US20070012583A1 - Media storage disk box - Google Patents

Media storage disk box Download PDF

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Publication number
US20070012583A1
US20070012583A1 US11/479,528 US47952806A US2007012583A1 US 20070012583 A1 US20070012583 A1 US 20070012583A1 US 47952806 A US47952806 A US 47952806A US 2007012583 A1 US2007012583 A1 US 2007012583A1
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US
United States
Prior art keywords
panel
metal cover
securing
spine
media storage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/479,528
Inventor
King Choi
Kwok Kwong
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/704,395 external-priority patent/US20040173481A1/en
Priority claimed from US11/096,373 external-priority patent/US20050263416A1/en
Application filed by Individual filed Critical Individual
Priority to US11/479,528 priority Critical patent/US20070012583A1/en
Publication of US20070012583A1 publication Critical patent/US20070012583A1/en
Abandoned legal-status Critical Current

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    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/02Cabinets; Cases; Stands; Disposition of apparatus therein or thereon
    • G11B33/04Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers
    • G11B33/0405Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers for storing discs
    • G11B33/0411Single disc boxes
    • G11B33/0422Single disc boxes for discs without cartridge
    • G11B33/0427Single disc boxes for discs without cartridge comprising centre hole locking means

Definitions

  • the present invention relates to a media storage disk box and more particularly a media storage disk box including metal panels.
  • a box or case to retain a CD or DVD is the common form by which such goods are normally sold.
  • a box has the ability to carry product information and advertising while simultaneously providing protection to the disk.
  • the box consists of a base panel and a cover panel which are movable relative to each other.
  • the configuration is of a kind to provide a wallet like enclosure within which a disk can be stored.
  • Such a box or case will also normally include a mounting region with which a disk can be mounted.
  • the movement of the base and cover panels can be such as to provide an enclosure to securely locate the disk within the enclosure yet allow for the cover to move relative to the base and allow for access to be gained to the enclosure to allow for the removal of the disk from the box.
  • the box itself does not present the product branding, advertising and product information.
  • a paper sleeve is engaged with the box, the paper sleeve providing such indicia.
  • the boxes which are manufactured to carry the disks are normally of a generic kind and the boxes are customised by the engagement of a paper sleeve carrying the graphics and indicia corresponding to the disk which is to be retained within the box.
  • the boxes which are manufactured to carry the disks are normally of a generic kind and the boxes are customised by the engagement of a paper sleeve carrying the graphics and indicia corresponding to the disk which is to be retained within the box.
  • no other ways of distinguishing the box from other boxes is able to be achieved.
  • the paper sleeve is normally that portion which is the most obvious means of drawing attention to the box but beyond the selection of colors and graphic styles, no other differentiating features are conveniently incorporated with known boxes.
  • DVDs and CDs are directed, it is important to allow for distinguishing features to be provided by the box to attract a consumer and encourage them to purchase that particular product. There has accordingly been a need to provide different forms of visual appeal for DVD or CD to be boxed for such purposes.
  • the present invention addresses the existing and above-mention shortcomings relating to media storage disk boxes.
  • a media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, the one or more securing tabs engaging the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, the one or more securing tabs engaging the second panel.
  • the first panel defines one or more securing openings proximate to a spine edge of the first panel
  • the second panel defines one or more securing openings proximate to a spine edge of the second panel
  • each of the one or more securing tabs of the first metal cover corresponds to one of the one or more securing openings of the first panel
  • each of the one or more securing tabs of the second metal cover corresponds to one of the one or more securing openings of the second panel
  • each of the one or more securing tabs of the first metal cover engages the corresponding one of the securing openings of the first panel
  • each of the one or more securing tabs of the second metal cover engages the corresponding one of securing openings of the second panel.
  • a media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable, about the spine panel, between an open position and a closed position, wherein the first panel defines one or more securing openings proximate to a spine edge of the first panel and the second panel defines one or more securing openings proximate to a spine edge of the second panel, and wherein each of the one or more securing openings includes an engagement ledge proximate to the securing opening; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs engaging the ledge of a corresponding one of the one or more securing openings of the first panel; and a second metal cover coupled to the second
  • a media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position, the first panel including one or more engagements proximate to the spine panel, and the second panel including one or more engagements proximate to the spine panel; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs of the first metal cover corresponding to one of the one or more engagements of the first panel, the one or more securing tabs coupled to the corresponding engagement of the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, each of
  • FIG. 1 is a plan view of a media storage disk box showing the enclosure side of the two panels of the box;
  • FIG. 2A is a view of the media storage disk box as per FIG. 1 but wherein the sheet metal tabs of the spine panel have been folded over to be captured with the spine.
  • FIG. 2B is a side view of the box of FIG. 2A ;
  • FIG. 3 is an end view of the box of FIG. 2A ;
  • FIG. 4 is a sectional view through section AA of FIG. 2A ;
  • FIG. 5 is a sectional view through section BB of FIG. 2A ;
  • FIG. 6 is a sectional view through section CC of FIG. 2A ;
  • FIG. 7 is a sectional view through section DD of FIG. 2A ;
  • FIG. 8 is a side view of the box of FIG. 1 where the box is in a closed condition
  • FIG. 9 is a close up sectional view of the mounting region of a panel of the box of FIG. 1 ;
  • FIG. 10 is an enlarged drawing of FIG. 2B ;
  • FIG. 11 is an internal end view of a minor side of the sheet metal cover shown in FIG. 14B ;
  • FIG. 12 is a sectional view of the sheet metal cover shown in FIG. 14B taken midway along the major length of the sheet metal cover;
  • FIG. 13A is a sectional view of the sheet metal cover shown in FIG. 13B taken midway along the major length of the sheet metal cover;
  • FIG. 13B is a plan view of the interior side of a second sheet metal cover
  • FIG. 14A is an internal end view of a minor side of the sheet metal cover shown in FIG. 13B ;
  • FIG. 14B is a plan view of the interior side of a first sheet metal cover
  • FIG. 15 is a plan view of the interior side of the sheet metal spine cover
  • FIG. 16 is an interior end view of the cover shown in FIG. 13B ;
  • FIG. 17 is an interior end view of the cover shown in FIG. 14B ;
  • FIG. 18 is a side view of FIG. 15 ;
  • FIG. 19 is an enlarged view of FIG. 15 ;
  • FIG. 20 is an enlarged view of region H of FIG. 13B ;
  • FIG. 21 is a close up view of region B of FIG. 11 ;
  • FIG. 22 is a close up view of region C of FIG. 11 ;
  • FIG. 23 is a close up view of region D of FIG. 12 ;
  • FIG. 24 is a close up view of region E of FIG. 12 ;
  • FIG. 25 is a plan view of the exterior side of the sheet metal cover shown in FIG. 13B , including graphics;
  • FIG. 26 is a plan view of the exterior side of the sheet metal spine cover shown in FIG. 15 , including graphic text;
  • FIG. 27 is a plan view of the exterior side of the sheet metal cover shown in FIG. 14B , including graphics;
  • FIG. 28A is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line E;
  • FIG. 28B is an enlarged view of region L identified in FIG. 28A ;
  • FIG. 29 is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line F.
  • FIG. 30A is an exploded, perspective view of the media storage disk box prior to the coupling of the sheet metal covers to the plastic body;
  • FIG. 30B is an enlarged perspective view of the securing opening of the plastic body shown in FIG. 30A ;
  • FIG. 31A is a perspective view of the sheet metal covers
  • FIG. 31B is an enlarged perspective view of the securing tab of the sheet metal cover shown in FIG. 31A ;
  • FIG. 32A is an outside perspective view of the plastic body
  • FIG. 32B is an enlarged outside perspective view of the securing opening of the plastic body shown in FIG. 32A ;
  • FIG. 33A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs inserted through the securing openings;
  • FIG. 33B is an enlarged view of the securing opening of the plastic body shown in FIG. 33A , showing the securing tab inserted through the securing opening;
  • FIG. 34A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs inserted and in a securing position;
  • FIG. 34B is an enlarged perspective view of the opening of the plastic body shown in FIG. 34A , with the securing tab inserted and in a securing position.
  • the media storage disk box may generally be defined by a unitarily formed plastic body 1 which consists of first panel 2 and a second panel 3 .
  • the media storage disk box may be referred to as “the box” or “the disk box” throughout the description.
  • a media storage disk may be any type of disk used for media storage.
  • one type of media storage disk is an optical disc, such as, for example, compact disc (CD) formats, digital versatile disc (DVD) formats, and video compact disc (VCD) formats, conventionally used to store a plurality of different media and multimedia.
  • the first and second panels 2 , 3 are generally planar panels however relief details are or can be provided to the panels.
  • the first and second panels may be of a complimentary size and shape such that when they are in an overlapping condition (a box “closed condition” or “closed position”) the perimeter of the first and second panels 2 , 3 are commensurate with each other.
  • the first and second panels 2 , 3 are connected to each other via a hinge 4 .
  • the hinge 4 is, for example, a hinge panel which is integrally formed with the first and second panels 2 , 3 and positioned intermediate of the first and second panels 2 , 3 .
  • the hinge 4 may define axes of rotation XX and YY which allow for each of the first and second panels 2 , 3 to move relative to the hinge panel 4 and relative to each other. In one embodiment, with reference to FIG.
  • the unitary plastic body 1 provides the two hinges intermediate of the hinge panel 4 and a respective first and second panel 2 , 3 .
  • the axes of rotation XX and YY are provided as a consequence of a change in the wall thickness of the unitary plastic body 1 .
  • Such a change in the wall thickness, where the thickness is reduced, provides a region about which the components of the unitary plastic body can rotate relative to each other.
  • the hinge 4 may define one axis of rotation being an axis of rotation to allow for mutual rotation of the first and second panels 2 , 3 relative to each other.
  • the hinge itself may in such a configuration form part of the first and second panels of the unitary plastic body 1 .
  • the hinge 4 is a separate panel to the first and second panels 2 , 3 and as such provides a spine or at least part of a spine to the box.
  • the first and second panels 2 , 3 are each independently movable relative to the spine provided by the hinge according to the configuration shown in FIG. 1 .
  • the first and second panels 2 , 3 are in a plan shape of a quadrilateral perimeter.
  • the box is in a substantial part defined by the first and second panels which are of a rectangular perimeter shape.
  • the spine is provided intermediate of the first and second panels juxtaposed to two major sides of the rectangular form of each of the panels 2 , 3 .
  • the spine may be provided along two of the minor sides of the rectangular perimeter form of each of the panels 2 , 3 .
  • the relationship of the two panels 2 , 3 is such that by rotation about the pivot axis or axes XX, YY, the perimeter regions of each of the two panels 2 , 3 become engaged with each other to define, within the perimeter and within the major surfaces of the panels 2 , 3 , an enclosure.
  • the box is shown in a closed condition that forms such an enclosure.
  • the first panel 2 has provided on the enclosure facing side, or interior side, thereof a disk mounting region 7 .
  • the disk mounting region 7 may include disk peripheral relief 8 and also include a mounting means 9 which is, for example, a rosette style mounting to engage with the central aperture of a disk in a manner to be releasable therefrom.
  • the enclosure side of the second panel 3 may include relief details such as clips 10 which may be provided for the purposes of releasably affixing to the enclosure side surface of the second panel, an information booklet.
  • a sheet metal cover 12 is Provided to at least one of the first and second panels 2 , 3 , and to the exterior side, or non-enclosure facing side, thereof.
  • the sheet metal cover 12 is preferably co-extensive with the non-enclosure facing side of the plastic panel.
  • the sheet metal cover may be, as shown in FIG. 14B , also of a rectangular form and be affixed to one of the plastic panels 2 , 3 .
  • both plastic panels 2 , 3 have a sheet metal cover engaged to the non-enclosure facing side of the plastic panel.
  • the sheet metal cover is affixed with the plastic panel in a manner to be permanently retained therewith.
  • the sheet metal cover also locates over at least a substantial part of the perimeter of each of the plastic panels 2 , 3 .
  • the sheet metal cover is preferably substantially planar as far as its location adjacent the major surface of the plastic panel 2 or 3 , but includes perimeter upstanding wall sections 13 which locate about corresponding upstanding walls 15 of the perimeter of the plastic panel 2 , 3 .
  • the perimeter upstanding wall sections 13 of the sheet metal covers enclose about a substantial part of the exterior surfaces of each of the plastic panels 2 , 3 .
  • Upstanding walls 15 are, however, in the illustrated embodiment, not provided on the plastic panels 2 , 3 at the region where the plastic panels are juxtaposed with the spine or hinge 4 .
  • no upstanding perimeter wall sections 13 of the sheet metal panels are provided in regions corresponding to the region juxtaposed to the spine regions of the plastic panels.
  • the sheet metal panels are engaged and affixed to a respective plastic panel 2 , 3 by the upstanding wall sections 13 of the sheet metal panels.
  • the upstanding peripheral wall sections 13 of a sheet metal panel extend, at least in part, about the perimeter of the sheet metal panel at each of the four sides thereof. As can be seen in FIG.
  • peripheral upstanding wall sections 13 are not provided to the sheet metal panel at region 18 , being the region corresponding to where the sheet metal cover is provided adjacent the spine 4 .
  • short upstanding wall sections are provided at the end regions 19 on the side of the sheet metal panel that is adjacent the spine 4 .
  • the spine 4 is not of a length equal to the major side length of the rectangular shaped plastic panels 2 , 3 .
  • the spine 4 is of a length shorter than the major sides of the panel such as to allow for the end regions 19 of such a major side to not interfere with the spine 4 .
  • Each of the sheet metal covers, at its upstanding peripheral wall, includes a flange downturn 20 .
  • the flange downturn is an extension from the upstanding peripheral wall 13 which is directed both inwardly and downwardly back towards the major panel of the metal cover 12 .
  • a radiused surface 21 is presented defining the distal edge of the upstanding wall 13 .
  • Such a downturn is provided for both providing a safe and non-dangerous finish to the sheet metal panel but also to provide a clipping feature to allow for the sheet metal cover to clip with a respective plastic panel.
  • corresponding clipping relief 22 is provided to the exterior side of the upstanding wall 15 of the first panel 2 .
  • Such clipping relief 22 presents a surface with which the downturn 20 can engage.
  • a plurality of such clipping relief features 22 are provided about the perimeter of the upstanding wall 15 of the first panel 2 and also, for example, from the second panel 3 . Adhesive may, additionally or alternatively, be used.
  • such clipping relief 22 is provided below the free edge 26 of the upstanding walls 15 of the first panel 2 .
  • the complimentary free edges 26 and 27 of the first and second panels 2 , 3 are capable of engaging with each other when the box is in the closed condition. Accordingly, in the illustrated embodiment, there is no contact that occurs between the sheet metal covers of the first and second panels when the box is in the closed condition and it is the free edges of the upstanding walls 15 of the plastic panels 2 , 3 that engage with each other.
  • Provided to the plastic covers may be detailing 28 and 29 (see FIG. 5 ) provided for the purposes of allowing for the box in the closed condition to be locked, or secured, in the closed condition.
  • the closure features 28 and 29 are preferably locking, or securing, components which interact with each other to hold the box in the closed condition yet allow for the box to be opened when desired.
  • a tongue and groove-like arrangement for the closure features 28 and 29 as, for example, shown in FIG. 5 may be utilised.
  • a handled or handle region 30 and 31 may be provided to each of the first and second plastic panels 2 , 3 . Such a handle region 30 , 31 is provided to allow for the box to be grasped by a person and to allow for the first and second panels to be moved from the closed condition to the open condition.
  • the handled region may provide surface indents within which fingers can be positioned to allow for the box to be opened.
  • a sheet metal spine cover 35 may be located and affixed to the spine panel 4 .
  • a sheet metal spine cover 35 is preferably of a length to cover the entire length, or substantially the entire length, of the spine panel 4 .
  • the width of the sheet metal spine cover 35 is such that a substantial portion of the spine panel is covered.
  • the sheet metal spine cover 35 is engaged with the spine 4 to the non-enclosure facing, or exterior, side thereof.
  • Clipping tabs 36 are provided at each end of the sheet metal spine cover 35 and such tabs can be folded to locate the sheet metal spine cover to the spine 4 .
  • the tabs 36 are shown in an unfolded state.
  • the enclosure facing, or interior, side of the spine may include regions 38 which provide relief into which the tab 36 can be folded.
  • Such relief may be a surface indent to the interior facing surface of the spine such that, when the tab is folded over, it is located within the relief or receptacle region defined on the interior surface of the spine 4 .
  • the tabs 36 do not protrude out from such a receptacle region 38 . As a consequence, the possibility of a snagging or catching of the tab 36 with a foreign body can be avoided.
  • the plastic panel may also include, presented beyond the free edge 26 and/or 27 of at least the first panel 2 and possibly also the second panel 3 , upstands 40 .
  • the upstands 40 are provided, to locate to the interior side of the upstanding wall 15 of the other panel and to locate against the inwardly directed surface of such upstanding wall 15 of the other panel, to thereby provide resistance to the sliding movement of the two panels relative to each other. While resistance to such sliding movement is provided as a result of the integral formation of the two panels incorporating the hinge, because the plastic material is of a flexible nature, the upstands 40 , in a direction parallel to the substantially planar configuration of the box in its closed condition, will resist the sliding movement.
  • the upstands may be a continuous or semi-continuous edge or lip presented from the free edge 26 of the panel 2 or the free edge 27 of the panel 3 .
  • the metal covers are made form a metal which can provide high gloss characteristics.
  • the metal covers may be printed with a printing ink to provide graphics and product information to the exterior side of the box.
  • the fact that such printing inks are provided to the exterior of the metal covers can allow for the high gloss character to be taken advantage of.
  • a metallic finish can be obtained.
  • the sheet metal may, during its forming procedure, have provided regions of embossing to the major panel regions thereof. The embossing can provide further enhancement especially where such is provided to define an outline enhancement to graphics subsequently printed there on.
  • FIG. 2B is a side view of the box of FIG. 2A from which a handle region of one of the panels may be seen more clearly.
  • FIG. 3 is an end view of the box of FIG. 2A .
  • FIGS. 4, 5 , 6 , and 7 provide sectional views taken at various cross-sections AA, BB, CC, and DD, respectively. Each sectional view shows additional detail regarding the first and second panels such as, for example, how the rosette style mounting may be seen in FIG 4 .
  • FIG. 9 is a close up sectional view of the mounting region of a panel of the box shown in FIG. 1 , this view providing additional detail of the rosette style mounting that is also visible in FIG. 4 .
  • FIG. 11 is an internal end view of one of the minor sides of the sheet metal cover shown in FIG. 14B
  • FIG. 14A is an internal, sectional end view of one of the minor sides of the sheet metal cover shown in FIG. 13B
  • FIGS. 11 and 14 A illustrate some of the similarities between the first sheet metal cover, shown in FIG. 14B , and the second sheet metal cover, shown in FIG. 13B .
  • FIG. 12 is a sectional view of the sheet metal cover shown in FIG. 14B taken approximately midway along the major length of the sheet metal cover
  • FIG. 13A is a sectional view of the sheet metal cover shown in FIG. 13B taken approximately midway along the major length of the sheet metal cover.
  • FIG. 13B is a plan view of the interior side of the second sheet metal cover.
  • FIG. 13B is shown being substantially similar to the first sheet metal cover, the plan view of the interior side of the first sheet metal cover being shown in FIG. 14B , which has been described above.
  • FIG. 16 is an interior end view of the cover shown in FIG. 13B
  • FIG. 17 is an interior end view of the cover shown in FIG. 14B .
  • FIGS. 16 and 17 illustrate some of the similarities between the first and second sheet metal covers.
  • FIGS. 16 and 17 also show an indented portion in each of the first and second sheet metal covers, each of the indented areas configured for receiving the handle region of the first and second plastic panels, respectively.
  • FIGS. 20-24 are enlarged or close-up views of a plurality of regions of the sheet metal covers.
  • FIG. 20 is an enlarged view of region H of FIG. 13B , where a part of the free edge of the perimeter upstanding wall section ends at the spine region of the sheet metal cover.
  • FIG. 21 is a close-up view of region B of FIG. 11 .
  • FIG. 22 is a close-up view of region C of FIG. 11 .
  • FIG. 23 is a close-up view of region D of FIG. 12 .
  • FIG. 24 is a close-up view of region E of FIG. 12 .
  • FIGS. 11 and 12 are described above, it is clear that each of the close-up views in FIGS. 21-24 show details of the sheet metal cover and the various folds and/or downturns that have been described above.
  • FIG. 25 a plan view of the exterior side of the sheet metal cover shown in FIG. 13B , including graphics, is shown.
  • the sheet metal cover shown in FIG. 25 is referred to as the second sheet metal cover 80 because, in one embodiment, it is affixed to the second panel 3 , shown in FIG. 1 and other figures, together forming a front cover of the media storage disk box.
  • the area visible in FIG. 25 is referred to herein as a top surface of the second sheet metal cover 80 , the top surface having a plurality of edges 81 where the one or more perimeter wall sections join with the top surface of the second sheet metal cover 80 .
  • the second sheet metal cover 80 includes a central area 82 and a perimeter rim 84 .
  • the second sheet metal cover 80 also includes a hinge side 83 that, when coupled or affixed to the second plastic panel 3 , is proximate to the hinge 4 of the box.
  • the central area 82 is configured for receiving printing and/or embossing, as described above, or any other type of graphic adornment applied to the exterior of the sheet metal cover using any suitable method of application. A combination of graphics may be applied.
  • the central image of an aircraft is shown embossed on the cover, slightly raised from the surrounding central area of the sheet metal cover, while text or other images may be non-embossed printing, applied substantially flush with the surrounding central area 82 of the second sheet metal cover 80 .
  • the perimeter rim 84 is a raised rim that extends beyond and above the surface of the central area 82 of the second sheet metal cover 80 , or the central area 82 may be seen as being recessed below the level of the perimeter rim 84 .
  • the perimeter rim 84 runs along the entire perimeter, or substantially the entire perimeter, of the top surface of the second sheet metal cover 80 . However, it is not necessary that the perimeter rim 84 run along the entire perimeter. For example, the perimeter rim 84 could be raised in only certain sections of the perimeter, such as the top and bottom, or the sides, or any combination of the top and sides, or in a plurality of raised sections along the perimeter of the second sheet metal cover 80 .
  • the perimeter rim 84 is also visible when looking at the interior side of the second sheet metal cover 80 , such as is shown in FIG. 13B .
  • the perimeter rim 84 would be recessed relative to the surrounding central area 82 of the second sheet metal cover 80 , extending in a direction effectively away from the viewer of the figure, and when looking at the exterior view of the second sheet metal cover 80 , the perimeter rim 84 would be raised or protruding relative to the surrounding central area 82 of the second sheet metal cover 80 , in a direction effectively toward the viewer of the figure.
  • the perimeter rim 84 strengthens the second sheet metal cover 80 , or serves to make the second sheet metal cover 80 more resilient, or adds support to the structure of the second sheet metal cover 80 .
  • Such properties may be further improved by a perimeter ledge 86 and a perimeter surface 88 , which may be included as parts of the perimeter rim 84 .
  • the perimeter ledge 86 runs along the inner perimeter of the perimeter rim 84 and the perimeter surface 88 , radially inward from the plurality of edges 81 of top surface of the second sheet metal cover 80 .
  • the perimeter ledge 86 also generally surrounds the central area 82 of the second sheet metal cover 80 .
  • the perimeter surface 88 has a width and may be substantially flat, lying in a plane that is generally parallel with the central area 82 of the second sheet metal cover 80 . In one embodiment, the width is generally uniform about substantially the entire perimeter, with slight variation in width occurring at corner sections of the perimeter rim 84 .
  • the perimeter surface 88 joins the perimeter wall (not shown in FIG. 25 ) forming a bend or an edge in the sheet metal material used to form the second sheet metal cover 80 .
  • the perimeter ledge 86 is a second bend or a second edge in the sheet metal material, or if the perimeter ledge 86 is of sufficient size, the perimeter ledge 86 , in joining with the perimeter surface 88 and the central area 82 , will for two additional bends or edges in the sheet metal materials. Therefore, the perimeter ledge 86 is effectively an edge or bend formed where the perimeter surface 88 joins with the central area 82 of the second sheet metal cover. It is the addition of these bends or edges, formed by the presence of the perimeter rim 84 that may, at least partially, provide added strength to the second sheet metal cover 80 .
  • FIGS. 28A, 28B and 29 are side sectional views of a first sheet metal cover 100 shown in FIG. 27 . While two separate metal covers are shown in the drawings, the second sheet metal cover 80 and the first sheet metal cover 100 are substantially identical in construction such that any structural or other general description of one sheet metal cover applies similarly to the other.
  • FIG. 25 shows the second sheet metal cover 80 as a front cover of the media storage disk box
  • FIG. 27 shows the first metal cover 100 as a back cover of the media storage disk box.
  • the second metal cover 80 and first metal cover 100 are generally interchangeable.
  • the perimeter rim 84 serves to protect the central area 82 of the second sheet metal cover 80 .
  • the media storage disk box is longitudinally stacked or packed with other media storage disk boxes (not shown), i.e. such that the top surface, or central area, of a front cover of a first disk box is located adjacent to the top surface, or central area, of a back cover of a second disk box, the perimeter rim of the first disk box abuts the perimeter rim of the second disk box. Since the perimeter rims are generally of equivalent size and shape, contact between storage boxes may be generally limited to contact between perimeter rims of the first and second disk boxes.
  • a predetermined amount of space may be present between the central areas of the lower and upper storage boxes such that the central areas do not contact each other.
  • the perimeter surface need not be substantially flat.
  • the perimeter surface may, for example, have a particular surface design, such as steps, raised dots, raised ridges, other raised shapes or lines, and the like.
  • the perimeter surface 88 of the front cover may be complimentary to the perimeter surface 108 of the back cover such that the surface features either abut each other or engage each other to join or interlock when located adjacent to each other.
  • the perimeter rim 84 serves as a frame for the central area 82 and generally improves and increases the visual appeal of the product to the consumer or purchaser of the product.
  • the graphics are located in the central area 82 of the second sheet metal cover 80 and the perimeter rim 84 frames the centrally located graphics.
  • Such a configuration may provide a visual element to capture the attention and interest of the consumer.
  • graphics, such as printing and embossing are not limited to the central area 82 , and graphics, if desired, may also be applied to the perimeter rim 84 area of the second sheet metal cover 80 .
  • FIG. 26 is a plan view of the exterior side of the sheet metal spine cover 90 shown in FIG. 15 , including graphic text.
  • the sheet metal spine cover 90 includes clipping tabs 92 for attachment to the plastic spine panel (not shown).
  • other methods of attaching the sheet metal spine cover 90 such as an adhesive, or clips, grooves, snaps, and the like, may also be used.
  • the illustrated embodiment is a generally flat piece of sheet metal that is sufficiently malleable to allow the folding of the clipping tabs for attachment to the plastic spine panel.
  • the sheet metal spine cover may also have bends, ridges, embossment, or other visual adornment as desired.
  • FIG. 27 is a plan view of the exterior side of the sheet metal cover shown in FIG. 14B , including graphics.
  • the sheet metal cover shown in FIG. 27 is referred to as the first sheet metal cover 80 because, in one embodiment, it is affixed to the first panel 2 , shown in FIG. 1 and other figures, together forming a back cover of the media storage disk box.
  • the area visible in FIG. 27 is referred to herein as a top surface of the first sheet metal cover 100 , the top surface having a plurality of edges 101 where the one or more perimeter wall sections join with the top surface of the first sheet metal cover 100 .
  • the first sheet metal cover 100 includes a central area 102 and a perimeter rim 104 .
  • the first sheet metal cover 100 also includes a hinge side 103 that, when coupled or affixed to the first plastic panel 2 , is proximate to the hinge 4 of the box.
  • the perimeter rim 104 includes a perimeter ledge 106 and a perimeter surface 108 .
  • the central area 102 may include graphics, which, in the example shown in the figure, is a printed image of an aircraft and outlying designs. The designs are shown printed on the central area 102 , extending also over the perimeter ledge 106 and the perimeter surface 108 of the perimeter rim 104 .
  • FIG. 28A is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line E.
  • the central area 102 and the perimeter rim 104 can be seen.
  • the perimeter rim 104 protrudes, or extends, above or beyond the central area 102 of the first sheet metal cover.
  • Dashed lines G, H, and I are used to illustrate the difference in height between the central area 102 and the perimeter rim 104 .
  • Line G indicates the horizontal level of a lower edge 110 of the perimeter wall 112 .
  • Line H indicates the horizontal level of the perimeter rim 104 . More specifically, line H indicates the uppermost part of the perimeter rim 104 since, while the perimeter rim 104 illustrated includes a substantially flat perimeter surface 108 , the perimeter surface could be arched or curved or have any desired shape.
  • Line I indicates the horizontal level of the central area 102 of the sheet metal cover 100 .
  • distance J is the distance between line G and line H, which is the distance between the horizontal level of the lower edge 110 and the horizontal level of the perimeter rim 104 .
  • Distance K is the distance between line G and line I, which is the distance between the horizontal level of the lower edge 110 and the horizontal level of the central area 102 . It can be seen that distance J is greater than distance K and therefore, the height of the perimeter rim 104 is greater than the height of the central area 102 .
  • the difference between distance J and distance K may be any difference that is suitable for the particular configuration of the media storage disk box.
  • the dimensions of the sheet metal cover 100 are approximately 135.7 millimeters by approximately 191.0 millimeters by 6.35 millimeters.
  • the height of the perimeter wall 112 is approximately 6.35 millimeters and the height of the central area 102 is approximately 5.95 millimeters, and the difference between these heights, or the difference between distances J and K, is approximately 0.40 millimeters.
  • the difference between distances J and K may be approximately one (1.0) millimeter or 0.5 millimeters.
  • the difference between distances J and K is within a range from approximately 0.10 millimeter and 1.50 millimeters, or within a range from approximately 0.30 and 0.90 millimeters, inclusive of the end-values of these ranges.
  • these dimensions and heights and height differences are only examples of particular embodiments of the present invention. Any other desired heights and dimensions may also be used to accommodate the particular needs and requirements of a particular application.
  • the perimeter rim 104 may be a certain height to accommodate the height of the particular embossing that may be used in the central area 102 , since a certain height may be required to keep the embossed surface from being scratched or otherwise damaged when a plurality of media storage disk boxes are stacked or packed together in a way that the top surfaces of the sheet metal panel contact each other.
  • the lesser height may suffice for embodiments where, for example, there is no embossing located at the central area 102 .
  • FIG. 28B the perimeter ledge 106 and perimeter surface 108 of the perimeter rim 104 are identified.
  • the perimeter ledge 106 , the perimeter surface 108 , the lower edge 110 , and the perimeter wall 112 are similarly visible in FIG. 28A and FIG. 29 however, so that other features described with reference to FIG. 28A may be seen more clearly, these features are labeled only in FIG. 28B , the enlarged view of region L identified in FIG. 28A .
  • FIG. 29 is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line F.
  • the features shown in FIG. 29 are substantially identical to those shown in FIG. 28A , except that, in the illustrated embodiment, due to the rectangular shape of the illustrated media storage disk box, the length of the side shown in FIG. 29 is shorter than the length of the side shown in FIG. 28 .
  • the above description with reference to FIGS. 28A and 28B is similarly applicable to FIG. 29 .
  • FIG. 30A an exploded, perspective view of the media storage disk box, prior to the coupling of the sheet metal covers to the plastic body, is shown.
  • the media storage disk box 200 is shown with the first sheet metal cover 202 , the second sheet metal cover 204 , and the sheet metal spine cover 206 separated from the unitary plastic body 208 .
  • the unitary plastic body 208 includes the first plastic panel 210 , the second plastic panel 212 , and the plastic spine panel 214 .
  • the above description of the sheet metal covers and plastic panels shown in FIGS. 1-29 may also similarly apply to embodiments of the sheet metal covers and the plastic panels described with reference to FIGS. 30A-34B .
  • Securing tabs may form part of a system and method of securing sheet metal covers to the plastic body.
  • the securing tabs may be used to engage the first sheet metal cover 202 with the first plastic panel 210 and to engage the second sheet metal cover 204 with the second plastic panel 212 .
  • Clipping tabs are shown in the illustrated embodiments to secure the sheet metal spine cover 206 to the plastic spine panel 214 .
  • the herein described securing tabs may be used to secure the sheet metal spine cover, or any other sheet metal parts of any shape and size, to the plastic body 208 .
  • each of the sheet metal covers 202 , 204 include at least one securing tab and one or more corresponding securing openings defined in the plastic body 208 .
  • a plurality of securing openings 216 are shown in FIG. 30A .
  • Six securing openings 216 are shown in the presently illustrated embodiment. While only two securing tabs 218 are visible in FIG. 30A , six securing tabs 218 , corresponding to the six securing openings 216 , are used in the illustrated embodiment. While six securing tabs 218 (shown in FIG.
  • securing openings 216 are used in the presently illustrated embodiment, three in each plastic panel and corresponding sheet metal cover, any suitable number may be used depending on the particular configuration being used. For example, a larger area may require a larger number of securing tabs and corresponding securing openings, and a smaller area may require fewer securing tabs and corresponding securing openings.
  • the plastic body 208 is shown above and generally parallel to the first and second sheet metal covers 202 , 204 and the sheet metal spine cover 206 .
  • the sheet metal covers are coupled to the plastic body 208 by moving the sheet metal covers generally toward the plastic body 208 , closing the space that is shown between them.
  • the first sheet metal cover 202 may be coupled to the first plastic panel 210
  • the second sheet metal cover 204 may be coupled to the second plastic panel 212
  • the sheet metal spine cover 206 may be coupled to the plastic spine panel 214 .
  • FIG. 30B An enlarged view of the area referred to by arrow P is shown in FIG. 30B , which shows an enlarged view of one of the securing openings 216 .
  • FIG. 30B is an enlarged perspective view of a securing opening 216 of the plastic body 208 .
  • the plastic body defines the securing opening 216 .
  • a pair of opening walls ( 220 , one shown) are longitudinally above and below the opening 216 .
  • the opening walls 220 are formed due to the opening formed in the plastic body 208 . Based on the design of the plastic body, such opening walls 220 may or may not be present around the opening.
  • the area around the opening may have any suitable form and features, which may depend on the shape and structure of the plastic panel.
  • An opening ledge 222 is located adjacent to the opening 216 , which is configured for engagement by the securing tab 218 upon the coupling of the sheet metal cover to the plastic panel.
  • the lines referred to by reference arrow 224 represent one of the hinges, described above with reference to the preceding figures.
  • FIG. 31A is a perspective view of the sheet metal covers.
  • a plurality of edge flaps 226 and securing tabs 218 are positioned.
  • the sheet metal cover may not include a perimeter wall section. This hinge edge portion of the sheet metal cover is formed into the edge flaps 226 and the securing tabs 218 .
  • the first sheet metal cover 202 and the second sheet metal cover 204 each have three securing tabs 218 .
  • the sheet metal spine cover 206 is also shown in the figure.
  • the securing tabs 218 of the first sheet metal cover 202 have a different appearance than the securing tabs 218 of the second sheet metal cover 204 .
  • each of the securing tabs is generally similar in structure and function.
  • An enlarged view of the area referred to by arrow Q is shown in FIG. 31B , which shows an enlarged view of one of the securing tabs 218 .
  • the securing tab 218 shown in the enlarged view of FIG. 31B is illustrative of all securing tabs shown in the illustrated embodiments.
  • FIG. 31B an enlarged perspective view of a securing tab of the sheet metal cover shown in FIG. 31A is shown.
  • the lines indicated by reference arrows 228 are bend lines representing the perimeter rim described above and illustrated with reference to other figures.
  • the securing tab 218 in the illustrated embodiment is shown in an inserting position. In the inserting position, the securing tab 218 is raised from the planar surface of the sheet metal cover.
  • the securing tab 218 may be in a position generally perpendicular with the planar surface of the sheet metal cover or forming any suitable angle, greater than or less than perpendicular, with the planar surface of the sheet metal cover.
  • planar surface will hereafter refer to the major surface of the sheet metal cover, which may include the area of the perimeter rim in those embodiments where a perimeter rim is included. However, the term “planar surface” may or many not include the perimeter rim, depending on what is suitable for the desired configuration of the sheet metal cover.
  • the securing tabs 218 may be positioned separately from the edge flaps 226 .
  • the edge flaps 226 are bent, folded over, such that they are generally flat and flush with the planar surface of the sheet metal cover 204 .
  • the bending of the edge flaps 226 may add or increase strength and rigidity to the hinge edge of the sheet metal cover.
  • the securing tabs 218 and the edge flaps 226 are contiguous with the sheet metal cover, adjoining the planar surface of the sheet metal cover.
  • the sheet metal cover and the securing tabs are formed from a single, contiguous piece of sheet metal.
  • FIG. 32A is an outside perspective view of the plastic body.
  • the plastic body 208 includes a first plastic panel 210 and a second plastic panel 212 .
  • the outside surface of each of the plastic panels is shown, which is the side that receives the sheet metal covers to form the disk box 200 .
  • Each of the first plastic panel 210 and the second plastic panel 212 include securing openings 216 located adjacent to and along the spine panel 214 .
  • An enlarged view of the area referred to by arrow R is shown in FIG. 32B , which shows an enlarged outside view of one of the securing openings 216 .
  • FIG. 32B is an enlarged outside perspective view of the securing opening of the plastic body 208 shown in FIG. 32A . From the outside perspective view, one of the pair of opening walls 220 is shown longitudinally above the opening 216 . The lines referred to by reference arrow 224 , representing one of the spine hinges, may also be seen.
  • the area referred to by arrow R, shown in FIG. 32B is a different opening than that shown in the area referred to by arrow P in FIG. 30A , being located on the opposite side of the spine panel 214 .
  • the two openings are generally similar in structure and size.
  • all of the securing openings are generally similar in structure. However, it is not necessary that all of the securing openings be of the same shape, size, and structure.
  • the central securing opening, and corresponding central securing tabs are of a lesser width than the other openings and tabs.
  • other suitable sizes, shapes and configurations of the securing openings and the securing tabs may be used.
  • FIG. 33A is a perspective view of the media storage disk box 200 with the sheet metal covers coupled to the plastic body, showing the securing tabs 218 inserted through the securing openings 216 .
  • the first sheet metal cover 202 is coupled to the first plastic panel 210 and the second sheet metal cover is coupled to the second plastic panel 212 .
  • An enlarged view of the area referred to by arrow S is shown in FIG. 33B , which shows an enlarged perspective view of one of the securing openings 216 and one of the securing tabs 218 in the inserting position.
  • FIG. 33B is an enlarged perspective view of the securing opening of the plastic body shown in FIG. 33A , showing the securing tab inserted through the securing opening.
  • the enlarged perspective view shows one of the securing openings 216 and one of the securing tabs 218 .
  • the securing tab 218 is inserted through the securing opening 216 when the sheet metal cover is coupled to the plastic panel 212 .
  • the securing tab 218 is in the inserting position, with the securing tab 218 protruding through the securing opening 216 in a direction generally perpendicular to the planar surface of the sheet metal cover and the plastic panel 212 .
  • the securing tab 218 not need to be generally perpendicular as the securing tab 218 may also be in any other suitable position, such as an angle more or less than approximately perpendicular, that allows for the securing tab 218 to protrude through the securing opening 216 when the sheet metal cover 204 is coupled to the plastic panel 212 .
  • the securing tab 218 in the inserting position, is not flush, or flat against, the opening ledge 222 .
  • FIG. 34A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs 218 inserted and in the securing position.
  • the first sheet metal cover 202 is coupled to the first plastic panel 210 and the second sheet metal cover 204 is coupled to the second plastic panel 212 .
  • Each of the securing tabs 218 is inserted through a corresponding securing opening and each securing tab is in the securing position.
  • An enlarged view of the area referred to by arrow T is shown in FIG. 34B , which shows an enlarged perspective view of one of the securing openings 216 and one of the securing tabs 218 in the securing position.
  • FIG. 34B is an enlarged perspective view of the opening of the plastic body shown in FIG. 34A , with the securing tab inserted and in the securing position.
  • the enlarged perspective view shows one of the securing openings 216 and one of the securing tabs 218 .
  • the securing tab 218 is inserted through the securing opening 216 when the sheet metal cover is coupled to the plastic panel 212 .
  • the securing tab 218 is shown in the securing position. In the securing position, the securing tab 218 is moved from the inserting position to where the securing tab 208 contacts the opening ledge 222 of the securing opening 216 .
  • the securing tab 218 may be bent from the inserting position to the securing position.
  • the securing tab 218 is shown being generally flush with the opening ledge 222 , a portion of the securing tab 218 overlying the opening ledge 222 .
  • the securing tab 218 need not necessarily be flush with the opening ledge 222 and, for example, may contact the opening ledge 222 at any angle, contacting a part of the edge of the opening ledge 222 . Any other type and amount of contact sufficient to secure the securing tab 218 to the opening ledge 222 , or any other suitable part of the securing opening 216 , may be used.
  • the opening ledge 222 is illustrated as abutting the securing openings, the securing tabs may also contact the securing opening directly.
  • the securing openings 216 may not include the opening ledge, or the securing opening may include another structure for contact with the securing tabs 218 .
  • the hinge and the spine panel do not extend the full longitudinal height of the disk box 200 .
  • the hinge and/or spine panel may have a length substantially the full height of the disk box 200 , and the hinge edge portion of the sheet metal portion of the hinge edge that the hinge edge portion of the sheet metal cover may also extend substantially the full length of the box.
  • the hinge edge portion may not necessarily be formed into edge flaps 226 and securing tabs 218 .
  • the hinge edge portion may comprise of a single securing tab, or one or more securing tabs, that assist in securing the sheet metal cover to the plastic panel.
  • the one or more securing tabs may be generally perpendicular to the planar section of the sheet metal cover such that, when coupled to the plastic panel, it abuts and/or contacts a hinge edge portion of the plastic panel or spine panel.
  • the one or more securing tabs may also be angled or bent at either an acute or obtuse angle. Therefore, the one or more securing tabs may contact and/or abut the spine edge of the plastic panel so as to reduce movement of the sheet metal panel about the plastic panel.
  • both an inserting and securing position of the securing tabs are illustrated for the purpose of showing an example assembly method, the one or more securing tabs may not necessarily have both an inserting position and a securing position.
  • the one or more securing tabs may have a single, generally fixed position that is maintained before, during and after coupling of the sheet metal cover to the plastic panel. Through general flexing of the metal and plastic, the one or more securing tabs may engage the plastic panel upon coupling.
  • the shape, size, number, location, and other features of the securing tabs may be varied according to the desired application of embodiments of the invention. Also, the shape, size, number, location, and other features of the securing openings may also similarly be varied as is desired. Additionally, while the securing openings are illustrated as holes or openings defined in the plastic panel, it is not necessary that the securing openings actually be defined holes through the plastic panel.
  • securing opening is intended to also apply to all other suitable types of engagements, such as, for example, a ledge, ridge, slot, tab, edge, notch, depression, or other shape defined in the plastic panel, that may be engaged by the one or more securing tabs.
  • the one or more securing tabs 218 assist in keeping the sheet metal cover coupled to the plastic panel.
  • the box 200 is shown in FIGS. 30A-34B in the open position as the structure of the securing tabs and securing openings are more clearly visible in this position.
  • the box 200 having the first and second sheet metal covers 202 , 204 coupled respectively to the first and second plastic panels 210 , 212 may also be moved to the closed position, as described above in other areas of the description.
  • the securing tabs and securing openings assist in maintaining the shape of the sheet metal covers such that the covers are not easily bent, deformed, and/or separated from the plastic panels.
  • the securing tabs and securing openings are used without the need of any type of adhesive.
  • the one or more securing tabs 218 may be used in conjunction with other coupling means, such as tape, glue, or other adhesives.
  • media storage disk box may be implemented in a variety of designs and configurations. For example, while certain materials have been specified for the construction of the media storage disk box, other suitable materials may also be used. Also, while certain sizes and shapes of the media disk storage box are shown in the illustrated embodiments, variations in size and shape may be made.

Landscapes

  • Packaging For Recording Disks (AREA)

Abstract

A media storage disk box for containing a media storage disk, or optical disc, includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, the one or more securing tabs engaging the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, the one or more securing tabs engaging the second panel.

Description

    CROSS REFERENCE TO RELATED APPLICATION
  • The present application is a Continuation-in-Part of U.S. patent application Ser. No. 11/096,373, filed Apr. 1, 2005, titled “Media Storage Disk Box,” which is a Continuation-in-Part of U.S. patent application Ser. No. 10/704,395, filed Nov. 6, 2003, published as U.S. Publication No. 2004/0173481. The entire contents of the two above-referenced patent applications are herein incorporated by reference.
  • FIELD OF THE INVENTION
  • The present invention relates to a media storage disk box and more particularly a media storage disk box including metal panels.
  • BACKGROUND
  • A box or case to retain a CD or DVD is the common form by which such goods are normally sold. A box has the ability to carry product information and advertising while simultaneously providing protection to the disk. In one form, the box consists of a base panel and a cover panel which are movable relative to each other. The configuration is of a kind to provide a wallet like enclosure within which a disk can be stored. Such a box or case will also normally include a mounting region with which a disk can be mounted. The movement of the base and cover panels can be such as to provide an enclosure to securely locate the disk within the enclosure yet allow for the cover to move relative to the base and allow for access to be gained to the enclosure to allow for the removal of the disk from the box. In the most common form, the box itself does not present the product branding, advertising and product information. Normally a paper sleeve is engaged with the box, the paper sleeve providing such indicia. Accordingly the boxes which are manufactured to carry the disks are normally of a generic kind and the boxes are customised by the engagement of a paper sleeve carrying the graphics and indicia corresponding to the disk which is to be retained within the box. Besides appropriate selection of the indicia or graphics provided by a paper sleeve, no other ways of distinguishing the box from other boxes is able to be achieved. The paper sleeve is normally that portion which is the most obvious means of drawing attention to the box but beyond the selection of colors and graphic styles, no other differentiating features are conveniently incorporated with known boxes. In a consumer market to which DVDs and CDs are directed, it is important to allow for distinguishing features to be provided by the box to attract a consumer and encourage them to purchase that particular product. There has accordingly been a need to provide different forms of visual appeal for DVD or CD to be boxed for such purposes.
  • Accordingly, the present invention addresses the existing and above-mention shortcomings relating to media storage disk boxes.
  • SUMMARY
  • According to one embodiment of the present invention, a media storage disk box is disclosed. The media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, the one or more securing tabs engaging the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, the one or more securing tabs engaging the second panel.
  • According to another embodiment, the first panel defines one or more securing openings proximate to a spine edge of the first panel, and the second panel defines one or more securing openings proximate to a spine edge of the second panel; and wherein each of the one or more securing tabs of the first metal cover corresponds to one of the one or more securing openings of the first panel, and each of the one or more securing tabs of the second metal cover corresponds to one of the one or more securing openings of the second panel; and each of the one or more securing tabs of the first metal cover engages the corresponding one of the securing openings of the first panel, and each of the one or more securing tabs of the second metal cover engages the corresponding one of securing openings of the second panel.
  • According to another embodiment of the present invention, a media storage disk box is disclosed. The media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable, about the spine panel, between an open position and a closed position, wherein the first panel defines one or more securing openings proximate to a spine edge of the first panel and the second panel defines one or more securing openings proximate to a spine edge of the second panel, and wherein each of the one or more securing openings includes an engagement ledge proximate to the securing opening; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs engaging the ledge of a corresponding one of the one or more securing openings of the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, each of the one or more securing tabs engaging the ledge of a corresponding one of the one or more openings of the second panel.
  • According to yet another embodiment of the present invention, a media storage disk box is disclosed. The media storage disk box includes a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position, the first panel including one or more engagements proximate to the spine panel, and the second panel including one or more engagements proximate to the spine panel; a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs of the first metal cover corresponding to one of the one or more engagements of the first panel, the one or more securing tabs coupled to the corresponding engagement of the first panel; and a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, each of the one or more securing tabs of the second metal cover corresponding to one of the one or more engagements of the second panel, the one or more securing tabs coupled to the corresponding engagement of the second panel.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention will now be described with reference to the accompanying drawings in which:
  • FIG. 1 is a plan view of a media storage disk box showing the enclosure side of the two panels of the box;
  • FIG. 2A is a view of the media storage disk box as per FIG. 1 but wherein the sheet metal tabs of the spine panel have been folded over to be captured with the spine.
  • FIG. 2B is a side view of the box of FIG. 2A;
  • FIG. 3 is an end view of the box of FIG. 2A;
  • FIG. 4 is a sectional view through section AA of FIG. 2A;
  • FIG. 5 is a sectional view through section BB of FIG. 2A;
  • FIG. 6 is a sectional view through section CC of FIG. 2A;
  • FIG. 7 is a sectional view through section DD of FIG. 2A;
  • FIG. 8 is a side view of the box of FIG. 1 where the box is in a closed condition;
  • FIG. 9 is a close up sectional view of the mounting region of a panel of the box of FIG. 1;
  • FIG. 10 is an enlarged drawing of FIG. 2B;
  • FIG. 11 is an internal end view of a minor side of the sheet metal cover shown in FIG. 14B;
  • FIG. 12 is a sectional view of the sheet metal cover shown in FIG. 14B taken midway along the major length of the sheet metal cover;
  • FIG. 13A is a sectional view of the sheet metal cover shown in FIG. 13B taken midway along the major length of the sheet metal cover;
  • FIG. 13B is a plan view of the interior side of a second sheet metal cover;
  • FIG. 14A is an internal end view of a minor side of the sheet metal cover shown in FIG. 13B;
  • FIG. 14B is a plan view of the interior side of a first sheet metal cover;
  • FIG. 15 is a plan view of the interior side of the sheet metal spine cover;
  • FIG. 16 is an interior end view of the cover shown in FIG. 13B;
  • FIG. 17 is an interior end view of the cover shown in FIG. 14B;
  • FIG. 18 is a side view of FIG. 15;
  • FIG. 19 is an enlarged view of FIG. 15;
  • FIG. 20 is an enlarged view of region H of FIG. 13B;
  • FIG. 21 is a close up view of region B of FIG. 11;
  • FIG. 22 is a close up view of region C of FIG. 11;
  • FIG. 23 is a close up view of region D of FIG. 12;
  • FIG. 24 is a close up view of region E of FIG. 12;
  • FIG. 25 is a plan view of the exterior side of the sheet metal cover shown in FIG. 13B, including graphics;
  • FIG. 26 is a plan view of the exterior side of the sheet metal spine cover shown in FIG. 15, including graphic text;
  • FIG. 27 is a plan view of the exterior side of the sheet metal cover shown in FIG. 14B, including graphics;
  • FIG. 28A is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line E;
  • FIG. 28B is an enlarged view of region L identified in FIG. 28A; and
  • FIG. 29 is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line F.
  • FIG. 30A is an exploded, perspective view of the media storage disk box prior to the coupling of the sheet metal covers to the plastic body;
  • FIG. 30B is an enlarged perspective view of the securing opening of the plastic body shown in FIG. 30A;
  • FIG. 31A is a perspective view of the sheet metal covers;
  • FIG. 31B is an enlarged perspective view of the securing tab of the sheet metal cover shown in FIG. 31A;
  • FIG. 32A is an outside perspective view of the plastic body;
  • FIG. 32B is an enlarged outside perspective view of the securing opening of the plastic body shown in FIG. 32A;
  • FIG. 33A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs inserted through the securing openings;
  • FIG. 33B is an enlarged view of the securing opening of the plastic body shown in FIG. 33A, showing the securing tab inserted through the securing opening;
  • FIG. 34A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs inserted and in a securing position; and
  • FIG. 34B is an enlarged perspective view of the opening of the plastic body shown in FIG. 34A, with the securing tab inserted and in a securing position.
  • DETAILED DESCRIPTION
  • The detailed description set forth below in connection with the appended drawings is intended as a description of example embodiments of the present invention and is not intended to represent the only embodiments in which the present invention can be practiced. The embodiments described throughout this description are intended to serve as an example or illustration of the present invention and should not necessarily be construed as preferred or advantageous over other embodiments. Any number of the described embodiments may be incorporated in any desired combination. The detailed description includes specific details for the purpose of providing a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without certain specific details. It is to be understood that other embodiments may be used as structural and other changes may be made without departing from the scope of the present invention.
  • With reference to FIG. 1, the media storage disk box may generally be defined by a unitarily formed plastic body 1 which consists of first panel 2 and a second panel 3. The media storage disk box may be referred to as “the box” or “the disk box” throughout the description. A media storage disk may be any type of disk used for media storage. For example, one type of media storage disk is an optical disc, such as, for example, compact disc (CD) formats, digital versatile disc (DVD) formats, and video compact disc (VCD) formats, conventionally used to store a plurality of different media and multimedia. The first and second panels 2, 3 are generally planar panels however relief details are or can be provided to the panels. The first and second panels may be of a complimentary size and shape such that when they are in an overlapping condition (a box “closed condition” or “closed position”) the perimeter of the first and second panels 2, 3 are commensurate with each other. The first and second panels 2, 3 are connected to each other via a hinge 4. The hinge 4 is, for example, a hinge panel which is integrally formed with the first and second panels 2, 3 and positioned intermediate of the first and second panels 2, 3. The hinge 4 may define axes of rotation XX and YY which allow for each of the first and second panels 2, 3 to move relative to the hinge panel 4 and relative to each other. In one embodiment, with reference to FIG. 1, the unitary plastic body 1 provides the two hinges intermediate of the hinge panel 4 and a respective first and second panel 2, 3. The axes of rotation XX and YY are provided as a consequence of a change in the wall thickness of the unitary plastic body 1. Such a change in the wall thickness, where the thickness is reduced, provides a region about which the components of the unitary plastic body can rotate relative to each other. In another embodiment of the present invention, the hinge 4 may define one axis of rotation being an axis of rotation to allow for mutual rotation of the first and second panels 2, 3 relative to each other. The hinge itself may in such a configuration form part of the first and second panels of the unitary plastic body 1. However, in one of the embodiments, the hinge 4 is a separate panel to the first and second panels 2, 3 and as such provides a spine or at least part of a spine to the box. The first and second panels 2, 3 are each independently movable relative to the spine provided by the hinge according to the configuration shown in FIG. 1.
  • In the illustrated embodiment, the first and second panels 2, 3 are in a plan shape of a quadrilateral perimeter. As can be seen in FIG. 1, the box is in a substantial part defined by the first and second panels which are of a rectangular perimeter shape. The spine is provided intermediate of the first and second panels juxtaposed to two major sides of the rectangular form of each of the panels 2, 3. However, in another embodiment, the spine may be provided along two of the minor sides of the rectangular perimeter form of each of the panels 2, 3. The relationship of the two panels 2, 3 is such that by rotation about the pivot axis or axes XX, YY, the perimeter regions of each of the two panels 2, 3 become engaged with each other to define, within the perimeter and within the major surfaces of the panels 2, 3, an enclosure. With reference to FIG. 8, the box is shown in a closed condition that forms such an enclosure.
  • The first panel 2 has provided on the enclosure facing side, or interior side, thereof a disk mounting region 7. The disk mounting region 7 may include disk peripheral relief 8 and also include a mounting means 9 which is, for example, a rosette style mounting to engage with the central aperture of a disk in a manner to be releasable therefrom. The enclosure side of the second panel 3 may include relief details such as clips 10 which may be provided for the purposes of releasably affixing to the enclosure side surface of the second panel, an information booklet.
  • Provided to at least one of the first and second panels 2, 3, and to the exterior side, or non-enclosure facing side, thereof, is a sheet metal cover 12. The sheet metal cover 12 is preferably co-extensive with the non-enclosure facing side of the plastic panel. The sheet metal cover may be, as shown in FIG. 14B, also of a rectangular form and be affixed to one of the plastic panels 2, 3. In one embodiment, and that illustrated in FIG. 8, both plastic panels 2, 3 have a sheet metal cover engaged to the non-enclosure facing side of the plastic panel. The sheet metal cover is affixed with the plastic panel in a manner to be permanently retained therewith. The term “permanently” is used to describe characteristic of the sheet metal covers in that, while possible removed from the plastic panels, they are not generally or regularly removed from the plastic panel and such removal requires a certain degree of applied force. In the illustrated embodiment, the sheet metal cover also locates over at least a substantial part of the perimeter of each of the plastic panels 2, 3. The sheet metal cover is preferably substantially planar as far as its location adjacent the major surface of the plastic panel 2 or 3, but includes perimeter upstanding wall sections 13 which locate about corresponding upstanding walls 15 of the perimeter of the plastic panel 2, 3. As such, the perimeter upstanding wall sections 13 of the sheet metal covers enclose about a substantial part of the exterior surfaces of each of the plastic panels 2, 3. Upstanding walls 15 are, however, in the illustrated embodiment, not provided on the plastic panels 2, 3 at the region where the plastic panels are juxtaposed with the spine or hinge 4. As a consequence and likewise, in the illustrated embodiment, no upstanding perimeter wall sections 13 of the sheet metal panels are provided in regions corresponding to the region juxtaposed to the spine regions of the plastic panels. In the illustrated embodiment, the sheet metal panels are engaged and affixed to a respective plastic panel 2, 3 by the upstanding wall sections 13 of the sheet metal panels. With reference to FIG. 14B, the upstanding peripheral wall sections 13 of a sheet metal panel extend, at least in part, about the perimeter of the sheet metal panel at each of the four sides thereof. As can be seen in FIG. 14B, such peripheral upstanding wall sections 13 are not provided to the sheet metal panel at region 18, being the region corresponding to where the sheet metal cover is provided adjacent the spine 4. However, short upstanding wall sections are provided at the end regions 19 on the side of the sheet metal panel that is adjacent the spine 4. As can be seen in FIG. 2A, the spine 4 is not of a length equal to the major side length of the rectangular shaped plastic panels 2, 3. In the illustrated embodiment, the spine 4 is of a length shorter than the major sides of the panel such as to allow for the end regions 19 of such a major side to not interfere with the spine 4.
  • Each of the sheet metal covers, at its upstanding peripheral wall, includes a flange downturn 20. The flange downturn is an extension from the upstanding peripheral wall 13 which is directed both inwardly and downwardly back towards the major panel of the metal cover 12. As a result, a radiused surface 21 is presented defining the distal edge of the upstanding wall 13. Such a downturn is provided for both providing a safe and non-dangerous finish to the sheet metal panel but also to provide a clipping feature to allow for the sheet metal cover to clip with a respective plastic panel. With reference to FIG. 10, corresponding clipping relief 22 is provided to the exterior side of the upstanding wall 15 of the first panel 2. Such clipping relief 22 presents a surface with which the downturn 20 can engage. In the illustrated embodiment, a plurality of such clipping relief features 22 are provided about the perimeter of the upstanding wall 15 of the first panel 2 and also, for example, from the second panel 3. Adhesive may, additionally or alternatively, be used.
  • As can be seen with reference to FIG. 10, such clipping relief 22 is provided below the free edge 26 of the upstanding walls 15 of the first panel 2. With reference to FIG. 8, the complimentary free edges 26 and 27 of the first and second panels 2, 3 are capable of engaging with each other when the box is in the closed condition. Accordingly, in the illustrated embodiment, there is no contact that occurs between the sheet metal covers of the first and second panels when the box is in the closed condition and it is the free edges of the upstanding walls 15 of the plastic panels 2, 3 that engage with each other. Provided to the plastic covers may be detailing 28 and 29 (see FIG. 5) provided for the purposes of allowing for the box in the closed condition to be locked, or secured, in the closed condition. The closure features 28 and 29 are preferably locking, or securing, components which interact with each other to hold the box in the closed condition yet allow for the box to be opened when desired. A tongue and groove-like arrangement for the closure features 28 and 29 as, for example, shown in FIG. 5 may be utilised. A handled or handle region 30 and 31 may be provided to each of the first and second plastic panels 2, 3. Such a handle region 30, 31 is provided to allow for the box to be grasped by a person and to allow for the first and second panels to be moved from the closed condition to the open condition. The handled region may provide surface indents within which fingers can be positioned to allow for the box to be opened.
  • In the embodiment where a separate spine panel 4 is provided, a sheet metal spine cover 35 may be located and affixed to the spine panel 4. With reference to FIGS. 15, 18 and 19, such a sheet metal spine cover 35 is preferably of a length to cover the entire length, or substantially the entire length, of the spine panel 4. In the illustrated embodiment, the width of the sheet metal spine cover 35 is such that a substantial portion of the spine panel is covered. The sheet metal spine cover 35 is engaged with the spine 4 to the non-enclosure facing, or exterior, side thereof. Clipping tabs 36 are provided at each end of the sheet metal spine cover 35 and such tabs can be folded to locate the sheet metal spine cover to the spine 4. With reference to FIG. 1, the tabs 36 are shown in an unfolded state. The enclosure facing, or interior, side of the spine may include regions 38 which provide relief into which the tab 36 can be folded. Such relief may be a surface indent to the interior facing surface of the spine such that, when the tab is folded over, it is located within the relief or receptacle region defined on the interior surface of the spine 4. In the illustrated embodiment, the tabs 36 do not protrude out from such a receptacle region 38. As a consequence, the possibility of a snagging or catching of the tab 36 with a foreign body can be avoided.
  • Referring now to FIGS. 8 and 10, the plastic panel may also include, presented beyond the free edge 26 and/or 27 of at least the first panel 2 and possibly also the second panel 3, upstands 40. The upstands 40 are provided, to locate to the interior side of the upstanding wall 15 of the other panel and to locate against the inwardly directed surface of such upstanding wall 15 of the other panel, to thereby provide resistance to the sliding movement of the two panels relative to each other. While resistance to such sliding movement is provided as a result of the integral formation of the two panels incorporating the hinge, because the plastic material is of a flexible nature, the upstands 40, in a direction parallel to the substantially planar configuration of the box in its closed condition, will resist the sliding movement. In one embodiment of the invention, it is only one of the panels 2, 3 which include such upstands and these may be provided in a form where there are a plurality of such upstands provided about the perimeter of the first or second panels 2, 3, or in another embodiment, the upstands may be a continuous or semi-continuous edge or lip presented from the free edge 26 of the panel 2 or the free edge 27 of the panel 3.
  • The metal covers, in one embodiment, are made form a metal which can provide high gloss characteristics. The metal covers may be printed with a printing ink to provide graphics and product information to the exterior side of the box. The fact that such printing inks are provided to the exterior of the metal covers can allow for the high gloss character to be taken advantage of. A metallic finish can be obtained. Furthermore, the sheet metal may, during its forming procedure, have provided regions of embossing to the major panel regions thereof. The embossing can provide further enhancement especially where such is provided to define an outline enhancement to graphics subsequently printed there on.
  • Referring now to particular drawings, FIG. 2B is a side view of the box of FIG. 2A from which a handle region of one of the panels may be seen more clearly. FIG. 3 is an end view of the box of FIG. 2A. FIGS. 4, 5, 6, and 7 provide sectional views taken at various cross-sections AA, BB, CC, and DD, respectively. Each sectional view shows additional detail regarding the first and second panels such as, for example, how the rosette style mounting may be seen in FIG 4. FIG. 9 is a close up sectional view of the mounting region of a panel of the box shown in FIG. 1, this view providing additional detail of the rosette style mounting that is also visible in FIG. 4.
  • Referring now to FIGS. 11 and 14A, FIG. 11 is an internal end view of one of the minor sides of the sheet metal cover shown in FIG. 14B, and FIG. 14A is an internal, sectional end view of one of the minor sides of the sheet metal cover shown in FIG. 13B. FIGS. 11 and 14A illustrate some of the similarities between the first sheet metal cover, shown in FIG. 14B, and the second sheet metal cover, shown in FIG. 13B.
  • Referring now to FIGS. 12 and 13A, FIG. 12 is a sectional view of the sheet metal cover shown in FIG. 14B taken approximately midway along the major length of the sheet metal cover, and FIG. 13A is a sectional view of the sheet metal cover shown in FIG. 13B taken approximately midway along the major length of the sheet metal cover. Again, these figures illustrate some of the similarities between the first sheet metal cover, shown in FIG. 14B, and the second sheet metal cover, shown in FIG. 13B.
  • FIG. 13B is a plan view of the interior side of the second sheet metal cover. FIG. 13B is shown being substantially similar to the first sheet metal cover, the plan view of the interior side of the first sheet metal cover being shown in FIG. 14B, which has been described above. FIG. 16 is an interior end view of the cover shown in FIG. 13B, and FIG. 17 is an interior end view of the cover shown in FIG. 14B. FIGS. 16 and 17 illustrate some of the similarities between the first and second sheet metal covers. FIGS. 16 and 17 also show an indented portion in each of the first and second sheet metal covers, each of the indented areas configured for receiving the handle region of the first and second plastic panels, respectively.
  • FIGS. 20-24 are enlarged or close-up views of a plurality of regions of the sheet metal covers. FIG. 20 is an enlarged view of region H of FIG. 13B, where a part of the free edge of the perimeter upstanding wall section ends at the spine region of the sheet metal cover. FIG. 21 is a close-up view of region B of FIG. 11. FIG. 22 is a close-up view of region C of FIG. 11. FIG. 23 is a close-up view of region D of FIG. 12. FIG. 24 is a close-up view of region E of FIG. 12. As FIGS. 11 and 12 are described above, it is clear that each of the close-up views in FIGS. 21-24 show details of the sheet metal cover and the various folds and/or downturns that have been described above.
  • Referring now to FIG. 25, a plan view of the exterior side of the sheet metal cover shown in FIG. 13B, including graphics, is shown. The sheet metal cover shown in FIG. 25 is referred to as the second sheet metal cover 80 because, in one embodiment, it is affixed to the second panel 3, shown in FIG. 1 and other figures, together forming a front cover of the media storage disk box. The area visible in FIG. 25 is referred to herein as a top surface of the second sheet metal cover 80, the top surface having a plurality of edges 81 where the one or more perimeter wall sections join with the top surface of the second sheet metal cover 80. The second sheet metal cover 80 includes a central area 82 and a perimeter rim 84. The second sheet metal cover 80 also includes a hinge side 83 that, when coupled or affixed to the second plastic panel 3, is proximate to the hinge 4 of the box. The central area 82 is configured for receiving printing and/or embossing, as described above, or any other type of graphic adornment applied to the exterior of the sheet metal cover using any suitable method of application. A combination of graphics may be applied. For example, in the illustrated embodiment, the central image of an aircraft is shown embossed on the cover, slightly raised from the surrounding central area of the sheet metal cover, while text or other images may be non-embossed printing, applied substantially flush with the surrounding central area 82 of the second sheet metal cover 80. The perimeter rim 84 is a raised rim that extends beyond and above the surface of the central area 82 of the second sheet metal cover 80, or the central area 82 may be seen as being recessed below the level of the perimeter rim 84.
  • In one embodiment, the perimeter rim 84 runs along the entire perimeter, or substantially the entire perimeter, of the top surface of the second sheet metal cover 80. However, it is not necessary that the perimeter rim 84 run along the entire perimeter. For example, the perimeter rim 84 could be raised in only certain sections of the perimeter, such as the top and bottom, or the sides, or any combination of the top and sides, or in a plurality of raised sections along the perimeter of the second sheet metal cover 80.
  • Due to the nature of sheet metal material shown in the illustrated embodiments, the perimeter rim 84 is also visible when looking at the interior side of the second sheet metal cover 80, such as is shown in FIG. 13B. However, when looking at the interior view of the sheet metal cover, the perimeter rim 84 would be recessed relative to the surrounding central area 82 of the second sheet metal cover 80, extending in a direction effectively away from the viewer of the figure, and when looking at the exterior view of the second sheet metal cover 80, the perimeter rim 84 would be raised or protruding relative to the surrounding central area 82 of the second sheet metal cover 80, in a direction effectively toward the viewer of the figure.
  • In one embodiment, the perimeter rim 84 strengthens the second sheet metal cover 80, or serves to make the second sheet metal cover 80 more resilient, or adds support to the structure of the second sheet metal cover 80. Such properties may be further improved by a perimeter ledge 86 and a perimeter surface 88, which may be included as parts of the perimeter rim 84. The perimeter ledge 86 runs along the inner perimeter of the perimeter rim 84 and the perimeter surface 88, radially inward from the plurality of edges 81 of top surface of the second sheet metal cover 80. The perimeter ledge 86 also generally surrounds the central area 82 of the second sheet metal cover 80. In one embodiment, the perimeter surface 88 has a width and may be substantially flat, lying in a plane that is generally parallel with the central area 82 of the second sheet metal cover 80. In one embodiment, the width is generally uniform about substantially the entire perimeter, with slight variation in width occurring at corner sections of the perimeter rim 84. The perimeter surface 88 joins the perimeter wall (not shown in FIG. 25) forming a bend or an edge in the sheet metal material used to form the second sheet metal cover 80. Also, the perimeter ledge 86 is a second bend or a second edge in the sheet metal material, or if the perimeter ledge 86 is of sufficient size, the perimeter ledge 86, in joining with the perimeter surface 88 and the central area 82, will for two additional bends or edges in the sheet metal materials. Therefore, the perimeter ledge 86 is effectively an edge or bend formed where the perimeter surface 88 joins with the central area 82 of the second sheet metal cover. It is the addition of these bends or edges, formed by the presence of the perimeter rim 84 that may, at least partially, provide added strength to the second sheet metal cover 80.
  • The perimeter ledge 86 and perimeter surface 88 are shown more clearly in FIGS. 28A, 28B and 29, which are side sectional views of a first sheet metal cover 100 shown in FIG. 27. While two separate metal covers are shown in the drawings, the second sheet metal cover 80 and the first sheet metal cover 100 are substantially identical in construction such that any structural or other general description of one sheet metal cover applies similarly to the other. For illustration purposes, FIG. 25 shows the second sheet metal cover 80 as a front cover of the media storage disk box and FIG. 27 shows the first metal cover 100 as a back cover of the media storage disk box. However, except for the purposes of having any graphics in a proper, visually appealing orientation, the second metal cover 80 and first metal cover 100 are generally interchangeable.
  • In another embodiment, the perimeter rim 84 serves to protect the central area 82 of the second sheet metal cover 80. When the media storage disk box is longitudinally stacked or packed with other media storage disk boxes (not shown), i.e. such that the top surface, or central area, of a front cover of a first disk box is located adjacent to the top surface, or central area, of a back cover of a second disk box, the perimeter rim of the first disk box abuts the perimeter rim of the second disk box. Since the perimeter rims are generally of equivalent size and shape, contact between storage boxes may be generally limited to contact between perimeter rims of the first and second disk boxes. In one embodiment, a predetermined amount of space may be present between the central areas of the lower and upper storage boxes such that the central areas do not contact each other. In another embodiment, there may be contact between the central areas of the first and second storage boxes, however the amount of contact and the amount of force on the central areas may be reduced by the contact between the perimeter rims. In another embodiment, it is not necessary that both the front cover and back cover include a perimeter rim. Instead, only the front cover, or only the back cover, may include the perimeter rim, and protection of the central area of the sheet metal covers may still be achieved. In another embodiment, the perimeter surface need not be substantially flat. Instead, the perimeter surface may, for example, have a particular surface design, such as steps, raised dots, raised ridges, other raised shapes or lines, and the like. Furthermore, the perimeter surface 88 of the front cover may be complimentary to the perimeter surface 108 of the back cover such that the surface features either abut each other or engage each other to join or interlock when located adjacent to each other.
  • In yet another embodiment, the perimeter rim 84 serves as a frame for the central area 82 and generally improves and increases the visual appeal of the product to the consumer or purchaser of the product. In this embodiment, the graphics are located in the central area 82 of the second sheet metal cover 80 and the perimeter rim 84 frames the centrally located graphics. Such a configuration may provide a visual element to capture the attention and interest of the consumer. However, graphics, such as printing and embossing, are not limited to the central area 82, and graphics, if desired, may also be applied to the perimeter rim 84 area of the second sheet metal cover 80.
  • FIG. 26 is a plan view of the exterior side of the sheet metal spine cover 90 shown in FIG. 15, including graphic text. The sheet metal spine cover 90 includes clipping tabs 92 for attachment to the plastic spine panel (not shown). However, other methods of attaching the sheet metal spine cover 90, such as an adhesive, or clips, grooves, snaps, and the like, may also be used. The illustrated embodiment is a generally flat piece of sheet metal that is sufficiently malleable to allow the folding of the clipping tabs for attachment to the plastic spine panel. However, the sheet metal spine cover may also have bends, ridges, embossment, or other visual adornment as desired.
  • FIG. 27 is a plan view of the exterior side of the sheet metal cover shown in FIG. 14B, including graphics. The sheet metal cover shown in FIG. 27 is referred to as the first sheet metal cover 80 because, in one embodiment, it is affixed to the first panel 2, shown in FIG. 1 and other figures, together forming a back cover of the media storage disk box. The area visible in FIG. 27 is referred to herein as a top surface of the first sheet metal cover 100, the top surface having a plurality of edges 101 where the one or more perimeter wall sections join with the top surface of the first sheet metal cover 100. The first sheet metal cover 100 includes a central area 102 and a perimeter rim 104. The first sheet metal cover 100 also includes a hinge side 103 that, when coupled or affixed to the first plastic panel 2, is proximate to the hinge 4 of the box. The perimeter rim 104 includes a perimeter ledge 106 and a perimeter surface 108. The central area 102 may include graphics, which, in the example shown in the figure, is a printed image of an aircraft and outlying designs. The designs are shown printed on the central area 102, extending also over the perimeter ledge 106 and the perimeter surface 108 of the perimeter rim 104.
  • FIG. 28A is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line E. The central area 102 and the perimeter rim 104 can be seen. The perimeter rim 104 protrudes, or extends, above or beyond the central area 102 of the first sheet metal cover. Dashed lines G, H, and I are used to illustrate the difference in height between the central area 102 and the perimeter rim 104. Line G indicates the horizontal level of a lower edge 110 of the perimeter wall 112. Line H indicates the horizontal level of the perimeter rim 104. More specifically, line H indicates the uppermost part of the perimeter rim 104 since, while the perimeter rim 104 illustrated includes a substantially flat perimeter surface 108, the perimeter surface could be arched or curved or have any desired shape. Line I indicates the horizontal level of the central area 102 of the sheet metal cover 100. Referring to these dashed lines, distance J is the distance between line G and line H, which is the distance between the horizontal level of the lower edge 110 and the horizontal level of the perimeter rim 104. Distance K is the distance between line G and line I, which is the distance between the horizontal level of the lower edge 110 and the horizontal level of the central area 102. It can be seen that distance J is greater than distance K and therefore, the height of the perimeter rim 104 is greater than the height of the central area 102. The difference between distance J and distance K may be any difference that is suitable for the particular configuration of the media storage disk box. In one embodiment, where such a media storage disk box is configured to contain a conventional optical disk commonly used for storing CD, VCD, and DVD formats, the dimensions of the sheet metal cover 100 are approximately 135.7 millimeters by approximately 191.0 millimeters by 6.35 millimeters. In this configuration, the height of the perimeter wall 112 is approximately 6.35 millimeters and the height of the central area 102 is approximately 5.95 millimeters, and the difference between these heights, or the difference between distances J and K, is approximately 0.40 millimeters. In another embodiment, the difference between distances J and K may be approximately one (1.0) millimeter or 0.5 millimeters. In yet another embodiment, the difference between distances J and K is within a range from approximately 0.10 millimeter and 1.50 millimeters, or within a range from approximately 0.30 and 0.90 millimeters, inclusive of the end-values of these ranges. However, these dimensions and heights and height differences are only examples of particular embodiments of the present invention. Any other desired heights and dimensions may also be used to accommodate the particular needs and requirements of a particular application. For example, it may be desired to have the perimeter rim 104 be a certain height to accommodate the height of the particular embossing that may be used in the central area 102, since a certain height may be required to keep the embossed surface from being scratched or otherwise damaged when a plurality of media storage disk boxes are stacked or packed together in a way that the top surfaces of the sheet metal panel contact each other. In another embodiment, the lesser height may suffice for embodiments where, for example, there is no embossing located at the central area 102.
  • The included references to “height” and “horizontal level” are made relative the side sectional views shown in FIGS. 28A, 28B, and FIG. 29.
  • Referring specifically to FIG. 28B, the perimeter ledge 106 and perimeter surface 108 of the perimeter rim 104 are identified. The perimeter ledge 106, the perimeter surface 108, the lower edge 110, and the perimeter wall 112 are similarly visible in FIG. 28A and FIG. 29 however, so that other features described with reference to FIG. 28A may be seen more clearly, these features are labeled only in FIG. 28B, the enlarged view of region L identified in FIG. 28A.
  • FIG. 29 is a side sectional view of the sheet metal cover shown in FIG. 27 taken along line F. The features shown in FIG. 29 are substantially identical to those shown in FIG. 28A, except that, in the illustrated embodiment, due to the rectangular shape of the illustrated media storage disk box, the length of the side shown in FIG. 29 is shorter than the length of the side shown in FIG. 28. However, the above description with reference to FIGS. 28A and 28B is similarly applicable to FIG. 29.
  • Referring now to FIG. 30A, an exploded, perspective view of the media storage disk box, prior to the coupling of the sheet metal covers to the plastic body, is shown. In the exploded view, the media storage disk box 200 is shown with the first sheet metal cover 202, the second sheet metal cover 204, and the sheet metal spine cover 206 separated from the unitary plastic body 208. The unitary plastic body 208 includes the first plastic panel 210, the second plastic panel 212, and the plastic spine panel 214. The above description of the sheet metal covers and plastic panels shown in FIGS. 1-29 may also similarly apply to embodiments of the sheet metal covers and the plastic panels described with reference to FIGS. 30A-34B. The embodiments shown in FIGS. 30A through 34B describe the media storage disk box including securing tabs and securing openings to assist in coupling and securing the sheet metal covers to the plastic body 208. Securing tabs, alone or in combination with the securing openings, may form part of a system and method of securing sheet metal covers to the plastic body. Specifically, the securing tabs may be used to engage the first sheet metal cover 202 with the first plastic panel 210 and to engage the second sheet metal cover 204 with the second plastic panel 212. Clipping tabs are shown in the illustrated embodiments to secure the sheet metal spine cover 206 to the plastic spine panel 214. However, the herein described securing tabs may be used to secure the sheet metal spine cover, or any other sheet metal parts of any shape and size, to the plastic body 208.
  • According to one embodiment, each of the sheet metal covers 202, 204 include at least one securing tab and one or more corresponding securing openings defined in the plastic body 208. A plurality of securing openings 216 are shown in FIG. 30A. Six securing openings 216 are shown in the presently illustrated embodiment. While only two securing tabs 218 are visible in FIG. 30A, six securing tabs 218, corresponding to the six securing openings 216, are used in the illustrated embodiment. While six securing tabs 218 (shown in FIG. 31A) and six corresponding securing openings 216 are used in the presently illustrated embodiment, three in each plastic panel and corresponding sheet metal cover, any suitable number may be used depending on the particular configuration being used. For example, a larger area may require a larger number of securing tabs and corresponding securing openings, and a smaller area may require fewer securing tabs and corresponding securing openings.
  • In the exploded view shown in FIG. 30A, the plastic body 208 is shown above and generally parallel to the first and second sheet metal covers 202, 204 and the sheet metal spine cover 206. The sheet metal covers are coupled to the plastic body 208 by moving the sheet metal covers generally toward the plastic body 208, closing the space that is shown between them. The first sheet metal cover 202 may be coupled to the first plastic panel 210, the second sheet metal cover 204 may be coupled to the second plastic panel 212, and the sheet metal spine cover 206 may be coupled to the plastic spine panel 214.
  • An enlarged view of the area referred to by arrow P is shown in FIG. 30B, which shows an enlarged view of one of the securing openings 216.
  • FIG. 30B is an enlarged perspective view of a securing opening 216 of the plastic body 208. The plastic body defines the securing opening 216. Shown in FIG. 30B, a pair of opening walls (220, one shown) are longitudinally above and below the opening 216. The opening walls 220 are formed due to the opening formed in the plastic body 208. Based on the design of the plastic body, such opening walls 220 may or may not be present around the opening. The area around the opening may have any suitable form and features, which may depend on the shape and structure of the plastic panel. An opening ledge 222 is located adjacent to the opening 216, which is configured for engagement by the securing tab 218 upon the coupling of the sheet metal cover to the plastic panel. The lines referred to by reference arrow 224 represent one of the hinges, described above with reference to the preceding figures.
  • FIG. 31A is a perspective view of the sheet metal covers. Along at least a portion of a hinge edge of each of the sheet metal covers, a plurality of edge flaps 226 and securing tabs 218 are positioned. In the illustrated embodiment, along the hinge edge, which abuts the plastic spine panel 214 (not shown) when coupled to the plastic body 208 (not shown), the sheet metal cover may not include a perimeter wall section. This hinge edge portion of the sheet metal cover is formed into the edge flaps 226 and the securing tabs 218. In the illustrated embodiment, the first sheet metal cover 202 and the second sheet metal cover 204 each have three securing tabs 218. The sheet metal spine cover 206 is also shown in the figure. Due to the angle of the perspective view shown in FIG. 31A, the securing tabs 218 of the first sheet metal cover 202 have a different appearance than the securing tabs 218 of the second sheet metal cover 204. However, each of the securing tabs is generally similar in structure and function. An enlarged view of the area referred to by arrow Q is shown in FIG. 31B, which shows an enlarged view of one of the securing tabs 218. The securing tab 218 shown in the enlarged view of FIG. 31B is illustrative of all securing tabs shown in the illustrated embodiments.
  • Referring now to FIG. 31B, an enlarged perspective view of a securing tab of the sheet metal cover shown in FIG. 31A is shown. The lines indicated by reference arrows 228 are bend lines representing the perimeter rim described above and illustrated with reference to other figures. The securing tab 218 in the illustrated embodiment is shown in an inserting position. In the inserting position, the securing tab 218 is raised from the planar surface of the sheet metal cover. The securing tab 218 may be in a position generally perpendicular with the planar surface of the sheet metal cover or forming any suitable angle, greater than or less than perpendicular, with the planar surface of the sheet metal cover. Where an embodiment includes a perimeter rim, the securing tab 218 will be located proximate to the perimeter rim, and therefore be raised from the perimeter rim. The term “planar surface” will hereafter refer to the major surface of the sheet metal cover, which may include the area of the perimeter rim in those embodiments where a perimeter rim is included. However, the term “planar surface” may or many not include the perimeter rim, depending on what is suitable for the desired configuration of the sheet metal cover.
  • In the illustrated embodiment, the securing tabs 218 may be positioned separately from the edge flaps 226. The edge flaps 226 are bent, folded over, such that they are generally flat and flush with the planar surface of the sheet metal cover 204. The bending of the edge flaps 226 may add or increase strength and rigidity to the hinge edge of the sheet metal cover. In one embodiment, the securing tabs 218 and the edge flaps 226 are contiguous with the sheet metal cover, adjoining the planar surface of the sheet metal cover. In one embodiment, the sheet metal cover and the securing tabs are formed from a single, contiguous piece of sheet metal.
  • FIG. 32A is an outside perspective view of the plastic body. The plastic body 208 includes a first plastic panel 210 and a second plastic panel 212. The outside surface of each of the plastic panels is shown, which is the side that receives the sheet metal covers to form the disk box 200. Each of the first plastic panel 210 and the second plastic panel 212 include securing openings 216 located adjacent to and along the spine panel 214. An enlarged view of the area referred to by arrow R is shown in FIG. 32B, which shows an enlarged outside view of one of the securing openings 216.
  • FIG. 32B is an enlarged outside perspective view of the securing opening of the plastic body 208 shown in FIG. 32A. From the outside perspective view, one of the pair of opening walls 220 is shown longitudinally above the opening 216. The lines referred to by reference arrow 224, representing one of the spine hinges, may also be seen.
  • It should be noted that the area referred to by arrow R, shown in FIG. 32B, is a different opening than that shown in the area referred to by arrow P in FIG. 30A, being located on the opposite side of the spine panel 214. The two openings, however, are generally similar in structure and size. In one embodiment, all of the securing openings are generally similar in structure. However, it is not necessary that all of the securing openings be of the same shape, size, and structure. In another embodiment, the central securing opening, and corresponding central securing tabs, are of a lesser width than the other openings and tabs. However, which certain shapes and sizes have been shown in the illustrated embodiment, other suitable sizes, shapes and configurations of the securing openings and the securing tabs may be used.
  • FIG. 33A is a perspective view of the media storage disk box 200 with the sheet metal covers coupled to the plastic body, showing the securing tabs 218 inserted through the securing openings 216. In the embodiment illustrated in FIG. 33A, the first sheet metal cover 202 is coupled to the first plastic panel 210 and the second sheet metal cover is coupled to the second plastic panel 212. An enlarged view of the area referred to by arrow S is shown in FIG. 33B, which shows an enlarged perspective view of one of the securing openings 216 and one of the securing tabs 218 in the inserting position.
  • FIG. 33B is an enlarged perspective view of the securing opening of the plastic body shown in FIG. 33A, showing the securing tab inserted through the securing opening. The enlarged perspective view shows one of the securing openings 216 and one of the securing tabs 218. The securing tab 218 is inserted through the securing opening 216 when the sheet metal cover is coupled to the plastic panel 212. The securing tab 218 is in the inserting position, with the securing tab 218 protruding through the securing opening 216 in a direction generally perpendicular to the planar surface of the sheet metal cover and the plastic panel 212. However, the securing tab 218 not need to be generally perpendicular as the securing tab 218 may also be in any other suitable position, such as an angle more or less than approximately perpendicular, that allows for the securing tab 218 to protrude through the securing opening 216 when the sheet metal cover 204 is coupled to the plastic panel 212. In one embodiment, the securing tab 218, in the inserting position, is not flush, or flat against, the opening ledge 222.
  • FIG. 34A is a perspective view of the media storage disk box with the sheet metal covers coupled to the plastic body, showing the securing tabs 218 inserted and in the securing position. In the embodiment illustrated in FIG. 34A, the first sheet metal cover 202 is coupled to the first plastic panel 210 and the second sheet metal cover 204 is coupled to the second plastic panel 212. Each of the securing tabs 218 is inserted through a corresponding securing opening and each securing tab is in the securing position. An enlarged view of the area referred to by arrow T is shown in FIG. 34B, which shows an enlarged perspective view of one of the securing openings 216 and one of the securing tabs 218 in the securing position.
  • FIG. 34B is an enlarged perspective view of the opening of the plastic body shown in FIG. 34A, with the securing tab inserted and in the securing position. The enlarged perspective view shows one of the securing openings 216 and one of the securing tabs 218. The securing tab 218 is inserted through the securing opening 216 when the sheet metal cover is coupled to the plastic panel 212. The securing tab 218 is shown in the securing position. In the securing position, the securing tab 218 is moved from the inserting position to where the securing tab 208 contacts the opening ledge 222 of the securing opening 216. The securing tab 218 may be bent from the inserting position to the securing position. In the illustrated embodiment, the securing tab 218 is shown being generally flush with the opening ledge 222, a portion of the securing tab 218 overlying the opening ledge 222. However, the securing tab 218 need not necessarily be flush with the opening ledge 222 and, for example, may contact the opening ledge 222 at any angle, contacting a part of the edge of the opening ledge 222. Any other type and amount of contact sufficient to secure the securing tab 218 to the opening ledge 222, or any other suitable part of the securing opening 216, may be used. While the opening ledge 222 is illustrated as abutting the securing openings, the securing tabs may also contact the securing opening directly. In another embodiment, the securing openings 216 may not include the opening ledge, or the securing opening may include another structure for contact with the securing tabs 218.
  • In the illustrated embodiment, the hinge and the spine panel do not extend the full longitudinal height of the disk box 200. However, in other embodiments, the hinge and/or spine panel may have a length substantially the full height of the disk box 200, and the hinge edge portion of the sheet metal portion of the hinge edge that the hinge edge portion of the sheet metal cover may also extend substantially the full length of the box. Also, the hinge edge portion may not necessarily be formed into edge flaps 226 and securing tabs 218. For example, the hinge edge portion may comprise of a single securing tab, or one or more securing tabs, that assist in securing the sheet metal cover to the plastic panel. The one or more securing tabs may be generally perpendicular to the planar section of the sheet metal cover such that, when coupled to the plastic panel, it abuts and/or contacts a hinge edge portion of the plastic panel or spine panel. The one or more securing tabs may also be angled or bent at either an acute or obtuse angle. Therefore, the one or more securing tabs may contact and/or abut the spine edge of the plastic panel so as to reduce movement of the sheet metal panel about the plastic panel. Also, while both an inserting and securing position of the securing tabs are illustrated for the purpose of showing an example assembly method, the one or more securing tabs may not necessarily have both an inserting position and a securing position. For example, the one or more securing tabs may have a single, generally fixed position that is maintained before, during and after coupling of the sheet metal cover to the plastic panel. Through general flexing of the metal and plastic, the one or more securing tabs may engage the plastic panel upon coupling.
  • While specific embodiments of the securing tabs have been illustrated in the figures, the shape, size, number, location, and other features of the securing tabs may be varied according to the desired application of embodiments of the invention. Also, the shape, size, number, location, and other features of the securing openings may also similarly be varied as is desired. Additionally, while the securing openings are illustrated as holes or openings defined in the plastic panel, it is not necessary that the securing openings actually be defined holes through the plastic panel. Accordingly, the above description of “securing opening” is intended to also apply to all other suitable types of engagements, such as, for example, a ledge, ridge, slot, tab, edge, notch, depression, or other shape defined in the plastic panel, that may be engaged by the one or more securing tabs.
  • In one embodiment, in the securing position, the one or more securing tabs 218 assist in keeping the sheet metal cover coupled to the plastic panel. The box 200 is shown in FIGS. 30A-34B in the open position as the structure of the securing tabs and securing openings are more clearly visible in this position. However, the box 200 having the first and second sheet metal covers 202, 204 coupled respectively to the first and second plastic panels 210, 212 may also be moved to the closed position, as described above in other areas of the description. In the closed position, the securing tabs and securing openings assist in maintaining the shape of the sheet metal covers such that the covers are not easily bent, deformed, and/or separated from the plastic panels. In one embodiment, the securing tabs and securing openings are used without the need of any type of adhesive. In another embodiment, the one or more securing tabs 218 may be used in conjunction with other coupling means, such as tape, glue, or other adhesives.
  • Those skilled in the art will appreciate that the above-described media storage disk box may be implemented in a variety of designs and configurations. For example, while certain materials have been specified for the construction of the media storage disk box, other suitable materials may also be used. Also, while certain sizes and shapes of the media disk storage box are shown in the illustrated embodiments, variations in size and shape may be made.
  • The previous description of the exemplary embodiments is provided to enable any person skilled in the art to make or use the present invention. While the invention has been described with respect to particular illustrated embodiments, various modifications to these embodiments will readily be apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. It is therefore desired that the present embodiments be considered in all respects as illustrative and not restrictive. Accordingly, the present invention is not intended to be limited to the embodiments described above but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (20)

1. A media storage disk box comprising:
a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position;
a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, the one or more securing tabs engaging the first panel; and
a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, the one or more securing tabs engaging the second panel.
2. The media storage disk box of claim 1, wherein the first panel defines one or more securing openings proximate to a spine edge of the first panel, and the second panel defines one or more securing openings proximate to a spine edge of the second panel; and wherein each of the one or more securing tabs of the first metal cover corresponds to one of the one or more securing openings of the first panel, and each of the one or more securing tabs of the second metal cover corresponds to one of the one or more securing openings of the second panel; and each of the one or more securing tabs of the first metal cover engages the corresponding one of the securing openings of the first panel, and each of the one or more securing tabs of the second metal cover engages the corresponding one of securing openings of the second panel.
3. The media storage disk box of claim 2, wherein each of the one or more securing openings of the first panel and each of the one or more securing openings of the second panel includes a ledge, and each of the corresponding securing tabs engage the ledge of each of the corresponding securing openings.
4. The media storage disk box of claim 2, wherein the first metal cover and the second metal cover each include one securing tab.
5. The media storage disk box of claim 2, wherein the first metal cover and the second metal cover each include two securing tabs.
6. The media storage disk box of claim 2, wherein the first metal cover and the second metal cover each include three securing tabs.
7. The media storage disk box of claim 6, where the first panel and the second panel each include three securing openings corresponding respectively to the three securing tabs of the first and second metal covers.
8. The media storage disk box of claim 1, wherein the spine edge of the first metal cover includes the one or more securing tabs of the first metal cover, and the spine edge of the first metal cover further includes a plurality of edge flaps; and wherein the spine edge of the second metal cover includes the one or more securing tabs of the second metal cover, and the spine edge of the second metal cover further includes a plurality of edge flaps.
9. The media storage disk box of claim 2, wherein a first hinge defining a first axis of rotation is formed intermediate of the first panel and the spine panel, and a second hinge defining a second axis of rotation is formed intermediate of the second panel and the spine panel, the first axis of rotation being substantially parallel to the second axis of rotation, wherein the one or more securing openings of the first panel are proximate to the first hinge, and the one or more securing openings of the second panel are proximate to the second hinge.
10. The media storage disk box of claim 2, wherein in the open position access is provided to an interior side of the first panel and an interior side of the second panel, the interior side of the first panel having a mounting region for mounting one or more media storage disks, and in the closed position the first panel and the second panel form an enclosure for containing the one or more media storage disks.
11. The media storage disk box of claim 2, wherein the first metal cover further includes at least one perimeter wall section, and the first panel includes at least one side wall, the at least one perimeter wall section of the first metal cover surrounding at least a substantial part of the at least one side wall of the first panel, and wherein the second metal cover further includes at least one perimeter wall section, and the second panel includes at least one side wall, the at least one perimeter wall section of the second metal cover surrounding at least a substantial part of the at least one side wall of the second panel.
12. The media storage disk box of claim 2, wherein the first metal cover further includes a perimeter rim around a top surface of the first metal cover, the perimeter rim of the first metal cover raised a predetermined distance above a central area of the first metal cover; and wherein the second metal further includes a perimeter rim around a top surface of the second metal cover, the perimeter rim of the second metal cover raised a predetermined distance above a central area of the second metal cover.
13. A media storage disk box comprising:
a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable, about the spine panel, between an open position and a closed position, wherein the first panel defines one or more securing openings proximate to a spine edge of the first panel and the second panel defines one or more securing openings proximate to a spine edge of the second panel, and wherein each of the one or more securing openings includes an engagement ledge proximate to the securing opening;
a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs engaging the ledge of a corresponding one of the one or more securing openings of the first panel; and
a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, each of the one or more securing tabs engaging the ledge of a corresponding one of the one or more openings of the second panel.
14. The media storage disk box of claim 13, wherein the spine edge of the first metal cover defines the one or more securing tabs of the first metal cover, the spine edge of the first metal cover further defining a plurality of edge flaps; and wherein the spine edge of the second metal cover defines the one or more securing tabs of the second metal cover, the spine edge of the second metal cover further defining a plurality of edge flaps.
15. The media storage disk box of claim 13, further comprising a metal spine cover coupled to the spine panel of the plastic body.
16. The media storage disk box of claim 13, wherein in the open position access is provided to an interior side of the first panel and an interior side of the second panel, the interior side of the first panel having a mounting region for mounting one or more media storage disks, and in the closed position the first panel and the second panel form an enclosure for containing the one or more media storage disks.
17. A media storage disk box comprising:
a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable about the spine panel between an open position and a closed position, the first panel including one or more engagements proximate to the spine panel, and the second panel including one or more engagements proximate to the spine panel;
a first metal cover coupled to the first panel, the first metal cover including one or more securing tabs proximate to a spine edge of the first metal cover, each of the one or more securing tabs of the first metal cover corresponding to one of the one or more engagements of the first panel, the one or more securing tabs coupled to the corresponding engagement of the first panel; and
a second metal cover coupled to the second panel, the second metal cover including one or more securing tabs proximate to a spine edge of the second metal cover, each of the one or more securing tabs of the second metal cover corresponding to one of the one or more engagements of the second panel, the one or more securing tabs coupled to the corresponding engagement of the second panel.
18. The media storage disk box of claim 17, wherein the one or more engagements of the first panel comprise an edge for engaging with the one or more securing tabs.
19. A media storage disk box comprising:
a unitary plastic body having a first panel, a second panel, and a spine panel, the spine panel intermediate of the first panel and the second panel, the first panel and the second panel movable, about the spine panel, between an open position and a closed position;
a first metal cover coupled to the first panel, the first metal cover including securing means for engaging a spine edge of the first metal cover with the first panel; and
a second metal cover coupled to the second panel, the second metal cover including securing means for engaging a spine edge of the second metal cover with the second panel.
20. The media storage disk box of claim 19, wherein the first panel includes engagement means for engaging the with the securing means of the first metal cover, and the second panel includes engaging means for engaging with the securing means of the second metal cover.
US11/479,528 2003-11-06 2006-06-30 Media storage disk box Abandoned US20070012583A1 (en)

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US10/704,395 US20040173481A1 (en) 2003-11-06 2003-11-06 Media storage disk box
US11/096,373 US20050263416A1 (en) 2003-11-06 2005-04-01 Media storage disk box
US11/479,528 US20070012583A1 (en) 2003-11-06 2006-06-30 Media storage disk box

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070193898A1 (en) * 2006-02-21 2007-08-23 Wen-Long Hu Optical disc accommodating case

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070193898A1 (en) * 2006-02-21 2007-08-23 Wen-Long Hu Optical disc accommodating case

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