US20010010570A1 - Display module and method for manufacturing the same - Google Patents
Display module and method for manufacturing the same Download PDFInfo
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- US20010010570A1 US20010010570A1 US09/768,277 US76827701A US2001010570A1 US 20010010570 A1 US20010010570 A1 US 20010010570A1 US 76827701 A US76827701 A US 76827701A US 2001010570 A1 US2001010570 A1 US 2001010570A1
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- display module
- resin member
- module according
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133311—Environmental protection, e.g. against dust or humidity
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133325—Assembling processes
Definitions
- the present invention relates to a display module and a manufacturing method thereof, and, more particularly, to a display module having a backlight and a liquid crystal panel incorporated with each other and a manufacturing method thereof.
- an LCD module is composed of a backlight unit having a backlight and a display unit having a liquid crystal panel, both of which are separately manufactured and are tightened up together with screws, etc.
- a well-known LCD module is one including the liquid crystal panel and the backlight which are incorporated with each other.
- One example of such an LCD module is disclosed in Unexamined Japanese Patent Application KOKAI Publication No. H10-282900.
- a metal lower shield case 21 is engaged with a metal upper shield case 22 , as shown in FIG. 12.
- the lower shield case 21 and the upper shield case 22 are connected with each other with non-illustrated hooks, thus forming a case of the LCD module.
- a conductive optical plate 213 which includes a light source 218
- an optical sheet 24 which includes a diffusion sheet 214 and a prism sheet 215 layered on the diffusion sheet 214
- metal supporting plates 26 each including a projection 221 on the lower surface thereof is placed on the optical sheet 24 .
- a liquid crystal panel 28 including polarizing plates 211 and 212 is affixed onto the supporting plates 26 with both-sided adhesive tape 27 .
- Reference numerals 216 and 217 denote reflection plates in FIG. 12.
- the LCD module disclosed in Unexamined Japanese Patent Application KOKAI Publication No. H10-282900 includes a lower shield case 21 and an upper shield case 22 which are made of metal. In this structure, the LCD module may not desirably operate.
- the LCD module is manufactured at a high cost.
- a display module comprising:
- a liquid crystal panel which includes a display area for displaying an image, and displays a predetermined image
- a light emitter which is arranged on the liquid crystal panel, and emits light for displaying an image
- a resin member which contains and fixes the liquid crystal panel and the light emitter, and includes at least an area through which the display area can externally be seen.
- a display module which can stably operate and can be manufactured at a low price, is provided.
- the resin member may be a bag having an opening which is closed.
- An inside of the resin member may be retained in a low-pressure atmosphere.
- the display module may further comprise a connector for supplying a signal and power source for displaying a predetermined image, and
- the resin member may have a lead-through hole for taking out the connector, and a peripheral section of the lead-through hole may be sealed up.
- a peripheral section of the mounting hole may be sealed up.
- the resin member may be a pair of shaped resins which are formed in an inward shape which is substantially same as an outward shape of the liquid panel and the light emitter which are joined together.
- the resin member may have a mounting hole for mounting the display module on a corner of the resin member.
- a peripheral section of the mounting hole may be reinforced with a reinforcing member.
- the light emitter may be larger in size than the liquid crystal panel, and include the mounting hole in an area of the light emitter which sticks out from the liquid crystal panel.
- the resin member may be formed from a transparent member.
- a method for manufacturing a display module comprising:
- the resin member may be a bag
- the fixing may include removing air or gas from the resin member, thereby hermetically connecting the resin member with the semi-finished product.
- the display panel may include a connector for supplying a signal and power source for displaying a predetermined image, and
- a lead-through hole for taking out the connector may be formed, after the semi-finished product is fixed inside the resin member.
- the forming the lead-through hole may include forming the lead-through hole after a peripheral section of the hole is sealed up.
- the forming the lead-through hole may include sealing up the peripheral section of the lead-through hole.
- the display panel may include a connector for supplying a signal and power source for displaying a predetermined image, and
- a lead-through hole for taking out the connector in the resin member may be formed, before fixing the semi-finished product inside the resin member.
- the resin member may have an opening for inserting the semi-finished product
- the fixing the semi-finished product inside the resin member may include removing air or gas from the resin member through the head-through hole, after sealing up the opening.
- the fixing the semi-finished product may include sealing up the opening using a thermocompression technique or adhesive tape.
- the resin member may be a pair of shaped resins which are formed as to have an inward shape which is substantially same as an outward shape of a state of the liquid crystal panel and the light emitter being joined together;
- the fixing the semi-finished product may include
- the method for manufacturing a display module may further comprise cutting off a predetermined area of the resin member, thereby exposing the display area.
- the light emitter may be larger in size than the liquid crystal panel, and include a mounting hole for mounting the display module into another device in an area of the light emitter which sticks out from the liquid crystal panel, and
- a penetrating hole may be formed by forming a hole in a position of the resin member which corresponds to a position of the mounting hole, after fixing the semi-finished product inside the resin member.
- the sealing up may include sealing the peripheral sections of the pair of shaped resins using a thermocompression technique or with adhesive tape.
- FIG. 1 is a diagram showing the structure of an LCD module according to the first embodiment of the present invention
- FIGS. 2A and 2B are diagrams each showing a semi-finished product forming the LCD module of FIG. 1;
- FIG. 3 is a planer view of the LCD module of the first embodiment
- FIG. 4 is a flowchart for explaining a process for manufacturing the LCD module according to the first embodiment
- FIGS. 5A to 5 H are diagrams each showing a manufacturing process of the LCD module
- FIG. 6A is a planer view showing the structure of peripheral sections of a lead-through hole
- FIG. 6B is a cross sectional view taken along a line A-A′ of FIG. 6A;
- FIGS. 7A and 7B are diagrams each showing the structure of an LCD module according to the second embodiment of the present invention.
- FIG. 8A is a planer view of the LCD module according to the second embodiment, and FIG. 8B is a cross sectional view taken along a line A-A′ of FIG. 8A;
- FIG. 9 is a diagram showing another structure of a conductive optical plate
- FIG. 10 is a planer view showing the conductive optical plate in a state where the conductive optical plate has mounting holes
- FIG. 11 is a diagram showing one mounting hole having a reinforcing ring.
- FIG. 12 is a cross sectional view showing a conventional LCD module.
- the LCD module of the first embodiment comprises a display panel 1 , an optical sheet 2 , a conductive optical plate 3 , and a bag 4 , as shown in FIG. 1.
- the display panel 1 , the optical sheet 2 , and the conductive optical plate 3 are enclosed into the bag 4 , thereby manufacturing the LCD module.
- the display panel 1 is formed of liquid crystal which is enclosed between a pair of substrates, and displays predetermined letters, characters, images, etc. by applying a predetermined voltage to the liquid crystal.
- the display panel 1 has flexible wiring sheets 15 and 16 on at least two sides thereof, respectively.
- the flexible wiring sheets 15 and 16 processes a control signal from any external device, and supplies the liquid crystal with a predetermined voltage.
- the display panel 1 has an interface connector 5 for connecting the flexible wiring sheets 15 , 16 and the external device.
- the flexible wiring sheets 15 and 16 are bent to hold the optical sheet 2 and the conductive optical plate 3 , as illustrated in FIGS. 2A and 2B.
- the display panel 1 , the optical sheet 2 and the conductive optical plate 3 are temporarily fixed.
- the display panel 1 , the optical sheet 2 , and the conductive optical plate 3 in the state where they are temporarily fixed by the flexible wiring sheets 15 and 16 , are hereinafter referred to as a semi-finished product 8 .
- the optical sheet 2 includes a light adjustment sheet, such as a prism sheet, etc. and a diffusion sheet which are layered on one top of another, and arranged on the display panel 1 .
- the optical sheet 2 evenly sets the luminance of the backlight for displaying letters, characters, etc.
- the conductive optical plate 3 is arranged on the optical sheet 2 , and emits the backlight.
- the conductive optical plate 3 includes a light source 31 arranged on the side surface thereof.
- the light source 31 is a fluorescent tube or the like.
- the light emitted from the light source 31 is radiated from the surface of the conductive optical plate 31 through the inside of the conductive optical plate 3 .
- the light radiated from the surface of the conductive optical plate 3 is so-called a backlight.
- the conductive optical plate 3 has a lamp connector 6 for connecting the light source 31 to the power source.
- the bag 4 is transparent, and made of polyethylene, etc.
- the bag 4 has an opening 41 for enclosing the semi-finished product 8 .
- the inside of the bag 4 enclosing the semi-finished product 8 is retained in a low-pressure atmosphere.
- the bag 4 has a sealing section 71 for preventing any outer air entering from the opening 41 .
- mounting holes 10 for mounting the LCD module into any other device are formed on the four comers of the bag 4 , respectively, as shown in FIG. 3.
- a sealing section 72 for preventing any outer air is formed around each of the four mounting holes 10 .
- a lead-through hole 51 for taking out the interface connector 5 is formed in a position corresponding to a position of the interface connector 5 inside the LCD module.
- a lead-through hole 61 for taking out the lamp connector 6 is formed in a position corresponding to a position of the lamp connector 6 inside the LCD module.
- sealing sections 73 and 74 for preventing any outer air are formed around the lead-through holes 51 and 61 , respectively.
- FIG. 4 is a flowchart for explaining a process for manufacturing the LCD module.
- the semi-finished product 8 is to be formed (Step S 101 ).
- the display panel 1 , the optical sheet 2 , and the conductive optical plate 3 are laminated sequentially in this order.
- the flexible wiring sheets 15 and 16 of the display panel 1 are bent so as to temporarily fix the display panel 1 , the optical sheet 2 , and the conductive optical plate 3 . Having performed this, the semi-finished product 8 is completely formed.
- the semi-finished product 8 is inserted into the bag 4 from the opening 41 (Step S 102 ).
- Step S 103 an exhaustion process for removing gas or air from the bag 4 is carried out using a vacuum pump, etc.
- the sealing section 71 is formed using a thermocompression technique, thereby to close the opening 41 .
- the lead-through holes 51 and 61 are formed in the positions respectively corresponding to the positions of the interface connector 5 and the lamp connector 6 inside the bag 4 . Then, as shown in FIG. 5E, the interface connector 5 is taken out through the lead-through hole 51 , and the lamp connector 6 is taken out through the lead-through hole 61 .
- either one of the sealing section 73 or 74 is formed.
- the sealing section 73 is formed around the lead-through hole 51 , using the thermocompression technique.
- the bag 4 is hermetically connected together with a portion of the interface connector 5 . Hence, no outer air should enter the bag 4 from that connected section.
- the sealing section 74 is formed around the lead-through hole 61 using the thermocompression technique, thus completing the exhaustion process. Hence, the inside of the bag 4 is retained in a low-pressure atmosphere.
- the sealing sections 72 are formed on the four corners of the bag 4 using the thermocompression technique. Then, as shown in FIG. 5H, the mounting holes 10 are formed (Step S 104 ), completing the process for manufacturing the LCD module.
- I 10 Accordingly, the inside of the bag 4 is retained in a low-pressure atmosphere. This simply achieves the display panel 1 , the optical sheet 2 , and the conductive optical plate 3 to be fixed. Therefore, the LCD module can easily be formed. Since the bag 4 made of polyethylene, no metal dust should come out, and the LCD module which is operable in a stable manner can be manufactured. Because it is not necessary to employ a metal case, the LCD module can be manufactured at a low cost.
- the LCD module according to the second embodiment has a pair of shaped resins 9 in place of the bag 4 included in the LCD module of the first embodiment. Particularly, as shown in FIG. 7A, the LCD module according to the second embodiment comprises the display panel 1 , the optical sheet 2 , the conductive optical plate 3 , and the pair of shaped resins 9 .
- a metal mold which has substantially the same shape as the outward shape of the semi-finished product 8 , for example, is filled with a synthetic resin, thereby to form a pair of shaped resins 9 .
- the inward shape of the joined pair of shaped resins 9 is substantially the same as the outside shape of the semi-finished product 8 .
- the shaped resins 9 are transparent. More particularly, a portion of the shaped resins 9 , which corresponds to the portion of the display panel 1 displaying letters, images, etc., is transparent.
- the semi-finished product 8 is inserted between the pair of shaped resins 9 , thereby the semi-finished product 8 is fixed, as shown in FIG. 7B. Because the shaped resins 9 has substantially the same shape as that of the semi-finished product 8 , the exhaustion process described in the first embodiment is not necessary.
- the pair of shaped resins 9 have mounting holes 91 for mounting the LCD module into any other device, on the four corners thereof.
- the pair of shaped resins 9 are put together as shown in FIG. 8B, so as to have spaces 52 and 62 for taking out the interface connector 5 and the lamp connector 6 .
- the semi-finished product 8 is sandwiched between the pair of shaped resins 9 which are formed in advance. At this time, the interface connector 5 and the lamp connector 6 are taken out respectively from the spaces 52 and 62 of the shaped resins 9 .
- the pair of shaped resins 9 melt through heating, for example, the peripheral section thereof, so as to be connected with each other, completing the above-described LCD module.
- the formation of the mounting holes 91 may be performed before or after the above-described manufacturing process.
- the LCD module can easily be formed. Since the shaped resins 9 which are formed of synthetic resin, no metal dust should come out, and the LCD module which is operable in a stable manner can be manufactured. Because it is not necessary to employ a metal case, the LCD module can be manufactured at a low cost.
- the explanations have been made to the edge-light type backlight which includes the light source 31 on the side surface of the conductive optical plate 3 .
- the LCD module may employ an underneath type backlight, including light sources 31 on the lower surface of the conductive optical plate 3 , as illustrated in FIG. 9.
- the formation of the lead-through holes 51 and 61 may be performed before or after the insertion of the semi-finished product 8 into the bag 4 .
- the air or gas is removed from the bag 4 , after the interface connector 5 and the lamp connector 6 are taken out from the bag 4 .
- the interface connector 5 and the lamp connector 6 may be taken out after the air or gas is removed therefrom.
- the semi-finished product 8 is inserted into the bag 4 without the lead-through holes 51 and 61
- the air is removed from the bag 4 , and the sealing section 71 is formed.
- the sealing sections 73 and 74 are formed, and the lead-through holes 51 and 61 are formed, and finally the interface connector 5 and the lamp connector 6 are taken out from the bag 4 .
- the mounting hole 10 or 91 may be formed in the conductive optical plate 3 .
- the conductive optical plate 3 which is larger than the display panel 1 is used, and four holes 32 are formed on the four corners of the conductive optical plate 3 .
- the semi-finished product 8 is inserted into the bag 4 , or after the semi-finished product 8 is sandwiched by the shaped-resins 9 , four holes are made in the four corners of the bag 4 or the shaped resins 9 so as correspond to the holes 32 .
- penetrating holes may be made as the mounting holes 10 or 91 .
- a reinforcing ring 11 may be formed around each of the mounting holes 10 and 91 .
- the reinforcing ring 11 may be a plastic ring, or a ring-shaped sheet for hole reinforcement prepared for generally-sold loose-leaf type papers.
- the sealing sections 71 , 72 , 73 and 74 are formed using the thermocompression technique.
- any adhesive tapes or glues may be used for sealing up the bag 4 or the shaped resins 9 .
- a slit may be made in the bag 4 in advance.
- the bag 4 is torn at the slit after the semi-finished product 8 is contained into the bag 4 , so as to expose the display area of the display panel 1 .
- the bag 4 need not be transparent.
- a slit may be made in one of the shaped resins 9 .
- the one of the shaped resins 9 may be tom at the slit so as to expose the display area of the display panel 1 .
- the area of the slit needs to be set smaller than the area of the display panel 1 .
- the shaped resins 9 need not be transparent.
- the one of the shaped resins 9 may include a window for exposing the area of the display panel 1 for displaying letters, image, etc. Because the semi-finished product 8 is sandwiched between the pair of shaped resins 9 so as to fixed therebetween, the size of the window is set smaller than the area of the display panel 1 . In this case, the shaped resins 9 need not be transparent.
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Abstract
Description
- 1. Field of the Invention
- The present invention relates to a display module and a manufacturing method thereof, and, more particularly, to a display module having a backlight and a liquid crystal panel incorporated with each other and a manufacturing method thereof.
- 2. Description of the Related Art
- Generally, an LCD module is composed of a backlight unit having a backlight and a display unit having a liquid crystal panel, both of which are separately manufactured and are tightened up together with screws, etc.
- In such an LCD module, because the backlight unit and the display unit are tightened and formed up with screws, etc., a lot of parts are needed in one LCD module. in other words, processes for manufacturing the LCD modules are quite complicated.
- In order to reduce the number of parts, a well-known LCD module is one including the liquid crystal panel and the backlight which are incorporated with each other. One example of such an LCD module is disclosed in Unexamined Japanese Patent Application KOKAI Publication No. H10-282900.
- In the LCD module disclosed in the above publication, a metal
lower shield case 21 is engaged with a metalupper shield case 22, as shown in FIG. 12. Thelower shield case 21 and theupper shield case 22 are connected with each other with non-illustrated hooks, thus forming a case of the LCD module. - Inside the case of the LCD module, a conductive
optical plate 213, which includes alight source 218, and anoptical sheet 24, which includes adiffusion sheet 214 and aprism sheet 215 layered on thediffusion sheet 214, are included in a layered structure. Further,metal supporting plates 26 each including aprojection 221 on the lower surface thereof is placed on theoptical sheet 24. Aliquid crystal panel 28 including polarizingplates plates 26 with both-sidedadhesive tape 27.Reference numerals - As explained, the LCD module disclosed in Unexamined Japanese Patent Application KOKAI Publication No. H10-282900 includes a
lower shield case 21 and anupper shield case 22 which are made of metal. In this structure, the LCD module may not desirably operate. - Particularly, when the
lower shield case 21 contacts theupper shield case 22 to be engaged with each other, a portion thereof may be rubbed with each other and metal dusts may come out. Such metal dusts may cause a short circuit between terminals in the display module. Hence, the LCD module does not desirably operate. - Since the metal cases are used, the LCD module is manufactured at a high cost.
- The disclosure of Unexamined Japanese Patent Application KOKAI Publication No. H10-282900 is herein incorporated by reference in its entirety.
- It is accordingly an object of the present invention to provide a display module, which can be manufactured at a low cost and can stably operate, and a method for manufacturing the same.
- In order to accomplish the above object, according to the first aspect of the present invention, there is provided a display module comprising:
- a liquid crystal panel which includes a display area for displaying an image, and displays a predetermined image;
- a light emitter which is arranged on the liquid crystal panel, and emits light for displaying an image; and
- a resin member which contains and fixes the liquid crystal panel and the light emitter, and includes at least an area through which the display area can externally be seen.
- According to this invention, a display module, which can stably operate and can be manufactured at a low price, is provided.
- The resin member may be a bag having an opening which is closed.
- An inside of the resin member may be retained in a low-pressure atmosphere.
- The display module may further comprise a connector for supplying a signal and power source for displaying a predetermined image, and
- the resin member may have a lead-through hole for taking out the connector, and a peripheral section of the lead-through hole may be sealed up.
- A peripheral section of the mounting hole may be sealed up.
- The resin member may be a pair of shaped resins which are formed in an inward shape which is substantially same as an outward shape of the liquid panel and the light emitter which are joined together.
- The resin member may have a mounting hole for mounting the display module on a corner of the resin member.
- A peripheral section of the mounting hole may be reinforced with a reinforcing member.
- The light emitter may be larger in size than the liquid crystal panel, and include the mounting hole in an area of the light emitter which sticks out from the liquid crystal panel.
- The resin member may be formed from a transparent member.
- According to the second aspect of the present invention, there is provided a method for manufacturing a display module, comprising:
- forming a semi-finished product by putting a liquid crystal panel, which has a display area for displaying an image and displays a predetermined image, together with a light emitter, which emits light for displaying an image;
- inserting the semi-finished product into a resin member including an area through which at least the display area can externally be seen; and
- fixing the semi-finished product inside the resin member.
- The resin member may be a bag; and
- the fixing may include removing air or gas from the resin member, thereby hermetically connecting the resin member with the semi-finished product.
- The display panel may include a connector for supplying a signal and power source for displaying a predetermined image, and
- a lead-through hole for taking out the connector may be formed, after the semi-finished product is fixed inside the resin member.
- The forming the lead-through hole may include forming the lead-through hole after a peripheral section of the hole is sealed up.
- The forming the lead-through hole may include sealing up the peripheral section of the lead-through hole.
- The display panel may include a connector for supplying a signal and power source for displaying a predetermined image, and
- a lead-through hole for taking out the connector in the resin member may be formed, before fixing the semi-finished product inside the resin member.
- The resin member may have an opening for inserting the semi-finished product; and
- the fixing the semi-finished product inside the resin member may include removing air or gas from the resin member through the head-through hole, after sealing up the opening.
- The fixing the semi-finished product may include sealing up the opening using a thermocompression technique or adhesive tape.
- The resin member may be a pair of shaped resins which are formed as to have an inward shape which is substantially same as an outward shape of a state of the liquid crystal panel and the light emitter being joined together; and
- the fixing the semi-finished product may include
- sandwiching the semi-finished product with the pair of shaped resins, and
- sealing up peripheral sections of the pair of shaped resins sandwiching the semi-finished product.
- The method for manufacturing a display module may further comprise cutting off a predetermined area of the resin member, thereby exposing the display area.
- The light emitter may be larger in size than the liquid crystal panel, and include a mounting hole for mounting the display module into another device in an area of the light emitter which sticks out from the liquid crystal panel, and
- a penetrating hole may be formed by forming a hole in a position of the resin member which corresponds to a position of the mounting hole, after fixing the semi-finished product inside the resin member.
- The sealing up may include sealing the peripheral sections of the pair of shaped resins using a thermocompression technique or with adhesive tape.
- The object and other objects and advantages of the present invention will become more apparent upon reading of the following detailed description and the accompanying drawings in which:
- FIG. 1 is a diagram showing the structure of an LCD module according to the first embodiment of the present invention;
- FIGS. 2A and 2B are diagrams each showing a semi-finished product forming the LCD module of FIG. 1;
- FIG. 3 is a planer view of the LCD module of the first embodiment;
- FIG. 4 is a flowchart for explaining a process for manufacturing the LCD module according to the first embodiment;
- FIGS. 5A to5H are diagrams each showing a manufacturing process of the LCD module;
- FIG. 6A is a planer view showing the structure of peripheral sections of a lead-through hole, and FIG. 6B is a cross sectional view taken along a line A-A′ of FIG. 6A;
- FIGS. 7A and 7B are diagrams each showing the structure of an LCD module according to the second embodiment of the present invention;
- FIG. 8A is a planer view of the LCD module according to the second embodiment, and FIG. 8B is a cross sectional view taken along a line A-A′ of FIG. 8A;
- FIG. 9 is a diagram showing another structure of a conductive optical plate;
- FIG. 10 is a planer view showing the conductive optical plate in a state where the conductive optical plate has mounting holes;
- FIG. 11 is a diagram showing one mounting hole having a reinforcing ring; and
- FIG. 12 is a cross sectional view showing a conventional LCD module.
- An LCD (Liquid Crystal Display) module according to the first embodiment of the present invention will now be explained with reference to the accompanying drawings.
- The LCD module of the first embodiment comprises a
display panel 1, anoptical sheet 2, a conductiveoptical plate 3, and abag 4, as shown in FIG. 1. Thedisplay panel 1, theoptical sheet 2, and the conductiveoptical plate 3 are enclosed into thebag 4, thereby manufacturing the LCD module. - The
display panel 1 is formed of liquid crystal which is enclosed between a pair of substrates, and displays predetermined letters, characters, images, etc. by applying a predetermined voltage to the liquid crystal. Thedisplay panel 1 hasflexible wiring sheets flexible wiring sheets display panel 1 has aninterface connector 5 for connecting theflexible wiring sheets - When the
display panel 1, theoptical sheet 2 and the conductiveoptical plate 3 are enclosed inside thebag 4, theflexible wiring sheets optical sheet 2 and the conductiveoptical plate 3, as illustrated in FIGS. 2A and 2B. In this structure, thedisplay panel 1, theoptical sheet 2 and the conductiveoptical plate 3 are temporarily fixed. Thedisplay panel 1, theoptical sheet 2, and the conductiveoptical plate 3, in the state where they are temporarily fixed by theflexible wiring sheets semi-finished product 8. - The
optical sheet 2 includes a light adjustment sheet, such as a prism sheet, etc. and a diffusion sheet which are layered on one top of another, and arranged on thedisplay panel 1. Theoptical sheet 2 evenly sets the luminance of the backlight for displaying letters, characters, etc. - The conductive
optical plate 3 is arranged on theoptical sheet 2, and emits the backlight. The conductiveoptical plate 3 includes alight source 31 arranged on the side surface thereof. Thelight source 31 is a fluorescent tube or the like. The light emitted from thelight source 31 is radiated from the surface of the conductiveoptical plate 31 through the inside of the conductiveoptical plate 3. The light radiated from the surface of the conductiveoptical plate 3 is so-called a backlight. The conductiveoptical plate 3 has alamp connector 6 for connecting thelight source 31 to the power source. - The
bag 4 is transparent, and made of polyethylene, etc. Thebag 4 has anopening 41 for enclosing thesemi-finished product 8. The inside of thebag 4 enclosing thesemi-finished product 8 is retained in a low-pressure atmosphere. Thus, as illustrated in FIG. 3, thebag 4 has asealing section 71 for preventing any outer air entering from theopening 41. - Four mounting
holes 10 for mounting the LCD module into any other device are formed on the four comers of thebag 4, respectively, as shown in FIG. 3. A sealingsection 72 for preventing any outer air is formed around each of the four mountingholes 10. - A lead-through
hole 51 for taking out theinterface connector 5 is formed in a position corresponding to a position of theinterface connector 5 inside the LCD module. A lead-throughhole 61 for taking out thelamp connector 6 is formed in a position corresponding to a position of thelamp connector 6 inside the LCD module. Likely to the above, sealingsections holes - A method for manufacturing the LCD module having the above structure will now be described.
- FIG. 4 is a flowchart for explaining a process for manufacturing the LCD module.
- First of all, the
semi-finished product 8 is to be formed (Step S101). - Particularly, as illustrated in FIG. 5A, the
display panel 1, theoptical sheet 2, and the conductiveoptical plate 3 are laminated sequentially in this order. - Subsequently, as illustrated in FIG. 5B, the
flexible wiring sheets display panel 1 are bent so as to temporarily fix thedisplay panel 1, theoptical sheet 2, and the conductiveoptical plate 3. Having performed this, thesemi-finished product 8 is completely formed. - As shown in FIG. 5C, the
semi-finished product 8 is inserted into thebag 4 from the opening 41 (Step S102). - After this, an exhaustion process for removing gas or air from the
bag 4 is carried out using a vacuum pump, etc. (Step S103). - Particularly, as shown in FIG. 5D, the sealing
section 71 is formed using a thermocompression technique, thereby to close theopening 41. - Subsequently, the lead-through
holes interface connector 5 and thelamp connector 6 inside thebag 4. Then, as shown in FIG. 5E, theinterface connector 5 is taken out through the lead-throughhole 51, and thelamp connector 6 is taken out through the lead-throughhole 61. - As shown in FIG. 5F, either one of the sealing
section section 73 is formed around the lead-throughhole 51, using the thermocompression technique. At this time, as shown in FIGS. 6A and 6B, thebag 4 is hermetically connected together with a portion of theinterface connector 5. Hence, no outer air should enter thebag 4 from that connected section. - Thereafter, air or gas is removed from the
gag 4 from the lead-throughhole 61 using a vacuum pump, etc., thereby to hermetically connect thebag 4 with thesemi-finished product 8. Hence, the semi-finished product 8 (thedisplay panel 1, theoptical sheet 2, and the conductive optical plate 3) are fixed inside thebag 4. - As shown in FIG. 5G, the sealing
section 74 is formed around the lead-throughhole 61 using the thermocompression technique, thus completing the exhaustion process. Hence, the inside of thebag 4 is retained in a low-pressure atmosphere. - The sealing
sections 72 are formed on the four corners of thebag 4 using the thermocompression technique. Then, as shown in FIG. 5H, the mountingholes 10 are formed (Step S104), completing the process for manufacturing the LCD module. I10 Accordingly, the inside of thebag 4 is retained in a low-pressure atmosphere. This simply achieves thedisplay panel 1, theoptical sheet 2, and the conductiveoptical plate 3 to be fixed. Therefore, the LCD module can easily be formed. Since thebag 4 made of polyethylene, no metal dust should come out, and the LCD module which is operable in a stable manner can be manufactured. Because it is not necessary to employ a metal case, the LCD module can be manufactured at a low cost. - An LCD module according to the second embodiment of the present invention will now be described with reference to the accompanying drawings.
- The LCD module according to the second embodiment has a pair of shaped
resins 9 in place of thebag 4 included in the LCD module of the first embodiment. Particularly, as shown in FIG. 7A, the LCD module according to the second embodiment comprises thedisplay panel 1, theoptical sheet 2, the conductiveoptical plate 3, and the pair of shapedresins 9. - The
same display panel 1,optical sheet 2 and conductiveoptical plate 3 which are described in the first embodiment are employed in the LCD module of this embodiment. - A metal mold, which has substantially the same shape as the outward shape of the
semi-finished product 8, for example, is filled with a synthetic resin, thereby to form a pair of shapedresins 9. Thus, the inward shape of the joined pair of shapedresins 9 is substantially the same as the outside shape of thesemi-finished product 8. The shapedresins 9 are transparent. More particularly, a portion of the shapedresins 9, which corresponds to the portion of thedisplay panel 1 displaying letters, images, etc., is transparent. - The
semi-finished product 8 is inserted between the pair of shapedresins 9, thereby thesemi-finished product 8 is fixed, as shown in FIG. 7B. Because the shapedresins 9 has substantially the same shape as that of thesemi-finished product 8, the exhaustion process described in the first embodiment is not necessary. - As illustrated in FIG. 8A, the pair of shaped
resins 9 have mountingholes 91 for mounting the LCD module into any other device, on the four corners thereof. - The pair of shaped
resins 9 are put together as shown in FIG. 8B, so as to havespaces interface connector 5 and thelamp connector 6. - A process for manufacturing the above-described LCD module will now be described.
- The procedures for forming the
semi-finished product 8 are substantially the same as those of the first embodiment. - After the formation of the
semi-finished product 8, as illustrated in FIG. 7B, thesemi-finished product 8 is sandwiched between the pair of shapedresins 9 which are formed in advance. At this time, theinterface connector 5 and thelamp connector 6 are taken out respectively from thespaces resins 9. - After this, the pair of shaped
resins 9 melt through heating, for example, the peripheral section thereof, so as to be connected with each other, completing the above-described LCD module. - The formation of the mounting
holes 91 may be performed before or after the above-described manufacturing process. - Accordingly, in the structure where the
semi-finished product 8 is sandwiched by the pair of shapedresins 9, thedisplay panel 1, theoptical sheet 2 and the conductiveoptical plate 3 can be fixed. Therefore, the LCD module can easily be formed. Since the shapedresins 9 which are formed of synthetic resin, no metal dust should come out, and the LCD module which is operable in a stable manner can be manufactured. Because it is not necessary to employ a metal case, the LCD module can be manufactured at a low cost. - In the first and second embodiments, the explanations have been made to the edge-light type backlight which includes the
light source 31 on the side surface of the conductiveoptical plate 3. However, as shown in FIG. 9, the LCD module may employ an underneath type backlight, includinglight sources 31 on the lower surface of the conductiveoptical plate 3, as illustrated in FIG. 9. - The formation of the lead-through
holes semi-finished product 8 into thebag 4. - In the first embodiment, the air or gas is removed from the
bag 4, after theinterface connector 5 and thelamp connector 6 are taken out from thebag 4. However, theinterface connector 5 and thelamp connector 6 may be taken out after the air or gas is removed therefrom. In this case, after thesemi-finished product 8 is inserted into thebag 4 without the lead-throughholes bag 4, and the sealingsection 71 is formed. Thereafter, the sealingsections holes interface connector 5 and thelamp connector 6 are taken out from thebag 4. - The mounting
hole optical plate 3. In more particular, as shown in FIG. 10, the conductiveoptical plate 3 which is larger than thedisplay panel 1 is used, and fourholes 32 are formed on the four corners of the conductiveoptical plate 3. After thesemi-finished product 8 is inserted into thebag 4, or after thesemi-finished product 8 is sandwiched by the shaped-resins 9, four holes are made in the four corners of thebag 4 or the shapedresins 9 so as correspond to theholes 32. Thus formed penetrating holes may be made as the mountingholes - As shown in FIG. 11, a reinforcing
ring 11 may be formed around each of the mountingholes ring 11 may be a plastic ring, or a ring-shaped sheet for hole reinforcement prepared for generally-sold loose-leaf type papers. - In the above embodiments, the sealing
sections bag 4 or the shapedresins 9. - A slit may be made in the
bag 4 in advance. In this case, thebag 4 is torn at the slit after thesemi-finished product 8 is contained into thebag 4, so as to expose the display area of thedisplay panel 1. In this case, thebag 4 need not be transparent. - Otherwise, a slit may be made in one of the shaped
resins 9. In this case, after thesemi-finished product 8 is fixed between the pair of shapedresins 9, the one of the shapedresins 9 may be tom at the slit so as to expose the display area of thedisplay panel 1. Because thesemi-finished product 8 is sandwiched between the pair of shapedresins 9, the area of the slit needs to be set smaller than the area of thedisplay panel 1. In this case, the shapedresins 9 need not be transparent. - The one of the shaped
resins 9 may include a window for exposing the area of thedisplay panel 1 for displaying letters, image, etc. Because thesemi-finished product 8 is sandwiched between the pair of shapedresins 9 so as to fixed therebetween, the size of the window is set smaller than the area of thedisplay panel 1. In this case, the shapedresins 9 need not be transparent. - Various embodiments and changes may be made thereonto without departing from the broad spirit and scope of the invention. The above-described embodiments are intended to illustrate the present invention, not to limit the scope of the present invention. The scope of the present invention is shown by the attached claims rather than the embodiment. Various modifications made within the meaning of an equivalent of the claims of the invention and within the claims are to be regarded to be in the scope of the present invention.
- This application is based on Japanese Patent Application No. 2000-020414 filed on Jan. 28, 2000, and including specification, claims, drawings and summary. The disclosure of the above Japanese Patent Application is incorporated herein by reference in its entirety.
Claims (30)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000020414A JP3381153B2 (en) | 2000-01-28 | 2000-01-28 | Liquid crystal display device and manufacturing method thereof |
JP2000-020414 | 2000-01-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
US20010010570A1 true US20010010570A1 (en) | 2001-08-02 |
US6429912B2 US6429912B2 (en) | 2002-08-06 |
Family
ID=18546981
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/768,277 Expired - Lifetime US6429912B2 (en) | 2000-01-28 | 2001-01-25 | Display module protective structure and method for manufacturing the same |
Country Status (4)
Country | Link |
---|---|
US (1) | US6429912B2 (en) |
JP (1) | JP3381153B2 (en) |
KR (1) | KR100419464B1 (en) |
TW (1) | TW518525B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2447177A1 (en) * | 2010-10-29 | 2012-05-02 | Mitsubishi Plastics, Inc. | Anti-static packaging bag for liquid crystal module and liquid crystal module packaging method |
US20150070592A1 (en) * | 2012-04-13 | 2015-03-12 | Sharp Kabushiki Kaisha | Liquid crystal display apparatus and television receiver |
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US7190424B2 (en) * | 2003-06-10 | 2007-03-13 | Samsung Electronics Co., Ltd. | Lamp wires of a liquid crystal display secured in trenches extending at an angle to a plate sidewall |
TWI231376B (en) | 2004-01-06 | 2005-04-21 | Optimax Tech Corp | Package for a optical sheet and a packing method for the same |
CN101213586B (en) * | 2005-06-30 | 2010-12-29 | 聚合物视象有限公司 | Bagged rollable display |
US20080004963A1 (en) * | 2006-03-23 | 2008-01-03 | Anthony Montalbano | Visual display for hand dryer |
US8186889B2 (en) * | 2007-03-30 | 2012-05-29 | Hitachi Chemical Co., Ltd. | Optical connecting member and display apparatus |
JP5286875B2 (en) * | 2008-03-27 | 2013-09-11 | 富士通株式会社 | Display device and electronic apparatus equipped with display device |
KR101493278B1 (en) * | 2008-11-24 | 2015-02-16 | 삼성디스플레이 주식회사 | Liquid crystal display device and method of assembling the same |
WO2016123589A1 (en) | 2015-01-30 | 2016-08-04 | Modocast, Llc | Hand dryer and display |
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JPS5243390A (en) * | 1975-10-03 | 1977-04-05 | Hitachi Ltd | Liquid creystal indicating device |
JPS6347889Y2 (en) * | 1981-04-01 | 1988-12-09 | ||
JPS6365422A (en) * | 1986-09-08 | 1988-03-24 | Hitachi Ltd | Liquid crystal display device |
JP2954377B2 (en) * | 1991-04-15 | 1999-09-27 | 株式会社リコー | Liquid crystal display holding structure |
JP3102152B2 (en) * | 1992-09-01 | 2000-10-23 | セイコーエプソン株式会社 | Liquid crystal display device and method of manufacturing liquid crystal display device |
JP3127195B2 (en) * | 1994-12-06 | 2001-01-22 | シャープ株式会社 | Light emitting device and method of manufacturing the same |
US5766053A (en) * | 1995-02-10 | 1998-06-16 | Micron Technology, Inc. | Internal plate flat-panel field emission display |
TW337055B (en) * | 1996-03-29 | 1998-07-21 | Toshiba Co Ltd | EL screen packing film and the manufacturing method, the EL screen and the LCD module |
JP2885693B2 (en) * | 1996-04-23 | 1999-04-26 | 静岡日本電気株式会社 | LCD holding structure for small electronic devices |
KR100440541B1 (en) * | 1996-08-16 | 2004-10-08 | 삼성전자주식회사 | Liquid crystal display device module having a hibernation function, specially correlated to extending a lamp life while continuously maintaining data |
JPH10282900A (en) | 1997-04-03 | 1998-10-23 | Casio Comput Co Ltd | Display module |
KR100460406B1 (en) * | 1997-05-12 | 2005-01-17 | 삼성전자주식회사 | Lcd module for increasing a heat exhausting effect |
US6295103B1 (en) * | 1997-08-29 | 2001-09-25 | Sharp Kabushiki Kaisha | Electronic part protecting structure having deformable pins |
US6292239B1 (en) * | 1998-05-28 | 2001-09-18 | Matsushita Electric Industrial Co., Ltd. | Liquid crystal display having frame to hold the panel and the back light unit using notch and tabs |
KR20000050379A (en) * | 1999-01-08 | 2000-08-05 | 윤종용 | backlight assembly for LCD module |
-
2000
- 2000-01-28 JP JP2000020414A patent/JP3381153B2/en not_active Expired - Fee Related
-
2001
- 2001-01-19 TW TW090101603A patent/TW518525B/en not_active IP Right Cessation
- 2001-01-22 KR KR10-2001-0003506A patent/KR100419464B1/en active IP Right Grant
- 2001-01-25 US US09/768,277 patent/US6429912B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2447177A1 (en) * | 2010-10-29 | 2012-05-02 | Mitsubishi Plastics, Inc. | Anti-static packaging bag for liquid crystal module and liquid crystal module packaging method |
US20150070592A1 (en) * | 2012-04-13 | 2015-03-12 | Sharp Kabushiki Kaisha | Liquid crystal display apparatus and television receiver |
Also Published As
Publication number | Publication date |
---|---|
KR100419464B1 (en) | 2004-02-19 |
KR20010078042A (en) | 2001-08-20 |
JP2001209023A (en) | 2001-08-03 |
JP3381153B2 (en) | 2003-02-24 |
US6429912B2 (en) | 2002-08-06 |
TW518525B (en) | 2003-01-21 |
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