US20090113906A1 - Air Damper Units With Improved Air Flow - Google Patents
Air Damper Units With Improved Air Flow Download PDFInfo
- Publication number
- US20090113906A1 US20090113906A1 US11/934,460 US93446007A US2009113906A1 US 20090113906 A1 US20090113906 A1 US 20090113906A1 US 93446007 A US93446007 A US 93446007A US 2009113906 A1 US2009113906 A1 US 2009113906A1
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- Prior art keywords
- air damper
- cam device
- damper unit
- motor
- sliding door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000005192 partition Methods 0.000 claims description 25
- 230000013011 mating Effects 0.000 claims description 4
- 230000002457 bidirectional effect Effects 0.000 claims 3
- 230000009471 action Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/042—Air treating means within refrigerated spaces
- F25D17/045—Air flow control arrangements
Definitions
- the present disclosure relates generally to air damper units for refrigerators and more particularly to a sliding door air damper unit with improved air flow.
- Known refrigerators typically include a freezer compartment and a refrigerator compartment separated by a partition wall.
- a compressor system of the refrigerator cools the air in the freezer compartment directly, whereas the refrigerator compartment is cooled by the cold air directed from the freezer compartment into the refrigerator compartment through an air passageway disposed in the partition wall.
- An air damper is generally mounted adjacent to the air passageway to cover and uncover the air passageway, thereby regulating the amount of air flow into the refrigerator compartment and, ultimately, the temperature of the refrigerator compartment.
- the air damper may be controlled automatically or manually to cover and uncover the air passageway in response to a thermostat or a temperature sensor indicating whether or not the temperature of the refrigerator compartment has reached a predetermined temperature setting.
- a thermostat or a temperature sensor indicating whether or not the temperature of the refrigerator compartment has reached a predetermined temperature setting.
- a first type of air dampers is a flapper door type.
- the flapper door air damper uses a flapper door and its pivoting action to cover and uncover the air passageway.
- the flapper door air damper has a disadvantage in that when ice is built up around the periphery of the flapper door, it is relatively difficult to break the ice by the pivoting action of the flapper door.
- a second type of air dampers is a sliding door type.
- the sliding door air damper includes a sliding door which moves on a plane substantially parallel to the partition wall that defines the air passageway to cover and uncover the air passageway.
- the sliding door air damper is desirable in terms of its relative ease to break the ice by the sliding action of the sliding door when ice is built around the periphery of the sliding door.
- An issue with the sliding door air damper is the limited air flow that is allowed to flow through the air damper when the air damper is in its fully-open position.
- the size of an aperture formed in the air damper that communicates with the air passageway of the refrigerator depends on the travel distance of the sliding door.
- the maximum travel distance of the sliding door is typically small and is approximately the distance between the driving mechanism and the sliding door. With a small aperture, the sliding door air damper does not allow a desired amount of cold air to flow into the refrigerator compartment quickly to reach a desired temperature setting.
- the air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator includes a sliding door, a support and a cam device.
- the sliding door is slidably movable on a plane substantially parallel to the partition wall to cover and uncover the aperture.
- the cam device drives the sliding door to move back and forth and is moveably mounted to the support.
- the cam device and the sliding door are movable relative to one another to a position such that a portion of the door overlaps a portion of the cam device in a direction substantially perpendicular to the partition wall.
- a gap can be formed between the cam device and the partition wall, and the sliding door is movable through the gap.
- an air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator includes a sliding door, a cam device, and a unidirectional motor for driving the cam device.
- the sliding door is slidably movable on a plane substantially parallel to the partition wall.
- the sliding door has a follower slot.
- the cam device includes a rod received in the follower slot. Rotation of the cam device moves the rod that slidably moves the sliding door between a position covering the air passageway and a position uncovering the air passageway.
- a modular driving assembly for an air damper unit having a sliding door includes a cam device for driving the sliding door back and forth, a motor for driving the cam device and a housing.
- the housing defines an inner space and includes a wall. The cam device is received in the inner space and suspended from the wall.
- FIG. 1 is a perspective view of an exemplary refrigerator including an air damper unit constructed in accordance with the teachings of the present disclosure
- FIG. 2 is an exploded view of an exemplary air damper unit constructed in accordance with a first embodiment of the present disclosure
- FIG. 3 is a cross-sectional view of an exemplary air damper unit constructed in accordance with a first embodiment of the present disclosure, taken along a longitudinal direction thereof;
- FIG. 4 is a schematic plan view of an exemplary air damper unit of a first embodiment of the present disclosure, showing the air damper in a fully opened position, wherein some components are removed for clarity;
- FIG. 5 is a schematic plan view of the air damper unit of FIG. 4 , showing the air damper in a fully closed position;
- FIGS. 6 a through 6 g are views illustrating sequential movement of a cam device relative to a follower slot
- FIG. 7 is a schematic plan view of an exemplary air damper unit of a second embodiment of the present disclosure, showing the air damper in a fully closed position;
- FIG. 8 is a schematic plan view of an exemplary air damper unit of a third embodiment of the present disclosure, showing the air damper in a fully closed position;
- FIG. 9 is a schematic plan view of an exemplary sliding door of a fourth embodiment of the present disclosure.
- a refrigerator is illustrated and generally indicated by reference numeral 10 .
- the refrigerator 10 includes a block-shaped cabinet 12 , a partition wall 14 , a freezer compartment 16 and a refrigerator compartment 18 separated by the partition wall 14 .
- the freezer compartment 16 is cooled directly by a compressor unit of the refrigerator 10 .
- the refrigerator compartment 18 is cooled by the cold air flowing from the freezer compartment 16 through an air passageway 20 defined in the partition wall 14 to the refrigerator compartment 18 .
- the air damper unit 22 is disposed in the refrigerator compartment 18 and on the partition wall 14 .
- the air damper unit 22 includes a base plate, generally indicated 24 , a sliding door 26 slidably mounted on the base plate 24 , and a driving assembly 28 for driving the sliding door 26 .
- the driving assembly 28 comprises a cam device, generally indicated 30 , a switch device, generally indicated 32 , a support housing 34 , and a motor assembly 36 including a motor body, generally indicated 38 , and a motor cover, generally indicated 40 .
- the base plate 24 is mounted on the partition wall 14 of the refrigerator 10 and has an aperture 42 for communicating with the air passageway 20 of the partition wall 14 .
- the sliding door 26 moves on a plane substantially parallel to the base plate 24 and the partition wall 14 to cover and uncover the aperture 42 of the base plate 24 and hence the air passageway 20 of the partition wall 14 .
- the base plate 24 has a first side 21 and a second side 23 .
- a plurality of guiding rails 44 are provided adjacent to the first side 21 along two opposing edges that define the aperture 42 .
- the guiding rails 44 guide the sliding door 26 to move on the base plate 24 in a sliding direction X.
- a plurality of mounting members 46 are provided adjacent to the second side 23 and extend in a direction perpendicular to the base plate 24 for positioning and mounting the support housing 34 on the base plate 24 .
- the mounting members 46 each include a pair of locking legs 48 to be inserted into a plurality of sockets 50 provided at the support housing 34 .
- the support housing 34 is mounted on the base plate 24 through a snap action of the locking legs 48 .
- the base plate 24 and the support housing 34 are each made of plastic and integrally formed.
- the cam device 30 is received within the support housing 34 and suspended from an upper wall 49 of the support housing 34 .
- a gap G (shown in FIG. 3 ) is formed between the cam device 30 and the base plate 24 so that the sliding door 26 can freely slide through the gap G toward the second side 23 of the base plate 24 without being obstructed by the cam device 30 .
- the motor assembly 36 is mounted on the upper wall 49 of the support housing 34 .
- the motor assembly 36 includes a motor 51 and an output shaft 52 extending through an opening 54 of the support housing 34 for engaging a mating portion 56 of the cam device 30 so that the motor 51 drives the cam device 30 to rotate when the motor 51 rotates.
- the switch device 32 is received inside the support housing 34 adjacent to the cam device 30 .
- the switch device 32 includes a pair of spring arms 58 and a plurality of connectors 60 for connecting to external electric circuits.
- the switch device 32 is closed when the spring arms 58 are biased against and in contact with each other and is opened when the spring arms 58 return to their normally separated position.
- One of the spring arms 58 includes a lateral portion 64 extending laterally for contacting the cam device 30 .
- the cam device 30 includes the mating portion 56 , a first cam surface 74 , a second cam surface 76 , and an extension arm 68 extending radially from the mating portion 56 .
- the first cam surface 74 has a radius R 1 larger than a radius R 2 of the second cam surface 76 .
- the extension arm 68 includes a rod 70 suspended from the extension arm 68 and inserted in a follower slot 72 of the sliding door 26 .
- the follower slot 72 can be configured to have different shapes, depending on specific applications. In the embodiment of FIGS. 2 through 5 , the follower slot 72 has approximately an S-shaped configuration.
- FIG. 7 shows a straight line-shaped follower slot 82 oriented to define an angle relative to an adjacent edge of the sliding door 83 .
- FIG. 8 shows a follower slot 84 having a straight line configuration oriented to be parallel to an adjacent edge of the sliding door 85 .
