US20010018933A1 - Hose assembly/and method for making same - Google Patents
Hose assembly/and method for making same Download PDFInfo
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- US20010018933A1 US20010018933A1 US09/838,656 US83865601A US2001018933A1 US 20010018933 A1 US20010018933 A1 US 20010018933A1 US 83865601 A US83865601 A US 83865601A US 2001018933 A1 US2001018933 A1 US 2001018933A1
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- Prior art keywords
- set forth
- inner liner
- assembly
- reinforcing layer
- layer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/085—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more braided layers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/085—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more braided layers
- F16L11/086—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more braided layers two layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0809—Fabrics
- B29K2105/0827—Braided fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
- B29K2105/101—Oriented
- B29K2105/108—Oriented arranged in parallel planes and crossing at substantial angles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/08—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/005—Hoses, i.e. flexible
Definitions
- the subject invention relates to hose construction. More specifically, the subject invention relates to a method for constructing a hose assembly having an inner fluorocarbon polymer liner and reinforcing layer thereabout.
- Hose assemblies for conveying fuel and other corrosive materials are well known in the art. Such assemblies are exposed to a variety of fuel mixtures, fuel additives, and caustic materials in addition to being exposed to extreme temperatures. Thus, such hose assemblies must be resistant to chemical, environmental, and physical degradation as a result of chemical exposure, environmental exposure to heat, and physical degradation resulting from bending and repeated movement or forces applied to the assembly.
- Polymeric fluorocarbon materials such as polytetrafluorethylene possess the requisite chemical and temperature resistant properties for most fuel hose applications.
- polymeric fluorocarbon materials exhibit relatively poor tensile and hoop strengths.
- fluorocarbon materials are prone to kinking.
- Such kinking remains permanent and provides a continual resistance to the fluid flow through the hose assembly.
- attachment or securing of coupling members to the hose assembly is substantially compromised.
- the hose assembly described in the '878 patent includes an inner fluorocarbon polymeric liner, a braided reinforcing layer disposed about the exterior of the inner liner, and is characterized by including an organic polymeric material dispersed in the reinforcing layer which connects the reinforcing layer to the inner liner thereby providing a hose assembly which is stronger and more kink resistant.
- Both the '782 and '476 patents disclose methods for producing a hose assembly of the type shown in the '878 patent.
- the '782 patent discloses a method of making a lightweight hose assembly including the steps of extruding an inner liner, applying a braided reinforcing material having gaps extending therethrough about the inner liner. The inner liner and the braided layer are then passed through a reservoir containing a solution of a fluorocarbon polymer. After the solvent is removed, the fluorocarbon polymer coating is dispersed throughout the braided layer and bonds the braided layer to the inner fluorocarbon liner.
- the '476 patent discloses a method of forming a hose assembly in which an inner liner of a fluorocarbon material is extruded and then passed through a reservoir containing a dispersion including a fluorocarbon polymer material. A reinforcing layer is then braided about the exterior of the inner liner to form a braided layer having the dispersion thereabout such that the dispersion penetrates the interstitial spaces of the braided layer. Subsequently, the assembly is heated to remove the solvent and the braided reinforcing layer is then bonded to the fluorocarbon polymer inner liner.
- the methods disclosed in the '782 and '476 patents yield a highly desirable and excellent performing hose assembly, however, the steps of applying the fluorocarbon polymer dispersion to the inner liner can allow some of the fluorocarbon polymer dispersion to enter the interior of the hose where it may cause problems when the hose assembly is used in a desired application.
- the hose assemblies discussed above preferably utilize non-melt extrudable fluorocarbon polymers for the inner liner. These non-melt extrudable fluorocarbon polymer materials typically possess a higher permeation rate than do melt extrudable fluorocarbon polymer materials.
- non-melt extrudable fluorocarbon based hose assemblies that is, the ability of volatile fluids or gases to escape through the wall of the inner liner is greater with non-melt extrudable fluorocarbon based hose assemblies. Additionally, non-melt extrudable fluorocarbon materials are not as easily adapted to recycling or reuse of the material as are melt-extrudable fluorocarbon materials.
- Hose assemblies of the type described in the Phillips et al. patent have several inherent drawbacks.
- Other drawbacks associated with hoses of the type disclosed in the Phillips et al. patent includes failure of seams created by helically wrapping layers of Teflon® tape. These failures occur due to inherent weaknesses in bonding the seams created by the overlapping layers of tape which, under internal pressures and prolonged movement are prone to leakage or to bursting.
- the seams create undulations within the inner liner which cause disruption in the flow of liquids therein which could give rise to increased electrical charge buildup within the hose.
- hose assembly which includes a polymeric fluorocarbon inner liner which is resistant to kinking while additionally possessing greatly increased bending properties while maintaining the overall integrity of the hose assembly.
- a method for constructing a hose assembly includes the steps of disposing a reinforcing layer having interstitial spaces extending therethrough about a tubular inner liner and dispersing the reinforcing layer into the interstitial spaces and bonding the reinforcing layer to the inner liner.
- a hose assembly including an extruded, smooth bore tubular inner liner including a melt extrudable polymeric fluorocarbon material having an external surface and a reinforcing layer having gaps extending therethrough disposed about the external surface.
- the external surface of the inner liner is dispersed into the reinforcing layer and bonds the reinforcing layer to the external surface of the inner liner.
- FIG. 1 is a perspective view of the preferred embodiment of the present invention
- FIG. 2 is an enlarged sectional view of the hose assembly
- FIG. 3 is a perspective view of an alternative embodiment of the present invention.
- FIG. 4 is a perspective view of the extrusion of the inner liner of the method of the preferred embodiment of the present invention.
- FIG. 5 is a perspective view of the hose assembly having a hose attached thereto.
- FIG. 6 is a perspective view of the hose assembly with the administration of both heating and cooling elements to ensure adhesion of the braid layer.
- a hose assembly made in accordance with the present invention is generally shown at 10 in FIG. 1.
- the assembly 10 includes a tubular inner liner 12 and a reinforcing layer 14 disposed about the inner liner 12 .
- a coupling means 20 adapted to engage the ends of the hose assembly 10 may be included.
- the tubular inner layer 12 includes a melt extrudable polymeric fluorocarbon material resistant to both chemical and heat degradation, thus allowing a variety of fluids, particularly automotive fuels and fuel additives, e.g., detergents, alcohols, etc., to pass through the inner liner 12 without corroding or degrading the inner liner 12 .
- the inner liner 12 is preferably extruded using well known melt or paste extrusion techniques and has a wall thickness between 0.001 and 0.120 inches.
- the walls of the inner liner 12 define an inner surface 15 and an interior passageway 22 of the inner liner 12 .
- the inner liner 12 may be made of any number of polymeric fluorocarbon materials, the inner liner 12 is preferably made from a melt extrudable fluorocarbon polymeric material including perfluorinated ethylene-propylene (FEP), copolymer of tetrafluoroethylene and hexafluoropropylene sold under the trademark TEFLON® FEP by DuPont, perfluoroalkoxy fluorocarbon resins (PFA), the copolymer of tetrafluoroethylene-perfluorovinyl ether sold under the trademark TEFLON® PFA by DuPont, or the copolymer of ethylene tetrafluoroethylene (ETFE) sold under the trademark TEFZEL by DuPont.
- FEP perfluorinated ethylene-propylene
- PFA perfluoroalkoxy fluorocarbon resins
- ETFE ethylene tetrafluoroethylene
- melt extrudable fluorocarbon polymeric materials any other melt extrudable fluorocarbon polymeric materials known to those skilled in the art can be used.
- melt extrudable materials allows for any scrap melt extrudable material to be remelted and thereby recycled within the manufacturing facility.
- Another benefit of utilizing a melt extrudable inner liner 12 is that it lowers the permeation rate of gas and/or liquids through the hose assembly 10 .
- Paste extrudable fluoroplastic such as PTFE, during sintering process, may have voids which in turn may have higher permeation.
- the liner 12 is extruded to provide an inner liner 12 which has a smooth bore, free of undulations and seams which can cause turbulence of fluid flow within the inner liner 12 . Turbulence can cause build-up of electrical charge within the hose assembly which is undesirable in the situation where potentially flammable fluids are being transported therethrough. Extruding the inner liner 12 creates an inner liner 12 which as no seams and undulations and is, therefore, the preferred method for forming the inner liner 12 .
- melt extrudable fluorocarbon polymeric material it is meant that the material, at suitable conditions such as raised temperature, can be caused to melt or flow such that the fluorocarbon material flows about the reinforcing layer 14 and substantially encapsulates the reinforcing layer 14 whereupon cooling of the fluorocarbon material, the inner liner 12 and the reinforcing layer 14 are bond to one and other forming an integral hose assembly.
- the assembly 10 includes the reinforcing layer 14 having gaps extending therethrough.
- the reinforcing layer 14 is constructed of a braided or woven material. Because the inner liner 12 is made of a melt extrudable material, it allows for the use of monofilament braid material for the reinforcing layer 14 which is significantly less expensive than multifilament braid material.
- the layer 14 can comprise any non-metallic material disposed in interleaving fashion or wrapped tightly about the inner liner 12 .
- the material that the layer 14 is constructed of is generally a braid or weave of interlocking fibers which create gaps or interstitial spaces which facilitate the connection of layer 14 to the inner liner 12 .
- the material used for the layer 14 is glass fiber such as fiberglass.
- Glass fibers provide the necessary strength needed to reinforce the inner liner 12 and are heat resistant which is important for use in high temperature environments.
- the layer 14 adds tensile strength to the hose assembly 10 , and the layer 14 imparts increased hoop strength to the hose assembly 10 .
- the glass fibers are tightly woven such that the gaps and spaces between the adjacent fibers are minimized.
- the glass fibers are preferably woven at a neutral braid. This angle is preferred since there is no movement of the hose under internal pressure in either the longitudinally or diametrically. It is preferred that the braid angle is as close to the neutral angle as possible. However, variations in materials, selection of reinforcing fiber material, and the machines used to apply the braid in part some variation.
- the reinforcing layer 14 is preferably applied about the exterior of the inner liner 12 by utilizing a braiding machine well known in the art.
- the machine includes a plurality of spools which carry the fiber material.
- the fibers are fed through the machine to a braiding area.
- the braided reinforcing layer 14 also can be constructed in a pre-made, sock-like fashion and then can be applied about the exterior of the inner liner 12 .
- the hose assembly 10 is constructed such that the melt extrudable fluorocarbon material which forms the inner liner 12 also bonds the reinforcing layer 14 to the inner liner 12 to form an integral assembly and thereby eliminate relative movement between the inner liner and the reinforcing layer 14 .
- the inner liner 12 is constructed of a material, which, when heated to a desired temperature, 500° F.-750° F., the external surface 16 of the inner liner 12 melts and flows into the gaps or interstitial spaces of the reinforcing layer 14 and about the fibers which comprise the braided material to form a mechanical bond which integrally forms the reinforcing layer 14 to the inner liner 12 . That is, heat is applied to the external surface 16 of the inner liner 12 by a mechanism such as a forced air heating unit.
- the material comprising the inner liner 12 is heated such that substantially only the external surface 16 becomes fluid enough to flow into and about the reinforcing layer 14 . Heating of the external surface 16 is controlled in a manner which does not allow the inner surface 15 of the inner liner 12 nor substantially all of the wall thickness of the inner liner 12 to become heated enough to become fluid, melt, or deformed.
- the interior passageway 22 of the inner liner 12 can be pressurized and/or cooled to prevent the interior passageway 22 and inner surface 15 of the inner liner 12 from becoming deformed or imprinted with the braid pattern of the layer 14 .
- uniformity of the inner liner 12 can be controlled and/or maintained.
- the internal pressure is preferably in the range of 1-100 psi.
- Bonding of the layer 14 to the inner liner 12 can also be enhanced by cooling the interior 22 of the inner liner 12 while applying heat thereto.
- the interior 22 of the inner liner 12 can be cooled by, for example, passing a fluid, or gas having a temperature lower than the melting temperature of the particular melt extrudable fluorocarbon material, through the interior 22 of the inner liner 12 .
- the cooling fluid can be a gas, a liquid or any other fluid or combination of fluids suitable for this purpose.
- the fluid can be air or water.
- the fluid is chosen such that it is compatible with the desired melt extrudable fluorocarbon material and such that it will not cause problems if residual cooling fluid is left in the hose assembly 10 .
- the temperature range for the cooling fluid can range from ⁇ 40° F.-200° F. using fluids such as nitrogen, helium, etc.
- the coolant can also be applied under pressure, as described above, to accomplish simultaneous heating of the exterior 16 of the liner 12 , and cooling of the interior 22 of the inner liner 12 .
- An example, air or water maintained at a temperature less than the melting temperature of the melt extrudable polymer can be pressurized to a pressure (eg. 50 ps.) sufficient to maintain the integrity and dimension of the inner liner 12 while simultaneously preventing the flow or melting of the inner surface 15 of the inner liner 12 .
- the hose assembly 10 is then subsequently sintered at a suitable temperature (approximately 700° F.) to cure the fluorocarbon polymer material dispersed throughout the layer 14 .
- the sintering operation fuses the fluorocarbon polymer material of the inner liner 12 to both the layer 14 and the inner liner 12 .
- the bond between the layer 14 and the inner liner 12 prevents slippage, i.e., relative longitudinal or rotational movement between the inner liner 12 and the layer 14 . That is, the material melted from the inner liner 12 , disperses throughout the layer 14 and mechanically bonds the layer 14 to the inner liner 12 thereby providing strength to the inner liner 12 upon bending of the hose assembly 10 .
- a melt extrudable polymeric fluorocarbon inner liner 12 which is dispersed throughout the layer 14 , a hose assembly 10 is produced which results in the hoop strength of the inner liner 12 being increased such that the inner liner 12 can be bent without kinking.
- bonding together the inner liner 12 and the layer 14 allows the hose assembly 10 to operate at higher working pressures and, therefore, to accommodate fluids transported under greater pressures.
- An optional metallic braided outer liner or painted layer 18 can be disposed about the layer 14 .
- the metallic braided layer 18 includes a metallic material for increasing the strength and flexibility of the hose assembly 10 . More specifically, the metallic outer layer 18 allows the inner liner 12 to be bent to smaller radii without kinking. The outer metallic layer 18 provides strength to the inner liner 12 upon bending. This is commonly referred to as hoop strength. Thus, by disposing the outer metallic layer 18 about the layer 14 and the inner liner 12 , the hoop strength of the inner liner 12 is increased, thus improving the bend radius of the hose assembly 10 .
- the metallic outer layer 18 allows for a reduction in the static bend radius of the hose assembly 10 thereby allowing the hose assembly 10 to be utilized in a greater number of applications. Additionally, the metallic outer layer 18 adds to the burst strength of the hose assembly. The metal outer layer 18 allows the hose assembly 10 to be used in applications where the hose assembly 10 is operated at much higher operating pressures without bursting of the hose assembly 10 . Further, the metallic outer layer 18 provides for more positive affixation of couplings or end fittings 20 to the hose assembly 10 as shown in FIG. 1. The metallic outer layer 18 additionally increases the tensile strength that the hose assembly 10 sufficiently to fixedly connect the coupling member 20 (FIG. 1) to the hose assembly 10 .
- the outer metallic layer 18 can be made of any suitable metal material.
- the outer layer 18 is made from stainless steel.
- the metallic outer layer 18 is preferably braided in place over the reinforcing layer 14 .
- the metallic braided outer layer 18 is preferably applied about the exterior of the reinforcing layer 14 by utilizing a braiding machine well known in the art.
- the machine includes a plurality of spools which carry appropriately sized stainless steel wire material. The stainless steel wire is fed through the machine to a braiding area. In the braiding area, the wires are braided or wound about the exterior of the reinforcing layer 14 .
- the metallic braided layer 18 also may be constructed in its entirety in a sock-like fashion and then applied about the exterior of the reinforcing layer 14 .
- the metallic braided outer layer 18 is not bonded to any of the underlying structure. That is, the braided metallic outer layer 18 is not affixed to the underlying hose assembly.
- the braided layer 18 can be applied utilizing a braiding machine which is commonly known as a maypole braider or may be applied using a rotary braider which is commonly known in the art. Each machine applies the braid differently, however, achieve the same results, that is, a Z over Z, construction.
- the inner liner 12 can include an integral longitudinal conductor 20 co-extensive with the length of the inner liner 12 for conducting an electrical charge along the length of the inner liner 12 .
- the integral conductor 24 includes a conductive strip 24 of carbon black, as shown in FIGS. 1 and 2.
- the integral conductor can also be interspersed throughout the inner liner 12 by intermixing carbon black 26 throughout the polymeric fluorocarbon material either while the inner liner 12 is extruded or prior to the extrusion of the inner liner 12 as shown in the Figures.
- the hose assembly 10 can further include a coupling 20 as shown in FIG. 1.
- the coupling 20 is adapted to engage the ends of the hose assembly 10 for interconnecting the hose assembly 10 to a flow of fluid, e.g., fuel flow to and from a fuel tank (not shown).
- Couplings suitable for use with the hose assembly 10 of the present invention are well known in the art.
- the couplings 20 are adapted to engage the ends of the hose assembly 10 .
- the couplings are adapted by way of barbs which engage the inner surface 15 of the inner liner 12 .
- the coupling 20 can also include an engaging portion (not shown) extending longitudinally from the insert portion for engaging a fitting (not shown).
- the engaging portion can comprise a male threaded member 28 or female threaded member (not shown).
- the engaging portion can comprise any configuration that will cooperate with the member to which it is connected with.
- the engaging portion can comprise a socket to receive a mating ball joint (not shown).
- the coupling 20 can be molded, such as by injection molding, to the hose assembly (not shown).
- the melt extrudable material allows for plastic fittings to be molded directly onto the hose assembly 10 thereby eliminating crimping, and its associated disadvantages, as the preferred method of affixing fittings to the hose assembly 10 .
- the coupling 20 can be any other well known type of the coupling known to those skilled in the art.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Laminated Bodies (AREA)
Abstract
A method of making a hose assembly (10) includes the steps of disposing a reinforcing layer (14) having interstitial spaces extending therethrough about a tubular inner liner (12) and heating an outer surface (16) of the inner liner (12) to cause it to melt and disperse into the interstitial spaces of the reinforcing layer (14) and the fibers themselves to bond the first layer to the inner liner (12). A lightweight hose assembly (10) of the type adapted for conveying fuels and other corrosive fluids is also disclosed. The assembly (10) includes a tubular inner liner (12) including a melt extrudable polymeric fluorocarbon material having an external surface (16). A layer (14) having gaps extending therethrough is disposed about the inner liner (12). The inner liner (12) is dispersed into the layer (14) and bonds the layer (14) to the external surface (16) of the inner liner (12).
Description
- The subject invention relates to hose construction. More specifically, the subject invention relates to a method for constructing a hose assembly having an inner fluorocarbon polymer liner and reinforcing layer thereabout.
- Hose assemblies for conveying fuel and other corrosive materials are well known in the art. Such assemblies are exposed to a variety of fuel mixtures, fuel additives, and caustic materials in addition to being exposed to extreme temperatures. Thus, such hose assemblies must be resistant to chemical, environmental, and physical degradation as a result of chemical exposure, environmental exposure to heat, and physical degradation resulting from bending and repeated movement or forces applied to the assembly.
- Polymeric fluorocarbon materials such as polytetrafluorethylene possess the requisite chemical and temperature resistant properties for most fuel hose applications. Unfortunately, polymeric fluorocarbon materials exhibit relatively poor tensile and hoop strengths. As a consequence, such fluorocarbon materials are prone to kinking. Such kinking remains permanent and provides a continual resistance to the fluid flow through the hose assembly. Moreover, as a result of a fluorinated material's low tensile strength, attachment or securing of coupling members to the hose assembly is substantially compromised.
- Various approaches have been described for offering additional strength to a polymeric fluorocarbon liner. One approach involves braiding fibers about the inner fluorocarbon liner. The braided fibers offer additional strength to the fluorocarbon liner resulting in a hose assembly that resists kinking. Examples of such approaches are disclosed in U.S. Pat. No. 5,124,878 issued Jun. 23, 1992, U.S. Pat. No. 5,142,782, issued Sep. 1, 1992, and U.S. Pat. No. 5,192,476 issued Mar. 9, 1993, all assigned to the assignee of the subject invention.
- The hose assembly described in the '878 patent includes an inner fluorocarbon polymeric liner, a braided reinforcing layer disposed about the exterior of the inner liner, and is characterized by including an organic polymeric material dispersed in the reinforcing layer which connects the reinforcing layer to the inner liner thereby providing a hose assembly which is stronger and more kink resistant.
- Both the '782 and '476 patents disclose methods for producing a hose assembly of the type shown in the '878 patent. The '782 patent discloses a method of making a lightweight hose assembly including the steps of extruding an inner liner, applying a braided reinforcing material having gaps extending therethrough about the inner liner. The inner liner and the braided layer are then passed through a reservoir containing a solution of a fluorocarbon polymer. After the solvent is removed, the fluorocarbon polymer coating is dispersed throughout the braided layer and bonds the braided layer to the inner fluorocarbon liner.
- The '476 patent discloses a method of forming a hose assembly in which an inner liner of a fluorocarbon material is extruded and then passed through a reservoir containing a dispersion including a fluorocarbon polymer material. A reinforcing layer is then braided about the exterior of the inner liner to form a braided layer having the dispersion thereabout such that the dispersion penetrates the interstitial spaces of the braided layer. Subsequently, the assembly is heated to remove the solvent and the braided reinforcing layer is then bonded to the fluorocarbon polymer inner liner.
- The methods disclosed in the '782 and '476 patents yield a highly desirable and excellent performing hose assembly, however, the steps of applying the fluorocarbon polymer dispersion to the inner liner can allow some of the fluorocarbon polymer dispersion to enter the interior of the hose where it may cause problems when the hose assembly is used in a desired application. Additionally, the hose assemblies discussed above preferably utilize non-melt extrudable fluorocarbon polymers for the inner liner. These non-melt extrudable fluorocarbon polymer materials typically possess a higher permeation rate than do melt extrudable fluorocarbon polymer materials. That is, the ability of volatile fluids or gases to escape through the wall of the inner liner is greater with non-melt extrudable fluorocarbon based hose assemblies. Additionally, non-melt extrudable fluorocarbon materials are not as easily adapted to recycling or reuse of the material as are melt-extrudable fluorocarbon materials.
- An additional example of strengthening an inner fluorocarbon liner with an outer liner while also increasing flexibility is shown in U.S. Pat. No. 3,023,787 to Phillips et al. The Phillips et al. patent discloses a convoluted hose assembly having a fluorocarbon inner liner constructed of many layers of helically wrapped Teflon® tape. Convoluted hoses are typically employed because they provide flexibility to a fluorocarbon hose assembly, however, convoluted hose assemblies have inherent weaknesses. A reinforcing strip consisting of reinforcing fibers coated with a plastic material is wrapped about the inner layer to provide additional strength to the assembly due to the inherent weakness of wrapped convoluted core construction. In its final assembly, a metal braid is applied to the outside of the hose assembly to impart greater strength.
- Hose assemblies of the type described in the Phillips et al. patent have several inherent drawbacks. First, because the inner liner is formed by helically wrapping layers of a fluorocarbon tape, it requires a greater amount of fluorocarbon material to be utilized in order to construct the inner liner which adds to both the cost of constructing the hose assembly and to the labor intensity of constructing the hose assembly. Other drawbacks associated with hoses of the type disclosed in the Phillips et al. patent includes failure of seams created by helically wrapping layers of Teflon® tape. These failures occur due to inherent weaknesses in bonding the seams created by the overlapping layers of tape which, under internal pressures and prolonged movement are prone to leakage or to bursting. In addition, the seams create undulations within the inner liner which cause disruption in the flow of liquids therein which could give rise to increased electrical charge buildup within the hose.
- Therefore, it would be desirable to have a method for constructing a fluorocarbon hose assembly which eliminates the necessity for liquid fluorocarbon polymer dispersions in order to bond reinforcing layers to a fluorocarbon liner.
- Further, it would be desirable to have a hose assembly which includes a polymeric fluorocarbon inner liner which is resistant to kinking while additionally possessing greatly increased bending properties while maintaining the overall integrity of the hose assembly.
- In accordance with the present invention, there is provided a method for constructing a hose assembly. The method includes the steps of disposing a reinforcing layer having interstitial spaces extending therethrough about a tubular inner liner and dispersing the reinforcing layer into the interstitial spaces and bonding the reinforcing layer to the inner liner.
- Additionally, accordingly to the present invention, there is provided a hose assembly including an extruded, smooth bore tubular inner liner including a melt extrudable polymeric fluorocarbon material having an external surface and a reinforcing layer having gaps extending therethrough disposed about the external surface. The external surface of the inner liner is dispersed into the reinforcing layer and bonds the reinforcing layer to the external surface of the inner liner.
- Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
- FIG. 1 is a perspective view of the preferred embodiment of the present invention;
- FIG. 2 is an enlarged sectional view of the hose assembly;
- FIG. 3 is a perspective view of an alternative embodiment of the present invention;
- FIG. 4 is a perspective view of the extrusion of the inner liner of the method of the preferred embodiment of the present invention;
- FIG. 5 is a perspective view of the hose assembly having a hose attached thereto; and
- FIG. 6 is a perspective view of the hose assembly with the administration of both heating and cooling elements to ensure adhesion of the braid layer.
- A hose assembly made in accordance with the present invention is generally shown at10 in FIG. 1. The
assembly 10 includes a tubularinner liner 12 and a reinforcinglayer 14 disposed about theinner liner 12. A coupling means 20 adapted to engage the ends of thehose assembly 10 may be included. - The tubular
inner layer 12, as best shown in FIGS. 1 and 2, includes a melt extrudable polymeric fluorocarbon material resistant to both chemical and heat degradation, thus allowing a variety of fluids, particularly automotive fuels and fuel additives, e.g., detergents, alcohols, etc., to pass through theinner liner 12 without corroding or degrading theinner liner 12. Theinner liner 12 is preferably extruded using well known melt or paste extrusion techniques and has a wall thickness between 0.001 and 0.120 inches. The walls of theinner liner 12 define aninner surface 15 and aninterior passageway 22 of theinner liner 12. Although theinner liner 12 may be made of any number of polymeric fluorocarbon materials, theinner liner 12 is preferably made from a melt extrudable fluorocarbon polymeric material including perfluorinated ethylene-propylene (FEP), copolymer of tetrafluoroethylene and hexafluoropropylene sold under the trademark TEFLON® FEP by DuPont, perfluoroalkoxy fluorocarbon resins (PFA), the copolymer of tetrafluoroethylene-perfluorovinyl ether sold under the trademark TEFLON® PFA by DuPont, or the copolymer of ethylene tetrafluoroethylene (ETFE) sold under the trademark TEFZEL by DuPont. In addition to the aforementioned polymeric fluorocarbon materials, any other melt extrudable fluorocarbon polymeric materials known to those skilled in the art can be used. Aside from the manufacturing benefits detailed herein, utilizing melt extrudable materials allows for any scrap melt extrudable material to be remelted and thereby recycled within the manufacturing facility. Another benefit of utilizing a melt extrudableinner liner 12 is that it lowers the permeation rate of gas and/or liquids through thehose assembly 10. Paste extrudable fluoroplastic such as PTFE, during sintering process, may have voids which in turn may have higher permeation. - The
liner 12 is extruded to provide aninner liner 12 which has a smooth bore, free of undulations and seams which can cause turbulence of fluid flow within theinner liner 12. Turbulence can cause build-up of electrical charge within the hose assembly which is undesirable in the situation where potentially flammable fluids are being transported therethrough. Extruding theinner liner 12 creates aninner liner 12 which as no seams and undulations and is, therefore, the preferred method for forming theinner liner 12. - By melt extrudable fluorocarbon polymeric material, it is meant that the material, at suitable conditions such as raised temperature, can be caused to melt or flow such that the fluorocarbon material flows about the reinforcing
layer 14 and substantially encapsulates the reinforcinglayer 14 whereupon cooling of the fluorocarbon material, theinner liner 12 and the reinforcinglayer 14 are bond to one and other forming an integral hose assembly. - The
assembly 10 includes the reinforcinglayer 14 having gaps extending therethrough. Generally, the reinforcinglayer 14 is constructed of a braided or woven material. Because theinner liner 12 is made of a melt extrudable material, it allows for the use of monofilament braid material for the reinforcinglayer 14 which is significantly less expensive than multifilament braid material. Thelayer 14 can comprise any non-metallic material disposed in interleaving fashion or wrapped tightly about theinner liner 12. The material that thelayer 14 is constructed of is generally a braid or weave of interlocking fibers which create gaps or interstitial spaces which facilitate the connection oflayer 14 to theinner liner 12. Preferably, the material used for thelayer 14 is glass fiber such as fiberglass. Glass fibers provide the necessary strength needed to reinforce theinner liner 12 and are heat resistant which is important for use in high temperature environments. Thelayer 14 adds tensile strength to thehose assembly 10, and thelayer 14 imparts increased hoop strength to thehose assembly 10. - In a preferred embodiment, the glass fibers are tightly woven such that the gaps and spaces between the adjacent fibers are minimized.
- The glass fibers are preferably woven at a neutral braid. This angle is preferred since there is no movement of the hose under internal pressure in either the longitudinally or diametrically. It is preferred that the braid angle is as close to the neutral angle as possible. However, variations in materials, selection of reinforcing fiber material, and the machines used to apply the braid in part some variation.
- The reinforcing
layer 14 is preferably applied about the exterior of theinner liner 12 by utilizing a braiding machine well known in the art. The machine includes a plurality of spools which carry the fiber material. The fibers are fed through the machine to a braiding area. In the braiding area, the fibers are braided or wound about theinner liner 12 to form thebraided reinforcing layer 14. Alternatively, thebraided reinforcing layer 14 also can be constructed in a pre-made, sock-like fashion and then can be applied about the exterior of theinner liner 12. - Due to the chemical inertness and general lubricious nature of polymeric fluorocarbon materials, relative movement between inner and outer concentric polymeric fluorocarbon liners is often encountered in prior art hose assemblies. This relative movement leads to weakness in the final hose assembly. The
present hose assembly 10 is modified to eliminate such relative movement between theinner liner 12 and thelayer 14. - The
hose assembly 10 is constructed such that the melt extrudable fluorocarbon material which forms theinner liner 12 also bonds the reinforcinglayer 14 to theinner liner 12 to form an integral assembly and thereby eliminate relative movement between the inner liner and the reinforcinglayer 14. - As stated above, the
inner liner 12 is constructed of a material, which, when heated to a desired temperature, 500° F.-750° F., theexternal surface 16 of theinner liner 12 melts and flows into the gaps or interstitial spaces of the reinforcinglayer 14 and about the fibers which comprise the braided material to form a mechanical bond which integrally forms the reinforcinglayer 14 to theinner liner 12. That is, heat is applied to theexternal surface 16 of theinner liner 12 by a mechanism such as a forced air heating unit. - The material comprising the
inner liner 12 is heated such that substantially only theexternal surface 16 becomes fluid enough to flow into and about the reinforcinglayer 14. Heating of theexternal surface 16 is controlled in a manner which does not allow theinner surface 15 of theinner liner 12 nor substantially all of the wall thickness of theinner liner 12 to become heated enough to become fluid, melt, or deformed. - In order to further control the bonding of the
layer 14 to theinner liner 12, theinterior passageway 22 of theinner liner 12 can be pressurized and/or cooled to prevent theinterior passageway 22 andinner surface 15 of theinner liner 12 from becoming deformed or imprinted with the braid pattern of thelayer 14. By maintaining a positive pressure in theinterior passageway 22 of theinner liner 12 during the heating of theexternal surface 16, uniformity of theinner liner 12 can be controlled and/or maintained. The internal pressure is preferably in the range of 1-100 psi. - Bonding of the
layer 14 to theinner liner 12 can also be enhanced by cooling theinterior 22 of theinner liner 12 while applying heat thereto. The interior 22 of theinner liner 12 can be cooled by, for example, passing a fluid, or gas having a temperature lower than the melting temperature of the particular melt extrudable fluorocarbon material, through the interior 22 of theinner liner 12. The cooling fluid can be a gas, a liquid or any other fluid or combination of fluids suitable for this purpose. For example, the fluid can be air or water. - Generally, the fluid is chosen such that it is compatible with the desired melt extrudable fluorocarbon material and such that it will not cause problems if residual cooling fluid is left in the
hose assembly 10. The temperature range for the cooling fluid can range from −40° F.-200° F. using fluids such as nitrogen, helium, etc. - The coolant can also be applied under pressure, as described above, to accomplish simultaneous heating of the
exterior 16 of theliner 12, and cooling of the interior 22 of theinner liner 12. An example, air or water maintained at a temperature less than the melting temperature of the melt extrudable polymer can be pressurized to a pressure (eg. 50 ps.) sufficient to maintain the integrity and dimension of theinner liner 12 while simultaneously preventing the flow or melting of theinner surface 15 of theinner liner 12. - The
hose assembly 10 is then subsequently sintered at a suitable temperature (approximately 700° F.) to cure the fluorocarbon polymer material dispersed throughout thelayer 14. The sintering operation fuses the fluorocarbon polymer material of theinner liner 12 to both thelayer 14 and theinner liner 12. - The bond between the
layer 14 and theinner liner 12 prevents slippage, i.e., relative longitudinal or rotational movement between theinner liner 12 and thelayer 14. That is, the material melted from theinner liner 12, disperses throughout thelayer 14 and mechanically bonds thelayer 14 to theinner liner 12 thereby providing strength to theinner liner 12 upon bending of thehose assembly 10. Thus, by using a melt extrudable polymeric fluorocarboninner liner 12 which is dispersed throughout thelayer 14, ahose assembly 10 is produced which results in the hoop strength of theinner liner 12 being increased such that theinner liner 12 can be bent without kinking. Further, bonding together theinner liner 12 and thelayer 14 allows thehose assembly 10 to operate at higher working pressures and, therefore, to accommodate fluids transported under greater pressures. - An optional metallic braided outer liner or painted
layer 18, as best shown in FIGS. 1 and 2, can be disposed about thelayer 14. Themetallic braided layer 18 includes a metallic material for increasing the strength and flexibility of thehose assembly 10. More specifically, the metallicouter layer 18 allows theinner liner 12 to be bent to smaller radii without kinking. The outermetallic layer 18 provides strength to theinner liner 12 upon bending. This is commonly referred to as hoop strength. Thus, by disposing the outermetallic layer 18 about thelayer 14 and theinner liner 12, the hoop strength of theinner liner 12 is increased, thus improving the bend radius of thehose assembly 10. Improvement in the bend radius allows thehose assembly 10 to be manipulated or placed into configurations which would impinge or kink the inner liners of prior art hose assemblies. That is, the metallicouter layer 18 allows for a reduction in the static bend radius of thehose assembly 10 thereby allowing thehose assembly 10 to be utilized in a greater number of applications. Additionally, the metallicouter layer 18 adds to the burst strength of the hose assembly. The metalouter layer 18 allows thehose assembly 10 to be used in applications where thehose assembly 10 is operated at much higher operating pressures without bursting of thehose assembly 10. Further, the metallicouter layer 18 provides for more positive affixation of couplings or endfittings 20 to thehose assembly 10 as shown in FIG. 1. The metallicouter layer 18 additionally increases the tensile strength that thehose assembly 10 sufficiently to fixedly connect the coupling member 20 (FIG. 1) to thehose assembly 10. - The outer
metallic layer 18 can be made of any suitable metal material. In the preferred embodiment of thehose assembly 10, theouter layer 18 is made from stainless steel. The metallicouter layer 18 is preferably braided in place over the reinforcinglayer 14. The metallic braidedouter layer 18 is preferably applied about the exterior of the reinforcinglayer 14 by utilizing a braiding machine well known in the art. The machine includes a plurality of spools which carry appropriately sized stainless steel wire material. The stainless steel wire is fed through the machine to a braiding area. In the braiding area, the wires are braided or wound about the exterior of the reinforcinglayer 14. Alternatively, themetallic braided layer 18 also may be constructed in its entirety in a sock-like fashion and then applied about the exterior of the reinforcinglayer 14. Unlike thelayer 14, the metallic braidedouter layer 18 is not bonded to any of the underlying structure. That is, the braided metallicouter layer 18 is not affixed to the underlying hose assembly. Thebraided layer 18 can be applied utilizing a braiding machine which is commonly known as a maypole braider or may be applied using a rotary braider which is commonly known in the art. Each machine applies the braid differently, however, achieve the same results, that is, a Z over Z, construction. - As fluid flows through the
inner liner 12, electrical charges can build up throughout the length of theinner liner 12. In order to prevent these electrical charges from accumulating, theinner liner 12 can include an integrallongitudinal conductor 20 co-extensive with the length of theinner liner 12 for conducting an electrical charge along the length of theinner liner 12. Theintegral conductor 24 includes aconductive strip 24 of carbon black, as shown in FIGS. 1 and 2. The integral conductor can also be interspersed throughout theinner liner 12 by intermixingcarbon black 26 throughout the polymeric fluorocarbon material either while theinner liner 12 is extruded or prior to the extrusion of theinner liner 12 as shown in the Figures. - The
hose assembly 10 can further include acoupling 20 as shown in FIG. 1. Thecoupling 20 is adapted to engage the ends of thehose assembly 10 for interconnecting thehose assembly 10 to a flow of fluid, e.g., fuel flow to and from a fuel tank (not shown). Couplings suitable for use with thehose assembly 10 of the present invention are well known in the art. Typically, thecouplings 20 are adapted to engage the ends of thehose assembly 10. Typically, the couplings are adapted by way of barbs which engage theinner surface 15 of theinner liner 12. - The
coupling 20 can also include an engaging portion (not shown) extending longitudinally from the insert portion for engaging a fitting (not shown). The engaging portion can comprise a male threaded member 28 or female threaded member (not shown). The engaging portion can comprise any configuration that will cooperate with the member to which it is connected with. For example, the engaging portion can comprise a socket to receive a mating ball joint (not shown). - Alternatively, the
coupling 20 can be molded, such as by injection molding, to the hose assembly (not shown). The melt extrudable material allows for plastic fittings to be molded directly onto thehose assembly 10 thereby eliminating crimping, and its associated disadvantages, as the preferred method of affixing fittings to thehose assembly 10. This makes it possible to eliminate the separate operations of hose manufacturing, fitting manufacturing, and fitting attachment to the hose by allowing the fitting to be directly formed (molded), affixed, and sealed to the hose assembly. - Additionally, the
coupling 20 can be any other well known type of the coupling known to those skilled in the art. - Throughout this application various publications are referenced by citation or number. Full citations for the publication are listed below. The disclosure of these publications in their entireties are hereby incorporated by reference into this application in order to more fully describe the state of the art to which this invention pertains.
- The invention has been described in an illustrative manner, and it is to be understood the terminology used is intended to be in the nature of description rather than of limitation.
- Obviously, many modifications and variations of the present invention are possible in light of the above teachings. Therefore, it is to be understood that within the scope of the appended claims, reference numerals are merely for convenience and are not to be in any way limiting, the invention may be practiced otherwise than as specifically described.
Claims (34)
1. A method for constructing a hose assembly (10), said method comprising the steps of:
disposing a reinforcing layer (14) having interstitial spaces extending therethrough about a tubular inner liner (12) and
dispersing an outer surface (16) of the inner liner (12) into the interstitial spaces of the reinforcing layer (14) and bonding the first layer (14) to the inner liner (12).
2. A method as set forth in , including the step of extruding a tubular inner liner (12) comprising a melt extrudable fluorocarbon polymeric material and having an internal passageway (22) defined by an inner surface (15) thereof.
claim 1
3. A method as set forth in , wherein said disposing step is further defined as braiding a reinforcing layer.
claim 1
4. A method as set forth in , further including the step of preventing flow of the inner surface (15) while allowing flow of the outer surface (16).
claim 2
5. A method as set forth in further including the step of cooling the internal passageway (22).
claim 4
6. A method as set forth in , wherein said cooling step is further defined as disposing a fluid into the internal passageway (22).
claim 5
7. A method as set forth in , wherein the fluid is a gas.
claim 6
8. A method as set forth in , wherein the fluid is a liquid.
claim 6
9. A method as set forth in , wherein the fluid is cooled.
claim 6
10. A method as set forth in further including the step of maintaining expansion of the inner liner (12).
claim 4
11. A method as set forth in , wherein said maintaining step further includes pressurizing the internal passageway (22).
claim 10
12. A method as set forth in , wherein said pressurizing step is defined as disposing fluid into the internal passageway (22).
claim 10
13. A method as set forth in , wherein the fluid is a gas.
claim 12
14. A method as set forth in , wherein the fluid is a liquid.
claim 12
15. A method as set forth in , wherein the fluid is cooled.
claim 12
16. A method as set forth in , including the additional step of disposing a second layer (18) about the reinforcing layer (14).
claim 1
17. A method as set forth in , wherein the second layer (18) includes a braided reinforcing material.
claim 16
18. A method as set forth in , wherein the material is one from the group consisting essentially of stainless steel, glass, Aramid fiber, PVDF or PPS fiber.
claim 17
19. A method as set forth in further including the step of affixing at least one end fitting (20) to the hose assembly (10).
claim 1
20. A hose assembly (10) comprising:
an extruded, smooth bore tubular inner liner (12) comprising a melt extrudable polymeric fluorocarbon material having an external surface and a reinforcing layer (14) having gaps extending therethrough disposed about said external surface (12), said inner liner (12) being dispersed in said reinforcing layer (14) and bonding said reinforcing layer (14) to said external surface of said inner liner (12).
21. An assembly (10) as set forth in , wherein said assembly is free of additional polymeric fluorocarbon dispersions.
claim 20
22. An assembly as set forth in characterized by a reinforcing layer (18) disposed about said reinforcing layer (14) for increasing the strength and bending properties of said hose assembly (10).
claim 20
23. An assembly (10) as set forth in further characterized by said reinforcing layer (14) having an outer periphery, said inner liner (12) extending from the outer periphery of said reinforcing layer (14) radially inwardly toward said inner liner (12).
claim 21
24. An assembly (10) as set forth in further characterized by said reinforcing layer (14) including a tightly wound non-metallic material.
claim 20
25. An assembly (10) as set forth in further characterized by said non-metallic material including one from the group consisting essentially of glass fiber, aramid, PVDF, and PPS fiber.
claim 24
26. An assembly (10) as set forth in further characterized by said outer reinforcing layer (18) including a metallic material.
claim 20
27. An assembly (10) as set forth in further characterized by said metallic material including stainless steel.
claim 26
28. An assembly (10) as set forth in further characterized by said melt extrudable polymeric fluorocarbon material including perfluorinated ethylene-propropylene.
claim 20
29. An assembly (10) as set forth in further characterized by said melt extrudable polymeric fluorocarbon polymer including perfluoralkoxy.
claim 20
30. An assembly (10) as set forth in further characterized by said melt extrudable polymeric fluorocarbon material including perfluoralkoxy fluorocarbon resin.
claim 20
31. An assembly (10) as set forth in further characterized by said melt extrudable polymeric fluorocarbon material including one from the group consisting essentially of a polymer of ethylenetetrafluoroethylene, PVDF and THU.
claim 20
32. An assembly (10) as set forth in further characterized by said inner liner (12) including an integral conductive (24) means coextensive with the length of said inner liner (12) for conducting electrical charges along the length of said inner liner (12).
claim 20
33. An assembly (10) as set forth in further characterized by said integral conductive means (24) including carbon black.
claim 22
34. An assembly (10) as set forth in further characterized by including coupling means (20) adapted to engage the ends of said hose assembly (10) for interconnecting said hose assembly (10) to a flow of fluid.
claim 20
Priority Applications (1)
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US09/838,656 US20010018933A1 (en) | 1999-01-29 | 2001-04-19 | Hose assembly/and method for making same |
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US09/838,656 Abandoned US20010018933A1 (en) | 1999-01-29 | 2001-04-19 | Hose assembly/and method for making same |
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US20100180975A1 (en) * | 2009-01-16 | 2010-07-22 | Martucci Norman S | Convoluted coated braided hose assembly and method of making same |
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Also Published As
Publication number | Publication date |
---|---|
CA2296248A1 (en) | 2000-07-29 |
EP1024320A1 (en) | 2000-08-02 |
JP2000220771A (en) | 2000-08-08 |
US6302150B1 (en) | 2001-10-16 |
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