US20020152708A1 - Concrete block, block joint and block structure - Google Patents
Concrete block, block joint and block structure Download PDFInfo
- Publication number
- US20020152708A1 US20020152708A1 US10/116,044 US11604402A US2002152708A1 US 20020152708 A1 US20020152708 A1 US 20020152708A1 US 11604402 A US11604402 A US 11604402A US 2002152708 A1 US2002152708 A1 US 2002152708A1
- Authority
- US
- United States
- Prior art keywords
- block
- blocks
- concrete
- joint
- concrete blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/025—Retaining or protecting walls made up of similar modular elements stacked without mortar
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
- B28B7/342—Moulds, cores, or mandrels of special material, e.g. destructible materials which are at least partially destroyed, e.g. broken, molten, before demoulding; Moulding surfaces or spaces shaped by, or in, the ground, or sand or soil, whether bound or not; Cores consisting at least mainly of sand or soil, whether bound or not
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/005—Individual couplings or spacer elements for joining the prefabricated units
- E01C5/006—Individual spacer elements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
- E02B3/12—Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
- E02B3/129—Polyhedrons, tetrapods or similar bodies, whether or not threaded on strings
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
Definitions
- the present invention relates to a concrete block for constructing various types of structures and a block joint for constructing a block structure as well as to a block structure using them in the fields of civil engineering, construction and the like.
- each conventional concrete block has a specific shape, configuration and weight corresponding to its application, it is difficult to use them for another application.
- a sideditch block cannot be used as a retaining wall block. Therefore, the respective concrete blocks have limited uses, and it is impossible to widely use one type of concrete block in different applications.
- manufactures have to prepare various manufacturing lines and molds in accordance with each application, which considerably affects the production cost.
- blocks are usually arranged vertically or horizontally, and then joints are formed by mortar.
- joints are thus formed, the size of the intervals between the blocks should be kept uniform using a scale or a jointer. Since a high degree of skill is required to make orderly arrangement and to obtain sufficient strength, the quality of the finished structure often fluctuates depending upon the skill of the contractors.
- An object of the present invention is to provide a relatively light-weight concrete block which can be manufactured easily and used in various fields of application; a block joint capable of carrying out the arrangement of the concrete blocks simply and retaining the arranged concrete blocks in good order; and a structure made by using the concrete blocks and joints.
- a concrete block of the present invention having a cubic outer shape and including a hollow portion which communicates with all outer faces in the interior of said concrete block, said hollow portion being formed by using a plurality of core segments which can be removed after concrete has been hardened, wherein said hollow portion is formed by using a core composed of cylindrical core segments which are disposed orthogonally to each other in an axial direction, said cylindrical core segments having the same outer diameter.
- a relatively lightweight block which has a hollow portion communicating with all faces of the cubic form of the block, thereby securing inlets and outlets for a liquid and gas, and realizing water and gas permeability as well as a high percentage of void. Furthermore, since the hollow portion is molded using a plurality of cylindrical core segments having the same outer diameter which can be disassembled and removed after concrete has been hardened, the block can be easily manufactured without a complicated mold and the like. In addition, when a plurality of the concrete blocks are arranged vertically and horizontally, an orderly structured aggregation can be obtained. Thus, the concrete blocks can be used in various fields of application.
- the hollow portion is formed using a core composed of cylindrical core segments which are disposed orthogonally to each other in an axial direction, whereby the core segments can be easily removed after concrete has been hardened.
- the cylindrical spaces are formed to be orthogonal to each other. Therefore, when a plurality of blocks are arranged vertically and horizontally, air and water permeability can be secured by making the respective hollow portions communicate with each other. Thus, the applications of the block are further extended.
- any acute-angled portion is not formed on the edges of the openings of the outer faces of the block, the edges of the block are hardly chipped off when hitting against other members.
- the block When loaded, the block has high strength because it does not have a portion where distribution of stress changes abruptly, which leads to less concentration of the stress. Thus, the block is excellent also in its durability without occurring fatigue failure.
- the circular opening of the hallow portion has the diameter of 56 to 82%, more preferably 60 to 80, and most preferably approximately 80% of the side length of the outer square surface of the cube block.
- the block has a quarter circle shaped haunch extending from each corner of the outer_square surface to each corresponding corner of the opposed outer square surface, so as to prevent concentration of stress.
- a block joint of the present invention is the block joint for arranging concrete blocks horizontally and vertically so that clearances are formed between the blocks, wherein the block joint has a six-faced configuration composed of three pairs of confronting faces with at least one pair of the confronting faces being parallel with each other, and all corner portions of the six-faced configuration have seats which restrict positions of blocks so that horizontally and vertically adjacent blocks have clearances therebetween, and which support corner portions of the blocks.
- each of the seats may have at least two restricting faces which abut against a vertical face and a top or bottom face of the blocks at each of the corner portions of the blocks
- the block joint has a filler hole opened upwardly in a portion other than the seats so that an adhesive filler such as mortar is charged from an upper side of the block joint
- the restricting faces have discharge ports communicating with the filler hole which are opened on an upper portion of the restricting face of each of the seats which abut against the vertical face of the block at each of the corner portions thereof so that the filler can be charged between the block and seats through the discharge ports.
- three through holes each passing between the two confronting faces of the six-faced configuration may be disposed so as to intersect each other and opened at positions which are substantially centers of faces of the six-faced configuration and which do not interfere with the seats.
- the block structure of the present invention uses the above-described block joint, and the concrete block has a hollow portion formed in the interior thereof and openings which are open on a periphery of the concrete block and which communicate with the hollow portion, a plurality of the blocks are constructed by placing the corner portions thereof on the seats with clearances formed between the blocks both in horizontal and vertical directions, and the hollow portions of the blocks communicate with each other through the clearances between the blocks and the openings on the blocks.
- a block structure can be arranged such that blocks are jointed to each other by an adhesive filler such as mortar or the like which is charged from the filler hole and the discharge ports.
- a block structure can be arranged such that the respective block joints are restricted in a linked state by reinforcing members such as wires or the like which pass with tension through the through holes.
- FIG. 1 is a perspective view showing a first embodiment of a block of the present invention.
- FIG. 2 is a perspective view showing a split core for manufacturing the block of FIG. 1 in an assembled state.
- FIG. 3 is a plan view showing the split core of FIG. 2 in a disassembled state.
- FIG. 4( a ) and 4 ( b ) are views explaining a manufacturing process of the block shown in FIG. 1.
- FIG. 5 is a perspective view showing a first embodiment of a block joint of the present invention.
- FIG. 6 ( a ) is a front elevational view of the block joint of FIG. 5, and FIG. 6 ( b ) is a plan view of the block joint of FIG. 5.
- FIG. 7 is a perspective view showing a second embodiment of a block joint of the present invention.
- FIG. 8 ( a ) is a front elevational view of the block joint of FIG. 7, and FIG. 8 ( b ) is a plan view of the block joint of FIG. 7.
- FIG. 9 is a perspective view of a main portion showing blocks jointed by the block joint of FIG. 5.
- FIG. 10 is a developed perspective view showing how to joint blocks using the block joint shown in FIG. 7.
- FIG. 11 is a perspective view showing that four blocks are disposed and jointed one another.
- FIG. 12 is a schematic sectional view of an example of blocks used as a block structure.
- FIG. 13 is a schematic sectional view of a block structure used as an underground water tank.
- FIG. 14 is a schematic sectional view of another example of the block structure used as the underground water tank.
- FIG. 15 is a plan view of the block shown in FIG. 1.
- FIG. 16 is a sectional view of the block at the 16 - 16 line shown in FIG. 15.
- FIG. 17 is a sectional view of the block at 17 - 17 line shown in FIG. 15.
- FIG. 18 is a sectional view of the block at 18 - 18 line shown in FIG. 15.
- FIG. 1 is a perspective view showing a block of a first embodiment
- FIG. 2 is a perspective view showing a split core for manufacturing the block of FIG. 1 in an assembled state
- FIG. 3 is a plan view showing the split core of FIG. 2 in a disassembled state.
- a block 10 of the embodiment is of a cubic outer shape and has a hollow portion 11 communicating with each of the six faces which constitute a cube. Further, the hollow portion 11 is formed by a split core 12 which can be disassembled and removed after concrete has been hardened as described below.
- the hollow portion 11 of the block 10 is molded using the split core 12 which is composed of a main core segment 12 a and auxiliary core segments 12 b , 12 c , 12 d , 12 e and can be disassembled and removed after the concrete has been hardened. Therefore, the block 10 does not require any complicated mold and can be easily manufactured.
- the hollow portion 11 is molded using the split core 12 in which the cylindrical main core segment 12 a and the auxiliary core segments 12 b , 12 c , 12 d , 12 e are disposed orthogonally to each other in an axial direction. Accordingly, the split core 12 can be easily removed after the concrete has been hardened as described below.
- cylindrical spaces are formed orthogonally to each other in the hollow portion 11 .
- the respective hollow portions 11 can easily communicate with each other, whereby air and water permeability can be secured in the various kinds of structures so that the applications of the block 10 can be extended.
- the hollow portion 11 is arranged such that the cylindrical spaces are formed orthogonal to each other and the edges of the openings of the outer faces of the block have no acute-angled portion. Accordingly, when hitting against other member, the side edge of the block 10 is hardly chipped off. In addition, when loaded, the block 10 has high strength because it does not have a portion where the distribution of stress changes abruptly, which leads to less concentration of stress, whereby the block 10 is excellent in durability without causing fatigue failure.
- FIGS. 4 ( a ) and 4 ( b ) are views explaining a manufacturing process of the block 10 .
- the split core 12 assembled to a predetermined shape is disposed in a schematically cubic mold 13 , and an upper frame 13 a is mounted on the mold 13 . Then, concrete is charged between the mold 13 and the split core 12 from the opening of the upper frame 13 a . When the concrete has been hardened after a prescribed period, the upper frame 13 a and the mold 13 are removed. Next, the auxiliary core segments 12 b , 12 c , 12 d , 12 e which constitute the split core 12 are drawn out in the axial directions, respectively, and thereafter the main core segment 12 a is drawn out in the axial direction. By these processes, the block 10 having the hollow portion 11 can be obtained.
- the split core 12 can be easily removed after the concrete has been hardened.
- the block 10 having the hollow portion 11 can be easily manufactured without any complicated mold.
- FIG. 15 shows a plan view of the block
- FIG. 16 is a sectional view of the block at the 16 - 16 line shown in FIG.
- FIG. 17 is a sectional view of the block at 17 - 17 line shown in FIG.
- FIG. 18 is a sectional view of the block at 18 - 18 line shown in FIG. 15.
- the hallow portion 11 of circular opening has same diameter at any section of the block. Since the block has such cylindrical hallow portion 11 , the block thereby forms a quarter circle shaped haunch 61 extending from each corner of the outer square surface to each corresponding corner of the opposed outer square surface, so as to prevent concentration of stress.
- the hollow portion can be formed using a plurality of core segments which can be removed after concrete has been hardened.
- a light-weight concrete block can be easily made.
- the core when using the core composed of the cylindrical core segments which are disposed orthogonally to each other in the axial directions, the core can be easily removed after concrete has been hardened. Since the hollow portion is formed such that the cylindrical spaces are arranged orthogonal to each other, when a plurality of concrete block bodies are arranged vertically and horizontally, a structure can have hollow portions which communicate with each other. Thus, air and water permeability can be secured, and the applications of the concrete block can be extended.
- the hollow portion is formed such that the cylindrical spaces are arranged orthogonal to each other, no acute-angled edge is formed to the openings, thereby preventing the edges from chipping off. Further, since concentration of stress is hardly to be generated, compressive strength is increased, and fatigue failure is reduced. Accordingly, durability of the block can be improved.
- a stable block structure can be constructed simply by arranging a plurality of the blocks vertically and horizontally.
- FIG. 5 is a perspective view showing a block joint of a fist embodiment
- FIGS. 6 ( a ) and ( b ) are a front elevational view and a plan view, respectively, of the block joint of FIG. 5.
- a block joint 1 is made of concrete using a mold.
- the basic figure of the block joint 1 is made by cutting four portions having a square cross section in a lateral and longitudinal directions from a regular hexahedron on the upper and lower sides thereof. That is, as shown in, for example, the front elevational view of FIG. 6 ( a ), a cross face 1 a having a cross-shape is formed on a square outer shape so that the cross face 1 a has a width equivalent to one third of the length of one side of the square.
- the cross face 1 a is formed on each of the six faces of a joint.
- the block joint 1 is provided with a seat 1 b as a cubic cutout which is formed to each of the four portions on the right and left sides of the joint 1 at the upper and lower positions thereof, as well as the cross face 1 a.
- the seat 1 b includes three restricting faces 1 b - 1 , 1 b - 2 and 1 b - 3 which are orthogonal to each of the cross faces la, thereby constituting the outer form of the seat. As shown in FIGS. 6 ( a ) and ( b ), the longitudinal and lateral lengths of these restricting faces 1 b - 1 , 1 b - 2 and 1 b - 3 are equal to the width of the cross face 1 a in the direction of the arrangement of the restriction faces on the both sides of the cross face 1 a.
- a filler hole 1 c having a circular cross section is opened downward on the cross face 1 a disposed on a top face so that mortar, a fluid adhesive or the like can be charged therethrough.
- Passages communicating with the filler hole 1 c are formed in the block joint 1 , and the ends of the passages are connected to the longitudinal restricting faces 1 b - 1 and 1 b - 2 of the seat 1 b , respectively, to form discharge ports 1 d .
- these discharge ports 1 d are arranged at the centers in the width direction of the respective restricting faces 1 b - 1 , 1 b - 2 and in positions closer to the upper sides thereof.
- FIG. 7 is a perspective view showing a block joint of a second embodiment
- FIGS. 8 ( a ) and ( b ) are a front elevational view and a plan view of the block joint of FIG. 7, respectively.
- the basic configuration of the joint 2 is the same as the block joint 1 shown in FIGS. 5 and 6.
- the joint 2 is basically formed as a regular hexahedron and has cross faces 2 a , seats 2 b and restricting faces 2 b - 1 , 2 b - 2 , 2 b - 3 . That is, the joint 2 shown in the figure is not provided with a filler hole and discharge ports because the joint 2 is connected to a block via an adhesive which is applied to the block in advance.
- a through hole 2 c having a circular cross section is formed at the center of each cross face 2 a in order to reduce the total weight of the joint 2 as well as to pass wires or the like therethrough as described below.
- the through holes 2 c are opened in all of the six cross faces 2 a and have an inside diameter defined so as not to affect the mechanical strength of the joint 2 .
- FIG. 9 is a perspective view of a main portion showing blocks jointed one another by the block joint 1 shown in FIG. 5.
- a block 3 in the embodiment has a cubic outer shape and includes a hollow portion 3 a which communicates with each of the six faces constituting the cube, and circular openings 3 b are formed on the faces of the block 3 , respectively.
- the four blocks 3 are jointed integrally with each other in such a manner that the joint 1 is fitted into the butting portions of the respective corner portions of the four blocks 3 .
- the four seats 1 b formed on the lower half side of the joint 1 are tightly fitted on the upper ends of the corner portions of the blocks 3 , and the faces of the respective block 3 tightly contact the restricting faces 1 b - 1 to 1 b - 3 .
- the respective blocks 3 are arranged such that clearances having a width corresponding to the width of the cross face 1 a are kept between the blocks 3 in the form of orthogonal lattice.
- the blocks 3 vertically arranged in two layers can be constructed by placing another set of four blocks 3 on the integrally arranged blocks as described above by means of the seats 1 b facing upward. Also in the upper layer of the blocks 3 , mortar is charged from the filler hole 1 c not only to the upright restricting faces 1 b - 1 and 1 b - 2 but also to the level restricting face 1 b - 3 through the discharge ports 1 d . Thus, the blocks 3 are jointed one another through the mortar on the entire seats 1 b.
- the structure of the blocks 3 each having the hollow portion 3 a as a hollow structure can be constructed by arranging a multiplicity of the blocks 3 on the same plane as well as stacking them vertically by the method described above.
- the structure can be used as a core member and the like of a filling of ground, for example.
- FIG. 10 is a developed perspective view showing how the blocks 3 are jointed one another using the block joint 2 shown in FIG. 7, and
- FIG. 11 is a perspective view showing four blocks 3 disposed and jointed one another.
- an adhesive 6 a such as a resin paste or the like is coated on the corner portions on the upper face of the block 3 in order to attach the joint 2 to the block 3 , and meshes 6 b are disposed on the coated portions for adjusting the levels of the coated portions as shown in FIG. 10.
- the joint 2 is disposed such that the seats 2 b are fitted on the corner portions of the block 3 with the adhesive 6 a and the meshes 6 b as in the case of the joint 1 .
- the four blocks 3 can be jointed one another as shown in FIG. 11.
- the blocks 3 are disposed as in the above-described embodiment.
- a multiplicity of the blocks 3 are arranged horizontally as well as stacked vertically in layers, a structure having a required volume can be constructed by the blocks 3 .
- wires 7 as tension members are stretched so as to pass through the joints 2 in order to increase the strength of the structure of the blocks 3 and to prevent the collapse or the like.
- the joint 2 has the three pairs of the cross faces 2 a facing to each other, and the through holes 2 c passing through each pairs of the cross faces 2 a are opened orthogonally to each other. Therefore, the joints 2 can be linked with each other by passing the wires 7 through the through holes 2 c . Accordingly, the blocks 3 are not only restricted at spots by the joint 2 but also subjected to the restricting force of the overall structure by the wires 7 . Thus, a more stable structure is obtained.
- FIG. 12 is a schematic sectional view of an example in which blocks 3 are stacked so that they can be used as, for example, a core member for a filling of ground or other structures. While either of the joint 1 of FIG. 5 or the joint 2 of FIG. 7 may be used as a joint, the joint 2 of FIG. 7 is shown in this illustrated embodiment.
- spacers 8 a having a T-shaped cross section and spacers 8 b having an L-shaped cross section which are provided with seats to restrict the corner portions of the blocks 3 as in the joints 2 , are disposed on both the upper and the lower ends of the blocks 3 as well as on the peripheries thereof, thereby preventing the collapse in the clearances between the blocks 3 formed by the joints 2 .
- the percentage of void of the structure can be increased by the hollow portions 3 a of the blocks 3 and the clearances between the blocks 3 , which reduces the weight of the structure per unit area where blocks are constructed. Therefore, the structure can be used as a core member for a filling on soft ground.
- the structure when the structure is sunk in a reservoir or a stormwater detention pond, it can be used as reclaiming material while maintaining a water storage effect achieved by the spaces of the hollow portions 3 a .
- the structure can be used as a water tank installed on ground.
- FIG. 13 is a schematic sectional view of a structure which can be used as an underground water tank.
- the joint 2 shown in FIG. 5 is used, and the spacers 8 a and 8 b are used as well.
- the overall structure is buried in ground, and the periphery thereof is entirely surrounded by a concrete wall 9 and sealed.
- An adequate cover or an opening/closing-type lid may be provided on the portion which faces the surface of the ground.
- Each of the blocks 3 is arranged to have a hollow structure including the hollow portion 3 a formed therein, and the hollow portions 3 a of all of the blocks 3 communicate with each other through the circular openings 3 b formed on the peripheries of the block 3 . Further, clearances are formed around each of the blocks 3 by the joints 1 as well as the spacers 8 a , 8 b . Therefore, the whole structure surrounded by the concrete wall 9 is formed as a tank including the blocks 3 therein and can be used as a water storage layer. Since the blocks 3 are arranged in a grid-shape in the concrete wall 9 , the blocks 3 function as reinforcing members, which achieves perfect countermeasures against an earthquake and the like. In place of an underground water tank, the illustrated structure should also be used as a water tank installed on ground, a roof of a building and the like.
- FIG. 14 is a schematic sectional view of another example of the structure which can be used as an underground water tank.
- the blocks 10 shown in FIG. 1 are arranged horizontally in longitudinal and lateral directions and also arranged vertically through joints 20 which are the same as the joints 1 or the joints 2 .
- a water collecting section 17 having water permeability is disposed on a structure 21 comprising the blocks 10 .
- a space 19 where no block is disposed is formed in a part of the structure 21 of the blocks 10 , and a manhole 18 is disposed above the space 19 .
- each of the blocks 10 formed in a cube is self-standing and can be constructed easily.
- the blocks can be arranged horizontally and vertically in an orderly state and are excellent in stability. Since the block 10 has the hollow portion 11 communicating with all of the six faces of the block, the block 10 has a large capacity for water storage, is relatively light-weight, and is excellent in a construction efficiency with no fear of subsidence. Further, since the block 10 is formed in a cube, the state of the structure can be constant even if the blocks are arranged with different faces upward. As a result, the blocks can be arranged horizontally and vertically to form a structure adapted to the space where the blocks are installed in the site.
- the joints function as positioning members for the respective blocks. Therefore, in comparison with the construction using the conventional joints, the construction process can be simplified. In addition, after construction, the blocks keep an orderly state, and a stable structure can be obtained.
- the block structure of the present invention since the block itself has a hollow structure and further a clearance can be formed between the blocks by the joints, the percentage of void of the whole block structure can be increased. Accordingly, the weight of the block structure can be reduced, and the application of the block structure to soft ground and the like can be optimized.
- the block structure in the block structure arranged such that the bottom and periphery of the structure are sealed by a closing member, since the hollow portions communicate with each other between the blocks, the block structure can be used as a water tank and the like for storing water in the interior of the block structure which is closed by the closing member. Therefore, the block structure can be used not only as a core member and the like for construction such as a filling but also can be applied to a water storage tank and the like, and thus the versatility of the block structure can be enhanced.
- the structure composed of the concrete blocks with the block joints of the present invention can be used as a core member for a light-weight filling and the like. Further, the present invention can be utilized in the field of a water storage tank which is installed underground, for example, using the structure of the blocks communicating with each other.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Electromagnetism (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Ocean & Marine Engineering (AREA)
- Inorganic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Revetment (AREA)
Abstract
A concrete block having comparatively light weight and capable of being manufactured easily and used in various fields of application; a block joint for the concrete blocks, capable of carrying out the arrangement of the concrete blocks simply and retaining the arranged concrete blocks in good order; and a structure made by using the concrete blocks and the block joints. The joint (1, 2) has seats (1 b, 2 b) which are formed by cutting off predetermined portions thereof and adapted to restrict positions in which the concrete blocks (3) are arranged horizontally and vertically so that horizontally adjacent and vertically adjacent concrete blocks have clearances therebetween, and which support corner portions of the concrete blocks (3) thereon, each of the concrete blocks (10) being formed in a cubic outer shape so that it has an outwardly opened hollow structure, by using a split core (12) which can be broken down and removed after the concrete has been hardened, thus obtaining a structure of which the interior of the concrete blocks (10) communicate with each other when a plurality of blocks (10) are horizontally and vertically arranged.
Description
- This application is a continuation-in-part application of 09/462,663 filed on Jan. 11, 2000, which is a 371 of PCT application JP98/03189, claiming a foreign priority of JP9/192836 and JP9/270202.
- The present invention relates to a concrete block for constructing various types of structures and a block joint for constructing a block structure as well as to a block structure using them in the fields of civil engineering, construction and the like.
- In the fields of civil engineering, construction and the like, various shapes and configurations of concrete blocks have been used hitherto in accordance with each purpose of the applications, condition of the sites, and so forth. For example, there have been blocks for a slope which are to be constructed along an inclined surface of the ground, boundary blocks for separating a pavement from a road, blocks for the sideditch of a water channel, retaining wall blocks having reinforcing bar inserting holes formed therein, and the like.
- When constructing these concrete blocks at the site, in the case of retaining wall blocks, for example, it is a general practice that the blocks are stacked in layers arranging reinforcing bars through them, and any clearances between the blocks are filled with mortar to form joints. In the case of sideditch blocks and boundary blocks, they are arranged horizontally and joined one another by mortar.
- Since each conventional concrete block has a specific shape, configuration and weight corresponding to its application, it is difficult to use them for another application. For example, a sideditch block cannot be used as a retaining wall block. Therefore, the respective concrete blocks have limited uses, and it is impossible to widely use one type of concrete block in different applications. Thus, manufactures have to prepare various manufacturing lines and molds in accordance with each application, which considerably affects the production cost. In addition, it is difficult to manufacture a concrete block formed in a special shape adapted to a special object because complicated mold frames and cores are needed for the manufacturing process.
- Meanwhile, when soft ground is filled, foamed mortar, styrene foam, or the like, for example, is used as a core member in order to prevent subsidence of the ground after construction by reducing the weight of the core member. On the other hand, when concrete blocks are used as the core members and, in particular, if these concrete blocks are of solid type, the weight of the blocks becomes large. Accordingly, the total weight loaded on the ground is increased when a large number of blocks are stacked into an aggregation. Thus, there is fear of subsidence of ground even after the filling.
- Furthermore, with regard to the construction process using concrete blocks, blocks are usually arranged vertically or horizontally, and then joints are formed by mortar. When the joints are thus formed, the size of the intervals between the blocks should be kept uniform using a scale or a jointer. Since a high degree of skill is required to make orderly arrangement and to obtain sufficient strength, the quality of the finished structure often fluctuates depending upon the skill of the contractors.
- As described above, since most of the conventional concrete blocks for civil engineering and construction are restricted in applications and tend to have a large weight, they often fail to be properly applied to some conditions of construction. In addition, when the blocks are arranged, since the position and attitude of the blocks entirely depend upon manual work, a long time is required for construction, and the arrangement of the blocks may be disturbed.
- An object of the present invention is to provide a relatively light-weight concrete block which can be manufactured easily and used in various fields of application; a block joint capable of carrying out the arrangement of the concrete blocks simply and retaining the arranged concrete blocks in good order; and a structure made by using the concrete blocks and joints.
- There is disclosed a concrete block of the present invention having a cubic outer shape and including a hollow portion which communicates with all outer faces in the interior of said concrete block, said hollow portion being formed by using a plurality of core segments which can be removed after concrete has been hardened, wherein said hollow portion is formed by using a core composed of cylindrical core segments which are disposed orthogonally to each other in an axial direction, said cylindrical core segments having the same outer diameter.
- With the above structure, provided is a relatively lightweight block which has a hollow portion communicating with all faces of the cubic form of the block, thereby securing inlets and outlets for a liquid and gas, and realizing water and gas permeability as well as a high percentage of void. Furthermore, since the hollow portion is molded using a plurality of cylindrical core segments having the same outer diameter which can be disassembled and removed after concrete has been hardened, the block can be easily manufactured without a complicated mold and the like. In addition, when a plurality of the concrete blocks are arranged vertically and horizontally, an orderly structured aggregation can be obtained. Thus, the concrete blocks can be used in various fields of application.
- In the concrete block of the present invention, the hollow portion is formed using a core composed of cylindrical core segments which are disposed orthogonally to each other in an axial direction, whereby the core segments can be easily removed after concrete has been hardened.
- In the hollow portion formed as described above, the cylindrical spaces are formed to be orthogonal to each other. Therefore, when a plurality of blocks are arranged vertically and horizontally, air and water permeability can be secured by making the respective hollow portions communicate with each other. Thus, the applications of the block are further extended. In addition, since any acute-angled portion is not formed on the edges of the openings of the outer faces of the block, the edges of the block are hardly chipped off when hitting against other members. When loaded, the block has high strength because it does not have a portion where distribution of stress changes abruptly, which leads to less concentration of the stress. Thus, the block is excellent also in its durability without occurring fatigue failure.
- Since the entire form of the block is a cube, plurality of the concrete blocks are arranged vertically and horizontally in good order and with stability, whereby the applications of the concrete blocks can be further extended. Due to the cubic form, self-standing upright walls and structures can be constructed simply by arranging a plurality of the blocks vertically and horizontally.
- According to the present invention, the circular opening of the hallow portion has the diameter of 56 to 82%, more preferably 60 to 80, and most preferably approximately 80% of the side length of the outer square surface of the cube block.
- Also, according to the present invention, the block has a quarter circle shaped haunch extending from each corner of the outer_square surface to each corresponding corner of the opposed outer square surface, so as to prevent concentration of stress.
- Next, a block joint of the present invention is the block joint for arranging concrete blocks horizontally and vertically so that clearances are formed between the blocks, wherein the block joint has a six-faced configuration composed of three pairs of confronting faces with at least one pair of the confronting faces being parallel with each other, and all corner portions of the six-faced configuration have seats which restrict positions of blocks so that horizontally and vertically adjacent blocks have clearances therebetween, and which support corner portions of the blocks.
- In the above structure, each of the seats may have at least two restricting faces which abut against a vertical face and a top or bottom face of the blocks at each of the corner portions of the blocks, the block joint has a filler hole opened upwardly in a portion other than the seats so that an adhesive filler such as mortar is charged from an upper side of the block joint, and the restricting faces have discharge ports communicating with the filler hole which are opened on an upper portion of the restricting face of each of the seats which abut against the vertical face of the block at each of the corner portions thereof so that the filler can be charged between the block and seats through the discharge ports.
- In addition, three through holes each passing between the two confronting faces of the six-faced configuration may be disposed so as to intersect each other and opened at positions which are substantially centers of faces of the six-faced configuration and which do not interfere with the seats.
- The block structure of the present invention uses the above-described block joint, and the concrete block has a hollow portion formed in the interior thereof and openings which are open on a periphery of the concrete block and which communicate with the hollow portion, a plurality of the blocks are constructed by placing the corner portions thereof on the seats with clearances formed between the blocks both in horizontal and vertical directions, and the hollow portions of the blocks communicate with each other through the clearances between the blocks and the openings on the blocks.
- Further, when a block joint provided with a filler hole and discharge ports for mortar or the like is used, a block structure can be arranged such that blocks are jointed to each other by an adhesive filler such as mortar or the like which is charged from the filler hole and the discharge ports.
- Further, when a block joint provided with three through holes is used, a block structure can be arranged such that the respective block joints are restricted in a linked state by reinforcing members such as wires or the like which pass with tension through the through holes.
- Furthermore, it is also possible that a bottom and a periphery of the above respective constructed block structure are closed by a closing member.
- FIG. 1 is a perspective view showing a first embodiment of a block of the present invention.
- FIG. 2 is a perspective view showing a split core for manufacturing the block of FIG. 1 in an assembled state.
- FIG. 3 is a plan view showing the split core of FIG. 2 in a disassembled state.
- FIG. 4(a) and 4(b) are views explaining a manufacturing process of the block shown in FIG. 1.
- FIG. 5 is a perspective view showing a first embodiment of a block joint of the present invention.
- FIG. 6 (a) is a front elevational view of the block joint of FIG. 5, and FIG. 6 (b) is a plan view of the block joint of FIG. 5.
- FIG. 7 is a perspective view showing a second embodiment of a block joint of the present invention.
- FIG. 8 (a) is a front elevational view of the block joint of FIG. 7, and FIG. 8 (b) is a plan view of the block joint of FIG. 7.
- FIG. 9 is a perspective view of a main portion showing blocks jointed by the block joint of FIG. 5.
- FIG. 10 is a developed perspective view showing how to joint blocks using the block joint shown in FIG. 7.
- FIG. 11 is a perspective view showing that four blocks are disposed and jointed one another.
- FIG. 12 is a schematic sectional view of an example of blocks used as a block structure.
- FIG. 13 is a schematic sectional view of a block structure used as an underground water tank.
- FIG. 14 is a schematic sectional view of another example of the block structure used as the underground water tank.
- FIG. 15 is a plan view of the block shown in FIG. 1.
- FIG. 16 is a sectional view of the block at the16-16 line shown in FIG. 15.
- FIG. 17 is a sectional view of the block at17-17 line shown in FIG. 15.
- FIG. 18 is a sectional view of the block at18-18 line shown in FIG. 15.
- First, embodiments of a concrete block of the present invention will be described. FIG. 1 is a perspective view showing a block of a first embodiment; FIG. 2 is a perspective view showing a split core for manufacturing the block of FIG. 1 in an assembled state; and FIG. 3 is a plan view showing the split core of FIG. 2 in a disassembled state.
- A
block 10 of the embodiment is of a cubic outer shape and has ahollow portion 11 communicating with each of the six faces which constitute a cube. Further, thehollow portion 11 is formed by asplit core 12 which can be disassembled and removed after concrete has been hardened as described below. - With the above arrangement, when a plurality of the
blocks 10 are arranged vertically and horizontally, a structure can be constructed in good order with high stability. Thus, theappliPage 11 of cations of theblock 10 are extended, and theblock 10 can be used in various fields. In addition, since thehollow portion 11 communicates with all of the six faces of the cube, the percentage of void of theblock 10 is increased, and theblock 10 has a relatively light weight. - The
hollow portion 11 of theblock 10 is molded using thesplit core 12 which is composed of amain core segment 12 a andauxiliary core segments block 10 does not require any complicated mold and can be easily manufactured. - In the
block 10, thehollow portion 11 is molded using thesplit core 12 in which the cylindricalmain core segment 12 a and theauxiliary core segments split core 12 can be easily removed after the concrete has been hardened as described below. - In this case, cylindrical spaces are formed orthogonally to each other in the
hollow portion 11. Thus, when structures are constructed by arranging theblocks 10 in a horizontal or a vertical direction, the respectivehollow portions 11 can easily communicate with each other, whereby air and water permeability can be secured in the various kinds of structures so that the applications of theblock 10 can be extended. - Further, in the
block 10 of the embodiment, thehollow portion 11 is arranged such that the cylindrical spaces are formed orthogonal to each other and the edges of the openings of the outer faces of the block have no acute-angled portion. Accordingly, when hitting against other member, the side edge of theblock 10 is hardly chipped off. In addition, when loaded, theblock 10 has high strength because it does not have a portion where the distribution of stress changes abruptly, which leads to less concentration of stress, whereby theblock 10 is excellent in durability without causing fatigue failure. - A manufacturing method of the
block 10 will be described with reference to FIGS. 4(a) and 4(b). FIGS. 4(a) and 4(b) are views explaining a manufacturing process of theblock 10. - As shown in FIGS.4(a) and 4(b), the
split core 12 assembled to a predetermined shape is disposed in a schematicallycubic mold 13, and anupper frame 13 a is mounted on themold 13. Then, concrete is charged between themold 13 and thesplit core 12 from the opening of theupper frame 13 a. When the concrete has been hardened after a prescribed period, theupper frame 13 a and themold 13 are removed. Next, theauxiliary core segments split core 12 are drawn out in the axial directions, respectively, and thereafter themain core segment 12 a is drawn out in the axial direction. By these processes, theblock 10 having thehollow portion 11 can be obtained. - In this case, since the
main core segment 12 a and theauxiliary core segments split core 12 can be easily removed after the concrete has been hardened. As described above, theblock 10 having thehollow portion 11 can be easily manufactured without any complicated mold. - FIG. 15 shows a plan view of the block, FIG. 16 is a sectional view of the block at the16-16 line shown in FIG. 15, FIG. 17 is a sectional view of the block at 17-17 line shown in FIG. 15, and FIG. 18 is a sectional view of the block at 18-18 line shown in FIG. 15. As shown in FIGS. 15 to 18, the
hallow portion 11 of circular opening has same diameter at any section of the block. Since the block has such cylindricalhallow portion 11, the block thereby forms a quarter circle shaped haunch 61 extending from each corner of the outer square surface to each corresponding corner of the opposed outer square surface, so as to prevent concentration of stress. - As described above, in the concrete block of the present invention, the hollow portion can be formed using a plurality of core segments which can be removed after concrete has been hardened. Thus, a light-weight concrete block can be easily made. In particular, when using the core composed of the cylindrical core segments which are disposed orthogonally to each other in the axial directions, the core can be easily removed after concrete has been hardened. Since the hollow portion is formed such that the cylindrical spaces are arranged orthogonal to each other, when a plurality of concrete block bodies are arranged vertically and horizontally, a structure can have hollow portions which communicate with each other. Thus, air and water permeability can be secured, and the applications of the concrete block can be extended. Further, since the hollow portion is formed such that the cylindrical spaces are arranged orthogonal to each other, no acute-angled edge is formed to the openings, thereby preventing the edges from chipping off. Further, since concentration of stress is hardly to be generated, compressive strength is increased, and fatigue failure is reduced. Accordingly, durability of the block can be improved.
- Further, when a block is made of a cube, a stable block structure can be constructed simply by arranging a plurality of the blocks vertically and horizontally.
- Next, embodiments of a block joint of the present invention will be described. FIG. 5 is a perspective view showing a block joint of a fist embodiment, and FIGS.6 (a) and (b) are a front elevational view and a plan view, respectively, of the block joint of FIG. 5.
- In the figures, a
block joint 1 is made of concrete using a mold. The basic figure of theblock joint 1 is made by cutting four portions having a square cross section in a lateral and longitudinal directions from a regular hexahedron on the upper and lower sides thereof. That is, as shown in, for example, the front elevational view of FIG. 6 (a), a cross face 1 a having a cross-shape is formed on a square outer shape so that the cross face 1 a has a width equivalent to one third of the length of one side of the square. The cross face 1 a is formed on each of the six faces of a joint. With this arrangement, theblock joint 1 is provided with a seat 1 b as a cubic cutout which is formed to each of the four portions on the right and left sides of the joint 1 at the upper and lower positions thereof, as well as the cross face 1 a. - The seat1 b includes three restricting faces 1 b-1, 1 b-2 and 1 b-3 which are orthogonal to each of the cross faces la, thereby constituting the outer form of the seat. As shown in FIGS. 6 (a) and (b), the longitudinal and lateral lengths of these restricting faces 1 b-1, 1 b-2 and 1 b-3 are equal to the width of the cross face 1 a in the direction of the arrangement of the restriction faces on the both sides of the cross face 1 a.
- As shown in FIG. 5, a filler hole1 c having a circular cross section is opened downward on the cross face 1 a disposed on a top face so that mortar, a fluid adhesive or the like can be charged therethrough. Passages communicating with the filler hole 1 c are formed in the
block joint 1, and the ends of the passages are connected to the longitudinal restricting faces 1 b-1 and 1 b-2 of the seat 1 b, respectively, to form discharge ports 1 d. As shown in FIG. 5, these discharge ports 1 d are arranged at the centers in the width direction of the respective restricting faces 1 b-1, 1 b-2 and in positions closer to the upper sides thereof. - FIG. 7 is a perspective view showing a block joint of a second embodiment, and FIGS.8 (a) and (b) are a front elevational view and a plan view of the block joint of FIG. 7, respectively.
- The basic configuration of the joint2 is the same as the block joint 1 shown in FIGS. 5 and 6. As the
block joint 1, the joint 2 is basically formed as a regular hexahedron and has cross faces 2 a, seats 2 b and restrictingfaces 2 b-1, 2 b-2, 2 b-3. That is, the joint 2 shown in the figure is not provided with a filler hole and discharge ports because the joint 2 is connected to a block via an adhesive which is applied to the block in advance. In this embodiment, a throughhole 2 c having a circular cross section is formed at the center of eachcross face 2 a in order to reduce the total weight of the joint 2 as well as to pass wires or the like therethrough as described below. The throughholes 2 c are opened in all of the six cross faces 2 a and have an inside diameter defined so as not to affect the mechanical strength of thejoint 2. - Next, an embodiment of a block structure of the present invention will be described. FIG. 9 is a perspective view of a main portion showing blocks jointed one another by the block joint1 shown in FIG. 5.
- A
block 3 in the embodiment has a cubic outer shape and includes ahollow portion 3 a which communicates with each of the six faces constituting the cube, andcircular openings 3 b are formed on the faces of theblock 3, respectively. - As shown in the figure, the four
blocks 3 are jointed integrally with each other in such a manner that the joint 1 is fitted into the butting portions of the respective corner portions of the fourblocks 3. Specifically, the four seats 1 b formed on the lower half side of the joint 1 are tightly fitted on the upper ends of the corner portions of theblocks 3, and the faces of therespective block 3 tightly contact the restricting faces 1 b-1 to 1 b-3. With this arrangement, therespective blocks 3 are arranged such that clearances having a width corresponding to the width of the cross face 1 a are kept between theblocks 3 in the form of orthogonal lattice. Then, when mortar is supplied from the filler hole 1 c above, the mortal flows out from the discharge ports 1 d which communicate with the filler hole 1 c. As shown in FIG. 6 (a), since the discharge ports 1 d are provided on the upper sides of the restricting faces 1 b-1 and 1 b-2 which are formed upright, the mortar spreads downward along the restricting faces 1 b-1 and 1 b-2 so as to cover the area jointed to side walls of therespective blocks 3. - The
blocks 3 vertically arranged in two layers can be constructed by placing another set of fourblocks 3 on the integrally arranged blocks as described above by means of the seats 1 b facing upward. Also in the upper layer of theblocks 3, mortar is charged from the filler hole 1 c not only to the upright restricting faces 1 b-1 and 1 b-2 but also to the level restricting face 1 b-3 through the discharge ports 1 d. Thus, theblocks 3 are jointed one another through the mortar on the entire seats 1 b. - The structure of the
blocks 3 each having thehollow portion 3 a as a hollow structure can be constructed by arranging a multiplicity of theblocks 3 on the same plane as well as stacking them vertically by the method described above. The structure can be used as a core member and the like of a filling of ground, for example. - FIG. 10 is a developed perspective view showing how the
blocks 3 are jointed one another using the block joint 2 shown in FIG. 7, and FIG. 11 is a perspective view showing fourblocks 3 disposed and jointed one another. - Since no filler hole and discharge port for supplying mortar are formed in the joint2, an adhesive 6 a such as a resin paste or the like is coated on the corner portions on the upper face of the
block 3 in order to attach the joint 2 to theblock 3, and meshes 6 b are disposed on the coated portions for adjusting the levels of the coated portions as shown in FIG. 10. The joint 2 is disposed such that theseats 2 b are fitted on the corner portions of theblock 3 with the adhesive 6 a and themeshes 6 b as in the case of thejoint 1. Thus, the fourblocks 3 can be jointed one another as shown in FIG. 11. - In FIG. 11, the
blocks 3 are disposed as in the above-described embodiment. When a multiplicity of theblocks 3 are arranged horizontally as well as stacked vertically in layers, a structure having a required volume can be constructed by theblocks 3. Then,wires 7 as tension members are stretched so as to pass through thejoints 2 in order to increase the strength of the structure of theblocks 3 and to prevent the collapse or the like. Specifically, the joint 2 has the three pairs of the cross faces 2 a facing to each other, and the throughholes 2 c passing through each pairs of the cross faces 2 a are opened orthogonally to each other. Therefore, thejoints 2 can be linked with each other by passing thewires 7 through the throughholes 2 c. Accordingly, theblocks 3 are not only restricted at spots by the joint 2 but also subjected to the restricting force of the overall structure by thewires 7. Thus, a more stable structure is obtained. - FIG. 12 is a schematic sectional view of an example in which blocks3 are stacked so that they can be used as, for example, a core member for a filling of ground or other structures. While either of the
joint 1 of FIG. 5 or thejoint 2 of FIG. 7 may be used as a joint, thejoint 2 of FIG. 7 is shown in this illustrated embodiment. - In the structure composed of the
blocks 3,spacers 8 a having a T-shaped cross section andspacers 8 b having an L-shaped cross section, which are provided with seats to restrict the corner portions of theblocks 3 as in thejoints 2, are disposed on both the upper and the lower ends of theblocks 3 as well as on the peripheries thereof, thereby preventing the collapse in the clearances between theblocks 3 formed by thejoints 2. - In the structure composed of the
blocks 3 disposed as described above, the percentage of void of the structure can be increased by thehollow portions 3 a of theblocks 3 and the clearances between theblocks 3, which reduces the weight of the structure per unit area where blocks are constructed. Therefore, the structure can be used as a core member for a filling on soft ground. In addition, when the structure is sunk in a reservoir or a stormwater detention pond, it can be used as reclaiming material while maintaining a water storage effect achieved by the spaces of thehollow portions 3 a. Further, as shown in the embodiment of FIG. 13, when a cover member is provided to cover the bottom and front faces of the outer periphery of the structure, the structure can be used as a water tank installed on ground. - FIG. 13 is a schematic sectional view of a structure which can be used as an underground water tank. In the embodiment, the joint2 shown in FIG. 5 is used, and the
spacers - Each of the
blocks 3 is arranged to have a hollow structure including thehollow portion 3 a formed therein, and thehollow portions 3 a of all of theblocks 3 communicate with each other through thecircular openings 3 b formed on the peripheries of theblock 3. Further, clearances are formed around each of theblocks 3 by thejoints 1 as well as thespacers blocks 3 therein and can be used as a water storage layer. Since theblocks 3 are arranged in a grid-shape in the concrete wall 9, theblocks 3 function as reinforcing members, which achieves perfect countermeasures against an earthquake and the like. In place of an underground water tank, the illustrated structure should also be used as a water tank installed on ground, a roof of a building and the like. - FIG. 14 is a schematic sectional view of another example of the structure which can be used as an underground water tank. Referring to this example, in a space formed by excavating a
ground 14 and disposing afoundation plate 15 andside walls 16, theblocks 10 shown in FIG. 1 are arranged horizontally in longitudinal and lateral directions and also arranged vertically throughjoints 20 which are the same as thejoints 1 or thejoints 2. Awater collecting section 17 having water permeability is disposed on astructure 21 comprising theblocks 10. Further, aspace 19 where no block is disposed is formed in a part of thestructure 21 of theblocks 10, and amanhole 18 is disposed above thespace 19. - When the
structure 21 is constructed in theground 14, since rainwater on the ground surface passes through thewater collecting section 17 and collects into thestructure 21, the water on the ground surface drains smoothly. In addition, rainwater and the like collected in thestructure 21 can be pumped up through a suction pipe or the like inserted from themanhole 18 into thespace 19. Therefore, this structure can be applied to various purposes. - In this case, each of the
blocks 10 formed in a cube is self-standing and can be constructed easily. The blocks can be arranged horizontally and vertically in an orderly state and are excellent in stability. Since theblock 10 has thehollow portion 11 communicating with all of the six faces of the block, theblock 10 has a large capacity for water storage, is relatively light-weight, and is excellent in a construction efficiency with no fear of subsidence. Further, since theblock 10 is formed in a cube, the state of the structure can be constant even if the blocks are arranged with different faces upward. As a result, the blocks can be arranged horizontally and vertically to form a structure adapted to the space where the blocks are installed in the site. - As described above, in the block joint of the present invention, since blocks can be arranged horizontally and vertically with the clearances defined therebetween in the state that the blocks rest on the seats formed to the joints, the joints function as positioning members for the respective blocks. Therefore, in comparison with the construction using the conventional joints, the construction process can be simplified. In addition, after construction, the blocks keep an orderly state, and a stable structure can be obtained.
- In the block joint provided with the filler hole and the discharge port for supplying the filler such as mortar or the like, since the mortar or the like can be supplied onto the surfaces of the seats of the joint, it is unnecessary to apply an adhesive or the like in advance to either the joints or the blocks, which enhances the efficiency of construction.
- In the block joints provided with the three through holes, since the joints can be linked to each other by the tension members such as wires or the like passing through the through holes, the disturbance of the arranged multiplicity of the blocks and the collapse of the stacked layers of the blocks can be prevented by the application of the restricting force of bundling the whole structure of the blocks through the joints.
- In the block structure of the present invention, since the block itself has a hollow structure and further a clearance can be formed between the blocks by the joints, the percentage of void of the whole block structure can be increased. Accordingly, the weight of the block structure can be reduced, and the application of the block structure to soft ground and the like can be optimized.
- Further, in the block structure arranged such that the bottom and periphery of the structure are sealed by a closing member, since the hollow portions communicate with each other between the blocks, the block structure can be used as a water tank and the like for storing water in the interior of the block structure which is closed by the closing member. Therefore, the block structure can be used not only as a core member and the like for construction such as a filling but also can be applied to a water storage tank and the like, and thus the versatility of the block structure can be enhanced.
- The structure composed of the concrete blocks with the block joints of the present invention can be used as a core member for a light-weight filling and the like. Further, the present invention can be utilized in the field of a water storage tank which is installed underground, for example, using the structure of the blocks communicating with each other.
Claims (5)
1. A concrete block having a shape of cube having first, second and third pairs of opposed outer square surfaces, each outer square surface having a circular opening extending inwardly and cylindrically to form a hallow intercommunicating with the opposed outer square surface, thereby forming a quarter circle shaped haunch extending from each corner of the outer square surface to each corresponding corner of the opposed outer square surface, wherein the circular opening has the diameter of 56 to 82% of the side length of the outer square surface.
2. A concrete block according to claim 1 wherein the circular opening has the diameter of 60 to 80% of the side length of the outer square surface.
3. A concrete block according to claim 1 wherein the circular opening has the diameter of approximately 80% of the side length of the outer square surface
4. A concrete block according to claim 1 wherein all of the circular openings have substantially the same diameter.
5. A concrete block according to claim 1 wherein the center of each circular opening corresponds to the center of the outer square surface forming each of the circular opening.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/116,044 US20020152708A1 (en) | 1997-07-17 | 2002-04-05 | Concrete block, block joint and block structure |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9192836A JP2942745B2 (en) | 1997-07-17 | 1997-07-17 | Block joint and block structure using the same |
JP9-192836 | 1997-07-17 | ||
JP9270202A JP2942746B2 (en) | 1997-10-02 | 1997-10-02 | Concrete block |
JP9-270202 | 1997-10-02 | ||
US46266300A | 2000-01-11 | 2000-01-11 | |
US10/116,044 US20020152708A1 (en) | 1997-07-17 | 2002-04-05 | Concrete block, block joint and block structure |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1998/003189 Continuation-In-Part WO1999003659A1 (en) | 1997-07-17 | 1998-07-15 | Concrete block, joint for the same, and structure of concrete blocks |
US09462663 Continuation-In-Part | 2000-01-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20020152708A1 true US20020152708A1 (en) | 2002-10-24 |
Family
ID=27326675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/116,044 Abandoned US20020152708A1 (en) | 1997-07-17 | 2002-04-05 | Concrete block, block joint and block structure |
Country Status (1)
Country | Link |
---|---|
US (1) | US20020152708A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120233935A1 (en) * | 2011-03-14 | 2012-09-20 | Phillips Thomas E | Gusset block construction |
US20140227480A1 (en) * | 2011-10-21 | 2014-08-14 | Ajou University Industry-Academic Cooperation Foundation | Structure for construction and method for manufacturing same |
US20150152614A1 (en) * | 2012-07-16 | 2015-06-04 | Technion Research & Development Foundation Limited | Energy Dissipator |
US9086268B2 (en) * | 2013-10-02 | 2015-07-21 | Jonathan E Jones | Concrete block spacer system |
CN111827311A (en) * | 2020-07-28 | 2020-10-27 | 合肥蓝川生态科技有限公司 | Concrete slope vegetation protection method applied to sponge city |
CN115354621A (en) * | 2022-06-27 | 2022-11-18 | 四川省公路规划勘察设计研究院有限公司 | Ecological slope protection building block and slope protection structure |
US11536017B2 (en) | 2016-10-26 | 2022-12-27 | Envirokeeper, LLC | Modular precast concrete water storage device and system |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4928469A (en) * | 1986-08-26 | 1990-05-29 | Marcel Dorier | Modular construction block |
-
2002
- 2002-04-05 US US10/116,044 patent/US20020152708A1/en not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4928469A (en) * | 1986-08-26 | 1990-05-29 | Marcel Dorier | Modular construction block |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120233935A1 (en) * | 2011-03-14 | 2012-09-20 | Phillips Thomas E | Gusset block construction |
US8898989B2 (en) * | 2011-03-14 | 2014-12-02 | Thomas E Phillips | Gusset block construction |
US20140227480A1 (en) * | 2011-10-21 | 2014-08-14 | Ajou University Industry-Academic Cooperation Foundation | Structure for construction and method for manufacturing same |
US20150152614A1 (en) * | 2012-07-16 | 2015-06-04 | Technion Research & Development Foundation Limited | Energy Dissipator |
US9915047B2 (en) | 2012-07-16 | 2018-03-13 | Neptunetech Ltd. | Energy dissipator |
US9086268B2 (en) * | 2013-10-02 | 2015-07-21 | Jonathan E Jones | Concrete block spacer system |
US11536017B2 (en) | 2016-10-26 | 2022-12-27 | Envirokeeper, LLC | Modular precast concrete water storage device and system |
CN111827311A (en) * | 2020-07-28 | 2020-10-27 | 合肥蓝川生态科技有限公司 | Concrete slope vegetation protection method applied to sponge city |
CN115354621A (en) * | 2022-06-27 | 2022-11-18 | 四川省公路规划勘察设计研究院有限公司 | Ecological slope protection building block and slope protection structure |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4319440A (en) | Building blocks, wall structures made therefrom and methods of making the same | |
CA2182321C (en) | Block structure and system for arranging above-ground fencing, railing and/or sound barriers | |
US5771654A (en) | Method of construction using molded polymer blocks | |
US20090188186A1 (en) | Building Construction System and Structural Modules Thereof | |
WO1991010791A1 (en) | Insulating block form for constructing concrete wall structures | |
WO2001003898A1 (en) | Lost mould element for manufacturing reinforced concrete flat slabs | |
EP1036638A1 (en) | Concrete block, joint for the same, and structure of concrete blocks | |
US4799348A (en) | Method and equipment for making a rigid slab enabling to carry a building | |
US20080307745A1 (en) | Block and connector system | |
MX2011008726A (en) | Modular block. | |
US6745537B1 (en) | Modular wall or fence construction system | |
KR20040101252A (en) | Building panel and construction method | |
US20020152708A1 (en) | Concrete block, block joint and block structure | |
NZ533156A (en) | Building component | |
JP2942745B2 (en) | Block joint and block structure using the same | |
CA2111801A1 (en) | Insulated construction form element and reinforcement therefor, and wall construction | |
JP2942746B2 (en) | Concrete block | |
JPH1046713A (en) | Form for concrete wall or foundation | |
US5553432A (en) | Horizontal forming block with curved side wall for architectural structures | |
EP4353920A1 (en) | Interlocking hollow concrete block and locking block | |
JPH0913390A (en) | Constructing method of concrete foundation or wall body | |
JP3689168B2 (en) | Insulated foundation block combined with formwork | |
KR100303590B1 (en) | Cubic Block, Cubic Block Manufacturing Equipment and Usage | |
KR102026755B1 (en) | Wall structure for rainwater storage tank and construction method thereof | |
KR102229826B1 (en) | storage facility having unit block |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: RITA ENGINNERING CONSULTANTS CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KIMURA, SHIRO;KIMURA, TAIZO;TANNO, MASASHI;REEL/FRAME:013042/0639 Effective date: 20020615 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |