US20060191697A1 - Structured wiring box - Google Patents

Structured wiring box Download PDF

Info

Publication number
US20060191697A1
US20060191697A1 US10/488,823 US48882305A US2006191697A1 US 20060191697 A1 US20060191697 A1 US 20060191697A1 US 48882305 A US48882305 A US 48882305A US 2006191697 A1 US2006191697 A1 US 2006191697A1
Authority
US
United States
Prior art keywords
cover
box
ring
wall
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/488,823
Other languages
English (en)
Inventor
Herman Cardenas
Jens Bolleyer
Jeffrey Wilson
Robert Marvin
Randolph Maxwell
Kevin Patin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Priority to US10/488,823 priority Critical patent/US20060191697A1/en
Assigned to GENERAL ELECTRIC CO. reassignment GENERAL ELECTRIC CO. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MARVIN, ROBERT, MAXWELL, RANDOLPH, BOLLEYER, JENS, WILSON, JEFFREY, CARDENAS, HERMAN
Publication of US20060191697A1 publication Critical patent/US20060191697A1/en
Abandoned legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/08—Distribution boxes; Connection or junction boxes
    • H02G3/081—Bases, casings or covers
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/08—Distribution boxes; Connection or junction boxes
    • H02G3/12—Distribution boxes; Connection or junction boxes for flush mounting
    • H02G3/121—Distribution boxes; Connection or junction boxes for flush mounting in plain walls

