US20070090105A1 - Packaging container and method of producing a packaging container - Google Patents
Packaging container and method of producing a packaging container Download PDFInfo
- Publication number
- US20070090105A1 US20070090105A1 US10/574,959 US57495904A US2007090105A1 US 20070090105 A1 US20070090105 A1 US 20070090105A1 US 57495904 A US57495904 A US 57495904A US 2007090105 A1 US2007090105 A1 US 2007090105A1
- Authority
- US
- United States
- Prior art keywords
- packaging container
- interface
- pouring opening
- container according
- wall thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D15/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials
- B65D15/02—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums
- B65D15/04—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made by winding or bending paper
- B65D15/08—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made by winding or bending paper with end walls made of plastics material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2565/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D2565/38—Packaging materials of special type or form
- B65D2565/381—Details of packaging materials of special type or form
- B65D2565/385—Details of packaging materials of special type or form especially suited for or with means facilitating recycling
Definitions
- the present invention relates to a packaging container comprising a first portion essentially being formed of a first material and a second portion essentially being formed of a second material.
- the present invention also relates to a method of producing a packaging container of this kind.
- Packaging containers comprising a first portion essentially being formed of a first material and a second portion essentially being formed of a second material have been known for a long time.
- One example of such a packaging container is shown in EP-A1-108166.
- Another example of such a packaging container is disclosed in WO 02/070365 A1. The latter one is a commercially available packaging container marketed by Tetra Pak under the trademark Tetra Top.
- the packaging container is manufactured in accordance with the following steps:
- the sheets are formed into sleeves by sealing two edges to each other,
- a top made of a plastic material is injection moulded onto one end of the sleeve
- the container is ejected (standing on its top) from the moulding station to a filling station
- the bottom is formed by squeezing the open end and sealing the edge into a transversal seal
- the bottom is finally formed by folding flaps and sealing the flaps to the bottom surface of the bottom.
- the container thus formed is usually provided with a closed top, being adapted to be opened by removal of a membrane covering the pouring opening.
- the transition between the membrane and the surrounding portions of the top is formed as a weakening line, i.e. a portion having a smaller wall thickness than the surrounding portions.
- One advantage with making the packaging container of different materials or material combinations in different portions of the container is that the different portions can be adapted to any desired property being important for respective portion of the package. It is for instance common that a neck on a packaging container has a well-defined shape in order to be able to correctly receive a screw cap or some other kind of opening device and in co-operation with the cap form a tight joint. Preferably, this is achieved using some kind of plastic material for the neck. Furthermore, it is also common that the packaging container is required to have some barrier properties, such as light, taste or oxygen barrier. A plastic material with these properties is more costly than a plastic material without these properties. In such a case is it advantageous to use fibre based packaging laminate with barrier properties.
- This packaging laminate is a typical example of a portion of the container made of a material combination, the laminate typically comprises a paper or fibre-based layer and one or more plastic layers. In many cases the laminate also comprises an aluminium layer.
- Another object of the invention is to make a container which can be separated by the consumer already at the point where the consumer throw away the emptied container.
- first portion is further provided with a tearing line extending essentially from the pouring opening towards the interface between the first portion and the second portion and essentially along the complete extension of said interface.
- the container By providing the container with this tearing line it will easy to separate the two portions from each other. Since the tearing line starts from the pouring opening it will start from a point where a crack will start only in one direction (towards the interface) which will give a distinct feed-back to the consumer tearing the container apart. Moreover, by starting in a point at an open end, the force needed (since the energy will only be directed into one crack propagation direction) will not be to high to cause any doubts to the consumer whether the tearing has been started correctly or not.
- the pouring opening will be at the top of the package and the interface will be somewhat below and extend more or less horizontally around the container, which in both cases will lead to a situation where the desired tearing direction will be transversal to any load from packages above during transport, i.e. in most cases the claimed feature will lead to a design being easy to tear but still being strong when it comes to resistance against distribution damage.
- the first portion of the container is generally formed of a plastic material.
- a plastic material having a uniform material or a number of layers
- the second portion of the container is generally formed of fibre based packaging laminate.
- a fibre based laminate is convenient when it comes to making a container body provided with a printed design on it.
- the laminate can readily be closed and folded to form a tight bottom.
- the tear line is defined by a weakening line extending essentially from the pouring opening towards the interface between the first portion and the second portion and essentially along the complete extension of said interface.
- a weakening line extending essentially from the pouring opening towards the interface between the first portion and the second portion and essentially along the complete extension of said interface.
- the first portion of the container is formed by injection moulding of a plastic material into a mould. This way the first portion can be provided with a weakening line, formed into a complex shape, and be provided with a membrane covering the pouring opening all in one forming station.
- a connection is formed in the interface between the first portion and the second portion by fusing a plastic layer of the second portion together with the injection moulded plastic material.
- the heated, more or less flowable plastic material will fuse together will a plastic layer of the second portion. This way a tight joint between the first and second portion is made in readily manner.
- the weakening line is a portion of smaller wall thickness than surrounding portions, the inferior wall thickness being formed by a grove on the outside of the first portion.
- This design is convenient to use e.g. when the first portion is made of plastic material being extrusion blow moulded. Since the shape of the object being blow moulded is determined by the shape of the outside tool against which the extruded plastic material is blown, a distinct shape is preferably designed to be formed on the outside of the plastic object.
- the weakening line is a portion of smaller wall thickness than surrounding portions, the inferior wall thickness being formed along the portion of the weakening line extending from the pouring opening to the interface by a grove on the inside of the first portion, and along the interface by a grove on the outside of the first portion.
- This design is preferred to use when the first portion is injection moulded using a system with a single inner tool and a dividable outer tool. Since the inner tool must be removable the diameter of the inner tool must be ever decreasing and therefore it will be tricky to form a groove on the inside along the interface, which corresponds to an outwardly directed bulge on the inner tool.
- the interface can be provided with an inwardly directed groove on the outside without negatively effecting the appearance or functionality of the container, since the in any case is a transition between the two portions.
- the pouring opening is provided in the top of a container, whereby the weakening line extending from the pouring opening to the interface will extend in the same direction as the release direction of the inner tool. This makes it possible to form the inner groove using an outwardly directed bulge on the inner tool.
- this portion of the weakening line is preferably formed on the inside of the container since it otherwise might negatively effect the appearance of the container, since there in many cases are not any reason for any transition at this portion of the container.
- the pouring opening is shaped such that a pull tab is formed on either side of the point where the tear line intersect the edge of the pouring opening.
- a pull tag is readily formed.
- the pull-tab is formed as a distinct change of curvature of the edge of the opening in the vicinity of the intersection between the tear line and the edge of the opening.
- the opening can of course be provided with such a pull-tab on one or both sides in relation to the intersection.
- FIG. 1 shows a container where the lid has been removed and the pouring opening is exposed.
- FIG. 2 shows a container where the removal of the top portions has been initiated.
- FIG. 3 shows an example of a container that can be provided with the inventive separation feature.
- the container shown in FIG. 3 has its lid still in place closing the pouring opening.
- FIG. 3 discloses a container 1 having a sleeve 2 made of a fibre based packaging laminate and a top 3 made of a plastic material.
- the container 1 is made using the method mentioned in the introductory portion of the disclosure, where a sleeve 2 is put on a mandrel and a top 3 is injection moulded directly onto the sleeve 2 .
- the top 3 is provided with a lid 4 being adapted to be removed (partly or completely) by tearing it off along a weakening line.
- a weakening line is in detailed described in WO 02/070365 A1 and will not be described in any detail in this disclosure. Reference is made to WO 02/070365 A1 for a deeper understanding of this commercially available container.
- FIG. 1 discloses the appearance of the inventive container 11 when the lid has been removed from a container 11 .
- the opening 14 is provided with a portion with decreased radius, thus forming a pull-tab 15 .
- This pull-tab 15 connects with the surrounding portion of the edge 14 of the opening at an angle close to 90°.
- the top 13 is further provided with a weakening line 16 having a first portion 16 a extending from the opening 14 towards the interface between the top 13 and the sleeve 12 and a second portion 16 b extending along the interface.
- the top 13 is provided with a flange extending around the opening 14 , whereby a third portion 16 c of the weakening line extends across this flange.
- the weakening line 16 is formed as a thin line having a smaller wall thickness than surrounding portions. In the disclosed case the weakening line 16 has a wall thickness of about 0,3 mm and the surrounding portions has a wall thickness of about 0,6 mm.
- the weakening lines 16 In order to make it easy to tear the first portion 13 along the weakening lines 16 , the weakening lines 16 have a cross-section formed with a least one relatively sharp corner acting as a notch for the tear propagation. Considering only package performance would e.g. give that a V-shaped groove would make tearing easy. However, considering also lifetime of the moulding tools give that a rectangular cross-section with sharp corners at the bottom of the groove will make tearing easy and will give a satisfactory lifetime of the moulding tools.
- the first 16 a and third 16 c portions of the weakening line 16 is formed by providing the top 13 with a groove on the inside of the container 11 .
- the second portion 16 b of the weakening line 16 is formed by providing the top 13 with a groove on the outside of the container 11 . This configuration is adapted to make a container 11 by injection moulding of the top 13 .
- the consumer When the consumer has emptied the container 11 , he/she grabs the container body 12 with its left hand and the pull tab 15 with the thumb on the outside and the index finger on the inside of the pull tab 15 . The right hand is then pulled upwards and slightly turned counter clock wise thus imparting a significant shear stress to the top 13 along the first portion 16 a of the tear line 16 . Since the pull tab 15 connects with the opening edge 14 at an angle the transition between the pull-tab 15 and the rest of the opening edge 14 will act as a notch thus initiating the crack propagation.
- the portion of the top 13 having the pull-tab 15 will be pulled outwardly until the crack has propagated to the interface between the top 13 and the sleeve 12 . Thereafter the portion with the pull-tab 15 will be torn around the container 11 as the crack propagates along the weakening line 16 b extending along the interface.
- the pull-tab 15 is in FIG. 2 shown in a state where it is pressed inwardly.
- the pull-tab 15 is provided with grooves 15 a.
- a packaging laminate suitable for the use in a container of the described kind comprise from the inside out; a plastic layer of polyethylene, a paper layer and an outer layer of polyethylene. In some cases an aluminium layer and an additional polyethylene layer is placed between the inside of the paper layer and the inside polyethylene layer.
- plastic materials can be used. It is also common knowledge to add different layers of binder layers.
- plastic material suitable for use in the top of the container of the described kind is polyethylene with different kinds of pigment to the get the desired colouring.
- One advantage with using the same basic plastic in the plastic layers of the laminate and in the top is that they will fuse together.
- the grooves making the weakening lines can be formed on the outside. This is especially appropriate when using extrusion blow moulded plastic tops on the container.
- the pouring opening can be provided with threads for a screw cap.
- the tear line in the form of the weaking line portions 16 a and 16 b are shown in the example as being angled to each other. However, the scope of protection is not limited to such embodiment.
- Another alternative is to provide a first portion 16 a of the weakening line beginning at the opening and extending in the form of for example an arc having an end substantially tangential to the second portion 16 b of the weaking line. That is, the first portion will smoothly be connected to the the second portion.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Packages (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Making Paper Articles (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0302668-9 | 2003-10-08 | ||
SE0302668A SE525982C2 (sv) | 2003-10-08 | 2003-10-08 | Förpackningsbehållare och metod att framställa en förpackningsbehållare |
PCT/SE2004/001362 WO2005032959A1 (en) | 2003-10-08 | 2004-09-22 | Packaging container and method of producing a packaging container |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2004/001362 A-371-Of-International WO2005032959A1 (en) | 2003-10-08 | 2004-09-22 | Packaging container and method of producing a packaging container |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/578,938 Division US8003033B2 (en) | 2003-10-08 | 2009-10-14 | Method of producing a packaging container |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070090105A1 true US20070090105A1 (en) | 2007-04-26 |
Family
ID=29398690
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/574,959 Abandoned US20070090105A1 (en) | 2003-10-08 | 2004-09-22 | Packaging container and method of producing a packaging container |
US12/578,938 Expired - Fee Related US8003033B2 (en) | 2003-10-08 | 2009-10-14 | Method of producing a packaging container |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/578,938 Expired - Fee Related US8003033B2 (en) | 2003-10-08 | 2009-10-14 | Method of producing a packaging container |
Country Status (8)
Country | Link |
---|---|
US (2) | US20070090105A1 (sv) |
EP (1) | EP1673283B1 (sv) |
JP (2) | JP4648326B2 (sv) |
CN (1) | CN100528695C (sv) |
DE (1) | DE602004006766T2 (sv) |
RU (1) | RU2343092C2 (sv) |
SE (1) | SE525982C2 (sv) |
WO (1) | WO2005032959A1 (sv) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112752716A (zh) * | 2018-08-31 | 2021-05-04 | Ar包装系统公司 | 具有可分离顶部的复合容器、主体坯件以及将复合容器的顶端部分与主体分离的方法 |
US11878840B2 (en) | 2019-07-02 | 2024-01-23 | Gpi Systems Ab | Method of producing a packaging container and a packaging container |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5132931B2 (ja) * | 2006-12-27 | 2013-01-30 | 日本テトラパック株式会社 | 複合容器 |
DE102010014993A1 (de) * | 2010-04-14 | 2011-10-20 | Sig Technology Ag | Behälter und Verfahren zur Herstellung eines Behälters |
RU2594863C2 (ru) * | 2010-09-30 | 2016-08-20 | Тетра Лаваль Холдингз Энд Файнэнс С.А. | Упаковочный контейнер и заготовка, используемая в изготовлении такого упаковочного контейнера |
MX2013005284A (es) * | 2011-01-14 | 2013-07-03 | Procter & Gamble | Un conjunto de envases con cierre. |
CN103201187B (zh) * | 2011-01-14 | 2016-04-13 | 宝洁公司 | 用于制造包括凹槽的制品的方法,以及制品 |
US10189618B2 (en) | 2016-04-15 | 2019-01-29 | Colgate-Palmolive Company | Container apparatus |
US9902542B2 (en) | 2016-04-15 | 2018-02-27 | Colgate-Palmolive Company | Container apparatus |
WO2019201407A1 (en) * | 2018-04-19 | 2019-10-24 | N.V. Nutricia | Package with separable lid structure |
SE543142C2 (sv) * | 2018-10-26 | 2020-10-13 | A & R Carton Lund Ab | A composite container with separable top, a blank and methods for separating a rim from a tubular body |
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2003
- 2003-10-08 SE SE0302668A patent/SE525982C2/sv not_active IP Right Cessation
-
2004
- 2004-09-22 DE DE602004006766T patent/DE602004006766T2/de active Active
- 2004-09-22 CN CNB2004800293257A patent/CN100528695C/zh not_active Expired - Fee Related
- 2004-09-22 EP EP04775464A patent/EP1673283B1/en not_active Expired - Fee Related
- 2004-09-22 JP JP2006532223A patent/JP4648326B2/ja active Active
- 2004-09-22 RU RU2006115618/12A patent/RU2343092C2/ru not_active IP Right Cessation
- 2004-09-22 WO PCT/SE2004/001362 patent/WO2005032959A1/en active IP Right Grant
- 2004-09-22 US US10/574,959 patent/US20070090105A1/en not_active Abandoned
-
2009
- 2009-04-23 JP JP2009105377A patent/JP2009196716A/ja active Pending
- 2009-10-14 US US12/578,938 patent/US8003033B2/en not_active Expired - Fee Related
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112752716A (zh) * | 2018-08-31 | 2021-05-04 | Ar包装系统公司 | 具有可分离顶部的复合容器、主体坯件以及将复合容器的顶端部分与主体分离的方法 |
US12006098B2 (en) | 2018-08-31 | 2024-06-11 | Gpi Systems Ab | Composite container with separable top, a body blank, and a method of separating a top end portion from a main body of the container |
US11878840B2 (en) | 2019-07-02 | 2024-01-23 | Gpi Systems Ab | Method of producing a packaging container and a packaging container |
Also Published As
Publication number | Publication date |
---|---|
RU2006115618A (ru) | 2007-11-20 |
EP1673283A1 (en) | 2006-06-28 |
WO2005032959A1 (en) | 2005-04-14 |
DE602004006766T2 (de) | 2007-09-13 |
EP1673283B1 (en) | 2007-05-30 |
US20100029452A1 (en) | 2010-02-04 |
RU2343092C2 (ru) | 2009-01-10 |
JP4648326B2 (ja) | 2011-03-09 |
SE0302668D0 (sv) | 2003-10-08 |
CN1863707A (zh) | 2006-11-15 |
SE0302668L (sv) | 2005-04-09 |
US8003033B2 (en) | 2011-08-23 |
JP2007507398A (ja) | 2007-03-29 |
CN100528695C (zh) | 2009-08-19 |
DE602004006766D1 (de) | 2007-07-12 |
JP2009196716A (ja) | 2009-09-03 |
SE525982C2 (sv) | 2005-06-07 |
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Legal Events
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AS | Assignment |
Owner name: TETRA LAVAL HOLDINGS & FINANCE S.A., SWITZERLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ELGEBRANT, JOHAN;REEL/FRAME:017796/0446 Effective date: 20060320 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |