylammonium sulfate, 140 parts by weight of sodium hydroxide and 2500 parts by weight of deionized water. The pH of the solution was 7.6. The mixture was heated to 90° C. and held at that temperature for 12 hours, all of the time under vigorous agitation. It was cooled to 35° C. and the product filtered off and washed repeatedly with deionized water. The resin remained insoluble throughout the reaction, but was softened somewhat by the chemical and heat. This caused it to grow from a very fine powder to small clusters of 10 to 20 mesh. The product weighed 130 grams. The yield is always considerably more than theoretical because of fumly occluded salt. The product is essentially a poly-amidoxime having the following reoccurring unit - The following depicts metalcomplexing using amidoxime compounds.
- Amidoxime chelating agents can substitute for organic carboxylic acids, organic carboxylic ammonium salt or an amine carboxylates being used in cleaning formulations and processes.
- With reference to the present invention, as hereinafter more fully described, the claimed compounds can be applied to applications in the state of the art forming a background to the present invention includes the following U.S. patents, the disclosures of which hereby are incorporated herein, in their respective entireties.
- Note that all patents cited in the examples are incorporated herein by reference regarding the proportions, amounts and support for the compositions and methods described in the examples.
- The patents referred to in the examples herein and elsewhere in the description and summary are each hereby incorporated by reference in their entirety. One embodiment involves a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates. The substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features. The approximate proportions of the conditioning solution are typically 80 to 95 percent by weight amidoxime compound and acetic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid. See, U.S. Pat. No. 7,261,835.
- Another embodiment includes from about 0.5% to about 24% by weight of complexing agents with amidoxime functional groups with an method having a pH between about 1.5 and about 6 and comprising: at least about 75% by weight of a mixture of water and an organic solvent; from about 0.5% to about 10% by weight phosphoric acid; optionally one or more other acid compounds; optionally one or more fluoride-containing compounds; and at least one alkaline compound selected from the group consisting of: a trialkylammonium hydroxide and/or a tetraalkylammonium hydroxide; a hydroxylamine derivative; and one or more alkanolamines.
- Table 1 lists other embodiments of the present invention where the formulations additionally include from about 0.5% to about 24% by weight of compounds with amidoxime functional groups in methods. Such formulations may contain additional components consistent with this application such as surfactants, alkaline components, and organic solvents.
-
TABLE 1 Examples of Useful Formulations with Chelating Agents for Use with Amidoxime Compounds of the Present Invention H3PO4 (wt %) Other Acid wt % 2 methanesulfonic 1.47 2 pyrophosphoric acid (PPA) 3.0 2 Fluorosicilic 0.24 2 Oxalic 2.0 4 Oxalic 2.0 6 Glycolic 1.0 3 Oxalic 2.0 3 Lactic 2.0 4 Lactic 2.0 3 Citric 2.0 4 Citric 2.0 3 PPA 0.5 3 Glycolic 2.0 6 Glycolic 2.0 3 PPA 2.0 3 PPA 4.0 - Another embodiment is a composition for cleaning or etching a semiconductor substrate and method for using the same. The compositions include from about 0.01% to about 50%, more preferably about 0.5% to about 24% by weight of compounds with amidoxime functional groups may include a fluorine-containing compound as an active agent such as a quaternary ammonium fluoride, a quaternary phosphonium fluoride, sulfonium fluoride, more generally an -onium fluoride or “multi” quaternary-onium fluoride that includes two or more quaternary-onium groups linked together by one or more carbon-containing groups. The composition may further include a pH adjusting acid such as a mineral acid, carboxylic acid, dicarboxylic acid, sulfonic acid, or combination thereof to give a pH of about 2 to 9. The composition can be anhydrous and may further include an organic solvent such as an alcohol, amide, ether, or combination thereof. The composition is useful for obtaining improved etch rate, etch selectivity, etch uniformity and cleaning criteria on a variety of substrates.
- In another embodiment, the present invention can be used with methods and compositions for removing silicon-containing sacrificial layers from Micro Electro Mechanical System (MEMS) and other semiconductor substrates having such sacrificial layers is described. The etching compositions include a supercritical fluid (SCF), an etchant species, a co-solvent, chelating agent containing at least one amidoxime group, and optionally a surfactant. Such etching compositions overcome the intrinsic deficiency of SCFs as cleaning reagents, viz., the non-polar character of SCFs and their associated inability to solubilize polar species that must be removed from the semiconductor substrate. The resultant etched substrates experience lower incidents of stiction relative to substrates etched using conventional wet etching techniques. See U.S. Pat. No. 7,160,815.
- In another embodiment, the invention uses a supercritical fluid (SFC)-based composition, comprising at least one co-solvent, at least one etchant species, and optionally at least one surfactant, wherein said at least one etchant comprises an alkyl phosphonium difluoride and wherein said SFC-based composition is useful for etching sacrificial silicon-containing layers, said compositions containing from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating group, at least one being an amidoxime functional groups. In another embodiment the surfactant comprises at least one nonionic or anionic surfactant, or a combination thereof, and the surfactant is preferably a nonionic surfactant selected from the group consisting of fluoroalkyl surfactants, polyethylene glycols, polypropylene glycols, polyethylene ethers, polypropylene glycol ethers, carboxylic acid salts, dodecylbenzenesulfonic acid; dodecylbeuzenesulfonic salts, polyaciylate polymers, dinonylphenyl polyoxyethylene, silicone polymers, modified silicone polymers, acetylenic diols, modified acetylenic diols, alkylammonium salts, modified alkylammonium salts, and combinations comprising at least one of the foregoing.
- Another embodiment of the present invention is a composition for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid). The said compositions containing from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid. The water can be present in about 40 wt. % to about 85 wt, % of the composition, the phosphoric acid can be present in about 0.01 wt. % to about 10 wt. % of the composition, and the organic acid can be present in about 10 wt. % to about 60 wt. % of the composition. The composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. No. 7,135,444.
- The present invention can also be used with a polishing liquid composition for polishing a surface, with one embodiment comprising an insulating layer and a metal layer, the polishing liquid composition comprising a compound having six or more carbon atoms and a structure in which each of two or more adjacent carbon atoms has a hydroxyl group in a molecule, and water, wherein the compound having a structure in which each of two or more adjacent carbon atoms has a hydroxyl group in a molecule is represented by the formula (I): R1-X—(CH2)q-[CH(OH)]n—CH2OH (I) wherein R1 is a hydrocarbon group having 1 to 12 carbon atoms; X is a group represented by (CH2)m, wherein m is 1, oxygen atom, sulfur atom, COO group, OCO group, a group represented by NR2 or O(R2O)P(O)O, wherein R2 is hydrogen atom or a hydrocarbon group having 1 to 24 carbon atoms; q is 0 or 1; and n is an integer of 1 to 4, further comprising from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of an organic acid. Some embodiments include an abrasive. See U.S. Pat. No. 7,118,685.
- Another embodiment of the present invention is a composition for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid), further comprising from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid. The water can be present in about 40 wt. % to about 85 wt. % of the composition, the phosphoric acid can be present in about 0.01 wt. % to about 10 wt. % of the composition, and the organic acid can be present in about 10 wt. % to about 60 wt. % of the composition. The composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. Nos. 7,087,561, 7,067,466, and 7,029,588.
- In another embodiment of the present invention, from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound can be used with an oxidizing solution and process for the in situ oxidation of contaminants, including hydrocarbon, organic, bacterial, phosphonic acid, and other contaminants, the contaminants being found in various surfaces and media, including soil, sludge, and water. In a preferred embodiment, the solution further includes a peroxygen compound, such as hydrogen peroxide, in solution with a pre-mixed solution of a carboxylic acid and a halogen salt, such as glycolic acid and sodium bromide, respectively.
- In another embodiment of the present invention from about 0.01% to about 5% by weight, preferably about 0.01 to about 0.1% of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound can be used with a chemical mechanical polishing slurry that is free of heteropolyacid and consisting essentially of about 3 to about 5 percent abrasive, about 3 to about 5 percent hydrogen peroxide, about 0.05 to about 0.1 percent citric acid, about 0.05 to about 0.5 percent iminodiacetic acid, about 0.005 to about 0.02 percent ammonia, and about 85-90 percent water, wherein the abrasive consists essentially of polymethylmethacrylate. See U.S. Pat. No. 7,029,373.
- In another embodiment, the present invention includes a non-corrosive cleaning composition for removing residues from a substrate comprising: (a) water; (b) at least one hydroxylammonium compound; (c) at least one basic compound, preferably selected from the group consisting of amines and quaternary ammonium hydroxides; (d) at least one organic carboxylic acid; (e) from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid; and (f) optionally, a polyhydric compound. The pH of the composition is preferably between about 2 to about 6. See U.S. Pat. No. 7,001,874, which is incorporated herein by reference.
- The present invention may also be used with a cleaning solution where the cleaning solution also contains one of polyvalent carboxylic acid and its salt, such as where the polyvalent carboxylic acid contains at least one selected from the group consisting of oxalic acid, citric acid, malic acid, maleic acid, succinic acid, tartaric acid, and malonic acid, wherein the cleaning solution contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and such compounds can be in addition to, part of, or in substitution of the organic acid, which can be used in addition to, as part of, or in substitution of the polyvalent carboxylic acid. In another embodiment, the cleaning solution further contains a polyamino carboxylic acid and its salt. See U.S. Pat. No. 6,998,352.
- A further embodiment of the present invention is to a method of chemically-mechanically polishing a substrate, which method comprises: (i) contacting a substrate comprising at least one layer of ruthenium and at least one layer of copper with a polishing pad and a chemical-mechanical polishing composition comprising: (a) an abrasive consisting of α-alumina treated with a negatively-charged polymer or copolymer, (b) hydrogen peroxide, (c) from about 0.01% to about 50% by weight, preferably about 0.5% to about 24% of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (d) at least one heterocyclic compound, wherein the at least one heterocyclic compound comprises at least one nitrogen atom, (e) a phosphonic acid, and (f) water, (ii) moving the polishing pad relative to the substrate, and (iii) abrading at least a portion of the substrate to polish the substrate, wherein the pH of the water and any components dissolved or suspended therein is about 6 to about 12, wherein the at least one layer of ruthenium and at least one layer of copper are in electrical contact and are in contact with the polishing composition, wherein the difference between the open circuit potential of copper and the open circuit potential of ruthenium in the water and any components dissolved or suspended therein is about 50 mV or less, and wherein a selectivity for polishing copper as compared to ruthenium is about 2 or less.
- Another embodiment of the present invention is to a semiconductor wafer cleaning formulation, including 1-21% wt. fluoride source, 20-55% wt. organic amine(s), 0.5-40% wt. nitrogenous component, e.g., a nitrogen-containing carboxylic acid or an imine, 23-50% wt. water, and 0-21% wt. of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. The formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures. See U.S. Pat. No. 6,967,169.
- The present invention also includes a method for chemical mechanical polishing copper, barrier material and dielectric material, the method comprises the steps of: a) providing a first chemical mechanical polishing slurry comprising (i) 1-10 wt. % silica particles, (ii) 1-12 wt. % oxidizing agent, and (iii) 0-2 wt. % corrosion inhibitor and cleaning agent, wherein said first slurry has a higher removal rate on copper relative to a lower removal rate on said barrier material; b) chemical mechanical polishing a semiconductor wafer surface with said first slurry; c) providing a second chemical mechanical polishing slurry comprising (i) 1-10 wt. % silica particles, (ii) 0.1-1.5 wt. % oxidizing agent, and (iii) 0.1-2 wt. % carboxylic acid, having a pH in a range from about 2 to about 5, wherein the amount of (ii) is not more than the amount of (iii), and wherein said second slurry has a higher removal rate on said barrier material relative to a lower removal rate on said dielectric material and an intermediate removal rate on copper; and d) chemical mechanical polishing said semiconductor wafer surface with said second slurry, wherein either or both slurries contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,936,542.
- The present invention further includes a method for cleaning a surface of a substrate, which comprises at least the following steps (1) and (2), wherein the step (2) is carried out after carrying out the step (1): Step (1): A cleaning step of cleaning the surface of the substrate with an alkaline cleaning agent containing a complexing agent, and Step (2): A cleaning step employing a cleaning agent having a hydrofluoric acid content C (wt %) of from 0.03 to 3 wt %, the complexing agent is from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,896,744.
- Another embodiment of the present invention includes a cleaning gas that is obtained by vaporizing a carboxylic acid and/or a compound with one or more chelating groups/agents, at least one being an amidoxime functional group/compound which is supplied into a treatment chamber having an insulating substance adhering to the inside thereof, and the inside of the treatment chamber is evacuated. When the cleaning gas supplied into the treatment chamber comes in contact with the insulating substance adhering to an inside wall and a susceptor in the treatment chamber, the insulating substance is turned into a complex, so that the complex of the insulating substance is formed. The complex of the insulating substance is easily vaporized due to its high vapor pressure. The vaporized complex of the insulating substance is discharged out of the treatment chamber by the evacuation. See U.S. Pat. No. 6,893,964.
- The present invention includes a method for rinsing metallized semiconductor substrates following treatment of the substrates with an etch residue removal chemistry, the method comprising the steps of: providing at least one metallized semiconductor substrate, the substrate having etch residue removal chemistry thereon, wherein the etch residue removal chemistry includes N-methylpyrrolidinone; rinsing the etch residue removal chemistry from the substrate and minimizing metal corrosion of the substrate by rinsing the substrate with an aqueous medium comprising an anti-corrosive agent including an organic acid selected from the group consisting of mono- and polycarboxylic acids in an amount effective to minimize metal corrosion; removing the aqueous medium from the process vessel; and introducing a drying vapor into the process vessel which the substrate remains substantially stationary within the process vessel, wherein the remover includes from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, which can be in addition to, part of, or in substitution of the organic acid. The composition may further include acetic acid. See U.S. Pat. No. 6,878,213.
- The present invention may also be used with the compositions of U.S. Pat. No. 6,849,200 wherein the iminodiacetic acid component is supplemented by or substituted with compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound.
- The present invention also includes a method of cleaning a surface of a copper-containing material by exposing the surface to an acidic mixture comprising NO3-, F—, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. The mixture may also include one or more organic acids to remove at least some of the particles. See U.S. Pat. No. 6,835,668.
- The present invention also includes a cleaning composition comprising at least one of fluoride salts and hydrogendifluoride salts; an organic solvent having a hetero atom or atoms; optionally one or more surfactants in an amount of from 0.0001 to 10.0%; water and from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,831,048.
- The present invention further includes a glycol-free composition for cleaning a semiconductor substrate, the composition consisting essentially of: a. an acidic buffer solution having an acid selected from a carboxylic acid and a polybasic acid and an ammonium salt of the acid in a molar ratio of acid to ammonium salt ranging from 10:1 to 1:10 and wherein the acidic buffer solution is present in an amount sufficient to maintain a pH of the composition from about 3 to about 6, b. from 30% by weight to 90% by weight of an organic polar solvent that is miscible in all proportion in water, c. from 0.1% by weight to 20% by weight of fluoride, d. from 0.5% by weight to 40% by weight of water, and e. optionally up to 15% by weight of a corrosion inhibitor. The composition further contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound or such compounds may be used in place of the corrosion inhibitor. See U.S. Pat. No. 6,828,289.
- The present invention further includes compositions containing AEEA and or AEEA derivatives which can be present in an amount ranging from about 1% to about 99%, though in most instances the amount ranges from about 10% to about 85%. For each AEEA range given for various compositions described herein, there is a “high-AEEA” embodiment where the amount of AEEA is in the upper half of the range, and a “low-AEEA” embodiment where AEEA is present in an amount bounded by the lower half of the range. Generally, the higher AEEA embodiments exhibit lower etch rates than the low AEEA embodiments for selected substrates, the embodiments further include from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. In most embodiments, these compositions also include other compounds, particularly polar organic solvents, water, alkanolamines, hydroxylamines, additional chelating agents, and/or corrosion inhibitors. See U.S. Pat. No. 6,825,156.
- A composition for the stripping of photoresist and the cleaning of residues from substrates, and for silicon oxide etch, comprising from about 0.01 percent by weight to about 10 percent by weight of one or more fluoride compounds, from about 10 percent by weight to about 95% by weight of a sulfoxide or sulfone solvent, and from about 20 percent by weight to about 50 percent by weight water, further including from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. The composition may contain corrosion inhibitors, chelating agents, co-solvents, basic amine compounds, surfactants, acids and bases. See U.S. Pat. No. 6,777,380.
- A polishing composition for polishing a semiconductor substrate has a pH of under 5.0 and comprises (a) a carboxylic acid polymer comprising polymerized unsaturated carboxylic acid monomers having a number average molecular weight of about 20,000 to 1,500,000 or blends of high and low number average molecular weight polymers of polymerized unsaturated carboxylic acid monomers, (b) 1 to 15% by weight of an oxidizing agent, (c) up to 3.0% by weight of abrasive particles, (d) 50-5,000 ppm (parts per million) of an inhibitor, (e) up to 3.0% by weight of a complexing agent, such as, malic acid, and (f) 0.1 to 5.0% by weight of a surfactant, from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,679,928.
- Particulate and metal ion contamination is removed from a surface, such as a semiconductor wafer containing copper damascene or dual damascene features, employing aqueous composition comprising a fluoride containing compound; a dicarboxylic acid and/or salt thereof; and a hydroxycarboxylic acid and/or salt thereof, the composition contains from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,673,757.
- A semiconductor wafer cleaning formulation, including 2-98% wt. organic amine, 0-50% wt. water, 0.1-60% wt. 1,3-dicarbonyl compound chelating agent, 0-25% wt. of additional different chelating agent(s), 0.5-40% wt. nitrogen-containing carboxylic acid or an imine, and 2-98% wt polar organic solvent. The formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures.
- Another embodiment of the present invention relates to a method useful in removing etch residue from etcher equipment parts. The compositions used are aqueous, acidic compositions containing fluoride and polar, organic solvents. The compositions are free of glycols and hydroxylamine and have a low surface tension and viscosity and further include from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound. See U.S. Pat. No. 6,656,894.
- The invention includes a method of cleaning a surface of a copper-containing material by exposing the surface to an acidic mixture comprising NO3-, F— and from about 0.01% to about 50% by weight, preferably about 0.5% to about 24%, of compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and/or one or more organic acid anions having carboxylate groups. The invention also includes an improved semiconductor processing method of forming an opening to a copper-containing material. A mass is formed over a copper-containing material within an opening in a substrate. The mass contains at least one of an oxide barrier material and a dielectric material. A second opening is etched through the mass into the copper-containing material to form a base surface of the copper-containing material that is at least partially covered by particles comprising at least one of a copper oxide, a silicon oxide or a copper fluoride. The base surface is cleaned with a solution comprising nitric acid, hydrofluoric acid and one or more organic acids to remove at least some of the particles.
- One or more organic acids may be used in the composition of this example. An exemplary composition includes an acetic acid solution (99.8%, by weight in water), an HF solution (49%, by weight in water), an HNO3 solution (70.4%, by weight in water), and H2O the resulting cleaning mixture being: from about 3% to about 20% compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, by weight: from about 0.1% to about 2.0% HNO3 by weight; and from about 0.05% to about 3.0% HF, by weight. See U.S. Pat. No. 6,589,882.
- Another embodiment of the present invention is a composition for selective etching of oxides over a metal. The composition contains water, hydroxylammonium salt, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, a fluorine containing compound, and optionally, a base. The pH of the composition is about 2 to 6. See U.S. Pat. No. 6,589,439.
- Another embodiment of the present invention is an etching treatment comprising a combination including hydrofluoric acid of 15 percent by weight to 19 percent by weight, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound of 0.5 percent by weight to 24 percent by weight and ammonium fluoride of 12 percent by weight to 42 percent by weight, said combination having a hydrogen ion concentration of 10−6 mol/L to 10−1.8, further comprising a surfactant of 0.001 percent by weight to 1 percent by weight. See U.S. Pat. No. 6,585,910.
- Another embodiment of the present invention includes a semiconductor wafer cleaning formulation, including 2-98% wt. organic amine, 0-50% wt, water, 0.1-60% wt. one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, 0-25% wt. of additional different chelating agent(s), 0.1-40% wt. nitrogen-containing carboxylic acid or an imine, optionally 1,3-dicarbonyl compound chelating agent, and 2-98% wt polar organic solvent. The formulations are useful to remove residue from wafers following a resist plasma ashing step, such as inorganic residue from semiconductor wafers containing delicate copper interconnecting structures. See U.S. Pat. No. 6,566,315.
- An alternative embodiment of the present invention is a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates. The substrate is exposed to a conditioning solution of a fluorine source, a non-aqueous solvent, a complementary acid, and a surface passivation agent. The fluorine source is typically hydrofluoric acid. The non-aqueous solvent is typically a polyhydric alcohol such as propylene glycol. The complementary acid is typically either phosphoric acid or hydrochloric acid. The surface passivation agent is one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and may optionally include a carboxylic acid such as citric acid. Exposing the substrate to the conditioning solution removes the remaining dry etch residues while minimizing removal of material from desired substrate features. See U.S. Pat. No. 6,562,726.
- Another embodiment of the present invention is a stripping and cleaning composition for the removal of residue from metal and dielectric surfaces in the manufacture of semi-conductors and microcircuits. The composition is an aqueous system including organic polar solvents including corrosive inhibitor component from one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and optionally a select group of aromatic carboxylic acids used in effective inhibiting amounts. A method in accordance with this invention for the removal of residues from metal and dielectric surfaces comprises the steps of contacting the metal or dielectric surface with the above inhibited compositions for a time sufficient to remove the residues. See U.S. Pat. No. 6,558,879.
- Another embodiment of the present invention is a homogeneous non-aqueous composition containing a fluorinated solvent, ozone, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a co-solvent and the use of these compositions for cleaning and oxidizing substrates is described. See U.S. Pat. No. 6,537,380.
- The present invention also includes a chemical mechanical polishing slurry and method for using the slurry for polishing copper, barrier material and dielectric material that comprises a first and second slurry. The first slurry has a high removal rate on copper and a low removal rate on barrier material. The second slurry has a high removal rate on barrier material and a low removal rate on copper and dielectric material. The first and second slurries at least comprise silica particles, an oxidizing agent, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, optionally a corrosion inhibitor, and a cleaning agent. See, U.S. Pat. No. 6,527,819.
- Another embodiment of the present invention also includes a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates. The substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features. The approximate proportions of the conditioning solution are typically 80 to 95 percent by weight one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and carboxylic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid. U.S. Pat. No. 6,517,738.
- Another embodiment of the present invention is a composition for use in semiconductor processing wherein the composition comprises water, phosphoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally an organic acid; wherein the organic acid is ascorbic acid or is an organic acid having two or more carboxylic acid groups (e.g., citric acid). The water can be present in about 40 wt. % to about 85 wt. % of the composition, the phosphoric acid can be present in about 0.01 wt. % to about 10 wt. % of the composition, and the one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and organic acid can be present in about 10 wt, % to about 60 wt. % of the composition. The composition can be used for cleaning various surfaces, such as, for example, patterned metal layers and vias by exposing the surfaces to the composition. See U.S. Pat. No. 6,486,108.
- Another embodiment of the present invention is a method for removing organometallic and organosilicate residues remaining after a dry etch process from semiconductor substrates. The substrate is exposed to a conditioning solution of phosphoric acid, hydrofluoric acid, and one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid, such as acetic acid, which removes the remaining dry etch residues while minimizing removal of material from desired substrate features. The approximate proportions of the conditioning solution are typically 80 to 95 percent by weight one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and acetic acid, 1 to 15 percent by weight phosphoric acid, and 0.01 to 5.0 percent by weight hydrofluoric acid. See U.S. Pat. No. 6,453,914.
- Another example of the present invention is show in cleaning a substrate which has a metal material and a semiconductor material both exposed at the surface and which has been subjected to a chemical mechanical polishing treatment, the substrate is first cleaned with a first cleaning solution containing ammonia water, etc. and then with a second cleaning solution containing (a) a first complexing agent capable of easily forming a complex with the oxide of said metal material, etc. and (b) an anionic or cationic surfactant. See U.S. Pat. No. 6,444,583.
- The present invention is also exemplified by a cleaning agent for semiconductor parts, which can decrease a load on the environment and has a high cleaning effect on CMP (chemical mechanical polishing) abrasive particles, metallic impurities and other impurities left on the semiconductor parts such as semiconductor substrates after the Cam, comprising a (co)polymer having one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally at least one kind of group selected from the group consisting of sulfonic acid (salt) groups and carboxylic acid (salt) groups, the cleaning agent further containing a phosphonic acid (salt) group-containing (co)polymer, a phosphonic acid compound or a surfactant as needed; and a method for cleaning semiconductor parts with the above cleaning agent. See U.S. Pat. No. 6,440,856.
- The present invention also includes a non-corrosive cleaning composition for removing residues from a substrate. The composition comprises: (a) water; (b) at least one hydroxylammonium compound; (c) at least one basic compound, preferably selected from the group consisting of amines and quaternary ammonium hydroxides; (d) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, (e) optionally at least one organic carboxylic acid; and (f) optionally, a polyhydric compound. The pH of the composition is preferably between about 2 to about 6. See U.S. Pat. No. 6,413,923.
- Another embodiment of the present invention is a composition comprising a slurry having an acidic pH and a corrosion inhibitor with one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally a carboxylic acid corrosion inhibitor, wherein said carboxylic acid is selected from the group consisting of: glycine, oxalic acid, malonic acid, succinic acid and nitrilotriacetic acid. U.S. Pat. No. 6,409,781.
- An alternative embodiment of the present invention is a chemical formulation consisting of a chelating agent, wherein said chelating agent is one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally one or more additional chelating agents selected from the group consisting of iminodiacetic, malonic, oxalic, succinic, boric and malic acids and 2,4 pentanedione; a fluoride; and a glycol solvent, wherein said chelating agents consist of approximately 0.1-10% by weight of the formulation; and wherein said fluoride consists of a compound selected from the group consisting of ammonium fluoride, an organic derivative of ammonium fluoride, and a organic derivative of a polyammonium fluoride; and wherein said fluoride consists of approximately 1.65-7% by weight of the formulation; and wherein said glycol solvent consists of approximately 73-98.25% by weight of said formulation, further comprising: an amine, wherein said amine consists of approximately 0.1-10% by weight of said formulation. The chelating agents generally contain one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally contain two carboxylic acid groups or two hydroxyl groups or two carbonyl groups such that the two groups in the chelating agent are in close proximity to each other. Other chelating agents which are also weakly to moderately acidic and are structurally similar to those claimed are also expected to be suitable. See U.S. Pat. No. 6,383,410.
- Another embodiment of the present invention is a cleaning composition comprising a partially fluorinated solvent, a co-solvent, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and ozone, wherein said fluorinated solvent comprises hydrofluoroethers, wherein said co-solvent is selected from the group consisting of ethers, esters, tertiary alcohols, carboxylic acids, ketones and aliphatic hydrocarbons. See U.S. Pat. No. 6,372,700.
- Yet another embodiment of the present invention is a combination of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound and optionally a carboxylic acid corrosion inhibitor. The combination of corrosion inhibitors can effectively inhibit metal corrosion of aluminum, copper, and their alloys. Suitable carboxylic acids include monocarboxylic and polycarboxylic acids. For example, the carboxylic acid may be, but is not limited to, formic acid, acetic acid, propionic acid, valeric acid, isovaleric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, filmaric acid, phthalic acid, 1,2,3-benzenetricarboxylic acid, glycolic acid, lactic acid, citric acid, salicylic acid, tartaric acid, gluconic acid, and mixtures thereof. The preferred carboxylic acid is citric acid.
- Another example of the present invention is a composition for selective etching of oxides over a metal comprising: (a) water; (b) hydroxylammonium salt in an amount about 0.1 wt. % to about 0.5 wt. % of said composition; (c) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (d) optionally a carboxylic acid selected from the group consisting of: formic acid, acetic acid, propionic acid, valeric acid, isovaleric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, filmaric acid, phthalic acid, 1,2,3-benzenetricarboxylic acid, glycolic acid, lactic acid, citric acid, salicylic acid, tartaric acid, gluconic acid, and mixtures thereof; (e) a fluorine-containing compound; and (e) optionally, base. See U.S. Pat. No. 6,361,712.
- In a further aspect, the invention relates to a semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication, comprising the following components in the percentage by weight (based on the total weight of the formulation) ranges shown:
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Organic amine(s) 2-98% by weight Water 0-50% by weight amidoxime chelating agent 0.1-60% by weight Complexing agent 0-25% by weight Nitrogen-containing carboxylic 0.5-40% by weight acid or imine polar organic solvent 2-98% by weight. - Another example of the present invention includes an essentially anhydrous cleaning composition comprising 88 weight percent or more of a fluorinated solvent, from 0.005 to 2 weight percent of hydrogen fluoride or complex thereof, and from 0.01 to 5 weight percent of a co-solvent, wherein said co-solvent is selected from one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, ethers, polyethers, carboxylic acids, primary and secondary alcohols, phenolic alcohols, ketones, aliphatic hydrocarbons and aromatic hydrocarbons. See U.S. Pat. No. 6,310,018.
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A. Amidoxime compound 2.5% by weight Tetramethylammonium fluoride 4.5% by weight Ethylene glycol 93% by weight B. Amidoxime compound 1.3% by weight Pentamethyldiethylenetriammonium 4.6% by weight trifluoride Ethylene glycol 94.1% by weight C. Amidoxime compound 1.25% by weight Triethanolammonium fluoride 5% by weight Ethylene glycol 93.75% by weight D. Amidoxime compound 2.8% by weight Tetramethylammonium fluoride 5.1% by weight Ethylene glycol 92.1% by weight E. Amidoxime compound 2% by weight Ammonium fluoride 7% by weight Ethylene glycol 91% by weight F. Amidoxime compound 2.8% by weight Ammonium fluoride 5% by weight Ethylene glycol 92.2% by weight - Another embodiment of the present invention includes a chelating agent, a fluoride salt, and a glycol solvent, wherein said chelating agent is weakly to moderately acidic, and consists of approximately 0.1-10% by weight of the formulation; and wherein said fluoride salt consists of a compound selected from the group consisting of ammonium fluoride, an organic derivative of ammonium fluoride, and a organic derivative of a polyammonium fluoride; and wherein said fluoride salt consists of approximately 1.65-7% by weight of the formulation; and wherein said glycol solvent consists of 73-98.25% by weight of said formulation; and further including an amine, wherein said amine consists of approximately 0.1-10% by weight of said formulation; and wherein said chelating agent is an amidoxime or hydroxamic acid. See U.S. Pat. No. 6,280,651.
- Another example of the present invention is a cleaning agent for use in producing semiconductor devices, which consists essentially of an aqueous solution containing (A) 0.1 to 15% by weight based on the total amount of the cleaning agent of at least one fluorine-containing compound selected from the group consisting of hydrofluoric acid, ammonium fluoride, ammonium hydrogen fluoride, acidic ammonium fluoride, methylamine salt of hydrogen fluoride, ethylamine salt of hydrogen fluoride, propylamine salt of hydrogen fluoride and tetramethylammonium fluoride, (B) 0.1 to 15% by weight based on the total amount of the cleaning agent of a salt of boric acid and (C) 0.5 to 50% by weight of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; and (d) 5 to 80% by weight based on the total amount of the cleaning agent of a water-soluble organic solvent, and optionally further containing at least one of a quaternary ammonium salt, an ammonium salt of an organic carboxylic acid, an amine salt of an organic carboxylic acid and a surfactant. See U.S. Pat. No. 6,265,309.
- Another embodiment of the present invention includes a cleaning liquid in the form of an aqueous solution for cleaning a semiconductor device during production of a semiconductor device, which comprises (A) a fluorine-containing compound; (B) a water-soluble or water-miscible organic solvent; (C) one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (D) optionally, an organic acid; and (E) a quaternary ammonium salt. In some embodiments the cleaning solution also contains a surfactant. The organic acid is typically selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, heptanoic acid, lauric acid, palmitic acid, stearic acid, acrylic acid, crotonic acid, methacrylic acid, oxalic acid, malonic acid, maleic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, benzoic acid, toluic acid, phthalic acid, trimellitic acid, pyromellitic acid, benzenesulfonic acid, toluenesulfonic acid, salicylic acid and phthalic anhydride. See U.S. Pat. No. 5,972,862.
- Another embodiment is a method for semiconductor processing comprising etching of oxide layers, especially etching thick SiO2 layers and/or last step in the cleaning process wherein the oxide layers are etched in the gas phase with a mixture of hydrogen fluoride, one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally one or more carboxylic acids, eventually in admixture with water. See U.S. Pat. No. 5,922,624.
- The complexing agents of the present invention may also be added to the rinse containing a peroxide of U.S. Pat. No. 5,911,836.
- Copper blanket wafer is immersed in the following solutions at room temperature for 15 and 30 minutes to observe the copper thickness changes. The amidoxime compound is 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol
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H2O2 H2O2/AO AO Hydrogen Peroxide 3% 3% 0 1,2,3,4,5,6-hexakis-O- 0 1% 1% [3-(hydroxyamino)-3-iminopropyl Hexitol Water Balance Balance Balance Copper Thickness Lost 15 minutes 97 16 22 30 minutes 120 13 48 - Hydrogen peroxide attacks the copper surface and changed into copper oxide resulting in the reduction of copper thickness. It resulted a lost of 120 Å in 30 minutes of immersion. Amidoxime etches copper slightly in 30 minutes to remove about 50 Å. It is unexpected to see the mixture of the two components inhibits the oxidation of the copper surface.
- Copper blanket wafer is immersed in the following solutions at room temperature for 30 minutes at various temperatures to observe the copper thickness changes.
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Hydroxyl- Hydroxylamine amine (50%) (50%)/AO AO Hydroxylamine (50%) 10% 10% 0 1,2,3,4,5,6-hexakis-O-[3- 0 10% 10% (hydroxyamino)-3-iminopropyl Hexitol Water Balance Balance Balance Copper Thickness Lost RT 2.88 9.76 4.08 Å/ min 40° C. 5.27 32.68 5.83 60° C. 7.95 61.68 4.39
The copper static etch rate, when 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol is mixed with hydroxylamine (50%) increases the etch rates exponentially from about 8 Å/min to 62 Å/min. This indicates the combination of amidoxime compound with hydroxylamine to improve copper and copper oxide debries removal from the CMP processes in the manufacturing of semiconductor devices. - A sample coupon of the electroplated copper wafer was immersed in 10% of amidoxime in water at 30° C. for 30 minutes. The sample is then rinsed in DI water for 5 minutes and blow dried with nitrogen gas. The sample is then sent to Evan Laboratory for ESCA and Auger analysis.
- The sample is then re-analyzed again after 10 days of exposure to normal storage condition.
- Even the surface analysis were done on the same day, there was a gap of two hours due to transportation to Evan Laboratory. Therefore, there is two hours as “queue time” for standard wafer fab processes for re-growth of copper oxide.
- As opposed to the solubility of Cu(II) oxide, as shown in this Pourbaix diagram, the Cu—H2O system forms insoluble oxides and hydroxides at a pH of 7-12. (Ref: M. J. N. Pourbaix, Atlas of Chemical Equlibria in Aqueous Solutions, National Assoc. of Corrosion Engineers, Houston, Tex., 1974.). The amidoxime removes Cu(II) oxide effectively at pH of 9-11.
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DS6-10 + PCMP5500 PCMP 5510 Glycolic (EKC Clean Dilution DIW (EKC Technology) DS6-10 Acid Technology) 100 ratio — 1 10 25 50 100 1 10 10 50 30 0.1up 334 456 531 362 141 81 170 154 89 190 194 0.12up 234 325 426 270 114 54 126 108 65 147 137 0.14up 263 243 368 218 91 44 97 67 45 115 102 0.17up 229 168 319 180 72 32 76 44 20 80 70 0.2up 99 126 273 153 58 27 60 35 24 60 50 0.3up 51 52 183 109 48 17 36 11 10 41 32 0.5up 17 18 109 68 23 17 22 4 4 26 18 -
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PCMP5500 PCMP 5510 (EKC Clean Dilution DIW (EKC Technology) DS6-10 Technology) 100 ratio — 1 10 25 50 100 1 10 50 30 LPD 136 101 74 80 77 65 124 164 120 38 count Area 44 17 21 12 14 14 24 43 4 11 count defect 0.513 0.381 0.279 0.302 0.291 0.245 0.468 0.618 0.452 0.143 density -
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DS6-10 + PCMP5500 PCMP 5510 (Glycolic (EKC Clean (EKC Technology) DS6-10 Acid Technology) 100 Dilution ratio 1 10 25 50 100 1 10 10 50 30 0.1up 446 938 693 600 2273 168 66 1124 80 693 0.12up 308 777 492 230 1453 122 44 791 56 427 0.14up 231 677 317 125 1053 82 33 645 41 272 0.17up 175 563 192 61 758 64 25 506 29 141 0.2up 136 481 137 50 618 51 21 422 25 90 0.3up 55 285 41 32 379 33 11 316 14 37 0.5up 24 159 12 15 241 16 9 174 8 14 -
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EKC PCMP5510 ™- DS6- dilution ratio pH Silica Alumina pH Silica Alumina 1 7.62 9.75 10 7.46 −28 −45 9.37 −70 −35 25 7.45 −33 −48 9.34 −65 −31 50 7.45 −47 −49 9.27 −58 −31 100 7.45 −57 −50 9.29 −50 −30 -
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K Ca Cr Mn Fe Co Ni Cu Zn DIW 4.7 ND <1 <1 2.0 <1 ND <1 ND EKC5510 4.2 ND <1 <1 <1 <1 ND 4.0 ND (EKC Technology, Inc.) Dil 10<1 ND <1 <1 <1 ND ND 5.1 ND Dil 25 ND ND 1.0 <1 4.5 <1 <1 4.6 ND Dil 50 3.8 ND <1 ND 1.0 <1 ND 4.3 ND Dil 100 <1 ND <1 <1 <1 <1 ND 4.2 ND DS6-10 4.0 <1 <1 <1 <1 ND ND 2.0 ND Dil 10 2.8 <1 <1 ND 1.6 <1 ND <1 ND DS6 + Glycolic Acid 1.9 <1 <1 <1 <1 ND ND 5.4 ND EKC5500 2.6 <1 <1 <1 <1 <1 ND <1 ND (EKC Technology, Inc.) dil 50 Clean100 dil 30<1 ND <1 <1 1.9 <1 ND 6.3 ND -
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K Ca Cr Mn Fe Co Ni Cu Zn DIW 1.2 ND <1 ND <1 ND ND <1 ND EKC5510 12.6 ND <1 <1 1.6 ND ND 18.0 ND (EKC Technology, Inc.) Dil 1021.3 ND <1 <1 1.7 <1 ND 19.8 ND Dil 25 17.6 <1 <1 <1 1.7 <1 ND 21.4 ND Dil 50 14.2 ND <1 ND 1.3 <1 ND 18.8 ND Dil 100 16.5 ND <1 <1 1.2 <1 ND 18.1 ND DS6-10 7.1 ND <1 <1 1.5 <1 ND 9.6 ND Dil 10 3.1 1.0 <1 <1 1.3 <1 ND 4.4 ND DS6 + Glycolic Acid 51.5 <1 ND ND 1.9 <1 ND 58.2 ND EKC5500 dil 50 21.3 ND <1 <1 <1 ND ND 1.9 ND Clean100 dil 30 38.9 <1 <1 <1 2.4 <1 ND 57.1 ND - Evaluation of various PCMP cleaning chemistries with the EBARA EPO222D CMP tool, following standard CMP processes steps follows. The process flow for post CMP clean tool from EBARA EPO222D is as follows:
- After polishing, the wafer is transferred to a brush unit capable of dispensing cleaning chemistries and DI water, and then the wafer is moved to a pencil unit for DI rinse with high pressure jet spray water to the wafer surface.
- 1. Process
- 1. Step 1: Bulk Copper Removal—Standard post CMP clean using process of record
2.Step 2—Barrier metal removal→PCMP Clean evaluation with various chemistries - 2. PCMP Clean recipe
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Brush Wafer Chemical/ Speed Rotation Flow Time Module DI Water (RPM) (RPM) (ml) (sec) 1 Brush Chemical 100 20 600 40 2 DI Water 100 20 600 20 3 Pencil DI Water Center to edge scan - 4 times 4 2000 - 3. Inspection/Measurement Using Hitachi S-5200—SEM images of Line/Space (L/S) pattern
- When copper oxide remained on the surface, one cannot observe the copper grain boundaries. As indicated, the wafer has been processed only with DI water. The copper grain boundaries are seen after processed through various PCMP cleaning chemistries, which suggests copper oxides are removed from the surface. The results show that the amidoxime solution (D56-10) of the invention effectively removes particles and copper oxide from the surface without damaging the copper surface. It is also effective at a dilution factor of 10. While other chemistries, such as EKC5500 from EKC Technology and
Clean 100 from supplier D, are capable of removing copper oxide, their use leaves white particle residues on the copper surface. Both chemistries have low a pH. - Wafer samples from Example 65 are immersed in the cleaning solutions at 60° C. for 1 and 4 hours. The samples are then inspected using a Hitachi S-5200 Scanning Electron Microscope. The results from the SEM pictures show that approximately 25 nm of copper has been eroded using the amidoxime solution of the invention, compared to 130 nm lost in PCMP EKC5510 from EKC Technology, Inc.
- Experiment to show compatibility with low k dielectric material k value shift Tool: CVmap3092-A/Four Dimensions, Inc.
-
-
Components Vendor Product Quaternary Amine Acid Additive Dilution pH A 1 TMAH MEA Gallic acid (GA) 30-100:1 12 2 TMAH MEA Ascorbic acid (AA) 30-60:1 12 3 TMAH MEA Gallic acid &Ascorbic 30-60:1 12 acid 4 TMAH TEA Gallic acid &Ascorbic 30-60:1 10 acid 5 TMAH TEA Gallic acid &Ascorbic 30-60:1 8 acid 5 TMAH MEA Ascorbic Acid 1,2,4 triazole 20-30:1 12 B 7 NH3/HF Citric Acid 10-30:1 4 8 NH3 TAZ 1-5:1 10 9 Maleic acid (MA), 20-60:1 4 Oxalic acid (OA), Citric acid (CA) 10 MA, CA, OA Surfactant 20-60:1 4 C 11 NH3 Oxalic Acid Mannose, 20-60:1 4 surfactant D 12 NH3 OA DDBSA 20-100:1 4 - In examining commercial available PCMP cleaning solutions, they all contain quaternary ammonium compound, amine and carboxylic acids with corrosion inhibitors. The pHs of these solutions are adjusted by varying the acid and organic base component.
- Cleaning Copper Surface Passivated by BTA
- Benzotriazole is commonly used as corrosion inhibitor in CMP slurry mixtures to protect the surface from erosion and dishing. It is highly desirable to remove this BTA/copper complex layer during the post CMP cleaning step. Experiments are carried out to compare the efficacy of amidoxime containing solution to commercial available PCMP5510 solution from EKC Technology. A blanket copper wafer is immersed in 0.2% BTA solution for 30 sec. The BTA treated wafer is then processed through AmiSorb™ DS6 (AmiSorb™ DS6 is 60% 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3-iminopropyl Hexitol in water) and EKC PCMP5510.
- The results show that the amidoxime solution reduces the surface contact angle much better than PCMP5510, a product from EKC Technology. This indicates a clean copper surface with low contact angle measurement. Amidoxime is capable to remove the BTA/complex by displacing the BTA and form a water soluble complex.
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Total Contact Angle Contact Angle Time Thickness using H2O using H2O Dilution (min) Loss (Å) (Before) (After) 0.2% BTA Cu treated wafer 100 10 39.261 50.03 22.56 process in AmiSorb ™ 20 21.688 49.35 17.41 DS6-10 % solution 50 10 10.731 46.22 22.12 20 48.825 46.86 17.61 10 10 65.213 47.39 21.43 20 38.106 48.33 19.35 0.2% BTA Cu treated wafer 100 10 8.609 57.15 51.67 process in 20 4.404 56.75 50.49 PCMP5510 50 10 13.931 57.14 52.48 20 3.347 55.96 50.04 10 10 8.234 57.3 51.73 20 62.133 58.25 32.37 -
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Cu Etch Lactic Citric Rate ID THEMAH Acid Acid DS6 DI Water (Å/Min) pH 5510C 44% 4.5% 18.9% — 32.6 31.5 9.0 5510- 44% 4.5% 18.9% 5% 27.6 0.2 9.5 RS- SB6-5 - Adding a composition comprising 5% of amidoxime into a PCMP cleaning formulation decreases the copper etch rate from about 32 Å/Min to 0.2 Å/Min. This suggests the amidoxime solution of the invention inhibits copper corrosion in an existing PCMP cleaning formulation.
- Another example of the present invention is a method and apparatus for increasing the deposition of ions onto a surface, such as the adsorption of uranium ions on the detecting surface of a radionuclide detector. The method includes the step of exposing the surface to one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound, and optionally, a phosphate ion solution, which has an affinity for the dissolved species to be deposited on the surface. This provides, for example, enhanced sensitivity of the radionuclide detector. See U.S. Pat. No. 5,652,013.
- Another embodiment of the present invention is a stripping and cleaning agent for removing dry-etching photoresist residues, and a method for forming aluminum based line pattern using the stripping and cleaning agent. The stripping and cleaning agent contains (a) from 5 to 50% by weight of one or more compounds with one or more chelating groups/agents, at least one being an amidoxime functional group/compound; (b) from 0.5 to 15% by weight of a fluorine compound; and (c) a solvent, including water. The inventive method is advantageously applied to treating a dry-etched semiconductor substrate with the stripping and cleaning agent. The semiconductor substrate comprises a semiconductor wafer having thereon a conductive layer containing aluminum. The conductive layer is dry-etched through a patterned photoresist mask to form a wiring body having etched side walls. The dry etching forms a side wall protection film on the side walls. In accordance with the inventive method, the side wall protection film and other resist residues are completely released without corroding the wiring body. See, U.S. Pat. No. 5,630,904.
- U.S. Pat. No. 6,927,176 describes the effectiveness of chelating compound due to their binding sites and is illustrated in FIGS. 2a and 2b in U.S. Pat. No. 6,927,176. It highlights there are 6 binding sites
-
- 6 binding sites
- By the same principal applying to a amidoxime from the conversion of a cyanoethylation compound of ethylenediamine, it results a total of 14 binding sites, as depicted in the following
-
- 14 binding sites
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- has a total of 18 binding sites. The claimed amidoxime chelating agent can substitute in application to replace polyacrylates, carbonates, phosphonates, and gluconates, ethylenediaminetetraacetic acid (EDTA), N,N′-bis(2-hydroxyphenyl)ethylenediiminodiacetic acid (HPED), triethylenetetranitrilohexaacetic acid (TTHA), desferriferrioxamin B,N,N′,N″-tris[2-(N-hydroxycarbonyl)ethyl]-1,3,5-benzenetricarboxamide (BAMTPH), and ethylenediaminediorthohydroxyphenylacetic acid (EDDHA).
- Cleaning solutions of the present application include compositions comprising
- A) An organic compound with one or more amidoxime functional group
- or salts thereof.
- Firstly considering the amidoxime functional group itself, in one embodiment, Ra and Rb are independently hydrogen, alkyl, hetero-alkyl, alkyl-aryl, or alkyl-heteroaryl groups. R is independently selected from alkyl, alkyl-aryl, or alkyl-heteroaryl groups. In these two embodiments, chelation of the amidoxime to metal centres may be favoured because, in reaction with a metal centre, a proton can be lost from NRaRb so as to form a nominally covalent bond with the metal centre.
- In another embodiment, NRaRb is further substituted with Rc so the amidoxime has the following chemical formula:
- In this case, a counter-ion balances the positive charge on the nitrogen atom. Any counter-ion may be used, for example chloride, bromide, iodide, a SO4 ion, a PF6 ion or a ClO4 ion. Rc may be hydrogen, alkyl, alkyl-aryl, or alkyl-heteroaryl group.
- It is noted that Ra, Rb and/or Rc can join onto one another and/or join onto R so as to form one or more cycles.
- It is also noted that amidoxime can exist as their tautomers:
- Compounds that exist mainly or wholly in this tautomeric form are included within the scope of the present invention.
- Accordingly, the amidoxime functional group includes the following functionalities and their tautomers:
- wherein R may be connected to one or more of Ra, Rb and Rc.
- For example, the amidoxime functional group includes within its scope:
- wherein Alk is an alkyl group as defined below. The three alkyl groups may be independently selected or may be the same. In one embodiment, the alkyl group is methyl or ethyl.
- Turning now to the R group, R may be an alkyl group (in other words, a group containing carbon and hydrogen). The alkyl group may be completely saturated or may contain unsaturated groups (i.e. may contain alkene and alkyne functional groups, so the term “alkyl” encompasses the terms “alkylene” and “alkylyne” within its scope). The alkyl group may be straight-chained or branched.
- The alkyl group may contain any number of carbon and hydrogen atoms. While alkyl groups having a lesser number of carbon atoms tend to be more soluble in polar solvents such as DMSO and water, alkyl groups having a greater number of carbons can have other advantageous properties, for example surfactant properties. Therefore, in one embodiment, the alkyl group contains 1 to 10 carbon atoms, for example the alkyl group is a lower alkyl group containing 1 to 6 carbon atoms. In another embodiment, the alkyl group contains 10 or more carbon atoms, for example 10 to 24 carbon atoms.
- The alkyl group may be unsubstituted (i.e. the alkyl group contains only carbon and hydrogen). The unsubstituted alkyl group may be unsaturated or saturated. Examples of possible saturated unsubstituted alkyl groups include methyl, ethyl, n-propyl, sec-propyl, cyclopropyl, n-butyl, sec-butyl, tert-butyl, cyclobutyl, pentyl (branched or unbranched), hexyl (branched or unbranched), heptyl (branched or unbranched), octyl (branched or unbranched), nonyl (branched or unbranched), and decyl (branched or unbranched). Saturated unsubstituted alkyl groups having a greater number of carbons may also be used. Cyclic alkyl groups may also be used, so the alkyl group may comprise, for examples a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclononyl group and/or a cyclodecyl group. These cyclic alkyl groups may directly append the amidoxime group or may be joined to the amidoxime through one or more carbon atoms.
- Examples of amidoxime compounds containing unsubstituted saturated alkyl groups include:
- Examples further include:
- wherein Alk is methyl or ethyl and R is an alkyl group, typically but not necessarily straight chained. R may be for example an alkyl group containing 8 to 25 carbon atoms. If the alkyl group is substituted, it may for example be substituted at the opposite end of the alkyl group to the amidoxime group. For example, it may be substituted antipodally to the amidoxime group by one or more halogens, for example fluorine.
Examples further include alkyl groups appending two or more amidoxime functional groups. - For example, the amidoxime may be:
- where R is an alkyl group. For example, R is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group. Examples of suitable groups include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl and decyl.
