US20050252673A1 - Self-trimming interior in-wall receptacle and method therefor - Google Patents

Self-trimming interior in-wall receptacle and method therefor Download PDF

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Publication number
US20050252673A1
US20050252673A1 US10/843,768 US84376804A US2005252673A1 US 20050252673 A1 US20050252673 A1 US 20050252673A1 US 84376804 A US84376804 A US 84376804A US 2005252673 A1 US2005252673 A1 US 2005252673A1
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Prior art keywords
receptacle
wall
self
trimming
dimensioned
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Abandoned
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US10/843,768
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Kevin Kregle
Kim Kregle
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Individual
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Individual
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Priority to US10/843,768 priority Critical patent/US20050252673A1/en
Publication of US20050252673A1 publication Critical patent/US20050252673A1/en
Priority to US11/277,108 priority patent/US7227080B2/en
Abandoned legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/12Distribution boxes; Connection or junction boxes for flush mounting
    • H02G3/123Distribution boxes; Connection or junction boxes for flush mounting in thin walls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S248/00Supports
    • Y10S248/906Electrical outlet box support

Definitions

  • This invention relates generally to in-wall receptacles and methods therefor and, more specifically, to a self-trimming in-wall receptacle having a storage area and method therefor.
  • U.S. Pat. No. 6,359,219 issued to Reid shows a flush-mount for an electrical circuit box, having multiple apertures and a face plate.
  • the Reid patent is designed to be completely flush-mounted with the wall, using a wall-engaging leg and multiple steps, such as chiseling and using filler material to flush-mount the electrical circuit box.
  • U.S. Pat. No. 3,334,770 issued to Stanback discloses a cover, door and latch that is attached to an existing electrical control device box.
  • the Stanback device is a cover for an electrical box that otherwise lacks an outward facing trim.
  • the Stanback device requires the additional step of mounting the cover on the electrical box after the electrical box is already mounted in the wall.
  • 6,444,906 issued to Lewis shows an exterior wall-mounted accessory designed for housing outlets in a vehicle or mobile home.
  • the externally wall-mounted Lewis outlet box comprises a mounting plate and at least one electrical power accessory outlet.
  • the mounting plate substantially bisects the housing, substantially eliminating any storage area within the housing.
  • An object of the present invention is to provide a device capable of substantially flush-mounting wall-mounted objects that are usually externally mounted in a self-trimming receptacle.
  • a further object of the present invention is to provide a device capable of storing objects in an interior space behind a wall.
  • a self-trimming in-wall receptacle comprising, in combination, a receptacle having an open end and a closed end and defining a storage area therebetween, a trim coupled to and extending from an outer edge of the open end of the receptacle, the receptacle and the trim injection molded to form a one-piece assembly, and a coupling mechanism coupled to the receptacle and dimensioned to couple the receptacle to a wall so that an inner surface of the trim being proximate an outer surface of the wall and the closed end of the receptacle being housed inside an interior space behind the wall.
  • a method for installing a self-trimming in-wall receptacle comprising, in combination the steps of injection molding a receptacle having an open end and a closed end and defining a storage area therebetween, injection molding a trim coupled to and extending from an outer edge of the open end of the receptacle, the receptacle and the trim forming a one-piece assembly, cutting an aperture in a wall, the aperture having a circumference greater than a circumference of the closed end of the receptacle while at the same time the circumference of the aperture being smaller than a circumference of the trim, inserting the closed end of the receptacle through the aperture, and coupling the receptacle to the wall so that an inner surface of the trim being proximate an outer surface of the wall and the closed end of the receptacle being housed inside an interior space behind the wall.
  • FIG. 1 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing an air conditioning control unit disposed in the storage area.
  • FIG. 1A is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a cover dimensioned to cover the open end of the receptacle.
  • FIG. 2 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of perforated portions of the closed end that allow a person to create apertures by removing the perforated portions.
  • FIG. 3 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing an adhesive strip coupled to the rear surface of the trim.
  • FIG. 3A is a perspective view of the self-trimming in-wall receptacle of FIG. 3 , showing the receptacle being inserted into an aperture cut out of a wall.
  • FIG. 3B is a perspective view of the self-trimming in-wall receptacle of FIG. 3 , showing the receptacle coupled to a wall with the closed end of the receptacle being housed inside an interior space behind the wall.
  • FIG. 4 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of gripping arms coupled to the receptacle and dimensioned to secure the receptacle to the wall.
  • FIG. 4A is a perspective view of the self-trimming in-wall receptacle of FIG. 4 , showing the second end of the gripping arms in contact with an interior surface of the wall, thus securing the receptacle to the wall.
  • FIG. 5 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a circle and housing a substantially round air conditioning control unit.
  • FIG. 5A is a perspective view of the self-trimming in-wall receptacle of FIG. 5 , showing a substantially transparent cover covering the open end of the receptacle.
  • FIG. 5B is a perspective view of the self-trimming in-wall receptacle of FIG. 5 , showing a substantially opaque cover covering the open end of the receptacle.
  • FIG. 6 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of screws dimensioned to be inserted through a side wall of the receptacle and into wall studs in order to couple the receptacle to the wall.
  • FIG. 6A is a perspective view of the self-trimming in-wall receptacle of FIG. 6 , showing two rifles stored vertically in the receptacle and a cover covering the open end of the receptacle.
  • FIG. 6B is a perspective view of the self-trimming in-wall receptacle of FIG. 6 , showing a light source coupled to a top interior surface of the receptacle and dimensioned to illuminate the storage area of the receptacle.
  • FIG. 7 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a circle and housing a substantially round smoke detector.
  • FIG. 7A is a perspective view of the self-trimming in-wall receptacle of FIG. 7 , showing a substantially opaque cover covering the smoke detector.
  • FIG. 7B is a perspective view of the self-trimming in-wall receptacle of FIG. 7 , showing a cover defining a plurality of round slits therein.
  • FIG. 8 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a rectangle and having a cover defining a plurality of slits.
  • the receptacle is shown housing a substantially rectangular doorbell chime box.
  • FIG. 8B is a perspective view of the self-trimming in-wall receptacle of FIG. 8 , showing a substantially opaque cover.
  • FIG. 9 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a rectangle and having jewelry items stored in the storage area.
  • FIG. 9A is a perspective view of the self-trimming in-wall receptacle of FIG. 9 , showing a substantially opaque cover secured over the open end of the receptacle.
  • reference number 10 refers generally to one embodiment of the self-trimming in-wall receptacle of the present invention.
  • the self-trimming in-wall receptacle 10 comprises a receptacle 12 having an open end 14 (shown in FIG. 1A ) and a closed end 16 (shown in FIG. 1A ) and defining a storage area 18 (shown in FIG. 1A ) therebetween.
  • the self-trimming in-wall receptacle 10 further comprises a trim 20 coupled to and extending from an outer edge of the open end 14 of the receptacle 12 .
  • the receptacle 12 and the trim 20 form a one-piece assembly and are injection molded.
  • the receptacle 12 and the trim are comprised of high-impact injection molded thermal plastic, although substantial benefit could be derived from other injection molded materials, such as polyvinyl chloride and the like.
  • the self-trimming in-wall receptacle 10 further comprises a coupling mechanism, referred to generically as coupling mechanism 22 .
  • the coupling mechanism 22 is dimensioned to couple the receptacle 12 to a wall 30 (shown in FIG. 3A ) so that an inner surface 40 (shown in FIG. 4 ) of the trim 20 is proximate an outer surface 32 (shown in FIG. 3A ) of the wall 30 .
  • the closed end 16 of the receptacle 12 is housed inside an interior space 34 (shown in FIG. 3A ) behind the wall 30 .
  • a covering 24 (shown in FIGS. 1, 1A , 5 A, 5 B, 6 A, 7 A, 7 B, 8 , 8 A, 9 and 9 A) is coupled to the receptacle 12 proximate the open end 14 .
  • the covering 24 is dimensioned to cover the open end 14 of the receptacle 12 .
  • the covering 24 may be hingedly coupled to the receptacle 12 , or coupled in some other way (such as slidably or removably), so long as the covering 24 is capable of covering the open end 14 of the receptacle 12 .
  • the covering 24 is dimensioned to be substantially flush with the open end 14 of the receptacle 12 .
  • the covering 24 may define slits 26 (as shown in FIG. 1A ), or other apertures, in order to vent the storage area 18 of the receptacle 12 .
  • End portions of the covering 24 may define slits 26 , as shown in FIG. 1A , or a front surface 28 (shown in FIG. 8 ) may define slits 26 .
  • Slits 26 in end portions of the covering 24 may be more beneficial for venting heat, whereas slits 26 in the front surface 28 of the covering 24 may provide for better passage of sound waves for devices such as a doorbell chime sound generating device 33 (shown in FIGS. 8 and 8 A).
  • the covering 24 may be comprised of opaque plastic, translucent plastic, cloth, metal, glass, or any other kind of material so long as that material is capable of covering the open end 14 of the receptacle 12 .
  • the self-trimming in-wall receptacle 10 comprises a covering 24
  • substantial benefit could be derived from an alternative configuration of the self-trimming in-wall receptacle 10 in which there is no covering 24 .
  • the covering 24 comprises at least one locking device 28 dimensioned to lock the covering 24 in a closed position over the open end 14 of the receptacle 12 .
  • the at least one locking device 28 is preferably coupled to the covering 24 , although it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which the at least one locking device 28 is coupled to the receptacle 12 or the trim 20 , so long as the at least one locking device 28 is capable of locking the covering 24 in a closed position with the covering 24 covering the open end 14 of the receptacle 12 .
  • the at least one locking device 28 comprises a locking tab 29 (shown in FIGS. 1, 1A , 5 A, 5 B, and 9 ) dimensioned to be inserted into at least one slot 31 (shown in FIGS. 1A, 6B , and 9 ) defined preferably by the receptacle 12 (although substantial benefit may be derived from an alternative embodiment of the present invention in which the at least one slot 31 is defined by the covering 24 ).
  • the self-trimming in-wall receptacle 10 further comprises a key 36 (shown in FIG. 9A ) dimensioned to be inserted into the at least one locking device 28 and turned to initiate locking of the covering 24 by insertion of the locking tab 29 into the slot 31 .
  • the key 36 may be used to open the covering 24 by removing the locking tab 29 from the slot 31 .
  • the self-trimming in-wall receptacle 10 comprises a covering 24 having a locking mechanism 28 and a locking tab 29 dimensioned to be inserted into a slot 31 , it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which there is a different type of locking device or in which there is no locking device 28 .
  • the closed end 16 of the receptacle 12 defines at least one aperture 38 dimensioned to permit electrical wiring (not shown) to pass therethrough.
  • the closed end 16 of the receptacle 12 defines a plurality of perforations 39 dimensioned to allow a person (not shown) to remove at least a portion of the closed end 16 of the receptacle 12 to permit electrical wiring to pass therethrough.
  • a person may “punch-out” sections of the closed end 16 of the receptacle 12 in order to create apertures 38 or other spaces defined by the closed end 16 to allow for electrical wiring to pass therethrough.
  • the self-trimming in-wall receptacle 100 is essentially the same as the self-trimming in-wall receptacle 10 , except that the shape of the self-trimming in-wall receptacle 100 is circular, whereas the shape of the self-trimming in-wall receptacle 10 is rectangular.
  • the self-trimming in-wall receptacle 100 is dimensioned to receive substantially circular objects in the storage area 18 , such as a circular air conditioning control unit 21 (shown in FIGS.
  • a smoke detector 23 shown in FIG. 7
  • a substantially circular covering 24 may be used to cover the open end 14 of the receptacle 12 .
  • the substantially circular covering 24 is similar in all other respects to the standard, rectangular covering 24 described in the other embodiments.
  • the coupling mechanism 22 comprises at least one screw 42 dimensioned to be inserted through the trim 20 of the receptacle 12 and into the wall 30 so as to couple the receptacle 12 to the wall 30 .
  • the coupling mechanism 22 a performs the same function as the coupling mechanism 22 (i.e. couples the receptacle 12 to the wall 30 ), however the coupling mechanism 22 a accomplishes this task through the use of an adhesive strip 50 .
  • the adhesive strip 50 is coupled along an interior surface of the trim 20 .
  • the adhesive strip 50 comprises a tacky surface 52 for adhering the receptacle 12 to an outer surface 32 of the wall 30 and a removable backing strip 54 , which is coupled to the tacky surface 52 so as to protect the tacky surface 52 prior to use of the adhesive strip 50 .
  • the coupling mechanism 22 b performs the same function as the coupling mechanism 22 (i.e. couples the receptacle 12 to the wall 30 ), however the coupling mechanism 22 b accomplishes this task through the use of a plurality of gripping arms 56 .
  • the gripping arms 56 have a first end 58 coupled to the receptacle 12 proximate the closed end 16 and a second end 60 spaced apart from the receptacle 12 and extending to the open end 14 of the receptacle 12 beyond an outer edge of the trim 20 .
  • the gripping arms 56 are dimensioned to permit the closed end 16 of the receptacle 12 to be inserted into a similarly sized aperture 37 (shown in FIG. 3A ) cut into the wall 30 while at the same time the second end 60 of the plurality of gripping arms 56 are dimensioned to couple the receptacle 12 to an interior surface 35 (shown in FIG. 4A ) of the wall 30 .
  • the gripping arms 56 and the receptacle 12 form a one-piece assembly that is injection molded.
  • the gripping arms 56 are cut-out sections of the receptacle 12 , defining apertures 61 that also serve to ventilate the receptacle 12 .
  • the coupling mechanism 22 comprises alternatively: gripping arms 56 , a tacky surface 52 , and screws 42 , it should be clearly understood that substantial benefit could be derived from an alternative configuration of the self-trimming in-wall receptacle 10 in which some other type of coupling mechanism is used so long as the receptacle is securely coupled to the wall 30 .
  • an outer surface of the closed end 16 of the receptacle 12 could be coupled (with an adhesive 52 , with a screw 42 , or with some other coupling mechanism 22 ) directly to an interior surface 35 of an opposite wall 30 on the other side of the interior space 34 .
  • the coupling mechanism 22 may comprise at least one screw 42 inserted through a side of the receptacle 12 and into a wall stud so as to couple the receptacle 12 to the wall 30 .
  • a wall stud is placed approximately every 24 inches. With each stud approximately 0.75 inches wide, this leaves approximately 22.5 inches for the width of the receptacle 12 in order to be able to couple the receptacle 12 directly to wall studs on either side.
  • the storage area 18 of the self-trimming in-wall receptacle 10 can house an air conditioning control unit 19 (shown in FIGS. 1 and 3 B), a doorbell chime sound generating device 33 (shown in FIGS. 8 and 8 A), alarm keypads (not shown), rifles 70 (shown in FIG. 6A ), electronic timers (not shown), switches (not shown), valves (not shown), personal items, such as jewelry 50 (shown in FIG. 9 ) or other items of value, or other objects.
  • an air conditioning control unit 19 shown in FIGS. 1 and 3 B
  • a doorbell chime sound generating device 33 shown in FIGS. 8 and 8 A
  • alarm keypads not shown
  • rifles 70 shown in FIG. 6A
  • electronic timers not shown
  • switches not shown
  • valves not shown
  • personal items such as jewelry 50 (shown in FIG. 9 ) or other items of value, or other objects.
  • a light source 62 is coupled to an interior surface of the receptacle 12 and dimensioned to illuminate the storage area 18 . While, in this embodiment, the self-trimming in-wall receptacle 10 comprises a light source 62 , it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which there is no light source 62 .
  • the distance between the closed end 16 and the open end 14 of the receptacle 12 is approximately 4 inches for 2 ⁇ 4 construction and approximately 6 inches for 2 ⁇ 6 construction, although it should be clearly understood that substantial benefit could be derived from an alternative configuration of the present invention in which the depth of the receptacle 12 is 8 inches, 12 inches or more if a void behind the wall is sufficiently deep.
  • the width of the receptacle 12 is preferably between approximately 4 inches and approximately 22.5 inches.
  • the trim 20 extends approximately 0.5 inches to approximately 1.5 inches from the outer edge of the open end 14 of the receptacle 12 .
  • the height of the receptacle 12 is limited only by the distance between the floor and the ceiling, making it possible therefore, to provide a long, substantially rectangular receptacle 12 capable of storing relatively long objects, such as rifles 70 (shown in FIG. 6A ).
  • the depth of the receptacle is between approximately 4 inches and 6 inches
  • the width of the receptacle is between approximately 4 inches and 22.5 inches
  • the length of the trim is between approximately 0.5 inches and approximately 1.5 inches
  • the wall 30 is drywall
  • the implement used to create the aperture 37 is a handsaw (not shown), knife (not shown) or other sharp implement, however it should be clearly understood that substantial benefit could be derived from installing the self-trimming in-wall receptacle 10 into a wall made of another type of material, such as wood, foam, metal, plastic, etc.
  • the wall is an interior wall of a structure, however, it should be understood that substantial benefit could be derived from installing the self-trimming in-wall receptacle 10 in an outer wall of a structure.
  • the closed end 16 of the injection molded receptacle 12 is inserted into the wall 30 through the aperture 37 so that the closed end 16 of the receptacle 12 is housed inside an interior space 34 behind the wall 30 .
  • an inner surface of the trim 20 rests proximate an outer surface 32 of the wall 30 .
  • the receptacle 12 must be coupled securely to the wall 30 through the use of a coupling mechanism 22 .
  • the coupling mechanism 22 comprises an adhesive strip 50 comprising a tacky surface 52 and a removable backing strip 54 .
  • the interior surface of the trim 20 is then pressed firmly against the outer surface 32 of the wall 30 until a secure coupling of the receptacle 12 to the wall 30 exists.
  • the coupling mechanism 22 comprises at least one screw 42 that is inserted through the trim 20 and into the wall 30 after the closed end 16 of the receptacle 12 has been inserted into the wall 30 through the aperture 37 .
  • At least one screw 42 is inserted through a side portion of the receptacle 12 and into a wall stud after the closed end 16 of the receptacle 12 has been inserted into the wall.
  • screw 42 refers to a screw, a nail, or any other type of rod-shaped fastener designed to couple two objects together.
  • the receptacle 12 comprises a plurality of gripping arms 56 .
  • the second end 60 of each gripping arm 56 will extend beyond the trim 20 and come into contact with an interior surface 35 of the wall 30 so as to securely couple the receptacle 12 to the wall 30 with the trim 20 proximate the outer surface 32 of the wall 30 .

Abstract

A self-trimming in-wall receptacle and method therefor, comprising an injection molded receptacle having a storage area, a trim and a coupling mechanism that allows a person to insert the receptacle into an opening in a wall. The receptacle is self-trimming and easy to couple to a wall, eliminating the need for complicated installation. The self-trimming in-wall receptacle can substantially flush-mount wall-mounted electrical objects such as smoke detectors, air conditioning control units, alarm keypads, doorbell chime boxes and the like, as well as store other objects.

Description

    FIELD OF THE INVENTION
  • This invention relates generally to in-wall receptacles and methods therefor and, more specifically, to a self-trimming in-wall receptacle having a storage area and method therefor.
  • BACKGROUND OF THE INVENTION
  • Virtually all residential and commercial construction include smoke detectors and air conditioning control units. These devices are almost always mounted externally on an interior wall, protruding several inches from the surface of the wall. In addition, residential construction typically includes doorbell chime boxes, which also protrude from the wall. External, wall-mounted devices are not only unaesthetic, they can cause injury to a passerby. The trend of modern construction is towards smooth interior wall surfaces with as few protrusions as possible.
  • It is commonplace to flush-mount electrical outlets inside both commercial and residential buildings. Typically, a hole is first cut into the drywall, an electrical box for housing wiring is subsequently inserted into the wall, and a plate is secured over the electrical box to hide its contents. Light switches are similarly mounted.
  • For example, U.S. Pat. No. 6,359,219 issued to Reid shows a flush-mount for an electrical circuit box, having multiple apertures and a face plate. The Reid patent is designed to be completely flush-mounted with the wall, using a wall-engaging leg and multiple steps, such as chiseling and using filler material to flush-mount the electrical circuit box. In addition, U.S. Pat. No. 3,334,770 issued to Stanback discloses a cover, door and latch that is attached to an existing electrical control device box. The Stanback device is a cover for an electrical box that otherwise lacks an outward facing trim. The Stanback device requires the additional step of mounting the cover on the electrical box after the electrical box is already mounted in the wall. U.S. Pat. No. 6,444,906 issued to Lewis shows an exterior wall-mounted accessory designed for housing outlets in a vehicle or mobile home. The externally wall-mounted Lewis outlet box comprises a mounting plate and at least one electrical power accessory outlet. In addition, the mounting plate substantially bisects the housing, substantially eliminating any storage area within the housing.
  • Thus, a need existed for a self-trimming in-wall receptacle having a storage area and being capable of being inserted into an opening in a wall and coupled to the wall while at the same time the receptacle having a trim that is dimensioned to cover the edge of the opening.
  • SUMMARY OF THE INVENTION
  • An object of the present invention is to provide a device capable of substantially flush-mounting wall-mounted objects that are usually externally mounted in a self-trimming receptacle.
  • A further object of the present invention is to provide a device capable of storing objects in an interior space behind a wall.
  • It is a further object of the present invention to provide a method for installing a self-trimming in-wall receptacle.
  • BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • In accordance with one embodiment of the present invention, a self-trimming in-wall receptacle is disclosed, comprising, in combination, a receptacle having an open end and a closed end and defining a storage area therebetween, a trim coupled to and extending from an outer edge of the open end of the receptacle, the receptacle and the trim injection molded to form a one-piece assembly, and a coupling mechanism coupled to the receptacle and dimensioned to couple the receptacle to a wall so that an inner surface of the trim being proximate an outer surface of the wall and the closed end of the receptacle being housed inside an interior space behind the wall.
  • In accordance with another embodiment of the present invention, a method for installing a self-trimming in-wall receptacle is disclosed, comprising, in combination the steps of injection molding a receptacle having an open end and a closed end and defining a storage area therebetween, injection molding a trim coupled to and extending from an outer edge of the open end of the receptacle, the receptacle and the trim forming a one-piece assembly, cutting an aperture in a wall, the aperture having a circumference greater than a circumference of the closed end of the receptacle while at the same time the circumference of the aperture being smaller than a circumference of the trim, inserting the closed end of the receptacle through the aperture, and coupling the receptacle to the wall so that an inner surface of the trim being proximate an outer surface of the wall and the closed end of the receptacle being housed inside an interior space behind the wall.
  • The foregoing and other objects, features, and advantages of the invention will be apparent from the following, more particular description of the preferred embodiments of the invention, as illustrated in the accompanying drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing an air conditioning control unit disposed in the storage area.
  • FIG. 1A is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a cover dimensioned to cover the open end of the receptacle.
  • FIG. 2 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of perforated portions of the closed end that allow a person to create apertures by removing the perforated portions.
  • FIG. 3 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing an adhesive strip coupled to the rear surface of the trim.
  • FIG. 3A is a perspective view of the self-trimming in-wall receptacle of FIG. 3, showing the receptacle being inserted into an aperture cut out of a wall.
  • FIG. 3B is a perspective view of the self-trimming in-wall receptacle of FIG. 3, showing the receptacle coupled to a wall with the closed end of the receptacle being housed inside an interior space behind the wall.
  • FIG. 4 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of gripping arms coupled to the receptacle and dimensioned to secure the receptacle to the wall.
  • FIG. 4A is a perspective view of the self-trimming in-wall receptacle of FIG. 4, showing the second end of the gripping arms in contact with an interior surface of the wall, thus securing the receptacle to the wall.
  • FIG. 5 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a circle and housing a substantially round air conditioning control unit.
  • FIG. 5A is a perspective view of the self-trimming in-wall receptacle of FIG. 5, showing a substantially transparent cover covering the open end of the receptacle.
  • FIG. 5B is a perspective view of the self-trimming in-wall receptacle of FIG. 5, showing a substantially opaque cover covering the open end of the receptacle.
  • FIG. 6 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing a plurality of screws dimensioned to be inserted through a side wall of the receptacle and into wall studs in order to couple the receptacle to the wall.
  • FIG. 6A is a perspective view of the self-trimming in-wall receptacle of FIG. 6, showing two rifles stored vertically in the receptacle and a cover covering the open end of the receptacle.
  • FIG. 6B is a perspective view of the self-trimming in-wall receptacle of FIG. 6, showing a light source coupled to a top interior surface of the receptacle and dimensioned to illuminate the storage area of the receptacle.
  • FIG. 7 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a circle and housing a substantially round smoke detector.
  • FIG. 7A is a perspective view of the self-trimming in-wall receptacle of FIG. 7, showing a substantially opaque cover covering the smoke detector.
  • FIG. 7B is a perspective view of the self-trimming in-wall receptacle of FIG. 7, showing a cover defining a plurality of round slits therein.
  • FIG. 8 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a rectangle and having a cover defining a plurality of slits. The receptacle is shown housing a substantially rectangular doorbell chime box.
  • FIG. 8B is a perspective view of the self-trimming in-wall receptacle of FIG. 8, showing a substantially opaque cover.
  • FIG. 9 is a perspective view of one embodiment of the self-trimming in-wall receptacle of the present invention, showing the receptacle in the shape of a rectangle and having jewelry items stored in the storage area.
  • FIG. 9A is a perspective view of the self-trimming in-wall receptacle of FIG. 9, showing a substantially opaque cover secured over the open end of the receptacle.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Referring to FIGS. 1 and 1A, reference number 10 refers generally to one embodiment of the self-trimming in-wall receptacle of the present invention. The self-trimming in-wall receptacle 10 comprises a receptacle 12 having an open end 14 (shown in FIG. 1A) and a closed end 16 (shown in FIG. 1A) and defining a storage area 18 (shown in FIG. 1A) therebetween. The self-trimming in-wall receptacle 10 further comprises a trim 20 coupled to and extending from an outer edge of the open end 14 of the receptacle 12. The receptacle 12 and the trim 20 form a one-piece assembly and are injection molded. Preferably, the receptacle 12 and the trim are comprised of high-impact injection molded thermal plastic, although substantial benefit could be derived from other injection molded materials, such as polyvinyl chloride and the like. The self-trimming in-wall receptacle 10 further comprises a coupling mechanism, referred to generically as coupling mechanism 22. The coupling mechanism 22 is dimensioned to couple the receptacle 12 to a wall 30 (shown in FIG. 3A) so that an inner surface 40 (shown in FIG. 4) of the trim 20 is proximate an outer surface 32 (shown in FIG. 3A) of the wall 30. When the receptacle 12 is coupled to the wall 30, the closed end 16 of the receptacle 12 is housed inside an interior space 34 (shown in FIG. 3A) behind the wall 30.
  • In one embodiment of the self-trimming in-wall receptacle 10 of the present invention, a covering 24 (shown in FIGS. 1, 1A, 5A, 5B, 6A, 7A, 7B, 8, 8A, 9 and 9A) is coupled to the receptacle 12 proximate the open end 14. The covering 24 is dimensioned to cover the open end 14 of the receptacle 12. It should be clearly understood that the covering 24 may be hingedly coupled to the receptacle 12, or coupled in some other way (such as slidably or removably), so long as the covering 24 is capable of covering the open end 14 of the receptacle 12. In one embodiment of the self-trimming in-wall receptacle 10 (shown in FIG. 1), the covering 24 is dimensioned to be substantially flush with the open end 14 of the receptacle 12. The covering 24 may define slits 26 (as shown in FIG. 1A), or other apertures, in order to vent the storage area 18 of the receptacle 12. End portions of the covering 24 may define slits 26, as shown in FIG. 1A, or a front surface 28 (shown in FIG. 8) may define slits 26. Slits 26 in end portions of the covering 24 may be more beneficial for venting heat, whereas slits 26 in the front surface 28 of the covering 24 may provide for better passage of sound waves for devices such as a doorbell chime sound generating device 33 (shown in FIGS. 8 and 8A). In addition, it should be clearly understood that the covering 24 may be comprised of opaque plastic, translucent plastic, cloth, metal, glass, or any other kind of material so long as that material is capable of covering the open end 14 of the receptacle 12. While, in the preferred embodiment, the self-trimming in-wall receptacle 10 comprises a covering 24, it should be clearly understood that substantial benefit could be derived from an alternative configuration of the self-trimming in-wall receptacle 10 in which there is no covering 24.
  • Referring now to FIGS. 1, 1A, 5A, 5B, 6A, 9 and 9A, in one embodiment of the self-trimming in-wall receptacle 10 of the present invention, the covering 24 comprises at least one locking device 28 dimensioned to lock the covering 24 in a closed position over the open end 14 of the receptacle 12. The at least one locking device 28 is preferably coupled to the covering 24, although it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which the at least one locking device 28 is coupled to the receptacle 12 or the trim 20, so long as the at least one locking device 28 is capable of locking the covering 24 in a closed position with the covering 24 covering the open end 14 of the receptacle 12. In the preferred embodiment, the at least one locking device 28 comprises a locking tab 29 (shown in FIGS. 1, 1A, 5A, 5B, and 9) dimensioned to be inserted into at least one slot 31 (shown in FIGS. 1A, 6B, and 9) defined preferably by the receptacle 12 (although substantial benefit may be derived from an alternative embodiment of the present invention in which the at least one slot 31 is defined by the covering 24).
  • In the preferred embodiment, the self-trimming in-wall receptacle 10 further comprises a key 36 (shown in FIG. 9A) dimensioned to be inserted into the at least one locking device 28 and turned to initiate locking of the covering 24 by insertion of the locking tab 29 into the slot 31. In addition, the key 36 may be used to open the covering 24 by removing the locking tab 29 from the slot 31. While, in the preferred embodiment, the self-trimming in-wall receptacle 10 comprises a covering 24 having a locking mechanism 28 and a locking tab 29 dimensioned to be inserted into a slot 31, it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which there is a different type of locking device or in which there is no locking device 28.
  • In one embodiment of the self-trimming in-wall receptacle 10 of the present invention, shown in FIGS. 1A and 3A, the closed end 16 of the receptacle 12 defines at least one aperture 38 dimensioned to permit electrical wiring (not shown) to pass therethrough.
  • In another embodiment of the self-trimming in-wall receptacle 10 of the present invention, shown in FIGS. 2, 3, 4 and 4A, the closed end 16 of the receptacle 12 defines a plurality of perforations 39 dimensioned to allow a person (not shown) to remove at least a portion of the closed end 16 of the receptacle 12 to permit electrical wiring to pass therethrough. In this way, a person may “punch-out” sections of the closed end 16 of the receptacle 12 in order to create apertures 38 or other spaces defined by the closed end 16 to allow for electrical wiring to pass therethrough.
  • Referring now to FIGS. 5, 5A, 5B, 7, 7A, 7B, an alternative embodiment of the self-trimming in-wall receptacle 10, hereinafter 100, is shown. The self-trimming in-wall receptacle 100 is essentially the same as the self-trimming in-wall receptacle 10, except that the shape of the self-trimming in-wall receptacle 100 is circular, whereas the shape of the self-trimming in-wall receptacle 10 is rectangular. The self-trimming in-wall receptacle 100 is dimensioned to receive substantially circular objects in the storage area 18, such as a circular air conditioning control unit 21 (shown in FIGS. 5 and 5A), a smoke detector 23 (shown in FIG. 7), or other substantially circular devices. Similarly, a substantially circular covering 24 may be used to cover the open end 14 of the receptacle 12. The substantially circular covering 24 is similar in all other respects to the standard, rectangular covering 24 described in the other embodiments.
  • There are several ways to couple the self-trimming in-wall receptacle 10 to a wall 30. In one embodiment, shown in FIGS. 1, 1A, 5, 5A, 5B, 8, and 8A, the coupling mechanism 22 comprises at least one screw 42 dimensioned to be inserted through the trim 20 of the receptacle 12 and into the wall 30 so as to couple the receptacle 12 to the wall 30.
  • Referring now to FIG. 3, an alternative embodiment of the coupling mechanism 22, hereinafter 22 a, is shown. The coupling mechanism 22 a performs the same function as the coupling mechanism 22 (i.e. couples the receptacle 12 to the wall 30), however the coupling mechanism 22 a accomplishes this task through the use of an adhesive strip 50. The adhesive strip 50 is coupled along an interior surface of the trim 20. Preferably, the adhesive strip 50 comprises a tacky surface 52 for adhering the receptacle 12 to an outer surface 32 of the wall 30 and a removable backing strip 54, which is coupled to the tacky surface 52 so as to protect the tacky surface 52 prior to use of the adhesive strip 50.
  • Referring now to FIGS. 4 and 4A, an alternative embodiment of the coupling mechanism 22, hereinafter 22 b, is shown. The coupling mechanism 22 b performs the same function as the coupling mechanism 22 (i.e. couples the receptacle 12 to the wall 30), however the coupling mechanism 22 b accomplishes this task through the use of a plurality of gripping arms 56. The gripping arms 56 have a first end 58 coupled to the receptacle 12 proximate the closed end 16 and a second end 60 spaced apart from the receptacle 12 and extending to the open end 14 of the receptacle 12 beyond an outer edge of the trim 20. The gripping arms 56 are dimensioned to permit the closed end 16 of the receptacle 12 to be inserted into a similarly sized aperture 37 (shown in FIG. 3A) cut into the wall 30 while at the same time the second end 60 of the plurality of gripping arms 56 are dimensioned to couple the receptacle 12 to an interior surface 35 (shown in FIG. 4A) of the wall 30. Preferably, the gripping arms 56 and the receptacle 12 form a one-piece assembly that is injection molded. Further preferably, the gripping arms 56 are cut-out sections of the receptacle 12, defining apertures 61 that also serve to ventilate the receptacle 12. While, in various embodiments of the self-trimming in-wall receptacle 10, the coupling mechanism 22 comprises alternatively: gripping arms 56, a tacky surface 52, and screws 42, it should be clearly understood that substantial benefit could be derived from an alternative configuration of the self-trimming in-wall receptacle 10 in which some other type of coupling mechanism is used so long as the receptacle is securely coupled to the wall 30. For example, it is within the spirit and scope of the invention that an outer surface of the closed end 16 of the receptacle 12 could be coupled (with an adhesive 52, with a screw 42, or with some other coupling mechanism 22) directly to an interior surface 35 of an opposite wall 30 on the other side of the interior space 34.
  • Referring now to FIGS. 6, 6A, and 6B, in a receptacle 12 having a width approximately equal to the distance between two wall studs, the coupling mechanism 22 may comprise at least one screw 42 inserted through a side of the receptacle 12 and into a wall stud so as to couple the receptacle 12 to the wall 30. In typical 2×4 or 2×6 construction, a wall stud is placed approximately every 24 inches. With each stud approximately 0.75 inches wide, this leaves approximately 22.5 inches for the width of the receptacle 12 in order to be able to couple the receptacle 12 directly to wall studs on either side.
  • The storage area 18 of the self-trimming in-wall receptacle 10 can house an air conditioning control unit 19 (shown in FIGS. 1 and 3B), a doorbell chime sound generating device 33 (shown in FIGS. 8 and 8A), alarm keypads (not shown), rifles 70 (shown in FIG. 6A), electronic timers (not shown), switches (not shown), valves (not shown), personal items, such as jewelry 50 (shown in FIG. 9) or other items of value, or other objects.
  • Referring now to FIG. 6B, a light source 62 is coupled to an interior surface of the receptacle 12 and dimensioned to illuminate the storage area 18. While, in this embodiment, the self-trimming in-wall receptacle 10 comprises a light source 62, it should be clearly understood that substantial benefit could be derived from an alternative embodiment of the present invention in which there is no light source 62.
  • In the preferred embodiment of the present invention, shown in FIGS. 1, 1A, 2, 3, 3A, 3B, 4, 4A, 8, 8A, 9, and 9A the distance between the closed end 16 and the open end 14 of the receptacle 12 is approximately 4 inches for 2×4 construction and approximately 6 inches for 2×6 construction, although it should be clearly understood that substantial benefit could be derived from an alternative configuration of the present invention in which the depth of the receptacle 12 is 8 inches, 12 inches or more if a void behind the wall is sufficiently deep. The width of the receptacle 12 is preferably between approximately 4 inches and approximately 22.5 inches. Preferably, the trim 20 extends approximately 0.5 inches to approximately 1.5 inches from the outer edge of the open end 14 of the receptacle 12. The height of the receptacle 12 is limited only by the distance between the floor and the ceiling, making it possible therefore, to provide a long, substantially rectangular receptacle 12 capable of storing relatively long objects, such as rifles 70 (shown in FIG. 6A).
  • While, in the preferred embodiment of the present invention, the depth of the receptacle is between approximately 4 inches and 6 inches, the width of the receptacle is between approximately 4 inches and 22.5 inches, and the length of the trim is between approximately 0.5 inches and approximately 1.5 inches, it should be clearly understood that substantial benefit could be derived from an alternative configuration of the self-trimming in-wall receptacle 10 in which different sizes are used, even those that deviate, even substantially, from the preferred measurements, in either direction.
  • Statement of Operation
  • Referring now to FIG. 3A, in order to make use of the self-trimming in-wall receptacle 10 one must first cut an aperture 37 into the wall 30. The aperture 37 must have a circumference greater than a circumference of the closed end 16 of the receptacle 12 while at the same time the aperture 37 must have a circumference smaller than a circumference of the trim 20. Preferably, the wall 30 is drywall, and the implement used to create the aperture 37 is a handsaw (not shown), knife (not shown) or other sharp implement, however it should be clearly understood that substantial benefit could be derived from installing the self-trimming in-wall receptacle 10 into a wall made of another type of material, such as wood, foam, metal, plastic, etc. using either the same cutting implements mentioned above or alternative cutting mechanisms, such as an electric saw, a chainsaw, or other item capable of cutting an aperture 37 out of a wall. Preferably, the wall is an interior wall of a structure, however, it should be understood that substantial benefit could be derived from installing the self-trimming in-wall receptacle 10 in an outer wall of a structure. After the aperture 37 has been cut out of the wall 30, the closed end 16 of the injection molded receptacle 12 is inserted into the wall 30 through the aperture 37 so that the closed end 16 of the receptacle 12 is housed inside an interior space 34 behind the wall 30. At the same time, an inner surface of the trim 20 rests proximate an outer surface 32 of the wall 30. The receptacle 12 must be coupled securely to the wall 30 through the use of a coupling mechanism 22.
  • In one embodiment, shown in FIGS. 3, 3A, and 3B, the coupling mechanism 22 comprises an adhesive strip 50 comprising a tacky surface 52 and a removable backing strip 54. In this embodiment, one first removes the removable backing strip 54 prior to insertion of the closed end 16 of the receptacle 12 into the wall 30. The interior surface of the trim 20 is then pressed firmly against the outer surface 32 of the wall 30 until a secure coupling of the receptacle 12 to the wall 30 exists.
  • In another embodiment, shown in FIGS. 1 and 1A, the coupling mechanism 22 comprises at least one screw 42 that is inserted through the trim 20 and into the wall 30 after the closed end 16 of the receptacle 12 has been inserted into the wall 30 through the aperture 37.
  • In another embodiment, shown in FIGS. 6, 6A and 6B, at least one screw 42 is inserted through a side portion of the receptacle 12 and into a wall stud after the closed end 16 of the receptacle 12 has been inserted into the wall. It should be clearly understood that the term screw 42 refers to a screw, a nail, or any other type of rod-shaped fastener designed to couple two objects together.
  • In another embodiment, shown in FIGS. 4 and 4A, the receptacle 12 comprises a plurality of gripping arms 56. In this way, once the closed end 16 of the receptacle 12 is fully inserted through the aperture 37 and into the interior space 34 of the wall 30, the second end 60 of each gripping arm 56 will extend beyond the trim 20 and come into contact with an interior surface 35 of the wall 30 so as to securely couple the receptacle 12 to the wall 30 with the trim 20 proximate the outer surface 32 of the wall 30.
  • While, various methods for coupling the self-trimming in-wall receptacle 10 to a wall 30 have been disclosed, it is within the spirit and scope of this invention that alternative coupling methods be used so long as the result is the secure coupling of the receptacle 12 to the wall 30 with the closed end 16 of the receptacle housed in an interior space 34 behind the wall 30 and an interior surface of the trim 20 proximate an outer surface 32 of the wall 30.
  • While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in form and details may be made therein without departing from the spirit and scope of the invention.

Claims (22)

1. A self-trimming in-wall receptacle comprising, in combination:
a receptacle having an open front end and a closed end and defining a storage area therebetween the receptacle terminating at the closed end;
a trim coupled to and extending from and around substantially all of an outer edge of said open front end of said receptacle, said receptacle and said trim injection molded to form a one-piece assembly; and
a coupling mechanism coupled to said receptacle and dimensioned to couple said receptacle to a wall so that an inner surface of said trim being proximate an outer surface of said wall and said closed end of said receptacle being housed inside an interior space behind said wall.
2. The self-trimming in-wall receptacle of claim 1 further comprising a covering coupled to said receptacle proximate said front open end and dimensioned to cover said front open end of said receptacle.
3. The self-trimming in-wall receptacle of claim 2 wherein said covering defines apertures dimensioned to allow air to flow through said storage area of said receptacle to vent said storage area of said receptacle.
4. The self-trimming in-wall receptacle of claim 2 further comprising at least one locking device coupled to one of said covering and said receptacle and said trim, said at least one locking device dimensioned to lock said covering in a closed position over said front open end of said receptacle.
5. The self-trimming in-wall receptacle of claim 4 wherein said at least one locking device further comprises a locking tab dimensioned to be inserted into at least one slot defined by one of said receptacle and said covering.
6. The self-trimming in-wall receptacle of claim 5 further comprising a key dimensioned to be inserted into said at least one locking device and turned to initiate locking of said covering by insertion of said locking tab into said slot and opening of said covering by removal of said locking tab from said slot.
7. The self-trimming in-wall receptacle of claim 1 wherein said receptacle having substantially a shape of a rectangle.
8. The self-trimming in-wall receptacle of claim 1 wherein said receptacle having substantially a shape of a circle for storing substantially circular objects.
9. The self-trimming in-wall receptacle of claim 1 wherein said closed end of said receptacle defines a plurality of perforations dimensioned to allow a person to remove at least a portion of said closed end of said receptacle to permit electrical wiring to pass therethrough.
10. The self-trimming in-wall receptacle of claim 1 wherein said closed end of said receptacle defining defines at least one aperture dimensioned to permit electrical wiring to pass therethrough.
11. The self-trimming in-wall receptacle of claim 1 wherein said coupling mechanism comprises at least one screw dimensioned to be inserted through said trim and into said wall so as to couple said receptacle to said wall.
12. The self-trimming in-wall receptacle of claim 1 wherein said coupling mechanism comprises an adhesive strip for securing said receptacle to said wall, said adhesive strip being coupled along an interior surface of said trim.
13. The self-trimming in-wall receptacle of claim 12 wherein said adhesive strip further comprises:
a tacky surface for adhering said receptacle to said wall; and
a removable backing strip, said backing strip being coupled to said tacky surface of said adhesive strip so as to protect said tacky surface prior to use of said adhesive strip.
14. The self-trimming in-wall receptacle of claim 1 wherein said coupling mechanism comprises a plurality of gripping arms coupled to said receptacle, said gripping arms having a first end coupled to said receptacle proximate said closed end and a second end spaced apart from said receptacle and extending to said front open end of said receptacle beyond an outer edge of said trim, said gripping arms being dimensioned to permit said closed end of said receptacle to be inserted into a similarly sized aperture cut into said wall while at the same time said second end of said plurality of gripping arms being dimensioned to couple said receptacle to an interior surface of said wall.
15. The self-trimming in-wall receptacle of claim 1 wherein said receptacle having a width of approximately 22.5 inches and wherein said coupling mechanism comprises at least one screw dimensioned to be inserted through a side of said receptacle and into a wall stud so as to couple said receptacle to said wall so that said inner surface of said trim being proximate an outer surface of said wall and said closed end of said receptacle being housed in an interior space behind said wall.
16. The self-trimming in-wall receptacle of claim 1 further comprising a light source coupled to an interior surface of said receptacle for illuminating the interior thereof.
17. The self-trimming in-wall receptacle of claim 1 wherein said storage area being dimensioned to house one of an air conditioning control unit, a smoke detector, and a doorbell sound generating device.
18. The self-trimming in-wall receptacle of claim 1 wherein said receptacle and said trim being comprised of high-impact injection molded thermal plastic.
19. The self-trimming in-wall receptacle of claim 1 wherein a distance between said closed end of said receptacle to said front open end of said receptacle being approximately 4 inches for 2×4 construction and approximately 6 inches for 2×6 construction.
20. The self-trimming in-wall receptacle of claim 19 wherein said receptacle having a width of between approximately 4 inches to approximately 22.5 inches.
21. The self-trimming in-wall receptacle of claim 1 wherein said trim extending between approximately 0.5 inches to approximately 1.5 inches from said outer edge of said front open end of said receptacle.
22-30. (canceled)
US10/843,768 2004-05-12 2004-05-12 Self-trimming interior in-wall receptacle and method therefor Abandoned US20050252673A1 (en)

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