US20020117577A1 - Process and machine for winding thermoplastic film in bobbins of chosen size - Google Patents
Process and machine for winding thermoplastic film in bobbins of chosen size Download PDFInfo
- Publication number
- US20020117577A1 US20020117577A1 US10/079,550 US7955002A US2002117577A1 US 20020117577 A1 US20020117577 A1 US 20020117577A1 US 7955002 A US7955002 A US 7955002A US 2002117577 A1 US2002117577 A1 US 2002117577A1
- Authority
- US
- United States
- Prior art keywords
- spindle
- bobbin
- assembly
- carriage
- cardboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/04—Interior-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2292—Removing cores or mandrels from web roll after winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
- B65H19/283—Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
- B65H2301/4181—Core or mandrel supply
- B65H2301/41814—Core or mandrel supply by container storing cores and feeding through wedge-shaped slot or elongated channel
Definitions
- the present invention relates to a process and a machine for continuously winding, with an automatic cycle, thermoplastic film so as to obtain bobbins of a chosen size and length directly in line with the film production apparatus or starting from large bobbins.
- thermoplastic films obtained by cast-extrusion were collected on winding rollers so as to obtain large bobbins from which bobbins of the chosen size were prepared by rewinding.
- Rewinding machines of the above mentioned type can be used so as to work directly in line with the apparatus for producing the film, which is conveniently cut into bands of the chosen width, using a rewinding machine for each band.
- the process according to the invention comprises the following steps starting from the already-wound bobbin:
- the cycle can be applied to the simultaneous winding of a series of bobbins (generally three) directly in line with the production apparatus; in this case, the steps for winding the various bobbins are staggered, so as to allow the completion of the cycle for each bobbin before a new one begins.
- the cardboard cores that can be used generally have a diameter of 38, 50 and 76 mm; their width is generally between 400 and 530 mm.
- the process according to the invention in addition to allowing the production of small-size bobbins manufactured continuously and with an automatic cycle, allows to exclude any contact of operators with the winding roller and the bobbins during winding, thus reducing the risk of accidents.
- thermoplastic film any kind can be used; in particular, the polyethylene multilayer stretch film used for the packaging of palletized units is wound.
- FIGS. 1 to 3 are respectively a lateral elevation view of the machine (FIG. 1), a plan view (FIG. 2), and a side-view taken along Y (FIG. 3).
- the connecting rod 1 supports the spindle 2 on which the bobbin 3 being wound in contact with the roller 4 is fitted.
- the connecting rod 1 After cutting the film, reaches a vertical position.
- the spindle 2 is braked and locked in its rotary motion by actuating two pneumatic pistons and is disengaged from the connecting rod 1 by opening two other pairs of pneumatic pistons (not shown in the figure).
- the carriage 5 (moved by motors as shown in the figure and provided with a horizontal translational motion by sliding on the guide 10 and a vertical motion on the guide 6 ) is in the standby position below the bobbin 3 when the connecting rod 1 reaches the vertical position and rises, sliding on the guide 6 until the bobbin 3 is placed on the cradle 7 rigidly coupled to the carriage 5 .
- a series of optical sensors (not shown in the figure), arranged below the cradle 7 , indicate the presence of the bobbin 3 in the cradle, thus providing the confirmation for moving on to the next step (the reference positions for the movements along the vertical guide 6 are confirmed by the presence of microswitches 8 , shown in FIG. 3).
- the carriage 5 performs a further upward translational motion, lifting the spindle-bobbin assembly 2 - 3 , releasing it from the linkage 1 , which can thus return to the working position and receive a new cardboard core-spindle assembly so as to start a new winding step.
- the deflation unit 9 (FIG. 3), arranged on the horizontal guide 10 in axial alignment with the spindle 2 , is activated and discharges air from the spindle 2 by acting on the deflation valve.
- the reference positions for the movements along the horizontal guide 10 are determined by microswitches 12 , shown in FIG. 2.
- the carriage 5 engages the microswitch, which provides the clearance signal for the actuation of the connecting rod assembly 13 for supporting the spindle 2 .
- the connecting rod assembly 13 is meant to support the spindle 2 when the bobbin 3 , drawn by the cradle 7 , is extracted fully from said spindle, which would otherwise be supported only by the support 11 .
- the bobbin 3 is unloaded from the cradle 7 ; the optical sensors connected to the cradle, once illuminated, provide the clearance signal for the fall of the cardboard cores onto said cradle.
- the fall of the cardboard cores and the supply of new cardboard cores on the loading assembly 14 are performed by means of pneumatic pistons (not shown).
- the cradle 7 moves upward with the carriage 5 so as to align the axis of the cardboard cores with the axis of the spindle 2 .
- the linkage assembly 13 returns to the position that preceded its opening in order to support the spindle 2 in the step for extracting the bobbin 3 , thus allowing the regular passage of the carriage 5 .
- the arm 16 provided on the loading assembly 15 with the function of supporting the spindle 2 opens; the subsequent descent of the carriage 5 until it returns to the position it had at the beginning of the cycle allows the spindle 2 to be deposited onto the supporting arm 16 .
- the spindle loader 15 is slightly inclined with respect to the winding unit, the spindle 2 can slide toward the inflator assembly 17 .
- the spindle 2 After performing inflation, the spindle 2 continues its descent until it reaches the chain 18 .
Landscapes
- Replacement Of Web Rolls (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Winding Of Webs (AREA)
Abstract
A process for the continuous winding, with an automatic cycle, of thermoplastic film in bobbins of a chosen size directly from the film production apparatus or from large bobbins, wherein the wound bobbin, by means of automatic operations, is unloaded from the working seat (after cutting the film being wound), the spindle of the cardboard core-spindle assembly is deflated of air, the bobbin is removed from the spindle and the spindle is inserted in a new cardboard core and then inflated with air in order to rigidly couple the cardboard core with the spindle, and finally the new cardboard core-spindle assembly, after spraying onto the cardboard core a film of glue for the adhesion of the film, is placed in standby, waiting to be inserted in the working seat in order to begin the winding of a new bobbin.
Description
- The present invention relates to a process and a machine for continuously winding, with an automatic cycle, thermoplastic film so as to obtain bobbins of a chosen size and length directly in line with the film production apparatus or starting from large bobbins.
- Previously, thermoplastic films obtained by cast-extrusion were collected on winding rollers so as to obtain large bobbins from which bobbins of the chosen size were prepared by rewinding.
- The rewinding step was performed discontinuously, since the unloading of the already-wound bobbin and the subsequent loading of a new tubular core (cardboard element) for winding required interrupting the operation.
- Due to the large dimensions of the master bobbin during unwinding, the steps for stopping and subsequently restarting the bobbin required rather long times compared to those actually required to wind the film.
- In order to obviate this drawback, it has been proposed to rewind the film that arrives from the master bobbin by using a machine capable of performing the winding sequentially and in which the acceleration and stopping of the master bobbin occur only at the beginning and at the end of the rewinding operation. A rewinding machine of this type is disclosed in Italian Patent Application No. MI98A000375 filed on May 26, 1998.
- Rewinding machines of the above mentioned type can be used so as to work directly in line with the apparatus for producing the film, which is conveniently cut into bands of the chosen width, using a rewinding machine for each band.
- However, by proceeding as described above the rewinding operation becomes expensive, due both to the size of the investments required and to the operating costs.
- Accordingly, the need is felt in the field to have a process and a machine capable of performing continuously and with an automatic cycle the winding of a thermoplastic film directly in line with the production of the film or starting from large bobbins so as to obtain smaller bobbins.
- By working according to the above described process directly in line with the film production apparatus, the rewinding step would become unnecessary.
- It has now been found unexpectedly that it is possible to produce continuously and with an automatic cycle bobbins of chosen dimensions and length, working directly in line with the film production apparatus or starting from any other winding machine.
- The process according to the invention comprises the following steps starting from the already-wound bobbin:
- disengaging the cardboard core-spindle assembly from the working seat;
- deflating the air from the spindle of the cardboard core-spindle assembly (the spindle is inflated with air in order to couple it to the cardboard core and thus prevents its separate rotation; the spindle is provided with an air-filled chamber which, by inflating, causes the protrusion of strips of metal or plastic which, by expanding, lock the cardboard core on the spindle);
- removing the bobbin from the spindle;
- fitting a new cardboard core on the spindle;
- positioning the new cardboard core-spindle assembly in a standby seat before the winding step begins.
- The manner of performing the various steps is described in the claims.
- The cycle can be applied to the simultaneous winding of a series of bobbins (generally three) directly in line with the production apparatus; in this case, the steps for winding the various bobbins are staggered, so as to allow the completion of the cycle for each bobbin before a new one begins.
- The cardboard cores that can be used generally have a diameter of 38, 50 and 76 mm; their width is generally between 400 and 530 mm.
- The process according to the invention, in addition to allowing the production of small-size bobbins manufactured continuously and with an automatic cycle, allows to exclude any contact of operators with the winding roller and the bobbins during winding, thus reducing the risk of accidents.
- Any kind of thermoplastic film can be used; in particular, the polyethylene multilayer stretch film used for the packaging of palletized units is wound.
- An exemplifying but non-limitative description of the process and of the machine used to perform the process is given hereafter with the aid of FIGS.1 to 3, which are respectively a lateral elevation view of the machine (FIG. 1), a plan view (FIG. 2), and a side-view taken along Y (FIG. 3).
- In FIG. 1, the connecting rod1 supports the
spindle 2 on which thebobbin 3 being wound in contact with the roller 4 is fitted. - Once the
bobbin 3 has reached its intended size (which corresponds to the required length), the connecting rod 1, after cutting the film, reaches a vertical position. Thespindle 2 is braked and locked in its rotary motion by actuating two pneumatic pistons and is disengaged from the connecting rod 1 by opening two other pairs of pneumatic pistons (not shown in the figure). - The carriage5 (moved by motors as shown in the figure and provided with a horizontal translational motion by sliding on the
guide 10 and a vertical motion on the guide 6) is in the standby position below thebobbin 3 when the connecting rod 1 reaches the vertical position and rises, sliding on theguide 6 until thebobbin 3 is placed on thecradle 7 rigidly coupled to thecarriage 5. - A series of optical sensors (not shown in the figure), arranged below the
cradle 7, indicate the presence of thebobbin 3 in the cradle, thus providing the confirmation for moving on to the next step (the reference positions for the movements along thevertical guide 6 are confirmed by the presence of microswitches 8, shown in FIG. 3). - The
carriage 5 performs a further upward translational motion, lifting the spindle-bobbin assembly 2-3, releasing it from the linkage 1, which can thus return to the working position and receive a new cardboard core-spindle assembly so as to start a new winding step. - The deflation unit9 (FIG. 3), arranged on the
horizontal guide 10 in axial alignment with thespindle 2, is activated and discharges air from thespindle 2 by acting on the deflation valve. - Once the
deflation unit 9 has returned to its position, thecarriage 5 performs an outward translational motion on thehorizontal guide 10, while thespindle 2 remains locked by the support 11 (FIG. 3), thus causing the extraction of thebobbin 3, drawn by thecradle 7. - The reference positions for the movements along the
horizontal guide 10 are determined bymicroswitches 12, shown in FIG. 2. - As it continues in its horizontal translational motion, the
carriage 5 engages the microswitch, which provides the clearance signal for the actuation of the connectingrod assembly 13 for supporting thespindle 2. - The connecting
rod assembly 13 is meant to support thespindle 2 when thebobbin 3, drawn by thecradle 7, is extracted fully from said spindle, which would otherwise be supported only by thesupport 11. - The stroke of the
carriage 5 along thehorizontal guide 10 continues until it arrives below the cardboardcore loading assembly 14. - The
bobbin 3 is unloaded from thecradle 7; the optical sensors connected to the cradle, once illuminated, provide the clearance signal for the fall of the cardboard cores onto said cradle. The fall of the cardboard cores and the supply of new cardboard cores on theloading assembly 14 are performed by means of pneumatic pistons (not shown). - The
cradle 7, with the new cardboard cores, moves upward with thecarriage 5 so as to align the axis of the cardboard cores with the axis of thespindle 2. - During the step for the translational motion of the
cradle 7 in order to fit the cardboard cores on thespindle 2, said cardboard cores are sprayed with a film of adhesive by a gun that is provided and positioned appropriately for this purpose (the film of glue is meant to make the film adhere to the cardboard core for the winding step). - During the step for fitting the cardboard cores on the
spindle 2, thelinkage assembly 13 returns to the position that preceded its opening in order to support thespindle 2 in the step for extracting thebobbin 3, thus allowing the regular passage of thecarriage 5. - After completing the step for fitting the cardboard cores on the
spindle 2, thecarriage 5 is actuated upward until it moves beyond thespindle loading assembly 15 and its position is reported by a microswitch. - Once the
carriage 5 has stopped, thearm 16 provided on theloading assembly 15 with the function of supporting thespindle 2 opens; the subsequent descent of thecarriage 5 until it returns to the position it had at the beginning of the cycle allows thespindle 2 to be deposited onto the supportingarm 16. - Since the
spindle loader 15 is slightly inclined with respect to the winding unit, thespindle 2 can slide toward theinflator assembly 17. - After performing inflation, the
spindle 2 continues its descent until it reaches thechain 18. - When the winding roller4 requests a new spindle, the
chain 18 carries thespindle 2 so that it rests on the winding roller; a new step thus begins. - The disclosures in Italian Patent Application No. MI2001A000389 from which this application claims priority are incorporated herein by reference.
Claims (5)
1. A process for the continuous winding, with an automatic cycle, of thermoplastic film so as to obtain bobbins of chosen diameter and size directly in line with the film production system or starting from large bobbins in order to obtain smaller bobbins, comprising the following steps, performed sequentially starting from a bobbin after completing the winding step:
1) disengagement from the working seat of the cardboard core-spindle assembly on which the bobbin is wound:
2) deflation of the air from the spindle;
3) removal of the bobbin from the spindle;
4) fitting of a new cardboard core on the spindle;
5) inflation of the spindle with air;
6) positioning of the new spindle-cardboard core block in the standby seat before the new winding step, in which:
during step 1), the connecting rod that supports the spindle on the cardboard core of which the bobbin is being wound in contact with the roller, after completing the winding and after cutting the film, reaches a vertical position, while the carriage, which has a horizontal translational motion along the horizontal guide and a vertical motion along the vertical guide, is in a standby position below the bobbin when the connecting rod reaches the vertical position; the carriage then rises, sliding on the guide, until the bobbin is positioned on the cradle, which is rigidly coupled to the carriage, and performs a further upward translational motion, lifting the spindle-bobbin assembly, releasing it from the connecting rod, which can return to the working position;
during step 2), the deflation unit arranged on the horizontal guide in axial alignment with the spindle is actuated so as to discharge the air from the spindle;
during step 3), the carriage, after the deflation assembly has returned to its position, performs an outward translational motion on the horizontal guide, while the spindle remains locked by the support, causing the extraction of the bobbin, which is collected in the cradle;
during step 4), the carriage, as it continues its translational motion along the horizontal guide, engages the microswitch, which provides the clearance signal for the actuation of the connecting rod assembly so as to support the spindle when the bobbin drawn by the cradle is extracted fully from the spindle; the carriage continues in its translational motion until it lies below the cardboard core loading assembly, from which the cardboard cores are arranged by gravity on the cradle, previously freed of the bobbin; it then moves upward along the guide, so as to align the axis of the cardboard cores with the axis of the spindle for the insertion of a cardboard core by virtue of a translational motion of the cradle (during the translational motion of the cradle, the cardboard cores are sprayed with a film of glue in order to ensure the adhesion of the film to the cardboard core when the winding step begins);
during step 5), the carriage is moved upward until it moves beyond the spindle loading assembly, which is provided with the arm, which opens so as to support the spindle; then the carriage descends so as to return to the cycle start position, thus allowing the spindle to be deposited on the arm, from which the spindle then slides toward the inflation assembly, since the spindle loader is slightly inclined with respect to the winding unit;
during step 6), once inflation has been performed, the spindle continues its descent until it reaches the chain, by which the spindle is placed in its working seat in contact with the roller when it requires a new spindlecardboard core for a new winding step.
2. The process according to claim 1 , wherein a series of bobbins is wound in line with the film production system.
3. The process according to claim 1 , wherein the bobbins are wound onto cardboard cores having a diameter of 38, 50 and/or 76 mm and a length between 400 and 530 mm.
4. The process according to claim 1 , wherein the position of the movements of the carriage along the guides and is set by microswitches, while the actuation of the various connecting rods that operate in the process, the fall of the cardboard cores from the cardboard core loading assembly, their supply in said assembly, and the step for positioning the spindles on the arm are provided by means of pneumatic pistons.
5. A machine for winding thermoplastic film according to the process of claim 1 , comprising: a connecting rod for positioning a spindle on which the bobbin, wound in contact with the roller, is fitted; a carriage, which has a horizontal translational motion and a vertical translational motion by sliding respectively on the guides and performs the movements required to provide the various steps of the winding cycle; an assembly for deflating/inflating the air from and in the spindle; an assembly for supporting the spindle during its extraction from the bobbin; a cradle for collecting the wound bobbins and then the cardboard cores for their fitting on the spindles; and an assembly for positioning the cardboard core-spindle assemblies while waiting to start a new cycle.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI2001A000389 | 2001-02-27 | ||
IT2001MI000389A ITMI20010389A1 (en) | 2001-02-27 | 2001-02-27 | PROCEDURE AND MACHINE FOR WINDING THERMOPLASTIC FILM IN REEL OF SIZE DESIRED |
Publications (1)
Publication Number | Publication Date |
---|---|
US20020117577A1 true US20020117577A1 (en) | 2002-08-29 |
Family
ID=11447022
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/079,550 Abandoned US20020117577A1 (en) | 2001-02-27 | 2002-02-22 | Process and machine for winding thermoplastic film in bobbins of chosen size |
Country Status (3)
Country | Link |
---|---|
US (1) | US20020117577A1 (en) |
EP (1) | EP1234789A2 (en) |
IT (1) | ITMI20010389A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102485624A (en) * | 2011-11-29 | 2012-06-06 | 江苏汉高德瑞实业有限公司 | Device for withdrawing scroll of finished cloth roll |
CN109368340A (en) * | 2018-11-28 | 2019-02-22 | 苏州市星京泽纤维科技有限公司 | A kind of wrap-up being vortexed weaving loom |
CN116588725A (en) * | 2023-03-18 | 2023-08-15 | 广东三辉无纺机械有限公司 | Friction type winding machine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7255301B2 (en) * | 2004-03-01 | 2007-08-14 | Andritz Tissue Inc. | Reel spool storage and loading device and method |
CN110683388B (en) * | 2019-11-19 | 2024-08-06 | 邵阳市祥佳塑胶科技有限公司 | Feeding machine for producing sealing tape |
-
2001
- 2001-02-27 IT IT2001MI000389A patent/ITMI20010389A1/en unknown
-
2002
- 2002-02-20 EP EP02003229A patent/EP1234789A2/en not_active Withdrawn
- 2002-02-22 US US10/079,550 patent/US20020117577A1/en not_active Abandoned
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102485624A (en) * | 2011-11-29 | 2012-06-06 | 江苏汉高德瑞实业有限公司 | Device for withdrawing scroll of finished cloth roll |
CN109368340A (en) * | 2018-11-28 | 2019-02-22 | 苏州市星京泽纤维科技有限公司 | A kind of wrap-up being vortexed weaving loom |
CN116588725A (en) * | 2023-03-18 | 2023-08-15 | 广东三辉无纺机械有限公司 | Friction type winding machine |
Also Published As
Publication number | Publication date |
---|---|
EP1234789A2 (en) | 2002-08-28 |
ITMI20010389A1 (en) | 2002-08-27 |
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Legal Events
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---|---|---|---|
AS | Assignment |
Owner name: MANULI STRETCH S.P.A., ITALY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BRAMBILLA, GIUSEPPE DARIO;BOMBONATO, MARCO MARIA;REEL/FRAME:012626/0762 Effective date: 20020215 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |