US20030215275A1 - Sheet finisher with a punching unit - Google Patents
Sheet finisher with a punching unit Download PDFInfo
- Publication number
- US20030215275A1 US20030215275A1 US10/385,489 US38548903A US2003215275A1 US 20030215275 A1 US20030215275 A1 US 20030215275A1 US 38548903 A US38548903 A US 38548903A US 2003215275 A1 US2003215275 A1 US 2003215275A1
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- United States
- Prior art keywords
- sheet
- scrap
- scraps
- finisher
- punching
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/65—Apparatus which relate to the handling of copy material
- G03G15/6582—Special processing for irreversibly adding or changing the sheet copy material characteristics or its appearance, e.g. stamping, annotation printing, punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00789—Adding properties or qualities to the copy medium
- G03G2215/00818—Punch device
Definitions
- the present invention relates to a sheet finisher including a punching unit and more particularly to an image forming system in which the sheet finisher is constructed integrally with or separately from an image forming apparatus.
- Japanese Patent Laid-Open Publication No. 2001-25995 discloses an image forming apparatus including a punch and a die for punching a sheet, scrap conveying means for conveying the resulting scraps, and a scrap box for storing the scraps.
- the scrap conveying means is implemented as a screw type conveyor while the scrap box is removably mounted to the outside of the apparatus body. When the scrap box is dismounted from the apparatus body, the scrap conveying means stops being driven, but the apparatus continues its image forming operation. This, according to the above document, not only prevents the scraps from being scattered around the apparatus body, but enhances productivity as to image formation.
- Japanese Patent Laid-Open Publication No. 7-112861 teaches an image forming apparatus including a container or storing means for storing scraps produced from punched sheets.
- the container is mounted to or dismounted from the apparatus body via an opening formed in the side wall of the apparatus body. Further, the container is formed of transparent plastics or similar material so as to allow the container to be seen from the outside.
- the above document additionally proposes an arrangement in which the container is mounted to one side of the apparatus body, so that scraps stored in the container can be dealt with at the outside of the apparatus body.
- the container mounted on the side of the apparatus body needs an exclusive space for the replacement of the container beside the apparatus body. Further, because the container cannot be extended deep into the apparatus body, punching must be performed in the vicinity of the side wall of the apparatus body. It is therefore necessary to limit the direction of sheet conveyance in accordance with the punching position.
- Japanese Patent Laid-Open Publication No. 6-155393 proposes an image forming apparatus including a punching mechanism mounted on an openable cover forming part of one side of the apparatus body. Scraps produced by the punching mechanism are stored in a tank removably mounted to the apparatus body.
- the openable cover needs an exclusive space beside the apparatus body, so that the cover can be opened. It follows that a space broad enough for the tank to be removed is required beside the apparatus body, increasing the overall space to be occupied by the apparatus.
- the scrap box or scrap storing means may be mounted on the front of the sheet finisher. This, however, gives rise to another problem that when the scraps conveyed by the scrap conveying means toward the scrap box have fibers appearing on their edges, they are caught by adjoining members and cannot be smoothly or surely introduced into the scrap box.
- a sheet finisher of the present invention includes a punching unit configured to punch a sheet handed over from an image forming apparatus to the sheet finisher.
- a scrap conveying unit conveys scraps produced from the sheet punched by the punching unit.
- a hopper stores scraps conveyed thereto by there scrap conveying unit. The hopper is mounted on the front side of the sheet finisher.
- FIG. 1 is an isometric view showing a first embodiment of the image forming system in accordance with the present invention and made up of an image forming apparatus and a sheet finisher;
- FIG. 2 is a view showing arrangements inside the image forming system of FIG. 1;
- FIG. 3 is a section along line A-A of FIG. 2;
- FIG. 4 is a view showing a punching unit and a hopper included in the illustrative embodiment in detail
- FIG. 5 shows a scrap conveying unit specifically and a positional relation between it, the punching unit and the hopper;
- FIG. 6 shows a specific configuration of the hopper removably mounted to the inside of an operable front cover included in the sheet finisher
- FIG. 7 is a plan view showing the scrap conveying unit in the usual operating condition in which the front cover is closed;
- FIG. 8 is a view similar to FIG. 7, showing the front cover in an open position
- FIG. 9 is a schematic block diagram showing a control system included in the illustrative embodiment.
- FIG. 10 demonstrates the operation the punching unit to which a press punching system is applied
- FIG. 11 shows a driveline included in a pressing mechanism for effecting the operation of FIG. 10;
- FIG. 12 demonstrates the operation of the punching unit to which a rotary punching system is applied
- FIG. 13 shows a driveline included in a rotary mechanism for effecting the operation of FIG. 12;
- FIG. 14 shows a mechanism for determining whether or not the hopper is present and whether or not it is filled up with scraps and representative of a second embodiment of the present invention
- FIG. 15 shows the sensing mechanism of FIG. 14 together with a mechanism for mounting and dismounting the hopper
- FIG. 16 shows a specific condition wherein the hopper is filled up with scraps, and a sensor plays the role of a full sensor;
- FIG. 17 shows a relation between the hopper, a shutter and the sensor when the sensor plays the role of a hopper sensor
- FIG. 18 is a fragmentary view showing a front cover representative of a third embodiment of the present invention and held in an open position;
- FIG. 19 is a perspective view showing a conventional condition wherein scraps are introduced into the hopper
- FIG. 20 is a view similar to FIG. 19, showing a condition wherein scraps are introduced into the hopper in a fourth embodiment of the present invention.
- FIGS. 21 and 22 demonstrate the operation of a screen plate included in a scrap guide
- FIG. 23 shows a conventional condition wherein scraps are transferred from a belt to a scrap guide
- FIG. 24 is a view similar to FIG. 23, showing a condition wherein scraps are transferred from the belt to the scrap guide in the fourth embodiment
- FIG. 25 shows a relation between a distance between punches particular to a two-punch system and a distance of conveyance specifically in accordance with a fifth embodiment of the present invention
- FIG. 26 is a view similar to FIG. 25, showing the above relation particular to a four-punch system
- FIG. 27 shows a specific configuration of the belt
- FIG. 28 shows another specific configuration of the belt
- FIGS. 29 through 31 show a relation between a punching unit and a scrap conveying unit representative of a sixth embodiment of the present invention
- FIG. 32 is a flowchart demonstrating a specific operation of the belt driven by a stepping motor and dealing with the last sheet of a single job;
- FIGS. 33A and 33B demonstrate how a seventh embodiment of the present invention removes scraps from the belt
- FIGS. 34 and 35 are flowcharts each demonstrating a particular procedure available with the seventh embodiment
- FIG. 36 is a view showing the configuration of the seventh embodiment more specifically;
- FIGS. 37A and 37B are flowcharts demonstrating a specific operation of the seventh embodiment
- FIG. 38 is a fragmentary view showing a mechanism included in the seventh embodiment for moving the belt in the reverse direction.
- FIG. 39 is a flowchart demonstrating a specific operation of the seventh embodiment.
- an image forming system embodying the present invention is shown and made up of an image forming apparatus PR and a finisher FR.
- the image forming apparatus PR which has a copying function, includes a document scanning section 31 , an image writing section 32 , a sheet feeding section 33 , and a document conveying section 34 .
- the document scanning section 31 is configured to scan a document with a scanner in the main scanning direction while moving the scanner in the subscanning direction.
- the document feeding section (ADF (Automatic Document Feeder) hereinafter) 34 feeds the document to a glass platen.
- the image writing section 32 is implemented as conventional optics including a laser diode, a polygonal mirror, and an f ⁇ lens.
- the optics optically scans the surface of a photoconductive element for thereby forming a latent image.
- the latent image is then developed by toner.
- the resulting toner image is transferred from the photoconductive element to a sheet or recording medium and then fixed by a fixing unit. Subsequently, the sheet with the fixed toner image is handed over from the image forming apparatus PR to the sheet finisher FR.
- the sheet feeding section 33 has four sheet feeding stages stacked one above another.
- a vertical sheet path 36 extends from the pay-out side or right side, as viewed in FIG. 2, of the sheet feeding stages to the image writing section 32 .
- the sheet carrying the toner image thereon and driven out of the image forming apparatus PR is introduced into the sheet finisher FR in a direction indicated by an arrow M.
- the sheet finisher FR includes a punching unit 4 for punching the sheet introduced into the sheet finisher FR.
- the punching unit or punching means 4 is positioned downstream of an inlet roller pair 1 in the direction of sheet conveyance, but upstream of a roller pair 6 .
- a scrap conveying unit or conveying means 5 is positioned beneath the punching unit 4 for conveying scraps produced from punched sheets. More specifically, as shown in FIG. 3 which is a section along line A-A of FIG.
- the scrap conveying unit 5 extends in the direction perpendicular to the direction of sheet conveyance and conveys scraps 23 (see FIG. 4) in a direction Q.
- the direction Q is toward an operation side OP where the operator stands to input desired information meant for the sheet finisher FR or the image forming apparatus PR on an operation panel 37 or to replace toner or remove a jamming sheet.
- the operator replaces toner or removes a jamming sheet by opening a front cover 14 forming part of a housing on the operation side OP.
- a hopper or scrap storing means 3 is mounted on the inside of the front cover 14 , so that the scraps are conveyed to the hopper 3 in the direction Q.
- the scrap conveying unit 5 and hopper 3 assigned to the scraps will be described more specifically later.
- the front cover 14 may be provided with a transparent window 14 c , so that the operator can see the inside of the hopper 3 .
- the window 14 c is so positioned as to allow the operator to see the top opening of the hopper 3 .
- the window 14 c is implemented by a sheet of glass or transparent resin (see FIGS. 5 and 6).
- the sheet P punched by the punching unit 4 is steered by path selectors 27 and 28 to be stacked on a shift tray 9 by way of, e.g., a stapling station. Alternatively, the sheet P may be simply driven out to a proof tray 29 .
- the path selector 27 is so positioned as to steer the sheet P to a path on which a roller pair 7 is located.
- the sheet P is then driven out to the shift tray 9 via the roller pair 7 and an outlet roller pair 8 .
- the tray 9 is shifted in the direction perpendicular to the direction of sheet conveyance copy by copy, thereby sorting the consecutive sheets P on a copy basis.
- the path selector 27 is so positioned as to steer the sheet P to a path on which a roller pair 10 is located.
- the sheet P is then conveyed to a staple tray 12 by the roller pair 10 and a roller pair 11 . Every time one sheet P is brought to the staple tray 12 , a knock roller knocks it downward toward a rear fence.
- a stapler 13 staples one end, trailing edge in the illustrative embodiment, of the sheet stack.
- a belt conveys the stapled sheet stack upward toward the outlet roller pair 8 . As a result, the stapled sheet stack is also driven out to the shift tray 9 .
- the punching unit 4 and hopper 3 are positioned upstream of all of the other finishing stations in the direction of sheet conveyance and can therefore punch any kind of sheet.
- the reference numerals 2 and 45 in FIGS. 2 and 3, respectively, designate an inlet sensor and a front side wall included in the apparatus body, respectively.
- FIG. 4 shows the punching unit 4 and hopper 3 more specifically.
- the punching unit 4 includes a punch 15 movable to punch a sheet, which enters the punching unit 4 in a direction indicated by an arrow M.
- the punching unit 4 may use, e.g., a press punching system shown in FIGS. 10 and 11 or a rotary punching system shown in FIGS. 12 and 13.
- the press punching system after the sheet has been brought to a stop at a preselected position, the punch 15 is moved in the up-and-down direction to punch the sheet.
- the punch 15 In the rotary punching system, while the sheet is being conveyed, the punch 15 is rotated in synchronism with the movement of the sheet to thereby punch the sheet.
- FIG. 5 shows a positional relation between the scrap conveying unit 5 , the punching unit 4 and the hopper 3 .
- the punching unit 4 includes two punches 15 arranged side by side in the direction Q. A sheet brought to the punches 15 while being guided by a sheet guide 15 a is stopped there for a moment, and then the punches 15 are moved downward to punch the sheet. Scraps 23 produced from the sheet by the punches 15 drop on a belt 18 included in the scrap conveying unit 5 and positioned beneath the sheet guide 15 a .
- the belt 18 is passed over a drive timing pulley 19 and a driven timing pulley 17 with preselected tension.
- the upper run of the belt 18 on which the scraps 23 drop moves in the direction Q to convey the scraps 23 toward the operation side OP, i.e., the front cover 14 .
- a worm wheel 19 a is formed integrally with the drive timing pulley 19 and held in mesh with a worm 20 .
- the worm 20 in rotation causes the belt 18 to turn counterclockwise, as viewed in FIG. 5, via the worm wheel 19 a and drive timing pulley 19 , so that the belt 18 conveys the scraps 23 in the direction Q.
- a stepping motor 22 drives the worm 20 via a timing belt 21 .
- the scraps 23 conveyed to the operation side OP by the belt 18 drop into the hopper 3 via a scrap guide 16 .
- the hopper 3 is removably mounted to the inside of the front cover 14 .
- the scrap guide 16 includes a tubular guide 16 a whose inner periphery has an arcuate section and a slope guide 16 b inclined toward the inlet of the hopper 3 .
- the upper end of the slope guide 16 b adjoins part of the belt 18 passed over the driven timing pulley 17 .
- the driven timing pulley 17 protrudes into a space between the front cover 14 and the front side wall 45 of the apparatus body, so that the scraps 23 are handed over from the belt 18 to the guide 16 in the above space.
- the hopper 3 is positioned below such a position. Therefore, the hopper 3 , scrap guide 6 and at least part of the timing pulley 17 are positioned between the front cover 14 and the front side wall 45 .
- FIG. 6 shows how the hopper 3 is removably mounted to the inside of the front cover 14 in detail.
- a magnet 25 is mounted on the hopper 3 and magnetically supported by a bracket 24 , which is adhered to or buried in the inner surface 14 a of the front cover.
- Positioning pins 14 a and 14 b are studded on the inner surface 14 d of the front cover 14 while positioning holes 3 a and 3 b are formed in the hopper 3 .
- the positioning pins 14 a and 14 b are respectively inserted in the positioning holes 3 a and 3 b for thereby positioning the hopper 3 relative to the front cover 14 . In this sense, the positioning pins 14 a and 14 b play the role of a guide for guiding the hopper 3 .
- the magnetic force of the magnet 25 must be great enough to support the hopper 3 even when the hopper 3 is filled with the scraps 23 . Such a magnetic force, however, is sufficient in consideration of easy mounting or dismounting of the hopper 3 . It is noteworthy that the front cover 14 is opened and closed in the event of jam processing and toner replacement as well and causes the hopper 3 to vibrate. As a result, the pile of scraps 23 in the hopper 3 collapses and allows the hopper 3 to accommodate more scraps 23 .
- FIGS. 5 and 6 the transparent window 14 c is mounted on the front cover 14 at such a position that the operator can see the top opening of the hopper 3 mounted on the inner surface of the front cover 14 .
- FIGS. 7 and 8 respectively show the scrap conveying mechanism in a condition wherein the front cover 14 is closed and a condition wherein it is opened.
- the front cover 14 is hinged to the left side of the sheet finisher FR, as seen from the operation side OP, via a shaft 26 .
- the hopper 3 mounted on the front cover 14 moves together with the front cover 14 .
- the hopper 3 blocks the scrap conveying path. Should the hopper 3 be not retractable from the position shown in FIG. 2, then it would obstruct the operator intending to, e.g., open a guide plate for removing a jamming sheet. This is why the hopper 3 must be moved together with the front cover 14 when the front cover 14 is opened. Stated another way, the hopper 3 can be increased in size so long as it does not obstruct, e.g., jam processing when moved together with the front cover 14 .
- a controller or control unit 350 is implemented as a microcomputer including a CPU (Central Processing Unit) 360 and an I/O (Input/Output) interface 370 .
- the CPU 360 receives the outputs of various switches arranged on the operation panel 37 , FIG. 1, inlet sensor 2 as well as the outputs of a sensor responsive to the discharge of a sheet to the shift tray 9 , a sensor responsive to the height of a sheet stack on the tray 9 and so forth via the I/O interface 370 .
- the CPU 360 controls the various operations of the sheet finisher FR in accordance with the above inputs: the up-down movement of the punches 15 , operation of the scrap conveying unit 5 , jogging operation effected on the staple tray 13 in the direction perpendicular to the direction of sheet conveyance, stapling by the stapling unit 13 , discharge of a stapled sheet stack, movement of the shift tray 9 , operation of the knock roller and so forth.
- Pulse signals input to a staple motor, not shown, that drives the roller pair 11 are counted by the CPU 360 and used to control the knock roller and jogging.
- the CPU 360 controls the sheet finisher FR in accordance with a program stored in a ROM (Read Only Memory), not shown, while using a RAM (Random Access Memory), not shown, as a work area.
- ROM Read Only Memory
- RAM Random Access Memory
- FIGS. 10 and 11 the press punching system mentioned earlier and applied to the punching unit 4 will be described hereinafter.
- (a) and (b) show one of the punches 15 in the initial position and a position just after the start of downward movement, respectively.
- (c) shows the punch 15 in a position where it punched the sheet P. After the position (c), the punch 15 moves upward to the initial position shown in (e) via a position shown in (d).
- FIG. 11 shows a drive mechanism assigned to the punch 15 .
- a cam 30 is rotatable about a shaft 31 and causes the punch 15 to move vertically downward to punch the sheet P, as shown in FIG. 10, (c). More specifically, the punch 15 punches the sheet P brought to a stop in a preselected period of time or after a preselected number of pulses since the trailing edge of the sheet 2 has moved away from the inlet sensor, FIG. 2. More specifically, a holder 32 includes an inner surface contacting the circumference of the cam 30 . The cam 30 , rotating about the shaft 31 , presses the above surface of the holder 32 downward, so that the holder 32 presses punch 15 engaged therewith downward toward the sheet P.
- a stepping motor 34 drives a pulley 33 mounted on the shaft 31 via a timing belt 35 .
- an arrangement may be made such that the pulley 33 is constantly driven by the stepping motor 34 via the timing belt 35 while the rotation of the pulley 33 is transferred to the shaft 31 via a one-way clutch, not shown, as needed.
- the stepping motor 34 may be selectively driven to transfer its output torque to the shaft 31 .
- FIG. 12 shows the rotary punching system also mentioned earlier and applied to the punching unit 4 .
- (a) and (b) show one of the punches 15 in the initial position and a position just after the start of rotary movement, respectively.
- (c) shows the punch 15 in a position where it punched the sheet P. After the position (c), the punch 15 angularly moves to a position shown in (e) by 90° via a position shown in (d).
- FIG. 13 shows a drive mechanism included in the rotary punching system.
- the punch 15 is rotatable about a shaft 36 .
- a die 38 is located at a position where it forms a pair with the punch 15 , and is rotatable about a shaft 37 .
- the punch 15 and die 378 start rotating when the sheet P is conveyed by a distance corresponding to a preselected number of pulses since the trailing edge of the sheet P has moved away from the inlet sensor 2 , punching the sheet P in the position of FIG. 12, (c).
- the punch 15 and die 38 each are mounted on one of a pair of rotary bodies facing each other via the sheet P and rotatable about the shafts 36 and 37 , respectively.
- Gears 39 and 40 are mounted on the shafts 36 and 37 , respectively, and held in mesh with each other.
- a stepping motor 41 drives the gear 39 via a timing belt 42 .
- the rotary punching system described above can punch successive sheets without stopping them and therefore makes it needless to care about the image forming speed. In addition, control is simplified because the sheet P does not have to be stopped.
- This embodiment differs from the previous embodiment in that it additionally includes means for sensing the full state of the hopper 3 and means for determining whether or not the hopper 3 is mounted at a preselected position.
- the illustrative embodiment is identical with the previous embodiment, so that identical structural elements are designated by identical reference numerals and will not be described specifically.
- the second embodiment includes a single photosensor 43 bifunctioning as a full sensor responsive to the full state of the hopper 3 and a hopper sensor responsive to the hopper 3 at the same time.
- the sensor or sensing means 43 is located at a position where the bottom of the scrap guide 16 faces the hopper 3 .
- an opening 3 c is formed in the hopper 3 in alignment with the sensor 43 .
- FIG. 16 shows a specific condition wherein the hopper 3 is filled up with the scraps 23 .
- the sensor 43 senses the full state of the hopper 3 because the pile of scraps 23 blocks the optical path of the sensor 43 .
- a shutter 44 is pushed upward by the hopper 3 and angularly moved about a fulcrums 44 a , which is present on the scrap guide 16 , to remain in an almost horizontal position. The sensor 43 therefore does not sense the shutter 44 .
- FIG. 17 shows the hopper 3 dismounted away from the shutter 44 or moved together with the front cover 14 toward the open position.
- the shutter 44 is angularly moved clockwise from the position of FIG. 16 about the fulcrum 44 a and hangs down.
- the sensor 43 senses the shutter 44 present on the optical path of the sensor 43 and therefore indicates that the hopper 3 is dismounted. In this sense, the sensor 43 plays the role of the two means mentioned earlier at the same time. Because the sensor 43 and hopper 3 are fully separated from each other, the hopper 3 can be easily emptied.
- the sensor 43 is implemented as a reflection type sensor or photoreflector. Therefore, when the sensor 43 senses reflection, the shutter 44 is held in the lowered position of FIG. 17 or the hopper 3 is filled up with the scraps 23 .
- a sensor not shown, responsive to the opening/closing of the front cover 14 exists. When this sensor senses the shutter 44 hanging down when the front cover 14 is closed, the CPU 360 determines that the hopper 3 is not mounted on the front cover 14 . If desired, whether or not the hopper 3 is present on the front cover 14 and whether or not the hopper 3 is full may be determined independently of each other on the basis of a difference in level between the output derived from the shutter 44 and the output derived from the pile of scraps 23 .
- the sensor 43 and shutter 44 both are mounted on the scrap guide 16 while the scrap guide 16 is constructed as part of the scrap conveying unit 5 . It is therefore possible to assemble the entire scrap conveying unit 5 as a unit in a factory and then put it on the market as a unit.
- the hopper 3 is magnetically supported on the inner surface of the front cover 14 and moved together with the front cover 14 .
- the crux is that the hopper 3 be positioned inside of the front cover 14 .
- a stay 3 d is hinged to the previously mentioned shaft 26 and supports the hopper 3 on its inner surface, so that the front cover 14 can be opened and closed independently of the hopper 3 .
- the third embodiment therefore makes it needless to give consideration to the mechanical strength of the front cover 14 , which is implemented as a resin molding.
- the third embodiment is identical with the first and second embodiments.
- the scrap storing means is mounted on the front side of the sheet finisher, i.e., at the same side as the operation side of another apparatus that hands over a sheet to the sheet finisher or on an openable door parallel to the direction of sheet conveyance and capable of uncovering the inside of the sheet finisher.
- This embodiment is essentially similar to the first embodiment described with reference to FIGS. 1 through 13. The following description will concentrate on differences between the fourth embodiment and the first embodiment.
- the belt 18 conveys the scraps 23 toward the front or operation side in the direction Q over the front side wall 45 , as stated with reference to FIG. 5.
- the scraps 23 can therefore be surely dropped into the hopper 3 positioned between the front side wall 45 and the front cover 14 .
- the front end of the driven timing pulley 17 necessarily protrudes toward the front cover 14 over the front side wall 45 , so that the scraps 23 are prevented from entering the inside of the sheet finisher when dropped from the belt 18 .
- FIG. 19 demonstrates how the scraps 23 are stored in the hopper 3 in the first embodiment.
- the scraps 23 conveyed by the belt 18 in the direction Q drops in a direction A via the inclined surface of the scrap guide 16 .
- the scraps 23 dropped in the direction A pile up in the hopper 3 , they drop substantially from the same portion of the scrap guide 16 because of the flat inclined surface and therefore form a pile with a single peak, as indicated by a line 3 b .
- the pile 3 b grows up to the window 3 a of the hopper 3 with the result that the hopper 3 is determined to be full despite that it still has room to accommodate more scraps.
- the illustrative embodiment configures the guide surface 16 a of the guide 16 such that two inclined surfaces extend downward from a ridge 16 b , so that the scraps 23 drop in the direction A along the two inclined surfaces. Consequently, the scraps 23 in the hopper 3 form a pile having two peaks, as indicated by a line 3 b in FIG. 20. This successfully promotes the efficient use of the space available in the hopper 3 for a given number of sheets.
- the guide surface 16 b with a single ridge 16 b may be replaced with a division plate or flap-like plate configured to divide the scraps 23 flowing along the inclined surface of the scrap guide 16 .
- the scrap guide 16 of the illustrative embodiment includes a screen plate 46 having a generally L-shaped cross-section.
- the screen plate 46 is angularly movably supported by a shaft 46 a .
- a spring 47 constantly biases the horizontal portion of the L-shaped screen plate 46 in a direction in which the screen plate 46 closes an outlet 16 c formed in the scrap guide 16 . Therefore, as shown in FIG. 22, the screen plate 46 initially closes the outlet 16 c of the scrap guide 16 , preventing the scraps 23 from dropping.
- a projection 14 c protrudes from the inner surface of the front cover 14 .
- the projection 14 c pushes the upright portion of the screen plate 46 and causes it to angularly move about the shaft 46 a clockwise, as viewed in FIG. 21, against the action of the spring 47 , opening the outlet 16 c of the scrap guide 16 .
- the scraps 23 can drop into the hopper 3 via the outlet 16 c.
- the screen plate 46 unblocks the outlet 16 c of the scrap guide 16 only when the front cover 14 is opened, allowing the scraps 23 to drop into the hopper 3 . This prevents the scraps 23 from dropping via the scrap guide 16 during or after the opening of the front cover 14 .
- the illustrative embodiment further includes a blade 48 for separating the scraps 23 from the belt 18 .
- the blade 48 is adhered to the guide surface 16 a of the scrap guide 16 with its leading edge contacting the belt 18 .
- the blade 48 forcibly removes the scraps 23 from the belt 18 and causes them to drop into the hopper 3 without returning to the inside of the sheet finisher.
- the scrap guide means guides the scraps from the scrap conveying means to the scrap storing means while dividing the scraps in at least two directions. The scraps therefore do not pile in the scrap storing means via a single position, so that the space available in the scrap storing means is efficiently used.
- the scrap guide means includes the screen plate configured to allow the scraps to drop from the scrap guide means into the scrap storing means in interlocked relation to the front cover only when the front cover is closed. This prevents the scraps from being scattered around when the front cover is opened.
- the removing means forcibly removes the scraps from the scrap conveying means and causes them to drop into the scrap storing means.
- the scraps can therefore be surely introduced into the scrap storing means without again entering the sheet finisher.
- FIGS. 1 - 18 and the description of the first embodiment made with reference thereto also apply to a fifth embodiment of the present invention. The following description will therefore concentrate only on differences between the first embodiment and the fifth embodiment.
- FIGS. 25 and 26 respectively show specific dimensions of a two-hole punching unit and those of a four-hole punching unit particular to the illustrative embodiment.
- the distance between the punches 15 is 80 mm.
- the scraps 23 produced by the punches 15 drop on and are conveyed by the belt 18 .
- the distance over which the belt 18 conveys the scraps 23 is selected to be greater than 80 mm. Also, the scraps 23 drop on the belt 18 without fail because the belt 18 is necessarily present below the punches 15 .
- the distance between the outermost punches 15 is 240 mm.
- the belt 18 is provided with a length greater than 240 mm.
- FIG. 27 shows the configuration of the belt 18 unique to the illustrative embodiment.
- the belt 18 is provided with an irregular outer surface for promoting the parting of the scraps 23 .
- Recesses forming part of the irregular surface each have a width L 2 smaller than the maximum diameter L 1 of the scraps 23 , preventing the scraps from being fully buried in the recesses.
- the belt 18 conveys the scraps 23 while preventing them from closely adhering to the belt 18 and therefore causes the scraps 23 to surely drop into the hopper 3 .
- the recesses and projections are labeled 18 - b and 18 - a , respectively.
- FIG. 28 shows a modification of the illustrative embodiment.
- the belt 18 is implemented as a low-cost timing belt formed with projections and recesses, or teeth, each extending in the direction perpendicular to the direction Q. This is preferable in the aspect of parting of the scraps 23 .
- the timing belt applied to the belt 18 may be one whose opposite surfaces are toothed or one toothed on only one surface and turned inside out.
- the timing belt toothed on both surfaces is expensive and thick and therefore undesirable from the space standpoint. While the timing belt toothed on one side is free from such a problem, it should be driven at speed low enough to obviate slip because the flat surface of the belt is be passed over the timing pulleys 17 and 19 .
- the distance over which the scrap conveying means conveys the scraps is greater than the distance between the punching means, so that the scraps can be surely conveyed by the conveying means.
- the surface of the conveying means is so configured as to contact the scraps over a minimum of area, thereby reducing electrostatic adhesion to act between the belt and the scraps. This allows the scraps to surely part from the conveying means at an adequate position and fall in the hopper.
- FIGS. 1 through 18 and the first embodiment described with reference made thereto also apply to a sixth embodiment to be described hereinafter. The following description will therefore concentrate on differences between the first embodiment and the sixth embodiment.
- FIG. 29 shows a relation between the punching unit 4 and the scrap conveying unit 5 particular to the illustrative embodiment.
- FIGS. 30 and 31 show the same relation in a fragmentary front view and a plan view, respectively.
- the scrap conveying unit 5 beneath the punching unit 4 is configured to be inserted into the sheet finisher from the front side or operation side, as indicated by an arrow.
- the conveying unit 5 conveys the scraps 23 in the direction Q toward the hopper 3 .
- the worm 20 drives the belt 18 via the timing pulley 19 , as stated earlier.
- the conveying unit 5 is constructed into a unit that can be inserted into the sheet finisher from the front.
- the conveying unit 5 therefore does not include drive means for driving the belt 18 alone.
- the absence of the drive mans successfully reduces the weight of the conveying unit 4 for thereby facilitating mounting of the conveying unit 4 .
- the worm 20 is formed with a spur gear portion at its base portion.
- the belt 18 can be driven.
- the timing belt 21 is passed over the pulley portion of the gear 101 and driven by the stepping motor 22 .
- a pulley 100 engaged with the inlet roller pair 1 , FIG. 1 is driven by the stepping motor 22 , causing the inlet roller pair 1 to rotate.
- the stepping motor 22 assigned to the inlet roller pair 1 is used to drive the belt 18 as well.
- FIG. 32 for describing the drive of the belt 18 effected by the stepping motor 22 .
- the procedure of FIG. 32 deals with the last sheet of a single job.
- the stepping motor 22 starts rotating when the inlet sensor 2 senses the last sheet of a job entered the sheet finisher (steps S 1 and S 2 ).
- the stepping motor 22 drives the inlet roller pair 1 and belt 18 via the timing belt 21 .
- the punching unit 4 punches the sheet (steps S 4 , S 5 and S 6 ).
- the stepping motor 22 continuously operates until the scraps 23 dropped from the sheet on the belt 18 have been collected in the hopper 3 (step S 7 ).
- the stepping motor 22 stops operating as soon as the scraps 23 all drop from the belt 18 into the hopper 3 (step S 8 ).
- step S 3 If the sheet does not have to be punched (NO, step S 3 ), then the stepping motor 22 stops operating just after the sheet has moved away from the inlet roller pair 1 , thereby saving power.
- a single drive source drives both of the scrap conveying means and sheet conveying means, i.e., an exclusive motor for the scrap conveying means is not necessary.
- the scrap conveying means is therefore reduced in cost and weight and therefore easy to mount to the sheet finisher.
- the belt is continuously driven until the scraps dropped on the belt all have been collected in the hopper.
- the scraps can therefore be surely conveyed without regard to the image forming operation. This prevents the scraps from dropping or being scattered around inside the sheet finisher.
- FIGS. 1 through 18 and the first embodiment described with reference made thereto also apply to a seventh embodiment to be described hereinafter. The following description will therefore concentrate on differences between the first embodiment and the seventh embodiment.
- the blade 48 is positioned in the upper portion of the slope guide 16 b , which forms part of the scrap guide 16 .
- the upper edge of the blade 48 adjoins the end of the belt 18 facing the scrap guide 16 and causes the scraps 23 reached it into the hopper 3 .
- the belt 18 conveys the scraps 23 toward the scrap guide 16 over the front side wall 45 of the sheet finisher, as stated earlier.
- the configuration of FIGS. 5 and 6 has the following problem left unsolved. Fibers are apt to appear on the edges of the scraps 23 produced from the sheet.
- the illustrative embodiment inversely drives the belt 18 , i.e., moves it in the direction opposite to the direction of scrap conveyance, thereby moving the scraps 23 on the belt 18 backward by a suitable distance. Consequently, the scrap 23 caught between the belt 18 and the blade 48 is released and surely dropped into the hopper 3 , which is positioned between the front side wall 45 and the front cover 14 . This can be done with specific means to be described hereinafter.
- FIG. 35 Another specific procedure is shown in FIG. 35. As shown, when the power switch of the image forming apparatus PR is turned on or when the front cover 14 is opened, the stepping motor 22 is driven for a preselected period of time in the direction opposite to the direction for scrap conveyance. As a result, the scraps caught on the belt 18 are surely caused to drop into the hopper 3 positioned between the front side wall 45 and the front cover 14 . The scraps can therefore be removed even when the power switch of the apparatus PR is turned off or when a sheet jam occurs.
- the belt 18 is moved in the reverse direction by a minimum necessary distance L 4 shorter than the distance L 3 and necessary for the fibers of the scraps to be separated from the blade 48 . This allows the scraps 23 to surely drop on the inclined surface of the blade 48 and prevents the scraps on the belt 18 from dropping to the side opposite to the hopper 3 when the power switch is turned on or the front cover 14 is opened.
- the belt 18 may be moved to any desired position in the reverse direction on the basis of the output of a sensor 49 responsive to the current position of the worm 20 .
- FIG. 39 demonstrates a procedure for practicing this scheme.
- the illustrative embodiment has various advantages, as enumerated below.
- the scrap conveying means is moved in the reverse direction to convey the scraps by a preselected distance in the direction opposite to the direction in which the conveying means conveys them toward the guide means. Therefore, even when the fibers of the scraps are caught between the guide means and the conveying means, such scraps can be surely released and smoothly introduced into the scrap storing means.
- the scrap conveying means is implemented as an endless belt, so that the scraps with the fibers can be removed by a simple operation.
- the scrap storing means is positioned at the front side or operation side of the sheet finisher and is therefore easy to handle.
- the scrap storing means is mounted on the inner surface of the openable door and therefore saves size and space and is easy to operate. In addition, the scrap storing means is removable from the above door.
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Abstract
A sheet finisher of the present invention includes a punching unit configured to punch a sheet handed over from an image forming apparatus to the sheet finisher. A scrap conveying unit conveys scraps produced from the sheet punched by the punching unit. A hopper stores scraps conveyed thereto by there scrap conveying unit. The hopper is mounted on the front side of the sheet finisher.
Description
- 1. Field of the Invention
- The present invention relates to a sheet finisher including a punching unit and more particularly to an image forming system in which the sheet finisher is constructed integrally with or separately from an image forming apparatus.
- 2. Description of the Background Art
- Today, a copier, printer or similar image forming apparatus with a sheet finisher including a punching unit is extensively used. Japanese Patent Laid-Open Publication No. 2001-25995, for example, discloses an image forming apparatus including a punch and a die for punching a sheet, scrap conveying means for conveying the resulting scraps, and a scrap box for storing the scraps. The scrap conveying means is implemented as a screw type conveyor while the scrap box is removably mounted to the outside of the apparatus body. When the scrap box is dismounted from the apparatus body, the scrap conveying means stops being driven, but the apparatus continues its image forming operation. This, according to the above document, not only prevents the scraps from being scattered around the apparatus body, but enhances productivity as to image formation.
- However, the problem with the image forming apparatus described above is that the scrap box is mounted on the rear of the apparatus body, as seen from the operation side. The scrap box is therefore difficult to handle although image formation may be continued after the removal of the scrap box.
- Japanese Patent Laid-Open Publication No. 7-112861, for example, teaches an image forming apparatus including a container or storing means for storing scraps produced from punched sheets. The container is mounted to or dismounted from the apparatus body via an opening formed in the side wall of the apparatus body. Further, the container is formed of transparent plastics or similar material so as to allow the container to be seen from the outside. The above document additionally proposes an arrangement in which the container is mounted to one side of the apparatus body, so that scraps stored in the container can be dealt with at the outside of the apparatus body. However, the container mounted on the side of the apparatus body needs an exclusive space for the replacement of the container beside the apparatus body. Further, because the container cannot be extended deep into the apparatus body, punching must be performed in the vicinity of the side wall of the apparatus body. It is therefore necessary to limit the direction of sheet conveyance in accordance with the punching position.
- Further, Japanese Patent Laid-Open Publication No. 6-155393, for example, proposes an image forming apparatus including a punching mechanism mounted on an openable cover forming part of one side of the apparatus body. Scraps produced by the punching mechanism are stored in a tank removably mounted to the apparatus body. The openable cover, however, needs an exclusive space beside the apparatus body, so that the cover can be opened. It follows that a space broad enough for the tank to be removed is required beside the apparatus body, increasing the overall space to be occupied by the apparatus.
- The conventional image forming apparatuses of the type including a sheet finisher with a punching unit have other problems left unsolved, as enumerated below.
- (1) When scraps produced from a sheet by the punching unit drop, they should be surely received by a belt including in a scrap conveying unit. To meet this requirement, the belt must be provided with a length great enough to convey the scraps over a distance between, among a plurality of holes, holes at opposite ends, i.e., 80 mm in Japan or 240 mm in Europe. Also, the belt must be positioned beneath the plurality of holes. Further, it is likely that the scraps fail to fully part from the belt due to static electricity.
- (2) The scrap box mounted on the rear of the apparatus body is not only difficult to handle, but also problematic when it is dismounted because image formation is continued, i.e., scraps are continuously produced.
- (3) To solve the above problem (2), the scrap box or scrap storing means may be mounted on the front of the sheet finisher. This, however, gives rise to another problem that when the scraps conveyed by the scrap conveying means toward the scrap box have fibers appearing on their edges, they are caught by adjoining members and cannot be smoothly or surely introduced into the scrap box.
- Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 6-155393, 2000-334696 and 2001-25995.
- It is an object of the present invention to provide a small size, space saving sheet finisher easy to handle and allowing scraps to be dealt with only at the operation side, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of surely introducing scraps in scrap storing means and efficiently using a space, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of introducing scraps in scrap storing means without causing them to drop to the outside or being scattered around, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of causing scraps to drop into scrap storing means in the form of a pile as flat as possible, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of forcibly removing scraps from scrap conveying means before the scraps again enter the sheet finisher via a front side wall, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of surely conveying scraps with a belt, and an image forming system using the same.
- It is another object of the present invention to provide a sheet finisher capable of removing scraps from a stripe-like conveying surface at an adequate position and introducing them in a hopper, and an image forming system using the same.
- It is still another object of the present invention to provide a sheet finisher not needing an exclusive motor for scrap conveying means, and an image forming system using the same.
- It is yet another object of the present invention to provide a sheet finisher capable of surely conveying scraps without regard to whether or not image formation is under way, and an image forming system using the same.
- It is a further object of the present invention to provide a sheet finisher capable of surely introducing even scraps with fibers appearing on their edges into scrap storing means, and an image forming system using the same.
- A sheet finisher of the present invention includes a punching unit configured to punch a sheet handed over from an image forming apparatus to the sheet finisher. A scrap conveying unit conveys scraps produced from the sheet punched by the punching unit. A hopper stores scraps conveyed thereto by there scrap conveying unit. The hopper is mounted on the front side of the sheet finisher.
- The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
- FIG. 1 is an isometric view showing a first embodiment of the image forming system in accordance with the present invention and made up of an image forming apparatus and a sheet finisher;
- FIG. 2 is a view showing arrangements inside the image forming system of FIG. 1;
- FIG. 3 is a section along line A-A of FIG. 2;
- FIG. 4 is a view showing a punching unit and a hopper included in the illustrative embodiment in detail;
- FIG. 5 shows a scrap conveying unit specifically and a positional relation between it, the punching unit and the hopper;
- FIG. 6 shows a specific configuration of the hopper removably mounted to the inside of an operable front cover included in the sheet finisher;
- FIG. 7 is a plan view showing the scrap conveying unit in the usual operating condition in which the front cover is closed;
- FIG. 8 is a view similar to FIG. 7, showing the front cover in an open position;
- FIG. 9 is a schematic block diagram showing a control system included in the illustrative embodiment;
- FIG. 10 demonstrates the operation the punching unit to which a press punching system is applied;
- FIG. 11 shows a driveline included in a pressing mechanism for effecting the operation of FIG. 10;
- FIG. 12 demonstrates the operation of the punching unit to which a rotary punching system is applied;
- FIG. 13 shows a driveline included in a rotary mechanism for effecting the operation of FIG. 12;
- FIG. 14 shows a mechanism for determining whether or not the hopper is present and whether or not it is filled up with scraps and representative of a second embodiment of the present invention;
- FIG. 15 shows the sensing mechanism of FIG. 14 together with a mechanism for mounting and dismounting the hopper;
- FIG. 16 shows a specific condition wherein the hopper is filled up with scraps, and a sensor plays the role of a full sensor;
- FIG. 17 shows a relation between the hopper, a shutter and the sensor when the sensor plays the role of a hopper sensor;
- FIG. 18 is a fragmentary view showing a front cover representative of a third embodiment of the present invention and held in an open position;
- FIG. 19 is a perspective view showing a conventional condition wherein scraps are introduced into the hopper;
- FIG. 20 is a view similar to FIG. 19, showing a condition wherein scraps are introduced into the hopper in a fourth embodiment of the present invention;
- FIGS. 21 and 22 demonstrate the operation of a screen plate included in a scrap guide;
- FIG. 23 shows a conventional condition wherein scraps are transferred from a belt to a scrap guide;
- FIG. 24 is a view similar to FIG. 23, showing a condition wherein scraps are transferred from the belt to the scrap guide in the fourth embodiment;
- FIG. 25 shows a relation between a distance between punches particular to a two-punch system and a distance of conveyance specifically in accordance with a fifth embodiment of the present invention;
- FIG. 26 is a view similar to FIG. 25, showing the above relation particular to a four-punch system;
- FIG. 27 shows a specific configuration of the belt;
- FIG. 28 shows another specific configuration of the belt;
- FIGS. 29 through 31 show a relation between a punching unit and a scrap conveying unit representative of a sixth embodiment of the present invention;
- FIG. 32 is a flowchart demonstrating a specific operation of the belt driven by a stepping motor and dealing with the last sheet of a single job;
- FIGS. 33A and 33B demonstrate how a seventh embodiment of the present invention removes scraps from the belt;
- FIGS. 34 and 35 are flowcharts each demonstrating a particular procedure available with the seventh embodiment;
- FIG. 36 is a view showing the configuration of the seventh embodiment more specifically;
- FIGS. 37A and 37B are flowcharts demonstrating a specific operation of the seventh embodiment;
- FIG. 38 is a fragmentary view showing a mechanism included in the seventh embodiment for moving the belt in the reverse direction; and
- FIG. 39 is a flowchart demonstrating a specific operation of the seventh embodiment.
- Preferred embodiments of the image forming system in accordance with the present invention will be described hereinafter.
- Referring to FIGS. 1 and 2, an image forming system embodying the present invention is shown and made up of an image forming apparatus PR and a finisher FR. As shown, the image forming apparatus PR, which has a copying function, includes a
document scanning section 31, animage writing section 32, asheet feeding section 33, and adocument conveying section 34. - The
document scanning section 31 is configured to scan a document with a scanner in the main scanning direction while moving the scanner in the subscanning direction. The document feeding section (ADF (Automatic Document Feeder) hereinafter) 34 feeds the document to a glass platen. - The
image writing section 32 is implemented as conventional optics including a laser diode, a polygonal mirror, and an fθ lens. The optics optically scans the surface of a photoconductive element for thereby forming a latent image. The latent image is then developed by toner. The resulting toner image is transferred from the photoconductive element to a sheet or recording medium and then fixed by a fixing unit. Subsequently, the sheet with the fixed toner image is handed over from the image forming apparatus PR to the sheet finisher FR. - In the illustrative embodiment, the
sheet feeding section 33 has four sheet feeding stages stacked one above another. Avertical sheet path 36 extends from the pay-out side or right side, as viewed in FIG. 2, of the sheet feeding stages to theimage writing section 32. - The sheet carrying the toner image thereon and driven out of the image forming apparatus PR is introduced into the sheet finisher FR in a direction indicated by an arrow M. The sheet finisher FR includes a
punching unit 4 for punching the sheet introduced into the sheet finisher FR. The punching unit or punching means 4 is positioned downstream of aninlet roller pair 1 in the direction of sheet conveyance, but upstream of aroller pair 6. A scrap conveying unit or conveyingmeans 5 is positioned beneath thepunching unit 4 for conveying scraps produced from punched sheets. More specifically, as shown in FIG. 3 which is a section along line A-A of FIG. 2, thescrap conveying unit 5 extends in the direction perpendicular to the direction of sheet conveyance and conveys scraps 23 (see FIG. 4) in a direction Q. The direction Q is toward an operation side OP where the operator stands to input desired information meant for the sheet finisher FR or the image forming apparatus PR on anoperation panel 37 or to replace toner or remove a jamming sheet. - More specifically, the operator replaces toner or removes a jamming sheet by opening a
front cover 14 forming part of a housing on the operation side OP. A hopper or scrap storing means 3 is mounted on the inside of thefront cover 14, so that the scraps are conveyed to thehopper 3 in the direction Q. Thescrap conveying unit 5 andhopper 3 assigned to the scraps will be described more specifically later. Thefront cover 14 may be provided with atransparent window 14 c, so that the operator can see the inside of thehopper 3. In the illustrative embodiment, thewindow 14 c is so positioned as to allow the operator to see the top opening of thehopper 3. Thewindow 14 c is implemented by a sheet of glass or transparent resin (see FIGS. 5 and 6). - The sheet P punched by the
punching unit 4 is steered bypath selectors shift tray 9 by way of, e.g., a stapling station. Alternatively, the sheet P may be simply driven out to aproof tray 29. - More specifically, in a sort mode, the
path selector 27 is so positioned as to steer the sheet P to a path on which aroller pair 7 is located. The sheet P is then driven out to theshift tray 9 via theroller pair 7 and anoutlet roller pair 8. Thetray 9 is shifted in the direction perpendicular to the direction of sheet conveyance copy by copy, thereby sorting the consecutive sheets P on a copy basis. - In a staple mode, the
path selector 27 is so positioned as to steer the sheet P to a path on which aroller pair 10 is located. The sheet P is then conveyed to astaple tray 12 by theroller pair 10 and aroller pair 11. Every time one sheet P is brought to thestaple tray 12, a knock roller knocks it downward toward a rear fence. After a preselected number of sheets P constituting a single copy have been stacked on thestaple tray 12, astapler 13 staples one end, trailing edge in the illustrative embodiment, of the sheet stack. Subsequently, a belt conveys the stapled sheet stack upward toward theoutlet roller pair 8. As a result, the stapled sheet stack is also driven out to theshift tray 9. - As stated above, the
punching unit 4 andhopper 3 are positioned upstream of all of the other finishing stations in the direction of sheet conveyance and can therefore punch any kind of sheet. - The
reference numerals - FIG. 4 shows the
punching unit 4 andhopper 3 more specifically. As shown, thepunching unit 4 includes apunch 15 movable to punch a sheet, which enters thepunching unit 4 in a direction indicated by an arrow M. Thepunching unit 4 may use, e.g., a press punching system shown in FIGS. 10 and 11 or a rotary punching system shown in FIGS. 12 and 13. In the press punching system, after the sheet has been brought to a stop at a preselected position, thepunch 15 is moved in the up-and-down direction to punch the sheet. In the rotary punching system, while the sheet is being conveyed, thepunch 15 is rotated in synchronism with the movement of the sheet to thereby punch the sheet. - FIG. 5 shows a positional relation between the
scrap conveying unit 5, thepunching unit 4 and thehopper 3. As shown, thepunching unit 4 includes twopunches 15 arranged side by side in the direction Q. A sheet brought to thepunches 15 while being guided by asheet guide 15 a is stopped there for a moment, and then thepunches 15 are moved downward to punch the sheet.Scraps 23 produced from the sheet by thepunches 15 drop on abelt 18 included in thescrap conveying unit 5 and positioned beneath thesheet guide 15 a. Thebelt 18 is passed over adrive timing pulley 19 and a driven timingpulley 17 with preselected tension. The upper run of thebelt 18 on which thescraps 23 drop moves in the direction Q to convey thescraps 23 toward the operation side OP, i.e., thefront cover 14. - More specifically, a
worm wheel 19 a is formed integrally with thedrive timing pulley 19 and held in mesh with aworm 20. Theworm 20 in rotation causes thebelt 18 to turn counterclockwise, as viewed in FIG. 5, via theworm wheel 19 a and drive timingpulley 19, so that thebelt 18 conveys thescraps 23 in the direction Q.A stepping motor 22 drives theworm 20 via atiming belt 21. Thescraps 23 conveyed to the operation side OP by thebelt 18 drop into thehopper 3 via ascrap guide 16. Thehopper 3 is removably mounted to the inside of thefront cover 14. - The
scrap guide 16 includes atubular guide 16 a whose inner periphery has an arcuate section and aslope guide 16 b inclined toward the inlet of thehopper 3. The upper end of theslope guide 16 b adjoins part of thebelt 18 passed over the driven timingpulley 17. - In the illustrative embodiment, the driven timing
pulley 17 protrudes into a space between thefront cover 14 and thefront side wall 45 of the apparatus body, so that thescraps 23 are handed over from thebelt 18 to theguide 16 in the above space. Thehopper 3 is positioned below such a position. Therefore, thehopper 3,scrap guide 6 and at least part of the timingpulley 17 are positioned between thefront cover 14 and thefront side wall 45. - FIG. 6 shows how the
hopper 3 is removably mounted to the inside of thefront cover 14 in detail. As shown, amagnet 25 is mounted on thehopper 3 and magnetically supported by abracket 24, which is adhered to or buried in theinner surface 14 a of the front cover. Positioning pins 14 a and 14 b are studded on theinner surface 14 d of thefront cover 14 while positioning holes 3 a and 3 b are formed in thehopper 3. The positioning pins 14 a and 14 b are respectively inserted in the positioning holes 3 a and 3 b for thereby positioning thehopper 3 relative to thefront cover 14. In this sense, the positioning pins 14 a and 14 b play the role of a guide for guiding thehopper 3. - The magnetic force of the
magnet 25 must be great enough to support thehopper 3 even when thehopper 3 is filled with thescraps 23. Such a magnetic force, however, is sufficient in consideration of easy mounting or dismounting of thehopper 3. It is noteworthy that thefront cover 14 is opened and closed in the event of jam processing and toner replacement as well and causes thehopper 3 to vibrate. As a result, the pile ofscraps 23 in thehopper 3 collapses and allows thehopper 3 to accommodatemore scraps 23. - As shown in FIGS. 5 and 6, the
transparent window 14 c is mounted on thefront cover 14 at such a position that the operator can see the top opening of thehopper 3 mounted on the inner surface of thefront cover 14. FIGS. 7 and 8 respectively show the scrap conveying mechanism in a condition wherein thefront cover 14 is closed and a condition wherein it is opened. As shown in FIG. 8, thefront cover 14 is hinged to the left side of the sheet finisher FR, as seen from the operation side OP, via ashaft 26. When thefront cover 14 is opened, thehopper 3 mounted on thefront cover 14, of course, moves together with thefront cover 14. - As shown in FIG. 2, when the
front cover 14 is in the closed position, thehopper 3 blocks the scrap conveying path. Should thehopper 3 be not retractable from the position shown in FIG. 2, then it would obstruct the operator intending to, e.g., open a guide plate for removing a jamming sheet. This is why thehopper 3 must be moved together with thefront cover 14 when thefront cover 14 is opened. Stated another way, thehopper 3 can be increased in size so long as it does not obstruct, e.g., jam processing when moved together with thefront cover 14. - Reference will be made to FIG. 9 for describing a control system included in the illustrative embodiment. As shown, a controller or
control unit 350 is implemented as a microcomputer including a CPU (Central Processing Unit) 360 and an I/O (Input/Output)interface 370. TheCPU 360 receives the outputs of various switches arranged on theoperation panel 37, FIG. 1,inlet sensor 2 as well as the outputs of a sensor responsive to the discharge of a sheet to theshift tray 9, a sensor responsive to the height of a sheet stack on thetray 9 and so forth via the I/O interface 370. - The
CPU 360 controls the various operations of the sheet finisher FR in accordance with the above inputs: the up-down movement of thepunches 15, operation of thescrap conveying unit 5, jogging operation effected on thestaple tray 13 in the direction perpendicular to the direction of sheet conveyance, stapling by the staplingunit 13, discharge of a stapled sheet stack, movement of theshift tray 9, operation of the knock roller and so forth. Pulse signals input to a staple motor, not shown, that drives theroller pair 11 are counted by theCPU 360 and used to control the knock roller and jogging. - It is to be noted that the
CPU 360 controls the sheet finisher FR in accordance with a program stored in a ROM (Read Only Memory), not shown, while using a RAM (Random Access Memory), not shown, as a work area. - Referring to FIGS. 10 and 11, the press punching system mentioned earlier and applied to the
punching unit 4 will be described hereinafter. In FIG. 10, (a) and (b) show one of thepunches 15 in the initial position and a position just after the start of downward movement, respectively. In FIG. 10, (c) shows thepunch 15 in a position where it punched the sheet P. After the position (c), thepunch 15 moves upward to the initial position shown in (e) via a position shown in (d). - FIG. 11 shows a drive mechanism assigned to the
punch 15. As shown, acam 30 is rotatable about ashaft 31 and causes thepunch 15 to move vertically downward to punch the sheet P, as shown in FIG. 10, (c). More specifically, thepunch 15 punches the sheet P brought to a stop in a preselected period of time or after a preselected number of pulses since the trailing edge of thesheet 2 has moved away from the inlet sensor, FIG. 2. More specifically, aholder 32 includes an inner surface contacting the circumference of thecam 30. Thecam 30, rotating about theshaft 31, presses the above surface of theholder 32 downward, so that theholder 32 presses punch 15 engaged therewith downward toward the sheet P. - A stepping
motor 34 drives apulley 33 mounted on theshaft 31 via atiming belt 35. As for drive transmission from thepulley 33 to theshaft 31, an arrangement may be made such that thepulley 33 is constantly driven by the steppingmotor 34 via thetiming belt 35 while the rotation of thepulley 33 is transferred to theshaft 31 via a one-way clutch, not shown, as needed. Alternatively, the steppingmotor 34 may be selectively driven to transfer its output torque to theshaft 31. - FIG. 12 shows the rotary punching system also mentioned earlier and applied to the
punching unit 4. In FIG. 12, (a) and (b) show one of thepunches 15 in the initial position and a position just after the start of rotary movement, respectively. In FIG. 12, (c) shows thepunch 15 in a position where it punched the sheet P. After the position (c), thepunch 15 angularly moves to a position shown in (e) by 90° via a position shown in (d). - FIG. 13 shows a drive mechanism included in the rotary punching system. As shown, the
punch 15 is rotatable about ashaft 36. A die 38 is located at a position where it forms a pair with thepunch 15, and is rotatable about ashaft 37. Thepunch 15 and die 378 start rotating when the sheet P is conveyed by a distance corresponding to a preselected number of pulses since the trailing edge of the sheet P has moved away from theinlet sensor 2, punching the sheet P in the position of FIG. 12, (c). More specifically, thepunch 15 and die 38 each are mounted on one of a pair of rotary bodies facing each other via the sheet P and rotatable about theshafts Gears shafts motor 41 drives thegear 39 via atiming belt 42. - The rotary punching system described above can punch successive sheets without stopping them and therefore makes it needless to care about the image forming speed. In addition, control is simplified because the sheet P does not have to be stopped.
- This embodiment differs from the previous embodiment in that it additionally includes means for sensing the full state of the
hopper 3 and means for determining whether or not thehopper 3 is mounted at a preselected position. As for the rest of the construction, the illustrative embodiment is identical with the previous embodiment, so that identical structural elements are designated by identical reference numerals and will not be described specifically. - As shown in FIGS. 14 and 15, the second embodiment includes a
single photosensor 43 bifunctioning as a full sensor responsive to the full state of thehopper 3 and a hopper sensor responsive to thehopper 3 at the same time. The sensor or sensing means 43 is located at a position where the bottom of thescrap guide 16 faces thehopper 3. As shown in FIG. 14, anopening 3 c is formed in thehopper 3 in alignment with thesensor 43. - FIG. 16 shows a specific condition wherein the
hopper 3 is filled up with thescraps 23. In this condition, thesensor 43 senses the full state of thehopper 3 because the pile ofscraps 23 blocks the optical path of thesensor 43. At this instant, ashutter 44 is pushed upward by thehopper 3 and angularly moved about afulcrums 44 a, which is present on thescrap guide 16, to remain in an almost horizontal position. Thesensor 43 therefore does not sense theshutter 44. - FIG. 17 shows the
hopper 3 dismounted away from theshutter 44 or moved together with thefront cover 14 toward the open position. As shown, theshutter 44 is angularly moved clockwise from the position of FIG. 16 about the fulcrum 44 a and hangs down. In this case, thesensor 43 senses theshutter 44 present on the optical path of thesensor 43 and therefore indicates that thehopper 3 is dismounted. In this sense, thesensor 43 plays the role of the two means mentioned earlier at the same time. Because thesensor 43 andhopper 3 are fully separated from each other, thehopper 3 can be easily emptied. - In the illustrative embodiment, when the output of the
sensor 43 indicates the full state of thehopper 3 or the absence of thehopper 3, image forming operation is inhibited in order to prevent thescraps 23 from dropping to the floor. More specifically, theCPU 360 inhibits image forming operation when thehopper 3 is unable to be used, as sensed by thesensor 43. For this purpose, the output of thesensor 43 is also sent to theCPU 360 via the I/O interface 370. - The
sensor 43 is implemented as a reflection type sensor or photoreflector. Therefore, when thesensor 43 senses reflection, theshutter 44 is held in the lowered position of FIG. 17 or thehopper 3 is filled up with thescraps 23. On the other hand, a sensor, not shown, responsive to the opening/closing of thefront cover 14 exists. When this sensor senses theshutter 44 hanging down when thefront cover 14 is closed, theCPU 360 determines that thehopper 3 is not mounted on thefront cover 14. If desired, whether or not thehopper 3 is present on thefront cover 14 and whether or not thehopper 3 is full may be determined independently of each other on the basis of a difference in level between the output derived from theshutter 44 and the output derived from the pile ofscraps 23. - The
sensor 43 andshutter 44 both are mounted on thescrap guide 16 while thescrap guide 16 is constructed as part of thescrap conveying unit 5. It is therefore possible to assemble the entirescrap conveying unit 5 as a unit in a factory and then put it on the market as a unit. - In the embodiments shown and described, the
hopper 3 is magnetically supported on the inner surface of thefront cover 14 and moved together with thefront cover 14. However, the crux is that thehopper 3 be positioned inside of thefront cover 14. As shown in FIG. 18, in a third embodiment of the present invention, astay 3 d is hinged to the previously mentionedshaft 26 and supports thehopper 3 on its inner surface, so that thefront cover 14 can be opened and closed independently of thehopper 3. The third embodiment therefore makes it needless to give consideration to the mechanical strength of thefront cover 14, which is implemented as a resin molding. As for the rest of the configuration, the third embodiment is identical with the first and second embodiments. - As stated above, in the first to third embodiments, the scrap storing means is mounted on the front side of the sheet finisher, i.e., at the same side as the operation side of another apparatus that hands over a sheet to the sheet finisher or on an openable door parallel to the direction of sheet conveyance and capable of uncovering the inside of the sheet finisher. This realizes a small size, space saving sheet finisher easy to operate and allowing sheet scraps to be dealt with only at the operation side, and an image forming system using the same.
- This embodiment is essentially similar to the first embodiment described with reference to FIGS. 1 through 13. The following description will concentrate on differences between the fourth embodiment and the first embodiment.
- In the first embodiment, the
belt 18 conveys thescraps 23 toward the front or operation side in the direction Q over thefront side wall 45, as stated with reference to FIG. 5. Thescraps 23 can therefore be surely dropped into thehopper 3 positioned between thefront side wall 45 and thefront cover 14. More specifically, the front end of the driven timingpulley 17 necessarily protrudes toward thefront cover 14 over thefront side wall 45, so that thescraps 23 are prevented from entering the inside of the sheet finisher when dropped from thebelt 18. - FIG. 19 demonstrates how the
scraps 23 are stored in thehopper 3 in the first embodiment. As shown, thescraps 23 conveyed by thebelt 18 in the direction Q drops in a direction A via the inclined surface of thescrap guide 16. While thescraps 23 dropped in the direction A pile up in thehopper 3, they drop substantially from the same portion of thescrap guide 16 because of the flat inclined surface and therefore form a pile with a single peak, as indicated by aline 3 b. Thepile 3 b grows up to thewindow 3 a of thehopper 3 with the result that thehopper 3 is determined to be full despite that it still has room to accommodate more scraps. - By contrast, as shown in FIG. 20, the illustrative embodiment configures the
guide surface 16 a of theguide 16 such that two inclined surfaces extend downward from aridge 16 b, so that thescraps 23 drop in the direction A along the two inclined surfaces. Consequently, thescraps 23 in thehopper 3 form a pile having two peaks, as indicated by aline 3 b in FIG. 20. This successfully promotes the efficient use of the space available in thehopper 3 for a given number of sheets. - If desired, the
guide surface 16 b with asingle ridge 16 b may be replaced with a division plate or flap-like plate configured to divide thescraps 23 flowing along the inclined surface of thescrap guide 16. - As shown in FIGS. 21 and 22, the
scrap guide 16 of the illustrative embodiment includes ascreen plate 46 having a generally L-shaped cross-section. Thescreen plate 46 is angularly movably supported by ashaft 46 a. Aspring 47 constantly biases the horizontal portion of the L-shapedscreen plate 46 in a direction in which thescreen plate 46 closes anoutlet 16 c formed in thescrap guide 16. Therefore, as shown in FIG. 22, thescreen plate 46 initially closes theoutlet 16 c of thescrap guide 16, preventing thescraps 23 from dropping. - As shown in FIG. 21, a
projection 14 c protrudes from the inner surface of thefront cover 14. When thefront cover 14 is closed, theprojection 14 c pushes the upright portion of thescreen plate 46 and causes it to angularly move about theshaft 46 a clockwise, as viewed in FIG. 21, against the action of thespring 47, opening theoutlet 16 c of thescrap guide 16. In this condition, thescraps 23 can drop into thehopper 3 via theoutlet 16 c. - As stated above, the
screen plate 46 unblocks theoutlet 16 c of thescrap guide 16 only when thefront cover 14 is opened, allowing thescraps 23 to drop into thehopper 3. This prevents thescraps 23 from dropping via thescrap guide 16 during or after the opening of thefront cover 14. - As shown in FIG. 23, it is likely that the
scraps 23 conveyed by thebelt 18 to the front side or operation side do not drop to the slope of thescrape guide 16, but remain on thebelt 18 and again enter the finisher. This is ascribable to fibers appearing on the edges of thescraps 23 and electrostatically or otherwise adhered to thebelt 18.Such scraps 23 again entered the finisher are apt to drop somewhere in the sheet finisher while being conveyed by thebelt 18. - In light of the above, as shown in FIG. 24, the illustrative embodiment further includes a
blade 48 for separating thescraps 23 from thebelt 18. Theblade 48 is adhered to theguide surface 16 a of thescrap guide 16 with its leading edge contacting thebelt 18. In this configuration, theblade 48 forcibly removes thescraps 23 from thebelt 18 and causes them to drop into thehopper 3 without returning to the inside of the sheet finisher. - As stated above, the illustrative embodiment has various unprecedented advantages, as enumerated below.
- (1) The scraps are conveyed to the front side of the sheet finisher over the front side wall of the sheet finisher and can therefore be surely conveyed to the space outside of the front side wall.
- (2) The scraps are surely conveyed to the above position without dropping in the sheet finisher or between opposite side walls. This allows the space beneath the punching means to be efficiently used for thereby reducing the size of the finisher.
- (3) The scrap guide means guides the scraps from the scrap conveying means to the scrap storing means while dividing the scraps in at least two directions. The scraps therefore do not pile in the scrap storing means via a single position, so that the space available in the scrap storing means is efficiently used.
- (4) The scrap guide means includes the screen plate configured to allow the scraps to drop from the scrap guide means into the scrap storing means in interlocked relation to the front cover only when the front cover is closed. This prevents the scraps from being scattered around when the front cover is opened.
- (5) The removing means forcibly removes the scraps from the scrap conveying means and causes them to drop into the scrap storing means. The scraps can therefore be surely introduced into the scrap storing means without again entering the sheet finisher.
- FIGS.1-18 and the description of the first embodiment made with reference thereto also apply to a fifth embodiment of the present invention. The following description will therefore concentrate only on differences between the first embodiment and the fifth embodiment.
- FIGS. 25 and 26 respectively show specific dimensions of a two-hole punching unit and those of a four-hole punching unit particular to the illustrative embodiment. In the two-hole punching unit of FIG. 25, which is standardized in Japan, the distance between the
punches 15 is 80 mm. Thescraps 23 produced by thepunches 15 drop on and are conveyed by thebelt 18. In the illustrative embodiment, the distance over which thebelt 18 conveys thescraps 23 is selected to be greater than 80 mm. Also, thescraps 23 drop on thebelt 18 without fail because thebelt 18 is necessarily present below thepunches 15. - In the four-hole punching unit of FIG. 26, which is standardized in Europe, the distance between the
outermost punches 15 is 240 mm. In this case, thebelt 18 is provided with a length greater than 240 mm. - FIG. 27 shows the configuration of the
belt 18 unique to the illustrative embodiment. As shown, thebelt 18 is provided with an irregular outer surface for promoting the parting of thescraps 23. Recesses forming part of the irregular surface each have a width L2 smaller than the maximum diameter L1 of thescraps 23, preventing the scraps from being fully buried in the recesses. With this configuration, thebelt 18 conveys thescraps 23 while preventing them from closely adhering to thebelt 18 and therefore causes thescraps 23 to surely drop into thehopper 3. In FIG. 27, the recesses and projections are labeled 18-b and 18-a, respectively. - FIG. 28 shows a modification of the illustrative embodiment. In the modification, the
belt 18 is implemented as a low-cost timing belt formed with projections and recesses, or teeth, each extending in the direction perpendicular to the direction Q. This is preferable in the aspect of parting of thescraps 23. - The timing belt applied to the
belt 18 may be one whose opposite surfaces are toothed or one toothed on only one surface and turned inside out. The timing belt toothed on both surfaces is expensive and thick and therefore undesirable from the space standpoint. While the timing belt toothed on one side is free from such a problem, it should be driven at speed low enough to obviate slip because the flat surface of the belt is be passed over the timing pulleys 17 and 19. - As stated above, in the illustrative embodiment, the distance over which the scrap conveying means conveys the scraps is greater than the distance between the punching means, so that the scraps can be surely conveyed by the conveying means. Further, the surface of the conveying means is so configured as to contact the scraps over a minimum of area, thereby reducing electrostatic adhesion to act between the belt and the scraps. This allows the scraps to surely part from the conveying means at an adequate position and fall in the hopper.
- FIGS. 1 through 18 and the first embodiment described with reference made thereto also apply to a sixth embodiment to be described hereinafter. The following description will therefore concentrate on differences between the first embodiment and the sixth embodiment.
- FIG. 29 shows a relation between the punching
unit 4 and thescrap conveying unit 5 particular to the illustrative embodiment. FIGS. 30 and 31 show the same relation in a fragmentary front view and a plan view, respectively. As shown, thescrap conveying unit 5 beneath thepunching unit 4 is configured to be inserted into the sheet finisher from the front side or operation side, as indicated by an arrow. The conveyingunit 5 conveys thescraps 23 in the direction Q toward thehopper 3. Theworm 20 drives thebelt 18 via the timingpulley 19, as stated earlier. - More specifically, as shown in FIG. 29, the
worm 20 and timingpulley 19 are held in mesh with each other while thebelt 18 is passed over the timingpulley 19. In this condition, the conveyingunit 5 is constructed into a unit that can be inserted into the sheet finisher from the front. The conveyingunit 5 therefore does not include drive means for driving thebelt 18 alone. The absence of the drive mans successfully reduces the weight of the conveyingunit 4 for thereby facilitating mounting of the conveyingunit 4. - The
worm 20 is formed with a spur gear portion at its base portion. When the spur gear portion is brought into mesh with agear 101, thebelt 18 can be driven. Thetiming belt 21 is passed over the pulley portion of thegear 101 and driven by the steppingmotor 22. At the same time, apulley 100 engaged with theinlet roller pair 1, FIG. 1, is driven by the steppingmotor 22, causing theinlet roller pair 1 to rotate. In this manner, the steppingmotor 22 assigned to theinlet roller pair 1 is used to drive thebelt 18 as well. - Reference will be made to FIG. 32 for describing the drive of the
belt 18 effected by the steppingmotor 22. It is to be noted that the procedure of FIG. 32 deals with the last sheet of a single job. As shown, the steppingmotor 22 starts rotating when theinlet sensor 2 senses the last sheet of a job entered the sheet finisher (steps S1 and S2). The steppingmotor 22 drives theinlet roller pair 1 andbelt 18 via thetiming belt 21. On the elapse of a preselected period of time since the trailing edge of the sheet has away from the inlet sensor 2 (YES, step S3), thepunching unit 4 punches the sheet (steps S4, S5 and S6). The steppingmotor 22 continuously operates until thescraps 23 dropped from the sheet on thebelt 18 have been collected in the hopper 3 (step S7). The steppingmotor 22 stops operating as soon as thescraps 23 all drop from thebelt 18 into the hopper 3 (step S8). - If the sheet does not have to be punched (NO, step S3), then the stepping
motor 22 stops operating just after the sheet has moved away from theinlet roller pair 1, thereby saving power. - As stated above, in the illustrative embodiment, a single drive source drives both of the scrap conveying means and sheet conveying means, i.e., an exclusive motor for the scrap conveying means is not necessary. The scrap conveying means is therefore reduced in cost and weight and therefore easy to mount to the sheet finisher.
- Further, the belt is continuously driven until the scraps dropped on the belt all have been collected in the hopper. The scraps can therefore be surely conveyed without regard to the image forming operation. This prevents the scraps from dropping or being scattered around inside the sheet finisher.
- FIGS. 1 through 18 and the first embodiment described with reference made thereto also apply to a seventh embodiment to be described hereinafter. The following description will therefore concentrate on differences between the first embodiment and the seventh embodiment.
- As shown in FIGS. 33A and 33B, the
blade 48 is positioned in the upper portion of theslope guide 16 b, which forms part of thescrap guide 16. The upper edge of theblade 48 adjoins the end of thebelt 18 facing thescrap guide 16 and causes thescraps 23 reached it into thehopper 3. Thebelt 18 conveys thescraps 23 toward thescrap guide 16 over thefront side wall 45 of the sheet finisher, as stated earlier. However, the configuration of FIGS. 5 and 6 has the following problem left unsolved. Fibers are apt to appear on the edges of thescraps 23 produced from the sheet. This, coupled with the upper edge of theblade 48 adjoining thebelt 18, is likely to cause thebelt 18 andblade 48 to catch the fibers of thescraps 23 therebeteween, causing the followingscraps 23 to stop at the upper edge of theblade 48. - To solve the above problem, as shown in FIG. 33B, the illustrative embodiment inversely drives the
belt 18, i.e., moves it in the direction opposite to the direction of scrap conveyance, thereby moving thescraps 23 on thebelt 18 backward by a suitable distance. Consequently, thescrap 23 caught between thebelt 18 and theblade 48 is released and surely dropped into thehopper 3, which is positioned between thefront side wall 45 and thefront cover 14. This can be done with specific means to be described hereinafter. - In the sheet finisher FR of the illustrative embodiment, when a sheet is driven out to the
shift tray 9 or theproof tray 29, a stop signal is sent to the image forming apparatus PR. In response, the steppingmotor 22 is caused to move in the reverse direction over a preselected period of time and then move in the usual direction for scrap conveyance. As a result, thescrap 23 caught between thebelt 18 and theblade 48 successfully drops into thehopper 3. Such a specific procedure is shown in FIG. 34. - Another specific procedure is shown in FIG. 35. As shown, when the power switch of the image forming apparatus PR is turned on or when the
front cover 14 is opened, the steppingmotor 22 is driven for a preselected period of time in the direction opposite to the direction for scrap conveyance. As a result, the scraps caught on thebelt 18 are surely caused to drop into thehopper 3 positioned between thefront side wall 45 and thefront cover 14. The scraps can therefore be removed even when the power switch of the apparatus PR is turned off or when a sheet jam occurs. - As for the distance of reverse movement of the
belt 18, as shown in FIG. 36, assume that the distance between the end of thebelt 18 passed over the timingpulley 19 and thepunch 15 b closest to it is L3. Then, in the illustrative embodiment, thebelt 18 is moved in the reverse direction by a minimum necessary distance L4 shorter than the distance L3 and necessary for the fibers of the scraps to be separated from theblade 48. This allows thescraps 23 to surely drop on the inclined surface of theblade 48 and prevents the scraps on thebelt 18 from dropping to the side opposite to thehopper 3 when the power switch is turned on or thefront cover 14 is opened. - To move the
belt 18 by the distance L4 in the reverse direction, a number of pulses corresponding to the distance L4 should only be input to the steppingmotor 22, as shown in FIGS. 37A and 37B. - As shown in FIG. 38, the
belt 18 may be moved to any desired position in the reverse direction on the basis of the output of asensor 49 responsive to the current position of theworm 20. FIG. 39 demonstrates a procedure for practicing this scheme. - In summary, the illustrative embodiment has various advantages, as enumerated below.
- (1) The scrap conveying means is moved in the reverse direction to convey the scraps by a preselected distance in the direction opposite to the direction in which the conveying means conveys them toward the guide means. Therefore, even when the fibers of the scraps are caught between the guide means and the conveying means, such scraps can be surely released and smoothly introduced into the scrap storing means.
- (2) The scrap conveying means is implemented as an endless belt, so that the scraps with the fibers can be removed by a simple operation.
- (3) Even when the scraps are not removed due to the turn-off of the power switch or a sheet jam, they can be surely removed later.
- (4) The scrap storing means is positioned at the front side or operation side of the sheet finisher and is therefore easy to handle.
- (5) The scrap storing means is mounted on the inner surface of the openable door and therefore saves size and space and is easy to operate. In addition, the scrap storing means is removable from the above door.
- (6) The relation of Db<Da is established to prevent the scraps from dropping from the most upstream portion of the scrap conveying means when the power switch of the image forming apparatus is turned on or when the door is opened. More specifically, the scrap conveying means is not moved in the reverse direction more than necessary, so that the scraps do not drop to the side opposite to the scrap storing means. In addition, the minimum necessary movement is successful to save power.
- Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Claims (64)
1. A sheet finisher comprising:
punching means for punching a sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on a front side of said sheet finisher.
2. The sheet finisher as claimed in claim 1 , wherein said scrap storing means is positioned in a space available for jam processing.
3. The sheet finisher as claimed in claim 1 , wherein said scrap storing means comprises a transparent member configured to allow the scraps stored in said scrap storing means to be seen by eye.
4. A sheet finisher comprising:
punching means for punching a sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on said sheet finisher at a same side as an operation side of an apparatus from which the sheet is handed over to said sheet finisher.
5. The sheet finisher as claimed in claim 4 , wherein said scrap storing means is positioned in a space available for jam processing.
6. The sheet finisher as claimed in claim 4 , wherein said scrap storing means comprises a transparent member configured to allow the scraps stored in said scrap storing means to be seen by eye.
7. A sheet finisher comprising:
punching means for punching a sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on said sheet finisher at a side parallel to a direction of sheet conveyance and where an openable door for selectively uncovering an inside of said sheet finisher is positioned.
8. The sheet finisher as claimed in claim 7 , wherein said scrap storing means is mounted on an inside of said openable door.
9. The sheet finisher as claimed in claim 7 , wherein said scrap storing means is removably mounted to said openable door.
10. The sheet finisher as claimed in claim 7 , wherein said scrap storing means is mounted on a support member positioned inside and independently of said openable door.
11. The sheet finisher as claimed in claim 10 , wherein said scrap storing means is removably mounted to said support member.
12. The sheet finisher as claimed in claim 10 , wherein said support member and said openable door are supported by a single shaft.
13. The sheet finisher as claimed in claim 7 , wherein said scrap storing means comprises a transparent member configured to allow the scraps stored in said scrap storing means to be seen by eye.
14. The sheet finisher as claimed in claim 7 , wherein said openable door comprises a window that allows the scraps stored in said scrap storing means to be seen by eye.
15. A sheet finisher comprising:
punching means for punching a sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
sensing means for sensing a condition in which said scrap storing means is unable to be used.
16. The sheet finisher as claimed in claim 15 , wherein said sensing means is responsive to whether or not said scrap storing means is present in said sheet finisher.
17. The sheet finisher as claimed in claim 15 , wherein said sensing means is responsive to an amount of the scraps piled up in said scrap storing means.
18. The sheet finisher as claimed in claim 17 , wherein said sensing means comprises a photosensor configured to sense the amount of the scraps via a window formed in a preselected position of said scrap storing means.
19. The sheet finisher as claimed in claim 17 , wherein said sensing means comprises a photosensor, and
when said scrap storing means is mounted to said sheet finisher, a member cancels a blocked state of an optical path of said photosensor, whereby said scrap storing means is determined to be present in said sheet finisher.
20. The sheet finisher as claimed in claim 17 , wherein said sensing means comprises a photosensor configured to sense the amount of the scraps via a window formed in a preselected position of said scrap storing means, and
whether or not said scrap storing means is present in said sheet finisher is determined on the basis of whether or not a member configured to cancel, when said scrap storing means is mounted, a blocked state of an optical path of said photosensor is present, as determined via said window.
21. The sheet finisher as claimed in claim 20 , wherein said member and said photosensor are mounted on said scrap conveying means.
22. The sheet finisher as claimed in claim 17 , wherein said sensing means is mounted on a body of said sheet finisher.
23. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a sheet in accordance with input image data; and
a sheet finisher configured to process the sheet handed over from said image forming apparatus;
said sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on a front side of said sheet finisher.
24. The system as claimed in claim 23 , wherein said scrap storing means is mounted on said sheet finisher on a same side as an operation side of said image forming apparatus.
25. The system as claimed in claim 24 , wherein at said operation side an operation panel to be operated by an operator is positioned.
26. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a sheet in accordance with input image data; and
a sheet finisher configured to process the sheet handed over from said image forming apparatus;
said sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on said sheet finisher at a same side as an operation side of said image forming apparatus.
27. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a sheet in accordance with input image data; and
a sheet finisher configured to process the sheet handed over from said image forming apparatus;
said sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap storing means is mounted on said sheet finisher at a side parallel to a direction of sheet conveyance and where an openable door for selectively uncovering an inside of said sheet finisher is positioned.
28. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a sheet in accordance with input image data; and
a sheet finisher configured to process the sheet handed over from said image forming apparatus;
said sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
sensing means for sensing a condition in which said scrap storing means is unable to be used.
29. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a sheet in accordance with input image data; and
a sheet finisher configured to process the sheet handed over from said image forming apparatus;
said sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means;
sensing means for sensing a condition in which said scrap storing means is unable to be used; and
control means for causing, when said sensing means senses said condition, said image forming means to stop image formation.
30. A sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap conveying means protrudes toward a front side of said sheet finisher over a front side wall to thereby convey the scraps toward said front side over said front side wall.
31. A sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
guide means for guiding the scraps from said scrap conveying means to said scrap storing means while dividing said scraps in at least two directions.
32. The sheet finisher as claimed in claim 31 , wherein said guide means comprises a guide surface configured such that two slants extend downward from a single ridge.
33. A sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means;
guide means for guiding the scraps from said scrap conveying means to said scrap storing means; and
a screen plate mounted on said guide means and configured to selectively allow the scraps to drop from said guide means in interlocked relation to an openable cover, which is mounted on a front side of said sheet finisher.
34. A sheet finisher comprising:
punching means for punching the sheet entered said sheet finisher;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
removing means for removing the scraps from said scrap conveying means to thereby forcibly cause said scraps to drop.
35. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a recording medium in accordance with input image data; and
a recording medium finisher configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
punching means for punching the recording medium entered said recording medium finisher;
scrap conveying means for conveying scraps produced from the recording medium by said punching means; and
scrap storing means for storing the scraps conveyed by said scrap conveying means;
wherein said scrap conveying means protrudes toward a front side of said recording medium finisher over a front side wall to thereby convey the scraps toward said front side over said front side wall.
36. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a recording medium in accordance with input image data; and
a recording medium finisher configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
punching means for punching the recording medium entered said recording medium finisher;
scrap conveying means for conveying scraps produced from the recording medium by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
guide means for guiding the scraps from said scrap conveying means to said scrap storing means while dividing said scraps in at least two directions.
37. The sheet finisher as claimed in claim 36 , wherein said guide means comprises a guide surface configured such that two slants extend downward from a single ridge.
38. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a recording medium in accordance with input image data; and
a recording medium finisher configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
punching means for punching the recording medium entered said recording medium finisher;
scrap conveying means for conveying scraps produced from the recording medium by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means;
guide means for guiding the scraps from said scrap conveying means to said scrap storing means; and
a screen plate mounted on said guide means and configured to selectively allow the scraps to drop from said guide means in interlocked relation to an openable cover, which is mounted on a front side of said sheet finisher.
39. An image forming system comprising:
an image forming apparatus comprising image forming means for forming an image on a recording medium in accordance with input image data; and
a recording medium finisher configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
punching means for punching the recording medium entered said recording medium finisher;
scrap conveying means for conveying scraps produced from the recording medium by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
removing means for removing the scraps from said scrap conveying means to thereby forcibly cause said scraps to drop.
40. A sheet finisher comprising:
sheet conveying means for conveying a sheet handed over from an image forming apparatus;
punching means for punching the sheet being conveyed by said sheet conveying means; and
scrap conveying means for conveying scraps produced from the sheet by said punching means;
wherein a distance over which said scrap conveying means conveys the scraps is greater than a distance between holes to be formed at opposite ends by said punching means.
41. The sheet finisher as claimed in claim 40 , wherein a surface of said scrap conveying means on which the scraps lie is configured to contact said scraps over a small area.
42. The sheet finisher as claimed in claim 40 , wherein said scrap conveying means comprises a stripe-like conveying body whose surface on which the scraps lie is formed with projections.
43. The sheet finisher as claimed in claim 42 , wherein a distance between said projections is smaller than a diameter of the scraps.
44. The sheet finisher as claimed in claim 42 , wherein said projections each extend in a direction substantially perpendicular to a direction of scrap conveyance.
45. An image forming system comprising:
an image forming apparatus configured to form an image on a recording medium; and
a recording medium finisher constructed integrally or separately from said image forming apparatus and configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
recording medium conveying means for conveying the recording medium;
punching means for punching the recording medium being conveyed by said sheet conveying means; and
scrap conveying means for conveying scraps produced from the recording medium by said punching means;
wherein a distance over which said scrap conveying means conveys the scraps is greater than a distance between holes to be formed at opposite ends by said punching means.
46. A sheet finisher comprising:
sheet conveying means for conveying a sheet handed over from an image forming apparatus;
punching means for punching the sheet being conveyed by said sheet conveying means; and
scrap conveying means for conveying scraps produced from the sheet medium by said punching means toward an operation side of said image forming apparatus;
wherein said scrap conveying means and said sheet conveying means are driven by a single drive source.
47. The sheet finisher as claimed in claim 46 , further comprising control means for controlling said punching means, said scrap conveying means, said sheet conveying means and said drive source, wherein when said punching means punches the sheet, said control means causes said scrap conveying means to continuously operate until the scraps being conveyed all have been released from said scrap conveying means.
48. The sheet finisher as claimed in claim 47 , wherein said control means varies, based on whether or not said punching means should operate, an interval between a time when a last sheet of a single job is conveyed and a time when said scrap conveying means stops being driven.
49. The sheet finisher as claimed in claim 46 , wherein said scrap conveying means is constructed into a scrap conveying unit capable of being inserted into said sheet finisher from a front side, and
said scrap conveying unit becomes ready to be driven by said drive source when fully inserted into said sheet finisher.
50. The sheet finisher as claimed in claim 49 , wherein when said scrap conveying unit is fully inserted into said sheet finisher, a timing pulley for driving a scrap conveying belt and drive transmitting means driven by said drive source are brought into mesh with each other.
51. An image forming system comprising:
an image forming apparatus for forming an image on a recording medium; and
a recording medium finisher constructed integrally or separately from said image forming apparatus and configured to process the recording medium handed over from said image forming apparatus;
said recording medium finisher comprising:
recording medium conveying means for conveying the recording medium handed over from said image forming apparatus;
punching means for punching the recording medium being conveyed by said recording medium conveying means; and
scrap conveying means for conveying scraps produced from the recording medium by said punching means toward an operation side of said image forming apparatus;
wherein said scrap conveying means and said recording medium conveying means are driven by a single drive source.
52. A sheet finisher comprising:
punching means for punching a sheet being conveyed by suitable means;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
guide means for guiding the scraps on said scrap conveying means to thereby cause said scraps to drop into said scrap storing means;
wherein said scrap conveying means is reversely driven to convey the scraps thereon by a preselected distance in a direction opposite to a direction in which said scrap conveying means conveys said scraps toward said guide means.
53. The sheet finisher as claimed in claim 52 , wherein the recording medium is handed over from an image forming apparatus to said sheet finisher and then punched by said punching means.
54. The sheet finisher as claimed in claim 53 , wherein after the sheet has been driven out of said image forming apparatus, said scrap conveying means is reversibly driven in said direction.
55. The sheet finisher as claimed in claim 52 , wherein said scrap conveying means is reversely driven in said direction when starting being driven.
56. The sheet finisher as claimed in claim 52 , wherein said scrap storing means is mounted on said sheet finisher at an operation side.
57. The sheet finisher as claimed in claim 56 , further comprising an door openable to uncover an inside of said sheet finisher, wherein said scrap storing means is mounted on an inside of said door and conveys the scraps in a direction perpendicular to said door.
58. The sheet finisher as claimed in claim 57 , wherein said scrap storing means is removably mounted to the inside of said door.
59. The sheet finisher as claimed in claim 57 , wherein said door is openable about a shaft.
60. The sheet finisher as claimed in claim 57 , wherein when said door is opened, said scrap conveying means is reversely driven in said direction.
61. The sheet finisher as claimed in claim 52 , wherein said punching means is of either one of a press punching system and a rotary punching system.
62. The sheet finisher as claimed in claim 61 , wherein assuming that a distance between an end of said scrap conveying means opposite to said scrap storing means and a punch adjoining said end is Da and that the distance over which said scrap conveying means is reversely driven is Db, then there holds a relation of Db<Da.
63. An image forming apparatus comprising:
a body configured to form an image on a sheet in accordance with input image data; and
a sheet finisher configured to punch the sheet handed over from said body;
said sheet finisher comprising:
punching means for punching the sheet being conveyed by suitable means;
scrap conveying means for conveying scraps produced from the sheet by said punching means;
scrap storing means for storing the scraps conveyed by said scrap conveying means; and
guide means for guiding the scraps on said scrap conveying means to thereby cause said scraps to drop into said scrap storing means;
wherein said scrap conveying means is reversely driven to convey the scraps thereon by a preselected distance in a direction opposite to a direction in which said scrap conveying means conveys said scraps toward said guide means.
64. The apparatus as claimed in claim 63 , wherein an operation side of said sheet finisher is coincident with a side of said body where an operation panel is positioned.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US11/239,326 US7527254B2 (en) | 2002-03-12 | 2005-09-30 | Sheet finisher with a punching unit |
US11/594,084 US7407155B2 (en) | 2002-03-12 | 2006-11-08 | Sheet finisher with a punching unit |
Applications Claiming Priority (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002-066421 | 2002-03-12 | ||
JP2002066421A JP3967157B2 (en) | 2002-03-12 | 2002-03-12 | Paper processing apparatus and image forming system |
JP2002-082433 | 2002-03-25 | ||
JP2002082433A JP4027134B2 (en) | 2002-03-25 | 2002-03-25 | Paper processing apparatus and image forming system |
JP2002162131A JP3978089B2 (en) | 2002-06-03 | 2002-06-03 | Paper processing apparatus and image forming system |
JP2002-162121 | 2002-06-03 | ||
JP2002162121A JP3978088B2 (en) | 2002-06-03 | 2002-06-03 | Paper processing apparatus and image forming system |
JP2002-162131 | 2002-06-03 | ||
JP2002274815A JP3971278B2 (en) | 2002-09-20 | 2002-09-20 | Paper post-processing apparatus and image forming apparatus |
JP2002-274815 | 2002-09-20 |
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US11/594,084 Continuation US7407155B2 (en) | 2002-03-12 | 2006-11-08 | Sheet finisher with a punching unit |
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US11/239,326 Expired - Lifetime US7527254B2 (en) | 2002-03-12 | 2005-09-30 | Sheet finisher with a punching unit |
US11/594,084 Expired - Lifetime US7407155B2 (en) | 2002-03-12 | 2006-11-08 | Sheet finisher with a punching unit |
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US11/594,084 Expired - Lifetime US7407155B2 (en) | 2002-03-12 | 2006-11-08 | Sheet finisher with a punching unit |
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Also Published As
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US7527254B2 (en) | 2009-05-05 |
US20060022394A1 (en) | 2006-02-02 |
US7407155B2 (en) | 2008-08-05 |
US20070052147A1 (en) | 2007-03-08 |
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