Definitions

  • the present invention is generally related to structured boxes used to manage and organize wiring for household communications systems and to improve access thereto and maintenance thereof. More specifically, it is related to such a box that is adapted for mounting within a wall and to means for expanding such a box, as additional space is required therein.
  • Household structured wiring boxes are used to centrally unite input signal wires and output wires distributed throughout the house. Since each house may have different signals coming in and differing distribution needs, distribution and amplification modules are placed in the structured wiring box to customize the configuration and distribution for each house.
  • the ideal structured wiring box would have a housing that anticipates and accepts future technology without requiring carpentry or reconstruction of the home over the life of the home rather than just over the shorter life of the technology.
  • Functional and permanently installed portions of the box would remain functional over the life of the home and would not become obsolete as the technology within becomes obsolete.
  • Visible portions of the box would either remain fashionable over the life of the home and not become outdated as the technology within becomes outdated, or could be easily replaced as styles later change without requiring carpentry or reconstruction of the home.
  • FIG. 1 is a perspective view of a structured wiring box according to the preferred embodiment of the invention.
  • FIG. 2 is a cross-sectional view taken along lines 2 - 2 of FIG. 1 ;
  • FIG. 3 is a perspective view of the structured wiring box of FIG. 1 with the cover door, module door, and computer server door opened;
  • FIG. 4 is an exploded perspective view of the structured wiring box of FIG. 1 ;
  • FIG. 5 is a left side view of the structured wiring box of FIG. 1 ;
  • FIG. 6 is a front view of the structured wiring box of FIG. 1 with the cover door opened;
  • FIG. 7 is a detailed view of the trim ring of the structured wiring box of FIG. 1 .
  • FIGS. 1 through 7 A structured wiring box 100 according to the preferred embodiment of the invention is depicted in FIGS. 1 through 7 .
  • the structured wiring box 100 consists of a base box housing 101 that fits between standard sixteen-inch-on-center wall studs.
  • the base box 101 is formed by right and left side panels 102 , 103 , a top panel 104 , a bottom panel 105 , and a back panel 106 .
  • the panels 102 - 106 form a housing chamber 112 having a front opening 110 .
  • Both the right and left side panels 102 , 103 and the top and bottom panels 104 , 105 are parallel and arranged orthogonally with the also parallel back panel 106 and opening 110 such that the housing 100 and housing chamber 112 are cubic.
  • access ports 108 for entry and exit of wiring extending into and out of the chamber 112 .
  • the right and left panels 102 , 103 are spaced slightly less than sixteen inches apart to facilitate mounting of the box 101 between wall studs (not shown).
  • a flat front cover (not shown) is used to close the structured wiring box 100 and hide the rough edges of sheet rock surrounding the mounting hole in the house's wall. All wires, components, and modules are contained within a volume 112 ( FIG. 3 ) defined by the base box 101 and a flat front cover (not shown).
  • each side panel 102 , 103 of the box 101 has a plurality of vertically spaced apart regions 182 which are flexible to allow adjustment of the box 101 within warped studs.
  • Centrally located within each region 182 is a horizontally elongated mounting slot 184 for receiving a suitable fastener (not shown) such as a screw.
  • Each slot 184 is positioned in an outwardly indented bracket portion 183 of the region 182 .
  • each region 182 Formed within each region 182 are a pair of vertically oriented stress relief slots 185 , 186 located on opposite sides of each mounting slot 184 and another vertical pair including one slot 187 located above the mounting slot 184 and straddled by and parallel to the stress relief slots 185 , 186 and another slot 188 located below the mounting slot 184 and straddled by and parallel to stress relief slots 185 , 186 .
  • the relief slots 185 - 188 partially encompass the stress relief regions 182 .
  • the stress relief regions 182 can deflect outwardly and thereby prevent other deformation of the box 101 .
  • the structured wiring box 101 maintains its form in spite of being tightly anchored to imperfect studs.
  • a decorative trim ring 202 ( FIG. 7 ) is secured to the outer edge of the box 101 .
  • the trim ring 202 includes a flange portion 203 extending parallel to the wall space so as to hide rough edges of the sheet rock hole providing a pleasing appearance for the unit on the wall.
  • Other functions of the trim ring 202 are provided by built-in hinge pins 208 A spaced along a left vertical section 209 of the trim ring 202 and hinge pins 208 B spaced along a right vertical section 211 of the trim ring 202 .
  • the hinge pins 208 A, 208 B are mounted on tabs 212 secured to a sheet metal strip 213 projecting inwardly from an inner periphery of the trim ring 202 .
  • Holes 215 extending through the tabs 212 and strip 213 receive screws (not shown) that secure the ring 202 to inner surfaces of the side panels 102 , 103 of the box 101 .
  • the outer periphery of the trim ring 202 ( FIG. 2 ) is formed by an inwardly curved rim 217 having an edge 218 for engaging the wall face (not shown) surrounding the box 101 .
  • Hinge pins 208 A allow the easy addition of an outwardly projecting swinging cover door 206 as described below while hinges 208 B allow the easy addition of swinging electrical component and module retaining doors 203 , 205 ( FIG. 3 ).
  • addition of the trim ring 202 allows for upgrading without replacement of base box 101 .
  • the hinge pins 208 A allow a default cover (not shown) to be easily replaced with the outwardly projecting cover door 206 . During such replacement, the hinge pins 208 A receive hinge sleeves 228 mounted on door 206 . Together, the pins 208 A and sleeves 228 form hinges 231 which allow swinging movement of the door between a closed position covering a composite chamber including the housing chamber 112 and an extension chamber 222 (described below) and an open position allowing access thereto. Similar, hinge sleeves 218 are provided on the module doors 203 , 205 . As shown in FIGS.
  • an inner surface 221 of the cover door 206 is outwardly spaced from the trim ring 202 by a distance B so as to establish a portion of an extension chamber 222 having a depth C.
  • the space between the inner door surface 221 and the trim ring 202 is concealed by an inwardly projecting rim 224 along the perimeter of the door 206 .
  • the depth A of the trim ring 102 provided by the rim 217 establishes another portion of the extension chamber 222 which accommodates more and/or larger components.
  • the extension chamber 222 provides space for modules and components that are otherwise too large to fit only within housing chamber 112 .
  • the extension chamber accommodates the swinging module doors 203 , 205 as well as an outer portion of a removable rack 225 for retaining electrical components. Consequently, a new house built with minimal structured wiring cost can later support very complex configurations and many additional or larger components as upgrades or retrofit options are desired.
  • the hinges 231 are made with the bottom hinge pin 208 A, 208 B of a set longer than the others to allow for easier installation of the door 206 and modules 203 , 205 .
  • the different length hinge pins allow the bottom hinge pin to be aligned with a hinge sleeve 228 and partially slid on without alignment of the other hinges. Once a bottom hinge sleeve 228 has been partially slid on a bottom pin 208 , the remaining pins and sleeves are aligned and the door or module is moved into a fully retained position.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Casings For Electric Apparatus (AREA)
  • Connection Or Junction Boxes (AREA)
US10/488,823 2001-09-06 2002-09-05 Structured wiring box Abandoned US20060191697A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/488,823 US20060191697A1 (en) 2001-09-06 2002-09-05 Structured wiring box

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US31753401P 2001-09-06 2001-09-06
US60317534 2001-09-06
PCT/US2002/028388 WO2003023927A1 (fr) 2001-09-06 2002-09-05 Coffret de cablage structure
US10/488,823 US20060191697A1 (en) 2001-09-06 2002-09-05 Structured wiring box

Publications (1)

Publication Number Publication Date
US20060191697A1 true US20060191697A1 (en) 2006-08-31

Family

ID=23234114

Family Applications (2)

Application Number Title Priority Date Filing Date
US10/488,833 Expired - Fee Related US7423215B2 (en) 2001-09-06 2002-09-05 Expandable structured wiring box
US10/488,823 Abandoned US20060191697A1 (en) 2001-09-06 2002-09-05 Structured wiring box

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US10/488,833 Expired - Fee Related US7423215B2 (en) 2001-09-06 2002-09-05 Expandable structured wiring box

Country Status (2)

Country Link
US (2) US7423215B2 (fr)
WO (3) WO2003023927A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
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US20080165983A1 (en) * 2007-01-05 2008-07-10 Langella Albert G Multi-source distributed audio amplification and control system for structured wiring systems
US20090134755A1 (en) * 2007-10-01 2009-05-28 Harold Dean Lakoduk Configurable Enclosure for Electronics Components
US9951934B2 (en) * 2016-03-17 2018-04-24 Elemental LED, Inc. Junction box for LED drivers
US10116127B1 (en) 2017-12-12 2018-10-30 Elemental LED, Inc. Junction boxes with wrap-around compartments
US10622794B1 (en) 2019-04-25 2020-04-14 Elemental LED, Inc. Electrical gang box with integrated driver
US10855065B1 (en) 2019-12-04 2020-12-01 Elemental LED, Inc. Weather-resistant junction box

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US8269102B1 (en) * 2008-09-02 2012-09-18 Hubbell Incorporated Retrofit outlet electrical box
US9209610B1 (en) 2008-09-02 2015-12-08 Hubbell Incorporated Retrofit outlet electrical box
WO2011142685A2 (fr) * 2010-05-11 2011-11-17 Vasiljevic Marko Coffret de compteur de distribution avec dispositif de ventilation à monter sur un pylône, un mur ou un support dans les lieux publics, indépendamment ou côte à côte
US8830657B2 (en) * 2012-02-01 2014-09-09 General Electric Company Switchboard and method of manufacturing same
US10021807B2 (en) * 2015-03-31 2018-07-10 Wirepath Home Systems, Llc Media enclosures and related assemblies and systems
USD813187S1 (en) * 2016-04-29 2018-03-20 Corning Optical Communications LLC Telecommunication terminal cabinet
US10498122B2 (en) * 2016-10-21 2019-12-03 Elias Nassim Devices, methods, and systems for mounting devices to surface structures
DE102017202364A1 (de) * 2017-02-15 2018-08-16 Robert Bosch Gmbh Vorrichtung zur Sicherstellung der Montage einer Komponente an ihrem bestimmungsgemäßen Einbauort
US10490989B2 (en) * 2017-05-04 2019-11-26 Bby Solutions, Inc. Structured wiring panel
CN108260317B (zh) * 2017-12-29 2023-09-22 湖北世纪森源电气集团有限公司 一种暗藏走线空间的翻转式导轨支架
US10581231B1 (en) * 2018-09-18 2020-03-03 Sergio Perez Electrical panel assembly
US11082314B2 (en) * 2018-10-08 2021-08-03 Ampthink, Llc Electronic components enclosure located in a step structure
US10609825B1 (en) * 2018-12-17 2020-03-31 Adtran, Inc. Cable access platform having external electronic modules
US11395428B2 (en) * 2020-02-26 2022-07-19 Toshiba International Corporation Side panel with cable dividers

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8290172B2 (en) * 2007-01-05 2012-10-16 Audio Design Associates, Inc. Multi-source distributed audio amplification and control system for structured wiring systems
US20080165983A1 (en) * 2007-01-05 2008-07-10 Langella Albert G Multi-source distributed audio amplification and control system for structured wiring systems
US20090134755A1 (en) * 2007-10-01 2009-05-28 Harold Dean Lakoduk Configurable Enclosure for Electronics Components
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US10655827B2 (en) 2016-03-17 2020-05-19 Elemental LED, Inc. Junction box for LED drivers
US9951934B2 (en) * 2016-03-17 2018-04-24 Elemental LED, Inc. Junction box for LED drivers
US10113728B2 (en) 2016-03-17 2018-10-30 Elemental LED, Inc. Junction box for multiple LED drivers
US10116127B1 (en) 2017-12-12 2018-10-30 Elemental LED, Inc. Junction boxes with wrap-around compartments
US10644489B1 (en) 2017-12-12 2020-05-05 Elemental LED, Inc. Junction boxes with wrap-around compartments
US10873179B2 (en) 2017-12-12 2020-12-22 Elemental LED, Inc. Junction boxes with wrap-around compartments
US10622794B1 (en) 2019-04-25 2020-04-14 Elemental LED, Inc. Electrical gang box with integrated driver
US10855065B1 (en) 2019-12-04 2020-12-01 Elemental LED, Inc. Weather-resistant junction box

Also Published As

Publication number Publication date
WO2003023927A1 (fr) 2003-03-20
WO2003023925A1 (fr) 2003-03-20
US20060231278A1 (en) 2006-10-19
WO2003023926A1 (fr) 2003-03-20
WO2003023926A9 (fr) 2004-04-15
US7423215B2 (en) 2008-09-09

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Legal Events

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AS Assignment

Owner name: GENERAL ELECTRIC CO., NEW YORK

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CARDENAS, HERMAN;BOLLEYER, JENS;WILSON, JEFFREY;AND OTHERS;REEL/FRAME:015473/0669;SIGNING DATES FROM 20040921 TO 20041015

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION