US20040161347A1 - Flexible hose apparatus - Google Patents
Flexible hose apparatus Download PDFInfo
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- US20040161347A1 US20040161347A1 US10/370,207 US37020703A US2004161347A1 US 20040161347 A1 US20040161347 A1 US 20040161347A1 US 37020703 A US37020703 A US 37020703A US 2004161347 A1 US2004161347 A1 US 2004161347A1
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- Prior art keywords
- fluid
- flexible hose
- production
- drive assembly
- assembly according
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/10—Characterised by the construction of the motor unit the motor being of diaphragm type
- F15B15/103—Characterised by the construction of the motor unit the motor being of diaphragm type using inflatable bodies that contract when fluid pressure is applied, e.g. pneumatic artificial muscles or McKibben-type actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B19/00—Positive-displacement machines or engines of flexible-wall type
- F01B19/04—Positive-displacement machines or engines of flexible-wall type with tubular flexible members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/12—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air
Definitions
- the present invention relates to pumps and, more particularly, to hydraulic cylinders that produce reciprocal motion.
- One of the disadvantages of known hydraulic cylinders is the inefficiency between the amount of energy required to move the piston and the amount of energy delivered to the driven mechanical device. As such, a need exists for a hydraulic cylinder that is more efficient, and particularly one that requires a reduced amount of energy to drive the piston than is generally found. The present invention is directed to fulfilling these needs and others as described below.
- the present invention is directed to a pumping mechanism having a number of unique aspects.
- the drive assembly includes a flexible hose capable of holding a pressurized fluid, a housing for supporting the hose, one or more valves to regulate pressure within the flexible hose, and a production assembly including a reciprocating member connected to the flexible hose.
- a reciprocating member By inputting fluid pressure into the flexible hose, it extends and accomplishes a production stroke.
- the extension of the hose causes the reciprocating member to translate. Venting pressure from the flexible hose allows the flexible hose and reciprocating member to return to their initial positions.
- the translation of the reciprocating member may also be used to drive other components in a linear or rotary manner.
- the flexible hose hydraulic cylinder may be used for driving various types of mechanical devices, such as crankshafts, mechanical arms, lifting mechanisms, and pumps.
- a drive assembly in one embodiment, includes a tubular chamber with fixed ends and a flexible hose that is positioned inside the tubular chamber. One end of the flexible hose is attached to one end of the tubular chamber, and the other end of the flexible hose is attached to a piston rod. The piston rod slides through a passageway in the second, fixed end of the tubular chamber.
- the flexible hose piston assembly is biased in a retracted position by a coiled spring. A source of fluid pressure introduced to the flexible hose piston causes the flexible hose piston to extend and drive the piston assembly in an outward direction.
- a production piston is attached to the distal end of the piston rod and is used to push fluid from a production chamber.
- the production piston forces fluid out of the production chamber.
- the drawing of external fluid into the production chamber through a fluid entry port in the chamber.
- the production piston moves back through the production chamber. External fluid passes through a valve in the production piston in order to fill the outer regions of the chamber in preparation for the next production stroke.
- a column of fluid head pressure provides the fluid pressure to the hydraulic cylinder.
- the apparatus is immersed in a body of fluid and the production chamber is in fluid communication with a production conduit. Head pressure in the conduit drives the drive assembly, while the conduit also provides an outlet for the pumped fluid. This arrangement results in only a minimum amount of energy needed to raise a substantial amount of fluid.
- FIG. 1 is a cross-sectional schematic side view of one embodiment of a flexible hose hydraulic cylinder formed in accordance with the present invention
- FIG. 2 is a cross-sectional schematic side view of another embodiment of a flexible hose hydraulic cylinder formed in accordance with the present invention.
- FIG. 3 is a cross-sectional side view of yet another embodiment of a flexible hose hydraulic cylinder attached to a production assembly and in a retracted position, both formed in accordance with the present invention
- FIG. 4 is a cross-sectional side view of the device of FIG. 3, shown in an extended position;
- FIG. 5 is a cross-sectional side view of still another embodiment of a flexible hose hydraulic cylinder attached to a production assembly and in an extended position, both formed in accordance with the present invention
- FIG. 6 is a cross-sectional schematic side view of another embodiment of a flexible hose hydraulic cylinder attached to a production assembly in a retracted position, both formed in accordance with the present invention
- FIG. 7 is a cross-sectional side view of an alternative production assembly formed in accordance with the present invention.
- FIG. 8 is a cross-sectional schematic side view of a dual-hose drive assembly formed in accordance with the present invention.
- the present invention is a pumping mechanism having a number of unique aspects that may be used separately or in combination to result in improved pumping efficiencies.
- the drive assembly is also referred to herein as a “flexible hose hydraulic cylinder” or, simply, “hydraulic cylinder”.
- the drive assembly 20 provides a power stroke, while the production assembly 22 uses the stroke to accomplish some specific reciprocating work.
- FIGS. 1, 2, and 8 illustrate various embodiments of a flexible hose hydraulic cylinder.
- FIGS. 3 - 7 illustrate specific embodiments of a production assembly that take advantage of a hydraulic cylinder stroke.
- the flexible hose hydraulic cylinder 20 is arranged to produce a reciprocating motion.
- the cylinder 20 includes a flexible tube or hose 24 , a guide chamber 26 , a pushing plate 28 , an optional biasing member 30 , and one or more valves 32 .
- the pushing plate moves in a linear manner and places a force against an adjoining object.
- the pushing plate itself is a type of “piston”, unique to this invention.
- a source of fluid pressure is provided to the cylinder, such as from an incompressible fluid, e.g., hydraulic fluid, water, etc.
- incompressible fluids means those fluids that are absolutely incompressible as well as those that are essentially or substantially incompressible. The amount of compression permissible may depend on the particular circumstances in which the apparatus is being used.
- the hose 24 has a tubular shape.
- the hose has an accordion shape.
- the hose is preferably made of a flexible, though nonexpandable, material.
