US20050040692A1 - Method and apparatus for remote self-propelled conveying in mineral deposits - Google Patents
Method and apparatus for remote self-propelled conveying in mineral deposits Download PDFInfo
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- US20050040692A1 US20050040692A1 US10/953,548 US95354804A US2005040692A1 US 20050040692 A1 US20050040692 A1 US 20050040692A1 US 95354804 A US95354804 A US 95354804A US 2005040692 A1 US2005040692 A1 US 2005040692A1
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- conveying assembly
- conveying
- mining machine
- conveyor
- mining
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 229910052500 inorganic mineral Inorganic materials 0.000 title description 3
- 239000011707 mineral Substances 0.000 title description 3
- 238000005065 mining Methods 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000008878 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 239000011435 rock Substances 0.000 description 11
- 230000010006 flight Effects 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 8
- 239000004606 Fillers/Extenders Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/58—Machines slitting by drilling hole on hole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C27/00—Machines which completely free the mineral from the seam
- E21C27/20—Mineral freed by means not involving slitting
- E21C27/24—Mineral freed by means not involving slitting by milling means acting on the full working face, i.e. the rotary axis of the tool carrier being substantially parallel to the working face
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/20—General features of equipment for removal of chippings, e.g. for loading on conveyor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/24—Remote control specially adapted for machines for slitting or completely freeing the mineral
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/08—Shifting conveyors or other transport devices from one location at the working face to another
- E21F13/083—Conveyor belts removing methods or devices
Definitions
- the present invention relates generally to mining and specifically to conveying in remote mining of bedded mineral deposits.
- each of the individual conveyors requires a separate input of electric power which, in turn, requires coupling and uncoupling of electrical cables as the assembly is advanced into or retracted from the mine opening. It would be therefore desirable to provide a power input that does not require electric power at each individual conveyor of the assembly.
- Electric cables, control cables and hoses for the remote mining machine that lay atop the conveying assembly are also prone to damage by rock falls. It would therefore be desirable to provide protective enclosures for cables, hoses and other services provided for the remote mining machine.
- a remote mining machine located at the forward end of the conveying assembly may become entrapped by fallen rock and the traction force of the conveying assembly may not be sufficient to extract the mining machine. It would therefore be desirable to provide independent means of extracting the mining machine from the seam.
- One type of mining for which the present invention is intended to be used is highwall mining.
- highwall mining With highwall mining, the mining machine penetrates a substantially vertical face containing a seam. The mining machine digs into the face substantially perpendicularly thereto. To ensure the structural integrity of the mine is maintained, pillars of unmined material are left between the holes dug by the mining machine. These pillars support the roof and are therefore essential to avoiding a rock fall.
- pillars support the roof and are therefore essential to avoiding a rock fall.
- pillars support the roof and are therefore essential to avoiding a rock fall.
- Those of ordinary skill in the art will understand that in order to maintain minimum acceptable pillar thickness, it is desirable to dig exactly perpendicularly to the face. Any angular deviation by the mining machine as it travels requires an increased initial pillar width, which decreases the amount of material that can be removed from the mine. Therefore it is desirable to maintain accurate and precise knowledge of where the mining machine is located. Likewise, it is desirable to navigate the mining
- One known method of determining mining machine position employs a system of gyros and accelerometers to estimate the distance traveled by the mining machine. This type of known method uses complicated software that requires several minutes to initiate during which the mining machine cannot be moved. The method also requires periodic re-calibration during use, which also requires the mining machine be at rest. Furthermore, this system is expensive, costing more than $100,000. Thus, what is needed is a cost-efficient mining machine that can accurately and precisely determine the position of the mining machine head.
- Another object of the present invention is to provide a method and apparatus for remote conveying that does not require electric power at each conveying section of the conveying assembly.
- Another object of the present invention is to provide a method and apparatus for extending the conveying assembly that minimizes the time required for extensions.
- Another object of the present invention is to provide a method and apparatus for protecting the remote conveying assembly, electric cables and other services from damage by rock falls.
- Another object of the present invention is to provide a method and apparatus for advancing and steering the remote mining machine independently of advancing the conveying assembly.
- Another object of the present invention is to provide a method and apparatus for accurately and precisely determining the position of the mining machine within the seam.
- FIG. 1 is a schematic side view of the first part of the preferred embodiment of the present invention located outside the seam, including a mining platform, stacker and a rearward end of the conveying assembly;
- FIG. 1A is a schematic side view of the assembly in FIG. 1 , showing the conveying assembly advancing into the seam;
- FIG. 2 is a schematic plan view taken along line I-I of FIG. 1 ;
- FIG. 2A is a schematic plan view taken along line I-I of FIG. 1A ;
- FIG. 3 is a schematic side view of the second part of the preferred embodiment of the present invention, located inside the seam, including a forward end of the conveying assembly, feeder/breaker, extender, bracer and a mining machine;
- FIG. 3A is a schematic side view of the second part of the preferred embodiment of the present invention, showing the bracer and the extender located on a separate advancing machine independent of the receiving module;
- FIG. 4 is a schematic plan view taken along line II-II of FIG. 3 ;
- FIG. 4A is a schematic plan view taken along line II-II of FIG. 3 , showing the extender extended and the mining machine advanced ahead of the conveying assembly;
- FIG. 4B is a schematic plan view taken along line X-X of FIG. 3A ;
- FIG. 5 is a schematic side view of a component of the conveying assembly utilizing belt conveyors
- FIG. 6 is a schematic plan view taken along line III-III of FIG. 5 ;
- FIG. 7 is a schematic sectional view taken along line IV-IV of FIG. 6 ;
- FIG. 8 is a schematic sectional view taken along line V-V of FIG. 6 ;
- FIG. 9 is a schematic sectional view similar to FIG. 8 , utilizing chain conveyors;
- FIG. 10 is a schematic side view of a component of the conveying assembly utilizing a reciprocating conveyor
- FIG. 11 is a schematic plan view taken along line VI-VI of FIG. 10 ;
- FIG. 12 is a schematic sectional view taken along line VII-VII of FIG. 10 , of a preferred embodiment of reciprocating conveyor utilizing push plates;
- FIG. 13 is a schematic sectional view taken along line VIII-VIII of FIG. 1 , of a preferred embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion;
- FIG. 14 is a schematic sectional view taken along line VIII-VIII of FIG. 1 , of a preferred embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion;
- FIG. 15 is a schematic cross sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion
- FIG. 16 is a schematic sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion
- FIG. 17 is a schematic sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion
- FIG. 18 is a schematic sectional view of yet another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion
- FIG. 19 is a schematic sectional view of yet another embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion
- FIG. 20 is a plan view of another embodiment of the advancing machine including a navigation system for a remote operation, with the extender retracted;
- FIG. 21 is a plan view of the advancing machine with a navigation system, with the extender extended;
- FIG. 22 is a side view of a preferred embodiment of the intermediate module with couplings engaged to connect the intermediate modules;
- FIG. 23 is a side view of a preferred embodiment of the intermediate module with couplings disengaged to disconnect the intermediate modules;
- FIG. 24 is a schematic sectional view taken along line A-A of FIG. 22 ;
- FIG. 25 is a side view of a coupling assembly of the embodiment of FIG. 22 ;
- FIG. 26 shows an alternate embodiment of the platform of the present invention.
- a remote mining machine 1 excavates material in the mine opening 2 within a seam 3 . Opening 2 could also be a tunnel opening.
- the mining machine 1 discharges the excavated material onto the receiving module 4 of the self-propelled conveying assembly 5 .
- the self-propelled conveying assembly 5 consists of the receiving module 4 , a plurality of intermediate modules 6 and a drive module 7 .
- the mining machine 1 is connected to the receiving module 4 with extenders 12 , shown in the drawings as advancing cylinders, which are used to advance the mining machine 1 into the mining room 2 and also to directionally steer it.
- Advancing cylinders 12 can steer the mining machine 1 by extending in different amounts or at different rates on either side of the mining machine 1 .
- the receiving module 4 also carries braces 8 .
- Bracers 8 typically take the form of side jacks and are normally used for steering the receiving module 4 within the mine opening 2 . However, if the mining machine 1 is trapped by a rock fall, the side jacks 8 are braced between the walls 9 of the mine opening 2 and cylinders 12 are used to extract the mining machine 1 from under the rock fall. Alternatively, the jacks 8 can be braced between the roof and floor of the mine opening 2 . Where necessary, the receiving module 4 carries a feeder 10 and a breaker 11 .
- advancing cylinders 12 and side jacks 8 are mounted on an advancing machine 4 a separate from the receiving module 4 .
- the advancing cylinders 12 of the machine 4 a are connected to the mining machine 1 .
- the receiving module 4 is not fixedly connected to the advancing machine 4 a and the receiving module 4 with the self-propelled conveying assembly 5 can advance into the mine opening 2 independently of the mining machine 1 and the advancing machine 4 a.
- a very important aspect of this invention is the manner in which the self-propelled conveying assembly 5 advances into the mine opening 2 excavated by the mining machine 1 .
- all modules of the conveying assembly 5 including all the intermediate modules 6 and the receiving module 4 , have one or more propelling devices 13 —driven axles with wheels are shown in the figures.
- the driven axles 13 are capable of generating a traction force to propel the conveying assembly either forward or backward.
- Driven axles 13 receive power from one or more drive shafts 14 driven from the drive module 7 located on the mining platform 15 , through drives 16 .
- As all the driven axles 13 are interconnected through the drive shafts 14 , they are forced to advance or retreat at the same speed, regardless of the torque they may require.
- the whole conveying assembly 5 advances or retreats at the same speed without any appreciable push or pull within the conveying assembly 5 , thus assuring a uniform and problem-free advance or retreat.
- individual conveyors 17 mounted within the intermediate modules 6 and the feeder 10 of the receiving module 4 also receive power from at least one drive shaft 18 , which is driven from the drive module 7 located on the mining platform 15 , through drives 19 .
- individual drives, such as electric motors, located on modules 6 can be used to power modules 4 , 6 and/or conveyors 17 and/or feeder 10 .
- the drive module 7 includes tram power drives 20 that power the drive shafts 14 and conveyor power drives 21 that power the drive shafts 18 .
- FIG. 1 a shows drives 20 , 21 located on the same level as the intermediate module 6 .
- drives 20 , 21 can be positioned above module 6 , as seen in FIG. 26 .
- drives 20 , 21 are movably positioned on rails above module 6 . This embodiment provides additional working space on platform 15 .
- all components of the conveying assembly 5 including the drive module 7 , the intermediate modules 6 and the receiving module 4 , are coupled together by couplings 22 while the drive shafts 14 are coupled together by drive couplings 23 and drive shafts 18 are coupled by drive couplings 24 .
- the intermediate modules 6 are coupled, the head ends 25 and the tail ends 25 A of the conveyors 17 overlap in order to facilitate transfer of the material 26 .
- the mining platform 15 includes a discharge conveyor 27 , the drive module 7 , cable and hose winders 28 , winches 29 , a control room 30 , an electrical room 31 , a retractable ramp 32 , and other required equipment and facilities.
- the retractable ramp 32 accommodates the elevation difference between the bottom deck 33 of the platform 15 and the bottom 34 of the seam 3 . Tracks 35 or other modes of transportation are provided to facilitate positioning of the mining platform 15 with respect to the mine opening 2 .
- An important aspect of this invention is the method and apparatus of adding intermediate modules 6 to the conveying assembly 5 .
- the extended bottom deck 33 includes a sliding table 36 .
- Cargo handling equipment such as a commonly available forklift or a front-end loader is used to deposit an intermediate module 6 onto the sliding table 36 .
- the drive module 7 is disconnected from the last rearward intermediate module 6 and moved toward the discharge end 37 of the discharge conveyor 27 , by a moving mechanism 38 attached to the drive module 7 , thus generating a gap in the conveying assembly 5 that is greater than the length of an intermediate module 6 .
- the sliding table 36 with an intermediate module 6 is moved sideways until the intermediate module 6 is lined up with the conveying assembly 5 at which point the drive module 7 is moved toward the new intermediate module 6 and all the components of the conveying assembly 5 are reconnected.
- the drive shafts 14 and 19 are also reconnected through couplings 23 and 24 , all axles 13 and conveyors 17 are powered and begin operating.
- the intermediate modules 6 contain protective plates 39 , 40 and 41 in order to protect mechanical and electrical components of the conveying assembly 5 , including conveyor 17 , electrical cables 42 and hoses 43 .
- the electrical cables 42 and the hoses 43 are laid into structural trays 44 .
- the sides 45 of the structural trays 44 also perform a function of guiding the conveying assembly 5 within the walls 9 of the mine opening 2 .
- chain conveyors 46 are mounted within the intermediate modules 6 .
- the chain 47 includes flights 48 that swing downwards by gravity when they travel in the direction of transport shown by an arrow 49 and push the aggregate or other material 50 within the intermediate module 6 .
- a cam 51 swings the flights 48 to a horizontal position during their return path shown by an arrow 52 .
- FIGS. 10 through 14 show a schematic of the intermediate modules 6 with a reciprocating conveyor 53 .
- Each module 6 contains a section 54 of a reciprocating conveyor 53 .
- Each section 54 contains flights 55 with transverse shafts 56 , rollers 57 that run in guides 58 , supporting rollers 59 and a longitudinal shaft 60 .
- the shafts 60 of sections 54 are connected by couplings 61 and form a single shaft connected to a reciprocating mechanism mounted on the drive module 7 located on the mining platform 15 .
- the flights 55 When the flights 55 are moved in the direction of transport designated by an arrow 62 , they swing into a substantially vertical position and push the material 50 within the intermediate module 6 in the direction of transport.
- When the flights 55 are moved in the opposite direction, they swing into a substantially horizontal position by the resistance of the material 26 and return without pushing the material 50 .
- FIGS. 15 through 17 show a schematic of the intermediate modules 6 with another embodiment of a reciprocating conveyor 62 containing flights 63 with rollers 64 that run in guides 65 within longitudinal linkages 66 .
- flights 63 When the flights 63 are moved in the direction of transport designated by an arrow 67 , they swing into a substantially vertical position and push the material 50 within the intermediate module 6 in the direction of transport.
- flights 63 When the flights 63 are moved in the opposite direction, they swing into a substantially horizontal position by the resistance of the material 50 and return without pushing the material 50 .
- FIGS. 18 and 19 show a schematic of the intermediate modules 6 with yet another embodiment of a reciprocating conveyor.
- flights 68 are moved into a substantially vertical position when moving in the direction of transport and into a substantially horizontal position when moving in an opposite direction by cams 69 moving within guides 70 .
- the advancing module 4 a with advancing cylinders 12 and side jacks 8 also contains secondary braces, in the form of side jacks, 101 and distance measuring means 103 , 104 and 105 with readout instruments 102 .
- the distance measuring means 103 , 104 and 105 are used to record distances OM, ON, and NP. Since the distances MN and OP are fixed, the relative positions of points M, N, O and P can be determined by triangulation (using the cosine and sine theorems provided below).
- This also determines the relative position of the advancing machine 4 a and the mining machine 1 .
- the mining machine 1 is advanced to a new position within the mine opening 2 , the secondary side jacks 101 are extended, the mining machine 1 is fixed within mine opening 2 , the new distances OM 1 , ON 1 and NP 1 are measured and the new positions of points M and N are determined relative to points O and P.
- the side jacks 8 are released and cylinders 12 are retracted.
- the side jacks 8 are extended, again fixing the advancing module 4 a within the opening 2 , and the distances OM, ON, and NP are measured.
- the new position of points O and P relative to points M and N are determined as before.
- Advancing machine 4 a may also contain one or more inclinometers to measure vertical displacement (if any) of mining machine 1 .
- the inclinometers are contained within advancing machine 4 a with distance measuring means 103 , 104 , 105 .
- Employing inclinometers allows for the calculation of the absolute position of mining machine 1 in three-dimensional space. This may be desirable if the mining machine 1 is being operated within an inclined seam.
- the navigation procedure is as follows:
- Step 1 Stabilize O and P with side jacks 8 and move M and N with advancing cylinders 12 .
- OM changes to OM 1 , ON to ON 1 , and NP to NP 1 .
- MN and OP remain fixed.
- Step 2 Stabilize M and N with secondary jacks 101 and calculate new coordinates of M and N by triangulation.
- Step 3 Release side jacks 8 and move O and P with advancing cylinders 12 .
- OM 1 changes to OM 2 , ON 1 to ON 2 , and NP 1 to NP 2 .
- MN and OP remain fixed.
- Step 4 Stabilize O and P and calculate new coordinates of O and P by triangulation.
- the above process measures actual distance traveled, rather than estimating it.
- it allows the user to calculate the instantaneous position of mining machine 1 to an accuracy not obtainable with known position measuring means for mining machines.
- This allows the user to calculate the actual azimuth of the mining machine, in turn allowing for maximum material extraction from the mine.
- the lack of complex measuring devices makes the present invention more reliable and less expensive than known apparatus.
- Distance measuring means 103 , 104 , and 105 can take many forms.
- rotary potentiometers are used. Cables are attached between the points M, N, O, and P. As points M and O move relative to points N and P, the cables modify the potentiometers. By comparing the measurements before and after the modifications, the potentiometers can measure the amount and direction of movement.
- Other possible embodiments for the measuring means 103 , 104 , and 105 comprise linear potentiometers, proximity sensors, lasers, ultrasonic equipment, infrared sensors, hydraulic or pneumatic cylinders, and other known distance measuring apparatus.
- an endless belt conveyer 17 is mounted in an intermediate module 6 .
- Drive shaft 14 powers axles 13 through drives 16 and drive shaft 18 powers the conveyer 17 through drives 19 .
- said intermediate module is advanced toward the conveying assembly 5 .
- Cam 77 located on the bottom deck 33 of the platform 15 engages roller 75 and the raised portion 78 of the cam 77 raises roller 75 mounted on the hook 72 . This causes the hook 72 to rotate around the pin 73 and clear the pin 76 . The hook 72 then enters the fork 80 in the plate 71 of the coupling assembly 22 .
- roller 75 is disengaged from the cam 77 and hook 72 , under the force of gravity, engages the pin 76 , locking it within the fork 80 .
- a spring can also be used to bias the position of hook 72 .
- Stopper 74 holds the hook 72 in the lowermost position.
- coupling assemblies 22 engage intermediate modules 6 with one another
- couplings 23 and 24 connect drive shafts 14 and 18 .
- couplings 23 and 24 together with flexible couplings 79 are capable of accommodating variable grades of the floor 2 A in the mine opening 2 .
- the rotation about the transverse axis between intermediate modules 6 occur around the pin 76 , while the hook 72 rotates about the pin 73 .
- a limited rotation about the longitudinal axis is allowed due to the clearance between the fork 80 and the pin 76 .
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- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Intermediate Stations On Conveyors (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
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- Control Of Conveyors (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
A method and apparatus for the mining of material from a seam includes a mining apparatus and a self-propelled conveyor capable of advancing or retreating in the seam on its own power and an advancing and steering arrangement for the mining apparatus. The self-propelled conveyor, electric cables and other services for the mining apparatus are protected against roof falls. The power input for the self-propelled conveyor is provided by continuous drive shafts powered at either one or both ends of the conveyor. Alternately, a unique reciprocating conveyor mechanically powered at either one or both ends of the conveyor is provided for conveying of aggregate material. An apparatus for assembling the conveyor and receiving aggregate material is provided at the rear end of the conveyor. A method and apparatus for accurately and precisely navigating the mining machine is disclosed.
Description
- This application is a Continuation-In-Part of U.S. patent application Ser. No. 09/250,689, filed Feb. 16, 1999.
- The present invention relates generally to mining and specifically to conveying in remote mining of bedded mineral deposits.
- Known methods of remote mining in bedded mineral deposits such as coal seams employ a mining machine that excavates mine openings to some distance from the seam exposure on the surface and means of conveying are required to transport the excavated material to the surface. In most of the present systems, conveying machines consisting of multiple conveyors are advanced into the mine openings from the surface. For example, U.S. Pat. Nos. 5,112,111, 5,232,269 and 5,261,729 to Addington at al. disclose an assembly of conveyors and a mining machine advanced into the seam without interrupting the flow of aggregate material by separate means designed to pull at the forward end and push at the rearward end. Similarly, U.S. Pat. No. 5,609,397 to Marshall at al. discloses an assembly of conveyors interconnected with a mining machine and a driving device located outside the seam and consisting of rack and pinion or, alternately, reciprocating cylinders, linear tracks, linear or rotary drives, chains, cables or other mechanical devices. The U.S. Pat. No. 5,692,807 to Zimmerman discloses a guidance assembly for extending and retracting an assembly of conveyors in and out of the seam. The U.S. Pat. No. 3,497,055 to Oslakovic at al. discloses a multi-unit train of conveyors having a self-propelled unit at each end coupled to intermediate units, each end unit being capable of towing the intermediate units. The U.S. Pat. No. 2,826,402 to Alspaugh at al. discloses a train of wheeled conveyor sections pulled into the mine opening and pushed out of it by a self-propelled mining machine. Buckling of the train is avoided by the grooves made by the mining machine in the floor, said grooves spaced the same distance as the treads of the wheels carrying the conveyor sections.
- At present, as the interconnected combination of the mining machine and a conveying assembly comprising a plurality of conveyors is advanced some distance into the seam from a launch vehicle located on the outside, the axial force within the combination becomes excessive with respect to its length and the combination becomes less rigid. As a consequence, it becomes difficult to steer the mining machine located at the front of the combination and the conveying assembly itself can become unstable, which limits the penetration depth of mining. Furthermore, pulling the conveying assembly at the rearward end when it becomes entrapped by a rock fall may sometimes cause the conveying assembly to brake. It would therefore be desirable to provide for advancing and withdrawing the conveying assembly while minimizing the axial force within the conveying assembly.
- Where the conveying assembly consists of a plurality of conveyor units, each of the individual conveyors requires a separate input of electric power which, in turn, requires coupling and uncoupling of electrical cables as the assembly is advanced into or retracted from the mine opening. It would be therefore desirable to provide a power input that does not require electric power at each individual conveyor of the assembly.
- If the electric power input is not provided at each individual conveyor, the conveying assembly cannot be extended without interruption, as claimed in the U.S. Pat. No. 5,112,111 to Addington at al. It would therefore be desirable to provide for extending the conveying assembly while minimizing the time required for such extension of the machine.
- Where open conveyors are used, they are prone to damage by falls of rock from unsupported roof. Often, when rock falls occur, mining must be interrupted and the conveying assembly brought to the surface in order to remove fallen rock from the machine and to repair damage. It would therefore be desirable to provide a conveying assembly that is enclosed in a protective enclosure and that is capable of withstanding at least moderate rock falls.
- Electric cables, control cables and hoses for the remote mining machine that lay atop the conveying assembly are also prone to damage by rock falls. It would therefore be desirable to provide protective enclosures for cables, hoses and other services provided for the remote mining machine.
- A remote mining machine located at the forward end of the conveying assembly may become entrapped by fallen rock and the traction force of the conveying assembly may not be sufficient to extract the mining machine. It would therefore be desirable to provide independent means of extracting the mining machine from the seam.
- One type of mining for which the present invention is intended to be used is highwall mining. With highwall mining, the mining machine penetrates a substantially vertical face containing a seam. The mining machine digs into the face substantially perpendicularly thereto. To ensure the structural integrity of the mine is maintained, pillars of unmined material are left between the holes dug by the mining machine. These pillars support the roof and are therefore essential to avoiding a rock fall. Those of ordinary skill in the art will understand that in order to maintain minimum acceptable pillar thickness, it is desirable to dig exactly perpendicularly to the face. Any angular deviation by the mining machine as it travels requires an increased initial pillar width, which decreases the amount of material that can be removed from the mine. Therefore it is desirable to maintain accurate and precise knowledge of where the mining machine is located. Likewise, it is desirable to navigate the mining machine precisely and accurately to a desired location. In this manner, the operator can ensure that the desired mining path is followed.
- One known method of determining mining machine position employs a system of gyros and accelerometers to estimate the distance traveled by the mining machine. This type of known method uses complicated software that requires several minutes to initiate during which the mining machine cannot be moved. The method also requires periodic re-calibration during use, which also requires the mining machine be at rest. Furthermore, this system is expensive, costing more than $100,000. Thus, what is needed is a cost-efficient mining machine that can accurately and precisely determine the position of the mining machine head.
- Accordingly, it is an object of the present invention to provide a method and apparatus for advancing a remote conveying assembly without causing excessive axial forces within the assembly, by providing tractive forces at multiple locations along the length of the assembly.
- Another object of the present invention is to provide a method and apparatus for remote conveying that does not require electric power at each conveying section of the conveying assembly.
- Another object of the present invention is to provide a method and apparatus for extending the conveying assembly that minimizes the time required for extensions.
- Another object of the present invention is to provide a method and apparatus for protecting the remote conveying assembly, electric cables and other services from damage by rock falls.
- Another object of the present invention is to provide a method and apparatus for advancing and steering the remote mining machine independently of advancing the conveying assembly.
- Another object of the present invention is to provide a method and apparatus for accurately and precisely determining the position of the mining machine within the seam.
- These and other objects of the present invention will become clear from the detailed description of the invention, the drawings, and the claims included below.
- The present invention is described with reference to the accompanying drawings, in which like reference characters reference like elements, and wherein:
-
FIG. 1 is a schematic side view of the first part of the preferred embodiment of the present invention located outside the seam, including a mining platform, stacker and a rearward end of the conveying assembly; -
FIG. 1A is a schematic side view of the assembly inFIG. 1 , showing the conveying assembly advancing into the seam; -
FIG. 2 is a schematic plan view taken along line I-I ofFIG. 1 ; -
FIG. 2A is a schematic plan view taken along line I-I ofFIG. 1A ; -
FIG. 3 is a schematic side view of the second part of the preferred embodiment of the present invention, located inside the seam, including a forward end of the conveying assembly, feeder/breaker, extender, bracer and a mining machine; -
FIG. 3A is a schematic side view of the second part of the preferred embodiment of the present invention, showing the bracer and the extender located on a separate advancing machine independent of the receiving module; -
FIG. 4 is a schematic plan view taken along line II-II ofFIG. 3 ; -
FIG. 4A is a schematic plan view taken along line II-II ofFIG. 3 , showing the extender extended and the mining machine advanced ahead of the conveying assembly; -
FIG. 4B is a schematic plan view taken along line X-X ofFIG. 3A ; -
FIG. 5 is a schematic side view of a component of the conveying assembly utilizing belt conveyors; -
FIG. 6 is a schematic plan view taken along line III-III ofFIG. 5 ; -
FIG. 7 is a schematic sectional view taken along line IV-IV ofFIG. 6 ; -
FIG. 8 is a schematic sectional view taken along line V-V ofFIG. 6 ; -
FIG. 9 is a schematic sectional view similar toFIG. 8 , utilizing chain conveyors; -
FIG. 10 is a schematic side view of a component of the conveying assembly utilizing a reciprocating conveyor; -
FIG. 11 is a schematic plan view taken along line VI-VI ofFIG. 10 ; -
FIG. 12 is a schematic sectional view taken along line VII-VII ofFIG. 10 , of a preferred embodiment of reciprocating conveyor utilizing push plates; -
FIG. 13 is a schematic sectional view taken along line VIII-VIII ofFIG. 1 , of a preferred embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion; -
FIG. 14 is a schematic sectional view taken along line VIII-VIII ofFIG. 1 , of a preferred embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion; -
FIG. 15 is a schematic cross sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion; -
FIG. 16 is a schematic sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion; -
FIG. 17 is a schematic sectional view of another embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion; -
FIG. 18 is a schematic sectional view of yet another embodiment of reciprocating conveyor utilizing push plates, with push plates in a rearward motion; -
FIG. 19 is a schematic sectional view of yet another embodiment of reciprocating conveyor utilizing push plates, with push plates in a forward motion; -
FIG. 20 is a plan view of another embodiment of the advancing machine including a navigation system for a remote operation, with the extender retracted; -
FIG. 21 is a plan view of the advancing machine with a navigation system, with the extender extended; -
FIG. 22 is a side view of a preferred embodiment of the intermediate module with couplings engaged to connect the intermediate modules; -
FIG. 23 is a side view of a preferred embodiment of the intermediate module with couplings disengaged to disconnect the intermediate modules; -
FIG. 24 is a schematic sectional view taken along line A-A ofFIG. 22 ; -
FIG. 25 is a side view of a coupling assembly of the embodiment ofFIG. 22 ; and -
FIG. 26 shows an alternate embodiment of the platform of the present invention. - Referring to
FIGS. 1 through 8 , aremote mining machine 1 excavates material in themine opening 2 within aseam 3.Opening 2 could also be a tunnel opening. Themining machine 1 discharges the excavated material onto the receivingmodule 4 of the self-propelled conveyingassembly 5. The self-propelled conveyingassembly 5 consists of the receivingmodule 4, a plurality ofintermediate modules 6 and adrive module 7. Themining machine 1 is connected to the receivingmodule 4 withextenders 12, shown in the drawings as advancing cylinders, which are used to advance themining machine 1 into themining room 2 and also to directionally steer it. Advancingcylinders 12 can steer themining machine 1 by extending in different amounts or at different rates on either side of themining machine 1. The receivingmodule 4 also carries braces 8.Bracers 8 typically take the form of side jacks and are normally used for steering the receivingmodule 4 within themine opening 2. However, if themining machine 1 is trapped by a rock fall, the side jacks 8 are braced between thewalls 9 of themine opening 2 andcylinders 12 are used to extract themining machine 1 from under the rock fall. Alternatively, thejacks 8 can be braced between the roof and floor of themine opening 2. Where necessary, the receivingmodule 4 carries afeeder 10 and abreaker 11. - Referring to
FIGS. 3A and 4B , in an alternate embodiment, advancingcylinders 12 andside jacks 8 are mounted on an advancingmachine 4 a separate from the receivingmodule 4. The advancingcylinders 12 of themachine 4 a are connected to themining machine 1. The receivingmodule 4 is not fixedly connected to the advancingmachine 4 a and the receivingmodule 4 with the self-propelled conveyingassembly 5 can advance into themine opening 2 independently of themining machine 1 and the advancingmachine 4 a. - A very important aspect of this invention is the manner in which the self-propelled conveying
assembly 5 advances into themine opening 2 excavated by themining machine 1. Unlike other systems currently in use, all modules of the conveyingassembly 5, including all theintermediate modules 6 and the receivingmodule 4, have one or more propellingdevices 13—driven axles with wheels are shown in the figures. The drivenaxles 13 are capable of generating a traction force to propel the conveying assembly either forward or backward. Drivenaxles 13 receive power from one ormore drive shafts 14 driven from thedrive module 7 located on themining platform 15, through drives 16. As all the drivenaxles 13 are interconnected through thedrive shafts 14, they are forced to advance or retreat at the same speed, regardless of the torque they may require. The whole conveyingassembly 5 advances or retreats at the same speed without any appreciable push or pull within the conveyingassembly 5, thus assuring a uniform and problem-free advance or retreat. - In a preferred embodiment of the present invention,
individual conveyors 17 mounted within theintermediate modules 6 and thefeeder 10 of the receivingmodule 4 also receive power from at least onedrive shaft 18, which is driven from thedrive module 7 located on themining platform 15, through drives 19. Alternatively, individual drives, such as electric motors, located onmodules 6 can be used topower modules conveyors 17 and/orfeeder 10. - The
drive module 7 includes tram power drives 20 that power thedrive shafts 14 and conveyor power drives 21 that power thedrive shafts 18.FIG. 1 a shows drives 20,21 located on the same level as theintermediate module 6. Alternatively, drives 20,21 can be positioned abovemodule 6, as seen inFIG. 26 . In this latter embodiment, drives 20,21 are movably positioned on rails abovemodule 6. This embodiment provides additional working space onplatform 15. - During the advancing or retrieval operation, all components of the conveying
assembly 5, including thedrive module 7, theintermediate modules 6 and the receivingmodule 4, are coupled together bycouplings 22 while thedrive shafts 14 are coupled together bydrive couplings 23 and driveshafts 18 are coupled bydrive couplings 24. When theintermediate modules 6 are coupled, the head ends 25 and the tail ends 25A of theconveyors 17 overlap in order to facilitate transfer of thematerial 26. - The
mining platform 15 includes adischarge conveyor 27, thedrive module 7, cable andhose winders 28, winches 29, acontrol room 30, anelectrical room 31, aretractable ramp 32, and other required equipment and facilities. Theretractable ramp 32 accommodates the elevation difference between thebottom deck 33 of theplatform 15 and the bottom 34 of theseam 3.Tracks 35 or other modes of transportation are provided to facilitate positioning of themining platform 15 with respect to themine opening 2. - An important aspect of this invention is the method and apparatus of adding
intermediate modules 6 to the conveyingassembly 5. The extendedbottom deck 33 includes a sliding table 36. Cargo handling equipment such as a commonly available forklift or a front-end loader is used to deposit anintermediate module 6 onto the sliding table 36. When the conveyingassembly 5 advances into the mine opening 2 a full length of oneintermediate module 6, thedrive module 7 is disconnected from the last rearwardintermediate module 6 and moved toward the discharge end 37 of thedischarge conveyor 27, by a movingmechanism 38 attached to thedrive module 7, thus generating a gap in the conveyingassembly 5 that is greater than the length of anintermediate module 6. The sliding table 36 with anintermediate module 6 is moved sideways until theintermediate module 6 is lined up with the conveyingassembly 5 at which point thedrive module 7 is moved toward the newintermediate module 6 and all the components of the conveyingassembly 5 are reconnected. As thedrive shafts couplings axles 13 andconveyors 17 are powered and begin operating. - The
intermediate modules 6 containprotective plates assembly 5, includingconveyor 17,electrical cables 42 andhoses 43. For this purpose, theelectrical cables 42 and thehoses 43 are laid intostructural trays 44. Thesides 45 of thestructural trays 44 also perform a function of guiding the conveyingassembly 5 within thewalls 9 of themine opening 2. - Referring to
FIG. 9 ,chain conveyors 46 are mounted within theintermediate modules 6. Thechain 47 includesflights 48 that swing downwards by gravity when they travel in the direction of transport shown by anarrow 49 and push the aggregate orother material 50 within theintermediate module 6. In order to make theconveyors 46 more space efficient, acam 51 swings theflights 48 to a horizontal position during their return path shown by anarrow 52. -
FIGS. 10 through 14 show a schematic of theintermediate modules 6 with a reciprocatingconveyor 53. Eachmodule 6 contains asection 54 of a reciprocatingconveyor 53. Eachsection 54 containsflights 55 withtransverse shafts 56,rollers 57 that run inguides 58, supportingrollers 59 and alongitudinal shaft 60. Theshafts 60 ofsections 54 are connected bycouplings 61 and form a single shaft connected to a reciprocating mechanism mounted on thedrive module 7 located on themining platform 15. When theflights 55 are moved in the direction of transport designated by anarrow 62, they swing into a substantially vertical position and push thematerial 50 within theintermediate module 6 in the direction of transport. When theflights 55 are moved in the opposite direction, they swing into a substantially horizontal position by the resistance of thematerial 26 and return without pushing thematerial 50. -
FIGS. 15 through 17 show a schematic of theintermediate modules 6 with another embodiment of a reciprocatingconveyor 62 containingflights 63 withrollers 64 that run inguides 65 withinlongitudinal linkages 66. When theflights 63 are moved in the direction of transport designated by anarrow 67, they swing into a substantially vertical position and push thematerial 50 within theintermediate module 6 in the direction of transport. When theflights 63 are moved in the opposite direction, they swing into a substantially horizontal position by the resistance of thematerial 50 and return without pushing thematerial 50. -
FIGS. 18 and 19 show a schematic of theintermediate modules 6 with yet another embodiment of a reciprocating conveyor. In this embodiment,flights 68 are moved into a substantially vertical position when moving in the direction of transport and into a substantially horizontal position when moving in an opposite direction bycams 69 moving within guides 70. - Referring to
FIGS. 20 and 21 , in an alternate embodiment, the advancingmodule 4 a with advancingcylinders 12 andside jacks 8 also contains secondary braces, in the form of side jacks, 101 and distance measuring means 103, 104 and 105 withreadout instruments 102. Before themining machine 1 is advanced and steered within themine opening 2 via advancingcylinders 12, the distance measuring means 103, 104 and 105 are used to record distances OM, ON, and NP. Since the distances MN and OP are fixed, the relative positions of points M, N, O and P can be determined by triangulation (using the cosine and sine theorems provided below). This also determines the relative position of the advancingmachine 4 a and themining machine 1. When themining machine 1 is advanced to a new position within themine opening 2, the secondary side jacks 101 are extended, themining machine 1 is fixed withinmine opening 2, the new distances OM1, ON1 and NP1 are measured and the new positions of points M and N are determined relative to points O and P. Next, the side jacks 8 are released andcylinders 12 are retracted. When thecylinders 12 are fully retracted, the side jacks 8 are extended, again fixing the advancingmodule 4 a within theopening 2, and the distances OM, ON, and NP are measured. The new position of points O and P relative to points M and N are determined as before. By repeating this cycle, the position ofmining machine 1 as it is advanced within themine opening 2 is determined at regular intervals and, accordingly, themining machine 1 is steered by advancingcylinders 12 to maintain the desired direction of mining. Advancingmachine 4 a may also contain one or more inclinometers to measure vertical displacement (if any) ofmining machine 1. The inclinometers are contained within advancingmachine 4 a with distance measuring means 103, 104, 105. Employing inclinometers allows for the calculation of the absolute position ofmining machine 1 in three-dimensional space. This may be desirable if themining machine 1 is being operated within an inclined seam. -
- The navigation procedure is as follows:
- Step 1: Stabilize O and P with
side jacks 8 and move M and N with advancingcylinders 12. OM changes to OM1, ON to ON1, and NP to NP1. MN and OP remain fixed. - Step 2: Stabilize M and N with
secondary jacks 101 and calculate new coordinates of M and N by triangulation. - Step 3: Release side jacks 8 and move O and P with advancing
cylinders 12. OM1 changes to OM2, ON1 to ON2, and NP1 to NP2. MN and OP remain fixed. - Step 4: Stabilize O and P and calculate new coordinates of O and P by triangulation.
- Repeat steps 1 through 4.
- The above process measures actual distance traveled, rather than estimating it. Thus it allows the user to calculate the instantaneous position of
mining machine 1 to an accuracy not obtainable with known position measuring means for mining machines. This allows the user to calculate the actual azimuth of the mining machine, in turn allowing for maximum material extraction from the mine. Using the above process to move mining machine 1 a distance of 1500 feet, while employing commercially available measuring means, will result in a position calculation that is accurate within three inches (0.167% error). Furthermore, the lack of complex measuring devices makes the present invention more reliable and less expensive than known apparatus. - Distance measuring means 103, 104, and 105 can take many forms. In the preferred embodiment, rotary potentiometers are used. Cables are attached between the points M, N, O, and P. As points M and O move relative to points N and P, the cables modify the potentiometers. By comparing the measurements before and after the modifications, the potentiometers can measure the amount and direction of movement. Other possible embodiments for the measuring means 103, 104, and 105 comprise linear potentiometers, proximity sensors, lasers, ultrasonic equipment, infrared sensors, hydraulic or pneumatic cylinders, and other known distance measuring apparatus.
- Referring to
FIGS. 1, 2 , and 22 through 25, anendless belt conveyer 17 is mounted in anintermediate module 6. Driveshaft 14powers axles 13 throughdrives 16 and driveshaft 18 powers theconveyer 17 throughdrives 19. In order to add anintermediate module 6 to a conveyingassembly 5, said intermediate module is advanced toward the conveyingassembly 5.Cam 77 located on thebottom deck 33 of theplatform 15 engagesroller 75 and the raisedportion 78 of thecam 77 raisesroller 75 mounted on thehook 72. This causes thehook 72 to rotate around thepin 73 and clear thepin 76. Thehook 72 then enters thefork 80 in theplate 71 of thecoupling assembly 22. As theintermediate module 6 advances with the conveyingassembly 5 toward themine opening 2,roller 75 is disengaged from thecam 77 andhook 72, under the force of gravity, engages thepin 76, locking it within thefork 80. A spring can also be used to bias the position ofhook 72.Stopper 74 holds thehook 72 in the lowermost position. While thecoupling assemblies 22 engageintermediate modules 6 with one another,couplings drive shafts FIG. 25 ,couplings flexible couplings 79 are capable of accommodating variable grades of thefloor 2A in themine opening 2. The rotation about the transverse axis betweenintermediate modules 6 occur around thepin 76, while thehook 72 rotates about thepin 73. A limited rotation about the longitudinal axis is allowed due to the clearance between thefork 80 and thepin 76. - To remove
intermediate module 6 from the conveyingassembly 5, the operation is reversed. As the conveyingassembly 5 trams out of themine opening 2, raisedportion 78 of thecam 77lifts roller 75 and rotateshook 72 away frompin 76. The disengagedintermediate module 6 continues tramming onto thebottom deck 33 while the rest of the conveyingassembly 5 remains stationary, in order to separate the disengaged intermediate module from the conveying assembly. - While the preferred embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not of limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the invention. Thus the present invention should not be limited by the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims (9)
1-40. (canceled)
41. A method of conveying material from a remote mining machine having a longitudinal axis using conveying units, each unit having a at least two traction element elements and an individual conveyor, comprising:
assembling at least some of the conveying units into a continuous conveying assembly on advance or removing at least some of the conveying units from said conveying assembly on retreat;
advancing or retreating said continuous conveying assembly in a substantially straight line by synchronously driving said traction elements;
maintaining a speed of said traction elements to be substantially the same with respect to each other by engaging at least some of said traction elements in combination with an external force applied to said conveying assembly generally in a direction parallel to said longitudinal axis; and
engaging at least some of the traction elements of the conveying units of said conveying assembly to move said conveying assembly.
42. The method of claim 41 , wherein said external force is applied from a location remote from said remote mining machine.
43. The method of claim 41 , wherein said external force is applied from said remote mining machine.
44. The method of claim 41 , further including limiting pushing or pulling forces between the conveying units of said conveying assembly to a predetermined value to avoid buckling of said conveying assembly.
45. An apparatus for conveying material from a remote mining machine having a longitudinal axis, comprising:
a conveying assembly comprising a plurality of conveying units, each unit having an individual conveyor;
a connector coupling adjacent ones of said conveying units so as to substantially prevent rotation between said adjacent conveying units about the longitudinal axis;
a plurality of propelling devices located at predetermined intervals along said conveying assembly;
means of applying external force to said conveying assembly generally in the direction of said longitudinal axis; and
means of driving said propelling devices in combination with said means of applying external force without deviating from a generally straight line.
46. The apparatus of claim 45 , wherein said means of applying external force is located at the discharge end of said conveying assembly.
47. The apparatus of claim 45 , wherein said means of applying external force is located at the feed end of said conveying assembly.
48. The apparatus of claim 45 , further comprising means of limiting pushing and pulling forces between said conveying assembly to a predetermined value.
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US10/953,548 US6926368B2 (en) | 1999-02-16 | 2004-09-30 | Method and apparatus for remote self-propelled conveying in mineral deposits |
US11/198,401 US20060038438A1 (en) | 1999-02-16 | 2005-08-08 | Method and apparatus for remote self-propelled conveying in mineral deposits |
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US09/734,665 US6799809B2 (en) | 1999-02-16 | 2000-12-13 | Method and apparatus for remote self-propelled conveying in mineral deposits |
US10/953,548 US6926368B2 (en) | 1999-02-16 | 2004-09-30 | Method and apparatus for remote self-propelled conveying in mineral deposits |
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US10/107,201 Expired - Fee Related US6698843B2 (en) | 1999-02-16 | 2002-03-28 | Method and apparatus for remote self-propelled conveying in mineral deposits |
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- 2001-10-10 CA CA002431648A patent/CA2431648A1/en not_active Abandoned
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WO2002048506A3 (en) | 2002-10-03 |
ZA200304661B (en) | 2004-07-22 |
US6644753B2 (en) | 2003-11-11 |
US6698843B2 (en) | 2004-03-02 |
US20010015573A1 (en) | 2001-08-23 |
WO2002048506A2 (en) | 2002-06-20 |
CA2431648A1 (en) | 2002-06-20 |
US6926368B2 (en) | 2005-08-09 |
US20020130546A1 (en) | 2002-09-19 |
US6799809B2 (en) | 2004-10-05 |
AU2001295327A1 (en) | 2002-06-24 |
US20020125760A1 (en) | 2002-09-12 |
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