US20070204649A1 - Refrigerant circuit - Google Patents

Refrigerant circuit Download PDF

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Publication number
US20070204649A1
US20070204649A1 US11/680,732 US68073207A US2007204649A1 US 20070204649 A1 US20070204649 A1 US 20070204649A1 US 68073207 A US68073207 A US 68073207A US 2007204649 A1 US2007204649 A1 US 2007204649A1
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United States
Prior art keywords
refrigerant
outlet
inlet
refrigerator
compressor
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US11/680,732
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Sander Kaart
Adriaan Kodde
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Shell USA Inc
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Individual
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Assigned to SHELL OIL COMPANY reassignment SHELL OIL COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAART, SANDER, KODDE, ADRIAAN JOHANNES
Publication of US20070204649A1 publication Critical patent/US20070204649A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0207Surge control by bleeding, bypassing or recycling fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/008Hydrocarbons
    • F25J1/0087Propane; Propylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0294Multiple compressor casings/strings in parallel, e.g. split arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0298Safety aspects and control of the refrigerant compression system, e.g. anti-surge control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07Details of compressors or related parts
    • F25B2400/075Details of compressors or related parts with parallel compressors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/02Recycle of a stream in general, e.g. a by-pass stream

Abstract

The present invention relates to a refrigerant circuit (1), in particular for use in a liquefaction plant, the refrigerant circuit (1) at least comprising:
a refrigerator (2) having an inlet (21) for refrigerant (10) and at least one outlet (22) for refrigerant (20) evaporated in the refrigerator (2);
a compressor (3) having an inlet (31) for receiving the evaporated refrigerant (20) from the refrigerator (2) and an outlet (34) for compressed refrigerant (11 a);
a cooler (5) having an inlet (81) for compressed refrigerant (110 a) and an outlet (82) for cooled compressed refrigerant (120 a);
a stream splitter (6) suitable for splitting the cooled compressed refrigerant (120 a) in at least two streams (10 a , 130 a);
a first valve (7), a second valve (8) and a first relief valve (9).

Description

  • The present invention relates to a refrigerant circuit, in particular for use in a liquefaction plant.
  • From practice several line-ups for a refrigerant circuit are known. Usually, a refrigerant circuit comprises a refrigerator (or ‘refrigeration zone’) in which the refrigerant is evaporated in one or more stages thereby withdrawing heat from the stream to be cooled; a compressor for recompressing the evaporated refrigerant(s); and return lines for returning the recompressed refrigerant to the refrigerator.
  • A problem of the known refrigerant circuit is that it may be damaged as a result of an overloading of the lines used in the circuit.
  • The above problem is even more pertinent in the liquefaction of natural gas, as plants for the liquefaction of natural gas and other gas processing plants are being designed for ever-increasing production rates in order to realize the favourable economic benefits associated with larger plants.
  • It is an object of the present invention to solve the above problem.
  • It is a further object to provide an alternative refrigerant circuit.
  • One of the above or other objects can be achieved according to the present invention by providing a refrigerant circuit, in particular for use in a liquefaction plant, the refrigerant circuit at least comprising:
  • a refrigerator having an inlet for refrigerant at a refrigeration pressure, and at least one outlet for refrigerant evaporated in the refrigerator;
  • a first compressor having an inlet for receiving the evaporated refrigerant from the refrigerator and an outlet for compressed refrigerant;
  • a first cooler having an inlet for compressed refrigerant and an outlet for cooled compressed refrigerant;
  • a first stream splitter suitable for splitting the cooled compressed refrigerant in at least two streams, the first stream splitter having an inlet for receiving the cooled compressed refrigerant, a first outlet connected to the inlet of the refrigerator and a second outlet intended for returning refrigerant to upstream of the inlet of the first compressor at a first connection point;
  • a first valve between the first outlet of the first stream splitter and the inlet of the refrigerator;
  • a second valve between the second outlet of the first stream splitter and the first connection point; and
  • a first relief valve downstream of the outlet of the first compressor and upstream of both the first and second valves.