- Example materials include, but are not limited to, a synthetic, a natural or manmade rubber, a thermal plastic, a high-strength bidirectional fabric (e.g., aramid bidirectional fabric), KevlarTM, and others.
- the rubber or other material may be reinforced by fabric or fibres, such as carbon fibres.
- the hose may include a metal material component.
- nonexpandable material includes those materials that are absolutely nonexpandable as well as those that are essentially or substantially nonexpandable. The amount of expansion permissible may depend on the particular circumstances in which the apparatus is being used.
- the hose 24 further includes a first end 40 closed off by the pushing plate and a second end 42 anchored to the guide chamber or other support structure.
- the flexible hose 24 may include a middle pushing plate 44 , thereby allowing both ends of the drive assembly to produce a production stroke. See, for example, FIG. 8, in which two flexible hoses are positioned end to end and are arranged to operate in alternative fashion.
- a piston rod 50 or other energy transmitting component is attached to, or in communication with, a moving end of the flexible hose 24 .
- the flexible hose hydraulic cylinder is housed and supported within the guide chamber 26 , the second end of the hose being fixedly attached to the bottom of the chamber.
- An opening 52 at the top of the chamber provides a passageway through which the piston rod 50 may extend.
- the hoses are positioned within a guide chamber and an elongated piston rod 50 is connected to the middle support member that divides the hoses.
- the rod 50 extends out of the opening 52 at one end of the chamber 26 .
- seals and sealants may be used throughout. (See, for example, FIG. 6, item 53 .)
- a biasing member may be used to push the piston rod 50 and flexible hose 24 to a desired position.
- Various types of biasing methods are known and may be incorporated into the present invention.
- FIGS. 1 and 2 show a coil spring 54 held in compression between the upper wall of the guide chamber and the top surface of the pushing plate 28 . The spring 54 continuously pushes the piston rod 50 toward its retracted position.
- the flexible hose 24 moves the piston rod 50 between extended and retracted positions in response to the pressure within the flexible hose. This is accomplished using one or more valves that selectively allow pressurized fluid to enter and exit the flexible hose. There are many different combinations of valves that can be used to accomplish these tasks.
- a single three-way valve 56 fills and relieves fluid pressure in the flexible hose 24 .
- the internal pressure in the flexible hose 24 causes the hose to extend. In doing so, it pushes the piston rod 50 outward.
- Turning valve 56 to its second position relieves pressure from the flexible hose 24 , which results in the rod 50 returning to its retracted position by force of the biasing member 30 .
- FIGS. 3, 4, 5 , and 7 separate two-way valves (items 58 and 60 ) are used to fill and relieve fluid pressure.
- the production assembly 22 is adapted to push fluid out of a production chamber 70 and into a production conduit 72 .
- the production chamber 70 is an enclosed volume capable of holding a desired amount of fluid.
- the production chamber 70 is in fluid communication with the lower end of the production conduit 72 , though separated by a wall having a first one-way valve 74 .
- a fixed plug 76 is positioned near the top of the production chamber 70 and a series of holes 78 are drilled through the plug 76 to allow fluid to pass through the plug.
- the first one-way valve 74 is a flapper valve that releases fluid into the production conduit 72 during the production stroke.
- the piston rod 50 is located in a generally upright orientation and includes a proximal end and a distal end.
- a production piston 84 is connected to the proximal end of the piston rod 50 .
- the production piston 84 is located within the production chamber 70 , preferably in a sealed relationship with the inner surfaces of the production chamber side walls 70 .
- One or more external fluid entry ports 86 are located in the production chamber 70 at a location below the production piston 84 . Ports 86 are in fluid communication with a source of static fluid, such as water in a ground well.
- the production piston 84 is located between the fluid entry ports 86 and the first one-way valve 74 . When the production piston 84 is in a retracted position, it is located closer to the ports 86 . When the production piston 84 is in an extended position, it is located closer to the first one-way valve 74 .
- the ports 86 allow fluid to be drawn into the production chamber 70 during the production stroke.
- FIG. 7 illustrates an alternative method of inputting fluid into the production chamber 70 in which the fluid entry ports 86 are made through the upper wall of the guide chamber 26 and into the lower end of the production chamber 70 .
- a second one-way valve 90 is located at the production piston, thereby permitting fluid to travel in an outward direction.
- the second one-way valve 90 is a rubber flapper valve fitted over a series of holes drilled through the production piston 84 .
- the flapper is located on the external side surface of the production piston 84 .
- the holes and valve allow fluid to pass into the production chamber 70 , through the production piston 84 when the production piston 84 is moving from its extended position to its retracted position.
- the guide chamber 26 is located adjacent the production chamber 70 . In the embodiment shown, these chambers 70 and 26 are connected to one another with the piston rod 50 extending therebetween.
- the guide chamber 26 is an upright enclosure having an upper end and a lower end. The upper end includes the passage 52 for holding the piston rod 50 and supporting it therein during reciprocation.
- the flexible hose 24 is a flexible tube with a lower end fixedly attached to the bottom of the guide chamber 26 .
- FIG. 5 shows a similar arrangement with the flexible hose 24 formed in an accordion or bellows shape.
- the guide chamber 26 may be open to the surrounding fluid source.
- the drive assembly 20 of FIGS. 3 and 4 includes the flexible hose 24 , which is in communication with a source of pressure.
- the flexible hose 24 pushes against the distal end of the piston rod 50 so that reciprocating motion of the flexible hose 24 causes similar reciprocating motion of the production piston 84 .
- the device may be used to easily move fluid from one elevation to a second, higher elevation.
- the piston rod and drive assembly have a retracted position (see FIG. 3) and an extended position (see FIG. 4).
- these assemblies are biased in the retracted position by a compressed coil spring 54 surrounding the production piston rod 50 .
- the spring 54 extends between the upper, inner surface of the guide chamber 26 and the upper, outer surface of the flexible hose 24 .
- a relief valve 60 is connected to the upper end of the flexible hose 24 .
- the relief valve relieves fluid pressure from the interior of the flexible hose 24 via a relief passage 102 .
- a fluid return path 104 extends between the production conduit 72 and a head pressure fluid entry port 106 in the guide chamber 26 .
- a third valve 58 is provided at the fluid entry port 106 .
- the third valve 58 selectively allows fluid pressure to alternately be opened or closed from entering the fluid return path 104 into the flexible hose 24 .
- Example valves that may be used are two-way electrical valves, pneumatic valves, manual valves, etc. The optimal valve type will depend on the particular application. In alternative embodiments, placements of the third valve 58 and the relief valve 60 may be switched. Alternatively, these components may both be placed on top of the flexible hose 24 , or both could be located on the bottom of the flexible hose 24 .
- the fluid entry port 106 and the fluid return path 104 would change locations commensurately.
- Fluid is pumped by opening the third valve 58 .
- fluid pressure from the fluid return path 104 is permitted to enter into the flexible hose 24 , thus causing the flexible hose 24 to extend fully.
- the upper end of the flexible hose 24 drives the production piston and rod, 84 and 50 , respectively, upward, against the compressive force of the biasing spring 54 .
- the diameter of the flexible hose is larger than the diameter of the production piston 84 in order to overcome the various forces acting on the piston 84 .
- Upward movement of the production piston 84 causes fluid in the production chamber 70 to flow out of the chamber 70 and into the production conduit 72 .
- the fluid flows through the first one-way valve 74 .
- fluid flows through the ball valve 126 .
- the second one-way valve 90 is closed.
- Driving the production piston 84 upward causes fluid within the production conduit 72 to spill out of its upper end. Simultaneous with fluid moving out of the production chamber 70 is the inward flow of external static fluid into the production chamber 70 through the fluid entry ports 86 .
- the flexible hose 24 should have a piston area of sufficient size that when pressurized, the force generated is greater than the combined forces of the head pressure pushing against the production piston 84 , the biasing spring 54 , and any friction. In this way, the force generated by the flexible hose is always greater than the opposing forces during the intended production stroke.
- the third valve 58 is closed, completely shutting off head pressure in the fluid return path 104 to the flexible hose 24 .
- the two-way relief valve 60 is momentarily opened to vent pressure in the flexible hose 24 .
- biasing spring 54 expands and drives the production piston 84 downward toward its retracted state.
- the outflow of fluid pressure from the flexible hose 24 enables it to return to its original serpentine, coiled, or other folded configuration.
- the elimination of pressure should be to an extent necessary to allow movement of the flexible hose 24 to its retracted state.
- the second one-way valve 90 allows the newly entered external static fluid to move through the production piston 84 and into the upper regions of the production chamber 70 . Fluid in the production conduit 72 is prohibited from reentering the production chamber by the orientation of the first one-way valve 74 .
- the production piston 84 In the retracted position, the production piston 84 is located just above the fluid entry ports 86 . A stop ledge 110 may be used on the piston rod 50 (or alternatively along the production chamber walls) to prohibit the production piston 84 from moving below the ports 86 .
- the third valve 58 In the retracted position, the third valve 58 is closed.
- the production chamber 70 , the production conduit 72 , and the fluid return path 104 are each filled with fluid.
- a maximum head pressure is felt at the third two-way valve 58 .
- the flexible hose 24 is in a flexed state, and the two-way relief valve 60 is closed.
- Pressure to drive the drive assembly may be provided from various sources.
- fluid head pressure available in the production conduit 72 via the fluid return path 104 is used to move the drive assembly.
- the production conduit 72 should be filled enough to provide sufficient head pressure to the drive assembly.
- pressure is provided from a pressurized vessel having a pressurized gas over fluid. In such an arrangement, the fluid may need to be replenished periodically.
- the invention can use any number of pressure means as a way to fully extend the flexible hose 24 .
- the drive assembly itself performs as a piston, while requiring only a very small movement of fluid within the flexible hose.
- the third valve 58 When sufficient pressure is introduced into the flexible hose 24 by opening the third valve 58 , the head pressure in the column of liquid is introduced to the flexible hose 24 .
- the hose 24 then straightens and moves in an upward direction, causing the production piston 84 to move similarly.
- the third valve 58 is closed, shutting off the head pressure to the hose 24 .
- the flexible hose 24 When the pressure is released from the flexible hose 24 by opening the relief valve 60 , the flexible hose 24 returns to its unextended state from the pushing force of the compressed coil spring 54 . Because fluid is essentially incompressible and because the flexible hose 24 is constructed of minimally expanding materials, only a very small amount of fluid is lost when the pressure is released.
- the spring force required to reset the flexible hose 24 is that force necessary to overcome the friction in the seals and to overcome the resistance of the flexible hose 24 to return to its unextended configuration.
- FIG. 6 illustrates an embodiment of a drive assembly and production assembly for use in lifting sucker rods in fluid wells.
- the piston rod 50 is connected to the hydraulic cylinder 20 such that extension of the flexible hose 24 causes retraction of the piston rod 50 .
- the piston rod 50 is elongated to pass through the hose 24 and to extend the length of the hose when pressurized. The result is that the hydraulic cylinder 20 pulls the rod 50 inward, into the hose 24 , in order to draw fluid from a source.
- the combined weight of the piston rod 50 and the sucker rods returns the flexible hose 24 to its bent position once pressure is relieved in the flexible hose.
- FIG. 7 illustrates an alternate method of biasing the device. Other methods may be used as well.
- an elongated reset tube 120 extends from the exterior side surface of the production piston 84 .
- the reset tube 120 includes an inner delivery channel 122 .
- a series of openings 124 are provided at the base of the reset tube 120 and provide fluid communication between the production chamber 70 and the delivery channel 122 .
- the opposite end of the reset tube 120 includes a ball check valve or other one-way valve 126 .
- the openings 124 and valve 126 allow fluid in the production chamber 70 to flow into the channel 122 , out of the reset tube 120 , and into the production conduit 72 during the production stroke.
- the reset tube 120 passes through the wall or plug 76 that separates the production chamber 70 from the production conduit 72 .
- the valve 126 is located in the production conduit 72 at all times. Once the production stroke is complete and pressure is relieved from the flexible hose 24 , head pressure on the valve 126 is sufficient to reset the production piston 84 to its retracted position. (Head pressure is generally defined as the fluid force or pressure present at the lower end of a fluid column, calculated as fluid density times column height times the gravitational constant, g.)
- the flexible hose has a length of approximately 10 feet with a stroke in the range of about 5 to 6 inches.
- the hose is nominally formed in a coil shape to increase the stroke length.
- the present invention may find use in many different applications, such as irrigation, dewatering mines, power generation, water wells, oil wells, reverse-osmosis systems, driving crankshafts, and others.
- the present invention is particularly well suited for use in oil or water fluid production wells (i.e., free-flowing fluid environments) as a replacement to the motor of the lifting mechanism.
- the present invention may also be used for driving crankshafts or other mechanical devices to obtain rotary or linear movement.
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Abstract
Described is a drive assembly (20) and a production assembly (22) for use in producing reciprocating motion. In one embodiment, the drive assembly is formed as a flexible hose hydraulic cylinder that uses a source of fluid pressure to extend and retract a flexible hose. One or more valves are available to regulate the pressure within the flexible hose. A reciprocating member is connected to the flexible hose. Extension and retraction of the hose cause corresponding translation in the reciprocating member. In one embodiment, the reciprocating member is a piston rod that is biased in one direction.
Description
- The present invention relates to pumps and, more particularly, to hydraulic cylinders that produce reciprocal motion.
- There are currently a number of different types of hydraulic cylinders that utilize an essentially incompressible fluid to drive a piston in a reciprocating manner. These cylinders are typically used to drive mechanical devices in a reciprocal linear or rotary motion. In general, such cylinders require movement of hydraulic fluid that is proportional to the size and stroke of the piston. A pressure source, such as a pump that is driven by an electric or internal combustion motor, is used to deliver the hydraulic fluid to the cylinder.
- One of the disadvantages of known hydraulic cylinders is the inefficiency between the amount of energy required to move the piston and the amount of energy delivered to the driven mechanical device. As such, a need exists for a hydraulic cylinder that is more efficient, and particularly one that requires a reduced amount of energy to drive the piston than is generally found. The present invention is directed to fulfilling these needs and others as described below.
- The present invention is directed to a pumping mechanism having a number of unique aspects. In one embodiment, the drive assembly includes a flexible hose capable of holding a pressurized fluid, a housing for supporting the hose, one or more valves to regulate pressure within the flexible hose, and a production assembly including a reciprocating member connected to the flexible hose. By inputting fluid pressure into the flexible hose, it extends and accomplishes a production stroke. The extension of the hose causes the reciprocating member to translate. Venting pressure from the flexible hose allows the flexible hose and reciprocating member to return to their initial positions. The translation of the reciprocating member may also be used to drive other components in a linear or rotary manner. Various other arrangements are described that make use of the flexible hose hydraulic cylinder and fluid pressure design. As will be appreciated upon reading the following, the flexible hose hydraulic cylinder may be used for driving various types of mechanical devices, such as crankshafts, mechanical arms, lifting mechanisms, and pumps.
- In accordance with aspects of this invention, in one embodiment, a drive assembly includes a tubular chamber with fixed ends and a flexible hose that is positioned inside the tubular chamber. One end of the flexible hose is attached to one end of the tubular chamber, and the other end of the flexible hose is attached to a piston rod. The piston rod slides through a passageway in the second, fixed end of the tubular chamber. The flexible hose piston assembly is biased in a retracted position by a coiled spring. A source of fluid pressure introduced to the flexible hose piston causes the flexible hose piston to extend and drive the piston assembly in an outward direction.
- In accordance with other aspects, in one embodiment, a production piston is attached to the distal end of the piston rod and is used to push fluid from a production chamber. As the piston rod moves from its retracted to its extended position, the production piston forces fluid out of the production chamber. In one embodiment and simultaneous with this movement, is the drawing of external fluid into the production chamber through a fluid entry port in the chamber. As the piston rod moves from its extended to its retracted position, the production piston moves back through the production chamber. External fluid passes through a valve in the production piston in order to fill the outer regions of the chamber in preparation for the next production stroke.
- In accordance with still further aspects, in one embodiment, a column of fluid head pressure provides the fluid pressure to the hydraulic cylinder. In another embodiment, the apparatus is immersed in a body of fluid and the production chamber is in fluid communication with a production conduit. Head pressure in the conduit drives the drive assembly, while the conduit also provides an outlet for the pumped fluid. This arrangement results in only a minimum amount of energy needed to raise a substantial amount of fluid.
- The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
- FIG. 1 is a cross-sectional schematic side view of one embodiment of a flexible hose hydraulic cylinder formed in accordance with the present invention;
- FIG. 2 is a cross-sectional schematic side view of another embodiment of a flexible hose hydraulic cylinder formed in accordance with the present invention;
- FIG. 3 is a cross-sectional side view of yet another embodiment of a flexible hose hydraulic cylinder attached to a production assembly and in a retracted position, both formed in accordance with the present invention;
- FIG. 4 is a cross-sectional side view of the device of FIG. 3, shown in an extended position;
- FIG. 5 is a cross-sectional side view of still another embodiment of a flexible hose hydraulic cylinder attached to a production assembly and in an extended position, both formed in accordance with the present invention;
- FIG. 6 is a cross-sectional schematic side view of another embodiment of a flexible hose hydraulic cylinder attached to a production assembly in a retracted position, both formed in accordance with the present invention;
- FIG. 7 is a cross-sectional side view of an alternative production assembly formed in accordance with the present invention; and
- FIG. 8 is a cross-sectional schematic side view of a dual-hose drive assembly formed in accordance with the present invention.
- The present invention is a pumping mechanism having a number of unique aspects that may be used separately or in combination to result in improved pumping efficiencies. In general, described below are two main aspects—a
drive assembly 20 and aproduction assembly 22. The drive assembly is also referred to herein as a “flexible hose hydraulic cylinder” or, simply, “hydraulic cylinder”. Thedrive assembly 20 provides a power stroke, while theproduction assembly 22 uses the stroke to accomplish some specific reciprocating work. FIGS. 1, 2, and 8 illustrate various embodiments of a flexible hose hydraulic cylinder. FIGS. 3-7 illustrate specific embodiments of a production assembly that take advantage of a hydraulic cylinder stroke. As will be appreciated upon reading the materials, there are numerous configurations possible using these teachings. - Referring to FIGS. 1 and 2, the flexible hose
hydraulic cylinder 20 is arranged to produce a reciprocating motion. In these embodiments, thecylinder 20 includes a flexible tube orhose 24, aguide chamber 26, a pushingplate 28, anoptional biasing member 30, and one ormore valves 32. The pushing plate moves in a linear manner and places a force against an adjoining object. In this way, the pushing plate itself is a type of “piston”, unique to this invention. A source of fluid pressure is provided to the cylinder, such as from an incompressible fluid, e.g., hydraulic fluid, water, etc. The term “incompressible fluids” means those fluids that are absolutely incompressible as well as those that are essentially or substantially incompressible. The amount of compression permissible may depend on the particular circumstances in which the apparatus is being used. - In FIG. 1, the
hose 24 has a tubular shape. In FIG. 2, the hose has an accordion shape. In both instances, the hose is preferably made of a flexible, though nonexpandable, material. Example materials include, but are not limited to, a synthetic, a natural or manmade rubber, a thermal plastic, a high-strength bidirectional fabric (e.g., aramid bidirectional fabric), Kevlar™, and others. The rubber or other material may be reinforced by fabric or fibres, such as carbon fibres. Further, in some embodiments, the hose may include a metal material component. As used herein, the term “nonexpandable material” includes those materials that are absolutely nonexpandable as well as those that are essentially or substantially nonexpandable. The amount of expansion permissible may depend on the particular circumstances in which the apparatus is being used. - The
hose 24 further includes afirst end 40 closed off by the pushing plate and asecond end 42 anchored to the guide chamber or other support structure. Alternatively, theflexible hose 24 may include amiddle pushing plate 44, thereby allowing both ends of the drive assembly to produce a production stroke. See, for example, FIG. 8, in which two flexible hoses are positioned end to end and are arranged to operate in alternative fashion. Apiston rod 50 or other energy transmitting component is attached to, or in communication with, a moving end of theflexible hose 24. In FIGS. 1 and 2, the flexible hose hydraulic cylinder is housed and supported within theguide chamber 26, the second end of the hose being fixedly attached to the bottom of the chamber. Anopening 52 at the top of the chamber provides a passageway through which thepiston rod 50 may extend. In FIG. 8, the hoses are positioned within a guide chamber and anelongated piston rod 50 is connected to the middle support member that divides the hoses. Therod 50 extends out of theopening 52 at one end of thechamber 26. Various seals and sealants may be used throughout. (See, for example, FIG. 6,item 53.) - In some embodiments, a biasing member may be used to push the
piston rod 50 andflexible hose 24 to a desired position. Various types of biasing methods are known and may be incorporated into the present invention. For example, FIGS. 1 and 2 show acoil spring 54 held in compression between the upper wall of the guide chamber and the top surface of the pushingplate 28. Thespring 54 continuously pushes thepiston rod 50 toward its retracted position. - During use, the
flexible hose 24 moves thepiston rod 50 between extended and retracted positions in response to the pressure within the flexible hose. This is accomplished using one or more valves that selectively allow pressurized fluid to enter and exit the flexible hose. There are many different combinations of valves that can be used to accomplish these tasks. - In the embodiments of FIGS. 1, 2,6, and 8, a single three-
way valve 56 fills and relieves fluid pressure in theflexible hose 24. When filled, the internal pressure in theflexible hose 24 causes the hose to extend. In doing so, it pushes thepiston rod 50 outward. Turningvalve 56 to its second position relieves pressure from theflexible hose 24, which results in therod 50 returning to its retracted position by force of the biasingmember 30. In the embodiments of FIGS. 3, 4, 5, and 7 separate two-way valves (items 58 and 60) are used to fill and relieve fluid pressure. - Referring to the embodiment of FIGS. 3 and 4, the
production assembly 22 is adapted to push fluid out of aproduction chamber 70 and into aproduction conduit 72. Theproduction chamber 70 is an enclosed volume capable of holding a desired amount of fluid. Theproduction chamber 70 is in fluid communication with the lower end of theproduction conduit 72, though separated by a wall having a first one-way valve 74. In the embodiment of FIG. 3, a fixedplug 76 is positioned near the top of theproduction chamber 70 and a series ofholes 78 are drilled through theplug 76 to allow fluid to pass through the plug. The first one-way valve 74 is a flapper valve that releases fluid into theproduction conduit 72 during the production stroke. - Still referring to FIGS. 3 and 4, the
piston rod 50 is located in a generally upright orientation and includes a proximal end and a distal end. Aproduction piston 84 is connected to the proximal end of thepiston rod 50. Theproduction piston 84 is located within theproduction chamber 70, preferably in a sealed relationship with the inner surfaces of the productionchamber side walls 70. - One or more external
fluid entry ports 86 are located in theproduction chamber 70 at a location below theproduction piston 84.Ports 86 are in fluid communication with a source of static fluid, such as water in a ground well. Theproduction piston 84 is located between thefluid entry ports 86 and the first one-way valve 74. When theproduction piston 84 is in a retracted position, it is located closer to theports 86. When theproduction piston 84 is in an extended position, it is located closer to the first one-way valve 74. Theports 86 allow fluid to be drawn into theproduction chamber 70 during the production stroke. FIG. 7 illustrates an alternative method of inputting fluid into theproduction chamber 70 in which thefluid entry ports 86 are made through the upper wall of theguide chamber 26 and into the lower end of theproduction chamber 70. - Referring back to FIGS. 3 and 4, a second one-
way valve 90 is located at the production piston, thereby permitting fluid to travel in an outward direction. In one arrangement, the second one-way valve 90 is a rubber flapper valve fitted over a series of holes drilled through theproduction piston 84. The flapper is located on the external side surface of theproduction piston 84. The holes and valve allow fluid to pass into theproduction chamber 70, through theproduction piston 84 when theproduction piston 84 is moving from its extended position to its retracted position. - The
guide chamber 26 is located adjacent theproduction chamber 70. In the embodiment shown, thesechambers piston rod 50 extending therebetween. Theguide chamber 26 is an upright enclosure having an upper end and a lower end. The upper end includes thepassage 52 for holding thepiston rod 50 and supporting it therein during reciprocation. In this embodiment, theflexible hose 24 is a flexible tube with a lower end fixedly attached to the bottom of theguide chamber 26. FIG. 5 shows a similar arrangement with theflexible hose 24 formed in an accordion or bellows shape. Theguide chamber 26 may be open to the surrounding fluid source. - As described with reference to FIGS. 1 and 2, the
drive assembly 20 of FIGS. 3 and 4 includes theflexible hose 24, which is in communication with a source of pressure. During use, theflexible hose 24 pushes against the distal end of thepiston rod 50 so that reciprocating motion of theflexible hose 24 causes similar reciprocating motion of theproduction piston 84. In this manner, the device may be used to easily move fluid from one elevation to a second, higher elevation. - As stated above, the piston rod and drive assembly have a retracted position (see FIG. 3) and an extended position (see FIG. 4). In the embodiment shown, these assemblies are biased in the retracted position by a
compressed coil spring 54 surrounding theproduction piston rod 50. Thespring 54 extends between the upper, inner surface of theguide chamber 26 and the upper, outer surface of theflexible hose 24. - A
relief valve 60 is connected to the upper end of theflexible hose 24. The relief valve relieves fluid pressure from the interior of theflexible hose 24 via arelief passage 102. Afluid return path 104 extends between theproduction conduit 72 and a head pressurefluid entry port 106 in theguide chamber 26. Athird valve 58 is provided at thefluid entry port 106. Thethird valve 58 selectively allows fluid pressure to alternately be opened or closed from entering thefluid return path 104 into theflexible hose 24. Example valves that may be used are two-way electrical valves, pneumatic valves, manual valves, etc. The optimal valve type will depend on the particular application. In alternative embodiments, placements of thethird valve 58 and therelief valve 60 may be switched. Alternatively, these components may both be placed on top of theflexible hose 24, or both could be located on the bottom of theflexible hose 24. Thefluid entry port 106 and thefluid return path 104 would change locations commensurately. - Fluid is pumped by opening the
third valve 58. When this happens, fluid pressure from thefluid return path 104 is permitted to enter into theflexible hose 24, thus causing theflexible hose 24 to extend fully. In doing so, the upper end of theflexible hose 24 drives the production piston and rod, 84 and 50, respectively, upward, against the compressive force of the biasingspring 54. In general, the diameter of the flexible hose is larger than the diameter of theproduction piston 84 in order to overcome the various forces acting on thepiston 84. - Upward movement of the
production piston 84 causes fluid in theproduction chamber 70 to flow out of thechamber 70 and into theproduction conduit 72. In the embodiment of FIG. 3, the fluid flows through the first one-way valve 74. In the embodiment of FIG. 7, fluid flows through theball valve 126. During this upward movement, the second one-way valve 90 is closed. Driving theproduction piston 84 upward causes fluid within theproduction conduit 72 to spill out of its upper end. Simultaneous with fluid moving out of theproduction chamber 70 is the inward flow of external static fluid into theproduction chamber 70 through thefluid entry ports 86. In creating an arrangement for a particular application, theflexible hose 24 should have a piston area of sufficient size that when pressurized, the force generated is greater than the combined forces of the head pressure pushing against theproduction piston 84, the biasingspring 54, and any friction. In this way, the force generated by the flexible hose is always greater than the opposing forces during the intended production stroke. - Once the
production piston 84 has reached the end of its stroke, thethird valve 58 is closed, completely shutting off head pressure in thefluid return path 104 to theflexible hose 24. The two-way relief valve 60 is momentarily opened to vent pressure in theflexible hose 24. In doing so, biasingspring 54 expands and drives theproduction piston 84 downward toward its retracted state. The outflow of fluid pressure from theflexible hose 24 enables it to return to its original serpentine, coiled, or other folded configuration. The elimination of pressure should be to an extent necessary to allow movement of theflexible hose 24 to its retracted state. During this movement, the second one-way valve 90 allows the newly entered external static fluid to move through theproduction piston 84 and into the upper regions of theproduction chamber 70. Fluid in theproduction conduit 72 is prohibited from reentering the production chamber by the orientation of the first one-way valve 74. - In the retracted position, the
production piston 84 is located just above thefluid entry ports 86. Astop ledge 110 may be used on the piston rod 50 (or alternatively along the production chamber walls) to prohibit theproduction piston 84 from moving below theports 86. In the retracted position, thethird valve 58 is closed. Theproduction chamber 70, theproduction conduit 72, and thefluid return path 104 are each filled with fluid. A maximum head pressure is felt at the third two-way valve 58. Theflexible hose 24 is in a flexed state, and the two-way relief valve 60 is closed. - Pressure to drive the drive assembly may be provided from various sources. In the embodiment of FIG. 3, fluid head pressure available in the
production conduit 72 via thefluid return path 104 is used to move the drive assembly. Thus, during use, theproduction conduit 72 should be filled enough to provide sufficient head pressure to the drive assembly. In another embodiment, pressure is provided from a pressurized vessel having a pressurized gas over fluid. In such an arrangement, the fluid may need to be replenished periodically. As will be appreciated by those skilled in the art, the invention can use any number of pressure means as a way to fully extend theflexible hose 24. - As will also be appreciated from a reading of the above, using the present invention to raise a column of fluid has a number of distinct advantages. The drive assembly itself performs as a piston, while requiring only a very small movement of fluid within the flexible hose. When sufficient pressure is introduced into the
flexible hose 24 by opening thethird valve 58, the head pressure in the column of liquid is introduced to theflexible hose 24. Thehose 24 then straightens and moves in an upward direction, causing theproduction piston 84 to move similarly. When thehose 24 has reached the end of the stroke, thethird valve 58 is closed, shutting off the head pressure to thehose 24. When the pressure is released from theflexible hose 24 by opening therelief valve 60, theflexible hose 24 returns to its unextended state from the pushing force of thecompressed coil spring 54. Because fluid is essentially incompressible and because theflexible hose 24 is constructed of minimally expanding materials, only a very small amount of fluid is lost when the pressure is released. The spring force required to reset theflexible hose 24 is that force necessary to overcome the friction in the seals and to overcome the resistance of theflexible hose 24 to return to its unextended configuration. - Using only one conduit for both power and production has benefits as well. Simpler and more efficient construction is possible, which enables the return of the small amount of fluid lost in the flexible hose when pressure is released from the flexible hose. The energy required to operate the device is essentially the energy used to open and close the relief valve and the third valve. These energy requirements remain essentially the same, regardless of how high the column of fluid happens to be. Therefore, the higher the head, the more efficient the device becomes. Other known pumps using a column of fluid as a power source all have similar problems—they either have to raise two volumes of fluid and use one volume to reset the piston, or they have to increase the pressure on the power side equal to the force to lift one volume of fluid to the surface. Therefore, there is no saving of energy in these prior art devices.
- FIG. 6 illustrates an embodiment of a drive assembly and production assembly for use in lifting sucker rods in fluid wells. Instead of using the extended position of the
piston rod 50 to define the production stroke, thepiston rod 50 is connected to thehydraulic cylinder 20 such that extension of theflexible hose 24 causes retraction of thepiston rod 50. In this embodiment, thepiston rod 50 is elongated to pass through thehose 24 and to extend the length of the hose when pressurized. The result is that thehydraulic cylinder 20 pulls therod 50 inward, into thehose 24, in order to draw fluid from a source. The combined weight of thepiston rod 50 and the sucker rods returns theflexible hose 24 to its bent position once pressure is relieved in the flexible hose. - FIG. 7 illustrates an alternate method of biasing the device. Other methods may be used as well. In FIG. 7, an
elongated reset tube 120 extends from the exterior side surface of theproduction piston 84. Thereset tube 120 includes aninner delivery channel 122. A series ofopenings 124 are provided at the base of thereset tube 120 and provide fluid communication between theproduction chamber 70 and thedelivery channel 122. The opposite end of thereset tube 120 includes a ball check valve or other one-way valve 126. Theopenings 124 andvalve 126 allow fluid in theproduction chamber 70 to flow into thechannel 122, out of thereset tube 120, and into theproduction conduit 72 during the production stroke. Thereset tube 120 passes through the wall or plug 76 that separates theproduction chamber 70 from theproduction conduit 72. Thevalve 126 is located in theproduction conduit 72 at all times. Once the production stroke is complete and pressure is relieved from theflexible hose 24, head pressure on thevalve 126 is sufficient to reset theproduction piston 84 to its retracted position. (Head pressure is generally defined as the fluid force or pressure present at the lower end of a fluid column, calculated as fluid density times column height times the gravitational constant, g.) - In an alternative embodiment, the flexible hose has a length of approximately 10 feet with a stroke in the range of about 5 to 6 inches. In another embodiment, the hose is nominally formed in a coil shape to increase the stroke length.
- While the preferred embodiment of the invention has been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention. For example, the mechanisms are shown in an upright orientation. They may also be oriented laterally and still work effectively for some configurations, e.g., lying on the bottom of a tank, lake, or other body of fluid. Various types of sealants may be used throughout.
- In addition, the present invention may find use in many different applications, such as irrigation, dewatering mines, power generation, water wells, oil wells, reverse-osmosis systems, driving crankshafts, and others. The present invention is particularly well suited for use in oil or water fluid production wells (i.e., free-flowing fluid environments) as a replacement to the motor of the lifting mechanism. The present invention may also be used for driving crankshafts or other mechanical devices to obtain rotary or linear movement.
Claims (31)
1. A drive assembly for producing reciprocal motion, a source of fluid pressure being provided to the drive assembly, the assembly comprising:
(a) a flexible hose capable of holding a pressurized fluid;
(b) a housing within which the hose is disposed; and
(c) at least one valve operable to selectively allow pressurized fluid to enter the flexible hose, the at least one valve further operable to vent pressure from the hose; and
(d) a reciprocating member connected to the flexible hose;
wherein, during use, fluid pressure is supplied to the flexible hose via the at least one valve, thereby increasing the internal pressure in the flexible hose and causing the flexible hose to extend and the reciprocating member to translate; and
wherein, during use, the at least one valve vents pressure from the flexible hose causing the flexible hose and reciprocating member to return to their retracted positions.
2. The drive assembly according to claim 1 , wherein the reciprocating member is a piston rod having a retracted position and an extended position, the piston rod being biased in the retracted position.
3. The drive assembly according to claim 2 , wherein the flexible hose is made of a nonexpandable material.
4. The drive assembly according to claim 2 , wherein the flexible hose is formed of a nonpermeable flexible woven fabric.
5. The drive assembly according to claim 2 , wherein the flexible hose is formed in an accordion shape.
6. The drive assembly according to claim 5 , wherein the accordion-shaped flexible hose is made of a material having at least one component of metal.
7. The drive assembly according to claim 5 , wherein the accordion-shaped flexible hose is made of at least one of a rubber material, a synthetic material, and a fabric material.
8. The drive assembly according to claim 1 , wherein the at least one valve is a three-way valve capable of providing both positive fluid pressure and relief of fluid pressure within the flexible hose.
9. The drive assembly according to claim 1 , wherein the at least one valve includes two two-way valves that cooperate to provide positive fluid pressure and relief of fluid pressure within the flexible hose.
10. The drive assembly according to claim 2 , wherein the fluid pressure is a hydraulic fluid pressure.
11. The drive assembly according to claim 2 , wherein the pressurized fluid used to enter the flexible hose is provided from a column of fluid having an associated head pressure.
12. The drive assembly according to claim 2 , wherein the drive assembly includes a spring and the piston rod includes a proximal end attached to the flexible hose, the spring being held in compression between the flexible hose and the housing and urging the piston rod to its retracted position.
13. The drive assembly according to claim 12 , wherein the spring is a coil spring wrapped around the piston rod.
14. The drive assembly according to claim 12 , further comprising a production assembly including a production chamber located adjacent the housing and into which the piston rod extends.
15. The drive assembly according to claim 2 , further comprising a production assembly including a production chamber located proximate the housing and into which the piston rod extends.
16. The drive assembly according to claim 2 , further comprising a production assembly including a production chamber capable of holding a fluid, the production chamber including at least one fluid entry port for entry of external fluid;
wherein the production assembly includes a production piston connected to a distal end of the piston rod and located within the production chamber; the production assembly including a valve;
wherein, as the piston rod moves from its retracted position to its extended position, the production piston forces fluid out of the production chamber; simultaneous with this movement is the drawing of external fluid into the production chamber through an at least one fluid entry port located in the production chamber;
wherein, as the piston rod moves from its extended position to its retracted position, the production piston moves back through the production chamber and external fluid passes through the valve in preparation for the next production stroke.
17. The drive assembly according to claim 16 , wherein the at least one fluid entry port allows fluid to enter the production chamber but not to exit the production chamber, thereby ensuring passage of fluid from the production chamber through the production piston during the return stroke.
18. The drive assembly according to claim 16 , wherein the production chamber includes a distal valve that allows fluid to exit the production chamber during the extend stroke but not to enter the production chamber, thereby ensuring passage of fluid from the production chamber through the production piston during the return stroke.
19. The drive assembly according to claim 16 , wherein the at least one valve includes a valve to selectively allow pressurized fluid to enter the flexible hose and another valve to vent pressure from the flexible hose.
20. The drive assembly according to claim 16 , wherein the at least one fluid entry port includes multiple openings located along the sides of the production chamber.
21. The drive assembly according to claim 16 , wherein the housing is a guide chamber located adjacent the production chamber, the guide chamber holding the drive assembly, the piston rod extending between the guide chamber and the production chamber through a passageway extending therebetween.
22. The drive assembly according to claim 21 , wherein the drive assembly includes a spring located within the guide chamber, the spring being held in compression between the flexible hose and the guide chamber and urging the piston rod into the guide chamber.
23. The drive assembly according to claim 22 , wherein the spring is a coil spring wrapped around the piston rod.
24. The drive assembly according to claim 16 , wherein the drive assembly is adapted for use with a production conduit, the drive assembly being immersed in a source of external fluid, a source of fluid pressure being provided to the flexible hose, during the extend stroke, the production piston forcing fluid out of the production chamber and into the production conduit.
25. The drive assembly according to claim 24 , wherein the pressurized fluid used to enter the flexible hose is provided from a column of fluid having an associated head pressure.
26. The drive assembly according to claim 25 , further comprising a fluid return path connected between the production conduit and the at least one valve to selectively allow pressurized fluid to enter the flexible hose, the column of fluid thus being provided from the production conduit.
27. The drive assembly according to claim 24 , wherein the pressurized fluid used to enter the flexible hose is provided from a secondary pressurized fluid source.
28. The drive assembly according to claim 24 , wherein the fluid used to drive the flexible hose includes at least one of fresh water, oil, and saltwater.
29. The drive assembly according to claim 24 , wherein the fluid used to drive the flexible hose is a free flowing fluid.
30. In a device having a reciprocating member, an improvement comprising a flexible hose connected to the reciprocating member to drive the reciprocating member in at least one direction, the flexible hose being formed of a nonexpandable material, the flexible hose being capable of accepting and releasing pressure of an incompressible fluid in order to move between extended and retracted states.
31. In a device having a reciprocating member, an improvement comprising a flexible hose connected to the reciprocating member to drive the reciprocating member in at least one direction, the flexible hose being formed of a nonexpandable material made in an accordion shape, the flexible hose being capable of accepting and releasing pressure of an incompressible fluid in order to move between extended and retracted states.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/370,207 US20040161347A1 (en) | 2003-02-19 | 2003-02-19 | Flexible hose apparatus |
PCT/US2004/003730 WO2004074692A2 (en) | 2003-02-19 | 2004-02-09 | Flexible hose apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/370,207 US20040161347A1 (en) | 2003-02-19 | 2003-02-19 | Flexible hose apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040161347A1 true US20040161347A1 (en) | 2004-08-19 |
Family
ID=32850395
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/370,207 Abandoned US20040161347A1 (en) | 2003-02-19 | 2003-02-19 | Flexible hose apparatus |
Country Status (2)
Country | Link |
---|---|
US (1) | US20040161347A1 (en) |
WO (1) | WO2004074692A2 (en) |
Cited By (5)
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US20080175728A1 (en) * | 2005-09-27 | 2008-07-24 | Atmocean, Inc. | Oceanic Layers Modification Methods, Apparatus, Systems and Applications |
WO2010077143A1 (en) * | 2009-01-02 | 2010-07-08 | Bootsman Holding Bv | System to inflate and deflate an object |
WO2013050047A1 (en) * | 2011-10-07 | 2013-04-11 | Kpf Arkitekter A/S | Hydraulic system |
US20150070904A1 (en) * | 2012-02-28 | 2015-03-12 | President And Fellows Of Harvard College | Apparatus, system, and method for providing fabric-elastomer composites as pneumatic actuators |
CN112112863A (en) * | 2020-09-26 | 2020-12-22 | 宜宾学院 | Tandem hydraulic splitting device |
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CN112112863A (en) * | 2020-09-26 | 2020-12-22 | 宜宾学院 | Tandem hydraulic splitting device |
Also Published As
Publication number | Publication date |
---|---|
WO2004074692A2 (en) | 2004-09-02 |
WO2004074692A3 (en) | 2005-01-20 |
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Legal Events
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