- FIG. 9 shows a follower slot 114 having two straight portions 116 and 120 and a curved portion 118 connecting the two straight portions 116 and 120 .
- the follower slot 72 includes two parallel segments 61 and 65 and one angled segment 63 connecting the two parallel segments 61 and 65 .
- the three segments 61 , 63 and 65 define a first position 77 , a second position 78 , a third position 79 and a fourth position 80 .
- the follower slot 72 is so configured that when the sliding door air damper 22 is in its fully open position, the rod 70 is at the second position 78 ( FIG. 6 a ).
- the cam device 30 rotates clockwise, the rod 70 moves from the second position 78 ( FIG. 6 a ), through the third position 79 ( FIG. 6 b ) to the fourth position 80 ( FIG.
- the rod 70 of the cam device 30 continues to move from the third position 79 ( FIG. 6 d ) toward the second position 78 ( FIG. 6 e ) to the first position 77 ( FIG. 6 f ) and back to the second position 78 ( FIG. 6 g ).
- the movement of the rod 70 causes the sliding door 26 to move toward the second side 23 of the base plate 24 to gradually uncover the aperture 42 .
- the cam device 30 rotates 360°, the rod 70 reaches the second position ( FIG. 6 g ) and pushes the sliding door 26 to the fully open position.
- the continuous rotation of the motor 51 and the cam device 30 causes the sliding door 26 to move back and forth in the sliding direction X to cover and uncover the aperture 42 of the base plate 24 .
- the switch device 32 is provided adjacent to the cam device 30 for providing feedback to an external controller system.
- the spring arms 58 and the lateral portion 64 are configured so that when the lateral portion 64 faces the second cam surface 76 , the spring arms 58 are not biased to contact each other.
- the lateral portion 64 faces the first cam surface 74 which has a larger radius, the first cam surface 74 pushes the lateral portion 64 and the spring arms to contact each other to close the switch device 32 .
- the first cam surface 74 and the second cam surface 76 are shown to have an arc of 180°. Therefore, the switch device 32 remains closed when the cam device 30 rotates 180°. The switch device 32 is opened and remains open when the cam device 30 continues to rotate another 180°.
- the first cam surface 74 and the second cam surface 76 can be properly designed so that the switch device 32 is in contact with the first cam surface 74 when the air damper unit 22 gradually covers or uncovers the aperture 42 . Therefore, the closed switch 32 which transmits a signal to the controller system can indicate the sliding direction of the sliding door 26 .
- the cam device 30 can have a plurality of first peripheral surfaces having a larger radius and a plurality of second peripheral surfaces having a smaller radius. The first and the second peripheral surfaces are arranged alternately. By closing and opening the switch device in smaller increments, the position of the sliding door 26 , and thus the location of the rod 70 , can be more precisely determined.
- FIGS. 7 and 8 show an air damper unit 90 and 100 , respectively, having a construction similar to that shown in FIGS. 2 to 5 .
- the air damper units 90 and 100 are different from the air damper unit 22 only in the shape and orientation of the follower slots 82 and 84 . Accordingly, the detailed description thereof is omitted herein for clarity.
- FIG. 9 shows a sliding door 110 that has a substantially square shape with a curved portion 112 at one edge.
- the sliding door 110 has a slot 114 composed of two straight portions 116 and 120 and one curved portion 118 between the two straight portions 116 and 120 .
- the operation of the sliding door 110 in this embodiment is similar to what has been described in connection with air damper units 22 , 90 and 100 . Accordingly, the detailed description thereof is omitted herein for clarity.
- the sliding door 26 can freely slide through the gap G between the cam device 30 and the base plate 24 and reach an area close to the second side 23 of the base plate 24 .
- the travel distance of the sliding door 26 is significantly increased.
- the aperture 42 of the base plate 24 can be made larger than that of the typical sliding door air damper unit to allow more cold air to pass through in the fully-open position.
- the driving mechanism is mounted on the base plate and the travel distance is limited to the distance between the driving mechanism and an edge of the sliding door.
- the movement of the sliding door is not restricted by the cam device 30 (e.g., the cam device and the sliding door are movable relative to one another to a position such that a portion of the door overlaps a portion of the cam device in a direction substantially perpendicular to the partition wall). Therefore, the increased travel distance of the sliding door 26 leads to an enlarged aperture 42 of the base plate 24 .
- the air damper unit 22 of the present disclosure allows more cold air to flow from the freezer compartment 16 to the refrigerator compartment 18 , thereby allowing the refrigerator compartment 18 to quickly reach the predetermined temperature settings.
- the sliding door air damper unit has an advantage of easy assembly.
- the driving mechanism may include a motor, a cam and reduction gears, which are individually mounted to the base plate.
- the present air damper unit includes a modular driving assembly in which the motor 51 and the cam device 30 are mounted to the support housing 34 as a unit. The whole assembly can be easily mounted to the base plate 24 through the snap action of the mounting members 46 of the base plate 24 and the sockets 50 of the support housing 34 . Therefore, the assembly time is significantly reduced.
- the air damper unit may include a printed circuit board on the base plate 24 , which includes a position sensor for detecting the position of the sliding door 26 , or heating resistors for defrosting the building ice around the periphery of the sliding door 26 .
- a fan may be mounted to the base plate 24 and disposed inside the aperture 42 to help draw the cold air from the freezer compartment 16 into the refrigerator compartment 18 to improve air circulation.
Abstract
A sliding door air damper unit for a refrigerator includes a base plate having an aperture, a sliding door slidably mounted on the base plate for controlling air flow through the aperture, and a modular driving assembly for driving the sliding door. The modular driving assembly includes a housing defining an inner space, a cam device suspended from the housing and a motor mounted on the housing. The sliding door is driven by the cam device to move back and forth and can slide through a gap between the cam device and the base plate. The travel distance of the sliding door is increased and thus the aperture can be made larger to allow more air to flow through the aperture. The sliding door air damper unit allows a refrigerator compartment of the refrigerator to quickly reach a predetermined temperature setting.
Description
- The present disclosure relates generally to air damper units for refrigerators and more particularly to a sliding door air damper unit with improved air flow.
- The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
- Known refrigerators typically include a freezer compartment and a refrigerator compartment separated by a partition wall. A compressor system of the refrigerator cools the air in the freezer compartment directly, whereas the refrigerator compartment is cooled by the cold air directed from the freezer compartment into the refrigerator compartment through an air passageway disposed in the partition wall. An air damper is generally mounted adjacent to the air passageway to cover and uncover the air passageway, thereby regulating the amount of air flow into the refrigerator compartment and, ultimately, the temperature of the refrigerator compartment.
- The air damper may be controlled automatically or manually to cover and uncover the air passageway in response to a thermostat or a temperature sensor indicating whether or not the temperature of the refrigerator compartment has reached a predetermined temperature setting. When the air damper is in a fully-closed position, the cold air from the freezer compartment is completely blocked and no cooling is applied to the refrigerator compartment. When the air damper is in a fully open position, a maximum amount of cold air is allowed to enter the refrigerator compartment to reduce the temperature of the refrigerator compartment.
- A first type of air dampers is a flapper door type. The flapper door air damper uses a flapper door and its pivoting action to cover and uncover the air passageway. The flapper door air damper has a disadvantage in that when ice is built up around the periphery of the flapper door, it is relatively difficult to break the ice by the pivoting action of the flapper door.
- A second type of air dampers is a sliding door type. The sliding door air damper includes a sliding door which moves on a plane substantially parallel to the partition wall that defines the air passageway to cover and uncover the air passageway. The sliding door air damper is desirable in terms of its relative ease to break the ice by the sliding action of the sliding door when ice is built around the periphery of the sliding door. An issue with the sliding door air damper, however, is the limited air flow that is allowed to flow through the air damper when the air damper is in its fully-open position. In the typical sliding door air damper, the size of an aperture formed in the air damper that communicates with the air passageway of the refrigerator depends on the travel distance of the sliding door. The maximum travel distance of the sliding door is typically small and is approximately the distance between the driving mechanism and the sliding door. With a small aperture, the sliding door air damper does not allow a desired amount of cold air to flow into the refrigerator compartment quickly to reach a desired temperature setting.
- Several embodiments of the present disclosure provide for sliding door type air dampers with improved air flow. In one form, the air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator includes a sliding door, a support and a cam device. The sliding door is slidably movable on a plane substantially parallel to the partition wall to cover and uncover the aperture. The cam device drives the sliding door to move back and forth and is moveably mounted to the support. The cam device and the sliding door are movable relative to one another to a position such that a portion of the door overlaps a portion of the cam device in a direction substantially perpendicular to the partition wall. In particular, a gap can be formed between the cam device and the partition wall, and the sliding door is movable through the gap.
- In another form, an air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator includes a sliding door, a cam device, and a unidirectional motor for driving the cam device. The sliding door is slidably movable on a plane substantially parallel to the partition wall. The sliding door has a follower slot. The cam device includes a rod received in the follower slot. Rotation of the cam device moves the rod that slidably moves the sliding door between a position covering the air passageway and a position uncovering the air passageway.
- In yet another form, a modular driving assembly for an air damper unit having a sliding door includes a cam device for driving the sliding door back and forth, a motor for driving the cam device and a housing. The housing defines an inner space and includes a wall. The cam device is received in the inner space and suspended from the wall.
- Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
- The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
-
FIG. 1 is a perspective view of an exemplary refrigerator including an air damper unit constructed in accordance with the teachings of the present disclosure; -
FIG. 2 is an exploded view of an exemplary air damper unit constructed in accordance with a first embodiment of the present disclosure; -
FIG. 3 is a cross-sectional view of an exemplary air damper unit constructed in accordance with a first embodiment of the present disclosure, taken along a longitudinal direction thereof; -
FIG. 4 is a schematic plan view of an exemplary air damper unit of a first embodiment of the present disclosure, showing the air damper in a fully opened position, wherein some components are removed for clarity; -
FIG. 5 is a schematic plan view of the air damper unit ofFIG. 4 , showing the air damper in a fully closed position; -
FIGS. 6 a through 6 g are views illustrating sequential movement of a cam device relative to a follower slot; -
FIG. 7 is a schematic plan view of an exemplary air damper unit of a second embodiment of the present disclosure, showing the air damper in a fully closed position; -
FIG. 8 is a schematic plan view of an exemplary air damper unit of a third embodiment of the present disclosure, showing the air damper in a fully closed position; and -
FIG. 9 is a schematic plan view of an exemplary sliding door of a fourth embodiment of the present disclosure. - Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
- The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
- Referring to
FIG. 1 , a refrigerator is illustrated and generally indicated byreference numeral 10. Therefrigerator 10 includes a block-shaped cabinet 12, apartition wall 14, afreezer compartment 16 and arefrigerator compartment 18 separated by thepartition wall 14. Thefreezer compartment 16 is cooled directly by a compressor unit of therefrigerator 10. Therefrigerator compartment 18 is cooled by the cold air flowing from thefreezer compartment 16 through anair passageway 20 defined in thepartition wall 14 to therefrigerator compartment 18. - Referring to
FIGS. 2 through 4 , an air damper unit constructed in accordance with a first embodiment of the present disclosure is illustrated and generally indicated byreference number 22. Theair damper unit 22 is disposed in therefrigerator compartment 18 and on thepartition wall 14. Theair damper unit 22 includes a base plate, generally indicated 24, a slidingdoor 26 slidably mounted on thebase plate 24, and adriving assembly 28 for driving the slidingdoor 26. Thedriving assembly 28 comprises a cam device, generally indicated 30, a switch device, generally indicated 32, asupport housing 34, and amotor assembly 36 including a motor body, generally indicated 38, and a motor cover, generally indicated 40. - The
base plate 24 is mounted on thepartition wall 14 of therefrigerator 10 and has anaperture 42 for communicating with theair passageway 20 of thepartition wall 14. The slidingdoor 26 moves on a plane substantially parallel to thebase plate 24 and thepartition wall 14 to cover and uncover theaperture 42 of thebase plate 24 and hence theair passageway 20 of thepartition wall 14. Thebase plate 24 has afirst side 21 and asecond side 23. A plurality of guidingrails 44 are provided adjacent to thefirst side 21 along two opposing edges that define theaperture 42. The guidingrails 44 guide the slidingdoor 26 to move on thebase plate 24 in a sliding direction X. A plurality of mountingmembers 46 are provided adjacent to thesecond side 23 and extend in a direction perpendicular to thebase plate 24 for positioning and mounting thesupport housing 34 on thebase plate 24. The mountingmembers 46 each include a pair of lockinglegs 48 to be inserted into a plurality ofsockets 50 provided at thesupport housing 34. Thesupport housing 34 is mounted on thebase plate 24 through a snap action of the lockinglegs 48. In one exemplary embodiment, thebase plate 24 and thesupport housing 34 are each made of plastic and integrally formed. - The
cam device 30 is received within thesupport housing 34 and suspended from anupper wall 49 of thesupport housing 34. A gap G (shown inFIG. 3 ) is formed between thecam device 30 and thebase plate 24 so that the slidingdoor 26 can freely slide through the gap G toward thesecond side 23 of thebase plate 24 without being obstructed by thecam device 30. - The
motor assembly 36 is mounted on theupper wall 49 of thesupport housing 34. Themotor assembly 36 includes amotor 51 and anoutput shaft 52 extending through anopening 54 of thesupport housing 34 for engaging amating portion 56 of thecam device 30 so that themotor 51 drives thecam device 30 to rotate when themotor 51 rotates. - The
switch device 32 is received inside thesupport housing 34 adjacent to thecam device 30. Theswitch device 32 includes a pair ofspring arms 58 and a plurality ofconnectors 60 for connecting to external electric circuits. Theswitch device 32 is closed when thespring arms 58 are biased against and in contact with each other and is opened when thespring arms 58 return to their normally separated position. One of thespring arms 58 includes alateral portion 64 extending laterally for contacting thecam device 30. - The
cam device 30 includes themating portion 56, afirst cam surface 74, asecond cam surface 76, and anextension arm 68 extending radially from themating portion 56. Thefirst cam surface 74 has a radius R1 larger than a radius R2 of thesecond cam surface 76. Theextension arm 68 includes arod 70 suspended from theextension arm 68 and inserted in afollower slot 72 of the slidingdoor 26. - The
follower slot 72 can be configured to have different shapes, depending on specific applications. In the embodiment ofFIGS. 2 through 5 , thefollower slot 72 has approximately an S-shaped configuration.FIG. 7 shows a straight line-shapedfollower slot 82 oriented to define an angle relative to an adjacent edge of the sliding door 83.FIG. 8 shows afollower slot 84 having a straight line configuration oriented to be parallel to an adjacent edge of the slidingdoor 85.FIG. 9 shows a follower slot 114 having twostraight portions curved portion 118 connecting the twostraight portions - Referring to
FIGS. 4 , 5 and 6 a through 6 g, thefollower slot 72 includes twoparallel segments angled segment 63 connecting the twoparallel segments segments first position 77, asecond position 78, athird position 79 and afourth position 80. Thefollower slot 72 is so configured that when the slidingdoor air damper 22 is in its fully open position, therod 70 is at the second position 78 (FIG. 6 a). When thecam device 30 rotates clockwise, therod 70 moves from the second position 78 (FIG. 6 a), through the third position 79 (FIG. 6 b) to the fourth position 80 (FIG. 6 c) at one of the extremities of thefollower slot 72. As therod 70 moves, therod 70 pushes the slidingdoor 26 to move toward thefirst side 21 of thebase plate 24 to gradually cover theaperture 42. When thecam device 30 rotates 180°, therod 70 moves from the second position 78 (FIG. 6 a) to the third position 79 (FIG. 6 b) to the fourth position 80 (FIG. 6 c) and back to the third position 79 (FIG. 6 d). At this point, the slidingdoor 26 fully covers theaperture 42 of thebase plate 24 as shown inFIG. 5 . - As the
cam device 30 continues to rotate clockwise, therod 70 of thecam device 30 continues to move from the third position 79 (FIG. 6 d) toward the second position 78 (FIG. 6 e) to the first position 77 (FIG. 6 f) and back to the second position 78 (FIG. 6 g). The movement of therod 70 causes the slidingdoor 26 to move toward thesecond side 23 of thebase plate 24 to gradually uncover theaperture 42. When thecam device 30 rotates 360°, therod 70 reaches the second position (FIG. 6 g) and pushes the slidingdoor 26 to the fully open position. The continuous rotation of themotor 51 and thecam device 30 causes the slidingdoor 26 to move back and forth in the sliding direction X to cover and uncover theaperture 42 of thebase plate 24. - The
switch device 32 is provided adjacent to thecam device 30 for providing feedback to an external controller system. Thespring arms 58 and thelateral portion 64 are configured so that when thelateral portion 64 faces thesecond cam surface 76, thespring arms 58 are not biased to contact each other. When thelateral portion 64 faces thefirst cam surface 74 which has a larger radius, thefirst cam surface 74 pushes thelateral portion 64 and the spring arms to contact each other to close theswitch device 32. - The
first cam surface 74 and thesecond cam surface 76 are shown to have an arc of 180°. Therefore, theswitch device 32 remains closed when thecam device 30 rotates 180°. Theswitch device 32 is opened and remains open when thecam device 30 continues to rotate another 180°. Thefirst cam surface 74 and thesecond cam surface 76 can be properly designed so that theswitch device 32 is in contact with thefirst cam surface 74 when theair damper unit 22 gradually covers or uncovers theaperture 42. Therefore, theclosed switch 32 which transmits a signal to the controller system can indicate the sliding direction of the slidingdoor 26. - Alternatively, while not shown in the figures, the
cam device 30 can have a plurality of first peripheral surfaces having a larger radius and a plurality of second peripheral surfaces having a smaller radius. The first and the second peripheral surfaces are arranged alternately. By closing and opening the switch device in smaller increments, the position of the slidingdoor 26, and thus the location of therod 70, can be more precisely determined. -
FIGS. 7 and 8 show anair damper unit FIGS. 2 to 5 . Theair damper units air damper unit 22 only in the shape and orientation of thefollower slots -
FIG. 9 shows a slidingdoor 110 that has a substantially square shape with acurved portion 112 at one edge. The slidingdoor 110 has a slot 114 composed of twostraight portions curved portion 118 between the twostraight portions door 110 in this embodiment is similar to what has been described in connection withair damper units - Because the
cam device 30 is suspended from thesupport housing 34, the slidingdoor 26 can freely slide through the gap G between thecam device 30 and thebase plate 24 and reach an area close to thesecond side 23 of thebase plate 24. The travel distance of the slidingdoor 26 is significantly increased. As a result, theaperture 42 of thebase plate 24 can be made larger than that of the typical sliding door air damper unit to allow more cold air to pass through in the fully-open position. In the typical sliding door type air damper unit, the driving mechanism is mounted on the base plate and the travel distance is limited to the distance between the driving mechanism and an edge of the sliding door. In the air damper unit of the present disclosure, however, the movement of the sliding door is not restricted by the cam device 30 (e.g., the cam device and the sliding door are movable relative to one another to a position such that a portion of the door overlaps a portion of the cam device in a direction substantially perpendicular to the partition wall). Therefore, the increased travel distance of the slidingdoor 26 leads to anenlarged aperture 42 of thebase plate 24. Theair damper unit 22 of the present disclosure allows more cold air to flow from thefreezer compartment 16 to therefrigerator compartment 18, thereby allowing therefrigerator compartment 18 to quickly reach the predetermined temperature settings. - Apart from the increased air flow, the sliding door air damper unit has an advantage of easy assembly. In the typical sliding door air damper unit, the driving mechanism may include a motor, a cam and reduction gears, which are individually mounted to the base plate. In contrast, the present air damper unit includes a modular driving assembly in which the
motor 51 and thecam device 30 are mounted to thesupport housing 34 as a unit. The whole assembly can be easily mounted to thebase plate 24 through the snap action of the mountingmembers 46 of thebase plate 24 and thesockets 50 of thesupport housing 34. Therefore, the assembly time is significantly reduced. - While not shown in the Figures, it should be understood and appreciated that the air damper unit may include a printed circuit board on the
base plate 24, which includes a position sensor for detecting the position of the slidingdoor 26, or heating resistors for defrosting the building ice around the periphery of the slidingdoor 26. Optionally, a fan may be mounted to thebase plate 24 and disposed inside theaperture 42 to help draw the cold air from thefreezer compartment 16 into therefrigerator compartment 18 to improve air circulation. - The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
Claims (25)
1. An air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator, comprising:
a sliding door slidably movable in a plane substantially parallel to the partition wall to substantially cover and uncover the air passageway;
a support; and
a cam device for driving the sliding door to move back and forth, the cam device moveably mounted to the support,
wherein the cam device and the sliding door are movable relative to one another to a position such that a portion of the door overlaps a portion of the cam device in a direction substantially perpendicular to the partition wall.
2. The air damper unit of claim 1 wherein a gap is formed between the cam device and the partition wall, and the sliding door is movable through the gap.
3. The air damper unit of claim 1 , further comprising one of a unidirectional motor or a bidirectional motor for driving the cam device.
4. The air damper unit of claim 3 wherein the cam device is driven by the motor through an angle of rotation of 360°.
5. The air damper unit of claim 3 , wherein the motor is mounted on the support.
6. The air damper unit of claim 3 , wherein the cam device, the motor and the support form a modular unit.
7. The air damper unit of claim 1 , wherein the support includes a support housing defining an inner space, the cam device received in the inner space.
8. The air damper unit of claim 7 , wherein a motor is mounted on and outside the support housing.
9. The air damper unit of claim 8 , wherein the motor drivingly engages the cam device through an opening of the support housing.
10. The air damper unit of claim 7 , further comprising a base plate to be mounted to the partition wall of the refrigerator, the base plate having an aperture communicating with the air passageway, the support housing mounted to the base plate.
11. The air damper unit of claim 10 , wherein the support housing and the base plate include mating features for connecting the support housing and the base plate.
12. The air damper unit of claim 1 , further comprising a follower slot provided on the sliding door for engaging the cam device.
13. The air damper unit of claim 12 , wherein the follower slot approximately defines a shape selected from a group consisting of an S-shape, a straight line, and a curved shape.
14. The air damper unit of claim 1 , further comprising a switch device provided adjacent to the cam device for providing feedback of movement of the cam device.
15. An air damper unit for controlling air flow through an air passageway of a partition wall of a refrigerator, comprising:
a sliding door slidably movable on a plane substantially parallel to the partition wall, the sliding door having a follower slot;
a cam device including a rod received in the follower slot, whereby rotation of the cam device moves the rod that slidably moves the sliding door between a position substantially covering the air passageway and a position substantially uncovering the air passageway; and
a motor for driving the cam device.
16. The air damper unit of claim 15 , further comprising a base plate having an aperture communicating with the air passageway, a housing mounted to the base plate, wherein the housing defines an inner space and the cam device is suspended in the inner space.
17. The air damper unit of claim 16 , wherein the motor includes an output shaft extending through an opening of the housing for engaging the cam device.
18. The air damper unit of claim 15 , wherein the motor is one of a unidirectional motor or a bidirectional motor.
19. The air damper unit of claim 18 wherein the cam device is driven by the motor through an angle of rotation of 360°.
20. A modular driving assembly for an air damper unit having a sliding door, comprising:
a cam device for driving the sliding door back and forth;
a motor for driving the cam device; and
a housing defining an inner space and having a wall, the cam device received in the inner space and suspended from the wall.
21. The driving assembly of claim 20 , wherein the motor is mounted on the wall and outside the housing; the motor includes an output shaft extending through an opening of the wall; and the motor drivingly engages the cam device through the opening of the wall.
22. The driving assembly of claim 20 , wherein the modular driving assembly is mounted to an adjacent component by connecting the housing to the adjacent component.
23. An air damper unit of the type comprising a motor driven cam that rotates about an axis and engages a door to drive the door back and forth in a direction perpendicular to the axis to open and close an aperture, the air damper unit comprising:
a support housing comprising a first wall a least partially lying in a plane generally perpendicular to the axis;
a planar base generally parallel to and offset from the first wall, the aperture extending through the base;
the support housing and the base combining to define an interior space of the unit to which an inner surface of the first wall and an inner surface of the base are adjacent;
the door disposed on the inner surface of the base and cooperable with the base for sliding movement thereon such that in a first position the door covers the aperture and in a second position the door uncovers the aperture; and wherein
the cam is mounted on the inner surface of the first wall such that it is disposed within the interior space and spaced apart from the door in a direction along the axis so as to create a gap.
24. The air damper unit of claim 23 wherein the door travels through the gap as it moves from one of the first position or the second position to the other of the first position or the second position.
25. The air damper unit of claim 24 wherein the motor is one of a unidirectional motor or a bidirectional motor; and
wherein the cam is driven by the motor through an angle of rotation of 360°.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/934,460 US20090113906A1 (en) | 2007-11-02 | 2007-11-02 | Air Damper Units With Improved Air Flow |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/934,460 US20090113906A1 (en) | 2007-11-02 | 2007-11-02 | Air Damper Units With Improved Air Flow |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090113906A1 true US20090113906A1 (en) | 2009-05-07 |
Family
ID=40586744
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/934,460 Abandoned US20090113906A1 (en) | 2007-11-02 | 2007-11-02 | Air Damper Units With Improved Air Flow |
Country Status (1)
Country | Link |
---|---|
US (1) | US20090113906A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102080909A (en) * | 2011-01-05 | 2011-06-01 | 合肥美的荣事达电冰箱有限公司 | Air-out cover and refrigerator with same |
US20160370093A1 (en) * | 2015-06-17 | 2016-12-22 | Dongbu Daewoo Electronics Corporation | Cool air path damper assembly with elastic anti-freezing member |
CN106679303A (en) * | 2017-03-07 | 2017-05-17 | 海信(山东)冰箱有限公司 | Air door device for refrigerator and refrigerator |
CN107178953A (en) * | 2017-05-19 | 2017-09-19 | 合肥华凌股份有限公司 | A kind of refrigerator air duct air output adjustable structure and refrigerator |
-
2007
- 2007-11-02 US US11/934,460 patent/US20090113906A1/en not_active Abandoned
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102080909A (en) * | 2011-01-05 | 2011-06-01 | 合肥美的荣事达电冰箱有限公司 | Air-out cover and refrigerator with same |
US20160370093A1 (en) * | 2015-06-17 | 2016-12-22 | Dongbu Daewoo Electronics Corporation | Cool air path damper assembly with elastic anti-freezing member |
US10161666B2 (en) * | 2015-06-17 | 2018-12-25 | Dongbu Daewoo Electronics Corporation | Cool air path damper assembly with elastic anti-freezing member |
CN106679303A (en) * | 2017-03-07 | 2017-05-17 | 海信(山东)冰箱有限公司 | Air door device for refrigerator and refrigerator |
CN107178953A (en) * | 2017-05-19 | 2017-09-19 | 合肥华凌股份有限公司 | A kind of refrigerator air duct air output adjustable structure and refrigerator |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: EMERSON ELECTRIC CO., MISSOURI Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TALLEY, TRACY;REEL/FRAME:020332/0166 Effective date: 20071112 |
|
STCB | Information on status: application discontinuation |
Free format text: EXPRESSLY ABANDONED -- DURING EXAMINATION |