  • An important advantage of the present invention is that it provides a surprisingly simple protection for the refrigerant circuit in the event that one of the valves (in particular the first valve) in the refrigerant circuit dysfunctions.
  • The refrigerator may have different line-ups as long at is allows refrigerant to evaporate at one or more pressure levels. To that end the refrigerator may have more than one inlet and outlet. In this respect reference is made to WO 01/44734 and US 2005/0126219, showing a refrigerator having four outlets, which are hereby incorporated by reference. As the person skilled in the art understands what is meant with a refrigerator, this is not further discussed here.
  • Usually, the refrigerator is preceded by a condenser to partially or fully condense the refrigerant to be evaporated in the refrigerator. If, as a result of the line-up chosen, the refrigerant to be evaporated is already in a partially or fully condensed state when approaching the refrigerator, the condenser can be dispensed with.
  • The first compressor may be any suitable compressor. If desired, two or more compressors may be present. Also, the first (and optionally further) compressor(s) may each comprise one or more compression stages.
  • The first cooler may be any suitable cooler, and will usually be a water or air cooler. Also a heat exchanger may be used. If desired, more than one cooler may be present.
  • The first stream splitter may have various embodiments as long as it is suitable for splitting the cooled compressed refrigerant into at least two streams. Usually the splitter will be a T-piece.
  • The first and second valve may be any kind of valves, while the first relief valve should be suitable for handling an overload of the line on which the relief valve is situated.
  • Preferably the first relief valve is located between the outlet of the first compressor and the inlet of the first cooler.
  • Further it is preferred that the refrigerator has at least two outlets for refrigerant evaporated in the refrigerator, the at least two outlets being connected to the first compressor.
  • According to especially preferred embodiment according to the present invention, the refrigerant circuit further comprises:
  • a second compressor having an inlet for receiving evaporated refrigerant from the refrigerator and an outlet for compressed refrigerant;
  • a second cooler having an inlet for compressed refrigerant and an outlet for cooled compressed refrigerant;
  • a second stream splitter suitable for splitting the cooled compressed refrigerant in at least two streams, the second stream splitter having an inlet for receiving the cooled compressed refrigerant, a first outlet connected to the inlet of the refrigerator and a second outlet intended for returning refrigerant to upstream of the inlet of the second compressor at a second connection point;
  • a third valve between the first outlet of the second stream splitter and the inlet of the refrigerator;
  • a fourth valve between the second outlet of the second stream splitter and the connection point; and
  • a second relief valve downstream of the outlet of the second compressor and upstream of both the third and fourth valves.
  • A special advantage of the above embodiment is that he first and second relief valves can be kept relatively small when compared with an embodiment in which only one relief valve would be present.
  • The first compressor may be any suitable compressor. If desired, two or more compressors may be present. Also, the first (and optionally further) compressor(s) may each comprise one or more compression stages.
  • Again, the second cooler may be any suitable cooler, and will usually be a water or air cooler. Also a heat exchanger may be used. If desired, more than one cooler may be present.
  • The second stream splitter may have various embodiments as long as it is suitable for splitting the cooled compressed refrigerant into at least two streams. Usually the splitter will be a T-piece.
  • The third and fourth valves may be any kind of valves, while the second relief valve should be suitable for handling an overload of the line on which the relief valve is situated.
  • Preferably, the second relief valve is located between the outlet of the second compressor and the inlet of the second cooler. If desired more than the two indicated relief valves may be present.
  • Further it is preferred that the refrigerator has at least two outlets for refrigerant evaporated in the refrigerator, the at least two outlets being connected to the second compressor.
  • In another aspect the present invention provides a plant for the production of liquefied natural gas, the plant comprising the refrigerant circuit according to the present invention for cooling a natural gas stream to be liquefied.
  • Preferably, the refrigerant circuit according to the present invention is used as a refrigerant circuit for a pre-cooling heat exchanger as mentioned in U.S. Pat. No. 6,389,844, which is hereby incorporated by reference. In the above patent a plant is described for liquefying natural gas, wherein the plant comprises a pre-cooling heat exchanger having an inlet for natural gas and an outlet for cooled natural gas, a distributor having an inlet connected to the outlet for cooled natural gas and having at least two outlets, and at least two main heat exchangers each comprising a first hot side having one inlet connected to one outlet of the distributor and an outlet for liquefied natural gas, which plant further comprises a pre-cooling refrigerant circuit for removing heat from the natural gas in the pre-cooling heat exchanger, and at least two main refrigerant circuits for removing heat from natural gas flowing through the first hot side of the corresponding main heat exchanger.
  • In a further aspect the present invention provides a method for the production of liquefied natural gas, wherein the natural gas stream to be liquefied is cooled using the refrigerant circuit according to the present invention. To this end the method preferably at least comprises the steps of:
  • evaporating a refrigerant in a refrigerator thereby cooling a stream to be cooled and obtaining an evaporated refrigerant;
  • compressing the evaporated refrigerant in a compressor thereby obtaining a compressed refrigerant;
  • cooling the compressed refrigerant thereby obtaining a cooled compressed refrigerant;
  • splitting the cooled compressed refrigerant in at least two streams;
  • forwarding a first stream to the refrigerator and a second stream to a connection point downstream of the refrigerator and upstream of the compressor;
  • removing refrigerant from the refrigerant circuit by means of a relief valve, if the pressure of the refrigerant at the relief valve exceeds a pre-selected value.
  • The invention will now be described by way of example in more detail with reference to the accompanying non-limiting drawings, wherein:
  • FIG. 1 schematically shows a first embodiment of a refrigerant circuit according to the present invention;
  • FIG. 2 schematically shows a second embodiment of a refrigerant circuit according to the present invention;
  • FIG. 3 schematically shows a third embodiment of a refrigerant circuit according to the present invention;
  • FIG. 3A schematically shows a variation to the embodiment of FIG. 3; and
  • FIG. 4 schematically shows a fourth embodiment of a refrigerant according to the present invention.
  • For the purpose of this description, a single reference number will be assigned to a line as well as a stream carried in that line. Same reference numbers refer to similar components.
  • Reference is made to FIG. 1 showing schematically a refrigerant circuit 1 containing a refrigerator (or ‘refrigeration zone’) represented by a box 2, a first compressor 3, a first cooler 5 such as an air or water cooler or a heat exchanger (as shown in FIG. 1) and a first stream splitter 6.
  • Since the refrigerator 2 is well known, it is here only schematically shown for the sake of clarity. The refrigerator 2 has an inlet 21 intended for at least partially condensed refrigerant 10 at a refrigeration pressure. More than one inlet 21 may be present. In the embodiment of FIG. 1 the refrigerator 2 has one outlet 22 for refrigerant 20 evaporated in the refrigerator 2. As will be further illustrated in FIGS. 2, 3 and 4, the refrigerator 2 may have more than one outlet 22.
  • The first compressor 3 may comprise one or more impellers, wherein an impeller is sometimes referred to as a stage. The first compressor 3 has an inlet 31 and an outlet 34 for compressed refrigerant 110 a. For the sake of clarity the driver(s) of the compressor 3 is not shown.
  • The outlet 34 of the first compressor 3 is connected to the inlet 81 of the first cooler 5 by means of conduit 110 a. The outlet 82 of the first cooler 5 is connected to the inlet 71 of the first stream splitter 6, which in the embodiment of FIG. 1 is in the form of a T-piece. The first stream splitter 6 has a first outlet 72 connected to the inlet of the refrigerator 2 by means of conduits 10 a, 10 and a second outlet 73 for returning refrigerant to upstream of the inlet 31 of the first compressor 3 at a first connection point 11 by means of a conduit 130 a.
  • The refrigerant circuit 1 further comprises a first valve 7 between the first outlet 72 of the first stream splitter 6 and the inlet 21 of the refrigerator 2, and a second valve 8 between the second outlet 73 of the first stream splitter 6 and the first connection point 11.
  • Furthermore the refrigerant circuit 1 comprises a first relief valve 9 downstream of the outlet 34 of the first compressor 3 and upstream of both the first and second valves 7,8. Preferably, the first relief valve 9 is located between the outlet 34 of the first compressor 3 and the inlet 81 of the first cooler 5, i.e. on line 110 a.
  • Second valve 8 and piping 130 a are provided to recycle gaseous refrigerant to the suction side of first compressor 3 to prevent surge (flow reversal) in the first compressor 3.
  • In the embodiment of FIG. 1, the refrigerant circuit 1 further comprises a condenser 18 to at least partially condense the refrigerant stream just upstream of the inlet 21 of the refrigerator 2, i.e. on line 10. The condenser may be any suitable means, such as an air cooler, water cooler, heat-exchanger, etc., as long as it at least partially condenses the refrigerant stream.
  • During normal operation, the first compressor 3 compresses the refrigerant obtained from and evaporated in the refrigerator 2, which is subsequently cooled in the first cooler 5 and—after at least partially condensing in condenser 18—returned at the refrigeration pressure to the inlet 21 of the refrigerator 2 via conduits 120 a, 10 a, 10. In the refrigerator 2 the at least partially condensed refrigerant 10 is allowed to evaporate thereby cooling a stream (such as natural gas in a liquefaction plant) to be cooled (not shown). If e.g. the first valve 7 dysfunctions and the pressure of the refrigerant at the first relief valve 9 exceeds a pre-selected value, the first relief valve 9 removes refrigerant from the refrigerant circuit 1. Hereby, the first relief valve 9 avoids an overload of the lines in the refrigerant circuit 1.
  • In the embodiment of FIG. 1 the first cooler 5 functions as a desuperheater, i.e. it only cools the cooled compressed stream 120 a without condensing it.
  • Reference is made to FIG. 2 showing schematically an alternative embodiment of the refrigerant circuit 1 of FIG. 1.
  • The refrigerant circuit 1 now further comprises a second compressor 4, a second cooler 12, a second stream splitter 13, third and fourth valves 15, 16 and a second relief valve 17.
  • The second compressor 4 has an inlet 41 for receiving a further evaporated refrigerant stream 30 from the second outlet 23 of the refrigerator 2, and an outlet 44 for compressed refrigerant 110 b. The compressors 3 and 4 are arranged in separate casings.
  • The second cooler 12 has an inlet 83 for the compressed refrigerant 10 b and an outlet 84 for cooled compressed refrigerant 120 b. Similar to FIG. 1, first and second coolers 5, 12 function as desuperheaters, without condensing the respective refrigerant streams 120 a and 120 b.
  • The second stream splitter 13 splits the gaseous cooled compressed refrigerant 120 b in at least two streams 10,130 b, and has to this end an inlet 74 for receiving the cooled compressed refrigerant 120 b, a first outlet 75 connected to the inlet 21 of the refrigerator 2 and a second outlet 76 for returning refrigerant 130 b to upstream of the inlet 41 of the second compressor 4 at a second connection point 14.
  • The third valve 15 is located between the first outlet 74 of the second stream splitter 13 and the inlet 21 of the refrigerator 2, while the fourth valve 16 is located between the second outlet 73 of the second stream splitter 13 and the second connection point 14. The second relief valve 17 is placed downstream of the outlet 44 of the second compressor 4 and upstream of both the third and fourth valves 15,16. Preferably the second relief valve is placed on line 10 b.
  • The person skilled in the art will understand that more than two compressors (like the first and second compressors 3,4) with corresponding coolers and splitters may be used.
  • Furthermore, the person skilled in the art will understand that each of the lines 10 a and 10 b may be directly connected to inlets of the refrigerator 2, instead of first combining into the stream 10 as shown in FIG. 1.
  • Also, instead of or in addition to one condenser 18, separate condensers may be present on the lines 10 a and 10 b.
  • The refrigerant circuit 1 according to FIG. 2 is especially suitable to be used as a refrigerant circuit for a pre-cooling heat exchanger as mentioned in U.S. Pat. No. 6,389,844, which is hereby incorporated by reference. In the above patent a plant is described for liquefying natural gas, wherein the plant comprises a pre-cooling heat exchanger having an inlet for natural gas and an outlet for cooled natural gas, a distributor having an inlet connected to the outlet for cooled natural gas and having at least two outlets, and at least two main heat exchangers each comprising a first hot side having one inlet connected to one outlet of the distributor and an outlet for liquefied natural gas, which plant further comprises a pre-cooling refrigerant circuit for removing heat from the natural gas in the pre-cooling heat exchanger, and at least two main refrigerant circuits for removing heat from natural gas flowing through the first hot side of the corresponding main heat exchanger.
  • In the embodiment of FIG. 3, the refrigerator 2 has five outlets 22, 23, 24, 25, 26 for refrigerant evaporated at different pressure levels, with increasing pressures from the first outlet 22 to the fifth outlet 26. As an example, first outlet 22 is intended for gaseous refrigerant 20 at a low pressure, second outlet 23 for gaseous refrigerant 30 at an intermediate pressure, third outlet 24 for gaseous refrigerant 40 at a high pressure, fourth outlet 25 for gaseous refrigerant 50 at a high-high pressure and fifth outlet 26 for gaseous refrigerant 60 at a high-high-high pressure. In FIG. 3 further outlets 27, 28, 29 (for corresponding evaporated streams 70, 80, 90) have also been shown, to illustrate that these can be present too, if desired.
  • The first compressor 3 and second compressor 4 are each arranged in a single casing. The first compressor 3 has three interconnected sections 51, 52 and 53, and the second compressor 4 has two interconnected sections 61 and 62. Each section can comprise one or more impellers, wherein an impeller is sometimes referred to as a stage. The sections 51, 52, 53, 61 and 62 are referred to as the low pressure sections 51 and 61, intermediate pressure section 52 and high pressure sections 53 and 62. As has also been exemplified in the same FIG. 3, the first and second compressors 3, 4 may have more interconnected sections (i.e. 54, 63, 64, . . . ) if desired.
  • The first compressor 3 has a main inlet 31, a first side inlet 32, a second side inlet 33 and an outlet 34. The second compressor 4 has a main inlet 41, a first side inlet 42 and an outlet 44. The main inlet 32 of the first compressor 3 opens into the low pressure section 51, and the first side inlet 32 opens into the intermediate pressure section 52. The second side inlet 33 opens into the high pressure section 53. The main inlet 41 of the second compressor 4 opens into the low pressure section 61, and the first side inlet 42 opens into the high pressure section 62. For the sake of clarity the drivers of the compressors 3 and 4 are not shown.
  • The outlets 34 and 44 of the compressors 3 and 4 are connected to the inlet 21 of the refrigerator 2 by means of conduits 110 a, 120 a, 10 a, 10 and 110 b, 120 b, 10 b, 10, respectively. The first outlet 22 of the refrigerator 2 is connected to the main inlet 31 of the first compressor 3 by means of conduit 20, and the second outlet 23 is connected to the main inlet 41 of the second compressor 4 by means of conduit 30. The third outlet 24 is connected to first side inlet 32 of the first compressor 3 by means of conduit 40, the fourth outlet 25 is connected to the first side inlet 42 of the second compressor 4 by means of conduit 50, and the fifth outlet 26 is connected to second side inlet 33 of the first compressor 3 by means of conduit 60.
  • During normal operation, the two compressors 3 and 4 each compress a part of the refrigerant to the refrigeration pressure, so that all refrigerant is supplied at the refrigeration pressure via conduit 10 to the inlet 21 of the refrigerator 2. In at least five heat exchangers (not shown) in series the refrigerant 10 is allowed to evaporate in the refrigerator 2 (in the embodiment of FIG. 3 at five different pressure levels).
  • In the first heat exchanger within the refrigerator 2 the refrigerant is allowed to partly evaporate at a high-high-high pressure, which is below the refrigeration pressure; the liquid part of the refrigerant is passed to the second heat exchanger and the remaining vapour is returned to the first compressor 3 through conduit 60. In the second heat exchanger the refrigerant is allowed to partly evaporate at a high-high pressure, which is below the high-high-high pressure; the liquid part of the refrigerant is passed to the third heat exchanger and the remaining vapour is returned to the second compressor 4 through conduit 50. In the third heat exchanger the refrigerant is allowed to partly evaporate at a high pressure, which is below the high-high pressure; the liquid part of the refrigerant is passed to the fourth heat exchanger and the remaining vapour is returned to the first compressor 3 through conduit 40. In the fourth heat exchanger the refrigerant is allowed to partly evaporate at an intermediate pressure, which is below the high pressure; the liquid part of the refrigerant is passed to the fifth heat exchanger and the remaining vapour is returned to the second compressor 4 through conduit 30. In the fifth heat exchanger the refrigerant is allowed to evaporate at a low pressure, which is below the intermediate pressure, and the refrigerant leaving the fifth heat exchanger is returned to the first compressor 3 through conduit 20.
  • If desired, economizers may be connected to one or more of the outlets of the refrigerator 2. Preferably, the outlet of the refrigerator 2 intended for the refrigerant evaporated at the highest pressure (i.e. fifth outlet 26 in FIG. 3) is connected to an economizer.
  • If the refrigerator has multiple outlets and two compressors, preferably the odd (i.e. first, third, fifth, seventh, . . . ) outlets are connected to the second compressor and the even (i.e. second, forth, sixth, eighth, . . . ) outlets are connected to the first compressor, wherein the pressure of the evaporated outlet increases from the first outlet to the fifth and optional higher outlet.
  • If desired, economizers may be connected to one or more of the outlets of the refrigerator. As economizers are known in the art (see e.g. John M. Campbell, “Gas Conditioning and Processing—Vol. 2: The Equipment Modules”, 8th Edition edited by Robert A. Hubbard, 2004 page 219) this is not further discussed here. Preferably, the outlet of the refrigerator intended for the refrigerant evaporated at the highest pressure is connected to an economizer.
  • Alternative to the line-up as shown in FIG. 3, FIG. 3 a shows that, if desired, one or more separate lines may (and preferably will) be used to recycle (a part of) the gaseous stream to the suction side of first and second compressors 3,4. In the latter case one or more of the valves 8 a-8 d and 16 a-16 d may be used instead of the valves 8 and 16 as shown in FIG. 3. An advantage of the embodiment of FIG. 3 a is that the size of the safeguarding system connected downstream of the relief valves 9 and 17 can be based on the largest of the streams, rather than the sum of the streams.
  • The person skilled in the art will readily understand that the present invention may be modified in many ways without departing from the scope of the appended claims.
  • As an example, the refrigerant circuit 1 may have more than the two parallel compressors 3, 4 shown in FIGS. 2 and 3; the refrigerator 2 may have more than one inlet 21 and more than five outlets 22, 23, 24, 25, 26 (as already exemplified in FIGS. 3 and 3 a); not all the evaporated refrigerants 20, 30, 40, 50, 60 need to be evaporated at different pressure levels in the refrigerator 2; the evaporated refrigerants 20, 30, 40, 50, 60 may be supplied in various ways to the two (or more) compressors 3, 4; etc. In this respect special reference is made to FIG. 2 of WO 01/44734 and FIGS. 3 and 4 of US 2005/0126219, which are hereby incorporated by reference.
  • Some of the above modifications are exemplified in FIG. 4, in which the refrigerant circuit 1 comprises 3 compressors: 5, 12 and 19. The third compressor 19 comprises inlets 87 and 88 and an outlet 89. Furthermore the refrigerant circuit 1 according to FIG. 4 comprises a third cooler 39, a third relief valve 49 and a third stream splitter 59. Further, valves 29 a and 29 b are present, which are similar to the valves 8 a, 8 b (and 16 a, 16 b) belonging to the first compressor 3 (second compressor 4). The abbreviations LP, MP, HP and HHP in the Figure refer to low, medium, high and high-high pressure, respectively.

Claims (10)

1. Refrigerant circuit (1), in particular for use in a liquefaction plant, the refrigerant circuit (1) at least comprising:
a refrigerator (2) having an inlet (21) for refrigerant (10) at a refrigeration pressure, and at least one outlet (22) for refrigerant (20) evaporated in the refrigerator (2);
a first compressor (3) having an inlet (31) for receiving the evaporated refrigerant (20) from the refrigerator (2) and an outlet (34) for compressed refrigerant (11 a);
a first cooler (5) having an inlet (81) for compressed refrigerant (110 a) and an outlet (82) for cooled compressed refrigerant (120 a);
a first stream splitter (6) suitable for splitting the cooled compressed refrigerant (120 a) in at least two streams (10 a, 130 a), the first stream splitter (6) having an inlet (71) for receiving the cooled compressed refrigerant (120 a), a first outlet (72) connected to the inlet (21) of the refrigerator (2) and a second outlet (73) intended for returning refrigerant (130 a) to upstream of the inlet (31) of the first compressor (3) at a first connection point (11);
a first valve (7) between the first outlet (72) of the first stream splitter (6) and the inlet (21) of the refrigerator (2);
a second valve (8) between the second outlet (73) of the first stream splitter (6) and the first connection point (11); and
a first relief valve (9) downstream of the outlet (34) of the first compressor (3) and upstream of both the first and second valves (7,8).
2. Refrigerant circuit (1) according to claim 1, wherein the first relief valve (9) is located between the outlet (34) of the first compressor (3) and the inlet (81) of the first cooler (5).
3. Refrigerant circuit (1) according to claim 1 or 2, wherein the refrigerator (2) has at least two outlets (22, 24, . . . ) for refrigerant (20, 40, . . . ) evaporated in the refrigerator (2), the at least two outlets (22, 24, . . . ) being connected to the first compressor (3).
4. Refrigerant circuit (1) according to one or more of the preceding claims, wherein the refrigerant circuit (1) further comprises:
a second compressor (4) having an inlet (41) for receiving evaporated refrigerant (30) from the refrigerator (2) and an outlet (44) for compressed refrigerant (110 b);
a second cooler (12) having an inlet (83) for compressed refrigerant (110 b) and an outlet (84) for cooled compressed refrigerant (120 b);
a second stream splitter (13) suitable for splitting the cooled compressed refrigerant (120 b) in at least two streams (10 b, 130 b), the second stream splitter (13) having an inlet (74) for receiving the cooled compressed refrigerant (120 b), a first outlet (75) connected to the inlet (21) of the refrigerator (2) and a second outlet (76) intended for returning refrigerant (130 b) to upstream of the inlet (41) of the second compressor (4) at a second connection point (14);
a third valve (15) between the first outlet (74) of the second stream splitter (13) and the inlet (21) of the refrigerator (2);
a fourth valve (16) between the second outlet (73) of the second stream splitter (13) and the connection point (11); and
a second relief valve (17) downstream of the outlet (44) of the second compressor (4) and upstream of both the third and fourth valves (15,16).
5. Refrigerant circuit (1) according to claim 4, wherein the second relief valve (16) is located between the outlet (44) of the second compressor (4) and the inlet (83) of the second cooler (12).
6. Refrigerant circuit (1) according to claim 4 or 5, wherein the refrigerator (2) has at least two outlets (23, 25, . . . ) for refrigerant (30, 50, . . . ) evaporated in the refrigerator (2), the at least two outlets (23, 25, . . . ) being connected to the second compressor (4).
7. Plant for the production of liquefied natural gas, comprising the refrigerant circuit (1) according to one or more of the preceding claims for cooling a natural gas stream to be liquefied.
8. Plant according to claim 7, further comprising a pre-cooling heat exchanger having an inlet for natural gas and an outlet for cooled natural gas, a distributor having an inlet connected to the outlet for cooled natural gas and having at least two outlets, and at least two main heat exchangers each comprising a first hot side having one inlet connected to one outlet of the distributor and an outlet for liquefied natural gas, which plant further comprises a pre-cooling refrigerant circuit for removing heat from the natural gas in the pre-cooling heat exchanger, and at least two main refrigerant circuits for removing heat from natural gas flowing through the first hot side of the corresponding main heat exchanger,
wherein the pre-cooling refrigerant circuit is a refrigerant circuit 1 according to one or more of the preceding claims 1-6.
9. Method for the production of liquefied natural gas, wherein the natural gas stream to be liquefied is cooled using the refrigerant circuit (1) according to one or more of the preceding claims 1-8.
10. Method according to claim 9, at least comprising the steps of:
evaporating a refrigerant in a refrigerator (2) thereby cooling a stream to be cooled and obtaining an evaporated refrigerant (20);
compressing the evaporated refrigerant (20) in a compressor (3) thereby obtaining a compressed refrigerant (110 a);
cooling the compressed refrigerant (11 a) thereby obtaining a cooled compressed refrigerant (120 a);
splitting the cooled compressed refrigerant (120 a) in at least two streams (10 a, 130 a);
forwarding a first stream (10 a) to the refrigerator (2) and a second stream (130 a) to a connection point (11) downstream of the refrigerator (2) and upstream of the compressor (3);
removing refrigerant from the refrigerant circuit (1) by means of a relief valve (9), if the pressure of the refrigerant at the relief valve (9) exceeds a pre-selected value.
US11/680,732 2006-03-06 2007-03-01 Refrigerant circuit Abandoned US20070204649A1 (en)

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WO2016152651A1 (en) * 2015-03-20 2016-09-29 千代田化工建設株式会社 Refrigerant circulation system
ITUB20151979A1 (en) * 2015-07-09 2017-01-09 Nuovo Pignone Tecnologie Srl COMPRESSOR SYSTEM WITH A GAS TEMPERATURE CHECK AT THE ENTRY OF THE ANTI-PUMPING LINE AND ITS METHOD
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WO2019013990A1 (en) * 2017-07-14 2019-01-17 Imorgon Medical LLC Medical diagnostic ultrasound imaging system and method for receiving information from a server during an examination of a patient to improve workflow
US10995762B2 (en) * 2015-07-09 2021-05-04 Nuovo Pignone Srl Compressor system with a cooling arrangement between the anti-surge valve and the compressor suction side and relevant method
WO2023237751A1 (en) 2022-06-09 2023-12-14 Linde Gmbh Method for compressing a propylene refrigerant

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US20110277498A1 (en) * 2007-10-17 2011-11-17 Sander Kaart Method and apparatus for controlling a regrigerant compressor, and use thereof in a method of cooling a hydrocarbon stream
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ITUB20151979A1 (en) * 2015-07-09 2017-01-09 Nuovo Pignone Tecnologie Srl COMPRESSOR SYSTEM WITH A GAS TEMPERATURE CHECK AT THE ENTRY OF THE ANTI-PUMPING LINE AND ITS METHOD
US20190085854A1 (en) * 2015-07-09 2019-03-21 Nuovo Pignone Tecnologie Srl Compressor system with a gas temperature control at the inlet of the anti-surge line and relevant method
US10907642B2 (en) * 2015-07-09 2021-02-02 Nuovo Pignone Srl Compressor system with a gas temperature control at the inlet of the anti-surge line and relevant method
US10995762B2 (en) * 2015-07-09 2021-05-04 Nuovo Pignone Srl Compressor system with a cooling arrangement between the anti-surge valve and the compressor suction side and relevant method
WO2019013990A1 (en) * 2017-07-14 2019-01-17 Imorgon Medical LLC Medical diagnostic ultrasound imaging system and method for receiving information from a server during an examination of a patient to improve workflow
WO2023237751A1 (en) 2022-06-09 2023-12-14 Linde Gmbh Method for compressing a propylene refrigerant

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