US20020023909A1 - Wax spatula apparatus - Google Patents
Wax spatula apparatus Download PDFInfo
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- US20020023909A1 US20020023909A1 US09/851,092 US85109201A US2002023909A1 US 20020023909 A1 US20020023909 A1 US 20020023909A1 US 85109201 A US85109201 A US 85109201A US 2002023909 A1 US2002023909 A1 US 2002023909A1
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- Prior art keywords
- temperature
- spatula
- wax
- preset
- switch
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/023—Industrial applications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0028—Instruments or appliances for wax-shaping or wax-removing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
Definitions
- the present invention relates to an electrically-heated wax spatula apparatus for use in molding and preparing wax models for investment casting in the field of dental prostheses and the field of metal work based on investment casting, and more particularly to a wax spatula apparatus wherein the temperature of its spatula portion for wax-molding work can be adjusted immediately during use.
- a dental wax spatula apparatus is a wax-molding device for forming or preparing wax models for dental plates, crowns, etc. in a process wherein these dental parts are molded simultaneously from dental alloy materials by an investment casting technique, such as the lost-wax process.
- the wax spatula apparatus is also used frequently to shape wax models for metal work products made by the centrifugal casting process.
- Conventional wax spatula apparatuses are classified into a type that is used while being heated by a burner and another type in which the apparatuses are provided with a heater so as to generate heat by itself.
- a process of molding a wax model by using a wax spatula apparatus includes an operation step wherein the heated spatula portion of the spatula apparatus is put into wax (material) in order to melt the wax, a certain amount of the wax is cut off, and the wax is piled up on a predetermined base. Furthermore, the process includes another operation step wherein the wax piled up on the base is softened and molded into a desired shape by partially shaving and moving the wax or by adding a further amount of the wax. Moreover, the process includes still another operation step wherein the surface of the molded wax is smoothened or provided with fine patterns. The spatula portion is required to heated at an optimum temperature at each of the operation steps. It is therefore necessary to quickly change and finely adjust the temperature of the wax in the range of the melting temperature to softening temperature of the wax.
- a modified electrically-heated spatula apparatus invented by the applicants of the present invention has been disclosed in Japanese Patent Publication 10-108872.
- This spatula apparatus is provided with a heating portion having a ceramic tube with a small electric heating element and a small temperature sensor inserted therein, which heating portion is secured to the tip of the grip portion of the spatula apparatus.
- Some spatula portions which are formed of a metal spatula in the shapes of plate, knife, spear, needle, and the like, can be exchangeably attached to the heating portion at the tip of the grip portion.
- the spatula portion can be heated to a desired temperature by thermal conduction from the electric heating element capable of being controlled at two or more levels of preset temperature. This thermally controlled spatula portion have favorably been used to heat and mold wax material.
- This spatula apparatus is provided with a temperature controller that controls electric power supplied to the electric heating element while measuring the actual temperature of the spatula portion by using the temperature sensor so that the temperature at the spatula portion can be set at least at two or more levels.
- the spatula apparatus is also provided with independent temperature selection means for setting temperatures, such as a footswitch or hand switch.
- This conventional apparatus has an advantage of being capable of facilitating wax-molding work by setting temperatures at multiple levels by using the temperature selection means. Since the temperature selection means can set two or more temperature levels, the apparatus has an advantage of adjusting the temperature of the spatula portion to a value best suited for each step of spatula operations as described above.
- the temperature of the spatula portion is set at a value higher than the melting temperature of wax, and this temperature is used for scooping up a small amount of wax from a wax lump sequentially with said spatula portion and placing it on an object wax model. Then, the temperature of the spatula portion is set at another value lower than the wax melting temperature but higher than the wax softening temperature, and this temperature is used for precisely sculpturing the surfaces of the wax model.
- a footswitch or a hand switch have been used to set the temperature of the spatula portion.
- the footswitch or the hand switch can be operated at each change of the preset temperature of the spatula portion during the wax-molding work, the temperature cannot be changed as promptly as is expected, or wax-molding work is not necessarily carried out efficiently; therefore, the operability of the apparatus is unsatisfactory.
- the apparatuses since other apparatuses than the spatula apparatus have also been operated frequently by using footswitches in the working environments of dental technicians, the apparatuses may be involved in a danger of being operated improperly.
- the so-called cone technique is used to make wax models for artificial teeth.
- This is an advanced and delicate technique wherein a melted wax lump is solidified and raised like a hone while being cooled by blowing breaths on it delicately when a front tooth or the cusp portion of a molar tooth is molded.
- a conventional burner-type spatula is suited for this operation since the spatula is cooled spontaneously at an appropriate cooling speed during use.
- the electrically-heated spatula its temperature is required to be lowered intentionally.
- the operator has no choice but to turn off supply power to the electric heating element of the spatula by manually operating the control panel or the above-mentioned footswitch by moving the operator's hand or foot during wax-molding work.
- This operation is troublesome for the operator since the operator is conducting delicate wax-molding work with both hands.
- an object of the present invention is to provide a wax spatula apparatus capable of carrying out delicate temperature adjustment at a spatula portion required for wax-molding work and also capable of lowering and raising the temperature of the spatula portion quickly and accurately by simple human operation.
- Another object of the present invention is to accomplish the setting of the temperature of the spatula portion and the controlling of electric power supplied to the electric heating element of the spatula portion required for the setting by using only a fingertip of the hand gripping the spatula, thereby to eliminate the above-mentioned troublesome hand or foot operation.
- a temperature-setting switch of temperature-setting means is disposed on a grip portion of the spatula body, and the temperature of the spatula portion is raised or lowered to any of preset values of temperature by operating the above-mentioned switch with a fingertip.
- the spatula apparatus in accordance with the present invention comprises a spatula body, which is provided with a heating portion accommodating an electric heating element and a temperature sensor at the front end of the grip portion thereof and a wax-molding spatula portion installed in the heating portion, and a temperature controller for controlling the temperature of the spatula portion by supplying electric power to the electric heating element of the heating portion and by controlling the electric power depending on a temperature signal from the temperature sensor of the heating portion.
- the temperature controller comprises preset temperature selection means capable of independently selecting a plurality of temperature levels and temperature-setting means capable of setting the temperature of the spatula portion at a selected temperature level.
- the temperature-setting means includes the temperature-setting switch. By operating the switch, the preset temperature of the spatula portion is raised or lowered to a new, desired temperature value. The temperature controller quickly adjusts the temperature of the spatula portion to the,newly preset temperature value by heating or cooling the spatula portion.
- the temperature-setting switch is secured to the grip portion of the spatula body so as to be operable with a fingertip.
- the temperature of the spatula portion can be changed and adjusted by operating the switch easily and quickly during wax-molding work.
- the preset temperature selection means is intended to select one of two, three or more temperature levels.
- the selection switch of the preset temperature selection means is preferably installed in the temperature controller. With this configuration, the selection switch is used to select preset temperature levels so that the temperature of the spatula portion can be switched from a temperature level to another temperature level immediately. Furthermore, the setting of the preset temperature of the spatula portion at the temperature level selected by the temperature-setting switch secured to the grip portion is changed to adjust the temperature of the spatula portion. As a result, the operator can adjust the temperature of the spatula portion in a required range by performing only switch selection. The efficiency of work can thus be improved.
- FIG. 1A is a perspective view showing the structure of a wax spatula body in accordance with an embodiment of the present invention
- FIG. 1B is a view showing the structure of the body of the grip portion of the wax spatula in accordance with the embodiment of the present invention
- FIG. 1C is a view showing the sheath of the wax spatula in accordance with the embodiment of the present invention.
- FIG. 1D is a view showing the heating portion of the wax spatula in accordance with the embodiment of the present invention.
- FIG. 2A is a magnified sectional view showing the heating portion of the wax spatula body in accordance with the embodiment of the present invention
- FIG. 2B is a perspective view showing a ceramic insulator for use in the wax spatula in accordance with the embodiment of the present invention
- FIG. 2C is a partially sectional view of the ceramic insulator shown in FIG. 2B;
- FIG. 3 is a block diagram of the temperature controller of the wax spatula apparatus in accordance with the embodiment of the present invention.
- FIG. 4 is an external view showing the wax spatula apparatus in accordance with the embodiment of the present invention.
- the wax spatula apparatus in accordance with the present invention basically comprises a wax spatula body and a temperature controller.
- the wax spatula body comprises a grip portion, a heating portion accommodating an electric heating element and a temperature sensor at the front end of the grip portion, and a wax-molding spatula portion removably attached to the heating portion.
- the heating portion of the wax spatula body comprises a metal sheath secured to the grip portion thereof so that the front end of the metal sheath projects from the grip portion and a ceramic insulator fitted into the front end of the sheath.
- the ceramic insulator may be a cylinder having a plurality of small through holes to support an electric heating element and a temperature sensor. It is desired that the electric heating element, which may preferably be an electric heating wire, is passed through one or more of the small holes and that the temperature sensor, which may preferably have the shape of a wire, may be passed through the other of the small holes.
- the lead wires of the electric heating wire and the lead wires of the temperature sensor are passed through the metal sheath to the rear end of the wax spatula body and connected to a temperature controller as described later.
- the ceramic insulator may be a sinter of an electrically-insulating ceramic material having high thermal conductivity, such as alumina, aluminum nitride and silica.
- the insulator may be preferably be formed beforehand into a pillar or cylindrical shape in particular. The above-mentioned through holes are formed in parallel with the longitudinal direction of the pillar. The ceramic insulator is inserted into the front end of the metal sheath and secured thereto.
- the calorific value of the electric heating element should have only approximately 10 to 15 W to raise the temperature of the wax spatula.
- the heating temperature of the electric heating element should be 200° C. or less because the melting temperature of wax is usually approximately 150° C.
- a nichrome wire or other resistance wires having the shape of a wire, ribbon, or tape may be used as the electric heating element.
- thermocouple having the shape of a wire such as an alumel-chromel thermocouple (K thermocouple), may be used for the temperature sensor.
- K thermocouple alumel-chromel thermocouple
- a platinum resistance wire may also be used for the temperature sensor.
- the spatula portion is removably attached to the front end of the metal sheath of the heating portion.
- This spatula portion is made of,metal and has a cylindrical socket and a wax-molding portion having a desired shape and integrated with the front end of the socket.
- the cylindrical socket is fitted around the metal sheath disposed at the front end of the spatula body to connect the spatula portion to the spatula body.
- Spatula portions having various shapes, such as a needle, rod, pan, spatula, knife, etc. are prepared depending on the shape of a wax mold and wax-molding work. These spatula portions are replaceable by detaching the socket of the spatula portion from the metal sheath during wax-molding work.
- the grip portion should only have an outer diameter and a length that can be gripped and operated easily with the hand of the operator.
- the grip portion may have the shape of a rod, shaft or pipe, and is preferably formed of plastic or rubber material to attain thermal insulation.
- the metal sheath having the heating portion at its front end is secured to the grip portion so as to project to the front end.
- a temperature-setting switch for temperature-setting means is disposed at the front end of the grip portion so as to be operable with a fingertip.
- the lead wires of the electric heating wire, the lead wires of the temperature sensor and the lead wires of the temperature-setting switch are passed from the metal sheath of the heating portion through the inside of the grip portion and connected to the cord of the temperature controller.
- the temperature controller is used to set the temperature of the heating portion in advance or during operation and to supply electric power to the heating element, thereby to heat the heating portion. Furthermore, the temperature controller is used to adjust the electric power depending on the temperature signal detected by the temperature sensor, thereby to control the temperature of the heating element to a preset temperature.
- the temperature controller comprises temperature-setting means for setting the temperature of the heating portion at each of a plurality of temperature levels and preset temperature selection means for selecting a preset temperature signal supplied from the temperature-setting means.
- the temperature controller further comprises comparison means for comparing selected temperature data from the selection means with actual temperature data from the temperature sensor and for outputting a comparison signal and an electric power control portion for controlling electric power supplied to the electric heating wire by the comparison means.
- the temperature of the tip of the spatula can be set at least at two levels, preferably at three or four levels.
- the temperature selection means selects one of the temperature levels, and the temperature controller adjusts the temperature of the spatula portion at the preset temperature corresponding to the selected temperature level.
- the preset temperature selection means is operated as necessary.
- the preset temperature corresponding to one of the temperature levels is compared with the measured temperature of the spatula portion, and the temperature of the spatula portion can be changed to the temperature level.
- the temperature-setting means is used to change the setting of the preset temperature corresponding to the temperature level selected by the preset temperature selection means. Each time the preset temperature is changed and reset by the temperature-setting means, the newly preset temperature is compared with the measured temperature of the spatula portion, and temperature control is carried out so that the temperature of the spatula portion reaches the newly preset temperature. As a result, the temperature of the spatula portion can be controlled to a desired preset temperature.
- This temperature controller can be made in various types, such as a type using analog circuits, a type using digital circuits, a type using a microcomputer capable of performing numerically control, etc.
- the microcomputer may be used as the comparison means, and a digital input device may be used as the temperature-setting means, which is capable of inputting preset temperature values to the microcomputer, then, selected preset temperature data being stored in a memory.
- a measured temperature output signal from the temperature sensor is input to the microcomputer after A/D conversion, and compared with preset temperature data as necessary.
- the comparison output signal of the microcomputer is output to the power control portion.
- the power control portion controls the electric power supplied to the electric heating wire, whereby the temperature of the heating portion is maintained near the selected preset temperature.
- the central processing unit (CPU) of the computer refers to the preset temperature corresponding to the selected temperature level, and compares the preset temperature with the measured temperature data. The central processing unit then controls the power control portion in accordance with the comparison data.
- the selection switch (panel switch) on the operation panel of the temperature controller is usually used as the preset temperature selection means.
- the temperature-setting means includes the temperature-setting switch. Each time the preset temperature corresponding to a selected temperature level is reset by the temperature-setting switch, the newly preset temperature data is input to the computer and stored in the memory. At the same time, the data is referred to and compared with the measured temperature voltage output data from the temperature sensor, and electric power to the heating portion is controlled depending on the comparison data as described above. In this way, the temperature of the heating portion, that is, the temperature of the spatula portion, can be made close to the preset temperature immediately. Hence, the operator can carry out delicate temperature control as desired.
- the operator can change the temperature of the heating portion to the preset temperature corresponding to the selected temperature level.
- the preset temperature corresponding to the temperature level can be set as necessary by using the temperature-setting means.
- the preset temperature corresponding to the level can be fine adjusted. In this way, the temperature of the spatula portion can be fine changed sequentially to a temperature value required or best suited for wax-molding work.
- the preset temperature set by the temperature-setting means may be set continuously or may be set at intervals of 1° C. or 3° C. to 5° C.
- the temperature-setting switch of the temperature-setting means is disposed on the grip portion so as to be operable with a fingertip.
- the preset temperature data of the temperature-setting means is changed and recorded as newly preset temperature data sequentially.
- the operator can carry out fine adjustment as described above by operating the temperature-setting switch by using a fingertip of his or her hand holding the grip portion, such as the tip of his or her index finger.
- the temperature of the spatula portion can be set at a plurality of temperature levels.
- the higher temperature level of the spatula portion at the time when wax is piled up with the spatula usually, a temperature slightly higher than the melting point of wax
- the lower temperature level at the time when the surface of wax is molded usually, a temperature lower than the melting point of wax
- the two temperature levels for example.
- temperature adjustment convenient for wax-molding work can be accomplished by operating the setting temperature selection means during the use of the spatula apparatus.
- fine temperature adjustment can be attained by finely resetting the high preset temperature levels sequentially by using the temperature-setting means,
- the cone technique used to make wax models can be realized very easily by using the spatula apparatus of the present invention.
- the spatula portion making contact with a raised wax hone to carry out molding can be cooled easily by simply operating the temperature-setting switch with an index finger.
- the spatula apparatus in accordance with the present invention is suited for the cone technique.
- FIG. 4 is an external view showing a wax spatula apparatus in accordance with an embodiment of the present invention.
- This apparatus comprises a spatula body 10 and a temperature controller 70 .
- the socket 30 of a spatula portion 3 is fitted around a heating portion 12 secured to the tip of the front end 13 of a grip portion 1 .
- two spatula bodies 10 a and 10 b are connected to the temperature controller 70 so as to be usable.
- FIG. 1A is an external view showing the spatula, body 10 .
- the grip portion 1 of the spatula body 10 has the shape of a shaft.
- a metal sheath 2 projects from the front end of the grip portion 1 so as to be nearly coaxial therewith.
- a cord 15 only for lead wires is connected to the rear end of the grip portion 1 .
- the push operation portion 80 ( 810 , 820 and 830 ) of a temperature-setting switch 8 is disposed on the front-end side of the grip portion 1 .
- the push operation portion 80 is positioned where the operator can push the temperature-setting switch 8 while holding the grip portion 1 with a hand.
- the metal sheath 2 shown in FIG. 1C and having a closed front end 20 and an open rear end 21 , passes through the spatula body 10 so as to be positioned centrally in the axial direction thereof.
- the heating portion 12 is inserted into the front end of the metal sheath 2 .
- an electric heating element and a temperature sensor are accommodated in a ceramic insulator 4 , and their lead wires are inserted into a sturdy flexible protection tube 44 so as to be protected as shown in FIG. 1D.
- the protection tube 44 can be formed of a heat-resistant synthetic resin, such as a fluorine resin.
- the metal sheath 2 is inserted into the body 11 of the grip portion 1 and secured thereto as shown in FIG. 1B.
- the body 11 of the grip portion 1 cylindrical in shape, is provided with a temperature-setting switch 8 on its outer periphery and has an expanded portion 13 at its front end.
- the outer periphery of the body 11 behind the expanded portion 13 is covered with a protection cover 14 formed of tubular soft rubber as shown in FIG. 1A.
- the temperature-setting switch 8 comprises small switches 88 , three in number in the case of this embodiment, on a narrow printed-circuit board 85 that is soft and flexible. Wires printed on the printed-circuit board form a switch circuit as will be described later referring to FIG. 3.
- the temperature-setting switch 8 formed on the printed-circuit board is secured to an outer flat portion 11 c obtained by forming a part of the outer periphery of the body 11 of the grip portion 1 into a flat face.
- the printed lead wires from the temperature-setting switch 8 are extended along the lead-out portion 851 of the printed-circuit board 85 and connected to the lead wires of the cord 15 at a printed-circuit board connection portion 852 .
- the body 11 of the grip portion 1 including the temperature-setting switch 8 is covered with the above-mentioned protection cover 14 formed of soft rubber.
- the small switches 88 can be operated by pushing the push operation portion 80 ( 810 , 820 and 830 ) of the protection cover directly above the small switches ( 81 , 82 and 83 ) of the temperature-setting switch 8 .
- Marks corresponding to the functions of the small switches 88 should preferably be placed at the push operation portion 80 ( 810 , 820 and 830 ) of the protection cover to attain convenient operation.
- FIG. 2A is a sectional view showing a front half of the spatula body 10 .
- the metal sheath 2 projects to form the heating portion 12 as described above.
- the metal sheath 2 is formed of a pipe made of copper, brass, aluminum or stainless steel, for example.
- the cylindrical ceramic insulator 4 is inserted into the front end of the sheath 2 .
- the ceramic insulator 4 is formed of an alumina-sintered body.
- a nichrome wire having the shape of a spiral coil and used as a heating wire 5 , is inserted into the two small holes 41 and 41 among the four small holes, 41 of the ceramic insulator 4 .
- an alumel-chromel wire used as the thermocouple 6 of the temperature sensor is inserted into the other two small holes 41 and 41 .
- FIG. 2B is an external view showing the cylindrical ceramic insulator 4 .
- FIG. 2C is a vertical sectional view taken on a plane including the center axes of the two small holes 41 and 41 through which the alumel-chromel wire passes.
- the heating wire 5 inserted from the grip portion 1 into the two small holes 41 and 41 in the insulator 4 is folded back at the end face 40 of the front end of the insulator 4 .
- the above-mentioned thermocouple 6 inserted into the other two small holes 41 and 41 is also folded back in the same way at the end face 40 of the front end of the insulator 4 .
- the thermocouple 6 is disposed so that its junction point 60 (temperature measurement point) is positioned at a nearly central position inside the small hole 41 in the axial direction thereof.
- the spatula portion 3 is connected to the front end of the metal sheath 2 used as the heating portion 12 .
- the spatula portion 3 comprising the cylindrical socket 30 adapted to receive and engage the sheath 2 and a wax-molding portion 32 having the shape of a spatula or the like, is an integrated member formed of metal, such as brass. Slots 31 are provided in the socket 30 in the horizontal direction.
- the socket 30 is designed to be expandable around the exterior of the sheath 2 and elastically make contact therewith, thereby to ensure insertion and engagement.
- the lead wires 51 of the heating wire 5 and the lead wires 61 of the thermocouple 6 are inserted into the hollow portion of the grip portion 1 . These wires are extended from the rear end of the grip portion 1 , pass through the inside of the cord 15 and are connected to the temperature controller 70 .
- FIG. 3 is a block diagram of the computer-controlled temperature control system of the temperature controller 70 .
- the temperature controller 70 controls two spatula bodies in the case of this example.
- the heating element 5 of the heating portion 12 of each of spatula bodies 10 a and 10 b is connected to a DC power source V 1 and a current controller 77 (a transistor 77 in this example) in series.
- a CPU 71 controls the current controller 77 .
- the operation panel of the temperature controller 70 includes a selection switch 74 used as preset temperature selection means and a preset temperature indicator 75 for indicating a preset temperature. These are connected to the CPU 71 .
- the temperature-setting means can set a plurality of temperature levels.
- the temperature controller of this embodiment controls the temperature of the heating portion 12 at four levels.
- the selection switch 74 used as the preset temperature selection means is used to select a temperature level.
- Four level selection switches 741 a , 742 a , 743 a and 744 a respectively corresponding to the four levels are provided for the spatula body 10 a.
- four level selection switches 741 b, 742 b, 743 b and 744 b respectively corresponding to the four levels are provided for the spatula body 10 b.
- preset temperature indicators 75 a and 75 b for the spatula bodies 10 a and 10 b respectively are disposed on the operation panel to indicate preset temperatures.
- the preset temperature indicator may directly indicate a preset temperature or may indicate a relative temperature ranging from 0 to 100 divisions obtained by dividing the difference between the ambient temperature and the maximum temperature into 100 equal divisions.
- the temperature sensor 6 (the thermocouple in this embodiment) of the heating portion 12 is connected to the CPU 71 via an amplifier 76 .
- the temperature-setting switch 8 secured to the grip portion 1 is connected to the temperature-setting portion inside the CPU 71 .
- the output terminal of the amplifier 76 of the temperature sensor 6 and the temperature-setting switch 8 are connected to the CPU 71 via a multiplexer 72 and an AD converter 73 .
- FIG. 3 An example of the circuit of the temperature-setting switch 8 is shown in FIG. 3.
- the small switches 81 , 82 and 83 of the temperature-setting switch 8 one of the terminals of each switch is connected to the grounding wire.
- the other terminals of the small switches are connected to one another via resistors R 1 and R 2 , connected to the connection point of a grounded resistor R 3 and a resistor R 4 connected to a power source V 2 , and further connected to the AD converter 73 via the multiplexer 72 .
- the small switch 81 When one of the small switches 81 , 82 and 83 is closed, a potential obtained by dividing V 2 by the ratio of the resistance of the resistor R 4 and the combined resistance of the other resistors depending on the switch operation is input to the A/D converter 73 . As a result, a digitized signal is input to the CPU and the closed switch is identified. Since only the two lead wires are used, this circuit is advantageous in a case wherein the switches are mounted together with the resistors on the narrow printed-circuit board to be incorporated inside the spatula body.
- the small switch 81 is used to raise the temperature of the spatula portion
- the small switch 82 is used to turn off heating
- the small switch 83 is used to lower the temperature. With this configuration, the current preset temperature can be changed to a higher or lower temperature by operating the small switch 81 or 83 .
- the CPU 71 controls the current controller 77 (turns on the current-controlling transistor 77 ) to energize the heating element 5 of the heating portion 12 so that the temperature is raised to the selected preset temperature level.
- the output of the temperature sensor 6 (the electromotive force of the thermocouple) disposed near the heating element 5 inside the heating portion 12 is amplified by the amplifier 76 .
- the output is then digitized, input to the CPU 71 and converted into a temperature signal.
- the temperature signal is then compared with the specific temperature value selected from among the preset temperature levels. A comparison signal is obtained and the comparison signal controls the current controller 77 so that the temperature is maintained at the preset temperature or close thereto.
- another preset temperature selection switch of the selection switch 74 is pushed, the temperature of the heating portion 12 is changed to the preset temperature corresponding to the selection switch.
- the operator pushes the temperature-raising switch 81 or the temperature-lowering switch 83 of the temperature-setting switch 8 provided on the grip portion of the spatula body to raise or lower the currently preset temperature while the level selection switch having been selected currently remains selected.
- the preset temperature selected as described above is indicated on the indicator 75 . While watching the temperature indication on the indicator, the operator pushes the temperature-raising switch 81 or the temperature-lowering switch 83 of the temperature-setting switch 8 to obtain the desired temperature.
- the CPU compares the newly preset temperature with the actual temperature measured by the temperature sensor 6 , and carries out temperature control by controlling the current controller 77 so that the actual temperature reaches the newly preset temperature immediately.
- the adjustable interval of the preset temperature levels should preferably be 1° C. or 3° C. to 5° C., as necessary.
- the operator can easily operate the temperature-setting switch 8 by simply pushing the temperature-raising switch 81 or the temperature-lowering switch 83 of the temperature-setting switch 8 with the tip of one finger of the hand holding the spatula. After the setting is completed, the actual temperature of the heating portion 12 is maintained at the newly preset temperature immediately. For this reason, the operator can continue spatula work with almost no need for taking a break. As a result, the operator can fine adjust the temperature promptly to the temperature suited for the next operation while continuing the above-mentioned complicated operation.
- Each of the selection switches should preferably be provided with an indication lamp to indicate the current temperature level.
- the preset temperature for the spatula portion of the wax spatula body can be changed immediately to two or more temperature levels.
- the temperature during wax-molding work can be adjusted easily.
- the temperature can easily be changed immediately to a plurality of temperature levels required for the corresponding wax-molding processes.
- the preset temperature at each temperature level can be set as desired by the temperature-setting means.
- the adjustment for changing or maintaining the temperature during use and the temperature during disuse can be carried out easily. Wax molding work can thus be carried out efficiently.
- the temperature-setting switch is disposed on the grip portion of the spatula body, the preset temperature can easily be changed immediately during complicated wax-molding work, and the efficiency of the wax-molding work can be raised significantly.
Abstract
Description
- 1. Field of the Invention
- The present invention relates to an electrically-heated wax spatula apparatus for use in molding and preparing wax models for investment casting in the field of dental prostheses and the field of metal work based on investment casting, and more particularly to a wax spatula apparatus wherein the temperature of its spatula portion for wax-molding work can be adjusted immediately during use.
- 2. Prior Art
- A dental wax spatula apparatus is a wax-molding device for forming or preparing wax models for dental plates, crowns, etc. in a process wherein these dental parts are molded simultaneously from dental alloy materials by an investment casting technique, such as the lost-wax process. The wax spatula apparatus is also used frequently to shape wax models for metal work products made by the centrifugal casting process. Conventional wax spatula apparatuses are classified into a type that is used while being heated by a burner and another type in which the apparatuses are provided with a heater so as to generate heat by itself.
- A process of molding a wax model by using a wax spatula apparatus includes an operation step wherein the heated spatula portion of the spatula apparatus is put into wax (material) in order to melt the wax, a certain amount of the wax is cut off, and the wax is piled up on a predetermined base. Furthermore, the process includes another operation step wherein the wax piled up on the base is softened and molded into a desired shape by partially shaving and moving the wax or by adding a further amount of the wax. Moreover, the process includes still another operation step wherein the surface of the molded wax is smoothened or provided with fine patterns. The spatula portion is required to heated at an optimum temperature at each of the operation steps. It is therefore necessary to quickly change and finely adjust the temperature of the wax in the range of the melting temperature to softening temperature of the wax.
- Although conventional electrically-heated wax spatula apparatuses are publicly known, they are not necessarily satisfactory in temperature control. In addition, the spatula portion of such a wax spatula apparatus is required to be replaced with another spatula portion having a shape suited for each of the above-mentioned operation steps. The replacement of the spatula portions makes it difficult to quickly redo temperature control.
- There has been known a type of spatula apparatus having an electrically resistant gap, made of metal and being somewhat electrically conductive, formed to divide its spatula portion into two half tips in its width direction, wherein the gap between the tips of the two halves is short-circuited with a heating resistor, and electric power is applied to the halves to heat the resistor (see Japanese Patent Publication No. 7-15006, for example). Although this type of spatula apparatus has an advantage of quick thermal,response since the heating portion is short-circuited through the gap at the tip of the spatula portion, it has a difficulty in accurately detecting the temperature of the tip. In other words, current or power supply time has to be adjusted manually, then roughly controlling the temperature of the spatula portion to an temperature required each time the spatula portion is used for wax-molding work.
- A modified electrically-heated spatula apparatus invented by the applicants of the present invention has been disclosed in Japanese Patent Publication 10-108872. This spatula apparatus is provided with a heating portion having a ceramic tube with a small electric heating element and a small temperature sensor inserted therein, which heating portion is secured to the tip of the grip portion of the spatula apparatus. Some spatula portions which are formed of a metal spatula in the shapes of plate, knife, spear, needle, and the like, can be exchangeably attached to the heating portion at the tip of the grip portion. Furthermore, the spatula portion can be heated to a desired temperature by thermal conduction from the electric heating element capable of being controlled at two or more levels of preset temperature. This thermally controlled spatula portion have favorably been used to heat and mold wax material.
- This spatula apparatus is provided with a temperature controller that controls electric power supplied to the electric heating element while measuring the actual temperature of the spatula portion by using the temperature sensor so that the temperature at the spatula portion can be set at least at two or more levels. The spatula apparatus is also provided with independent temperature selection means for setting temperatures, such as a footswitch or hand switch.
- This conventional apparatus has an advantage of being capable of facilitating wax-molding work by setting temperatures at multiple levels by using the temperature selection means. Since the temperature selection means can set two or more temperature levels, the apparatus has an advantage of adjusting the temperature of the spatula portion to a value best suited for each step of spatula operations as described above. In a course of wax work, for example, first, the temperature of the spatula portion is set at a value higher than the melting temperature of wax, and this temperature is used for scooping up a small amount of wax from a wax lump sequentially with said spatula portion and placing it on an object wax model. Then, the temperature of the spatula portion is set at another value lower than the wax melting temperature but higher than the wax softening temperature, and this temperature is used for precisely sculpturing the surfaces of the wax model.
- However, in the case of the conventional spatula apparatus, a footswitch or a hand switch have been used to set the temperature of the spatula portion. Although the footswitch or the hand switch can be operated at each change of the preset temperature of the spatula portion during the wax-molding work, the temperature cannot be changed as promptly as is expected, or wax-molding work is not necessarily carried out efficiently; therefore, the operability of the apparatus is unsatisfactory. In addition, since other apparatuses than the spatula apparatus have also been operated frequently by using footswitches in the working environments of dental technicians, the apparatuses may be involved in a danger of being operated improperly.
- Furthermore, the so-called cone technique is used to make wax models for artificial teeth. This is an advanced and delicate technique wherein a melted wax lump is solidified and raised like a hone while being cooled by blowing breaths on it delicately when a front tooth or the cusp portion of a molar tooth is molded. A conventional burner-type spatula is suited for this operation since the spatula is cooled spontaneously at an appropriate cooling speed during use. However, in the case of the electrically-heated spatula, its temperature is required to be lowered intentionally. For this purpose, the operator has no choice but to turn off supply power to the electric heating element of the spatula by manually operating the control panel or the above-mentioned footswitch by moving the operator's hand or foot during wax-molding work. This operation is troublesome for the operator since the operator is conducting delicate wax-molding work with both hands.
- Accordingly, an object of the present invention is to provide a wax spatula apparatus capable of carrying out delicate temperature adjustment at a spatula portion required for wax-molding work and also capable of lowering and raising the temperature of the spatula portion quickly and accurately by simple human operation.
- Another object of the present invention is to accomplish the setting of the temperature of the spatula portion and the controlling of electric power supplied to the electric heating element of the spatula portion required for the setting by using only a fingertip of the hand gripping the spatula, thereby to eliminate the above-mentioned troublesome hand or foot operation.
- In the present invention, a temperature-setting switch of temperature-setting means is disposed on a grip portion of the spatula body, and the temperature of the spatula portion is raised or lowered to any of preset values of temperature by operating the above-mentioned switch with a fingertip.
- The spatula apparatus in accordance with the present invention comprises a spatula body, which is provided with a heating portion accommodating an electric heating element and a temperature sensor at the front end of the grip portion thereof and a wax-molding spatula portion installed in the heating portion, and a temperature controller for controlling the temperature of the spatula portion by supplying electric power to the electric heating element of the heating portion and by controlling the electric power depending on a temperature signal from the temperature sensor of the heating portion. The temperature controller comprises preset temperature selection means capable of independently selecting a plurality of temperature levels and temperature-setting means capable of setting the temperature of the spatula portion at a selected temperature level. The temperature-setting means includes the temperature-setting switch. By operating the switch, the preset temperature of the spatula portion is raised or lowered to a new, desired temperature value. The temperature controller quickly adjusts the temperature of the spatula portion to the,newly preset temperature value by heating or cooling the spatula portion.
- In the present invention, the temperature-setting switch is secured to the grip portion of the spatula body so as to be operable with a fingertip. With this configuration, the temperature of the spatula portion can be changed and adjusted by operating the switch easily and quickly during wax-molding work.
- The preset temperature selection means is intended to select one of two, three or more temperature levels. The selection switch of the preset temperature selection means is preferably installed in the temperature controller. With this configuration, the selection switch is used to select preset temperature levels so that the temperature of the spatula portion can be switched from a temperature level to another temperature level immediately. Furthermore, the setting of the preset temperature of the spatula portion at the temperature level selected by the temperature-setting switch secured to the grip portion is changed to adjust the temperature of the spatula portion. As a result, the operator can adjust the temperature of the spatula portion in a required range by performing only switch selection. The efficiency of work can thus be improved.
- FIG. 1A is a perspective view showing the structure of a wax spatula body in accordance with an embodiment of the present invention;
- FIG. 1B is a view showing the structure of the body of the grip portion of the wax spatula in accordance with the embodiment of the present invention;
- FIG. 1C is a view showing the sheath of the wax spatula in accordance with the embodiment of the present invention;
- FIG. 1D is a view showing the heating portion of the wax spatula in accordance with the embodiment of the present invention;
- FIG. 2A is a magnified sectional view showing the heating portion of the wax spatula body in accordance with the embodiment of the present invention;
- FIG. 2B is a perspective view showing a ceramic insulator for use in the wax spatula in accordance with the embodiment of the present invention;
- FIG. 2C is a partially sectional view of the ceramic insulator shown in FIG. 2B;
- FIG. 3 is a block diagram of the temperature controller of the wax spatula apparatus in accordance with the embodiment of the present invention; and
- FIG. 4 is an external view showing the wax spatula apparatus in accordance with the embodiment of the present invention.
- The wax spatula apparatus in accordance with the present invention basically comprises a wax spatula body and a temperature controller. The wax spatula body comprises a grip portion, a heating portion accommodating an electric heating element and a temperature sensor at the front end of the grip portion, and a wax-molding spatula portion removably attached to the heating portion.
- First, the heating portion of the wax spatula body comprises a metal sheath secured to the grip portion thereof so that the front end of the metal sheath projects from the grip portion and a ceramic insulator fitted into the front end of the sheath. The ceramic insulator may be a cylinder having a plurality of small through holes to support an electric heating element and a temperature sensor. It is desired that the electric heating element, which may preferably be an electric heating wire, is passed through one or more of the small holes and that the temperature sensor, which may preferably have the shape of a wire, may be passed through the other of the small holes. The lead wires of the electric heating wire and the lead wires of the temperature sensor are passed through the metal sheath to the rear end of the wax spatula body and connected to a temperature controller as described later.
- The ceramic insulator may be a sinter of an electrically-insulating ceramic material having high thermal conductivity, such as alumina, aluminum nitride and silica. The insulator may be preferably be formed beforehand into a pillar or cylindrical shape in particular. The above-mentioned through holes are formed in parallel with the longitudinal direction of the pillar. The ceramic insulator is inserted into the front end of the metal sheath and secured thereto.
- The calorific value of the electric heating element should have only approximately 10 to 15 W to raise the temperature of the wax spatula. The heating temperature of the electric heating element should be 200° C. or less because the melting temperature of wax is usually approximately 150° C. Hence, a nichrome wire or other resistance wires having the shape of a wire, ribbon, or tape may be used as the electric heating element.
- A thermocouple having the shape of a wire, such as an alumel-chromel thermocouple (K thermocouple), may be used for the temperature sensor. A platinum resistance wire may also be used for the temperature sensor.
- The spatula portion is removably attached to the front end of the metal sheath of the heating portion. This spatula portion is made of,metal and has a cylindrical socket and a wax-molding portion having a desired shape and integrated with the front end of the socket. The cylindrical socket is fitted around the metal sheath disposed at the front end of the spatula body to connect the spatula portion to the spatula body. Spatula portions having various shapes, such as a needle, rod, pan, spatula, knife, etc. are prepared depending on the shape of a wax mold and wax-molding work. These spatula portions are replaceable by detaching the socket of the spatula portion from the metal sheath during wax-molding work.
- The grip portion should only have an outer diameter and a length that can be gripped and operated easily with the hand of the operator. Hence, the grip portion may have the shape of a rod, shaft or pipe, and is preferably formed of plastic or rubber material to attain thermal insulation.
- As describe above, the metal sheath having the heating portion at its front end is secured to the grip portion so as to project to the front end. In addition, a temperature-setting switch for temperature-setting means is disposed at the front end of the grip portion so as to be operable with a fingertip.
- Furthermore, the lead wires of the electric heating wire, the lead wires of the temperature sensor and the lead wires of the temperature-setting switch are passed from the metal sheath of the heating portion through the inside of the grip portion and connected to the cord of the temperature controller.
- The temperature controller is used to set the temperature of the heating portion in advance or during operation and to supply electric power to the heating element, thereby to heat the heating portion. Furthermore, the temperature controller is used to adjust the electric power depending on the temperature signal detected by the temperature sensor, thereby to control the temperature of the heating element to a preset temperature.
- The temperature controller comprises temperature-setting means for setting the temperature of the heating portion at each of a plurality of temperature levels and preset temperature selection means for selecting a preset temperature signal supplied from the temperature-setting means. The temperature controller further comprises comparison means for comparing selected temperature data from the selection means with actual temperature data from the temperature sensor and for outputting a comparison signal and an electric power control portion for controlling electric power supplied to the electric heating wire by the comparison means.
- In this apparatus, the temperature of the tip of the spatula (spatula portion) can be set at least at two levels, preferably at three or four levels. The temperature selection means selects one of the temperature levels, and the temperature controller adjusts the temperature of the spatula portion at the preset temperature corresponding to the selected temperature level. In this way, several temperature levels usually required for wax-molding work are made available, and the preset temperature selection means is operated as necessary. Hence, the preset temperature corresponding to one of the temperature levels is compared with the measured temperature of the spatula portion, and the temperature of the spatula portion can be changed to the temperature level.
- The temperature-setting means is used to change the setting of the preset temperature corresponding to the temperature level selected by the preset temperature selection means. Each time the preset temperature is changed and reset by the temperature-setting means, the newly preset temperature is compared with the measured temperature of the spatula portion, and temperature control is carried out so that the temperature of the spatula portion reaches the newly preset temperature. As a result, the temperature of the spatula portion can be controlled to a desired preset temperature.
- This temperature controller can be made in various types, such as a type using analog circuits, a type using digital circuits, a type using a microcomputer capable of performing numerically control, etc.
- In the case of the controller using a microcomputer, the microcomputer may be used as the comparison means, and a digital input device may be used as the temperature-setting means, which is capable of inputting preset temperature values to the microcomputer, then, selected preset temperature data being stored in a memory. A measured temperature output signal from the temperature sensor is input to the microcomputer after A/D conversion, and compared with preset temperature data as necessary. The comparison output signal of the microcomputer is output to the power control portion. The power control portion controls the electric power supplied to the electric heating wire, whereby the temperature of the heating portion is maintained near the selected preset temperature.
- In the computer control, a plurality of temperature levels have been set and recorded in the memory, and a temperature value has been preset for each level. When one of the temperature levels is selected by the preset temperature selection means, the central processing unit (CPU) of the computer refers to the preset temperature corresponding to the selected temperature level, and compares the preset temperature with the measured temperature data. The central processing unit then controls the power control portion in accordance with the comparison data. The selection switch (panel switch) on the operation panel of the temperature controller is usually used as the preset temperature selection means.
- The temperature-setting means includes the temperature-setting switch. Each time the preset temperature corresponding to a selected temperature level is reset by the temperature-setting switch, the newly preset temperature data is input to the computer and stored in the memory. At the same time, the data is referred to and compared with the measured temperature voltage output data from the temperature sensor, and electric power to the heating portion is controlled depending on the comparison data as described above. In this way, the temperature of the heating portion, that is, the temperature of the spatula portion, can be made close to the preset temperature immediately. Hence, the operator can carry out delicate temperature control as desired. As a result, by selecting a temperature level different from the current temperature level by the preset temperature selection means, the operator can change the temperature of the heating portion to the preset temperature corresponding to the selected temperature level. Furthermore, the preset temperature corresponding to the temperature level can be set as necessary by using the temperature-setting means. Hence, the preset temperature corresponding to the level can be fine adjusted. In this way, the temperature of the spatula portion can be fine changed sequentially to a temperature value required or best suited for wax-molding work.
- The preset temperature set by the temperature-setting means may be set continuously or may be set at intervals of 1° C. or 3° C. to 5° C.
- In the present invention, the temperature-setting switch of the temperature-setting means is disposed on the grip portion so as to be operable with a fingertip. By operating the temperature-setting switch with a fingertip, the preset temperature data of the temperature-setting means is changed and recorded as newly preset temperature data sequentially. Hence,. the operator can carry out fine adjustment as described above by operating the temperature-setting switch by using a fingertip of his or her hand holding the grip portion, such as the tip of his or her index finger.
- In the present invention, the temperature of the spatula portion can be set at a plurality of temperature levels. When two levels are used for example, the higher temperature level of the spatula portion at the time when wax is piled up with the spatula (usually, a temperature slightly higher than the melting point of wax) and the lower temperature level at the time when the surface of wax is molded (usually, a temperature lower than the melting point of wax) can be determined as the two temperature levels, for example. With this setting, temperature adjustment convenient for wax-molding work can be accomplished by operating the setting temperature selection means during the use of the spatula apparatus. In addition, fine temperature adjustment can be attained by finely resetting the high preset temperature levels sequentially by using the temperature-setting means,
- Furthermore, the cone technique used to make wax models can be realized very easily by using the spatula apparatus of the present invention. The spatula portion making contact with a raised wax hone to carry out molding can be cooled easily by simply operating the temperature-setting switch with an index finger. For this reason, the spatula apparatus in accordance with the present invention is suited for the cone technique.
- Embodiment
- FIG. 4 is an external view showing a wax spatula apparatus in accordance with an embodiment of the present invention. This apparatus comprises a
spatula body 10 and atemperature controller 70. In thespatula body 10, thesocket 30 of aspatula portion 3 is fitted around aheating portion 12 secured to the tip of thefront end 13 of agrip portion 1. In this embodiment, twospatula bodies temperature controller 70 so as to be usable. - FIG. 1A is an external view showing the spatula,
body 10. Thegrip portion 1 of thespatula body 10 has the shape of a shaft. Ametal sheath 2 projects from the front end of thegrip portion 1 so as to be nearly coaxial therewith. Acord 15 only for lead wires is connected to the rear end of thegrip portion 1. The push operation portion 80 (810, 820 and 830) of a temperature-settingswitch 8 is disposed on the front-end side of thegrip portion 1. Thepush operation portion 80 is positioned where the operator can push the temperature-settingswitch 8 while holding thegrip portion 1 with a hand. - The
metal sheath 2, shown in FIG. 1C and having a closedfront end 20 and an open rear end 21, passes through thespatula body 10 so as to be positioned centrally in the axial direction thereof. Theheating portion 12 is inserted into the front end of themetal sheath 2. In theheating portion 12, an electric heating element and a temperature sensor are accommodated in aceramic insulator 4, and their lead wires are inserted into a sturdyflexible protection tube 44 so as to be protected as shown in FIG. 1D. Theprotection tube 44 can be formed of a heat-resistant synthetic resin, such as a fluorine resin. - The
metal sheath 2 is inserted into thebody 11 of thegrip portion 1 and secured thereto as shown in FIG. 1B. Thebody 11 of thegrip portion 1, cylindrical in shape, is provided with a temperature-settingswitch 8 on its outer periphery and has an expandedportion 13 at its front end. The outer periphery of thebody 11 behind the expandedportion 13 is covered with aprotection cover 14 formed of tubular soft rubber as shown in FIG. 1A. - Referring to FIG. 1B, the temperature-setting
switch 8 comprisessmall switches 88, three in number in the case of this embodiment, on a narrow printed-circuit board 85 that is soft and flexible. Wires printed on the printed-circuit board form a switch circuit as will be described later referring to FIG. 3. The temperature-settingswitch 8 formed on the printed-circuit board is secured to an outer flat portion 11 c obtained by forming a part of the outer periphery of thebody 11 of thegrip portion 1 into a flat face. The printed lead wires from the temperature-settingswitch 8 are extended along the lead-outportion 851 of the printed-circuit board 85 and connected to the lead wires of thecord 15 at a printed-circuitboard connection portion 852. - The
body 11 of thegrip portion 1 including the temperature-settingswitch 8 is covered with the above-mentionedprotection cover 14 formed of soft rubber. However, thesmall switches 88 can be operated by pushing the push operation portion 80 (810, 820 and 830) of the protection cover directly above the small switches (81, 82 and 83) of the temperature-settingswitch 8. Marks corresponding to the functions of thesmall switches 88 should preferably be placed at the push operation portion 80 (810, 820 and 830) of the protection cover to attain convenient operation. - FIG. 2A is a sectional view showing a front half of the
spatula body 10. At the front end of thegrip portion 1, being cylindrical and formed of a synthetic resin, of thespatula body 10, themetal sheath 2 projects to form theheating portion 12 as described above. Themetal sheath 2 is formed of a pipe made of copper, brass, aluminum or stainless steel, for example. The cylindricalceramic insulator 4 is inserted into the front end of thesheath 2. - Four
small holes 41 passing through theceramic insulator 4 are formed therein. Theceramic insulator 4 is formed of an alumina-sintered body. A nichrome wire, having the shape of a spiral coil and used as aheating wire 5, is inserted into the twosmall holes ceramic insulator 4. Furthermore, an alumel-chromel wire used as thethermocouple 6 of the temperature sensor is inserted into the other twosmall holes - FIG. 2B is an external view showing the cylindrical
ceramic insulator 4. FIG. 2C is a vertical sectional view taken on a plane including the center axes of the twosmall holes heating wire 5 inserted from thegrip portion 1 into the twosmall holes insulator 4 is folded back at theend face 40 of the front end of theinsulator 4. The above-mentionedthermocouple 6 inserted into the other twosmall holes end face 40 of the front end of theinsulator 4. In this embodiment, thethermocouple 6 is disposed so that its junction point 60 (temperature measurement point) is positioned at a nearly central position inside thesmall hole 41 in the axial direction thereof. - The
spatula portion 3 is connected to the front end of themetal sheath 2 used as theheating portion 12. Thespatula portion 3, comprising thecylindrical socket 30 adapted to receive and engage thesheath 2 and a wax-molding portion 32 having the shape of a spatula or the like, is an integrated member formed of metal, such as brass.Slots 31 are provided in thesocket 30 in the horizontal direction. Thesocket 30 is designed to be expandable around the exterior of thesheath 2 and elastically make contact therewith, thereby to ensure insertion and engagement. - Furthermore, as shown in FIGS. 2 and 4, the
lead wires 51 of theheating wire 5 and thelead wires 61 of thethermocouple 6 are inserted into the hollow portion of thegrip portion 1. These wires are extended from the rear end of thegrip portion 1, pass through the inside of thecord 15 and are connected to thetemperature controller 70. - FIG. 3 is a block diagram of the computer-controlled temperature control system of the
temperature controller 70. Thetemperature controller 70 controls two spatula bodies in the case of this example. Theheating element 5 of theheating portion 12 of each ofspatula bodies transistor 77 in this example) in series. ACPU 71 controls thecurrent controller 77. - As shown in FIG. 4, the operation panel of the
temperature controller 70 includes aselection switch 74 used as preset temperature selection means and apreset temperature indicator 75 for indicating a preset temperature. These are connected to theCPU 71. The temperature-setting means can set a plurality of temperature levels. The temperature controller of this embodiment controls the temperature of theheating portion 12 at four levels. Referring to FIG. 4, theselection switch 74 used as the preset temperature selection means is used to select a temperature level. Four level selection switches 741 a, 742 a, 743 a and 744 a respectively corresponding to the four levels are provided for thespatula body 10 a. In the same way, four level selection switches 741 b, 742 b, 743 b and 744 b respectively corresponding to the four levels are provided for thespatula body 10 b. - Furthermore,
preset temperature indicators spatula bodies - The temperature sensor6 (the thermocouple in this embodiment) of the
heating portion 12 is connected to theCPU 71 via anamplifier 76. The temperature-settingswitch 8 secured to thegrip portion 1 is connected to the temperature-setting portion inside theCPU 71. The output terminal of theamplifier 76 of thetemperature sensor 6 and the temperature-settingswitch 8 are connected to theCPU 71 via amultiplexer 72 and anAD converter 73. - An example of the circuit of the temperature-setting
switch 8 is shown in FIG. 3. In thesmall switches switch 8, one of the terminals of each switch is connected to the grounding wire. The other terminals of the small switches are connected to one another via resistors R1 and R2, connected to the connection point of a grounded resistor R3 and a resistor R4 connected to a power source V2, and further connected to theAD converter 73 via themultiplexer 72. When one of thesmall switches D converter 73. As a result, a digitized signal is input to the CPU and the closed switch is identified. Since only the two lead wires are used, this circuit is advantageous in a case wherein the switches are mounted together with the resistors on the narrow printed-circuit board to be incorporated inside the spatula body. In this embodiment, thesmall switch 81 is used to raise the temperature of the spatula portion, thesmall switch 82 is used to turn off heating, and thesmall switch 83 is used to lower the temperature. With this configuration, the current preset temperature can be changed to a higher or lower temperature by operating thesmall switch - When one of the
levels 1 to 4 is selected by operating thecorresponding selection switch 74, theCPU 71 controls the current controller 77 (turns on the current-controlling transistor 77) to energize theheating element 5 of theheating portion 12 so that the temperature is raised to the selected preset temperature level. The output of the temperature sensor 6 (the electromotive force of the thermocouple) disposed near theheating element 5 inside theheating portion 12 is amplified by theamplifier 76. The output is then digitized, input to theCPU 71 and converted into a temperature signal. The temperature signal is then compared with the specific temperature value selected from among the preset temperature levels. A comparison signal is obtained and the comparison signal controls thecurrent controller 77 so that the temperature is maintained at the preset temperature or close thereto. When another preset temperature selection switch of theselection switch 74 is pushed, the temperature of theheating portion 12 is changed to the preset temperature corresponding to the selection switch. - When the setting of the currently preset temperature is desired to be changed to the setting of another preset temperature, the operator pushes the temperature-raising
switch 81 or the temperature-loweringswitch 83 of the temperature-settingswitch 8 provided on the grip portion of the spatula body to raise or lower the currently preset temperature while the level selection switch having been selected currently remains selected. The preset temperature selected as described above is indicated on theindicator 75. While watching the temperature indication on the indicator, the operator pushes the temperature-raisingswitch 81 or the temperature-loweringswitch 83 of the temperature-settingswitch 8 to obtain the desired temperature. After the setting of the preset temperature is changed to the setting of the newly preset temperature as described above, the CPU compares the newly preset temperature with the actual temperature measured by thetemperature sensor 6, and carries out temperature control by controlling thecurrent controller 77 so that the actual temperature reaches the newly preset temperature immediately. The adjustable interval of the preset temperature levels should preferably be 1° C. or 3° C. to 5° C., as necessary. - Even during wax-molding work, the operator can easily operate the temperature-setting
switch 8 by simply pushing the temperature-raisingswitch 81 or the temperature-loweringswitch 83 of the temperature-settingswitch 8 with the tip of one finger of the hand holding the spatula. After the setting is completed, the actual temperature of theheating portion 12 is maintained at the newly preset temperature immediately. For this reason, the operator can continue spatula work with almost no need for taking a break. As a result, the operator can fine adjust the temperature promptly to the temperature suited for the next operation while continuing the above-mentioned complicated operation. - Each of the selection switches should preferably be provided with an indication lamp to indicate the current temperature level.
- In accordance with the present invention, the preset temperature for the spatula portion of the wax spatula body can be changed immediately to two or more temperature levels. Hence, the temperature during wax-molding work can be adjusted easily. Furthermore, the temperature can easily be changed immediately to a plurality of temperature levels required for the corresponding wax-molding processes. In particular, the preset temperature at each temperature level can be set as desired by the temperature-setting means. In addition, the adjustment for changing or maintaining the temperature during use and the temperature during disuse can be carried out easily. Wax molding work can thus be carried out efficiently.
- Furthermore, in accordance with the present invention, since the temperature-setting switch is disposed on the grip portion of the spatula body, the preset temperature can easily be changed immediately during complicated wax-molding work, and the efficiency of the wax-molding work can be raised significantly.
Claims (5)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2000140082A JP2001314421A (en) | 2000-05-12 | 2000-05-12 | Wax spatula |
JP2000-140082 | 2000-05-12 | ||
JPP2000-140082 | 2000-05-12 |
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US20020023909A1 true US20020023909A1 (en) | 2002-02-28 |
US6441345B1 US6441345B1 (en) | 2002-08-27 |
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US09/851,092 Expired - Fee Related US6441345B1 (en) | 2000-05-12 | 2001-05-09 | Wax spatula apparatus |
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US (1) | US6441345B1 (en) |
JP (1) | JP2001314421A (en) |
DE (1) | DE10122890B9 (en) |
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CH676543A5 (en) * | 1990-03-27 | 1991-02-15 | Georg Knybel | Modelling appts. for processing dental wax - has integrated electrical heater and modelling tool fixed to handle to form combi-instrument |
JPH0715006U (en) * | 1993-08-25 | 1995-03-14 | 大栄歯科産業株式会社 | Wax pen |
US5747778A (en) * | 1996-01-05 | 1998-05-05 | Liu; Jung-Yang | Hot melting iron having a safety control circuit board |
JP3609909B2 (en) * | 1996-10-08 | 2005-01-12 | 株式会社デンケン | Wax spatula device |
-
2000
- 2000-05-12 JP JP2000140082A patent/JP2001314421A/en active Pending
-
2001
- 2001-05-09 US US09/851,092 patent/US6441345B1/en not_active Expired - Fee Related
- 2001-05-11 DE DE10122890A patent/DE10122890B9/en not_active Expired - Fee Related
Cited By (10)
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US20040016750A1 (en) * | 2002-07-25 | 2004-01-29 | Hiroaki Kawaguchi | Spatula heating apparatus |
US6806447B2 (en) | 2002-07-25 | 2004-10-19 | Toshiba Home Technology Corporation | Spatula induction heating apparatus |
US20040256076A1 (en) * | 2003-06-23 | 2004-12-23 | Puffer, Raymond H. | Heated blades for wax melting |
US6957686B2 (en) * | 2003-06-23 | 2005-10-25 | Mpi Incorporated | Heated blades for wax melting |
US20100184020A1 (en) * | 2007-12-27 | 2010-07-22 | Lawrence Livermore National Security, Llc. | Chip-Based Sequencing Nucleic Acids |
US8815576B2 (en) * | 2007-12-27 | 2014-08-26 | Lawrence Livermore National Security, Llc. | Chip-based sequencing nucleic acids |
US20170028497A1 (en) * | 2014-05-28 | 2017-02-02 | Hakko Corporation | Heater Sensor Complex With High Thermal Capacity |
US9700951B2 (en) * | 2014-05-28 | 2017-07-11 | Hakko Corporation | Heater sensor complex with high thermal capacity |
KR20200032278A (en) * | 2018-08-24 | 2020-03-26 | 주식회사 올뎃덴탈 | Wireless electric engraving device for dental laboratory |
KR102133552B1 (en) | 2018-08-24 | 2020-07-13 | 박용준 | Wireless electric engraving device for dental laboratory |
Also Published As
Publication number | Publication date |
---|---|
DE10122890B4 (en) | 2012-10-18 |
US6441345B1 (en) | 2002-08-27 |
DE10122890A1 (en) | 2002-02-07 |
JP2001314421A (en) | 2001-11-13 |
DE10122890B9 (en) | 2013-01-17 |
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