US20080093428A1 - Folding container with adjustable height - Google Patents
Folding container with adjustable height Download PDFInfo
- Publication number
- US20080093428A1 US20080093428A1 US11/975,831 US97583107A US2008093428A1 US 20080093428 A1 US20080093428 A1 US 20080093428A1 US 97583107 A US97583107 A US 97583107A US 2008093428 A1 US2008093428 A1 US 2008093428A1
- Authority
- US
- United States
- Prior art keywords
- folding
- sidewalls
- main body
- folding container
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D7/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal
- B65D7/42—Details of metal walls
Definitions
- the present invention relates to containers, and particularly to a folding container used for transporting or shipping products such as liquid crystal display (LCD) panels.
- LCD liquid crystal display
- a process of fabricating an LCD generally includes forming an LCD panel (known as a cell process), and assembling the LCD panel with other parts such as driving integrated circuits, printed circuit boards, etc. (known as a module process).
- the cell process and the module process are typically performed at different locations; for example, at factories in different districts of a country or even in different countries. This is because the module process is generally labor-intensive. Therefore after the cell process, the LCD panels are typically transported or shipped to another district or country where labor costs are more favorable.
- a typical container 10 includes a main body 12 , a cover 13 and a base 11 .
- the main body 12 has a top opening (not labeled).
- the cover 13 covers the opening of the main body 12 .
- the cover 13 includes a cover body 131 , and four blocking portions 132 respectively disposed at four corners (not labeled) of the cover body 131 .
- Each of the blocking portions 132 has a right-angled structure, and has a height greater than a thickness of the cover body 131 .
- the main body 12 is placed on a top surface of the base 11 .
- the container 10 is designed for containing LCD panels with a fixed same size. That is, a cubage of the container 10 is fixed. Thus, when LCD panels with different sizes need to be transported or shipped, different containers 10 with different sizes are needed. This adds to the overall cost of assembly of the LCD panels.
- a folding container in one embodiment, includes a main body.
- the main body includes four fixed sidewalls, four folding sidewalls, and a bottom wall.
- the four fixed sidewalls, the bottom wall, and optionally the four folding sidewalls cooperatively form a receptacle.
- a size of the receptacle is adjustable according to a selected position of the four folding sidewalls.
- FIG. 1 is an exploded, isometric view of a folding container according to an exemplary embodiment of the present invention, the folding container including a cover and four folding sidewalls, each folding sidewall including two folding portions, and showing the cover lifted off.
- FIG. 2 is similar to FIG. 1 , but showing the folding portions folded down.
- FIG. 3 is similar to FIG. 2 , but showing the cover attached.
- FIG. 4 is a top plan view of the folding container of FIG. 1 without the cover, showing 17-inch LCD panels accommodated in the folding container.
- FIG. 5 is a side plan view of the folding container shown in FIG. 4 , also showing the cover.
- FIG. 6 is a top plan view of the folding container shown in FIG. 2 but without the cover, showing 22-inch LCD panels accommodated in the folding container.
- FIG. 7 is a side plan view of the folding container shown in FIG. 6 , also showing the cover.
- FIG. 8 is an exploded, isometric view of a conventional container.
- the folding container 20 includes a main body 22 , a cover 25 , and a base 21 .
- the main body 22 includes four fixed sidewalls 221 , four folding sidewalls 222 , a metal frame 225 , and a bottom wall (not labeled).
- Each folding sidewall 222 includes two folding portions 223 hingedly connected to each other.
- Each of the fixed sidewalls 221 is hingedly connected to a lower folding portion 223 of the corresponding folding sidewall 222 .
- Each of the folding portions 223 can be pivoted outward and down, and pivoted outward and back up again.
- the folding sidewalls 222 can be folded down by pivoting down either an upper one of the folding portions 223 only, or pivoting down the lower folding portion 223 (which takes the upper folding portion 223 with it).
- the folding sidewalls 222 can be returned to their original upright position by pivoting up the respective folding portion 223 .
- the large receptacle has an opening (not labeled) at a top thereof.
- the fixed sidewalls 221 , the lower folding portions 223 , and the bottom wall cooperatively form an intermediate-sized receptacle (not shown).
- the intermediate-sized receptacle has an opening (not shown) at a top thereof.
- both folding portions 223 are folded down, the fixed sidewalls 221 and the bottom wall cooperatively form a small receptacle (not labeled).
- the small receptacle has an opening (not labeled) at a top thereof.
- the metal frame 225 is arranged at respective junctions of the fixed sidewalls 221 and the bottom wall, to provide structural support for the folding container 20 .
- the metal frame 225 includes a first set of support members (not labeled) extending vertically along substantially the entire height of the fixed sidewalls 221 , and a second set of support members (not labeled) extending horizontally along a perimeter of the bottom wall.
- Each of the first set of support members joins two corresponding adjacent fixed sidewalls 221 .
- Each of the second set of support members joins the bottom wall and a corresponding adjacent fixed sidewalls 221 .
- the fixed sidewalls 221 and the bottom wall are interconnected by the metal frame 225 .
- the metal frame 225 has a one-piece construction.
- the fixed sidewalls 221 , the frame 225 , the bottom wall, and the folding sidewalls 222 essentially constitute the main body 22 .
- the main body 22 is disposed on a top surface of the base 21 .
- the main body 22 and the base 21 can be integrated together in a one-piece construction, or be separate parts attached together or simply stacked together.
- the metal frame is made from iron (Fe).
- the fixed sidewalls 221 can be made from aluminum (Al).
- the folding sidewalls 222 can be made from magnetic materials, such as magnetized iron.
- the cover 25 includes a cover body 251 and four blocking portions 252 .
- the cover body 231 and the opening of the main body 22 have a same rectangular shape.
- the four blocking portions 252 are respectively disposed at four corners (not labeled) of the cover body 251 .
- Each blocking portion 252 has a right-angled structure.
- a height of the blocking portion 252 is slightly greater than a thickness of the cover body 251 .
- the blocking portion 252 slightly protrudes vertically beyond the thickness of the cover body 251 .
- the blocking portion 252 protrudes both above and below the cover body 251 .
- the cover 25 covers the opening of the main body 22 when the folding container 20 is being used transport or ship products such as LCD panels.
- the blocking portions 252 abut the folding portions 223 respectively, that the cover 25 is securely attached on the main body 22 .
- the LCD panels Before the LCD panels are loaded into the folding container 20 , they are usually prepackaged with buffer materials such as expanded polypropylene (EPP). Further or alternatively, the LCD panels may be stacked up with buffer materials therebetween.
- EPP expanded polypropylene
- this shows all the folding portions 223 folded down.
- the folding sidewalls 222 are made from magnetized material, and the metal frame 225 is made of iron.
- the folding sidewalls 222 snap sideward and are attached onto the metal frame 225 due to the effects of the magnetic force.
- a height of the main body 20 is at its smallest.
- the small receptacle of the folding container 20 is suitable for containing LCD panels with small sizes.
- FIG. 3 shows the cover 25 attached on the main body 22 of the folding container 20 .
- the blocking portions 252 of the cover 25 are engaged between the folding sidewalls 222 and the fixed sidewalls 221 .
- FIG. 4 and FIG. 5 show all the folding portions 223 folded up in their original upright positions.
- a plurality of 17-inch LCD panels is accommodated in the large receptacle of the folding container 20 .
- a height of each fixed sidewall 221 is equal to 480 millimeters (mm).
- a height of each folding portion 223 is equal to 120 mm.
- a height of the base 21 is equal to 160 mm, and a height of the cover body 251 is 30 mm.
- the main body 22 can accommodate a lower group of LCD panels packaged together, and an upper group of LCD panels packaged together. Each group includes 19 packed LCD panels. That is, the main body 22 can accommodate as many as 38 packed LCD panels.
- FIG. 6 and FIG. 7 show all the folding portions 223 folded down.
- a plurality of 22-inch LCD panels is accommodated in the small receptacle of the folding container 20 .
- the main body 22 can accommodate one group of LCD panels packaged together. Each group includes 18 packed LCD panels.
- the receptacle of the folding container 20 can be changed according to, different sizes of LCD panels to be accommodated therein. Therefore, the one same folding container 20 can occupy a minimum amount of space whenever it is used to transport or ship LCD panels of any of various sizes. That is, the folding container 20 is a cost effective way to transport or ship LCD panels of varying sizes.
- each folding sidewall 222 can include only one, or three or more, folding portions 223 .
- the base 21 is integrated with the main body 22 .
- the bottom wall of the main body 22 can be omitted. That is, the top surface of the base 21 adjoining the main body 22 functions as the equivalent of the bottom wall.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
Abstract
Description
- The present invention relates to containers, and particularly to a folding container used for transporting or shipping products such as liquid crystal display (LCD) panels.
- A process of fabricating an LCD generally includes forming an LCD panel (known as a cell process), and assembling the LCD panel with other parts such as driving integrated circuits, printed circuit boards, etc. (known as a module process). The cell process and the module process are typically performed at different locations; for example, at factories in different districts of a country or even in different countries. This is because the module process is generally labor-intensive. Therefore after the cell process, the LCD panels are typically transported or shipped to another district or country where labor costs are more favorable.
- Referring to
FIG. 8 , atypical container 10 includes amain body 12, acover 13 and abase 11. Themain body 12 has a top opening (not labeled). Thecover 13 covers the opening of themain body 12. Thecover 13 includes acover body 131, and four blockingportions 132 respectively disposed at four corners (not labeled) of thecover body 131. Each of the blockingportions 132 has a right-angled structure, and has a height greater than a thickness of thecover body 131. Themain body 12 is placed on a top surface of thebase 11. - The
container 10 is designed for containing LCD panels with a fixed same size. That is, a cubage of thecontainer 10 is fixed. Thus, when LCD panels with different sizes need to be transported or shipped,different containers 10 with different sizes are needed. This adds to the overall cost of assembly of the LCD panels. - What is needed, therefore, is a container that can overcome the above-described problems.
- In one embodiment, a folding container includes a main body. The main body includes four fixed sidewalls, four folding sidewalls, and a bottom wall. The four fixed sidewalls, the bottom wall, and optionally the four folding sidewalls cooperatively form a receptacle. A size of the receptacle is adjustable according to a selected position of the four folding sidewalls.
- Other advantages and novel features will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, all the views are schematic.
-
FIG. 1 is an exploded, isometric view of a folding container according to an exemplary embodiment of the present invention, the folding container including a cover and four folding sidewalls, each folding sidewall including two folding portions, and showing the cover lifted off. -
FIG. 2 is similar toFIG. 1 , but showing the folding portions folded down. -
FIG. 3 is similar toFIG. 2 , but showing the cover attached. -
FIG. 4 is a top plan view of the folding container ofFIG. 1 without the cover, showing 17-inch LCD panels accommodated in the folding container. -
FIG. 5 is a side plan view of the folding container shown inFIG. 4 , also showing the cover. -
FIG. 6 is a top plan view of the folding container shown inFIG. 2 but without the cover, showing 22-inch LCD panels accommodated in the folding container. -
FIG. 7 is a side plan view of the folding container shown inFIG. 6 , also showing the cover. -
FIG. 8 is an exploded, isometric view of a conventional container. - Reference will now be made to the drawings to describe preferred and exemplary embodiments in detail.
- Referring to
FIG. 1 , afolding container 20 according to an exemplary embodiment of the present invention is shown. Thefolding container 20 includes amain body 22, acover 25, and abase 21. - Referring also to
FIG. 2 , themain body 22 includes fourfixed sidewalls 221, fourfolding sidewalls 222, ametal frame 225, and a bottom wall (not labeled). Eachfolding sidewall 222 includes two foldingportions 223 hingedly connected to each other. Each of thefixed sidewalls 221 is hingedly connected to alower folding portion 223 of thecorresponding folding sidewall 222. Each of the foldingportions 223 can be pivoted outward and down, and pivoted outward and back up again. Thefolding sidewalls 222 can be folded down by pivoting down either an upper one of the foldingportions 223 only, or pivoting down the lower folding portion 223 (which takes theupper folding portion 223 with it). The foldingsidewalls 222 can be returned to their original upright position by pivoting up therespective folding portion 223. When thefolding sidewalls 222 are in the upright position, thefixed sidewalls 221, thefolding sidewalls 222, and the bottom wall cooperatively form a large receptacle (not labeled). The large receptacle has an opening (not labeled) at a top thereof. When only theupper folding portions 223 are folded down, thefixed sidewalls 221, thelower folding portions 223, and the bottom wall cooperatively form an intermediate-sized receptacle (not shown). The intermediate-sized receptacle has an opening (not shown) at a top thereof. When both foldingportions 223 are folded down, thefixed sidewalls 221 and the bottom wall cooperatively form a small receptacle (not labeled). The small receptacle has an opening (not labeled) at a top thereof. - The
metal frame 225 is arranged at respective junctions of thefixed sidewalls 221 and the bottom wall, to provide structural support for thefolding container 20. In detail, themetal frame 225 includes a first set of support members (not labeled) extending vertically along substantially the entire height of thefixed sidewalls 221, and a second set of support members (not labeled) extending horizontally along a perimeter of the bottom wall. Each of the first set of support members joins two corresponding adjacentfixed sidewalls 221. Each of the second set of support members joins the bottom wall and a corresponding adjacentfixed sidewalls 221. Thus, thefixed sidewalls 221 and the bottom wall are interconnected by themetal frame 225. In the illustrated embodiment, themetal frame 225 has a one-piece construction. Thefixed sidewalls 221, theframe 225, the bottom wall, and thefolding sidewalls 222 essentially constitute themain body 22. - The
main body 22 is disposed on a top surface of thebase 21. Themain body 22 and thebase 21 can be integrated together in a one-piece construction, or be separate parts attached together or simply stacked together. Generally, the metal frame is made from iron (Fe). Thefixed sidewalls 221 can be made from aluminum (Al). Thefolding sidewalls 222 can be made from magnetic materials, such as magnetized iron. - The
cover 25 includes acover body 251 and four blockingportions 252. The cover body 231 and the opening of themain body 22 have a same rectangular shape. The four blockingportions 252 are respectively disposed at four corners (not labeled) of thecover body 251. Each blockingportion 252 has a right-angled structure. A height of the blockingportion 252 is slightly greater than a thickness of thecover body 251. Thus the blockingportion 252 slightly protrudes vertically beyond the thickness of thecover body 251. In the illustrated embodiment, the blockingportion 252 protrudes both above and below thecover body 251. - The
cover 25 covers the opening of themain body 22 when thefolding container 20 is being used transport or ship products such as LCD panels. The blockingportions 252 abut thefolding portions 223 respectively, that thecover 25 is securely attached on themain body 22. - Before the LCD panels are loaded into the
folding container 20, they are usually prepackaged with buffer materials such as expanded polypropylene (EPP). Further or alternatively, the LCD panels may be stacked up with buffer materials therebetween. - Referring to
FIG. 2 , this shows all thefolding portions 223 folded down. In one embodiment, thefolding sidewalls 222 are made from magnetized material, and themetal frame 225 is made of iron. Thus, when thefolding portions 223 hingedly connected to themain body 22 are pivoted outward, magnetic force is generated between thefolding portions 223 and themetal frame 225. Furthermore, when an angle between each of thefolding portions 223 and themetal frame 225 is small enough, thefolding sidewalls 222 snap sideward and are attached onto themetal frame 225 due to the effects of the magnetic force. With all thefolding portions 223 folded down, a height of themain body 20 is at its smallest. The small receptacle of thefolding container 20 is suitable for containing LCD panels with small sizes. Referring also toFIG. 3 , this shows thecover 25 attached on themain body 22 of thefolding container 20. The blockingportions 252 of thecover 25 are engaged between thefolding sidewalls 222 and the fixedsidewalls 221. - Referring to
FIG. 4 andFIG. 5 , these show all thefolding portions 223 folded up in their original upright positions. A plurality of 17-inch LCD panels is accommodated in the large receptacle of thefolding container 20. A height of each fixedsidewall 221 is equal to 480 millimeters (mm). A height of eachfolding portion 223 is equal to 120 mm. A height of thebase 21 is equal to 160 mm, and a height of thecover body 251 is 30 mm. Themain body 22 can accommodate a lower group of LCD panels packaged together, and an upper group of LCD panels packaged together. Each group includes 19 packed LCD panels. That is, themain body 22 can accommodate as many as 38 packed LCD panels. - Referring to
FIG. 6 andFIG. 7 , these show all thefolding portions 223 folded down. A plurality of 22-inch LCD panels is accommodated in the small receptacle of thefolding container 20. Themain body 22 can accommodate one group of LCD panels packaged together. Each group includes 18 packed LCD panels. - In summary, the receptacle of the
folding container 20 can be changed according to, different sizes of LCD panels to be accommodated therein. Therefore, the onesame folding container 20 can occupy a minimum amount of space whenever it is used to transport or ship LCD panels of any of various sizes. That is, thefolding container 20 is a cost effective way to transport or ship LCD panels of varying sizes. - Further or alternative embodiments may include the following. In one example, each
folding sidewall 222 can include only one, or three or more,folding portions 223. In another example, thebase 21 is integrated with themain body 22. In such case, the bottom wall of themain body 22 can be omitted. That is, the top surface of the base 21 adjoining themain body 22 functions as the equivalent of the bottom wall. - It is believed that the present embodiments and their advantages will be understood from the foregoing description, and it will be apparent that various changes may be made thereto without departing from the spirit and scope of the invention or sacrificing all of its material advantages, the examples hereinbefore described merely being preferred or exemplary embodiments of the invention.
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW95138828 | 2006-10-20 | ||
TW095138828A TW200819357A (en) | 2006-10-20 | 2006-10-20 | Cassette |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080093428A1 true US20080093428A1 (en) | 2008-04-24 |
Family
ID=39316983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/975,831 Abandoned US20080093428A1 (en) | 2006-10-20 | 2007-10-22 | Folding container with adjustable height |
Country Status (2)
Country | Link |
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US (1) | US20080093428A1 (en) |
TW (1) | TW200819357A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100108698A1 (en) * | 2008-10-30 | 2010-05-06 | Ardalan Daliri | Compressible and expandable container |
US20150248036A1 (en) * | 2013-03-27 | 2015-09-03 | Boe Technology Group Co., Ltd. | Liquid crystal display device |
CN110254904A (en) * | 2019-05-20 | 2019-09-20 | 菜鸟智能物流控股有限公司 | Logistics object storage device |
CN114013825A (en) * | 2021-11-03 | 2022-02-08 | 张秀平 | Corrugated paper box |
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US20070252328A1 (en) * | 2006-04-28 | 2007-11-01 | Felix Mendoza | Portable amusement apparatus |
-
2006
- 2006-10-20 TW TW095138828A patent/TW200819357A/en unknown
-
2007
- 2007-10-22 US US11/975,831 patent/US20080093428A1/en not_active Abandoned
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US20100108698A1 (en) * | 2008-10-30 | 2010-05-06 | Ardalan Daliri | Compressible and expandable container |
US20150248036A1 (en) * | 2013-03-27 | 2015-09-03 | Boe Technology Group Co., Ltd. | Liquid crystal display device |
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CN110254904A (en) * | 2019-05-20 | 2019-09-20 | 菜鸟智能物流控股有限公司 | Logistics object storage device |
CN114013825A (en) * | 2021-11-03 | 2022-02-08 | 张秀平 | Corrugated paper box |
Also Published As
Publication number | Publication date |
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TW200819357A (en) | 2008-05-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: INNOLUX DISPLAY CORP., TAIWAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KAO, FENG-JU;REEL/FRAME:020053/0095 Effective date: 20071018 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
|
AS | Assignment |
Owner name: CHIMEI INNOLUX CORPORATION, TAIWAN Free format text: CHANGE OF NAME;ASSIGNOR:INNOLUX DISPLAY CORP.;REEL/FRAME:032672/0685 Effective date: 20100330 Owner name: INNOLUX CORPORATION, TAIWAN Free format text: CHANGE OF NAME;ASSIGNOR:CHIMEI INNOLUX CORPORATION;REEL/FRAME:032672/0746 Effective date: 20121219 |