- Specific examples of unsubstituted saturated alkyl amidoximes are:
- If the alkyl group is unsaturated, it may be any of the groups just listed except for having one or more unsaturated carbon-carbon bonds (so it may contain one or more alkene and/or alkyne groups). These unsaturated group(s) may optionally be in conjugation with the amidoxime group. A specific example of an unsubstituted unsaturated alkyl amidoxime molecules is:
- The alkyl group may also be substituted with one or more hetero-atoms or group of hetero-atoms. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g. an amide group). (Groups containing hetero-atoms joined to carbon atoms are contained within the scope of the term “heteroalklyl” as discussed below). One or more of the substituents may be a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. In one embodiment, the substituent is an oxime group (═NOH). The alkyl group may also be itself substituted with one or more amidoxime functional groups.
- If the alkyl group is substituted with ═O, the alkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide. Preferably, there is an enolizable hydrogen adjacent to the ═O, ═NH or ═NOH (i.e. there is a hydrogen in the alpha position to the carbonyl). The alkyl group may comprise the following functionality: -(CZ1)-CH—(CZ2)-, wherein Z1 and Z2 are independently selected from O, NH and NOH. The CH in this group is further substituted with hydrogen or an alkyl group or joined to the amidoxime functional group.
- Thus, an alkyl group appending an amidoxime group may simply be substituted with, for example one or more independently-selected halogens, for example fluorine, chlorine, bromine or iodine. In one embodiment, the halogens are substituted at the antipodal (i.e. opposite) end of the alkyl group to the amidoxime group. This can for example provide surfactant activity, in particular for example if the halogen is fluorine.
- A specific example of an amidoxime group substituted with a substituted alkyl group is:
- Details of the characterization of this molecule are given in the examples.
- Compounds that are substituted in a β position are conveniently synthesized from readily-available starting materials.
- Examples of such compounds include:
- wherein R1 and R2 are independently-selected alkyl groups or hydrogen atoms.
- Specific examples of substituted alkyl amidoxime molecules are:
- It should be noted that some of these molecules can exist as different isomers. For example:
- The different isomers can be differentiated by carbon-13 NMR. Characterization of this isomer is provided in the example.
- R may be a heteroalkyl group. The term heteroalkyl refers to optionally a first alkyl group connected to one or more independently-selected hetero-atoms or groups of hetero-atoms, which itself is substituted with one or more independently-selected groups containing one or more carbon atoms. The presence of the first alkyl group is optional because the amidoxime group may be attached directly to the one or more heteroatoms. As an illustrative example, an alkyl group substituted with an ether group is a heteroalkyl group because the alkyl group is substituted with oxygen, which itself is substituted with a second alkyl group. Alternatively, an —O—CH3 group is an example of a heteroalkyl group.
- When R is a heteroalkyl group, the amidoxime may have the following chemical structure:
- where “n” varies from 1 to N and y varies from 1 to Yn; N varies from 0 to 3: Yn varies from 0 to 5. In this formula, R1 is independently-selected alkylene groups; Ry is independently selected from alkyl, or hetero-alkyl groups, or adjoins R1 so to form a heterocycle with the directly appending Xn. R1 may also be a direct bond, so that the amidoxime group is connected directly to the one or more heteroatoms. Xn is a heteroatom or a group of heteroatoms selected from boron, nitrogen, oxygen, silicon, phosphorus and sulphur. Each heteroatom or group of heteroatoms and each alkyl group is independently selected from one another. The above formula includes an amidoxime group directly bearing an alkyl group. The alkyl group is substituted with N independently-selected heteroatoms or groups of heteroatoms. Each heteroatom or group of heteroatoms is itself substituted with one or more independently-selected alkyl groups or hetero-alkyl groups.
- X is one or more hetero-atoms. For example, X may be or may comprise boron, nitrogen, oxygen, silicon, phosphorus or sulphur. In one embodiment, X is oxygen. In this case, X may be part of an ether group (—O—), an ester (—O—CO—), —O—CO—O—, —O—CO—NH—, —O—CO—NR2—, —O—CNH—, —O—CNH—O—, —O—CNH—NH—, —O—CNH—NR2—, —O—CNOH—, —O—CNOH—O—, —O—CNOH—NH— or —O—CNOH—NR2—, wherein R2 is independently selected alkyl group, hetero-alkyl group, or hetero-aryl group. In another embodiment, X is a nitrogen atom. In this case, X may be part of one of the following groups: —NR2H, —NR2—, —NR2R3— (with an appropriate counter-ion), —NHNH—, —NH—CO—, —NR2-CO—, —NH—CO—O—, —NH—CO—NH—, —NH—CO—NR2—, —NR2—CO—NH—, —NR2—CO—NR3—, —NH—CNH—, —NR2-CNH—, —NH—CNH—O—, —NH—CN —NH—, —NH—CNH—NR2—, —NR2—CNH—NH—, —NR2—CNH—NR3—, —NH—CNOH—, —NR2-CNOH—, —NH—CNOH—O—, —NH—CNOH—NH—, —NH—CNOH—NR2—, —NR2—CNOH—NH—, —N2—CNOH—NR3—. R2 to R3 are independently selected alkyl groups, hetero-alkyl groups, or hetero-aryl groups, wherein the heteroalkyl group and hetero-aryl group may be unsubstituted or substituted with one or more heteroatoms or group of heteroatoms or itself be substituted with another heteroalkyl group. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g., an amide group).
- In another embodiment, X comprises boron. In this case, X may also comprise oxygen. In another embodiment, X comprises phosphorus. In this case, X may also comprise oxygen, for example in an —OPO(OH)(OR2) group or an —OPO(OHR2)(OR3) group. In another embodiment, X comprises sulphur, for example as a thiol ether or as a sulphone.
- The term heteroalkyl also includes within its scope cyclic alkyl groups containing a heteroatom. If X is N or O, examples of such groups include a lactone, lactam or lactim. Further examples of heteroalkyl groups include azetidines, oxetane, thietane, dithietane, dihydrofuran, tetrahydrofuran, dihydrothiophene, tetrahydrothiophene, piperidine, pyrroline, pyrrolidine, tetrahydropyran, dihydropyran, thiane, piperazine, oxazine, dithiane, dioxane and morpholine. These cyclic groups may be directly joined to the amidoxime group or may be joined to the amidoxime group through an alkyl group.
- The heteroalkyl group may be unsubstituted or substituted with one or more hetero-atoms or group of hetero-atoms or itself be substituted with another heteroalkyl group. If more than one hetero-substituent is present, the substituents are independently selected from one another unless they form a part of a particular functional group (e.g. an amide group). One or more of the substituents may be a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. In one embodiment, the substituent is an oxime group (═NOH). The heteroalkyl group may also be itself substituted with one or more amidoxime functional groups.
- If the heteroalkyl group is substituted with ═O, the heteroalkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide. Preferably, there is an enolizable hydrogen adjacent to the ═O, ═NH or ═NOH (i.e. there is a hydrogen in the alpha position to the carbonyl). The heteroalkyl group may comprise the following functionality: -(CZ1)-CH-(CZ2)-, wherein Z1 and Z2 are independently selected from O, NH and NOH. The CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group.
- Amines are particularly versatile functional groups for use in the present invention, in part because of their ease of preparation. For example, by using acrylonitrile as described later, a variety of functionalized amines can be synthesized.
- Examples include:
- R may itself be an alkylene group or a heteroatom or group of heteroatoms. The heteroatoms may be unsubstituted or substituted with one or more alkyl groups.
- R may itself be a hetero-atom or group of heteroatoms. The heteroatoms may be unsubstituted or substituted with one or more alkyl groups. For example, R may be H, NH2, NHR1, OR1, or NR1R2, wherein R1 and R2 are independently-selected alkyl groups.
- R may be an aryl group. The term “aryl” refers to a group comprising an aromatic cycle. A particular example of an aryl substituent is a phenyl group. The aryl group may be unsubstituted. A specific example of an amidoxime bearing an unsubstituted aryl is:
- The aryl group may also be substituted with one or more alkyl groups, heteroalkyl groups or heteroatom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- Specific examples of amidoximes comprising a heteroalkyl group include:
- Experimental details of these molecules are given in the examples.
- The term “aryl” refers to a group comprising an aromatic cycle. The cycle is made from carbon atoms. The cycle itself may contain any number of atoms, for example 3 to 10 atoms. For the sake of convenient synthesis, cycles comprising 5 or 6 atoms have been found to be particularly useful. An example of an aryl substituent is a phenyl group.
- The aryl group may be unsubstituted. A specific example of an amidoxime bearing an unsubstituted aryl is:
- The aryl group may also be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. In one embodiment, the substituent is an oxime group (═NOH).
- The one or more alkyl groups are the alkyl groups defined previously and the one or more heteroalkyl groups are the heteroalkyl groups defined previously. Specific examples of substituted aryl amidoxime molecules are:
- R may also be hetero-aryl. The term hetero-aryl refers to an aryl group containing one or more hetero-atoms in its aromatic cycle. The one or more hetero-atoms are independently-selected from, for example, boron, nitrogen, oxygen, silicon, phosphorus and sulfur. Examples of hetero-aryl groups include pyrrole, furan, thiophene, pyridine, melamine, pyran, thiine, diazine and thiazine.
- The hetero-aryl group may be unsubstituted. A specific example of an unsubstituted heteroaryl amidoxime molecule is:
- It should be noted that the heteroaryl group may be attached to the amidoxime group through its heteroatom, for example (the following molecule being accompanied by a counter anion):
- The hetero-aryl group may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. The one or more alkyl groups are the alkyl groups defined previously and the one or more heteroalkyl groups are the heteroalkyl groups defined previously.
- Within the scope of the term aryl are alkyl-aryl groups. The term “alkyl-aryl” refers to an amidoxime group bearing (i.e. directly joined to) an alkyl group. The alkyl group is then itself substituted with an aryl group. Correspondingly, within the scope of the term heteroaryl are alkyl-heteroaryl groups.
- The alkyl group may be any alkyl group previously defined. The aryl/heteroaryl group may also be any aryl group previously defined.
- Both the alkyl group and the aryl/heteroalkyl group may be unsubstituted. Specific examples of unsubstituted alkyl-aryl amidoxime molecules are:
- Alternatively, one or both of the alkyl group and the aryl/heteroalkyl group may be substituted. If the alkyl group is substituted, it may be substituted with one or more hetero-atoms or groups containing hetero-atoms. If the aryl/heteroalkyl group is substituted, it may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. In one embodiment, the substituent is an oxime group (═NOH). The alkyl group may also be itself substituted with one or more amidoxime functional groups.
- If the alkyl group is substituted with ═O, the alkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide. Preferably, there is an enolizable hydrogen adjacent to the ═O, ═NH or ═NOH (i.e. there is a hydrogen in the alpha position to the carbonyl). The alkyl group may comprise the following functionality: -(CZ1)-CH-(CZ2)-, wherein Z1 and Z2 are independently selected from O, NH and NOH. The CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group.
- Within the scope of the term aryl are also heteroalkyl-aryl groups. The term “heteroalkyl-aryl” refers to an amidoxime group bearing (i.e. directly joined to) an heteroalkyl group. The heteroalkyl group is then itself substituted with an aryl group. Correspondingly, within the scope of the term heteroaryl are also heteroalkyl-aryl groups.
- The heteroalkyl group may be any alkyl group previously defined. The aryl/heteroaryl group may also be any aryl group previously defined.
- Both the heteroalkyl group and the aryl/heteroaryl group may be unsubstituted. Alternatively, one or both of the heteroalkyl group and the aryl/heteroaryl group may be substituted. If the heteroalkyl group is substituted, it may be substituted with one or more hetero-atoms or groups containing hetero-atoms. If the aryl/heteroaryl group is substituted, it may be substituted with one or more alkyl groups, heteroalkyl groups or hetero-atom substituents. If more than one substituent is present, the substituents are independently selected from one another.
- One or more of the hetero-atom substituents may be, for example, a halogen atom, including fluorine, chlorine, bromine or iodine, —OH, ═O, —NH2, ═NH, —NHOH, ═NOH, —OPO(OH)2, —SH, ═S or —SO2OH. In one embodiment, the substituent is an oxime group (═NOH). The alkyl group may also be itself substituted with one or more amidoxime functional groups.
- If the heteroalkyl group is substituted with ═O, the heteroalkyl group may comprise an aldehyde, a ketone, a carboxylic acid or an amide. Preferably, there is an enolizable hydrogen adjacent to the ═O, ═NH or ═NOH (i.e. there is a hydrogen in the alpha position to the carbonyl). The heteroalkyl group may comprise the following functionality: -(CZ1)-CH-(CZ2)-, wherein Z1 and Z2 are independently selected from O, NH and NOH. The CH in this group is further substituted with hydrogen or an alkyl group or heteroalkyl group or joined to the amidoxime functional group
- A preferred substituent to any type of R group is a tetra-valent nitrogen. In other words, any of the above groups may be substituted with —NRaRbRcRd where Ra to Rd are independently-selected R groups as defined herein. In one embodiment, Ra to Rd are unsubstituted saturated alkyl groups having 1 to 6 carbon atoms. For example, one or more of (for example all of) Ra to Rd are methyl and/or ethyl. With this substituent, the tetra-valent nitrogen is preferably substituted in an antipodal position to the amidoxime group. For example, if R is a straight-chained unsubstituted saturated alkyl group of the form (CH2)n, then the tetra-valent nitrogen is at one end of the alkyl group and the amidoxime group is at the other end. In this embodiment, n is preferably 1, 2, 3, 4, 5 or 6.
- In one embodiment, the present invention provides an amidoxime molecule that contains only one amidoxime functional group. In another embodiment, the present invention provides an amidoxime molecule containing two or more amidoxime functional groups. In fact, a large number of functional groups can be contained in a single molecule, for example if a polymer has repeating units having appending amidoxime functional groups. Examples of amidoxime compounds that contain more than one amidoxime functional groups have been described previously throughout the specification.
- Amidoximes may be conveniently prepared from nitrile-containing molecules as follows:
- Typically, to prepare a molecule having Ra═Rb═H, hydroxylamine is used. If one or both of Ra and Rb in the desired amidoxime is not hydrogen, the amidoxime can be prepared either using the corresponding hydroxylamine or by further reacting the amidoxime once it has been formed. This may, for example, occur by intra-molecular reaction of the amidoxime.
- Accordingly, amidoxime molecules containing more than one amidoxime functional groups can be conveniently prepared from precursors having more than one nitrile group. Specific amidoxime molecules having two amidoxime functional groups which have been synthesised in this way include:
- One preferred method of forming the nitrile precursors to the amidoximes of the present invention is by nucleophilic substitution of a leaving group with a nucleophile. Nucleophiles are well known to the person skilled in the art, see for example the Guidebook to Mechanism in Organic Chemistry by Peter Sykes. Examples of suitable nucleophiles are molecules having an OH, SH, NH— or a suitable CH— group, for example one having a low pKa (for example below about 15). For OH, SH and NH—, the hydrogen is optionally removed before acting as a nucleophile in order to augment its nucleophilicity. For CH—, they hydrogen is usually removed with a suitable base so that it can act as a nucleophile.
- Leaving groups are well known to the person skilled in the art, see for example the Guidebook to Mechanism in Organic Chemistry by Peter Sykes. Examples of suitable leaving groups include Cl, Br, I, O-tosyl, O-mesolate and other leaving group well known to the person skilled in the art. The ability to act as a leaving group may be enhanced by adding an acid, either protic or Lewis.
- For example, a nitrile can be formed accordingly:
- In this example, R3 is independently selected from alkylene, heteroalkylene, arylene, heteroarylene, alkylene-heteroaryl, or alkylene-aryl group. Rn is independently selected from hydrogen, alkyl, heteroalkyl, aryl, heteroaryl, alkyl-heteroaryl, or alkyl-aryl group. X may be any a nucleophile selected from O, S, N, and suitable C. N varies from 1 to 3. Y is a leaving group.
- For X═NH—, the may be part of a primary or secondary amine (i.e. NH2 or NHR5), NH—CO—, NH—CNH—, NH—CHOH— or —NHNR5R6 (wherein R5 and R6 are independently-selected alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl).
- For XH═CH—, wherein a stabilized anion may be formed. XH may be selected from but not limited to —CHCO—R5, —CHCOOH, —CHCN, —CHCO—OR5, —CHCO—NR5R6, —CHCNH—R5, —CHCNH—OR5, —CHCNH—NR5R6, —CHCNOH—R5, —CHCNOH—OR5 and —CHCNOH—NR5R6.
- A preferred example is:
- for example
- wherein R5 and R6 are independently-selected alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl or a heteroatom optionally substituted with any of these groups. In one embodiment, either one or both of R5 and R6 are oxygen or nitrogen atoms optionally independently substituted with alkyl, heteroalkyl, aryl, heteroaryl or alkyl-aryl groups, for example:
- The compounds may also be formed by any type of nucleophilic reaction using any of the above nucleophiles.
- The inventors have found one reaction in particular to be particularly versatile for producing nitrile precursors for amidoxime compounds:
- In this example, X bears N independently-selected substituents. Each Ra is independently chosen from hydrogen, alkyl, heteroalkyl, aryl, heteroaryl and alkylaryl as previously defined. X is a nucleophile as previously defined. The acrylonitrile may be substituted as desired.
- For example, the acrylonitrile may have the following formula:
- wherein R4, R5 and R6 are independently selected from hydrogen, heteroatoms, heterogroups, alkyl, heteroalkyl, aryl and heteroaryl.
- Accordingly, the present invention also relates to amidoxime compounds for use in semiconductor processing prepared by the addition of a nucleophile to an unsubstituted or substituted acrylonitrile. Once nucleophilic addition to the acrylonitrile has occurred, the intermediate can be functionalized using standard chemistry known to the person skilled in the art:
- where Y is a leaving group as previously defined.
- Examples of simple nucleophiles with show the adaptability of this reaction include:
- This reaction is particularly versatile, especially when applied to the synthesis of multidentate amidoxime compounds (i.e. molecules containing two or more amidoxime functional groups). For example, it can be used to functionalize compounds having two or more NH groups. In one example, the reaction can be used to functionalize a molecule containing two or more primary amines.
- For example:
- where n is 1 or more, for example 1 to 24.
- Further functionalization of a primary amine is possible. For example, a tetradentate amidoxime, for example the functional equivalent of EDTA, may be conveniently formed:
- wherein R10 is alkyl, heteroalkyl, aryl or heteroaryl. In an alternative conceived embodiment, R10 is nothing: the starting material is hydrazine. An example of this reaction where R10 is CH2CH2 is provided in the examples.
- In a related embodiment, a molecule having two or more secondary amines can be functionalized:
- where R10 is defined as above and R11 and R12 are independently selected alkyl, heteroalkyl, aryl or heteroaryl. Again, an embodiment where R10 is nothing is contemplated.
- For example, the secondary amines can be part of a cyclic system:
- where R10 and R11 are defined above. For example, common solvent used in semiconductor processing can be functionalized with amidoxime functional groups. For example.
- Details of these reactions are contained in the examples.
- Similarly, an oxygen nucleophile may be used to provide nitrile precursors to amidoxime molecules. In one embodiment, the nucleophile is an alcohol.
- where R3 is alkyl, heteroalkyl, aryl or heteroaryl.
- For example, polyalcohol compounds may be functionalized. Poly-alcohols are molecules that contain more than one alcohol functional group. As an example, the following is a polyalcohol.
- wherein n is 0 or more, for example 0 to 24. In one example, n is 0 (glycol). In another example, n is 6 (sorbitol).
- In another example, the polyalcohol forms part of a polymer. For example, reaction may be carried out with a polymer comprising polyethylene oxide. For example, the polymer may contain just ethylene oxide units, or may comprise polyethylene oxide units as a copolymer (i.e. with one or more other monomer units). For example, the polymer may be a block copolymer comprising polyethylene oxide. For copolymers, especially block copolymers, the polymer may comprise a monomer unit not containing alcohol units. For example, the polymer may comprise blocks of polyethylene glycol (PEG). Copolymer (e.g. block copolymers) of polyethylene oxide and polyethylene glycol may be advantageous because the surfactant properties of the blocks of polyethylene glycol can be used and controlled.
- Carbon nucleophiles can also be used. Many carbon nucleophiles are known in the art. For example, an enol group can act as a nucleophile. Harder carbon-based nucleophiles can be generated by deprotonation of a carbon. While many carbons bearing a proton can be deprotonated if a strong enough base is provided, it is often more convenient to be able to use a weak base to generate a carbon nucleophile, for example NaOEt or LDA. As a result, in one embodiment, a CH group having a pKa of 20 or less, for example 15 or less, is deprotonated to form the carbon-based nucleophile.
- An example of a suitable carbon-based nucleophile is a molecule having the beta-diketone functionality (it being understood that the term beta-diketone also covers aldehydes, esters, amides and other C═O containing functional groups. Furthermore, one or both of the C═O groups may be replaced by NH or NOH).
- For example:
- where R1 and R2 are independently selected alkyl groups, heteroalkyl groups, aryl groups, heteroaryl groups and heteroatoms.
- A specific example of this reaction sequence where R1═R2=OEt is given in the examples.
- Nitrile groups themselves act to lower the pKa of hydrogens in the alpha position. This in fact means that sometimes control of reaction conditions is preferably used to prevent a cyano compound, once formed by reaction of a nucleophile with acrylonitrile, from deprotonating at its alpha position and reacting with a second acrylonitrile group. For example, selection of base and reaction conditions (e.g. temperature) can be used to prevent this secondary reaction. However, this observation can be taken advantage of to functionalize molecules that already contain one or more nitrile functionalities. For example, the following reaction occurs in basic conditions:
- The cyanoethylation process usually requires a strong base as a catalyst. Most often such bases are alkali metal hydroxides such as, e.g., sodium oxide, lithium hydroxide, sodium hydroxide and potassium hydroxide. These metals, in turn, can exist as impurities in the amidoxime compound solution. The existence of such metals in the amidoxime compound solution is not acceptable for use in electronic, and more specifically, semiconductor manufacturing processes and as stabilizer for hydroxylamine freebase and other radical sensitive reaction chemicals.
- Preferred alkali bases are metal ion free organic ammonium hydroxide compound, such as tetramethylammonium hydroxide, trimethylbenzylammonium hydroxide and the like.
- Water
- Within the scope of this invention, water may be introduced into the composition essentially only in chemically and/or physically bound form or as a constituent of the raw materials or compounds.
- The composition further comprises chemicals from one or more groups selecting from the following:
- Solvent—From about 1% to 99% by weight.
- The compositions of the present invention also include 0% to about 99% by weight and more typically about 1% to about 80% by weight of a water miscible organic solvent.where the solvent(s) is/are preferably chosen from the group of water miscible organic solvents.
- Examples of water miscible organic solvents include, but are not limited to, dimethylacetamide (DMAC), N-methylpyrrolidinone (NMP), N-Ethyl pyrrolidone (NEP), N-Hydroxyethyl Pyrrolidone (HEP), N-Cyclohexyl Pyrrolidone (CHP) dimethylsulfoxide (DMSO), Sulfolane, dimethylformamide (DMF), N-methylformamide (NMF), formamide, Monoethanol amine (MEA), Diglycolamine, dimethyl-2-piperidone (DMPD), morpholine, N-morpholine-N-Oxide (NMNO), tetrahydrofurfuryl alcohol, cyclohexanol, cyclohexanone, polyethylene glycols and polypropylene glycols, glycerol, glycerol carbonate, triacetin, ethylene glycol, propylene glycol, propylene carbonate, hexylene glycol, ethanol and n-propanol and/or isopropanol, diglycol, propyl or butyl diglycol, hexylene glycol, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol propyl ether, ethylene glycol mono-n-butyl ether, diethylene glycol methyl ether diethylene glycol ethyl ether, propylene glycol methyl, ethyl or propyl ether, dipropylene glycol methyl or ethyl ether, methoxy, ethoxy or butoxy triglycol, I-butoxyethoxy-2-propanol, 3-methyl-3-methoxybutanol, propylene glycol t-butyl ether, and other amides, alcohols or pyrrolidones, ketones, sulfoxides, or multifunctional compounds, such as hydroxyamides or aminoalcohols, and mixtures of these solvents thereof. The preferred solvents, when employed, are dimethyl acetamide and dimethyl-2-piperidone, dimethylsufoxide and N-methylpyrrolidinone, diglycolamine, and monoethanolamine.
- Acids—From about 0.001% to 15% by weight
- Possible acids are either inorganic acids or organic acids provided these are compatible with the other ingredients.
- Inorganic acids include hydrochloric acid, hydrofluoric acid, sulfuric acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphonic acid, nitric acid, and the like.
- Organic acids include monomeric and/or polymeric organic acids from the groups of unbranched saturated or unsaturated monocarboxylic acids, of branched saturated or unsaturated monocarboxylic acids, of saturated and unsaturated dicarboxylic acids, of aromatic mono-, di- and tricarboxylic acids, of sugar acids, of hydroxy acids, of oxo acids, of amino acids and/or of polymeric carboxylic acids are preferred.
- From the group of unbranched saturated or unsaturated monocarboxylic acids: methanoic acid (formic acid), ethanoic acid (acetic acid), propanoic acid (propionic acid), pentanoic acid (valeric acid), hexanoic acid (caproic acid), heptanoic acid (enanthic acid), octanoic acid (caprylic acid), nonanoic acid (pelargonic acid), decanoic acid (capric acid), undecanoic acid, dodecanoic acid (lauric acid), tridecanoic acid, tetradecanoic acid (myristic acid), pentadecanoic acid, hexadecanoic acid (palmitic acid), heptadecanoic acid (margaric acid), octadecanoic acid (stearic acid), eicosanoic acid (arachidic acid), docosanoic acid (behenic acid), tetracosanoic acid (lignoceric acid), hexacosanoic acid (cerotic acid), triacontanoic acid (melissic acid), 9c-hexadecenoic acid (palmitoleic acid), 6c-octadecenoic acid (petroselic acid), 6t-octadecenoic acid (petroselaidic acid), 9c-octadecenoic acid (oleic acid), 9t-octadecenoic acid (elaidic acid), 9c,12c-octadecadienoic acid (linoleic acid), 9t,12t-octadecadienoic acid (linolaidic acid) and 9c,12c,15c-octadecatrienoic acid (linolenic acid).
- From the group of branched saturated or unsaturated monocarboxylic acids: 2-methylpentanoic acid, 2-ethylhexanoic acid, 2-propylheptanoic acid, 2-butyloctanoic acid, 2-pentylnonanoic acid, 2-hexyldecanoic acid, 2-heptylundecanoic acid, 2-octyldodecanoic acid, 2-nonyltridecanoic acid, 2-decyltetradecanoic acid, 2-undecylpentadecanoic acid, 2-dodecylhexadecanoic acid, 2-tridecylheptadecanoic acid, 2-tetradecyloctadecanoic acid, 2-pentadecylnonadecanoic acid, 2-hexadecyleicosanoic acid, 2-heptadecylheneicosanoic acid.
- From the group of unbranched saturated or unsaturated di- or tricarboxylic acids: propanedioic acid (malonic acid), butanedioic acid (succinic acid), pentanedioic acid (glutaric acid), hexanedioic acid (adipic acid), heptanedioic acid (pimelic acid), octanedioic acid (suberic acid), nonanedioic acid (azelaic acid), decanedioic acid (sebacic acid), 2c-butenedioic acid (maleic acid), 2t-butenedioic acid (fumaric acid), 2-butynedicarboxylic acid (acetylenedicarboxylic acid).
- From the group of aromatic mono-, di- and tricarboxylic acids: benzoic acid, 2-carboxybenzoic acid (phthalic acid), 3-carboxybenzoic acid (isophthalic acid), 4-carboxybenzoic acid (terephthalic acid), 3,4-dicarboxybenzoic acid (trimellitic acid), and 3,5-dicarboxybenzoic acid (trimesionic acid).
- From the group of sugar acids, galactonic acid, mannonic acid, fructonic acid, arabinonic acid, xylonic acid, ribonic acid, 2-deoxyribonic acid, alginic acid.
- From the group of hydroxy acids: hydroxyphenylacetic acid (mandelic acid), 2-hydroxypropionic acid (lactic acid), hydroxysuccinic acid (malic acid), 2,3-dihydroxybutanedioic acid (tartaric acid), 2-hydroxy-1,2,3-propanetricarboxylic acid (citric acid), ascorbic acid, 2-hydroxybenzoic acid (salicylic acid), and 3,4,5-trihydroxybenzoic acid (gallic acid).
- From the group of oxo acids: 2-oxopropionic acid (pyruvic acid) and 4-oxopentanoic acid (levulinic acid).
- From the group of amino acids: alanine, valine, leucine, isoleucine, proline, tryptophan, phenylalanine, methionine, glycine, serine, tyrosine, threonine, cysteine, asparagine, glutamine, aspartic acid, glutamic acid, lysine, arginine, and histidine.
- Bases—from about 1% to 45% by weight
- Possible bases are either inorganic bases or organic bases provided these are compatible with the other ingredients.
- Inorganic bases include sodium hydroxide, lithium hydroxide, potassium hydroxide, ammonium hydroxide and the like.
- Organic bases including organic amines, and quaternary alkylammonium hydroxide which may include, but are not limited to, tetramethylammonium hydroxide (TMAH), TMAH pentahydrate, benzyltetramethylammonium hydroxide (BTMAH), TBAH, choline, and Tris(2-hydroxyethyl)methylammonium hydroxide (TEMAH).
- Activator—from about 0.001% to 25% by weight
- According to the present invention, the cleaning compositions comprise one or more substances from the group of activators, in particular from the groups of polyacylated alkylenediamines, in particular tetraacetylethylenediamine (TAED), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, in particular n-nonanoyl- or isononanoyloxybenzenesulfonate (n- or iso-NOBS) and n-methylmorpholiniumacetonitrile, methylsulfate (MMA), and “nitrile quaternary” compound in amounts of from 0.1 to 20% by weight, preferably from 0.5 to 15% by weight and in particular from 1 to 10% by weight, in each case based on the total composition to enhance the oxidation/reduction performance of the cleaning solutions. The “nitrile quats”, cationic nitrites has the formula,
- Compounds having oxidation and reduction potential—From about 0.001% to 25% by weight.
- These compounds include hydroxylamine and its salts, such as hydroxylamine chloride, hydroxylamine nitrate, hydroxylamine sulfate, hydroxylamine phosphate or its derivatives, such as N,N-diethylhydroxylamine, N-Phenylhydroxylamine.
- Hydrazine and its derivatives; hydrogen peroxide; persulfate salts of ammonium, potassium and sodium, permanganate salt of potassium, sodium; and other sources of peroxide are selected from the group consisting of: perborate monohydrate, perborate tetrahydrate, percarbonate, salts thereof, and combinations thereof. For environmental reasons, hydroxylamine phosphate is not preferred.
- Other compounds which may be used as ingredients within the scope of the present invention are the diacyl peroxides, such as, for example, dibenzoyl peroxide. Further typical organic compounds which have oxidation/reduction potentials are the peroxy acids, particular examples being the alkyl peroxy acids and the aryl peroxy acids. Preferred representatives are (a) peroxybenzoic acid and its ring substituted derivatives, such as alkylperoxybenzoic acids, but also peroxy-a-naphthoic acid and magnesium monoperphthalate, (b) the aliphatic or substituted aliphatic peroxy acids, such as peroxylauric acid, peroxystearic acid, c-phthalimidoperoxycaproic acid [phthaloiminoperoxyhexanoic acid (PAP)], o-carboxybenzamidoperoxycaproic acid, N-nonenylamidoperadipic acid and N-nonenylamidopersuccinate, and (c) aliphatic and araliphatic peroxydicarboxylic acids, such as 1,2-diperoxycarhoxylic acid, 1,9-diperoxyazelaic acid, diperoxysebacic acid, diperoxybrassylic acid, the diperoxyphthalic acids, 2-decyldiperoxybutane-1,4-dioic acid, N,N-terephthaloyldi(6-aminopercaproic acid) may be used.
- Other Chelating agents—Preferably, the cleaning composition comprises (by weight of the composition) from 0.0% to 15% of additional one or more chelant.
- A further possible group of ingredients are the chelate complexing agents. Chelate complexing agents are substances which form cyclic compounds with metal ions, where a single ligand occupies more than one coordination site on a central atom, i.e. is at least “bidentate”. In this case, stretched compounds are thus normally closed by complex formation via an ion to give rings. The number of bonded ligands depends on the coordination number of the central ion.
- Complexing groups (ligands) of customary complex forming polymers are iminodiacetic acid, hydroxyquinoline, thiourea, guanidine, dithiocarbamate, hydroxamic acid, amidoxime, aminophosphoric acid, (cycl.) polyamino, mercapto, 1,3-dicarbonyl and crown ether radicals, some of which have very specific activities toward ions of different metals.
- For the purposes of the present invention, it is possible to use complexing agents of the prior art. These may belong to different chemical groups. Preferred chelating/complexing agents include the following, individually or in a mixture with one another:
- 1) polycarboxylic acids in which the sum of the carboxyl and optionally hydroxyl groups is at least 5, such as gluconic acid.
- 2) nitrogen-containing mono- or polycarboxylic acids, such as ethylenediaminetetraacetic acid (EDTA), N-hydroxyethylethylenediaminetriacetic acid, diethylenetriaminepentaacetic acid, hydroxy-ethyliminodiacetic acid, nitridodiacetic acid-3-propionic acid, isoserinediacetic acid, N,N-di(β-hydroxyethyl)glycine, N-(1,2-dicarboxy-2-hydroxyethyl)glycine, N-(1,2-dicarboxy-2-hydroxyethyl)-aspartic acid or nitrilotriacetic acid (NTA),
- 3) geminal diphosphonic acids, such as 1-hydroxyethane-1,1-diphosphonic acid (HEDP), higher homologs thereof having up to 8 carbon atoms, and hydroxy or amino group-containing derivatives thereof and 1-aminoethane-1,1-diphosphonic acid, higher homologs thereof having up to 8 carbon atoms, and hydroxy or amino group-containing derivatives thereof,
- 4) aminophosphonic acids, such as ethylenediamine-tetra(methylenephosphonic acid), diethylenetriaminepenta (methylenephosphonic acid) or nitrilotri(methylenephosphonic acid),
- 5) phosphonopolycarboxylic acids, such as 2-phosphonobutane-1,2,4-tricarboxylic acid, and
- f) cyclodextrins.
- Surfactants—From about 10 ppm to 5%.
- The compositions according to the invention may thus also comprise anionic, cationic, and/or amphoteric surfactants as surfactant component.
- Source of fluoride ions—From an amount about 0.001% to 10%.
- Sources of fluoride ions include, but are not limited to, ammonium bifluoride, ammonium fluoride, hydrofluoric acid, sodium hexafluorosilicate, fluorosilicic acid and tetrafluoroboric acid.
- The components of the claimed compositions can be metered and mixed in situ just prior dispensing to the substrate surface for treatment. Furthermore, analytical devices can be installed to monitor the composition and chemical ingredients can be re-constituted to mixture to the specification to deliver the cleaning performance. Critical parameters that can be monitored includes physical and chemical properties of the composition, such as pH, water concentration, oxidation/reduction potential and solvent components.
- The composition claims a range at point of use and also as mixtures which can be diluted to meet the specific cleaning requirements.
- Summary of preferred amidoxime compounds from nitriles and not limited to
-
Nitrile (N) Amidoxime (AO) 3 3-hydroxypropionitrile N′,3-dihydroxypropanimidamide 4 Acetonitrile NN′-hydroxyacetimidamide 5 3- N′-hydroxy-3-(methylamino)propanimidamide methylaminopropionitrile 6 Benzonitrile N′-hydroxybenzimidamide 8 3,3′ iminodipropionitrile 3,3′-azanediylbis(N′-hydroxypropanimidamide) 9 octanonitrile N′-hydroxyoctanimidamide 10 3-phenylpropionitrile N′-hydroxy-3-phenylpropanimidamide 11 ethyl 2-cyanoacetate 3-amino-N-hydroxy-3-(hydroxyimino)propanamide 12 2-cyanoacetic acid 3-amino-3-(hydroxyimino)propanoic acid 13 2-cyanoacetamide 3-amino-3-(hydroxyimino)propanamide 15 adiponitrile N′1,N′6-dihydroxyadipimidamide 16 sebaconitrile N′1,N′10-dihydroxydecanebis(imidamide) 17 4-pyridinecarbonitrile N′-hydroxyisonicotinimidamide 18 m-tolunitrile N′-hydroxy-3-methylbenzimidamide 19 phthalonitrile isoindoline-1,3-dione dioxime 20 glycolonitrile N′,2-dihydroxyacetimidamide 21 chloroacetonitrile 2-chloro-N′-hydroxyacetimidamide 22 benzyl cyanide product N′-hydroxy-2-phenylacetimidamide 24 Anthranilonitrile 2-amino-N′-hydroxybenzimidamide 25 3,3′ iminodiacetonitrile 2,2′-azanediylbis(N′-hydroxyacetimidamide) 26 5-cyanophthalide N′-hydroxy-1-oxo-1,3-dihydroisobenzofuran-5-carboximidamide 27 2-cyanophenylacetonitrile 3-aminoisoquinolin-1(4H)-one oxime or 3-(hydroxyamino)-3,4- dihydroisoquinolin-1-amine 29 cinnamonitrile N′-hydroxycinnamimidamide 30 5-hexynenitrile 4-cyano-N′-hydroxybutanimidamide 31 4-chlorobenzonitrile 4-chloro-N′-hydroxybenzimidamide - For example, N3 represents 3-hydroxypropionitrile and AO3 is N′,3-dihydroxypropanimidamide from reacting 3-hydroxypropionitrile with hydroxylamine to form its corresponding amidoxime
- Summary of preferred amidoxime compounds from nitriles by cyanoethylation of nucleophilic compounds and not limited to the list below:
-
Nucleophilic Cyanoethylated Compounds Amidoxime from cyanoethylated ID compounds (CE) compounds (AO) 01 Sorbitol 1,2,3,4,5,6-hexakis-O-(2- 1,2,3,4,5,6-hexakis-O-[3-(hydroxyamino)-3- cyanoetyl)hexitol iminopropyl Hexitol, 07 ethylenediamine 3,3′,3″,3′′′-(ethane-1,2- 3,3′,3″,3′′′-(ethane-1,2- diylbis(azanetriyl))tetrapropanenitrile diylbis(azanetriyl))tetrakis(N′- hydroxypropanimidamide) 28 ethylene glycol 3,3′-(ethane-1,2- 3,3′-(ethane-1,2-diylbis(oxy))bis(N′- diylbis(oxy))dipropanenitrile hydroxypropanimidamide) 34 diethylamine 3-(diethylamino)propane nitrile 3-(diethylamino)-N′- hydroxypropanimidamide 35 piperazine 3,3′-(piperazine-1,4- 3,3′-(piperazine-1,4-diyl)bis(N′- diyl)dipropanenitrile hydroxypropanimidamide) 36 2-ethoxyethanol 3-(2-ethoxyethoxy) 3-(2-ethoxyethoxy)-N′- propanenitrile hydroxypropanimidamide 37 2-(2- 3-(2-(2-(dimethylamino) 3-(2-(2-(dimethylamino)ethoxy)ethoxy)-N′- dimethylamino ethoxy)ethoxy) propanenitrile hydroxypropanimidamide ethoxy)ethanol 38 isobutyraldehyde 4,4-dimethyl-5-oxo N′-hydroxy-4,4-dimethyl-5- pentanenitrile oxopentanimidamide 39 diethyl malonate diethyl 2,2-bis(2-cyanoethyl) 2,2-bis(3-amino-3- malonate (hydroxyimino)propyl)malonic acid 40 aniline 3-(phenylamino) propanenitrile N′-hydroxy-3-(phenylamino) propanimidamide 41 ammonia 3,3′,3″-nitrilotri propanenitrile 3,3′,3″-nitrilotris(N′- hydroxypropanimidamide) 42 diethyl malonate 2,2-bis(2-cyanoethyl) malonic 2,2-bis(3-amino-3- acid (hydroxyimino)propyl)malonic acid 43 Glycine (Mono 2-(2-cyanoethylamino)acetic 2-(3-amino-3- cyanoethylated) acid (hydroxyimino)propylamino)acetic acid 44 Glycine 2-(bis(2-cyanoethyl)amino) 2-(bis(3-amino-3- (Dicyanothylated) acetic acid (hydroxyimino)propyl)amino)acetic acid 45 malononitrile propane-1,1,3-tricarbonitrile N1,N′1,N′3-trihydroxypropane-1,1,3- tris(carboximidamide) 46 cyanoacetamide 2,4-dicyano-2-(2- 5-amino-2-(3-amino-3- cyanoethyl)butanamide (hydroxyimino)propyl)-2-(N′- hydroxycarbamimidoyl)-5- (hydroxyimino)pentanamide 47 Pentaerythritol 3,3′-(2,2-bis((2-cyanoethoxy) 3,3′-(2,2-bis((3-(hydroxyamino)-3- methyl) propane-1,3- iminopropoxy)methyl)propane-1,3- diyl)bis(oxy) dipropanenitrile diyl)bis(oxy)bis(N- hydroxypropanimidamide) 48 N-methyl 3,3′-(2,2′-(methylazanediyl) 3,3′-(2,2′-(methylazanediyl)bis(ethane-2,1- diethanol amine bis(ethane-2,1-diyl) diyl)bis(oxy))bis(N′- bis(oxy)dipropanenitrile hydroxypropanimidamide) 49 glycine anhydride 3,3′-(2,5-dioxopiperazine-1,4- 3,3′-(2,5-dioxopiperazine-1,4-diyl)bis(N′- diyl)dipropanenitrile hydroxypropanimidamide) 50 acetamide N,N-bis(2-cyanoethyl)acetamide N,N-bis(3-amino-3- (hydroxyimino)propyl)acetamide 51 anthranilonitrile 3,3′-(2-cyanophenylazanediyl) 3,3′-(2-N′- dipropanenitrile hydroxycarbamimidoyl)phenylazanediyl)bis (N′-hydroxypropanimidamide) 52 diethanolamine 3,3′-(2,2′-(2- 3,3′-(2,2′-(3-amino-3- cyanoethylazanediyl)bis(ethane- (hydroxyimino)propylazanediyl)bis(ethane- 2,1-diyl)bis(oxy))dipropane 2,1-diyl))bis(oxy)bis(N′- nitrile hydroxypropanimidamide) - For example, CE36 represents cyanoethylated product of ethylene glycol and AO36 is from reacting 3-(2-ethoxyethoxy) propanenitrile with hydroxylamine to form its corresponding amidoxime.
- While the invention has been described and illustrated herein by references to various specific materials, procedures and examples, it is understood that the invention is not restricted to the particular combinations of materials and procedures selected for that purpose. Numerous variations of such details can be implied as will be appreciated by those skilled in the art. It is intended that the specification and examples be considered as exemplary, only, with the true scope and spirit of the invention being indicated by the following claims. All references, patents, and patent applications referred to in this application are herein incorporated by reference in their entirety.
Claims (29)
1. A method for removing residues and contaminants from a metal or dielectric surface, said method comprising providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has undergone chemical mechanical polishing by contacting the metal or dielectric surface with a cleaning composition comprising:
at least about 10% by weight of a mixture of water;
from about 0.1% to about 35% by weight of at least one amidoxime compound;
optionally an organic solvent; and
optionally one or more organic acid compounds.
2. The method of claim 1 , wherein the cleaning composition comprises between 0.1% to 45% by weight of one or more organic acid compounds selected from the group consisting of monofunctional, difunctional and trifunctional organic acids, and further comprises between 0.5% and 30% by weight of an oxidizing agent.
3. The method of claim 1 , further comprising a buffering amount of at least one basic compounds selected from the group consisting of an ammonium compound, hydroxylamine, a hydroxylamine derivative, an alkanolamine and mixtures thereof.
4. The method of claim 3 , wherein the at least one basic component comprises hydroxylamine or a hydroxylamine derivative present in an amount from about 0.3% to about 15% by weight.
5. The method of claim 3 , wherein the ammonium compound comprises tetraalkylammonium hydroxide, TMAH pentahydrate, BTMAH (benzyltetramethylammonium hydroxide), TBAH, choline, or THEMAH (Tris(2-hydroxyethyl)methylammonium hydroxide) present in an amount from about 0.1% to about 50% by weight.
6. The method of claim 3 , wherein the alkanolamine comprises monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, tris(hydroxymethyl)aminoethane, or mixtures thereof.
7. The method of claim 2 , where said one or more organic acid compounds are selected from the group consisting of methanesulfonic acid, oxalic acid, lactic acid, citric acid, xylenesulfonic acid, dodecylbenzenesulfonic acid, toluenesulfonic acid, formic acid, tartaric acid, propionic acid, benzoic acid, ascorbic acid, gluconic acid, malic acid, malonic acid, succinic acid, gallic acid, butyric acid, trifluoracetic acid, and mixtures thereof.
8. The method of claim 7 , wherein the one or more organic acid compounds are present in an amount from about 0.2% to about 45% by weight.
9. The method of claim 2 , where said one or more oxidizing agents are selected from the group consisting of hydrogen peroxide, ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, sodium perboraten and mixtures thereof.
10. The method of claim 1 , wherein the organic solvent is present in an amount from about 5% to about 15% by weight.
11. The method of claim 1 , further comprising a surface active agent.
12. The method of claim 11 , wherein the surface-active agent is selected from the group consisting of: (a) non-ionic surfactants; (b) anionic surfactants; (c) cationic surfactants; (d) zwitterionic surfactants; (e) amphoteric surfactants; (f) and mixtures thereof.
13. A method for cleaning a semiconductor work-piece after the Chemical-Mechanical Planarization (CMP) of the wafer during the manufacturing of semiconductor devices, the method comprising the steps of.
(a) providing a semiconductor work-piece, wherein said semiconductor workpiece comprises:
(i) a metal line, wherein said metal line comprises copper or aluminum;
(ii) a barrier material, wherein said barrier material comprises one or more of materials selected from the group consisting of: a). tantalum (Ta), b). tantalum nitride (TaN), c). titanium (Ti), d). titanium nitride (TiN), e). tungsten (W), and f). tungsten nitride (WN); and
(iii) a dielectric;
(b) contacting said semiconductor work-piece with a cleaning solution comprising a cleaning agent, wherein said cleaning agent comprises:
(i) water, and
(ii) one or more amidoxime compounds.
14. The method of claim 13 , wherein said cleaning agent further comprises a surface-active agent which is selected from the group consisting of: (a) non-ionic; (b) anionic; (c) cationic; (d) zwitterionic; (e) amphoteric surfactants; (f) and mixtures thereof.
15. The method of claim 13 , wherein the cleaning agent further comprises at least one basic compound which includes one or more alkanolamines selected from the group consisting of monoethanolamine, 2-(2-hydroxylethylamino)ethanol, 2-(2-aminoethoxy)ethanol, N,N,N-tris(2-hydroxyethyl)-ammonia, isopropanolamine, 3-amino-1-propanol, 2-amino-1-propanol, 2-(N-methylamino)ethanol, 2-(2-aminoethylamino)ethanol, and mixtures thereof.
16. The method of claim 15 , wherein the at least one basic compound is present an amount from about 0.5% to about 50% by weight.
17. The method of claim 13 , wherein the solution is substantially free from fluoride-containing compounds, acid compounds, organic solvents, alkanolamines, quaternary ammonium compounds, hydroxylamine and hydroxylamine derivatives, non-hydroxyl-containing amines, alkanolamines, non-amidoxime group chelating agents, and surfactants.
18. The method of claim 13 , wherein the amidoxime compound is derived from a nitrile compound that is derived from the cyanoethylation of a compound selected from the group consisting of sugar alcohols, hydroxy acids, sugar acids, monomeric polyols, polyhydric alcohols, glycol ethers, polymeric polyols, polyethylene glycols, polypropylene glycols, amines, amides, imides, amino alcohols, and synthetic polymers.
19. The method of claim 13 , wherein the cleaning agent is further diluted with water prior to contacting with the semiconductor work-piece.
20. The method of claim 19 , wherein the dilution factor is from about 10 to about 500.
21. The method of claim 1 , wherein the cleaning composition further comprises at least one chelating agent which does not contain an amidoxime functional group.
22. The method of claim 21 , wherein at least one chelating agent is selected from the group consisting of: ethylene diamine tetraacetic acid, hydroxamic acid, an oxime, 8-hydroxy quinoline, a polyalkylenepolyamine, triazole, a crown ether, and mixtures thereof.
23. The method of claim 13 , wherein the cleaning composition further comprises an oxidizing agent.
24. The method of claim 23 , wherein the oxidizing agent is selected from the group consisting of ammonium peroxydisulfate, peracetic acid, urea hydroperoxide, sodium percarbonate, organic peroxide, sodium perborate and mixtures thereof.
25. A method for the removal of residues and contaminants from a metal or dielectric surface, the method comprising:
(1) providing a semiconductor surface, wherein said surface comprises at least one metal or metal oxide and has thereon a cleaning formulation comprising amines, hydroxylamines, or mixtures thereof; and
(2) contacting the metal or dielectric surface with a post-cleaning composition comprising: one or more amidoxime compounds, water, between 1% to 25% by weight of one or more organic acids selected from the group consisting of monofunctional, difunctional and trifunctional organic acids, and between 0.5% and 30% by weight of an oxidizing agent, for a time sufficient to remove the residual cleaning formulation,
wherein the post clean composition has a pH between about 3.5 and about 7.
26. The method of claim 25 , wherein the semiconductor surface comprises a metal comprising Al, an Al/(0.5%)Cu alloy, Ti, W, Ta, or alloys thereof.
27. The method of claim 25 , wherein said contacting removes less than about 17 Angstroms/min of Cu metal or Cu oxide from the semiconductor surface.
28. The method of claim 27 , wherein the post clean composition further comprises between 0.01% and 10% by weight of a chelator.
29. The method of claim 25 , wherein the surface tension of the post clean composition is approximately 70 dynes/cm or less.
Priority Applications (1)
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US12/260,512 US20090133716A1 (en) | 2007-10-29 | 2008-10-29 | Methods of post chemical mechanical polishing and wafer cleaning using amidoxime compositions |
Applications Claiming Priority (3)
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US72707P | 2007-10-29 | 2007-10-29 | |
US622507P | 2007-12-31 | 2007-12-31 | |
US12/260,512 US20090133716A1 (en) | 2007-10-29 | 2008-10-29 | Methods of post chemical mechanical polishing and wafer cleaning using amidoxime compositions |
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US20090133716A1 true US20090133716A1 (en) | 2009-05-28 |
Family
ID=40276269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/260,512 Abandoned US20090133716A1 (en) | 2007-10-29 | 2008-10-29 | Methods of post chemical mechanical polishing and wafer cleaning using amidoxime compositions |
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Country | Link |
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US (1) | US20090133716A1 (en) |
TW (1) | TW200941582A (en) |
WO (1) | WO2009058275A1 (en) |
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