US20060255109A1 - Container with flexible pour spout - Google Patents
Container with flexible pour spout Download PDFInfo
- Publication number
- US20060255109A1 US20060255109A1 US11/127,838 US12783805A US2006255109A1 US 20060255109 A1 US20060255109 A1 US 20060255109A1 US 12783805 A US12783805 A US 12783805A US 2006255109 A1 US2006255109 A1 US 2006255109A1
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- Prior art keywords
- fold
- piece
- appendage
- panel
- crease
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/72—Contents-dispensing means
- B65D5/74—Spouts
- B65D5/741—Spouts for containers having a tubular body
- B65D5/742—Spouts formed by deforming or tearing the closure flaps or severed or incised parts of the closure flaps
Definitions
- the present invention generally relates to containers with pour spouts.
- cartons It is conventional for cartons to include pour spouts made, for example, of paperboard, metal or plastic, for use in dispensing goods (e.g., cereal, candy or detergent) from the carton's interior.
- goods e.g., cereal, candy or detergent
- Metal spouts can be relatively expensive, and often must be installed after the associated cartons are erected, which can complicate the process of erecting cartons and filling them with goods. At least some paperboard and plastic spouts also present challenges.
- a container e.g., a carton
- a spout can be erected from a blank having a piece of material attached thereto.
- the blank can include a flap defined by at least one fold line and at least one cut in the blank, and the flap can be pivoted along the fold line.
- the piece of material that is attached to the blank can be referred to, for example and not for the purpose of narrowing the scope of the present invention, as a patch.
- the patch is for cooperating with the flap and thereby at least partially defining the spout after the carton is erected.
- the patch can include a central portion and at least first and second appendages that extend outwardly from the central portion.
- the first appendage can be proximate a first side of the central portion, and the second appendage can be proximate a second side of the central portion.
- the central portion can be attached to the flap, the first appendage can be attached to a first portion of the blank, and the second appendage can be attached to a second portion of the blank, with the first and second portions of the blank being on opposite sides of the flap.
- a third appendage extends from the central portion of the flap and is attached to the blank at a position below the flap.
- the patch is folded prior to being attached to the blank, and the patch is attached to the blank while the patch is in its folded configuration.
- the flap can be pivoted outwardly from the carton, with the result being that the patch and the flap cooperate to at least partially define the spout.
- the patch at least partially automatically unfolds each time the spout is opened, and the patch at least partially automatically folds each time the spout is closed.
- the patch includes multiple folds.
- One, two, three or four folds, or a different number of these folds can each define an opposing face-to-face configuration in the patch, and optionally each of these one or more opposing face-to-face configurations can be opposing face-to-face contacts.
- the patch's first and second appendages are operative for at least partially holding the flap in the open configuration by restricting the flap from pivoting to more than a predetermined angle relative to the carton.
- the first and second appendages can function as guides that span rearward from the flap for guiding goods passing through the spout.
- the carton includes first and second panels that are spaced apart from one another, and a third panel that has edges respectively attached to edges of the first and second panels.
- the third panel can include the flap.
- the patch's central portion can be attached to the inner-facing surface of the flap, the patch's first appendage can be attached to the inner-facing surface of the first panel, and the patch's second appendage can be attached to the inner-facing surface of the second panel.
- the patch is less rigid than the blank.
- the patch can be a polymeric film and/or a textile, or the like, and the blank can be paperboard, or the like.
- FIG. 1 is a schematic, pictorial view of a carton with a pour spout in a closed configuration
- FIG. 2 is a pictorial view of a portion of the carton with the spout in an open configuration
- FIG. 3 is a pictorial view of a portion of the carton from within the carton, with the spout in the closed configuration;
- FIG. 4 is a schematic, isolated plan view of a patch that is part of the spout, with the patch in a flat and unfolded configuration;
- FIG. 5 is like FIG. 4 , except that a first pair of folds has been made in the patch;
- FIG. 6 is like FIG. 5 , except that a second pair of folds has been made in the patch;
- FIG. 7 is like FIG. 6 , except that the patch has been turned over, and targets for an adhesive substance are schematically shown by broken lines;
- FIG. 8 is a schematic plan view of a blank for forming the carton
- FIG. 9 is a schematic plan view of a portion of the blank with the patch mounted thereto.
- FIG. 10 is an isolated plan view of the patch.
- a container which can more specifically be referred to as a carton, of an exemplary embodiment of the present invention is designated by the numeral 10 .
- the carton 10 includes top and bottom ends 12 , 14 that are spaced apart from one another in a longitudinal direction.
- a sidewall extends longitudinally between the top and bottom ends 12 , 14 .
- the sidewall can be in the form of a front panel 16 , right side panel 18 , left side panel 20 ( FIGS. 2, 3 and 8 ) and rear panel 22 ( FIG. 8 ) that are respectively connected to one another at their side edges so that they collectively extend around the carton's interior.
- the carton 10 is in the form of a box, namely a rectangular parallelepiped, while its pour spout 24 is closed. Accordingly, for each of the panels 16 , 18 , 20 , 22 , the panel is at least generally planer, and typically substantially planar. Notwithstanding the foregoing, the spout 24 of the present invention can be incorporated into a wide variety of different types and shapes of containers.
- the pour spout 24 is in the front panel 16 of the carton 10 .
- the spout 24 can be used for allowing goods (not shown), such as food products, detergent, or any other type of goods that are conventionally contained in cartons with pour spouts, to be dispensed from the carton 10 via the spout.
- the spout 24 is in a closed configuration in FIGS. 1 and 3 , and in an open configuration in FIG. 2 .
- the spout 24 includes a flap 26 and a piece of flexible material; the piece of flexible material can be referred to as a patch 28 .
- portions of the patch 28 are respectively fixedly attached to inner-facing surfaces of the front, right and left side panels 16 , 18 , 20 and the flap 26 , as will be discussed in greater detail below.
- FIG. 1 Some of the features of the carton 10 in its initial closed configuration will be described in the following, primarily with reference to FIGS. 1 and 3 , and in accordance with the exemplary embodiment of the present invention. Dashed lines are included in FIG. 1 to schematically illustrate some of the features of the carton 10 that would otherwise be hidden from view in FIG. 1 .
- the carton's top and bottom ends 12 , 14 typically remain closed by respective overlapping, fastened (e.g., adhered) together arrangements of upper and lower flaps 30 , 32 .
- the flaps 30 , 32 are respectively connected to the upper and lower edges of the panels 16 , 18 , 20 , 22 .
- the carton's top and bottom ends 12 , 14 can be closed in any conventional manner, and optionally they can be opened and closed after being initially closed. Also shown in dashed lines in FIG. 1 is an attachment panel 34 .
- the attachment panel 34 is hingedly attached to the right side panel 18 , and it is fastened to a margin of the inner-facing surface of the rear panel 22 , as will be discussed in greater detail below.
- FIG. 1 can be characterized as a right side, front, top perspective view of the carton 10 . Disregarding the dashed lines and upper flaps 30 , a generally corresponding left side, front, top perspective view of the carton is a mirror image of FIG. 1 .
- the flap 26 of the spout 24 is defined by (e.g., bounded by) a pair of tear lines 36 that respectively extend between a cut line 38 and a fold line 40 .
- a fold line 42 extends between intermediate portions of the cut line 38 to define a pull-tab 44 for being grasped by a user for opening the spout 24 , as will be discussed in greater detail below.
- the patch 28 includes what can be designated (e.g., generally with reference to the opened spout as illustrated in FIG. 2 ) forward, intermediate and rear right fold lines 46 , 48 , 50 ; and forward, intermediate and rear left fold lines 52 , 54 , 56 .
- the patch 28 also includes a lower fold line 58 .
- the forward right and left fold lines 46 , 52 can be characterized as extending in a longitudinal direction
- the lower fold line 58 can be characterized as extending the a lateral direction. Therefore, the intermediate and inner right fold lines 48 , 50 , as well as the intermediate and inner left fold lines 54 , 56 , can be characterized as extending obliquely with respect to the longitudinal and lateral directions.
- the patch 28 includes right and left appendages 60 , 62 that respectively extend from a central portion 64 of the patch at the forward right and left fold lines 46 , 52 .
- the lower appendage 66 can be omitted.
- the right intermediate and rear fold lines 48 , 50 segregate the right appendage 60 into what can be designated (e.g., generally with reference to the opened spout 24 ) as being forward, intermediate and rearward right portions 68 , 70 , 72 .
- the left intermediate and rear fold lines 54 , 56 segregate the left appendage 62 into forward, intermediate and rearward left portions 74 , 78 , 80 .
- the patch 28 is folded and attached so that: the central portion 64 is fixedly attached to the inward-facing surface of the flap 26 ; the central portion 64 and the forward right portion 68 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the forward right portion 68 and the intermediate right portion 70 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the rearward right portion 72 is fixedly attached to a margin of the inward-facing surface of the right side panel 18 ; the central portion 64 and the forward left portion 74 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the forward left portion 74 and the intermediate left portion 78 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the rearward left portion 80 is fixedly attached to a margin of the inward-facing surface of the flap 26 ; the central portion 64 and the forward right portion 68 are in an overlapping
- FIG. 2 can be characterized as a right side, front perspective view of a portion of the carton 10 with the spout 24 in the open configuration, a generally corresponding left side, front perspective view is a mirror image of FIG. 2 .
- FIG. 1 tearing has not yet occurred along the spout-defining tear lines 36 .
- a user can transition the spout 24 from the closed configuration illustrated in FIGS. 1 and 3 to the open configuration illustrated in FIG.
- This pivoting of the spout 24 can continue until the spout's flap 26 defines a predetermined angle (e.g., an oblique angle and more specifically an acute angle) with respect to the front panel 16 , at which time the patch 28 functions to arrest the pivoting. That is, during this pivoting, the right and left appendages 60 , 62 can unfold respectively at the intermediate right and left fold lines 48 , 54 until the forward and intermediate right portions 68 , 70 become substantially coplanar and/or the forward and intermediate left portions 74 , 78 become substantially coplanar. Typically, the forward and intermediate right portions 68 , 70 will become substantially coplanar at about the same time as the forward and intermediate left portions 74 , 78 become substantially coplanar.
- a predetermined angle e.g., an oblique angle and more specifically an acute angle
- substantially coplanar forward and intermediate right portions 68 , 70 control how far the spout 24 can open, they also function as a guide that spans between the flap 26 and the right panel 18 for assisting in guiding the goods (from the container's interior) through the spout.
- the substantially coplanar forward and intermediate left portions 74 , 78 function as a guide that spans between the flap 26 and the left panel 20 for assisting in guiding the goods through the spout.
- the spout 24 can be transitioned from the open configuration to the closed configuration by generally reversing the above-described procedure for opening the spout. More specifically and for example, with the spout 24 in the open configuration illustrated in FIG. 2 , a user can push the flap 26 toward the front panel 16 so that the flap pivots about the fold line 40 and the flap 26 becomes coplanar with the front panel 16 . During this process, and in accordance with the exemplary embodiment of the present invention, the patch 28 will automatically transition from the configuration illustrated in FIG. 2 (e.g., a generally or substantially unfolded configuration) to the configuration illustrated in FIG.
- FIG. 2 e.g., a generally or substantially unfolded configuration
- the side and upper edges of the flap 26 frictionally engage the adjacent edges of the front panel 16 after the spout 24 is returned to the closed configuration, and this frictional engagement releasably holds the flap in its closed configuration.
- FIGS. 3, 5 , 6 and 9 are illustrative of folds in the patch 28 being at least generally “pressed and smooth”, so that folds of the patch that define opposing face-to-face configurations in the patch more specifically respectively define opposing face-to-face contacts in the patch, as discussed above and below.
- Such “pressed and smooth” folds in the patch 28 can result from initial folding of the patch, as discussed below, and/or because blanks 84 ( FIGS. 8 and 9 ) with patches 28 attached thereto can be provided in stacks, with the weight of the stack causing the folds to be “pressed and smooth”.
- the folds in the patch 28 are not required to be “pressed and smooth”, and in some situations they will not necessarily be “pressed and smooth”.
- the folds in the patch 28 will become less “pressed and smooth” (e.g., over time the folds will tend to define less face-to-face contact).
- at least some of the folds in the patch 28 are “loose” such that they do not include fold lines or even creases, although such folds would likely be characterized by the patch at least partially overlapping itself.
- the carton 10 can be erected from a blank 84 that has the patch 28 attached thereto, with the patch 28 being in a folded configuration.
- An acceptable method for folding the patch 28 as well as some of the features of the patch 28 will be described in the following, with reference to FIGS. 4-7 .
- each of the angles A 1 illustrated in FIG. 4 is an acute angle of about 45 degrees
- each of the angles A 2 illustrated in FIG. 4 is an acute angle of about 22.5 degrees.
- the right appendage 60 is folded forward through 180 degrees along the forward right fold line 44 so that the right appendage 60 and the central portion 64 are in opposing face-to-face-relation with respect to one another.
- the left appendage 62 is folded forward through 180 degrees along the forward left fold line 52 so that the right appendage 60 and the central portion 64 are in opposing face-to-face-relation with respect to one another.
- the portion of the right appendage 60 that is hidden from view in FIG. 5 is illustrated by dashed lines.
- the intermediate left portion 78 is folded rearward through 180 degrees along the intermediate left fold line 54 so that the intermediate left portion 78 and the forward left portion 74 are in opposing face-to-face-relation with respect to one another.
- the intermediate right portion 70 is folded rearward through 180 degrees along the intermediate right fold line 48 so that the intermediate right portion 70 and the forward right portion 68 are in opposing face-to-face-relation with respect to one another.
- the order in which the above-described folds are formed can be varied, and each of the above-described opposing face-to-face configurations typically will be opposing face-to-face contacts.
- the intermediate right and left fold lines 48 , 54 each extend obliquely (with respect to the other fold lines of the carton 10 and patch 28 ) and convergently with respect to one another.
- FIG. 7 is identical to FIG. 6 , except that the patch 28 has been turned over, and areas 82 where an adhesive substance typically is applied to the patch, for attaching the patch to the blank 84 , are schematically illustrated by broken lines.
- the blank 84 from which the carton 10 can be formed, an acceptable method for attaching the patch 28 to the blank, and an acceptable method for erecting the blank are described in the following, in accordance with the exemplary embodiment of the present invention.
- the panels 16 , 18 , 20 , 22 are respectively connected by longitudinal fold lines 86 , 88 , 90 .
- the attachment panel 34 is connected to the right side panel 18 by a longitudinal fold line 92 .
- the upper flaps 30 are respectively connected to the upper edges of the panels 16 , 18 , 20 , 22 by lateral fold lines 94 , 96 , 98 , 100 .
- the lower flaps 32 are respectively connected to the lower edges of the panels 16 , 18 , 20 , 22 by lateral fold lines 102 , 104 , 106 , 108 .
- Areas 110 where an adhesive substance is typically applied to the blank 84 , for attaching the patch 28 to the blank 84 are schematically illustrated by broken lines in FIG. 8 .
- the patch 28 is attached to the blank 84 (while the patch is in the folded configuration illustrated in FIGS. 6 and 7 ) by respectively mating together the patch's areas 82 for adhering and the blank's areas 110 for adhering, with there being an adhesive substance, or the like, respectively at the areas 82 , 100 .
- FIG. 9 illustrates the patch 28 attached (e.g., adhered) to the blank 84 while the blank is flat. Other means for attaching the patch 28 to the blank 84 are also within the scope of the present invention.
- the carton 10 is erected by folding along the longitudinal fold lines 86 , 88 , 90 , 92 so that the patch 28 and the attachment panel 34 are positioned within the carton's interior. More specifically in this configuration, the attachment panel 34 is securely fastened to a marginal portion of the inner-facing side of the rear panel 22 to secure the carton 10 in its erected configuration.
- any conventional means can be used to hold the carton 10 in its erected configuration.
- the carton's top end 12 is formed by folding the upper flaps 30 inwardly and respectively fastening them.
- the carton's bottom end 14 is formed by folding the lower flaps 32 inwardly and respectively fastening them.
- the fastening and attaching can be via adhering, such as with an adhesive substance such as glue or rubber cement, or any other adhesive substance that is suitable.
- the fastening and attaching can be via any other conventional means.
- the patch's rear right and left fold lines 50 , 56 are respectively aligned with the blank's longitudinal fold lines 86 , 88 , after the patch 28 is fastened to the blank 84 . Therefore, the folding along the longitudinal fold lines 86 , 88 (e.g., during the erecting of the carton 10 ) simultaneously causes corresponding folding of the patch 28 along the patch's rear right and left fold lines 50 , 56 .
- the patch's rearward right and left portions 72 , 80 extend perpendicular to the front and rear panels 16 , 22 . Accordingly, the patch's rearward right and left portions 72 , 80 extend perpendicular to patch's central portion 64 and the spout's flap 26 while the spout 24 is closed and the carton 10 is fully erected.
- a fold line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates folding therealong; and a tear line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates tearing therealong.
- conventional fold lines include: a crease, such as formed by folding; a score line, such as formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into the material along the desired line of weakness, and/or a series of spaced apart cuts that extend partially into and/or completely through the material along the desired line of weakness; or various combinations of these features.
- conventional tear lines include: a cut that extends partially into the material along the desired line of weakness, and/or a series of spaced apart cuts that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features.
- one type of conventional tear line is in the form of a series of spaced apart cuts that extend completely through the material, with adjacent cuts being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent cuts for typically temporarily connecting the material across the tear line.
- the nicks are broken during tearing along the tear line.
- the nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line.
- all of the fold lines in the blank 84 are score lines.
- they are not necessarily formed in advance of the initial folding of the patch, such that each of the fold lines in the patch is merely a crease line resulting from the initial and any subsequent folding therealong. Nonetheless, a crease line can be characterized as a fold line, since a crease line is a line of weakening that at least partially facilitates a subsequent folding therealong.
- a crease line is a line of weakening that at least partially facilitates a subsequent folding therealong.
- each of the fold lines 46 , 48 , 50 , 52 , 54 , 56 is in the form of a relatively short, single slit that extends completely through the patch 28
- the lower fold line 58 is in the form of two relatively short, single slits that extends completely through the patch 28 .
- at least some of the folds in the patch 28 can be “loose” such that they do not include fold lines or even creases, although such folds would typically be characterized by the patch at least partially overlapping itself.
- the blank 84 is constructed of paperboard, or the like, and the paperboard can optionally have one or more other materials coated or laminated thereon.
- paperboard typically weighs at least about 100 pounds per ream, with each sheet of paperboard typically being at least about 0.012 inches thick, so that it is heavier and more rigid than ordinary paper.
- the blank 84 can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above.
- one or both sides of the blank 84 can be coated with a clay coating, or the like.
- the clay coating can be printed over with product, advertising, and other information or images.
- the blank 84 may then be coated with a varnish or other protective coating to protect any information printed on the blank.
- the blank 84 may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks.
- Other coating and laminating upon the blank 84 is also within the scope of the present invention.
- the patch 28 is more flexible than the blank 84 .
- the patch 28 is thinner than the blank 84 .
- an acceptable patch 28 can be cut from a piece of polymeric film or textile material (e.g., a woven or nonwoven fabric), or the like.
- the patch 28 is cut from a continuous piece of material so that the patch is a continuous piece of material (e.g., it is unitary).
- the patch 28 can be made of a spunbonded olefin type nonwoven fabric, or the like.
- a suitable spunbonded olefin type nonwoven fabric is Tyvek brand fabric that is available from E.I. du Pont de Nemours and Company, of Wilmington, Del.
- the directional references for example “top”, “front”, “left side” and “longitudinal”, referred to in this Detailed Description section are used for ease of understanding rather than for the purpose of narrowing the scope of the present invention.
- the front panel 16 can be referred to as the rear panel or a side panel, and the other directional references can also be modified and/or exchanged.
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Abstract
Description
- The present invention generally relates to containers with pour spouts.
- It is conventional for cartons to include pour spouts made, for example, of paperboard, metal or plastic, for use in dispensing goods (e.g., cereal, candy or detergent) from the carton's interior. Metal spouts can be relatively expensive, and often must be installed after the associated cartons are erected, which can complicate the process of erecting cartons and filling them with goods. At least some paperboard and plastic spouts also present challenges.
- There is always a desire for containers and spouts that provide a new balance of properties.
- In accordance with one aspect of the present invention, a container (e.g., a carton) with a spout can be erected from a blank having a piece of material attached thereto. The blank can include a flap defined by at least one fold line and at least one cut in the blank, and the flap can be pivoted along the fold line. The piece of material that is attached to the blank can be referred to, for example and not for the purpose of narrowing the scope of the present invention, as a patch. The patch is for cooperating with the flap and thereby at least partially defining the spout after the carton is erected.
- The patch can include a central portion and at least first and second appendages that extend outwardly from the central portion. The first appendage can be proximate a first side of the central portion, and the second appendage can be proximate a second side of the central portion. The central portion can be attached to the flap, the first appendage can be attached to a first portion of the blank, and the second appendage can be attached to a second portion of the blank, with the first and second portions of the blank being on opposite sides of the flap. Optionally, a third appendage extends from the central portion of the flap and is attached to the blank at a position below the flap.
- In accordance with one aspect of the present invention, the patch is folded prior to being attached to the blank, and the patch is attached to the blank while the patch is in its folded configuration. After the carton with the spout is erected, the flap can be pivoted outwardly from the carton, with the result being that the patch and the flap cooperate to at least partially define the spout. Typically, the patch at least partially automatically unfolds each time the spout is opened, and the patch at least partially automatically folds each time the spout is closed.
- In accordance with one aspect of the present invention, the patch includes multiple folds. One, two, three or four folds, or a different number of these folds, can each define an opposing face-to-face configuration in the patch, and optionally each of these one or more opposing face-to-face configurations can be opposing face-to-face contacts.
- In accordance with one aspect of the present invention, the patch's first and second appendages are operative for at least partially holding the flap in the open configuration by restricting the flap from pivoting to more than a predetermined angle relative to the carton. In addition, the first and second appendages can function as guides that span rearward from the flap for guiding goods passing through the spout.
- In accordance with one aspect of the present invention, the carton includes first and second panels that are spaced apart from one another, and a third panel that has edges respectively attached to edges of the first and second panels. The third panel can include the flap. The patch's central portion can be attached to the inner-facing surface of the flap, the patch's first appendage can be attached to the inner-facing surface of the first panel, and the patch's second appendage can be attached to the inner-facing surface of the second panel.
- According to one aspect of the present invention, the patch is less rigid than the blank.
- In one example, the patch can be a polymeric film and/or a textile, or the like, and the blank can be paperboard, or the like.
- Other aspects and advantages of the present invention will become apparent from the following.
- Having described some aspects of the invention in general terms, reference will now be made to the accompanying drawings, which are illustrative of an exemplary embodiment of the present invention and are not necessarily drawn to scale, and wherein:
-
FIG. 1 is a schematic, pictorial view of a carton with a pour spout in a closed configuration; -
FIG. 2 is a pictorial view of a portion of the carton with the spout in an open configuration; -
FIG. 3 is a pictorial view of a portion of the carton from within the carton, with the spout in the closed configuration; -
FIG. 4 is a schematic, isolated plan view of a patch that is part of the spout, with the patch in a flat and unfolded configuration; -
FIG. 5 is likeFIG. 4 , except that a first pair of folds has been made in the patch; -
FIG. 6 is likeFIG. 5 , except that a second pair of folds has been made in the patch; -
FIG. 7 is likeFIG. 6 , except that the patch has been turned over, and targets for an adhesive substance are schematically shown by broken lines; -
FIG. 8 is a schematic plan view of a blank for forming the carton; -
FIG. 9 is a schematic plan view of a portion of the blank with the patch mounted thereto; and -
FIG. 10 is an isolated plan view of the patch. - Referring now in greater detail to the drawings, in which like numerals refer to like parts throughout the several views, a container, which can more specifically be referred to as a carton, of an exemplary embodiment of the present invention is designated by the
numeral 10. As best understood with reference toFIG. 1 , thecarton 10 includes top andbottom ends bottom ends front panel 16,right side panel 18, left side panel 20 (FIGS. 2, 3 and 8) and rear panel 22 (FIG. 8 ) that are respectively connected to one another at their side edges so that they collectively extend around the carton's interior. In accordance with the exemplary embodiment of the present invention, thecarton 10 is in the form of a box, namely a rectangular parallelepiped, while itspour spout 24 is closed. Accordingly, for each of thepanels spout 24 of the present invention can be incorporated into a wide variety of different types and shapes of containers. - In accordance with the exemplary embodiment of the present invention, the
pour spout 24 is in thefront panel 16 of thecarton 10. For example, thespout 24 can be used for allowing goods (not shown), such as food products, detergent, or any other type of goods that are conventionally contained in cartons with pour spouts, to be dispensed from thecarton 10 via the spout. Thespout 24 is in a closed configuration inFIGS. 1 and 3 , and in an open configuration inFIG. 2 . In accordance with the exemplary embodiment of the present invention, thespout 24 includes aflap 26 and a piece of flexible material; the piece of flexible material can be referred to as apatch 28. For the exemplary embodiment, portions of thepatch 28 are respectively fixedly attached to inner-facing surfaces of the front, right andleft side panels flap 26, as will be discussed in greater detail below. - Some of the features of the
carton 10 in its initial closed configuration will be described in the following, primarily with reference toFIGS. 1 and 3 , and in accordance with the exemplary embodiment of the present invention. Dashed lines are included inFIG. 1 to schematically illustrate some of the features of thecarton 10 that would otherwise be hidden from view inFIG. 1 . As schematically illustrated by dashed lines inFIG. 1 , after being initially closed, the carton's top andbottom ends lower flaps flaps panels bottom ends FIG. 1 is anattachment panel 34. Theattachment panel 34 is hingedly attached to theright side panel 18, and it is fastened to a margin of the inner-facing surface of therear panel 22, as will be discussed in greater detail below. FIG. 1 can be characterized as a right side, front, top perspective view of thecarton 10. Disregarding the dashed lines andupper flaps 30, a generally corresponding left side, front, top perspective view of the carton is a mirror image ofFIG. 1 . - As best understood with reference to
FIG. 1 , in the initial closed configuration, theflap 26 of thespout 24 is defined by (e.g., bounded by) a pair oftear lines 36 that respectively extend between acut line 38 and afold line 40. In addition, afold line 42 extends between intermediate portions of thecut line 38 to define a pull-tab 44 for being grasped by a user for opening thespout 24, as will be discussed in greater detail below. - For ease of understanding and consistency with
FIG. 3 , inFIGS. 4-6 the patch is being viewed “as if from within thecarton 10”. As best understood with reference toFIG. 4 , thepatch 28 includes what can be designated (e.g., generally with reference to the opened spout as illustrated inFIG. 2 ) forward, intermediate and rear right fold lines 46, 48, 50; and forward, intermediate and rearleft fold lines patch 28 also includes alower fold line 58. With thepatch 28 in the flat configuration illustrated inFIG. 4 , the forward right andleft fold lines lower fold line 58 can be characterized as extending the a lateral direction. Therefore, the intermediate and inner right fold lines 48, 50, as well as the intermediate and innerleft fold lines - With continued reference to
FIG. 4 , thepatch 28 includes right and leftappendages central portion 64 of the patch at the forward right andleft fold lines lower appendage 66 that extends from the patch'scentral portion 64 at thelower fold line 58. Optionally, thelower appendage 66 can be omitted. The right intermediate andrear fold lines right appendage 60 into what can be designated (e.g., generally with reference to the opened spout 24) as being forward, intermediate and rearwardright portions rear fold lines left appendage 62 into forward, intermediate and rearward leftportions - As best understood primarily with reference to
FIG. 3 and as will be discussed in greater detail below, the patch 28 is folded and attached so that: the central portion 64 is fixedly attached to the inward-facing surface of the flap 26; the central portion 64 and the forward right portion 68 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the forward right portion 68 and the intermediate right portion 70 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the rearward right portion 72 is fixedly attached to a margin of the inward-facing surface of the right side panel 18; the central portion 64 and the forward left portion 74 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the forward left portion 74 and the intermediate left portion 78 are in an overlapping configuration, or more specifically an opposing face-to-face configuration, with respect to one another; the rearward left portion 80 is fixedly attached to a margin of the inward-facing surface of the left side panel 20; and the lower appendage 66 is fixedly attached to the inward-facing surface of the front panel 16. In accordance with the exemplary embodiment of the present invention, each of the above-described opposing face-to-face configurations typically will at least initially be an opposing face-to-face contact. - An acceptable method for opening the
spout 24 as well as some of the features of thecarton 10 while the spout is in its open configuration will be described in the following, with reference toFIG. 2 and in accordance with the exemplary embodiment. WhereasFIG. 2 can be characterized as a right side, front perspective view of a portion of thecarton 10 with thespout 24 in the open configuration, a generally corresponding left side, front perspective view is a mirror image ofFIG. 2 . As illustrated inFIG. 1 , tearing has not yet occurred along the spout-defining tear lines 36. A user can transition thespout 24 from the closed configuration illustrated inFIGS. 1 and 3 to the open configuration illustrated inFIG. 2 by grasping the spout's pull-tab 44 and pivoting it away from thefront panel 16. As a result, tearing occurs along the spout-definingtear lines 36 and thespout 24 pivots outwardly, with this pivoting being about thefold line 40. - This pivoting of the
spout 24 can continue until the spout'sflap 26 defines a predetermined angle (e.g., an oblique angle and more specifically an acute angle) with respect to thefront panel 16, at which time thepatch 28 functions to arrest the pivoting. That is, during this pivoting, the right and leftappendages left fold lines right portions left portions right portions left portions right portions spout 24 can open, they also function as a guide that spans between theflap 26 and theright panel 18 for assisting in guiding the goods (from the container's interior) through the spout. Similarly, the substantially coplanar forward and intermediateleft portions flap 26 and theleft panel 20 for assisting in guiding the goods through the spout. - Once the spout-defining
tear lines 36 are torn, they typically remain torn and can be generally characterized as cut lines. Otherwise, thespout 24 can be transitioned from the open configuration to the closed configuration by generally reversing the above-described procedure for opening the spout. More specifically and for example, with thespout 24 in the open configuration illustrated inFIG. 2 , a user can push theflap 26 toward thefront panel 16 so that the flap pivots about thefold line 40 and theflap 26 becomes coplanar with thefront panel 16. During this process, and in accordance with the exemplary embodiment of the present invention, thepatch 28 will automatically transition from the configuration illustrated inFIG. 2 (e.g., a generally or substantially unfolded configuration) to the configuration illustrated inFIG. 3 (e.g., a folded configuration). Typically, the side and upper edges of theflap 26 frictionally engage the adjacent edges of thefront panel 16 after thespout 24 is returned to the closed configuration, and this frictional engagement releasably holds the flap in its closed configuration. -
FIGS. 3, 5 , 6 and 9 are illustrative of folds in thepatch 28 being at least generally “pressed and smooth”, so that folds of the patch that define opposing face-to-face configurations in the patch more specifically respectively define opposing face-to-face contacts in the patch, as discussed above and below. Such “pressed and smooth” folds in thepatch 28 can result from initial folding of the patch, as discussed below, and/or because blanks 84 (FIGS. 8 and 9 ) withpatches 28 attached thereto can be provided in stacks, with the weight of the stack causing the folds to be “pressed and smooth”. On the other hand, the folds in thepatch 28 are not required to be “pressed and smooth”, and in some situations they will not necessarily be “pressed and smooth”. For example, it is possible in some situations where aspout 24 is opened and closed many times that, over time, the folds in thepatch 28 will become less “pressed and smooth” (e.g., over time the folds will tend to define less face-to-face contact). Indeed, and in accordance with an alternative embodiment of the present invention, at least some of the folds in thepatch 28 are “loose” such that they do not include fold lines or even creases, although such folds would likely be characterized by the patch at least partially overlapping itself. - In accordance with the exemplary embodiment of the present invention, the
carton 10 can be erected from a blank 84 that has thepatch 28 attached thereto, with thepatch 28 being in a folded configuration. An acceptable method for folding thepatch 28 as well as some of the features of thepatch 28 will be described in the following, with reference toFIGS. 4-7 . - As best understood with reference to
FIG. 4 , the periphery of thepatch 28 defines numerous oblique angles with respect to the longitudinal and lateral directions. More specifically, each of the angles A1 illustrated inFIG. 4 is an acute angle of about 45 degrees, and each of the angles A2 illustrated inFIG. 4 is an acute angle of about 22.5 degrees. - Before folding the
patch 28, it is in the flat configuration illustrated inFIG. 4 . As best understood with reference toFIG. 5 , theright appendage 60 is folded forward through 180 degrees along the forwardright fold line 44 so that theright appendage 60 and thecentral portion 64 are in opposing face-to-face-relation with respect to one another. Then, theleft appendage 62 is folded forward through 180 degrees along the forwardleft fold line 52 so that theright appendage 60 and thecentral portion 64 are in opposing face-to-face-relation with respect to one another. The portion of theright appendage 60 that is hidden from view inFIG. 5 is illustrated by dashed lines. - Thereafter, and as best understood with reference to
FIG. 6 , the intermediateleft portion 78 is folded rearward through 180 degrees along the intermediateleft fold line 54 so that the intermediateleft portion 78 and the forward leftportion 74 are in opposing face-to-face-relation with respect to one another. Similarly, the intermediateright portion 70 is folded rearward through 180 degrees along the intermediateright fold line 48 so that the intermediateright portion 70 and the forwardright portion 68 are in opposing face-to-face-relation with respect to one another. The order in which the above-described folds are formed can be varied, and each of the above-described opposing face-to-face configurations typically will be opposing face-to-face contacts. As shown inFIGS. 3 and 6 , the intermediate right andleft fold lines carton 10 and patch 28) and convergently with respect to one another. -
FIG. 7 is identical toFIG. 6 , except that thepatch 28 has been turned over, andareas 82 where an adhesive substance typically is applied to the patch, for attaching the patch to the blank 84, are schematically illustrated by broken lines. - The blank 84 from which the
carton 10 can be formed, an acceptable method for attaching thepatch 28 to the blank, and an acceptable method for erecting the blank are described in the following, in accordance with the exemplary embodiment of the present invention. As best understood with reference toFIG. 8 , thepanels longitudinal fold lines attachment panel 34 is connected to theright side panel 18 by alongitudinal fold line 92. The upper flaps 30 are respectively connected to the upper edges of thepanels lateral fold lines panels lateral fold lines -
Areas 110 where an adhesive substance is typically applied to the blank 84, for attaching thepatch 28 to the blank 84, are schematically illustrated by broken lines inFIG. 8 . Thepatch 28 is attached to the blank 84 (while the patch is in the folded configuration illustrated inFIGS. 6 and 7 ) by respectively mating together the patch'sareas 82 for adhering and the blank'sareas 110 for adhering, with there being an adhesive substance, or the like, respectively at theareas FIG. 9 illustrates thepatch 28 attached (e.g., adhered) to the blank 84 while the blank is flat. Other means for attaching thepatch 28 to the blank 84 are also within the scope of the present invention. - After the
patch 28 is mounted to the blank 84 as described immediately above, thecarton 10 is erected by folding along thelongitudinal fold lines patch 28 and theattachment panel 34 are positioned within the carton's interior. More specifically in this configuration, theattachment panel 34 is securely fastened to a marginal portion of the inner-facing side of therear panel 22 to secure thecarton 10 in its erected configuration. Alternatively, any conventional means can be used to hold thecarton 10 in its erected configuration. The carton'stop end 12 is formed by folding theupper flaps 30 inwardly and respectively fastening them. Similarly, the carton'sbottom end 14 is formed by folding thelower flaps 32 inwardly and respectively fastening them. Throughout this Detailed Description section of this disclosure, the fastening and attaching can be via adhering, such as with an adhesive substance such as glue or rubber cement, or any other adhesive substance that is suitable. Alternatively or in addition, the fastening and attaching can be via any other conventional means. - As best understood with reference to
FIG. 9 and in accordance with the exemplary embodiment of the present invention, the patch's rear right andleft fold lines longitudinal fold lines patch 28 is fastened to the blank 84. Therefore, the folding along thelongitudinal fold lines 86, 88 (e.g., during the erecting of the carton 10) simultaneously causes corresponding folding of thepatch 28 along the patch's rear right andleft fold lines carton 10 being fully erected, the patch's rearward right and leftportions rear panels portions central portion 64 and the spout'sflap 26 while thespout 24 is closed and thecarton 10 is fully erected. - In accordance with the exemplary embodiment of the present invention, a fold line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates folding therealong; and a tear line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates tearing therealong. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional fold lines include: a crease, such as formed by folding; a score line, such as formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into the material along the desired line of weakness, and/or a series of spaced apart cuts that extend partially into and/or completely through the material along the desired line of weakness; or various combinations of these features. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional tear lines include: a cut that extends partially into the material along the desired line of weakness, and/or a series of spaced apart cuts that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features.
- As a more specific example, one type of conventional tear line is in the form of a series of spaced apart cuts that extend completely through the material, with adjacent cuts being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent cuts for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line.
- In situations where cutting is used to provide a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line. In contrast, where nicks are present in a cut line (e.g., tear line), typically the nicks will not be overly large or overly numerous in a manner that might cause a reasonable user to incorrectly consider the subject line to be a fold line.
- In accordance with one specific version of the exemplary embodiment of the present invention, all of the fold lines in the blank 84 are score lines. On the other hand, for all of the fold lines in the
patch 28, they are not necessarily formed in advance of the initial folding of the patch, such that each of the fold lines in the patch is merely a crease line resulting from the initial and any subsequent folding therealong. Nonetheless, a crease line can be characterized as a fold line, since a crease line is a line of weakening that at least partially facilitates a subsequent folding therealong. On the other hand and in accordance with one specific version of the exemplary embodiment of the present invention that is illustrated inFIG. 10 , each of the fold lines 46, 48, 50, 52, 54, 56 is in the form of a relatively short, single slit that extends completely through thepatch 28, whereas thelower fold line 58 is in the form of two relatively short, single slits that extends completely through thepatch 28. Reiterating from above, and in accordance with an alternative embodiment of the present invention, at least some of the folds in thepatch 28 can be “loose” such that they do not include fold lines or even creases, although such folds would typically be characterized by the patch at least partially overlapping itself. - In accordance with the exemplary embodiment of the present invention, the blank 84 is constructed of paperboard, or the like, and the paperboard can optionally have one or more other materials coated or laminated thereon. For example, paperboard typically weighs at least about 100 pounds per ream, with each sheet of paperboard typically being at least about 0.012 inches thick, so that it is heavier and more rigid than ordinary paper. The blank 84 can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above.
- For example, one or both sides of the blank 84 can be coated with a clay coating, or the like. The clay coating can be printed over with product, advertising, and other information or images. The blank 84 may then be coated with a varnish or other protective coating to protect any information printed on the blank. The blank 84 may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. Other coating and laminating upon the blank 84 is also within the scope of the present invention.
- In accordance with the exemplary embodiment of the present invention, and optionally disregarding tear, cut and fold lines, the
patch 28 is more flexible than the blank 84. Also in accordance with the exemplary embodiment, thepatch 28 is thinner than the blank 84. For example, anacceptable patch 28 can be cut from a piece of polymeric film or textile material (e.g., a woven or nonwoven fabric), or the like. According to the exemplary embodiment, thepatch 28 is cut from a continuous piece of material so that the patch is a continuous piece of material (e.g., it is unitary). As one specific example, thepatch 28 can be made of a spunbonded olefin type nonwoven fabric, or the like. A suitable spunbonded olefin type nonwoven fabric is Tyvek brand fabric that is available from E.I. du Pont de Nemours and Company, of Wilmington, Del. - The directional references, for example “top”, “front”, “left side” and “longitudinal”, referred to in this Detailed Description section are used for ease of understanding rather than for the purpose of narrowing the scope of the present invention. For example and alternatively, the
front panel 16 can be referred to as the rear panel or a side panel, and the other directional references can also be modified and/or exchanged. - It will be understood by those skilled in the art that while the present invention has been discussed above with reference to exemplary embodiments, various additions, modifications and changes can be made thereto without departing from the spirit and scope of the invention as set forth in the following claims.
Claims (42)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/127,838 US20060255109A1 (en) | 2005-05-12 | 2005-05-12 | Container with flexible pour spout |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/127,838 US20060255109A1 (en) | 2005-05-12 | 2005-05-12 | Container with flexible pour spout |
Publications (1)
Publication Number | Publication Date |
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US20060255109A1 true US20060255109A1 (en) | 2006-11-16 |
Family
ID=37418179
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/127,838 Abandoned US20060255109A1 (en) | 2005-05-12 | 2005-05-12 | Container with flexible pour spout |
Country Status (1)
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US (1) | US20060255109A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090152338A1 (en) * | 2007-12-14 | 2009-06-18 | Wagner Todd A | Carton with spout |
US20100230480A1 (en) * | 2009-03-11 | 2010-09-16 | Packaging Corporation Of America | Container having reinforcing linerboard and methods of making the same |
US7984844B2 (en) | 2008-07-11 | 2011-07-26 | Graphic Packaging International, Inc. | Carton with spout |
ITVI20120058A1 (en) * | 2012-03-16 | 2013-09-17 | Claudio Ernestino Zanarella | SHEET FOR THE CONSTRUCTION OF CONTAINERS, CONTAINER INCLUDING THIS SHEET AND METHOD FOR THE REALIZATION OF SUCH SHEET |
US9156582B2 (en) | 2011-05-02 | 2015-10-13 | Graphic Packaging International, Inc. | Carton with opening feature |
WO2015161215A1 (en) * | 2014-02-07 | 2015-10-22 | Gallagher David Fleming | Container for articles |
US9463896B2 (en) | 2014-01-31 | 2016-10-11 | Graphic Packaging International, Inc. | Carton with opening feature |
US10124947B2 (en) | 2014-06-23 | 2018-11-13 | Graphic Packaging International, Llc | Carton with dispensing features |
US10239651B2 (en) | 2017-01-13 | 2019-03-26 | Graphic Packaging International, Llc | Carton with top closure |
US11767146B2 (en) | 2020-09-29 | 2023-09-26 | Great Stuff Design Ltd. | Container and container blanks with integral retractable pouring spout |
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US7971773B2 (en) | 2007-12-14 | 2011-07-05 | Graphic Packing International, Inc. | Carton with spout |
US20090152338A1 (en) * | 2007-12-14 | 2009-06-18 | Wagner Todd A | Carton with spout |
US7984844B2 (en) | 2008-07-11 | 2011-07-26 | Graphic Packaging International, Inc. | Carton with spout |
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ITVI20120058A1 (en) * | 2012-03-16 | 2013-09-17 | Claudio Ernestino Zanarella | SHEET FOR THE CONSTRUCTION OF CONTAINERS, CONTAINER INCLUDING THIS SHEET AND METHOD FOR THE REALIZATION OF SUCH SHEET |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: GRAPHIC PACKAGING INTERNATIONAL, INC., GEORGIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GREEN, AARON JOSEPH;REEL/FRAME:016679/0380 Effective date: 20040331 |
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AS | Assignment |
Owner name: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT,ILL Free format text: SECURITY INTEREST;ASSIGNOR:GRAPHIC PACKAGING INTERNATIONAL, INC.;REEL/FRAME:019458/0437 Effective date: 20070516 Owner name: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT, IL Free format text: SECURITY INTEREST;ASSIGNOR:GRAPHIC PACKAGING INTERNATIONAL, INC.;REEL/FRAME:019458/0437 Effective date: 20070516 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |