US20060094605A1 - Method for producing lubricant additive (variants) - Google Patents
Method for producing lubricant additive (variants) Download PDFInfo
- Publication number
- US20060094605A1 US20060094605A1 US10/532,416 US53241605A US2006094605A1 US 20060094605 A1 US20060094605 A1 US 20060094605A1 US 53241605 A US53241605 A US 53241605A US 2006094605 A1 US2006094605 A1 US 2006094605A1
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- United States
- Prior art keywords
- modifier
- general formula
- molybdenum
- derivatives
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003879 lubricant additive Substances 0.000 title abstract 2
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 239000003607 modifier Substances 0.000 claims abstract description 28
- TVWWSIKTCILRBF-UHFFFAOYSA-N molybdenum trisulfide Chemical compound S=[Mo](=S)=S TVWWSIKTCILRBF-UHFFFAOYSA-N 0.000 claims abstract description 19
- 150000003839 salts Chemical class 0.000 claims abstract description 18
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims abstract description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 11
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 10
- 239000011593 sulfur Substances 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 9
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 6
- 150000005621 tetraalkylammonium salts Chemical class 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 5
- 239000002798 polar solvent Substances 0.000 claims abstract description 5
- 239000005077 polysulfide Substances 0.000 claims abstract description 5
- 229920001021 polysulfide Polymers 0.000 claims abstract description 5
- 150000008117 polysulfides Polymers 0.000 claims abstract description 5
- 229910013812 M2MoO4 Inorganic materials 0.000 claims abstract description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 81
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 27
- 239000000654 additive Substances 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 21
- 239000002904 solvent Substances 0.000 claims description 17
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 claims description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 10
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 6
- 230000001050 lubricating effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 229910052945 inorganic sulfide Inorganic materials 0.000 claims description 5
- VLAPMBHFAWRUQP-UHFFFAOYSA-L molybdic acid Chemical class O[Mo](O)(=O)=O VLAPMBHFAWRUQP-UHFFFAOYSA-L 0.000 claims description 5
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 22
- 239000011733 molybdenum Substances 0.000 abstract description 22
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract description 20
- 239000005078 molybdenum compound Substances 0.000 abstract description 3
- 150000002752 molybdenum compounds Chemical class 0.000 abstract description 3
- 239000003208 petroleum Substances 0.000 abstract description 3
- 229960002317 succinimide Drugs 0.000 abstract description 2
- 239000002105 nanoparticle Substances 0.000 abstract 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 abstract 1
- 239000005864 Sulphur Substances 0.000 abstract 1
- 238000007669 thermal treatment Methods 0.000 abstract 1
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 26
- 229910019964 (NH4)2MoS4 Inorganic materials 0.000 description 16
- ZKKLPDLKUGTPME-UHFFFAOYSA-N diazanium;bis(sulfanylidene)molybdenum;sulfanide Chemical compound [NH4+].[NH4+].[SH-].[SH-].S=[Mo]=S ZKKLPDLKUGTPME-UHFFFAOYSA-N 0.000 description 15
- 238000002156 mixing Methods 0.000 description 13
- 239000008240 homogeneous mixture Substances 0.000 description 12
- 239000003921 oil Substances 0.000 description 9
- 230000000996 additive effect Effects 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical group N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 7
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 0 *N1C(=O)CCC1=O.[5*]C Chemical compound *N1C(=O)CCC1=O.[5*]C 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 3
- 229940010552 ammonium molybdate Drugs 0.000 description 3
- 235000018660 ammonium molybdate Nutrition 0.000 description 3
- 239000011609 ammonium molybdate Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229910019626 (NH4)6Mo7O24 Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- 229910003185 MoSx Inorganic materials 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- WORJEOGGNQDSOE-UHFFFAOYSA-N chloroform;methanol Chemical compound OC.ClC(Cl)Cl WORJEOGGNQDSOE-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- XKBGEWXEAPTVCK-UHFFFAOYSA-M methyltrioctylammonium chloride Chemical compound [Cl-].CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC XKBGEWXEAPTVCK-UHFFFAOYSA-M 0.000 description 2
- 238000005580 one pot reaction Methods 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- XSXRUEIMJNHYOA-UHFFFAOYSA-L CN(C)C1=S=[Mo]2(=O)(=S)(=S=C(N(C)C)S2)S1 Chemical compound CN(C)C1=S=[Mo]2(=O)(=S)(=S=C(N(C)C)S2)S1 XSXRUEIMJNHYOA-UHFFFAOYSA-L 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910016003 MoS3 Inorganic materials 0.000 description 1
- 229910004874 Na2S 9H2O Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000005764 Theobroma cacao ssp. cacao Nutrition 0.000 description 1
- 235000005767 Theobroma cacao ssp. sphaerocarpum Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 235000001046 cacaotero Nutrition 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- VDQVEACBQKUUSU-UHFFFAOYSA-M disodium;sulfanide Chemical compound [Na+].[Na+].[SH-] VDQVEACBQKUUSU-UHFFFAOYSA-M 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- -1 e.g. Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000426 electronic spectroscopy Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004530 micro-emulsion Substances 0.000 description 1
- GICWIDZXWJGTCI-UHFFFAOYSA-I molybdenum pentachloride Chemical compound Cl[Mo](Cl)(Cl)(Cl)Cl GICWIDZXWJGTCI-UHFFFAOYSA-I 0.000 description 1
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Inorganic materials O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- QXYJCZRRLLQGCR-UHFFFAOYSA-N molybdenum(IV) oxide Inorganic materials O=[Mo]=O QXYJCZRRLLQGCR-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 125000005207 tetraalkylammonium group Chemical group 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/22—Compounds containing sulfur, selenium or tellurium
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/18—Complexes with metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/09—Complexes with metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/12—Groups 6 or 16
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
Definitions
- the present invention relates to the field of petrochemistry, more particularly to molybdenum compounds comprising sulfur and their use as additives in lubricating materials for reducing friction coefficient.
- antifriction additives are introduced into lubricating oils.
- oil-soluble complex molybdenum are used as the friction modifiers, which compounds include sulfur, nitrogen or phosphor atoms as ligands.
- a method is known [2] in which additives to lubricating oils are prepared by reacting a sulfur-comprising organic compound, having an active hydrogen atom, with molybdenum pentachloride.
- the product isolated as a result of the reaction contains 3% of molybdenum and about 1% of chlorine, which is undesirable for ecological reasons and because of the possible corrosive activity of the product.
- a molybdenum-comprising additive to lubricating oils, which exhibits antifriction and antioxidation properties, is prepared as described in US patent [3], in three steps, wherein in the first step a reaction is carried out of a triglyceride of vegetable oil with a nitrogen-comprising compound, then in the second step the product of the first step is reacted with a molybdenum compound, and in the third step the product of the second step is reacted with sulfur or a sulfur-containing compound.
- the relatively complex manner of synthesis should be considered as drawbacks of the method.
- a method in accordance with which an additive to oils is prepared based on a mixture of a friction modifier (nitrogen- or oxygen-comprising organic compound) and a trinuclear sulfur-containing molybdenum complex comprising dithiocarbamine groups as the ligands [6].
- a friction modifier nitrogen- or oxygen-comprising organic compound
- a trinuclear sulfur-containing molybdenum complex comprising dithiocarbamine groups as the ligands [6].
- the most similar analog of the claimed invention is the method [7], in which an antifriction additive is prepared in the form of chemically modified nanosized particles of molybdenum trisulfide.
- the nanosized particles of molybdenum trisulfide are prepared by forming inverted microemulsions of the “water-in-oil” type, stabilized by surfactants, and comprising water-soluble salts of molybdic acid in an aqueous phase, converting them into salts of thiomolybdic acid by reacting with hydrogen sulfide and subsequent isolation of nanosized particles of MoS 3 , preliminarily processed with modifying compounds.
- nanosized particles of molybdenum trisulfide are obtained, which are stable in hydrocarbon media, including oils, and which exhibit high effectiveness as antifriction additives.
- the low technological effectiveness of synthesis of the additive which is related to carrying out the process in strongly diluted organic solutions and to the use of hydrogen sulfide as the reagent, should be considered as drawbacks of this method.
- the object of the proposed invention is to provide a convenient and technological method of preparing an additive for lubricating materials based on chemically modified nanosized particles of molybdenum trisulfide and derivatives thereof.
- a method of preparing additives for lubricating materials based on chemically modified nanosized particles of molybdenum trisulfide and/or derivatives thereof comprises preparing the nanosized particles of molybdenum trisulfide and/or derivatives thereof from salts of thiomolybdic acid of the general formula M 2 MoS 4-x O x , where M is NH 4 , Na, x is 0-3, in the presence of two modifiers, where tetraalkylammonium salts of the general formula R 1 R 2 R 3 R 4 NX, wherein R 1 , R 2 , R 3 and R 4 are identical or different and are independently selected from the group consisting of C 1 -C 16 alkyl, X is Cl or Br, or mixtures thereof are used as the first modifier, while derivatives of succinimide of the general formula where R 5 is normal or branched alkyl or oligoalkylene with a molecular weight of from 140 to about 1000, R 6
- the second embodiment of realizing the method according to the present invention consists in that the nanosized particles of molybdenum trisulfide and/or derivatives thereof are prepared from salts of molybdic acid of the general formula M 2 MoO 4 where M is NH 4 , Na, and a sulfur donor which is an inorganic sulfide or polysulfide of the general formula M′ 2 Sn, wherein M′ is NH 4 , Na, n is 1 to 4, or thiourea, in the presence of two modifiers, modifiers, where tetraalkylammonium salts of the general formula R 1 R 2 R 3 R 4 NX, wherein R 1 , R 2 , R 3 and R 4 are identical or different and are independently selected from the group consisting of C 1 -C 16 alkyl, X is Cl or Br, or mixtures thereof are used as the first modifier, while derivatives of succinimide of the general formula where R 5 is normal or branched alkyl or oligoalkylene with
- the process is carried out by thermally processing a homogenized in a polar solvent mixture of said salt of molybdic acid, said sulfur donor, for which an inorganic sulfide, polysulfide or thiourea is used, and said first or second modifier, cooling the obtained mixture and subsequently adding said second or first modifier, respectively.
- the thermal processing is carried out at a temperature of 150 to 220° C. for 1 to 2 hours, while methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, 2-butanol, acetone or benzene is used as the solvent.
- Tetraalkylammonium salt is selected from the group consisting of tricapryl-methylammonium chloride (Alikvat® 336), methyl-trialkyl(C 8 -C 10 )ammonium chloride (Adogen® 464), cetyl-trimethylammonium bromide (CTAB).
- the product prepared by any variant of carrying out the method is filtered in order to isolate the solid admixtures and to remove the residues of volatile organic solvents under vacuum.
- the whole process of preparation may be carried out in one pot, without intermediate steps of isolating and/or purifying, without involving large amounts of organic solvents.
- the prepared product is a viscous liquid of dark brown color, easily miscible with hydrocarbons and petroleum oils to form transparent solutions or compositions, which have a color from reddish-brown to brown.
- the content of molybdenum in the product is usually from 0.5 to 2.0% by weight.
- Solutions of the obtained product are stable dispersions of surface-modified nanosized particles of molybdenum trisulfide, which is confirmed by data of electronic spectroscopy in the UV and visual region ( FIG. 1 ) and a small-angle X-ray spread (SAXS) ( FIG. 2 ).
- the SAXS method makes it possible to determine the dimensions of the inorganic core of the nanosized particles, which are within the range of from 1 to 6 nm and, as different from the surface-modified nanosized particles described in [7], are characterized by monodisperse size distribution. The latter circumstance makes it possible to presume a higher degree of reproducibility of the synthesis.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of methyltrialkyl(C 8 -C 10 )ammonium chloride (Adogen® 464) and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 30% of the total starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered through a “blue belt” filter, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.22%. There are no absorption bands corresponding to ammonium tetrathiomolybdate in the UV spectrum of the prepared product.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of tricaprylmethylammonium chloride (Alikvat® 336) and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue o is 29% of the total starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered as in Example 1, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.25%.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of cetyltrimethylammonium bromide (CTAB) and 10 ml of a methanol-chloroform 1:1 mixture is subjected to thermal processing at 200° C. for 2 hours, the residue of the product is 55% of the total original weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.36%.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 1.5 g of CTAB and 1.5 g of Adogen® and 10 ml of a methanol-chloroform 1:1 mixture is subjected to thermal processing at 200° C. for 2 hours, the product residue is 42% of the total starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.38%.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 180° C. for 2 hours, the product residue is 29% of the starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.19%.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 210° C. for 2 hours, the product residue is 27.5% of the starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.25%.
- a homogeneous mixture prepared by mixing at 60° C. 0.24 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of acetone is subjected to thermal processing at 200° C. for 2 hours, the product residue is 26.2% of the starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 2.92%.
- a homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 28.2% of the starting weight of the components.
- 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.22%.
- a homogeneous mixture prepared by mixing at 60° C. 0.24 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 30.1% of the original total weight of the components.
- 4.2 g of an N-alkylenamino derivative of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under.
- the content of molybdenum in the product is 1.19%.
- a homogeneous mixture prepared by mixing at 60° C. 0.0095 g of ammonium molybdate, 0.0113 g of Na 2 S-9H 2 O and 0.0360 g of Adogen® in 1 ml of benzene is subjected to thermal processing at 200° C. for 30 minutes.
- the product residue after thermal processing is 48% of the total weight of the starting components.
- 0.0420 g of alkenylsuccinimide and 1 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered through a “blue belt” filter, then the solvent is removed under vacuum.
- the content of molybdenum in the product is 1.35%.
- a homogeneous mixture prepared by mixing at 60° C. 0.0102 g of ammonium molybdate, 0.0320 g of Adogen®, 0.0101 g of thiourea and 5 ml of benzene is subjected to thermal processing at 200° C. for 2 hours.
- the product residue after thermal processing is 43.0% of the total weight of the starting components.
- 5 ml of chloroform and 0.042 g of alkenylsuccinimide are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, then the solvent is evaporated under vacuum.
- the content of molybdenum in the product is 2.35%.
- a homogeneous mixture prepared by mixing at 60° C. 0.0101 g of ammonium molybdate, 0.0315 g of Adogen®, 0.0145 g of Na 2 S 2 O 3 0.5H 2 O and 5 ml of benzene is subjected to thermal processing at 200° C. for 2 hours.
- the product residue after thermal processing is 39.0% of the total weight of the starting components.
- 5 ml of chloroform and 0.042 g of alkenylsuccinimide are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, and then the solvent is evaporated under vacuum.
- the content of molybdenum in the product is 1.31%.
- the tribological properties of the prepared antifriction additives based on surface-modified nanosized particles of molybdenum trisulfide were studied with respect to their composition in turbine oil T46 with the use of a vibrating tribometer SRV (Optimol firm, Germany).
- Test conditions friction pair—ball-plane; amplitude of oscillations—1 mm, frequency 50 Hz; axial load changes from 20 to 600 N step-by-step, 1 min at each step, the step being 50 N.
- the value of the coefficient of friction is measured, the test is considered to be finished in the case where the value of the coefficient of friction exceeds 0.22, or if there is a scratch (automatic stop).
- the oil compositions were prepared by mixing T46 with a 5 wt.
- the proposed method makes it possible to prepare an antifriction additive on the basis of surface-modified nanosized particles of molybdenum trisulfide, this additive forming transparent, stable dispersions in hydrocarbons and petroleum oils, and also effectively reducing the coefficient of friction between the metal surfaces and increasing the critical load.
- the whole process may be carried out in one pot without intermediate steps of isolating and/or purifying, without involving large amounts of organic solvents.
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Abstract
The invention relates to petroleum chemistry, more specifically to sulfur-containing molybdenum compounds and to the use thereof in the form of lubricant additives which decrease friction coefficient. In the first variant, molybdenum trisulfide nanoparticles and the derivatives thereof are produced from thio-molybdenum acid salts of the general formula M2MoS4-x Ox, wherein M=NH4, Na, x=0-3 in the presence of two modifiers, one of them being embodied in the form of tetra-alkyl-ammonium salts or a mixture of salt of the general formula R1R2R3R4NX, wherein R1R2R3 and R4 equal or different are selected from a group containing C1-C16 alkyl, X=Cl, Br, the second modifier being embodied in the form of a succinimide of the general formula Formula wherein R5=straight or branched-chain alkyl or oligoalkylene whose molar mass ranges from 140 to about 1000, R6 is selected from a group comprising H, —C(═O)NH2, —(CH2CH2 NH)nCH3, n=14. The process is carried out by means of a thermal treatment which is homogenised in the polar solvent of the mixture of a thio-molybdenum acid salt and the first or second modifier, cooling the thus produced-mixture and a subsequently adding the second or the first modifier, respectively. In the second variant, the inventive method consists in producing molybdenum trisulfide nanoparticles and the derivatives thereof from molybdenum acid salts of the formula M2MoO4, wherein M=NH4, Na, and a sulphur donator embodied in the form of an inorganic sulphide or a polysulfide of the general formula M′2Sn, wherein M′=M=NH4, Na, n=1-4, or a thiocarbamide, afterwards, the first variant being used.
Description
- This Application is a Section 371 National Stage Application of International Application No. PCT/RU2003/00440, filed Oct. 16, 2003 and published as WO 2004/037957 A1 on May 6, 2004, not in English.
- The present invention relates to the field of petrochemistry, more particularly to molybdenum compounds comprising sulfur and their use as additives in lubricating materials for reducing friction coefficient.
- It is well-known that in order to reduce fuel consumption and the wear of machine parts during friction, antifriction additives (friction modifiers) are introduced into lubricating oils. It is also known that oil-soluble complex molybdenum are used as the friction modifiers, which compounds include sulfur, nitrogen or phosphor atoms as ligands.
- Thus, for example, in US patent [1] a method is described for preparing lubricating oil additives based on tetraalkyl(alkenyl)ammonium thiomolybdate, improving the antifriction properties of the oil. The use of relatively hard-to-obtain and expensive alkyl and alkenyl groups produced from vegetable oils and fats, for example, cacao or soybean oil, as constituents of one of the initial components, and namely a tetraalkylammonium halogenide, relates to drawbacks of the proposed method.
- A method is known [2] in which additives to lubricating oils are prepared by reacting a sulfur-comprising organic compound, having an active hydrogen atom, with molybdenum pentachloride. The product isolated as a result of the reaction contains 3% of molybdenum and about 1% of chlorine, which is undesirable for ecological reasons and because of the possible corrosive activity of the product.
- A molybdenum-comprising additive to lubricating oils, which exhibits antifriction and antioxidation properties, is prepared as described in US patent [3], in three steps, wherein in the first step a reaction is carried out of a triglyceride of vegetable oil with a nitrogen-comprising compound, then in the second step the product of the first step is reacted with a molybdenum compound, and in the third step the product of the second step is reacted with sulfur or a sulfur-containing compound. The relatively complex manner of synthesis (multi-stage process, the presence of an inert atmosphere, rigid limitation of the temperature ranges) should be considered as drawbacks of the method.
- Methods [4,5] are known, where oil additives based on dithiocarbamyl complexes of molybdenum are prepared. These additives are polyfunctional (including antifriction properties), but their synthesis is very complex and involves the use of toxic reagents, e.g., carbon disulfide.
- A method is known, in accordance with which an additive to oils is prepared based on a mixture of a friction modifier (nitrogen- or oxygen-comprising organic compound) and a trinuclear sulfur-containing molybdenum complex comprising dithiocarbamine groups as the ligands [6]. The complex makeup of the additive and the multi-stage synthesis of the organomolybdenum compound are disadvantages of the method.
- The most similar analog of the claimed invention is the method [7], in which an antifriction additive is prepared in the form of chemically modified nanosized particles of molybdenum trisulfide. In this method, the nanosized particles of molybdenum trisulfide are prepared by forming inverted microemulsions of the “water-in-oil” type, stabilized by surfactants, and comprising water-soluble salts of molybdic acid in an aqueous phase, converting them into salts of thiomolybdic acid by reacting with hydrogen sulfide and subsequent isolation of nanosized particles of MoS3, preliminarily processed with modifying compounds. As a result, nanosized particles of molybdenum trisulfide are obtained, which are stable in hydrocarbon media, including oils, and which exhibit high effectiveness as antifriction additives. The low technological effectiveness of synthesis of the additive, which is related to carrying out the process in strongly diluted organic solutions and to the use of hydrogen sulfide as the reagent, should be considered as drawbacks of this method.
- The object of the proposed invention is to provide a convenient and technological method of preparing an additive for lubricating materials based on chemically modified nanosized particles of molybdenum trisulfide and derivatives thereof.
- In order to realize the stated object, the instant method of preparing additives for lubricating materials is provided, with two embodiments realizing said method being proposed.
- In accordance with the first embodiment, a method of preparing additives for lubricating materials based on chemically modified nanosized particles of molybdenum trisulfide and/or derivatives thereof comprises preparing the nanosized particles of molybdenum trisulfide and/or derivatives thereof from salts of thiomolybdic acid of the general formula M2MoS4-xOx, where M is NH4, Na, x is 0-3, in the presence of two modifiers, where tetraalkylammonium salts of the general formula R1R2R3R4NX, wherein R1, R2, R3 and R4 are identical or different and are independently selected from the group consisting of C1-C16 alkyl, X is Cl or Br, or mixtures thereof are used as the first modifier, while derivatives of succinimide of the general formula
where R5 is normal or branched alkyl or oligoalkylene with a molecular weight of from 140 to about 1000, R6 is selected from the group consisting of H, —C(═O)NH2, —(CH2CN2NH)nCH3, n is 1 to 4, are used as the second modifier, - wherein said process is carried out by thermally processing a homogenized in a polar solvent mixture of said salt of thiomolybdic acid and said first or second modifier, cooling the obtained mixture and subsequently adding said second or first modifier, respectively.
- The second embodiment of realizing the method according to the present invention consists in that the nanosized particles of molybdenum trisulfide and/or derivatives thereof are prepared from salts of molybdic acid of the general formula M2MoO4 where M is NH4, Na, and a sulfur donor which is an inorganic sulfide or polysulfide of the general formula M′2Sn, wherein M′ is NH4, Na, n is 1 to 4, or thiourea, in the presence of two modifiers, modifiers, where tetraalkylammonium salts of the general formula R1R2R3R4NX, wherein R1, R2, R3 and R4 are identical or different and are independently selected from the group consisting of C1-C16 alkyl, X is Cl or Br, or mixtures thereof are used as the first modifier, while derivatives of succinimide of the general formula
where R5 is normal or branched alkyl or oligoalkylene with a molecular weight of from 140 to about 1000, R6 is selected from the group consisting of H, —C(═O)NH2, —(CH2CN2NH)nCH3, n is 1 to 4, are used as the second modifier, - wherein the process is carried out by thermally processing a homogenized in a polar solvent mixture of said salt of molybdic acid, said sulfur donor, for which an inorganic sulfide, polysulfide or thiourea is used, and said first or second modifier, cooling the obtained mixture and subsequently adding said second or first modifier, respectively.
- In the proposed method, in accordance with any of the above embodiments, the thermal processing is carried out at a temperature of 150 to 220° C. for 1 to 2 hours, while methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, 2-butanol, acetone or benzene is used as the solvent.
- Tetraalkylammonium salt is selected from the group consisting of tricapryl-methylammonium chloride (Alikvat® 336), methyl-trialkyl(C8-C10)ammonium chloride (Adogen® 464), cetyl-trimethylammonium bromide (CTAB).
- The product prepared by any variant of carrying out the method is filtered in order to isolate the solid admixtures and to remove the residues of volatile organic solvents under vacuum. The whole process of preparation may be carried out in one pot, without intermediate steps of isolating and/or purifying, without involving large amounts of organic solvents.
- The prepared product is a viscous liquid of dark brown color, easily miscible with hydrocarbons and petroleum oils to form transparent solutions or compositions, which have a color from reddish-brown to brown. The content of molybdenum in the product is usually from 0.5 to 2.0% by weight. Solutions of the obtained product are stable dispersions of surface-modified nanosized particles of molybdenum trisulfide, which is confirmed by data of electronic spectroscopy in the UV and visual region (
FIG. 1 ) and a small-angle X-ray spread (SAXS) (FIG. 2 ). The SAXS method makes it possible to determine the dimensions of the inorganic core of the nanosized particles, which are within the range of from 1 to 6 nm and, as different from the surface-modified nanosized particles described in [7], are characterized by monodisperse size distribution. The latter circumstance makes it possible to presume a higher degree of reproducibility of the synthesis. - The examples below illustrate the instant invention, but do not in any manner limit the scope thereof in any way.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of methyltrialkyl(C8-C10)ammonium chloride (Adogen® 464) and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 30% of the total starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered through a “blue belt” filter, the solvent is removed under vacuum. The content of molybdenum in the product is 1.22%. There are no absorption bands corresponding to ammonium tetrathiomolybdate in the UV spectrum of the prepared product.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of tricaprylmethylammonium chloride (Alikvat® 336) and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue o is 29% of the total starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered as in Example 1, the solvent is removed under vacuum. The content of molybdenum in the product is 1.25%.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of cetyltrimethylammonium bromide (CTAB) and 10 ml of a methanol-chloroform 1:1 mixture is subjected to thermal processing at 200° C. for 2 hours, the residue of the product is 55% of the total original weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 1.36%.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 1.5 g of CTAB and 1.5 g of Adogen® and 10 ml of a methanol-chloroform 1:1 mixture is subjected to thermal processing at 200° C. for 2 hours, the product residue is 42% of the total starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 1.38%.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 180° C. for 2 hours, the product residue is 29% of the starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 1.19%.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 210° C. for 2 hours, the product residue is 27.5% of the starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 1.25%.
- A homogeneous mixture prepared by mixing at 60° C. 0.24 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of acetone is subjected to thermal processing at 200° C. for 2 hours, the product residue is 26.2% of the starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 2.92%.
- A homogeneous mixture prepared by mixing at 60° C. 0.12 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 28.2% of the starting weight of the components. 4.2 g of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under vacuum. The content of molybdenum in the product is 1.22%.
- A homogeneous mixture prepared by mixing at 60° C. 0.24 g of ammonium tetrathiomolybdate, 3.0 g of Adogen® and 5 ml of methanol is subjected to thermal processing at 200° C. for 2 hours, the product residue is 30.1% of the original total weight of the components. 4.2 g of an N-alkylenamino derivative of alkenylsuccinimide and 5 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, the solvent is removed under. The content of molybdenum in the product is 1.19%.
- The method of preparing according to Example 1, except for that ethanol is used instead of methanol.
- The method of preparing according to Example 1, except for that propanol is used instead of methanol.
- The method of preparing according to Example 1, except for that isopropanol is used instead of methanol.
- The method of preparing according to Example 1, except for that n-butanol is used instead of methanol.
- The method of preparing according to Example 1, except for that iso-butanol is used instead of methanol.
- The method of preparing according to Example 1, except for that 2-butanol is used instead of methanol.
- The method of preparing according to Example 9, except for that ammonium trithiomolybdate is used instead of ammonium tetrathiomolybdate.
- The method of preparing according to Example 9, except for that ammonium dithiomolybdate is used instead of ammonium tetrathiomolybdate.
- The method of preparing according to Example 9, except for that ammonium monothiomolybdate is used instead of ammonium tetrathiomolybdate.
- A homogeneous mixture prepared by mixing at 60° C. 0.0095 g of ammonium molybdate, 0.0113 g of Na2S-9H2O and 0.0360 g of Adogen® in 1 ml of benzene is subjected to thermal processing at 200° C. for 30 minutes. The product residue after thermal processing is 48% of the total weight of the starting components. 0.0420 g of alkenylsuccinimide and 1 ml of chloroform are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered through a “blue belt” filter, then the solvent is removed under vacuum. The content of molybdenum in the product is 1.35%.
- The method of preparing according to Example 1, wherein at first 0.12 g of ammonium tetrathiomolybdate and 4.2 g of alkenylsuccinimide are homogenized, the mixture is subjected to thermal processing at 180-200° C. for 1 hour, then 3.0 g of Adogen® are added to the residue, homogenized and subjected to thermal processing at 180-200° C. during 1 hour. The residue is dissolved in chloroform, filtered, the solvent is removed under vacuum. As a result, a product is obtained with a molybdenum content of 0.66%.
- A homogeneous mixture prepared by mixing at 60° C. 0.0102 g of ammonium molybdate, 0.0320 g of Adogen®, 0.0101 g of thiourea and 5 ml of benzene is subjected to thermal processing at 200° C. for 2 hours. The product residue after thermal processing is 43.0% of the total weight of the starting components. 5 ml of chloroform and 0.042 g of alkenylsuccinimide are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, then the solvent is evaporated under vacuum. The content of molybdenum in the product is 2.35%.
- A homogeneous mixture prepared by mixing at 60° C. 0.0101 g of ammonium molybdate, 0.0315 g of Adogen®, 0.0145 g of Na2S2O30.5H2O and 5 ml of benzene is subjected to thermal processing at 200° C. for 2 hours. The product residue after thermal processing is 39.0% of the total weight of the starting components. 5 ml of chloroform and 0.042 g of alkenylsuccinimide are added to the product residue, the mixture is stirred with a magnetic stirrer, filtered, and then the solvent is evaporated under vacuum. The content of molybdenum in the product is 1.31%.
- All the results are presented in Table 1.
- The characteristics of samples of antifriction additives based on surface-modified nanosized particles of molybdenum trisulfide as prepared in Examples 1-22 are presented below.
Concentration of Ratio Average size molybdenum, Mo:S, of particles, Sample No. Yield, wt. % wt. % mole/mole angstrom O-1 26.1 1.22 1:2.5 27.3 O-2 31.3 1.25 1:2.7 32.4 O-3 20.3 1.36 1:3.1 28.1 O-4 22.0 1.38 1:2.8 28.4 O-5 22.4 1.19 1:2.9 26.7 O-6 27.5 1.25 1:2.7 33.3 O-7 33.8 2.92 1:2.9 30.5 O-8 31.2 1.22 1:2.6 29.0 O-9 35.9 1.19 1:2.5 29.6 O-10 37.4 1.08 1:3.2 28.9 O-11 27.6 1.32 1:2.7 29.4 O-12 21.1 1.40 1:2.7 27.9 O-13 25.8 1.11 1:2.5 26.9 O-14 19.7 2.03 1:2.8 26.8 O-15 26.1 1.56 1:2.1 24.7 O-16 22.6 1.34 1:1.8 31.4 O-17 35.2 0.98 1:1.1 34.3 O-18 20.3 2.56 1:2.3 28.1 O-19 15.9 1.35 1:2.6 28.2 O-20 30.5 0.66 1:2.7 27.2 O-21 27.0 2.35 1:3.0 26.7 O-22 20.6 1.31 1:3.1 29.6 - Tribological Properties of Prepared Nanosized Particles
- The tribological properties of the prepared antifriction additives based on surface-modified nanosized particles of molybdenum trisulfide were studied with respect to their composition in turbine oil T46 with the use of a vibrating tribometer SRV (Optimol firm, Germany). Test conditions: friction pair—ball-plane; amplitude of oscillations—1 mm, frequency 50 Hz; axial load changes from 20 to 600 N step-by-step, 1 min at each step, the step being 50 N. The value of the coefficient of friction is measured, the test is considered to be finished in the case where the value of the coefficient of friction exceeds 0.22, or if there is a scratch (automatic stop). The oil compositions were prepared by mixing T46 with a 5 wt. % of samples 0-1 to 0-22. Surface-modified nanosized particles of molybdenum trisulfide, prepared in accordance with [7] (sample [MoSx]) and also molybdenum dithiocarbamate of formula III are used as a sample for comparison.
- Data on tribologic tests conducted in respect to some samples are shown below.
Amount of Mo in Minimum oil, parts coefficient Critical Sample No. per million of friction load, N O-1 670 0.065 No O-2 625 0.065 No O-4 690 0.065 No O-19 675 0.066 600 O-21 1175 0.060 No sample [MoSx] 650 0.065 600 Mo(III) dithiocarbamate 1000 0.067 550 - Thus, the proposed method makes it possible to prepare an antifriction additive on the basis of surface-modified nanosized particles of molybdenum trisulfide, this additive forming transparent, stable dispersions in hydrocarbons and petroleum oils, and also effectively reducing the coefficient of friction between the metal surfaces and increasing the critical load. The whole process may be carried out in one pot without intermediate steps of isolating and/or purifying, without involving large amounts of organic solvents.
- Sources of information, taken into account:
-
- 1. U.S. Pat. No. 4,400,282 (23 Aug. 1983)
- 2. U.S. Pat. No. 4,474,673 (2 Oct. 1984)
- 3. U.S. Pat. No. 4,765,918 (23 Aug. 1988)
- 4. U.S. Pat. No. 6,117,826 (12 Sep. 2000)
- 5. U.S. Pat. No. 6,245,725 (12 Jun. 2001)
- 6. Great Britain Patent No. 2 359 092 (15 Aug. 2001)
- 7. US Patent application WO 01/94504 A2 (13 Dec. 2001)
TABLE 1 Salt of quartenary Derivative of Temperature of Example Salt of thiomolybdic acid ammonium base Inorganic sulfide succinimide synthesis No. (amount, g)/solvent (amount, g) (amount, g) (amount, g) Step 1, ° C. Step 2, ° C. 1 (NH4)2MoS4(0.12)/no Adogen ® 464 (3.0) No II.1 (4.2) 60 200 2 (NH4)2MoS4(0.12)/methanol Alikvat ® 336 (3.0) No II.1 (4.2) 60 200 3 (NH4)2MoS4(0.12)/methanol CTAB (3.0) No II.1 (4.2) 60 200 4 (NH4)2MoS4(0.12)/methanol CTAB: Adogen 1:1 (3.0) No II.1 (4.2) 60 200 5 (NH4)2MoS4(0.12)/methanol Adogen (3.0) No II.1 (4.2) 60 180 6 (NH4)2MoS4(0.12)/methanol Adogen (3.0) No II.1 (4.2) 60 210 7 (NH4)2MoS4(0.24)/methanol Adogen (3.0) No II.1 (4.2) 60 200 8 (NH4)2MoS4(0.12)/methanol Adogen (3.0) No II.2 (4.2) 60 200 9 (NH4)2MoS4(0.12)/methanol Adogen (3.0) No II.3 (4.2) 60 200 10 (NH4)2MoS4(0.12)/ethanol Adogen (3.0) No II.1 (4.2) 60 200 11 (NH4)2MoS4(0.12)/propanol Adogen (3.0) No II.1 (4.2) 60 200 12 (NH4)2MoS4(0.12)/isopropanol Adogen (3.0) No II.1 (4.2) 60 200 13 (NH4)2MoS4(0.12)/n-butanol Adogen (3.0) No II.1 (4.2) 60 200 14 (NH4)2MoS4(0.12)/isobutanol Adogen (3.0) No II.1 (4.2) 60 200 15 (NH4)2MoS4(0.12)/2-butanol Adogen (3.0) No II.1 (4.2) 60 200 16 (NH4)2MoOS3(0.12)/methanol Adogen (3.0) No II.1 (4.2) 60 200 17 (NH4)2MoO2S2(0.15)/methanol Adogen (3.0) No II.1 (4.2) 60 200 18 (NH4)2MoO3S(0.21)/methanol Adogen (3.0) No II.1 (4.2) 60 200 19 (NH4)6Mo7S24(0.0095)/benzene Adogen (0.03) Na2S (0.0119) II.1 (0.04) 60 200 20 (NH4)2MoS4(0.12)/methanol Adogen (3.0) No II.1 (4.2) 60 200 21 (NH4)6Mo7O24(0.0095)/benzene Adogen (0.03) Thiourea (0.01) II.1 (0.04) 60 200 22 (NH4)6Mo7O24(0.0095)/benzene Adogen (0.03) Na2S2O3 5H2O (0.01) II.1 (0.04) 60 200
Claims (6)
1. A method of preparing additives for lubricating materials on the basis of chemically modified nanosized particles of molybdenum trisulfide and/or derivatives thereof, characterized in that the nanosized particles of molybdenum trisulfide and/or derivatives thereof are prepared from salts of thiomolybdic acid of the general formula M2MoS4-xOx, where M is NH4, Na, x is 0-3, in the presence of two modifiers, where tetraalkylammonium salts or mixtures of salts of the general formula R1R2R3R4NX are used as the first modifier, wherein R1, R2, R3 and R4 are identical or different and are selected from the group consisting of C1-C16 alkyl, X is Cl, Br, while derivatives of succinimide of the general formula
are used as the second modifier, wherein R5 is normal or branched alkyl or oligoalkylene having a molecular weight of from 140 to about 1000, R6 is selected from the group consisting of H, —C(═O)NH2, —(CH2CN2NH)nCH3, n is 1-4,
wherein the process is carried out by thermally processing a homogenized in a polar solvent mixture of said salt of thiomolybdic acid and said first or second modifier, cooling the obtained mixture and subsequently adding said second or first modifier, respectively.
2. A method of preparing additives for lubricating materials on the basis of chemically modified nanosized particles of molybdenum trisulfide and/or derivatives thereof, characterized in that the nanosized particles of molybdenum trisulfide and/or derivatives thereof are prepared from salts of molybdic acid of the general formula M2MoO4, where M is NH4, Na, and a sulfur donor, which is an inorganic sulfide or polysulfide of the general formula M′2Sn wherein M′ is NH4, Na, n is 1-4, or thiourea, in the presence of two modifiers, where tetraalkylammonium salts or mixtures of salts of the general formula R1R2R3R4NX are used as the first modifier, wherein R1, R2, R3 and R4 are identical or different and are selected from the group consisting of C1-C16 alkyl, X is Cl, Br, while derivatives of succinimide of the general formula
are used as second modifier where R5 is normal or branched alkyl or oligoalkylene having a molecular weight of from 140 to about 1000, R6 is selected from the group consisting of H, —C(═O)NH2, —(CH2CN2NH)nCH3, n is 1-4,
wherein the process is carried out by thermally processing a homogenized in a polar solvent mixture of said salt of molybdic acid, said sulfur donor which is an inorganic sulfide, polysulfide or thiourea, and said first and/or second modifier, cooling the obtained mixture and subsequently adding said second and/or first modifier, respectively.
3. The method according to claim 1 characterized in that the thermal processing is carried out at a temperature of 150 to 220° C. for 1-2 hours.
4. The method according to claim 1 , characterized in that methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, 2-butanol, acetone or benzene is used as the solvent.
5. The method according to claim 2 , characterized in that the thermal processing is carried out at a temperature of 150 to 220° C. for 1-2 hours.
6. The method according to claim 2 , characterized in that methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, 2-butanol, acetone or benzene is used as the solvent.
Applications Claiming Priority (3)
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RU2002128364 | 2002-10-23 | ||
RU2002128364/04A RU2002128364A (en) | 2002-10-23 | 2002-10-23 | METHOD FOR PRODUCING ADDITIVE TO LUBRICANTS (OPTIONS) |
PCT/RU2003/000440 WO2004037957A1 (en) | 2002-10-23 | 2003-10-16 | Method for producing lubricant additive (variants) |
Publications (1)
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US20060094605A1 true US20060094605A1 (en) | 2006-05-04 |
Family
ID=32173384
Family Applications (1)
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US10/532,416 Abandoned US20060094605A1 (en) | 2002-10-23 | 2003-10-16 | Method for producing lubricant additive (variants) |
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US (1) | US20060094605A1 (en) |
JP (1) | JP2006503954A (en) |
CN (1) | CN100384969C (en) |
AU (1) | AU2003277760A1 (en) |
DE (1) | DE10393575T5 (en) |
EA (1) | EA008515B1 (en) |
GB (1) | GB2411660B (en) |
RU (1) | RU2002128364A (en) |
UA (1) | UA80727C2 (en) |
WO (1) | WO2004037957A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080161213A1 (en) * | 2007-01-03 | 2008-07-03 | Tze-Chi Jao | Nanoparticle additives and lubricant formulations containing the nanoparticle additives |
US20080269086A1 (en) * | 2007-04-30 | 2008-10-30 | Atanu Adhvaryu | Functionalized nanosphere lubricants |
US20090009025A1 (en) * | 2005-06-24 | 2009-01-08 | Mitsubishi Denki Kabushiki Kaisha | Altering-currant dynamolectric machine |
US20090036335A1 (en) * | 2007-08-02 | 2009-02-05 | Petroleo Brasileiro S.A.- | Process for obtaining an intermetallic compound and use thereof in lubricating oils |
US20090042751A1 (en) * | 2007-08-11 | 2009-02-12 | Jagdish Narayan | Lubricant having nanoparticles and microparticles to enhance fuel efficiency, and a laser synthesis method to create dispersed nanoparticles |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101083306B1 (en) | 2009-08-18 | 2011-11-15 | 한국전력공사 | Preparetion method of lubricating oil and lubricating oil produced thereby |
IT1402163B1 (en) * | 2010-10-01 | 2013-08-28 | Univ Degli Studi Salerno | "ONE-POT" SYNTHESIS OF NANO CRISTALLI 1D, 2D, AND 0D OF TUNGSTEN AND MOLYBDENUM CALCOGENURES (WS2, MOS2) FUNCTIONALIZED WITH LONG-CHAIN AND / OR TIOL-AMMINE ACIDS AND / OR TIOLS |
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- 2003-10-16 JP JP2004546580A patent/JP2006503954A/en active Pending
- 2003-10-16 AU AU2003277760A patent/AU2003277760A1/en not_active Abandoned
- 2003-10-16 DE DE10393575T patent/DE10393575T5/en not_active Withdrawn
- 2003-10-16 GB GB0510381A patent/GB2411660B/en not_active Expired - Fee Related
- 2003-10-16 WO PCT/RU2003/000440 patent/WO2004037957A1/en active Application Filing
- 2003-10-16 EA EA200500556A patent/EA008515B1/en not_active IP Right Cessation
- 2003-10-16 US US10/532,416 patent/US20060094605A1/en not_active Abandoned
- 2003-10-16 UA UAA200504796A patent/UA80727C2/en unknown
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Cited By (8)
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US20090009025A1 (en) * | 2005-06-24 | 2009-01-08 | Mitsubishi Denki Kabushiki Kaisha | Altering-currant dynamolectric machine |
US20080161213A1 (en) * | 2007-01-03 | 2008-07-03 | Tze-Chi Jao | Nanoparticle additives and lubricant formulations containing the nanoparticle additives |
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US20080269086A1 (en) * | 2007-04-30 | 2008-10-30 | Atanu Adhvaryu | Functionalized nanosphere lubricants |
US20090036335A1 (en) * | 2007-08-02 | 2009-02-05 | Petroleo Brasileiro S.A.- | Process for obtaining an intermetallic compound and use thereof in lubricating oils |
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US20090042751A1 (en) * | 2007-08-11 | 2009-02-12 | Jagdish Narayan | Lubricant having nanoparticles and microparticles to enhance fuel efficiency, and a laser synthesis method to create dispersed nanoparticles |
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Also Published As
Publication number | Publication date |
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EA200500556A1 (en) | 2005-10-27 |
RU2002128364A (en) | 2004-04-27 |
DE10393575T5 (en) | 2005-09-29 |
GB2411660B (en) | 2006-07-12 |
CN1723269A (en) | 2006-01-18 |
AU2003277760A1 (en) | 2004-05-13 |
CN100384969C (en) | 2008-04-30 |
UA80727C2 (en) | 2007-10-25 |
WO2004037957A1 (en) | 2004-05-06 |
GB2411660A (en) | 2005-09-07 |
EA008515B1 (en) | 2007-06-29 |
JP2006503954A (en) | 2006-02-02 |
GB0510381D0 (en) | 2005-06-29 |
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