US20060010824A1 - Cladding assembly and method of cladding posts - Google Patents
Cladding assembly and method of cladding posts Download PDFInfo
- Publication number
- US20060010824A1 US20060010824A1 US10/940,230 US94023004A US2006010824A1 US 20060010824 A1 US20060010824 A1 US 20060010824A1 US 94023004 A US94023004 A US 94023004A US 2006010824 A1 US2006010824 A1 US 2006010824A1
- Authority
- US
- United States
- Prior art keywords
- pair
- cladding
- connection element
- assembly
- corner connection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005253 cladding Methods 0.000 title claims abstract description 209
- 238000000034 method Methods 0.000 title claims description 22
- 230000013011 mating Effects 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 claims description 5
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 5
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 238000000429 assembly Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 210000003195 fascia Anatomy 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009420 retrofitting Methods 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WJXQFVMTIGJBFX-UHFFFAOYSA-N 4-methoxytyramine Chemical compound COC1=CC=C(CCN)C=C1O WJXQFVMTIGJBFX-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- QMRNDFMLWNAFQR-UHFFFAOYSA-N prop-2-enenitrile;prop-2-enoic acid;styrene Chemical compound C=CC#N.OC(=O)C=C.C=CC1=CC=CC=C1 QMRNDFMLWNAFQR-UHFFFAOYSA-N 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
Definitions
- the present invention relates to post cladding elements and assemblies, and methods of cladding posts.
- Posts for supporting outdoor structures such as porches, decks, boat piers and fences are clad for several reasons, including protection from the elements, reducing maintenance (e.g., painting), providing an aesthetic appearance and matching a fence system.
- cladding sleeve is slipped over the post prior to installation of the post or if there is an unobstructed post end.
- This first cladding method and element cannot be retrofitted onto a post that is already installed (hereinafter, “pre-installed post”). If by choice or due to physical constraints (i.e., a preinstalled post) the first cladding method is not used, then the post is clad using a multi-piece cladding assembly installed around the post. Two to four piece assemblies are most common. An example of such an assembly is provided in U.S. Pat. No. 5,956,920 to Davis, entitled “Modular Post Cladding Element, Post Cladding Assembly, and Method of Cladding a Post”, issued Sep. 28, 1999.
- a cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together at a corner in cladding a building structure.
- the corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element.
- the cladding assembly can, if desired, fully enclose a member, such as a wooden post, to provide a maintenance free and aesthetically pleasing building structure.
- the assembly can be used where the building structure is only partially enclosed, such as, for example, in a fascia cladding or siding corner trim applications, or deck sub-structure, columns, posts and rails.
- one or more cladding panels could be applied to a building structure using connection elements to secure the cladding panels one to another, or to portions of the building structure equipped with a projection or flange suitably adapted for engaging a connection element.
- a portion of the building structure is clad, rather than completely surrounding the entire structure.
- the cladding assembly allows for easy retrofitting of an aesthetic appearance to either restore the appearance of a building structure to acceptability in the case of a deteriorated structure, or simply to change the desired aesthetics of the structure without removing it.
- the cladding can also be reversibly applied. If a change in appearance of a post is desired, the cladding can be removed and replaced with a cladding having a different aesthetic effect. For example, connection elements can be changed to produce different visual effects.
- Cladding panels could be provided with patterns, shapes or colors that could be used individually or with other patterns to yield cladded building structures having the desired attributes.
- the cladding can be fit adjustably to a pre-installed structure.
- the connection system allows for some irregularities in the geometry of the post itself and allows a generally pleasing aesthetic effect when the cladding is fully assembled.
- the adjustability also enables accommodation of the cladding assembly to thermal expansion and contraction or other changes in dimension that can occur in use.
- the adjustability of the cladding assembly also can be beneficial when using the cladding with posts that are not of perfect dimensions. For example, if a post support structure were warped or twisted, the cladding would render a more desirable appearance.
- the cladding assembly also lends itself to proper drainage. This attribute helps in drying and avoiding of water damage to the enclosed support structure over time. Further, as the cladding assembly, in one embodiment, is made up of a plurality of cladding panels, a cladding panel or panels can be easily replaced in the event of damage to a portion of the post or the cladding.
- a cladding assembly can be produced by extrusion of identical cladding panels and connection elements.
- the cladding panels being of a single geometry simplifies the shipping and inventory needs.
- the cladding could be provided using one cladding panel type for the larger dimension and another cladding type for the smaller dimension, wherein the connection elements can be the same.
- the cladding can also be used for more complexly shaped structures, such as, for example, hexagonal, octagonal, or higher order polygonally shaped posts or columns of varying sizes without the need for different cladding panels and connection elements for each contemplated shape to be clad.
- FIG. 1 is a top plan view of a cladded building assembly
- FIGS. 2 an 2 A are profile views embodiments of cladding panels
- FIGS. 3, 3A and 3 B are profile views of embodiments of connection elements
- FIGS. 4-4E illustrate a method of cladding a post according to the present invention
- FIG. 5 is a top plan view of an alternative embodiment of a cladded building assembly
- FIG. 6 is a top plan view of another alternative embodiment of a cladded building assembly
- FIG. 7 is a top plan view of another alternative embodiment of a cladded building assembly
- FIG. 8 is a partial top plan view of an alternative embodiment a cladded building assembly comprising male-female connections.
- FIG. 9 is a partial top plan view of an second alternative embodiment of a cladded building assembly comprising male-female connections.
- cladding assembly Described herein are a cladding assembly, cladded building assembly and method of cladding a building structure.
- the cladding is designed to clad a wood post of rectangular geometry and square cross section, although the cladding may be applied to structures formed of other materials, shapes and types, such as piers of a deck or dock, mailbox posts, columns, lamp posts, etc.
- Cladded building assembly 10 includes a rectangular wooden post 12 having a square cross section.
- a cladding assembly is attached to the post and includes, in the illustrated embodiment, four cladding panels 14 and four connection elements 16 .
- the connection elements 16 provide an androgynous means of engaging the one or more cladding panels to secure the cladding panels 14 to the post 12 in cladding the post.
- androgynous is meant that the connection between adjacent components 16 is made using geometry that is neither male nor female in the way the engagement is made.
- each connection element 16 includes a pair of inwardly extending, oppositely disposed catches 22 that mate with a pair of outwardly extending, oppositely disposed catches 20 , with a catch 20 being provided one from each of an adjacent pair of cladding panels 14 .
- the pair of inwardly extending catches 22 of the connection elements 16 are preferably generally shaped like a pair of hooks that anchor the connection element to the outwardly extending catches 20 of a pair of adjacent cladding panels 14 .
- each cladding panel 14 preferably comprises support structure for supporting the panel against the post 12 .
- the support structure comprises support posts 18 , which provide the proper spacing for cladding panels 14 with respect to the side surfaces of post 12 and provide mechanical support for the cladding panel 14 .
- FIG. 2 is a profile view of cladding panel 14 , which clearly illustrates support posts 18 and catches 20 .
- the catches 20 are angled, outwardly extending catches.
- FIG. 2A is a partial view of a second embodiment of a cladding panel 14 A illustrating that the catches 20 A can be generally semicircular shaped, u-shaped or squared catches.
- FIG. 3 illustrates a generally right angle shaped connection element 16 , as also shown in FIG. 1 .
- FIGS. 3A and 3B illustrate alternative embodiments, specifically generally flat shaped connection element 16 A and rounded or arched connection element 16 B, respectively.
- connection elements 16 and cladding panels 14 described herein are preferably made from a thermoplastic polymeric material.
- Polyvinyl chloride (PVC), polyolefins, acrylics or acrylic copolymers are preferred.
- PVC polyvinyl chloride
- connection element and cladding panels could be used for the connection element and cladding panels, as opposed to a capstock with a weather resistant overmold, coextrusion or additive, although this embodiment may be more expensive than using a capstock.
- the cladding panels and connection elements may be formed by profile extrusion, sheet extrusion, stamping, thermoforming and vacuum forming, for example. Sizing dies can also be used for shaping the composites.
- the connection element and cladding panels are co-extrusions having a weather resistant capstock on a more economical base stock.
- FIGS. 4-4E A method of installing the cladding assembly on a building structure is described in connection with FIGS. 4-4E .
- one or more cladding panels 100 is provided having outwardly extending catches formed along its entire length.
- the cladding panels 100 are cut to the appropriate length (designated “X”) for covering a building structure, such as a post 102 .
- portions of the outwardly extending catches of the cladding panel are removed from at least one, and optionally both, ends of the cladding panel, forming cladding panel 100 ′.
- from about 0.5-2.5′′, and preferably between about 0.75-2.0′′ and more preferably between about 1.0-1.5′′, of the outwardly extending catches are removed from proximate to the top and/or bottom ends of the panel 100 .
- This removal step accommodates the application of trim or molding as described in more detail below. It should be understood, however, that the trimming step is optional and is used to accommodate the trim or molding, when used.
- the cladding is installed without the use of a trim or molding piece and no portions of the outwardly extending catches are removed.
- a trim or molding piece is used having a shape that accommodates the shape of the clad building structure, including the catches and connection element without the need for removal of portions of either the catches or connection elements.
- one or more cladding panels 100 ′ are aligned on a post 102 . These cladding panels may be tacked using nails or otherwise directly secured to the post 102 . Although not shown, it should be understood that one, two, three or four cladding panels, depending on their shapes, can be used to cover a four-sided post 102 .
- an ornamental trim or molding section 104 is constructed around the base and/or top end of the post 102 and over the portion of the cladding panels where the catches were removed.
- trim section 104 An example of the construction of trim section 104 is provided in U.S. Pat. No. 5,956,920 to Davis discussed above, the entirety of which is hereby incorporated by reference herein.
- connection element 106 is cut to the proper length Y, which could be the as or different from X, depending on the desired installation.
- the connection element is then snap fitted over an adjacent pair of outwardly extending catches to secure the connection element 106 to the adjacent cladding panels 100 ′ and the cladding panels 100 ′ to each other.
- the steps of FIGS. 4B, 4D and 4 E can be repeated to clad the other sides of post 104 .
- a second trim or molding section 104 (not shown) can be constructed to cover the top edge of post 104 , covering the area where the catches were removed from near the top edge of the panels 100 ′.
- cladding panels 100 may be held in place by constructed trim sections or, optionally, manually, while connection elements 106 are secured to the cladding panels to form the clad structure, such cladding holding itself in place once assembled.
- the cladding assembly can, if desired, fully enclose a member, such as a wooden post, to provide a maintenance free and aesthetically pleasing building structure.
- the assembly can be used where the building structure is only partially enclosed, such as, for example, in a fascia cladding or siding corner trim applications, or deck sub-structure.
- one or more cladding panels could be applied to a building structure using connection elements to secure the cladding panels one to another, or to portions of the building structure equipped with a projection or flange suitably adapted for engaging a connection element.
- a portion of the building structure is clad, rather than completely surrounding the entire structure.
- an additional anchoring means could be used, such as, for example, a screw, staple or nail, in attaching the cladding to the building structure.
- fasteners may be optionally used, the cladding assembly lends itself to be applied without the need for additional fasteners or glue and may provide a self supporting structure.
- the cladding assembly allows for easy retrofitting of an aesthetic appearance to either restore the appearance of a building structure to acceptability in the case of a deteriorated structure, or simply to change the desired aesthetics of the structure without removing it.
- the cladding can also be reversibly applied. If a change in appearance of a post is desired, the cladding can be removed and replaced with a cladding having a different aesthetic effect. For example, connection elements can be changed to produce different visual effects.
- Cladding panels could be provided with patterns, shapes or colors that could be used individually or with other patterns to yield clad building structures having the desired attributes.
- the cladding can be fit adjustably to an existing structure that is already in place.
- the cladding does not need to be slipped over one end of the post.
- the connection system allows for some irregularities in the geometry of the post itself and allows a generally pleasing aesthetic effect when the cladding is fully assembled.
- the adjustability also enables accommodation of the cladding assembly to thermal expansion and contraction or other changes in dimension that can occur in use.
- the adjustability of the cladding assembly also can be beneficial when using the cladding with posts that are not of perfect dimensions. For example, if a post support structure were warped or twisted, the cladding would render a more desirable appearance.
- the cladding can be used on a support structure that is purely structural in its load-bearing capability, such as a pipe, floor jack or a section of angle iron, for example, to provide a pleasing finished look to a post so clad.
- the cladding assembly also lends itself to proper drainage. This attribute helps in drying and avoiding of water damage to the enclosed support structure over time. Further, as the cladding assembly, in one embodiment, is made up of a plurality of cladding panels, a cladding panel or panels can be easily replaced in the event of damage to a portion of the post or the cladding.
- a cladding assembly can be produced by extrusion of identical cladding panels and connection elements.
- the cladding panels being of a single geometry simplifies the shipping and inventory needs.
- the cladding could be provided using one cladding panel type for the larger dimension and another cladding type for the smaller dimension, wherein the connection elements can be the same.
- the cladding can also be used for more complexly shaped structures, such as, for example, hexagonal, octagonal, or higher order polygonally shaped posts or columns of varying sizes without the need for different cladding panels and connection elements for each contemplated shape to be clad.
- a preferred building structure for cladding is a post.
- Four cladding panels could be provided along with four connection elements for cladding a square post.
- a given panel section could cover more than one side of the post such that, for example, two panel sections could be connected to wrap the post.
- Another approach would be to provide a single four sided panel that includes a subsection for each of the four sides with a connection element to close and hold the cladding in place.
- a single piece post cladding element that could be adapted for this purpose is disclosed in commonly assigned U.S. patent application Ser. No. 10/725,768, entitled, “Single Piece Post Cladding Element, Method of Cladding a Post and Method of Forming a Cladding Element” filed Dec. 2, 2003, the entirety of which is hereby incorporated by reference herein.
- FIG. 5 is a top plan view of an alternative cladded building assembly 200 .
- Assembly 200 includes a rectangular wooden post 12 having a square cross section.
- a cladding assembly is attached to the post and includes, in the illustrated embodiment, four cladding panels 140 and four connection elements 160 .
- the connection elements 160 provide an androgynous means of engaging the one or more cladding panels to secure the cladding panels 140 to the post 12 in cladding the post.
- the androgynous engagement is performed by a pair of outwardly extending, oppositely disposed catches 220 that mate with a pair of inwardly extending, oppositely disposed catches 210 , with a catch 210 being provided one from each of an adjacent pair of cladding panels 140 .
- FIG. 1 is a top plan view of an alternative cladded building assembly 200 .
- Assembly 200 includes a rectangular wooden post 12 having a square cross section.
- a cladding assembly is attached to the post and includes, in the illustrated embodiment, four cladding panels
- the pair of outwardly extending catches 220 of the connection elements 160 are preferably generally shaped like a pair of hooks that anchor the connection element to the inwardly extending catches 210 of a pair of adjacent cladding panels 140 .
- the assembly 200 can be constructed in the manner described above in connection with, for example, FIGS. 4-4E .
- the at least one connection element includes a pair of oppositely disposed male connectors, and the at least one cladding panel has a pair of oppositely disposed female connectors for mating with the oppositely disposed male connectors.
- the at least one connection element includes a pair of oppositely disposed female connectors, and the at least one cladding panel has a pair of oppositely disposed male connectors for mating with the oppositely disposed female connectors of the connection element.
- FIG. 8 is a partial top plan view of a building assembly 500 using male-female connections to couple the connector and adjacent siding panels in cladding a building structure, such as pre-installed post 12 .
- the corner connection element 504 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. In this embodiment, the lateral sides include a pair of generally “U” shaped female connectors 506 .
- the assembly 500 also includes a pair of adjacent cladding panels 502 that are coupled together at corner 510 by the corner connection element 504 .
- each cladding panel 502 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. Only one lateral side for each cladding panel 502 is shown, as only one corner 510 of the assembly 500 is shown.
- Each cladding panel 502 includes a male connector 508 at a lateral side that mates with the female connector 506 as shown.
- the male connectors 508 and female connectors include frictional elements for improving the connection between the male and female connectors.
- the frictional elements may include tiny protrusions, bumps or teeth 512 , for example, tapered or square, that mate and help to better interlock the cladding panels 502 and corner connection element 506 .
- these bumps or teeth 512 could be angled to facilitate insertion of the male elements while making removal more difficult.
- FIG. 9 is a partial top plan view of an alternative building assembly 600 using male-female connections to couple the connector and adjacent siding panels in cladding a building structure, such as post 12 .
- the corner connection element 604 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. In this embodiment, the lateral sides of corner connection element 604 include a pair of male connectors 608 .
- the assembly 600 also includes a pair of adjacent cladding panels 602 that are coupled together at corner 610 by the corner connection element 604 .
- each cladding panel 602 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides.
- Each cladding panel 602 includes a generally “U” shaped female connector 606 at a lateral side that mates with an adjacent male connector 608 of the corner connection element 604 as shown.
- assemblies 500 and 600 for cladding four sided exposed posts or other structures utilize four cladding panels 502 , 602 and four corner connection elements 504 , 604 , respectively, although other configurations are certainly possible and are contemplated.
- Building assemblies 500 , 600 can be constructed in much the same manner as described above in connection with FIGS. 4-4E .
- connection element 504 which is preferably made from a flexible thermoplastic, can be snapped into place as shown in FIG. 5 .
- the lengths of male connectors 508 and/or the female connectors 506 can be shortened slightly from what is shown to facilitate this connection if desired.
- the connector 504 could be placed vertically over the male connectors and slid down onto the male connectors 504 , with the male connectors 504 disposed in the female connector 506 , thereby completing the connection.
- Assembly 600 may be formed in a similar manner, only with male connectors 608 being inserted into female connectors 606 .
- the connection element is integral with the cladding panels 340 A, 340 B.
- the cladding assembly includes two cladding panels 340 A each including a pair of inwardly extending catches 342 and two cladding panels 340 B each including a pair of outwardly extending catches 344 .
- catches 342 of a cladding panel 340 A mate with catches 344 of an adjacent cladding panel 340 B proximate to each corner of post 12 .
- this assembly can be constructed with one, two, three or four cladding panels.
- FIG. 7 is a top plan view of another alternative embodiment of a building assembly 400 where the connection element is integral with the cladding panels 440 .
- Each cladding panel is identical and roughly shaped like an “S”.
- each cladding panel has an inwardly extending catch 442 and an outwardly extending catch 444 .
- the inwardly extending catches 442 are similarly shaped and larger (though differently oriented) than the outwardly extending catches 444 such that an inwardly extending catch 442 of a first cladding panel 440 can fit around the outwardly extending catch 444 of an adjacent second cladding panel 440 to secure the cladding panels together.
- the cladding assemblies have been described, in one embodiment, as including a 4′′ ⁇ 4′′ square post.
- a larger post such as a 6′′ ⁇ 6′′ post, can be clad in at least two ways using inventory available for cladding the 4′′ ⁇ 4′′ post.
- the cladding panels used to clad the 4′′ ⁇ 4′′ post are used.
- Enlarged connection elements are then used to connect the cladding panels together and to cover the portion of the 6′′ ⁇ 6′′ post not covered by the cladding panels designed for the 4′′ ⁇ 4′′ post.
- wider cladding panels about 6′′ or more in width can be secured to the 6′′ ⁇ 6′′ post with connection elements from the 4′′ ⁇ 4′′ post embodiment.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
A cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together. The corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element.
Description
- This application is a continuation-in-part of U.S. patent application Ser. No. 10/891,815 filed Jul. 15, 2004, entitled “Cladding Assembly and Method of Cladding Posts”, the entirety of which is hereby incorporated by reference herein.
- This application is related to commonly assigned U.S. patent application Ser. No. 10/725,768, entitled, “Single Piece Post Cladding Element, Method of Cladding a Post and Method of Forming a Cladding Element” filed Dec. 2, 2003, the entirety of which is hereby incorporated by reference herein.
- The present invention relates to post cladding elements and assemblies, and methods of cladding posts.
- Posts for supporting outdoor structures such as porches, decks, boat piers and fences are clad for several reasons, including protection from the elements, reducing maintenance (e.g., painting), providing an aesthetic appearance and matching a fence system.
- There are two common cladding methods. In a first method, a cladding sleeve is slipped over the post prior to installation of the post or if there is an unobstructed post end. This first cladding method and element cannot be retrofitted onto a post that is already installed (hereinafter, “pre-installed post”). If by choice or due to physical constraints (i.e., a preinstalled post) the first cladding method is not used, then the post is clad using a multi-piece cladding assembly installed around the post. Two to four piece assemblies are most common. An example of such an assembly is provided in U.S. Pat. No. 5,956,920 to Davis, entitled “Modular Post Cladding Element, Post Cladding Assembly, and Method of Cladding a Post”, issued Sep. 28, 1999.
- A cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together at a corner in cladding a building structure. The corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element.
- The cladding assembly can, if desired, fully enclose a member, such as a wooden post, to provide a maintenance free and aesthetically pleasing building structure. The assembly can be used where the building structure is only partially enclosed, such as, for example, in a fascia cladding or siding corner trim applications, or deck sub-structure, columns, posts and rails. In such an application, one or more cladding panels could be applied to a building structure using connection elements to secure the cladding panels one to another, or to portions of the building structure equipped with a projection or flange suitably adapted for engaging a connection element. In this case, a portion of the building structure is clad, rather than completely surrounding the entire structure. The cladding assembly allows for easy retrofitting of an aesthetic appearance to either restore the appearance of a building structure to acceptability in the case of a deteriorated structure, or simply to change the desired aesthetics of the structure without removing it. The cladding can also be reversibly applied. If a change in appearance of a post is desired, the cladding can be removed and replaced with a cladding having a different aesthetic effect. For example, connection elements can be changed to produce different visual effects. Cladding panels could be provided with patterns, shapes or colors that could be used individually or with other patterns to yield cladded building structures having the desired attributes.
- The cladding can be fit adjustably to a pre-installed structure. The connection system allows for some irregularities in the geometry of the post itself and allows a generally pleasing aesthetic effect when the cladding is fully assembled. The adjustability also enables accommodation of the cladding assembly to thermal expansion and contraction or other changes in dimension that can occur in use. The adjustability of the cladding assembly also can be beneficial when using the cladding with posts that are not of perfect dimensions. For example, if a post support structure were warped or twisted, the cladding would render a more desirable appearance.
- The cladding assembly also lends itself to proper drainage. This attribute helps in drying and avoiding of water damage to the enclosed support structure over time. Further, as the cladding assembly, in one embodiment, is made up of a plurality of cladding panels, a cladding panel or panels can be easily replaced in the event of damage to a portion of the post or the cladding.
- In the case of a four-sided square post, a cladding assembly can be produced by extrusion of identical cladding panels and connection elements. The cladding panels being of a single geometry simplifies the shipping and inventory needs. In the case of rectangular posts that do not have square cross sections, the cladding could be provided using one cladding panel type for the larger dimension and another cladding type for the smaller dimension, wherein the connection elements can be the same.
- The cladding can also be used for more complexly shaped structures, such as, for example, hexagonal, octagonal, or higher order polygonally shaped posts or columns of varying sizes without the need for different cladding panels and connection elements for each contemplated shape to be clad.
- The above and other features of the present invention will be better understood from the following detailed description of the preferred embodiments of the invention that is provided in connection with the accompanying drawings.
- The accompanying drawings illustrate preferred embodiments of the invention, as well as other information pertinent to the disclosure, in which:
-
FIG. 1 is a top plan view of a cladded building assembly; - FIGS. 2 an 2A are profile views embodiments of cladding panels;
-
FIGS. 3, 3A and 3B are profile views of embodiments of connection elements; -
FIGS. 4-4E illustrate a method of cladding a post according to the present invention; -
FIG. 5 is a top plan view of an alternative embodiment of a cladded building assembly; -
FIG. 6 is a top plan view of another alternative embodiment of a cladded building assembly; -
FIG. 7 is a top plan view of another alternative embodiment of a cladded building assembly; -
FIG. 8 is a partial top plan view of an alternative embodiment a cladded building assembly comprising male-female connections; and -
FIG. 9 is a partial top plan view of an second alternative embodiment of a cladded building assembly comprising male-female connections. - Described herein are a cladding assembly, cladded building assembly and method of cladding a building structure. In an exemplary embodiment, the cladding is designed to clad a wood post of rectangular geometry and square cross section, although the cladding may be applied to structures formed of other materials, shapes and types, such as piers of a deck or dock, mailbox posts, columns, lamp posts, etc.
- Referring first to
FIG. 1 , a top plan view of acladded building assembly 10 is provided.Cladded building assembly 10 includes a rectangularwooden post 12 having a square cross section. A cladding assembly is attached to the post and includes, in the illustrated embodiment, fourcladding panels 14 and fourconnection elements 16. Theconnection elements 16 provide an androgynous means of engaging the one or more cladding panels to secure thecladding panels 14 to thepost 12 in cladding the post. By “androgynous” is meant that the connection betweenadjacent components 16 is made using geometry that is neither male nor female in the way the engagement is made. - In one embodiment, the androgynous engagement is performed by mating catches. For example, in one embodiment each
connection element 16 includes a pair of inwardly extending, oppositely disposedcatches 22 that mate with a pair of outwardly extending, oppositely disposedcatches 20, with acatch 20 being provided one from each of an adjacent pair ofcladding panels 14. As can be seen fromFIG. 1 , the pair of inwardly extendingcatches 22 of theconnection elements 16 are preferably generally shaped like a pair of hooks that anchor the connection element to the outwardly extendingcatches 20 of a pair ofadjacent cladding panels 14. - As can also be seen from
FIG. 1 , eachcladding panel 14 preferably comprises support structure for supporting the panel against thepost 12. In one embodiment, the support structure comprisessupport posts 18, which provide the proper spacing forcladding panels 14 with respect to the side surfaces ofpost 12 and provide mechanical support for thecladding panel 14. -
FIG. 2 is a profile view ofcladding panel 14, which clearly illustrates support posts 18 and catches 20. In the embodiment ofFIG. 14 , thecatches 20 are angled, outwardly extending catches.FIG. 2A is a partial view of a second embodiment of acladding panel 14A illustrating that thecatches 20A can be generally semicircular shaped, u-shaped or squared catches. -
FIG. 3 illustrates a generally right angle shapedconnection element 16, as also shown inFIG. 1 .FIGS. 3A and 3B illustrate alternative embodiments, specifically generally flat shapedconnection element 16A and rounded orarched connection element 16B, respectively. - The
connection elements 16 andcladding panels 14 described herein are preferably made from a thermoplastic polymeric material. Polyvinyl chloride (PVC), polyolefins, acrylics or acrylic copolymers are preferred. The use of capstocks, over-molded or coextruded polymeric layers that are flame, UV and/or weather resistant, or contain additives for rendering their resinous compositions flame, UV and/or weather resistant, such as polypropylene, polyethylene, HMPE, PVC, ABS (acrylonitrile butadiene styrene), polyurethane, polystyrene, acrylic or ASA (acrylonitrile styrene acrylate) polymers, for example, can provide an element of increased surface durability while maintaining lower cost for the bulk of the materials making up the product. A weather resistant base polymer could be used for the connection element and cladding panels, as opposed to a capstock with a weather resistant overmold, coextrusion or additive, although this embodiment may be more expensive than using a capstock. The cladding panels and connection elements may be formed by profile extrusion, sheet extrusion, stamping, thermoforming and vacuum forming, for example. Sizing dies can also be used for shaping the composites. In a preferred embodiment, the connection element and cladding panels are co-extrusions having a weather resistant capstock on a more economical base stock. - A method of installing the cladding assembly on a building structure is described in connection with
FIGS. 4-4E . As shown inFIG. 4 , one ormore cladding panels 100 is provided having outwardly extending catches formed along its entire length. Thecladding panels 100 are cut to the appropriate length (designated “X”) for covering a building structure, such as apost 102. As shown inFIG. 4A , portions of the outwardly extending catches of the cladding panel are removed from at least one, and optionally both, ends of the cladding panel, formingcladding panel 100′. In one embodiment, from about 0.5-2.5″, and preferably between about 0.75-2.0″ and more preferably between about 1.0-1.5″, of the outwardly extending catches are removed from proximate to the top and/or bottom ends of thepanel 100. This removal step accommodates the application of trim or molding as described in more detail below. It should be understood, however, that the trimming step is optional and is used to accommodate the trim or molding, when used. For example, in another embodiment, the cladding is installed without the use of a trim or molding piece and no portions of the outwardly extending catches are removed. In yet another embodiment, a trim or molding piece is used having a shape that accommodates the shape of the clad building structure, including the catches and connection element without the need for removal of portions of either the catches or connection elements. - Next, as shown in
FIG. 4B , one ormore cladding panels 100′ are aligned on apost 102. These cladding panels may be tacked using nails or otherwise directly secured to thepost 102. Although not shown, it should be understood that one, two, three or four cladding panels, depending on their shapes, can be used to cover a four-sided post 102. - Referring to
FIG. 4C , an ornamental trim ormolding section 104 is constructed around the base and/or top end of thepost 102 and over the portion of the cladding panels where the catches were removed. Those of ordinary skill should be familiar with the construction oftrim section 104 and its details are not repeated herein. An example of the construction oftrim section 104 is provided in U.S. Pat. No. 5,956,920 to Davis discussed above, the entirety of which is hereby incorporated by reference herein. - As shown in
FIG. 4D ,connection element 106 is cut to the proper length Y, which could be the as or different from X, depending on the desired installation. As shown inFIG. 4E , the connection element is then snap fitted over an adjacent pair of outwardly extending catches to secure theconnection element 106 to theadjacent cladding panels 100′ and thecladding panels 100′ to each other. The steps ofFIGS. 4B, 4D and 4E can be repeated to clad the other sides ofpost 104. Last, a second trim or molding section 104 (not shown) can be constructed to cover the top edge ofpost 104, covering the area where the catches were removed from near the top edge of thepanels 100′. Alternatively,cladding panels 100 may be held in place by constructed trim sections or, optionally, manually, whileconnection elements 106 are secured to the cladding panels to form the clad structure, such cladding holding itself in place once assembled. - It should be apparent from the foregoing that the cladding assembly can, if desired, fully enclose a member, such as a wooden post, to provide a maintenance free and aesthetically pleasing building structure. The assembly can be used where the building structure is only partially enclosed, such as, for example, in a fascia cladding or siding corner trim applications, or deck sub-structure. In such an application, one or more cladding panels could be applied to a building structure using connection elements to secure the cladding panels one to another, or to portions of the building structure equipped with a projection or flange suitably adapted for engaging a connection element. In this case, a portion of the building structure is clad, rather than completely surrounding the entire structure. Optionally, an additional anchoring means could be used, such as, for example, a screw, staple or nail, in attaching the cladding to the building structure. While fasteners may be optionally used, the cladding assembly lends itself to be applied without the need for additional fasteners or glue and may provide a self supporting structure.
- The cladding assembly allows for easy retrofitting of an aesthetic appearance to either restore the appearance of a building structure to acceptability in the case of a deteriorated structure, or simply to change the desired aesthetics of the structure without removing it. The cladding can also be reversibly applied. If a change in appearance of a post is desired, the cladding can be removed and replaced with a cladding having a different aesthetic effect. For example, connection elements can be changed to produce different visual effects. Cladding panels could be provided with patterns, shapes or colors that could be used individually or with other patterns to yield clad building structures having the desired attributes.
- It should be apparent that the cladding can be fit adjustably to an existing structure that is already in place. The cladding does not need to be slipped over one end of the post. The connection system allows for some irregularities in the geometry of the post itself and allows a generally pleasing aesthetic effect when the cladding is fully assembled. The adjustability also enables accommodation of the cladding assembly to thermal expansion and contraction or other changes in dimension that can occur in use. The adjustability of the cladding assembly also can be beneficial when using the cladding with posts that are not of perfect dimensions. For example, if a post support structure were warped or twisted, the cladding would render a more desirable appearance. Also, the cladding can be used on a support structure that is purely structural in its load-bearing capability, such as a pipe, floor jack or a section of angle iron, for example, to provide a pleasing finished look to a post so clad.
- The cladding assembly also lends itself to proper drainage. This attribute helps in drying and avoiding of water damage to the enclosed support structure over time. Further, as the cladding assembly, in one embodiment, is made up of a plurality of cladding panels, a cladding panel or panels can be easily replaced in the event of damage to a portion of the post or the cladding.
- In the case of a four-sided square post, a cladding assembly can be produced by extrusion of identical cladding panels and connection elements. The cladding panels being of a single geometry simplifies the shipping and inventory needs. In the case of rectangular posts that do not have square cross sections, the cladding could be provided using one cladding panel type for the larger dimension and another cladding type for the smaller dimension, wherein the connection elements can be the same.
- The cladding can also be used for more complexly shaped structures, such as, for example, hexagonal, octagonal, or higher order polygonally shaped posts or columns of varying sizes without the need for different cladding panels and connection elements for each contemplated shape to be clad.
- As noted above, a preferred building structure for cladding is a post. Four cladding panels could be provided along with four connection elements for cladding a square post. Alternatively, a given panel section could cover more than one side of the post such that, for example, two panel sections could be connected to wrap the post. Another approach would be to provide a single four sided panel that includes a subsection for each of the four sides with a connection element to close and hold the cladding in place. A single piece post cladding element that could be adapted for this purpose is disclosed in commonly assigned U.S. patent application Ser. No. 10/725,768, entitled, “Single Piece Post Cladding Element, Method of Cladding a Post and Method of Forming a Cladding Element” filed Dec. 2, 2003, the entirety of which is hereby incorporated by reference herein.
-
FIG. 5 is a top plan view of an alternative claddedbuilding assembly 200.Assembly 200 includes a rectangularwooden post 12 having a square cross section. A cladding assembly is attached to the post and includes, in the illustrated embodiment, fourcladding panels 140 and fourconnection elements 160. Theconnection elements 160 provide an androgynous means of engaging the one or more cladding panels to secure thecladding panels 140 to thepost 12 in cladding the post. In this embodiment, the androgynous engagement is performed by a pair of outwardly extending, oppositelydisposed catches 220 that mate with a pair of inwardly extending, oppositelydisposed catches 210, with acatch 210 being provided one from each of an adjacent pair ofcladding panels 140. As can be seen fromFIG. 5 , the pair of outwardly extendingcatches 220 of theconnection elements 160 are preferably generally shaped like a pair of hooks that anchor the connection element to the inwardly extendingcatches 210 of a pair ofadjacent cladding panels 140. Theassembly 200 can be constructed in the manner described above in connection with, for example,FIGS. 4-4E . - In an alternative embodiment of a cladding panel assembly, the at least one connection element includes a pair of oppositely disposed male connectors, and the at least one cladding panel has a pair of oppositely disposed female connectors for mating with the oppositely disposed male connectors. Alternatively, the at least one connection element includes a pair of oppositely disposed female connectors, and the at least one cladding panel has a pair of oppositely disposed male connectors for mating with the oppositely disposed female connectors of the connection element.
-
FIG. 8 is a partial top plan view of abuilding assembly 500 using male-female connections to couple the connector and adjacent siding panels in cladding a building structure, such aspre-installed post 12. Thecorner connection element 504 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. In this embodiment, the lateral sides include a pair of generally “U” shapedfemale connectors 506. Theassembly 500 also includes a pair ofadjacent cladding panels 502 that are coupled together atcorner 510 by thecorner connection element 504. Like thecorner connection element 504, eachcladding panel 502 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. Only one lateral side for eachcladding panel 502 is shown, as only onecorner 510 of theassembly 500 is shown. Eachcladding panel 502 includes amale connector 508 at a lateral side that mates with thefemale connector 506 as shown. - In an exemplary embodiment, the
male connectors 508 and female connectors include frictional elements for improving the connection between the male and female connectors. For example, as shown in theembodiment 500 ofFIG. 8 , the frictional elements may include tiny protrusions, bumps orteeth 512, for example, tapered or square, that mate and help to better interlock thecladding panels 502 andcorner connection element 506. Optionally, these bumps orteeth 512 could be angled to facilitate insertion of the male elements while making removal more difficult. -
FIG. 9 is a partial top plan view of analternative building assembly 600 using male-female connections to couple the connector and adjacent siding panels in cladding a building structure, such aspost 12. Thecorner connection element 604 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. In this embodiment, the lateral sides ofcorner connection element 604 include a pair ofmale connectors 608. Theassembly 600 also includes a pair ofadjacent cladding panels 602 that are coupled together atcorner 610 by thecorner connection element 604. Like thecorner connection element 604, eachcladding panel 602 has an interior and exterior surfaces, top and bottom edges and a pair of lateral sides. Only one lateral side for eachcladding panel 602 is shown, as only onecorner 610 of theassembly 600 is shown. Eachcladding panel 602 includes a generally “U” shapedfemale connector 606 at a lateral side that mates with an adjacentmale connector 608 of thecorner connection element 604 as shown. - Exemplary embodiments of
assemblies cladding panels corner connection elements assemblies FIGS. 4-4E . For example, with respect toembodiment 500, oncecladding panels 502 are secured to post 12,connection element 504, which is preferably made from a flexible thermoplastic, can be snapped into place as shown inFIG. 5 . The lengths ofmale connectors 508 and/or thefemale connectors 506 can be shortened slightly from what is shown to facilitate this connection if desired. Alternatively, theconnector 504 could be placed vertically over the male connectors and slid down onto themale connectors 504, with themale connectors 504 disposed in thefemale connector 506, thereby completing the connection.Assembly 600 may be formed in a similar manner, only withmale connectors 608 being inserted intofemale connectors 606. - In another alternative embodiment of a
building assembly 300 shown inFIG. 6 , the connection element is integral with thecladding panels cladding panels 340A each including a pair of inwardly extendingcatches 342 and twocladding panels 340B each including a pair of outwardly extending catches 344. In this embodiment, catches 342 of acladding panel 340A mate withcatches 344 of anadjacent cladding panel 340B proximate to each corner ofpost 12. As should be understood, this assembly can be constructed with one, two, three or four cladding panels. -
FIG. 7 is a top plan view of another alternative embodiment of abuilding assembly 400 where the connection element is integral with thecladding panels 440. Each cladding panel is identical and roughly shaped like an “S”. In this embodiment, each cladding panel has an inwardly extendingcatch 442 and an outwardly extendingcatch 444. The inwardly extendingcatches 442 are similarly shaped and larger (though differently oriented) than the outwardly extendingcatches 444 such that an inwardly extendingcatch 442 of afirst cladding panel 440 can fit around the outwardly extendingcatch 444 of an adjacentsecond cladding panel 440 to secure the cladding panels together. - The cladding assemblies have been described, in one embodiment, as including a 4″×4″ square post. A larger post, such as a 6″×6″ post, can be clad in at least two ways using inventory available for cladding the 4″×4″ post. In a first embodiment, the cladding panels used to clad the 4″×4″ post are used. Enlarged connection elements are then used to connect the cladding panels together and to cover the portion of the 6″×6″ post not covered by the cladding panels designed for the 4″×4″ post. In the second embodiment, wider cladding panels about 6″ or more in width can be secured to the 6″×6″ post with connection elements from the 4″×4″ post embodiment. These embodiments allow for larger post to be clad while utilizing inventory available to clad smaller posts. Alternatively, slightly wider (i.e., wider than the 4″×4″ post embodiment) cladding panels and slightly larger (larger than the 4″×4″ post embodiment) connection elements could be used.
- Although the invention has been described in terms of exemplary embodiments, it is not limited thereto. Rather, the appended claims should be construed broadly to include other variants and embodiments of the invention that may be made by those skilled in the art without departing from the scope and range of equivalents of the invention.
Claims (20)
1. A cladding assembly, comprising:
first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides; and
a corner connection element disposed to couple a pair of adjacent lateral sides of said first and second cladding panels together at a corner in cladding a building structure, said corner connection element comprising top and bottom edge portions and a pair of lateral sides,
wherein said corner connection element comprises a pair of female connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of male connectors for mating with said female connectors, or
wherein said corner connection element comprises a pair of male connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of female connectors for mating with said male connectors of said corner connection element.
2. The assembly of claim 1 , wherein said corner connection element and cladding panels comprise a thermoplastic polymer.
3. The assembly of claim 1 , wherein said corner connection element and cladding panels comprise polyvinyl chloride, a polyolefin, polystyrene, polypropylene, an acrylic, an ABS polymer or an ASA polymer.
4. The assembly of claim 1 , wherein said female connectors are generally ‘U’ shaped.
5. The assembly of claim 1 , wherein said pair of female connectors and male connectors each comprise a plurality of protrusions disposed on respective surfaces thereof for engaging each other when said male and female connectors are mated.
6. The assembly of claim 1 , wherein said assembly comprises four of said cladding panels and four of said corner connection elements.
7. A cladded building assembly, comprising:
a building structure; and
a cladding assembly secured to said building structure, said cladding assembly comprising:
first and second cladding panels, each having an outwardly-facing surface and an inwardly-facing surface, top and bottom edge portions and a pair of lateral sides; and
a corner connection element disposed to couple a pair of adjacent lateral sides of said first and second cladding panels together at a corner in cladding a building structure, said corner connection element comprising an outwardly-facing surface and an inwardly-facing surface, top and bottom edge portions and a pair of lateral sides,
wherein said corner connection element comprises a pair of female connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of male connectors for mating with said female connectors, or
wherein said corner connection element comprises a pair of male connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of female connectors for mating with said male connectors of said corner connection element.
8. The assembly of claim 7 , wherein said building structure comprises a pre-installed post.
9. The assembly of claim 7 , wherein said corner connection element and cladding panels comprise a thermoplastic polymer.
10. The assembly of claim 7 , wherein said corner connection element and cladding panels comprise polyvinyl chloride, a polyolefin, polystyrene, polypropylene, an acrylic, an ABS polymer or an ASA polymer.
11. The assembly of claim 7 , wherein said female connectors are generally ‘U’ shaped.
12. The assembly of claim 7 , wherein said pair of female connectors and male connectors each comprise a plurality of protrusions disposed on respective surfaces thereof for engaging each other when said male and female connectors are mated.
13. The assembly of claim 7 , wherein said assembly comprises four of said cladding panels and four of said corner connection elements.
14. A method of cladding a building structure, comprising the following steps:
aligning at least a first and second cladding panels along said building structure, each having an outwardly-facing surface and an inwardly-facing surface, top and bottom edge portions and a pair of lateral sides;
providing at least one corner connection element, said corner connection element disposed to couple a pair of adjacent lateral sides of said first and second cladding panels together at a corner in cladding a building structure, said corner connection element comprising an outwardly-facing surface and an inwardly-facing surface, top and bottom edge portions and a pair of lateral sides; and
securing said at least one corner connection element to said first and second cladding panels, whereby said building structure is clad,
wherein said corner connection element comprises a pair of female connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of male connectors for mating with said female connectors, or
wherein said corner connection element comprises a pair of male connectors disposed at its lateral sides and said pair of adjacent lateral sides of said first and second cladding panels comprises a pair of female connectors for mating with said male connectors of said corner connection element.
15. The method of claim 14 , further comprising the step of installing a trim or molding section proximate to said top or bottom edges of said cladding panels.
16. The method of claim 14 , wherein said corner connection element and cladding panels comprise a thermoplastic polymer.
17. The method of claim 14 , wherein said corner connection element and cladding panels comprise polyvinyl chloride, a polyolefin, polystyrene, polypropylene, an acrylic, an ABS polymer or an ASA polymer.
18. The method of claim 14 , wherein said female connectors are generally ‘U’ shaped.
19. The method of claim 14 , wherein said pair of female connectors and male connectors each comprise a plurality of protrusions disposed on respective surfaces thereof for engaging each other when said male and female connectors are mated.
20. The method claim 14 , wherein said assembly comprises four of said cladding panels and four of said corner connection elements.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/940,230 US20060010824A1 (en) | 2004-07-15 | 2004-09-14 | Cladding assembly and method of cladding posts |
CA002509824A CA2509824A1 (en) | 2004-07-15 | 2005-06-13 | Cladding assembly and method of cladding posts |
US12/186,628 US8074424B2 (en) | 2004-07-15 | 2008-08-06 | Cladding assembly and method of cladding posts |
US13/305,412 US8322114B2 (en) | 2004-07-15 | 2011-11-28 | Cladding assembly and method of cladding posts |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/891,815 US20060010823A1 (en) | 2004-07-15 | 2004-07-15 | Cladding assembly and method of cladding posts |
US10/940,230 US20060010824A1 (en) | 2004-07-15 | 2004-09-14 | Cladding assembly and method of cladding posts |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/891,815 Continuation-In-Part US20060010823A1 (en) | 2004-07-15 | 2004-07-15 | Cladding assembly and method of cladding posts |
US12/186,628 Continuation-In-Part US8074424B2 (en) | 2004-07-15 | 2008-08-06 | Cladding assembly and method of cladding posts |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/186,628 Continuation US8074424B2 (en) | 2004-07-15 | 2008-08-06 | Cladding assembly and method of cladding posts |
Publications (1)
Publication Number | Publication Date |
---|---|
US20060010824A1 true US20060010824A1 (en) | 2006-01-19 |
Family
ID=35637040
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/940,230 Abandoned US20060010824A1 (en) | 2004-07-15 | 2004-09-14 | Cladding assembly and method of cladding posts |
US12/186,628 Active 2026-03-29 US8074424B2 (en) | 2004-07-15 | 2008-08-06 | Cladding assembly and method of cladding posts |
US13/305,412 Expired - Lifetime US8322114B2 (en) | 2004-07-15 | 2011-11-28 | Cladding assembly and method of cladding posts |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/186,628 Active 2026-03-29 US8074424B2 (en) | 2004-07-15 | 2008-08-06 | Cladding assembly and method of cladding posts |
US13/305,412 Expired - Lifetime US8322114B2 (en) | 2004-07-15 | 2011-11-28 | Cladding assembly and method of cladding posts |
Country Status (2)
Country | Link |
---|---|
US (3) | US20060010824A1 (en) |
CA (1) | CA2509824A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007087437A2 (en) * | 2006-01-25 | 2007-08-02 | Joseph Prenn | Post wrap device |
US20080236073A1 (en) * | 2007-03-30 | 2008-10-02 | General Electric Company | Low cost rail-transportable wind turbine tower |
US20090025336A1 (en) * | 2006-01-25 | 2009-01-29 | Joseph Prenn | Post wrap device |
US20100154352A1 (en) * | 2007-02-16 | 2010-06-24 | Fypon, Ltd | Structural column wrap assembly |
US20100223882A1 (en) * | 2009-03-06 | 2010-09-09 | Chris Parenti | Modular post covers |
US20110031653A1 (en) * | 2009-08-04 | 2011-02-10 | Kevin Philip George Hebert | Railing System |
US20180041159A1 (en) * | 2010-07-16 | 2018-02-08 | Strategic Solar Energy, Llc | Protection of electrical components in solar energy shade structure |
US9945122B2 (en) * | 2016-01-25 | 2018-04-17 | IGC Gate Components Inc. | Pillar assembly |
US10686398B2 (en) * | 2010-07-16 | 2020-06-16 | Strategic Solar Energy, Llc | Solar energy shade structure |
US11223319B2 (en) | 2010-07-16 | 2022-01-11 | Strategic Solar Energy, Llc | Protection of electrical components in solar energy shade structure |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7875655B2 (en) | 2006-01-20 | 2011-01-25 | Material Innovations, Llc | Carpet waste composite |
CN101657308B (en) * | 2006-11-22 | 2013-06-19 | 材料革新公司 | Plastic composites using recycled carpet waste and systems and methods of recycling carpet waste |
WO2008098372A1 (en) * | 2007-02-15 | 2008-08-21 | Abzac Canada Inc. | Retaining device for assembling two panels, recyclable formwork for forming a concrete structure and packaging assembly using the same |
KR20110123240A (en) | 2008-12-19 | 2011-11-14 | 파이버 콤포지트 엘엘씨. | Wood-plastic composites utilizing ionomer capstocks and methods of manufacture |
US8161712B2 (en) * | 2009-03-19 | 2012-04-24 | Mackenzie Douglas A | Flexible wrap of rotatably interlocking fluted strips |
US8443576B2 (en) * | 2011-06-22 | 2013-05-21 | Alpa Lumber Inc. | Post casing |
US9010069B2 (en) * | 2012-04-26 | 2015-04-21 | John P. Bernard | Protective post covering |
US9032694B2 (en) * | 2012-05-02 | 2015-05-19 | John Bernard | Ws3 |
US9140016B2 (en) * | 2012-12-31 | 2015-09-22 | Anthony P. HABODASZ | Modular cover for support column |
US9032676B2 (en) | 2013-06-27 | 2015-05-19 | Brandon Yarmo | Wall siding corner cover apparatus, system, and related methods |
USD784560S1 (en) | 2015-03-04 | 2017-04-18 | Abzac Canada Inc. | Corner piece |
US10480180B2 (en) * | 2015-09-24 | 2019-11-19 | Aureliano Juan Rios | Dimensional lumber wrap |
US11371243B2 (en) * | 2016-11-26 | 2022-06-28 | Armour Wall Group Pty Limited | Building panel |
US10519658B1 (en) * | 2018-08-10 | 2019-12-31 | Herron Intellectual Property, Llc | High strength, low density columnar structure |
USD915629S1 (en) * | 2019-03-27 | 2021-04-06 | New England Arbors Canada, Inc. | Post element for an outdoor enclosure |
US11572646B2 (en) | 2020-11-18 | 2023-02-07 | Material Innovations Llc | Composite building materials and methods of manufacture |
Citations (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4019301A (en) * | 1974-07-15 | 1977-04-26 | Fox Douglas L | Corrosion-resistant encasement for structural members |
US4364546A (en) * | 1980-05-02 | 1982-12-21 | Oscar Lyman | Modular fencing assembly |
US4516756A (en) * | 1983-06-13 | 1985-05-14 | Beatty Gary L | Plastic sheath for fencing |
US4809470A (en) * | 1986-12-23 | 1989-03-07 | U.S. Brick, Inc. | Panel system and method |
USD300566S (en) * | 1986-07-10 | 1989-04-04 | Dfb Sales, Inc. | Wall track extrusion |
US5122401A (en) * | 1988-10-19 | 1992-06-16 | Tri-Seal International, Inc. | Scented pole cover |
US5228857A (en) * | 1992-05-08 | 1993-07-20 | Rick Roland | Brick display board |
US5480126A (en) * | 1994-03-23 | 1996-01-02 | Soniplastics Inc. | Fencing construction |
US5526630A (en) * | 1992-09-28 | 1996-06-18 | Francis; Steven R. | Method of producing a thin brick panel assembly |
US5538178A (en) * | 1994-02-14 | 1996-07-23 | Bradford Company | Sleeve pack assembly |
US5642830A (en) * | 1995-02-22 | 1997-07-01 | Badger Case, Inc. | Collapsible container with latch mechanism |
US5702090A (en) * | 1995-08-07 | 1997-12-30 | Vinylex Corporation | Snap together plastic fence |
US5899044A (en) * | 1996-05-22 | 1999-05-04 | Hollowood, Inc. | Post enclosure |
US5899239A (en) * | 1996-01-29 | 1999-05-04 | Associated Materials, Incorporated | Tubular fencing components formed from plastic sheet material |
US5904022A (en) * | 1998-01-21 | 1999-05-18 | Zadok; Yigal | Aesthetic post and beam construction having modular parts |
US5956920A (en) * | 1997-08-25 | 1999-09-28 | L.B. Plastics Limited | Modular post cladding element, post cladding assembly, and method of cladding a post |
US6009683A (en) * | 1997-09-10 | 2000-01-04 | Marketing Displays, Inc. | Round column cladding system |
US6167672B1 (en) * | 1997-04-24 | 2001-01-02 | Nippon Steel Corporation | Supplementary reinforcing construction for a reinforced concrete pier |
US20010022056A1 (en) * | 1999-12-22 | 2001-09-20 | Thomas Gifford | Decorative post cover |
US6398193B1 (en) * | 1997-06-06 | 2002-06-04 | U.S. Fence, Llc | Plastic fence construction |
US6446824B1 (en) * | 1997-02-12 | 2002-09-10 | Klm Royal Dutch Airlines | Loading unit for air freight |
US20030145555A1 (en) * | 2002-02-06 | 2003-08-07 | Raskin Stephen S. | System for reinforcing extruded beams |
US6822166B2 (en) * | 2002-05-31 | 2004-11-23 | Federal-Mogul World Wide, Inc. | Low-profile protective sheath with corrugations and a hinge and apparatus and method of manufacture therefor |
US20050160697A1 (en) * | 2004-01-27 | 2005-07-28 | Oliphant Zachary J. | Modular fiberglass reinforced polymer structural pole system |
US7168220B2 (en) * | 2003-12-02 | 2007-01-30 | Certainteed Corporation | Single piece post cladding element, method of cladding a post and method of forming a cladding element |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE300566C (en) * | ||||
DE209416C (en) * | ||||
DE223671C (en) * | ||||
US1688134A (en) * | 1926-02-25 | 1928-10-16 | Anchor Corrugating Constructio | Building construction |
US1917365A (en) * | 1931-07-27 | 1933-07-11 | August Goertz & Co Inc | Structural joint |
US3413775A (en) * | 1966-04-13 | 1968-12-03 | Tubular Products Inc | Building structure |
US6226950B1 (en) * | 1996-01-22 | 2001-05-08 | L.B. Plastics Limited | Modular cladding element |
US6662515B2 (en) * | 2000-03-31 | 2003-12-16 | Crane Plastics Company Llc | Synthetic wood post cap |
US20040217339A1 (en) * | 2003-05-01 | 2004-11-04 | Stone Lawrence M. | Plastic fencing system |
-
2004
- 2004-09-14 US US10/940,230 patent/US20060010824A1/en not_active Abandoned
-
2005
- 2005-06-13 CA CA002509824A patent/CA2509824A1/en not_active Abandoned
-
2008
- 2008-08-06 US US12/186,628 patent/US8074424B2/en active Active
-
2011
- 2011-11-28 US US13/305,412 patent/US8322114B2/en not_active Expired - Lifetime
Patent Citations (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4019301A (en) * | 1974-07-15 | 1977-04-26 | Fox Douglas L | Corrosion-resistant encasement for structural members |
US4364546A (en) * | 1980-05-02 | 1982-12-21 | Oscar Lyman | Modular fencing assembly |
US4516756A (en) * | 1983-06-13 | 1985-05-14 | Beatty Gary L | Plastic sheath for fencing |
USD300566S (en) * | 1986-07-10 | 1989-04-04 | Dfb Sales, Inc. | Wall track extrusion |
US4809470A (en) * | 1986-12-23 | 1989-03-07 | U.S. Brick, Inc. | Panel system and method |
US5122401A (en) * | 1988-10-19 | 1992-06-16 | Tri-Seal International, Inc. | Scented pole cover |
US5228857A (en) * | 1992-05-08 | 1993-07-20 | Rick Roland | Brick display board |
US5526630A (en) * | 1992-09-28 | 1996-06-18 | Francis; Steven R. | Method of producing a thin brick panel assembly |
US5538178A (en) * | 1994-02-14 | 1996-07-23 | Bradford Company | Sleeve pack assembly |
US5480126A (en) * | 1994-03-23 | 1996-01-02 | Soniplastics Inc. | Fencing construction |
US5642830A (en) * | 1995-02-22 | 1997-07-01 | Badger Case, Inc. | Collapsible container with latch mechanism |
US5702090A (en) * | 1995-08-07 | 1997-12-30 | Vinylex Corporation | Snap together plastic fence |
US5899239A (en) * | 1996-01-29 | 1999-05-04 | Associated Materials, Incorporated | Tubular fencing components formed from plastic sheet material |
US5899044A (en) * | 1996-05-22 | 1999-05-04 | Hollowood, Inc. | Post enclosure |
US6446824B1 (en) * | 1997-02-12 | 2002-09-10 | Klm Royal Dutch Airlines | Loading unit for air freight |
US6167672B1 (en) * | 1997-04-24 | 2001-01-02 | Nippon Steel Corporation | Supplementary reinforcing construction for a reinforced concrete pier |
US6398193B1 (en) * | 1997-06-06 | 2002-06-04 | U.S. Fence, Llc | Plastic fence construction |
US5956920A (en) * | 1997-08-25 | 1999-09-28 | L.B. Plastics Limited | Modular post cladding element, post cladding assembly, and method of cladding a post |
US6295783B1 (en) * | 1997-08-25 | 2001-10-02 | L.B. Plastics Limited | Post cladding assembly with sheet retaining means |
US6009683A (en) * | 1997-09-10 | 2000-01-04 | Marketing Displays, Inc. | Round column cladding system |
US5904022A (en) * | 1998-01-21 | 1999-05-18 | Zadok; Yigal | Aesthetic post and beam construction having modular parts |
US20010022056A1 (en) * | 1999-12-22 | 2001-09-20 | Thomas Gifford | Decorative post cover |
US20030145555A1 (en) * | 2002-02-06 | 2003-08-07 | Raskin Stephen S. | System for reinforcing extruded beams |
US6822166B2 (en) * | 2002-05-31 | 2004-11-23 | Federal-Mogul World Wide, Inc. | Low-profile protective sheath with corrugations and a hinge and apparatus and method of manufacture therefor |
US7168220B2 (en) * | 2003-12-02 | 2007-01-30 | Certainteed Corporation | Single piece post cladding element, method of cladding a post and method of forming a cladding element |
US20050160697A1 (en) * | 2004-01-27 | 2005-07-28 | Oliphant Zachary J. | Modular fiberglass reinforced polymer structural pole system |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7866120B2 (en) | 2006-01-25 | 2011-01-11 | Joseph Prenn | Post wrap device |
US20070193203A1 (en) * | 2006-01-25 | 2007-08-23 | Joseph Prenn | Post wrap device |
WO2007087437A3 (en) * | 2006-01-25 | 2013-11-14 | Joseph Prenn | Post wrap device |
US20090025336A1 (en) * | 2006-01-25 | 2009-01-29 | Joseph Prenn | Post wrap device |
WO2007087437A2 (en) * | 2006-01-25 | 2007-08-02 | Joseph Prenn | Post wrap device |
US7908821B2 (en) * | 2006-01-25 | 2011-03-22 | Joseph Prenn | Post wrap device |
US20100154352A1 (en) * | 2007-02-16 | 2010-06-24 | Fypon, Ltd | Structural column wrap assembly |
US20080236073A1 (en) * | 2007-03-30 | 2008-10-02 | General Electric Company | Low cost rail-transportable wind turbine tower |
US20100223882A1 (en) * | 2009-03-06 | 2010-09-09 | Chris Parenti | Modular post covers |
US8959871B2 (en) * | 2009-03-06 | 2015-02-24 | Chris Parenti | Modular post covers |
US20110031653A1 (en) * | 2009-08-04 | 2011-02-10 | Kevin Philip George Hebert | Railing System |
US20180041159A1 (en) * | 2010-07-16 | 2018-02-08 | Strategic Solar Energy, Llc | Protection of electrical components in solar energy shade structure |
US10686398B2 (en) * | 2010-07-16 | 2020-06-16 | Strategic Solar Energy, Llc | Solar energy shade structure |
US10700633B2 (en) * | 2010-07-16 | 2020-06-30 | Strategic Solar Energy, Llc | Protection of electrical components in solar energy shade structure |
US11223319B2 (en) | 2010-07-16 | 2022-01-11 | Strategic Solar Energy, Llc | Protection of electrical components in solar energy shade structure |
US9945122B2 (en) * | 2016-01-25 | 2018-04-17 | IGC Gate Components Inc. | Pillar assembly |
Also Published As
Publication number | Publication date |
---|---|
US20080289295A1 (en) | 2008-11-27 |
US8074424B2 (en) | 2011-12-13 |
US8322114B2 (en) | 2012-12-04 |
CA2509824A1 (en) | 2006-01-15 |
US20120067002A1 (en) | 2012-03-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8074424B2 (en) | Cladding assembly and method of cladding posts | |
US6594961B2 (en) | Deck plank extrusion and retaining clip | |
US9551158B1 (en) | Dual fitting plank and clip system | |
US6601831B2 (en) | Modular fence system | |
US7690160B2 (en) | Modular floor tile system with transition edge | |
US5675955A (en) | System for covering exterior building surfaces | |
US7073303B2 (en) | Structure and method for interconnecting construction units made from composite materials | |
US7441383B2 (en) | Fastener guide for siding | |
US6311955B1 (en) | Fencing system with partial wrap components and tongue and groove board substitute | |
US9228345B2 (en) | Extruded deck board with finishing material insert | |
US7980038B2 (en) | Fastener guide for siding | |
US6557831B2 (en) | Fence bracket | |
US6647684B1 (en) | Flooring system | |
AU2007278768A1 (en) | A connector | |
EP0701033B1 (en) | Architectural panel | |
US6715736B2 (en) | Steel picket fence | |
US20060010823A1 (en) | Cladding assembly and method of cladding posts | |
US5529289A (en) | Plastic multi-functional privacy fence | |
JP7419197B2 (en) | Manufacturing method of frame structure | |
CA2854945C (en) | Extruded deck board with finishing material insert | |
JP3124516B2 (en) | Takegaki construction equipment | |
US20080038508A1 (en) | Deck system | |
CA2647624C (en) | Fastener guide for siding | |
JP2000336741A (en) | Outdoor deck | |
JPH0581698B2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CERTAIN TEED CORPORATION, PENNSYLVANIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WATERS, ERIC SCOTT;NACHREINER, MICHAEL WILLIAM;JACOBS, GREGORY F.;REEL/FRAME:015802/0638;SIGNING DATES FROM 20040910 TO 20040913 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |