US20060003122A1 - Process for manufacturing a packaging material - Google Patents
Process for manufacturing a packaging material Download PDFInfo
- Publication number
- US20060003122A1 US20060003122A1 US11/169,576 US16957605A US2006003122A1 US 20060003122 A1 US20060003122 A1 US 20060003122A1 US 16957605 A US16957605 A US 16957605A US 2006003122 A1 US2006003122 A1 US 2006003122A1
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- US
- United States
- Prior art keywords
- adhesive
- electron beam
- film
- laminate
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D31/00—Bags or like containers made of paper and having structural provision for thickness of contents
- B65D31/06—Bags or like containers made of paper and having structural provision for thickness of contents with rigid end walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
- B32B2310/0875—Treatment by energy or chemical effects by wave energy or particle radiation using particle radiation
- B32B2310/0887—Treatment by energy or chemical effects by wave energy or particle radiation using particle radiation using electron radiation, e.g. beta-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/24—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2553/00—Packaging equipment or accessories not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
- B32B37/203—One or more of the layers being plastic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
Definitions
- the invention relates to a process for manufacturing a packaging material having at least two films or foils bonded together into a multilayer laminate by means of at least one layer of adhesive, whereby the adhesive layer/layers is/are cure-hardened. Also within the scope of the invention is a self-standing pouch made from the laminate.
- Laminates for manufacturing self-standing pouches for drinks are manufactured today in two steps using solvent-free adhesives and in one step using solvent-based adhesives.
- the solvent-free process is environmentally friendly, however, requires two production steps.
- a first step an aluminium foil is bonded to a printed polyethyleneterephthalate (PET) film which is coated with a solvent-free poly-urethane (PUR) adhesive.
- PUR poly-urethane
- the final structure is: RET-film/adhesive layer/aluminium foil/adhesive layer/polyolefin film.
- the final laminate can be cut to size and dispatched to the customer.
- the throughput time from receipt of order to dispatch of the finished product depends essentially on the time required for curing the PUR-adhesive
- the object of the invention is to provide a process of the kind described at the start by means of which the time required for curing the adhesive needed for the laminate—and with that the throughput time can be reduced in comparison with the adhesive curing time in conventional laminate manufacture.
- At least one adhesive layer is of an adhesive that can be cured using an electron beam and the laminate is radiated with electrons for the purpose of curing the adhesive.
- an electron beam curable adhesive results in an increase of the initial adhesion, the so called greentack, which could not be expected at once. Furthermore the application of an electron beam curable adhesive results not only in an excellent adhesion against plastic films but also against aluminium foils. In addition, an aluminium foil forms a functional barrier for electron beam curable adhesives, which is important with packaging for food, in particular beverages.
- the radiation curing of plastics that can be cured with an electron beam takes place in a fraction of a second on passing through a radiation station, whereby the final bond strength has already been essentially achieved without an additional curing time when the laminate emerges from the radiation station and is coiled.
- the advantage of manufacturing laminate using adhesives that can be cured by means of electron beam radiation is not only the much reduced throughput time, but also in the reduction of solvent emissions is solvent based adhesives can be replaced by adhesives that can be cured using an electron beam.
- a preferred laminate exhibits three films or foils and two adhesive layers, whereby one of the adhesive layers or both adhesive layers is/are of the electron beam curing type of adhesive.
- a solvent based or solvent-free PUR-adhesive is used by way of preference for the second adhesive layer.
- a preferred laminate exhibits the following structure: PET film/first adhesive layer of electron beam curable adhesive/aluminium foil/second adhesive layer of an electron beam curable adhesive/polyolefin film.
- a further preferred laminate exhibits the following structure: PET film/first adhesive layer of electron beam curable adhesive/aluminium foil/second adhesive layer of a solvent based or solvent-free PUR adhesive/polyolefin film or PET film/first adhesive layer of a solvent based or solvent-free PUR adhesive/aluminium foil/second adhesive layer of an electron beam curable adhesive/polyolefin film
- Preferred polyolefin films are sealable films of polyethylene (PE) or polypropylene (PP).
- PE polyethylene
- PP polypropylene
- the PET film may exhibit printing on it.
- the printing is preferably provided as counterprint on the side coated with adhesive.
- the electron beam curable adhesive is preferably an adhesive on an acrylate basis.
- the adhesive on an acrylate basis may contain monomers, oligomers or mixtures of monomers and oligimers as the basis.
- monomers are mono, di- and multifunctional acrylates such as phosphoric acid ester acrylates, hydroxy-acrylates, carboxy-acrylates, amino-acrylates, acrylic acid and acrylamide.
- oligomers are epoxy-acrylates, urethane-acrylates, polyester-acrylates and silicon-acrylates.
- the monomers and oligomers mentioned are either available commercially or can be manufactured by routine methods.
- the term “acrylate” (or “acryl”) used here also includes “methacrylate” (or “methacryl”, whereby the acrylates are preferred.
- the laminate manufactured according to the invention is particularly suitable for manufacturing self-standing pouches, in particular such for drinks.
- Preferred is at least for the film of the laminate forming the outside of the pouch to be laminated using an adhesive layer that can be cured using an electron beam.
- FIG. 1 cross-section through a laminated packaging film
- FIG. 2 manufacture of a pre-laminated partial film of the packaging film shown in FIG. 1 ;
- FIG. 3 manufacture of the packaging film in FIG. 1 from the pre-laminated partial film in FIG. 2 ;
- FIG. 4 manufacture of the packaging film in FIG. 1 by triple lamination.
- FIG. 1 shows a packaging film 10 for manufacturing self-standing pouches for drinks featuring a printed PET film 12 representing the outer side, an aluminium foil 14 as barrier layer and a sealable PE or PP film 16 representing the inner side.
- the PET film 12 is permanently bonded to the aluminium foil 14 by way of a first adhesive layer 13 and the aluminium foil 14 to the sealing film 16 by way of a second adhesive layer 15 .
- the thickness of the PET film is e.g. 12 ⁇ m, the thickness of the aluminium foil 8-10 ⁇ m and the thickness of the sealing layer 90-100 ⁇ m.
- FIG. 2 shows the manufacture of a partial film A comprising PET film 12 , adhesive layer 13 and aluminium foil 14 .
- the printed PET film 12 is uncoiled from a first spool 18 in strip form an continuously coated with adhesive 13 .
- the aluminium foil 14 is uncoiled in strip form from a second spool 20 and fed to the PET film 12 coated with adhesive 13 and laminated to this to a partial film A.
- the partial film A is passed through a radiation station 22 in which the adhesive layer 13 is cured by electron beam radiation within a fraction of a second. After leaving the radiation station 22 , the partial film A is coiled onto a third spool 24 .
- the sealing film 16 is uncoiled from a fourth spool 26 and continuously coated with adhesive 15 .
- the partial film A is fed from the third spool in strip form and fed to the sealing film 16 coated with adhesive 15 and laminated continuously to this to yield the packaging film 10 .
- the packaging film passes through a radiation station 28 in which the adhesive layer 15 is cured by electron beam radiation within a fraction of a second. On leaving the radiation station 22 the packaging film 10 is coiled onto a fifth spool 30 .
- the second adhesive layer 15 does not necessarily have to be an electron beam curing adhesive. Instead, it may e.g. be a conventional PUR adhesive. In that case the curing station 28 is omitted. The longer curing time required for the PUR adhesive has no influence on the process for producing the composite film 10 and simply requires a minimum storage time until it is processed further.
- a partial film B comprising sealing film 16 , adhesive layer 15 and aluminium foil 14 is produced.
- the sealing film 16 is uncoiled from a first spool and Continuously coated with adhesive 15 .
- the aluminium foil is fed to the sealing film 16 which is coated with adhesive 15 and laminated to this to give a partial film B.
- the partial film B passes through a radiation station in which the adhesive a layer 15 is cured within a fraction of a second. After leaving the radiation station, the partial film is coiled onto a third spool.
- the printed PET film 12 is uncoiled from a fourth spool and coated continuously with adhesive 13 .
- the partial film B is fed from the third spool to the PET film 12 coated with adhesive 13 and laminated in a continuous manner to yield the packaging film 10 .
- the packaging film 10 passes through a radiation station in which the adhesive layer 12 is cured by electron beam curing within a fraction of a second. On leaving the radiation station the packaging film 10 is coiled onto a fifth spool.
- the first adhesive layer 13 does not necessarily have to be an electron beam curing adhesive. Instead, it may e.g. be a conventional PUR adhesive. In that case of course the radiation station is omitted. The longer curing time required by the PUR adhesive has no influence on the process for manufacturing the composite film 10 and requires simply a minimum storage time to be observed until further processing.
- the production of the packaging film 10 takes place by bringing together the PET film 12 , the aluminium foil 14 and the sealing film 16 and adhesively bonding via the two adhesive layers 13 , 15 in one single pass.
- the printed PET film 12 is uncoiled from a first spool 32 and coated continuously with adhesive 13 .
- the aluminium foil 14 is fed in strip form from a second spool 34 to the PET film 12 coated with adhesive 13 and laminated continuously to this to yield partial film A.
- the sealing film 16 is uncoiled from a third spool 36 and coated continuously with adhesive 15 , fed in strip form to the partial film A and laminated to it in a continuous manner yielding the packaging film 10 .
- the sealing film 16 is uncoiled from a third spool 36 and coated with (adhesive 15 , fed in strip form to the partial film A and laminated to it in a continuous manner yielding the packaging film 10 .
- the packaging film 10 passes through a radiation station 38 with adequate capacity enabling both adhesive layers 13 , 15 to be cured by electron beam radiation within a fraction of a second in one single pass.
- the packaging film 10 is coiled onto a fourth spool 40 .
- the production of the packaging film 10 takes place the same way as the production shown in FIG. 4 by bringing together the PET film 12 , the aluminium foil 14 and the sealing film 16 and adhesively bonding via the two adhesive layers 13 , 15 in one single pass.
- the aluminium foil 14 is uncoiled from a first spool 42 and coated continuously with adhesive 15 at a first adhesive application station 17 .
- the sealing film 16 is fed in strip form from a second spool 44 to the aluminium foil 14 coated with adhesive 15 and laminated continuously to this to yield partial film B.
- the partial film B passes through a first radiation station 50 with adequate capacity enabling the adhesive layer 15 to be cured by electron beam radiation within a fraction of a second.
- the PET film 12 is uncoiled from a third spool 46 and coated continuously with adhesive 13 at a second adhesive application station 19 , fed in strip form to the partial film B on leaving the first radiation station 50 and laminated to it in a continuous manner yielding the packaging film 10 .
- the packaging film 10 passes through a second radiation station 52 with adequate capacity enabling also the adhesive layer 13 to be cured by electron beam radiation within a fraction of a second. On leaving the radiation station 52 the packaging film 10 is coiled onto a fourth spool 48 .
- the packaging film 10 with fully cured adhesive layers 13 , 15 is divided on a slitting line into commercially required breadths ready for dispatch.
- the adhesive may also be deposited on the other films or foils mentioned in the examples.
Abstract
A process for manufacturing a packaging material having at least two films (12, 16) or foils (14) bonded together via at least one layer of adhesive (13,15) to give a multi-layer laminate (10), is such that the adhesive layers (13,15) are of an adhesive that cures under electron beam radiation, and the laminate (10) is radiated with electrons for the purpose of curing the adhesive. The laminate is particularly suitable for the manufacture of self-standing pouches, in particular for drinks. The production of the laminate using adhesives that cure under electron beam radiation leads to a significantly reduced throughput time and to a reduction in the emission of solvents when replacing solvent-based adhesives by electron beam curing adhesives.
Description
- The invention relates to a process for manufacturing a packaging material having at least two films or foils bonded together into a multilayer laminate by means of at least one layer of adhesive, whereby the adhesive layer/layers is/are cure-hardened. Also within the scope of the invention is a self-standing pouch made from the laminate.
- Laminates for manufacturing self-standing pouches for drinks are manufactured today in two steps using solvent-free adhesives and in one step using solvent-based adhesives.
- The solvent-free process is environmentally friendly, however, requires two production steps. In a first step an aluminium foil is bonded to a printed polyethyleneterephthalate (PET) film which is coated with a solvent-free poly-urethane (PUR) adhesive. After a curing time of several hours this pre-laminate can be bonded to a polyolefin-film using a solvent-based or solvent-free PUR adhesive. The final structure is: RET-film/adhesive layer/aluminium foil/adhesive layer/polyolefin film. After the final curing over a period of several days, the final laminate can be cut to size and dispatched to the customer. The throughput time from receipt of order to dispatch of the finished product depends essentially on the time required for curing the PUR-adhesive
- The object of the invention is to provide a process of the kind described at the start by means of which the time required for curing the adhesive needed for the laminate—and with that the throughput time can be reduced in comparison with the adhesive curing time in conventional laminate manufacture.
- That objective is achieved by way of the invention in treat at least one adhesive layer is of an adhesive that can be cured using an electron beam and the laminate is radiated with electrons for the purpose of curing the adhesive.
- The application of an electron beam curable adhesive results in an increase of the initial adhesion, the so called greentack, which could not be expected at once. Furthermore the application of an electron beam curable adhesive results not only in an excellent adhesion against plastic films but also against aluminium foils. In addition, an aluminium foil forms a functional barrier for electron beam curable adhesives, which is important with packaging for food, in particular beverages.
- The radiation curing of plastics that can be cured with an electron beam takes place in a fraction of a second on passing through a radiation station, whereby the final bond strength has already been essentially achieved without an additional curing time when the laminate emerges from the radiation station and is coiled.
- The advantage of manufacturing laminate using adhesives that can be cured by means of electron beam radiation is not only the much reduced throughput time, but also in the reduction of solvent emissions is solvent based adhesives can be replaced by adhesives that can be cured using an electron beam.
- A preferred laminate exhibits three films or foils and two adhesive layers, whereby one of the adhesive layers or both adhesive layers is/are of the electron beam curing type of adhesive.
- If only one of the adhesive layers is curable with an electron beam, a solvent based or solvent-free PUR-adhesive is used by way of preference for the second adhesive layer.
- A preferred laminate exhibits the following structure: PET film/first adhesive layer of electron beam curable adhesive/aluminium foil/second adhesive layer of an electron beam curable adhesive/polyolefin film.
- If only one of the two adhesive layers is of an electron beam curable adhesive, a further preferred laminate exhibits the following structure: PET film/first adhesive layer of electron beam curable adhesive/aluminium foil/second adhesive layer of a solvent based or solvent-free PUR adhesive/polyolefin film or PET film/first adhesive layer of a solvent based or solvent-free PUR adhesive/aluminium foil/second adhesive layer of an electron beam curable adhesive/polyolefin film
- Preferred polyolefin films are sealable films of polyethylene (PE) or polypropylene (PP). For applications involving sterilisation or high temperature cooking, PP is preferable because of its ability to withstand high thermal loads.
- The PET film may exhibit printing on it. The printing is preferably provided as counterprint on the side coated with adhesive.
- The electron beam curable adhesive is preferably an adhesive on an acrylate basis.
- The adhesive on an acrylate basis may contain monomers, oligomers or mixtures of monomers and oligimers as the basis. Examples of monomers are mono, di- and multifunctional acrylates such as phosphoric acid ester acrylates, hydroxy-acrylates, carboxy-acrylates, amino-acrylates, acrylic acid and acrylamide. Examples of oligomers are epoxy-acrylates, urethane-acrylates, polyester-acrylates and silicon-acrylates. The monomers and oligomers mentioned are either available commercially or can be manufactured by routine methods. The term “acrylate” (or “acryl”) used here also includes “methacrylate” (or “methacryl”, whereby the acrylates are preferred.
- The laminate manufactured according to the invention is particularly suitable for manufacturing self-standing pouches, in particular such for drinks. Preferred is at least for the film of the laminate forming the outside of the pouch to be laminated using an adhesive layer that can be cured using an electron beam.
- Further advantages, features and details of the invention are revealed in the following description of preferred exemplified embodiments and with the aid of the drawing which shows schematically in
-
FIG. 1 cross-section through a laminated packaging film; -
FIG. 2 manufacture of a pre-laminated partial film of the packaging film shown inFIG. 1 ; -
FIG. 3 manufacture of the packaging film inFIG. 1 from the pre-laminated partial film inFIG. 2 ; -
FIG. 4 manufacture of the packaging film inFIG. 1 by triple lamination. -
FIG. 1 shows apackaging film 10 for manufacturing self-standing pouches for drinks featuring a printedPET film 12 representing the outer side, analuminium foil 14 as barrier layer and a sealable PE orPP film 16 representing the inner side. ThePET film 12 is permanently bonded to thealuminium foil 14 by way of a firstadhesive layer 13 and thealuminium foil 14 to the sealingfilm 16 by way of a secondadhesive layer 15. In atypical packaging film 10 the thickness of the PET film is e.g. 12 μm, the thickness of the aluminium foil 8-10 μm and the thickness of the sealing layer 90-100 μm. -
FIG. 2 shows the manufacture of a partial film A comprisingPET film 12,adhesive layer 13 andaluminium foil 14. The printedPET film 12 is uncoiled from afirst spool 18 in strip form an continuously coated with adhesive 13. Thealuminium foil 14 is uncoiled in strip form from asecond spool 20 and fed to thePET film 12 coated with adhesive 13 and laminated to this to a partial film A. The partial film A is passed through aradiation station 22 in which theadhesive layer 13 is cured by electron beam radiation within a fraction of a second. After leaving theradiation station 22, the partial film A is coiled onto athird spool 24. - In a further production step, shown in
FIG. 3 , thesealing film 16 is uncoiled from afourth spool 26 and continuously coated with adhesive 15. The partial film A is fed from the third spool in strip form and fed to the sealingfilm 16 coated with adhesive 15 and laminated continuously to this to yield thepackaging film 10. The packaging film passes through aradiation station 28 in which theadhesive layer 15 is cured by electron beam radiation within a fraction of a second. On leaving theradiation station 22 thepackaging film 10 is coiled onto afifth spool 30. - The second
adhesive layer 15 does not necessarily have to be an electron beam curing adhesive. Instead, it may e.g. be a conventional PUR adhesive. In that case thecuring station 28 is omitted. The longer curing time required for the PUR adhesive has no influence on the process for producing thecomposite film 10 and simply requires a minimum storage time until it is processed further. - Another version of the manufacturing process—not shown in the drawing—is such that first a partial film B comprising
sealing film 16,adhesive layer 15 andaluminium foil 14 is produced. The sealingfilm 16 is uncoiled from a first spool and Continuously coated with adhesive 15. The aluminium foil is fed to the sealingfilm 16 which is coated with adhesive 15 and laminated to this to give a partial film B. The partial film B passes through a radiation station in which the adhesive alayer 15 is cured within a fraction of a second. After leaving the radiation station, the partial film is coiled onto a third spool. - In a further step the printed
PET film 12 is uncoiled from a fourth spool and coated continuously with adhesive 13. The partial film B is fed from the third spool to thePET film 12 coated with adhesive 13 and laminated in a continuous manner to yield thepackaging film 10. Thepackaging film 10 passes through a radiation station in which theadhesive layer 12 is cured by electron beam curing within a fraction of a second. On leaving the radiation station thepackaging film 10 is coiled onto a fifth spool. - The first
adhesive layer 13 does not necessarily have to be an electron beam curing adhesive. Instead, it may e.g. be a conventional PUR adhesive. In that case of course the radiation station is omitted. The longer curing time required by the PUR adhesive has no influence on the process for manufacturing thecomposite film 10 and requires simply a minimum storage time to be observed until further processing. - In a first way of manufacturing the threefold lamination shown in
FIG. 4 , the production of thepackaging film 10 takes place by bringing together thePET film 12, thealuminium foil 14 and the sealingfilm 16 and adhesively bonding via the twoadhesive layers PET film 12 is uncoiled from afirst spool 32 and coated continuously with adhesive 13. Thealuminium foil 14 is fed in strip form from asecond spool 34 to thePET film 12 coated with adhesive 13 and laminated continuously to this to yield partial film A. The sealingfilm 16 is uncoiled from athird spool 36 and coated continuously with adhesive 15, fed in strip form to the partial film A and laminated to it in a continuous manner yielding thepackaging film 10. The sealingfilm 16 is uncoiled from athird spool 36 and coated with (adhesive 15, fed in strip form to the partial film A and laminated to it in a continuous manner yielding thepackaging film 10. Thepackaging film 10 passes through aradiation station 38 with adequate capacity enabling bothadhesive layers radiation station 38 thepackaging film 10 is coiled onto afourth spool 40. - In a second way of manufacturing the threefold lamination shown in
FIG. 5 , the production of thepackaging film 10 takes place the same way as the production shown inFIG. 4 by bringing together thePET film 12, thealuminium foil 14 and the sealingfilm 16 and adhesively bonding via the twoadhesive layers aluminium foil 14 is uncoiled from afirst spool 42 and coated continuously with adhesive 15 at a firstadhesive application station 17. The sealingfilm 16 is fed in strip form from asecond spool 44 to thealuminium foil 14 coated with adhesive 15 and laminated continuously to this to yield partial film B. The partial film B passes through afirst radiation station 50 with adequate capacity enabling theadhesive layer 15 to be cured by electron beam radiation within a fraction of a second. ThePET film 12 is uncoiled from athird spool 46 and coated continuously with adhesive 13 at a second adhesive application station 19, fed in strip form to the partial film B on leaving thefirst radiation station 50 and laminated to it in a continuous manner yielding thepackaging film 10. Thepackaging film 10 passes through asecond radiation station 52 with adequate capacity enabling also theadhesive layer 13 to be cured by electron beam radiation within a fraction of a second. On leaving theradiation station 52 thepackaging film 10 is coiled onto afourth spool 48. - Immediately after coiling onto the
spool packaging film 10 with fully curedadhesive layers - It is self-evident that, on bonding the films or foils in the above laminating processes, the adhesive may also be deposited on the other films or foils mentioned in the examples.
Claims (22)
1. A process for manufacturing a packaging material having at least two films (12, 16) or foils (14) bonded together via at least one layer of adhesive to give a multi-layer laminate (10), whereby the adhesive layer/layers (13,15) is/are cured, at least one adhesive layer (13) is of an electron beam curable adhesive and the laminate (10) is radiated with electrons for the purpose of curing the adhesive.
2. The process according to claim 1 , wherein the laminate (10) exhibits three films (12,16) or foils (14) and two adhesive layers (13,15).
3. The process according to claim 2 , wherein one of the adhesive layers (13) is an adhesive that cures under electron beam radiation.
4. The process according to claim 2 , wherein both adhesive layers (13,15) are an adhesive that cures under electron beam radiation.
5. The process according to claim 3 , wherein the first adhesive layer (13) is an adhesive that cures under electron beam radiation and the second adhesive layer (15) is a solvent-based or solvent-free PUR adhesive.
6. The process according to claim 4 , wherein the laminate (10) exhibits the following structure: PET film (12)/first adhesive layer of an electron beam curing adhesive (13)/aluminum foil (14)/second adhesive layer of an electron beam curing adhesive (15)/polyolefin film (16).
7. The process according to claim 5 , wherein the laminate (10) exhibits the following structure: PET film (12)/first adhesive layer of an electron beam curing adhesive (13)/aluminum foil (14)/second adhesive film (15) of a solvent-based or solvent-free PUR adhesive/polyolefin film (16).
8. The process according to claim 5 , wherein the laminate exhibits the following structure: PET film (12)/first adhesive layer of a solvent-based or solvent-free PUR adhesive (13)/aluminum foil (14)/second adhesive layer of an electron beam curing adhesive (15)/polyolefin film (16).
9. The process according to claim 8 , wherein the PET film (12) exhibits printing on the side coated with adhesive.
10. The process according to claim 9 , wherein the polyolefin film is a PE or PP film.
11. The process according to claim 10 , wherein the electron beam curing adhesive is an acrylate-based adhesive.
12. A self-standing pouch manufactured from a laminate (10) utilizing the process according to claim 10 .
13. A self-standing pouch manufactured from a laminate (10) utilizing the process according to claim 10 , wherein at least film (12) of the laminate (10) forming the outside of the pouch is laminated via an adhesive layer (13) that cures under electron beam radiation.
14. The self-standing pouch according to claim 13 , wherein the adhesive that cures under electron beam radiation is an acrylate-based adhesive.
15. The process according to claim 6 , wherein the PET film (12) exhibits printing on the side coated with adhesive.
16. The process according to claim 6 , wherein the polyolefin film is a PE or PP film.
17. The process according to claim 1 , wherein the electron beam curing adhesive is an acrylate-based adhesive.
18. The self-standing pouch manufactured from a laminate (10) utilizing the process according to claim 1 .
19. The self-standing pouch manufactured from a laminate (10) using the process according to claim 2 , wherein at least film (12) of the laminate (10) forming the outside of the pouch is laminated via an adhesive layer (13) that cures under electron beam radiation.
20. The self-standing pouch according to claim 19 , wherein the adhesive that cures under electron beam radiation is an acrylate-based adhesive.
21. The self-standing pouch according to claim 12 , wherein the adhesive that cures under electron beam radiation is an acrylate-based adhesive.
22. The self-standing pouch according to claim 18 , wherein the adhesive that cures under electron beam radiation is an acrylate-based adhesive.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04405406A EP1616696B1 (en) | 2004-07-01 | 2004-07-01 | Process of making a packaging material |
EP04405406.2 | 2004-07-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20060003122A1 true US20060003122A1 (en) | 2006-01-05 |
Family
ID=34932174
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/169,576 Abandoned US20060003122A1 (en) | 2004-07-01 | 2005-06-30 | Process for manufacturing a packaging material |
Country Status (6)
Country | Link |
---|---|
US (1) | US20060003122A1 (en) |
EP (1) | EP1616696B1 (en) |
AT (1) | ATE357333T1 (en) |
CA (1) | CA2510890A1 (en) |
DE (1) | DE502004003284D1 (en) |
ES (1) | ES2280926T3 (en) |
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US20060151415A1 (en) * | 2005-01-06 | 2006-07-13 | Joseph Smelko | Pull-tab sealing member with improved heat distribution for a container |
US20080169286A1 (en) * | 2005-04-15 | 2008-07-17 | Illinois Tool Works Inc. | Seal Stock Laminate |
US20080233424A1 (en) * | 2007-03-23 | 2008-09-25 | Thorstensen-Woll Robert William | Container seal with removal tab and piercable holographic security seal |
US20080231922A1 (en) * | 2007-03-23 | 2008-09-25 | Thorstensen-Woll Robert William | Container seal with removal tab and holographic security ring seal |
US20100047552A1 (en) * | 2006-12-20 | 2010-02-25 | Selig Sealing Products, Inc. | Laminate |
US20100193463A1 (en) * | 2007-06-22 | 2010-08-05 | O'brien David John | Seal For A Container |
US20110089177A1 (en) * | 2007-03-23 | 2011-04-21 | Selig Sealing Products, Inc. | Laminated Container Seal With Removal Tab Bound By Adhesive |
US20110117318A1 (en) * | 2008-07-15 | 2011-05-19 | Karl Zuercher | Crosslinked films and articles prepared from the same |
US20110138742A1 (en) * | 2007-08-24 | 2011-06-16 | Mclean Andrew Fenwick | Multi-Purpose Covering And Method Of Hygienically Covering A Container Top |
WO2012142271A1 (en) | 2011-04-12 | 2012-10-18 | The Procter & Gamble Company | Flexible barrier packaging derived from renewable resources |
US20140091093A1 (en) * | 2011-03-23 | 2014-04-03 | Alfelder Kunststoffwerke Herm. Meyer Gmbh | Container with mouth and closure with disc seal |
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US20160145477A1 (en) * | 2013-06-24 | 2016-05-26 | Dai Nippon Printing Co., Ltd. | Resin composition |
US9440768B2 (en) | 2013-03-15 | 2016-09-13 | Selig Sealing Products, Inc. | Inner seal with an overlapping partial tab layer |
US9624008B2 (en) | 2007-03-23 | 2017-04-18 | Selig Sealing Products, Inc. | Container seal with removal tab and security ring seal |
US9834339B2 (en) | 2011-03-28 | 2017-12-05 | Selig Sealing Products, Inc. | Laminate structure to stabilize a dimensionally unstable layer |
US10259626B2 (en) | 2012-03-08 | 2019-04-16 | Selig Sealing Products, Inc. | Container sealing member with protected security component and removal tab |
US10556732B2 (en) | 2015-03-03 | 2020-02-11 | Selig Sealing Products, Inc. | Tabbed seal concepts |
US10604315B2 (en) | 2014-02-05 | 2020-03-31 | Selig Sealing Products, Inc. | Dual aluminum tamper indicating tabbed sealing member |
US10899506B2 (en) | 2016-10-28 | 2021-01-26 | Selig Sealing Products, Inc. | Single aluminum tamper indicating tabbed sealing member |
US10934069B2 (en) | 2016-10-28 | 2021-03-02 | Selig Sealing Products, Inc. | Sealing member for use with fat containing compositions |
US11254481B2 (en) | 2018-09-11 | 2022-02-22 | Selig Sealing Products, Inc. | Enhancements for tabbed seal |
US11708198B2 (en) | 2018-07-09 | 2023-07-25 | Selig Sealing Products, Inc. | Grip enhancements for tabbed seal |
US11866242B2 (en) | 2016-10-31 | 2024-01-09 | Selig Sealing Products, Inc. | Tabbed inner seal |
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CA2650749C (en) | 2008-01-30 | 2017-10-31 | Nordmeccanica S.P.A. | Machine for bonding films made of different materials in several layers, and the corresponding method |
ITPC20080004A1 (en) * | 2008-01-30 | 2009-07-31 | Nordmeccanica Spa | MACHINE TO COUPLE FILM OF DIFFERENT MATERIALS, IN MULTI-LAYER AND RELATIVE METHOD |
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- 2004-07-01 DE DE502004003284T patent/DE502004003284D1/en active Active
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Cited By (57)
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US20060151415A1 (en) * | 2005-01-06 | 2006-07-13 | Joseph Smelko | Pull-tab sealing member with improved heat distribution for a container |
US9102438B2 (en) | 2005-01-06 | 2015-08-11 | Selig Sealing Products, Inc. | Tabbed sealing member with improved heat distribution for a container |
US9815589B2 (en) | 2005-01-06 | 2017-11-14 | Selig Sealing Products, Inc. | Tabbed sealing member with improved heat distribution for a container |
US8057896B2 (en) | 2005-01-06 | 2011-11-15 | Selig Sealing Products, Inc. | Pull-tab sealing member with improved heat distribution for a container |
US8715825B2 (en) | 2005-01-06 | 2014-05-06 | Selig Sealing Products, Inc. | Two-piece pull-tab sealing member with improved heat distribution for a container |
US20080169286A1 (en) * | 2005-04-15 | 2008-07-17 | Illinois Tool Works Inc. | Seal Stock Laminate |
US9533805B2 (en) | 2005-04-15 | 2017-01-03 | Selig Sealing Products, Inc. | Seal stock laminate |
US8852725B2 (en) | 2006-03-20 | 2014-10-07 | Selig Sealing Products, Inc. | Vessel closing laminate |
US20100047552A1 (en) * | 2006-12-20 | 2010-02-25 | Selig Sealing Products, Inc. | Laminate |
US8906185B2 (en) | 2006-12-20 | 2014-12-09 | Selig Sealing Products, Inc. | Laminate |
US10005598B2 (en) | 2006-12-20 | 2018-06-26 | Selig Sealing Products, Inc. | Laminate |
US20110089177A1 (en) * | 2007-03-23 | 2011-04-21 | Selig Sealing Products, Inc. | Laminated Container Seal With Removal Tab Bound By Adhesive |
US8522990B2 (en) | 2007-03-23 | 2013-09-03 | Selig Sealing Products, Inc. | Container seal with removal tab and holographic security ring seal |
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US20080231922A1 (en) * | 2007-03-23 | 2008-09-25 | Thorstensen-Woll Robert William | Container seal with removal tab and holographic security ring seal |
US9624008B2 (en) | 2007-03-23 | 2017-04-18 | Selig Sealing Products, Inc. | Container seal with removal tab and security ring seal |
US20080233424A1 (en) * | 2007-03-23 | 2008-09-25 | Thorstensen-Woll Robert William | Container seal with removal tab and piercable holographic security seal |
US8308003B2 (en) | 2007-06-22 | 2012-11-13 | Selig Sealing Products, Inc. | Seal for a container |
US20100193463A1 (en) * | 2007-06-22 | 2010-08-05 | O'brien David John | Seal For A Container |
US9278506B2 (en) | 2007-08-24 | 2016-03-08 | Selig Sealing Products, Inc. | Non-metallic, tabbed multi-purpose covering for hygienically covering a container top |
US8201385B2 (en) | 2007-08-24 | 2012-06-19 | Selig Sealing Products, Inc. | Multi-purpose covering and method of hygienically covering a container top |
US20110138742A1 (en) * | 2007-08-24 | 2011-06-16 | Mclean Andrew Fenwick | Multi-Purpose Covering And Method Of Hygienically Covering A Container Top |
US20110117318A1 (en) * | 2008-07-15 | 2011-05-19 | Karl Zuercher | Crosslinked films and articles prepared from the same |
US8916647B2 (en) | 2008-07-15 | 2014-12-23 | Dow Global Technologies Llc | Crosslinked films and articles prepared from the same |
US20140091093A1 (en) * | 2011-03-23 | 2014-04-03 | Alfelder Kunststoffwerke Herm. Meyer Gmbh | Container with mouth and closure with disc seal |
US9994373B2 (en) * | 2011-03-23 | 2018-06-12 | Alfelder Kunststoffwerke Herm. Meyer Gmbh | Container with mouth and closure with disc seal |
US9834339B2 (en) | 2011-03-28 | 2017-12-05 | Selig Sealing Products, Inc. | Laminate structure to stabilize a dimensionally unstable layer |
WO2012142271A1 (en) | 2011-04-12 | 2012-10-18 | The Procter & Gamble Company | Flexible barrier packaging derived from renewable resources |
US9278793B2 (en) | 2011-06-24 | 2016-03-08 | Selig Sealing Products, Inc. | Sealing member with removable portion for exposing and forming a dispensing feature |
US8746484B2 (en) | 2011-06-24 | 2014-06-10 | Selig Sealing Products, Inc. | Sealing member with removable portion for exposing and forming a dispensing feature |
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US20160145477A1 (en) * | 2013-06-24 | 2016-05-26 | Dai Nippon Printing Co., Ltd. | Resin composition |
US10005937B2 (en) * | 2013-06-24 | 2018-06-26 | Dai Nippon Printing Co., Ltd. | Resin composition |
US10604315B2 (en) | 2014-02-05 | 2020-03-31 | Selig Sealing Products, Inc. | Dual aluminum tamper indicating tabbed sealing member |
US10556732B2 (en) | 2015-03-03 | 2020-02-11 | Selig Sealing Products, Inc. | Tabbed seal concepts |
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US11708198B2 (en) | 2018-07-09 | 2023-07-25 | Selig Sealing Products, Inc. | Grip enhancements for tabbed seal |
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US11254481B2 (en) | 2018-09-11 | 2022-02-22 | Selig Sealing Products, Inc. | Enhancements for tabbed seal |
Also Published As
Publication number | Publication date |
---|---|
ES2280926T3 (en) | 2007-09-16 |
EP1616696A1 (en) | 2006-01-18 |
EP1616696B1 (en) | 2007-03-21 |
DE502004003284D1 (en) | 2007-05-03 |
ATE357333T1 (en) | 2007-04-15 |
CA2510890A1 (en) | 2006-01-01 |
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Legal Events
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Owner name: ALCAN TECHNOLOGY & MANAGEMENT LTD., SWITZERLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NAGELI, HANS RUDOLF;HOMBACH, FRANZ PETER;MOLTER, BERT;AND OTHERS;REEL/FRAME:017064/0421;SIGNING DATES FROM 20050614 TO 20050617 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |