US20010006848A1 - Methylated oxide-type dielectric as a replacement for SiO2 hardmasks used in polymeric low K, dual damascene interconnect integration - Google Patents

Methylated oxide-type dielectric as a replacement for SiO2 hardmasks used in polymeric low K, dual damascene interconnect integration Download PDF

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US20010006848A1
US20010006848A1 US09/738,589 US73858900A US2001006848A1 US 20010006848 A1 US20010006848 A1 US 20010006848A1 US 73858900 A US73858900 A US 73858900A US 2001006848 A1 US2001006848 A1 US 2001006848A1
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dielectric
hardmask
interlayer dielectric
hardmasks
polymeric
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Sudhakar Allada
Chris Foster
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National Semiconductor Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76802Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
    • H01L21/76807Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics for dual damascene structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76829Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76835Combinations of two or more different dielectric layers having a low dielectric constant
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02118Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer carbon based polymeric organic or inorganic material, e.g. polyimides, poly cyclobutene or PVC
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02282Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process liquid deposition, e.g. spin-coating, sol-gel techniques, spray coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/312Organic layers, e.g. photoresist
    • H01L21/3121Layers comprising organo-silicon compounds
    • H01L21/3122Layers comprising organo-silicon compounds layers comprising polysiloxane compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/314Inorganic layers
    • H01L21/316Inorganic layers composed of oxides or glassy oxides or oxide based glass
    • H01L21/31604Deposition from a gas or vapour
    • H01L21/31608Deposition of SiO2
    • H01L21/31612Deposition of SiO2 on a silicon body

Definitions

  • the present invention relates to interconnect integration technology. More specifically, the present invention relates to methylated oxide-type hardmasks for patterning interlayer dielectrics in integrated circuit device fabrication.
  • interconnect capacitance is much larger than transistor capacitance.
  • a reduction of the interconnect capacitance decreases RC and in turn, delay, thereby increasing device speed.
  • Efforts to improve device performance include reducing the dielectric constant of interlayer dielectrics and the electrical resistance of interconnects, thereby reducing the wiring delay.
  • the polymeric dielectric (Allied Signal's FLARETM) was spin coated on undoped silicon glass (USG). The polymeric dielectric was then patterned through an overlying USG hardmask. Copper lines were formed by sputtering and CMP. Ikeda, et al.
  • a method according to the present invention includes a step of forming a methylated oxide-type hardmask on an interlayer dielectric, wherein the interlayer dielectric includes a polymeric dielectric material.
  • the hardmasks preferred for the invention are those having dielectric constants of less than 3 and more preferably 2.7 or less. Methods according to the present invention can produce integrated circuit devices having lower effective dielectric constants, which enhances device performance and speed.
  • both the hardmask and the interlayer dielectric can be spincoated.
  • the hardmask can be prepared by CVD techniques.
  • FIGS. 1 and 2 schematically illustrate cross sections of an interconnect stack formed according to the present invention.
  • the present invention relates to methods of interconnect integration in semiconductor fabrication techniques by eliminating need for removal of the wafer after formation of a polymeric interlayer dielectric to equipment for forming conventional oxide hardmasks on interlayer dielectrics.
  • the present invention increases device speed by reducing the effective dielectric constant in the stack, and the structures created thereby.
  • the present invention utilizes methylated oxide-type materials as hardmasks for the interlayer dielectric.
  • methods according to the present invention benefit from increased compatibility and improved adhesion between the hardmask and interlayer polymeric dielectric and ease of subsequent wafer processing, especially chemical mechanical polishing steps.
  • Methylated oxide-type dielectrics contemplated for hardmasks also have similar etching characteristics to conventional oxide hardmasks so that known processing regimes used successfully for SiO 2 and Cu metallization can be utilized.
  • An interlayer dielectric in accordance with the present invention is suitably a polymeric semiconductor dielectric resin, such as Dow Chemical's SiLKTM material.
  • a polymeric semiconductor dielectric resin such as Dow Chemical's SiLKTM material.
  • this material is reported to have a dielectric constant of 2.65, compatible with aluminum/tungsten interconnects and stable to 490° C., and may be processed by conventional spin coating techniques and equipment. The inventors have found that this material is also compatible with copper metallization in dual damascene interconnect structures as well.
  • the inventors also have found that significant advantage can be achieved by forming a hardmask from a methylated oxide-type dielectric such as Allied Signal's HOSPTM material by spin coating techniques, since the hardmask may be formed the same equipment immediately following spin-coating of the interlayer dielectric from a polymeric dielectric resin, as described above.
  • a methylated oxide-type dielectric such as Allied Signal's HOSPTM material
  • spin coating techniques since the hardmask may be formed the same equipment immediately following spin-coating of the interlayer dielectric from a polymeric dielectric resin, as described above.
  • the present invention also contemplates formation of methylated oxide-type dielectric by conventional CVD techniques, as an alternative to a spin coated dielectric material.
  • CVD techniques as an alternative to a spin coated dielectric material.
  • the advantage of spincoated materials compared to CVD deposited materials is reduced cycle time for fabrication since all dielectric layers of the stack can be deposited in the same spin track operation on the same tool. In contrast, the CVD deposited materials require additional process steps and additional tools.
  • the methylated oxide-type hardmask and the polymeric dielectric material for the interlayer dielectric can significantly reduce the effective dielectric constant, and therefore the capacitance between metal lines, improving device speed, depending on device architecture.
  • FIGS. 1 and 2 illustrate exemplary interconnect stacks prepared according to the present invention.
  • a single damascene structure 10 may be fabricated.
  • a silicon nitride diffusion barrier 12 is deposited on a bare silicon substrate 14 .
  • a polymeric interlayer dielectric 16 is spun on diffusion barrier 12 , followed by a methylated hardmask 18 .
  • Dielectric layer 16 is etched and then electroplated with copper to produce the single damascene structure 10 with a copper line 20 .
  • dual damascene structure 22 can be formed by spinning four alternating layers of polymeric interlayer dielectric 24 , 26 and hardmask 28 , 30 followed by etch and copper electroplating to form copper line 32 .
  • Table 1 lists typical dimensions of the layers in a stack such as illustrated in FIGS. 1 and 2.
  • the thickness of the methylated oxide-type hardmask is consistent with conventional oxide (e.g., USG) hardmask materials. Thickness of the hardmask will depend on the thickness of the underlying dielectric layer and device architecture.

Abstract

Disclosed are multilevel interconnects for integrated circuit devices, especially copper/dual damascene devices, and methods of fabrication. Methylated-oxide type hardmasks are formed over polymeric interlayer dielectric materials. Preferably the hardmasks are materials having a dielectric constant of less than 3 and more preferably 2.7 or less. Advantageously, both the hardmask and the interlayer dielectric can be spincoated.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention [0001]
  • The present invention relates to interconnect integration technology. More specifically, the present invention relates to methylated oxide-type hardmasks for patterning interlayer dielectrics in integrated circuit device fabrication. [0002]
  • 2. Description of the Related Art [0003]
  • Integration of multilevel interconnects becomes increasingly important with ever increasing demands for device miniaturization and speed. In fact, with sub-0.25 μm geometries, interconnect capacitance is much larger than transistor capacitance. A reduction of the interconnect capacitance decreases RC and in turn, delay, thereby increasing device speed. [0004]
  • Efforts to improve device performance include reducing the dielectric constant of interlayer dielectrics and the electrical resistance of interconnects, thereby reducing the wiring delay. Ikeda, et al., [0005] I.E.E.E. Inter. Interconnect Technology Conf. (1998) p. 131, describe a low k polymeric dielectric with a Cu-damascene structure. The polymeric dielectric (Allied Signal's FLARE™) was spin coated on undoped silicon glass (USG). The polymeric dielectric was then patterned through an overlying USG hardmask. Copper lines were formed by sputtering and CMP. Ikeda, et al. reported advantageous use of USG in achieving simultaneous resist ashing and etching of the polymeric dielectric as well as anisotropic O2 RIE etching. In addition, Ikeda, et al. reported relatively decreased wiring resistance of copper metallization formed in the polymeric dielectric with increasing metallization width.
  • However, certain disadvantages attend. As those of skill in the art will appreciate, conventional processing to put a USG hardmask on a polymeric dielectric requires removal of the wafer from spin track equipment after formation of a polymeric dielectric to a different machine in order to create the hardmask. In addition, conventional USG hardmasks do not adhere well to a polymeric interlayer dielectric, which affects subsequent wafer processing. [0006]
  • SUMMARY OF THE INVENTION
  • The present invention addresses these and other problems in the prior art by providing a method of fabricating multilevel interconnects for integrated circuit devices, preferably for copper/dual damascene interconnect structures in integrated circuit devices. In one embodiment, a method according to the present invention includes a step of forming a methylated oxide-type hardmask on an interlayer dielectric, wherein the interlayer dielectric includes a polymeric dielectric material. The hardmasks preferred for the invention are those having dielectric constants of less than 3 and more preferably 2.7 or less. Methods according to the present invention can produce integrated circuit devices having lower effective dielectric constants, which enhances device performance and speed. [0007]
  • In the present invention, both the hardmask and the interlayer dielectric can be spincoated. Alternatively, the hardmask can be prepared by CVD techniques. [0008]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention will be better understood by reference to the figures of the drawings, in which like reference numerals represent like elements and in which [0009]
  • FIGS. 1 and 2 schematically illustrate cross sections of an interconnect stack formed according to the present invention. [0010]
  • DESCRIPTION OF PREFERRED EMBODIMENTS
  • The present invention relates to methods of interconnect integration in semiconductor fabrication techniques by eliminating need for removal of the wafer after formation of a polymeric interlayer dielectric to equipment for forming conventional oxide hardmasks on interlayer dielectrics. The present invention increases device speed by reducing the effective dielectric constant in the stack, and the structures created thereby. Instead of a conventional oxide hardmask, the present invention utilizes methylated oxide-type materials as hardmasks for the interlayer dielectric. As a result, methods according to the present invention benefit from increased compatibility and improved adhesion between the hardmask and interlayer polymeric dielectric and ease of subsequent wafer processing, especially chemical mechanical polishing steps. Methylated oxide-type dielectrics contemplated for hardmasks also have similar etching characteristics to conventional oxide hardmasks so that known processing regimes used successfully for SiO[0011] 2 and Cu metallization can be utilized.
  • An interlayer dielectric in accordance with the present invention is suitably a polymeric semiconductor dielectric resin, such as Dow Chemical's SiLK™ material. Advantageously, this material is reported to have a dielectric constant of 2.65, compatible with aluminum/tungsten interconnects and stable to 490° C., and may be processed by conventional spin coating techniques and equipment. The inventors have found that this material is also compatible with copper metallization in dual damascene interconnect structures as well. [0012]
  • Methylated oxide-type dielectrics useful in the present invention are materials exhibiting relatively low dielectric constant (k) of less than 3 and preferably less than about 2.7. These methylated oxide-type dielectrics have k much lower than conventional hardmask materials such as silicon dioxide (k=4) and silicon nitride (k=8), but similar etch and chemical contrast characteristics. Therefore, conventional hardmask thicknesses, etching techniques and chemistries can be used. Exemplary methylated oxide-type dielectrics suitable for the hardmasks prepared in accordance with the present invention include Allied Signal's HOSP™ proprietary materials. [0013]
  • The inventors also have found that significant advantage can be achieved by forming a hardmask from a methylated oxide-type dielectric such as Allied Signal's HOSP™ material by spin coating techniques, since the hardmask may be formed the same equipment immediately following spin-coating of the interlayer dielectric from a polymeric dielectric resin, as described above. In addition, it is contemplated that as many as four layers can be spin coated over the layer adjacent to the wafer without sacrificing performance or processing ease. [0014]
  • The present invention also contemplates formation of methylated oxide-type dielectric by conventional CVD techniques, as an alternative to a spin coated dielectric material. The advantage of spincoated materials compared to CVD deposited materials is reduced cycle time for fabrication since all dielectric layers of the stack can be deposited in the same spin track operation on the same tool. In contrast, the CVD deposited materials require additional process steps and additional tools. [0015]
  • Together, the methylated oxide-type hardmask and the polymeric dielectric material for the interlayer dielectric can significantly reduce the effective dielectric constant, and therefore the capacitance between metal lines, improving device speed, depending on device architecture. [0016]
  • FIGS. 1 and 2 illustrate exemplary interconnect stacks prepared according to the present invention. [0017]
  • As shown in FIGS. 1[0018] a and 1 b, a single damascene structure 10 may be fabricated. A silicon nitride diffusion barrier 12 is deposited on a bare silicon substrate 14. A polymeric interlayer dielectric 16 is spun on diffusion barrier 12, followed by a methylated hardmask 18. Dielectric layer 16 is etched and then electroplated with copper to produce the single damascene structure 10 with a copper line 20.
  • Likewise, as shown in FIGS. 2[0019] a and 2 b, dual damascene structure 22 can be formed by spinning four alternating layers of polymeric interlayer dielectric 24, 26 and hardmask 28, 30 followed by etch and copper electroplating to form copper line 32.
  • Table 1 lists typical dimensions of the layers in a stack such as illustrated in FIGS. 1 and 2. As can be appreciated, the thickness of the methylated oxide-type hardmask is consistent with conventional oxide (e.g., USG) hardmask materials. Thickness of the hardmask will depend on the thickness of the underlying dielectric layer and device architecture. [0020]
    TABLE 1
    interlayer diffusion
    layer dielectric1 hardmask2 barrier3
    thickness 7 1 1
    (KÅ)
  • While the present invention is disclosed by reference to the preferred embodiments and examples detailed above, it is to be understood that these examples are intended in an illustrative, rather than limiting sense. It is contemplated that many modifications within the scope and spirit of the invention will readily occur to those skilled in the art and the appended claims are intended to cover such variations. [0021]

Claims (10)

We claim:
1. A method of fabricating multilevel interconnects for integrated circuit devices, comprising:
forming a methylated oxide-type hardmask on an interlayer dielectric, wherein the interlayer dielectric includes a polymeric dielectric material.
2. A method according to
claim 1
, wherein the hardmask is spincoated on the-interlayer dielectric.
3. A method according to
claim 1
, wherein the hardmask has a dielectric constant of about 2.7 or less.
4. A method according to
claim 1
, further comprising the step of forming copper metallization lines in the interlayer dielectric.
5. An integrated circuit device fabricated according to the method of
claim 1
.
6. A method of reducing the effective dielectric constant of integrated circuit devices, comprising:
forming a methylated oxide-type hardmask on an interlayer dielectric, wherein the interlayer dielectric includes a polymeric dielectric material.
7. A method according to
claim 6
, wherein the hardmask is spincoated on the interlayer dielectric.
8. A method according to
claim 6
, wherein the hardmask has a dielectric constant of about 2.7 or less.
9. A method according to
claim 6
, further comprising the step of forming copper metallization lines in the interlayer dielectric.
10. An integrated circuit device formed according to the method of
claim 6
.
US09/738,589 1999-04-19 2000-12-15 Methylated oxide-type dielectric as a replacement for SiO2 hardmasks used in polymeric low k, dual damascene interconnect integration Expired - Lifetime US6440853B2 (en)

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