US1833739A - Furnace tapping device - Google Patents

Furnace tapping device Download PDF

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US1833739A
US1833739A US490762A US49076230A US1833739A US 1833739 A US1833739 A US 1833739A US 490762 A US490762 A US 490762A US 49076230 A US49076230 A US 49076230A US 1833739 A US1833739 A US 1833739A
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furnace
plug
orifice
tapping
cooling
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US490762A
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Davis Neville Ryland
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General Electric Co
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General Electric Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1509Tapping equipment

Definitions

  • My invention relatesto furnace tappingfde-l vices, more particularly to furnace tapping devices Which are intended to beused at'or l near the bottom ofalfurnacdand has for its 15J object the'provisionbf an improved device of-this character;V
  • themelting furnace has an orifice at the'pla'ce l ⁇ 4or (':rucible Vl0 yvvliich is made; of any s Amlole', ⁇ s refractory fmat'erial, ⁇ and; Vanj"outer. ⁇ liningvlu which maybe madeof'refraotory brick ⁇ lsand'or'a'ny suitable'materials such asare' ⁇ i WhereI it VVis [desired the furnace should he. "101 tappedand altWo-part plug is provided,v one part forming the end thereof "being adapted to lit substantially the tapping soup; and other part being arranged so that acircula- 15 through or therearound.” y
  • the nozzle is I fornf'ledvvith a Atapered ⁇ opening 'therethrough ,to accommodate;
  • n 1 is c formed in 'two arts, asol'id ⁇ p art* 116, lyvlich closes the nnerportionof thetapping orifice 17@ and vvhichpijeferablyis formed 'of' Ina-1, fi" i il be i 1 terialsimilar'to -themetal to be melted,
  • wThet'apping device comprisesaplugvvliich 'i arqa-per o' Y V'Vllren'it is desired to tapthe furnae.
  • the 'waterl circulation 1 isf stopped v and the ⁇ heat l I from the: molten Charge ⁇ is communicated through'the solid portion lof 'theplug to .the j oint- @19 j and melts the Solder, whereupon--, @"fhe'hellw parte-18' of the-Plueian @With-...v g drawnand after an intervaloftime tli eleolidv 1 part 16 and the buttonofjsol-idied metal; 'around it will he; melted bytheheatfofe the 1 'i vcharge and'ztheifurnace will emptythrough @edifice-17, zrhefsoiidrporuon of the plug willhe absorbed, in-andvcome' away with
  • Some kcases solderingat thefjoint 19, may be Vdispensediwithif suliciently goed there mally conductive contactis maintained bei; Y tween-thejtwo parte of the;plugfjtoenalole a fpriloer.; ⁇ cooling. of the solidpartrl Y toitakei f portionlas that'ther-metalSurrounding;Said
  • solderedjoint'when employed must not melt 1 i* Vwhilebeing', cooled, ⁇ consequentlytlie-e'ooling f must be capable ofremovingy heat .at.ja 'coneideralole rate; that iS,r the'cooling he eX-...1 ceedingl'y effective andthe coolmglluidmust heable'to diesip'ateja considerable amount fojf energy.
  • vGn theother handy the'inner portionf of.
  • the plug must not betoo longfotherwiseff whenV the cooling is' Stoppedf the time taken I Itoy-meltthev plug before .teeming oanjtak'e place would be excessiveand'occasiona greatVIV wastefof time.
  • Saidorifice y comprising a portion arrangedto t close saidl orificer and projected-intol-Sald; lfurj nace andineans for. bringing a cooling ⁇ ⁇ -medium into Contactv withjsaid-oriiieeelosingf orifice and means' forcooling'said-'membe oi 12e Y y died condition as long as said portionris cooled but is melted when' said cooling medium ⁇ is removed.
  • a melting furnace comprising, walls ⁇ having a tapping yorifice therein, a member substantially closing Said ⁇ orifice, a second member,binder metal having a lowerineltf n ing point than said first member between said cooling said V:sfecond member.
  • Va "melting furnace provided with walls having a' tapping orificetherein, of a plug for said orifice oomprising a substantially solidV metallic portion lpositioned in said orifice so as to substantially close Ait and a second metallic portion.
  • said second portion having a conduit therein through which a cooling medium can be circulated, whereby that portion of the furnace'charge in contact with eaidfirstV A portion is maintained in a solid state.
  • a furnace comprising walls having'a tapping orifice therein and a tapping devicey for closing-said orifice comprising afplug-V having a substantially solid portion adapted 'to be tted into said orifice so as to substantially close said orifice, a tubular portion detachably connected to said solidportion in good thermal relation therewith andvineansl for circulating a cooling fluid 'through Said tubular portion.
  • a melting for closing said orifice,'saidplug having la 8.
  • a metal melting: furnace comprising 'wallshaving an aperture therein, a nozzle inV l said aperture, a heatrefractory materlalin said nozzle forming i an V'orifice ,therethrough and a plug for closing Saidorificercomprising a substantially solid'metallic portion arranged to be fitted in the inner end of said orifice soas to substantially closesaid innerv Y end, ⁇ 1atubular ⁇ member secured to 'said Solid n,
  • aperture comprising a plug-like"member arranged in said aperture soasto substantiallyV g lclose Said aperture andV having a substantial portion,.projecting.- ⁇ into said furnace, land L means for cooling saidfplug-lilemembereoy that the metal "surroundingfeaid proj ecting A portion: is maintained .in a solidified vcondi tion while saidmember is. ⁇ cooled.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Description

Nov 24, 1931. N. Rin-Avls 1,833,739
FURNACE TAPPING DEVICE Filed oct. 23. 1930 Inventor'.
Neville R. Davis.
im www@ .His Abb orng.
NEvIILE LEYLAND D My invention relatesto furnace tappingfde-l vices, more particularly to furnace tapping devices Which are intended to beused at'or l near the bottom ofalfurnacdand has for its 15J object the'provisionbf an improved device of-this character;V
According toV one formioffmyinvention" themelting furnacehas an orifice at the'pla'ce l` 4or (':rucible Vl0 yvvliich is made; of any s uitalole',` s refractory fmat'erial,` and; Vanj"outer.` liningvlu which maybe madeof'refraotory brick` lsand'or'a'ny suitable'materials such asare'` i WhereI it VVis [desired the furnace should he. "101 tappedand altWo-part plug is provided,v one part forming the end thereof "being adapted to lit substantially the tapping orice; and other part being arranged so that acircula- 15 through or therearound." y
v The tW-o parts of the plug tained in clo'se contact or are 'detach'aloly` connected by a joint, asolderedjointfor eX- ample, so that a sufficiently good heatcon ducting path is formed to preventthe solid partof the plug `from `melting' so--longfasthe cooling hcirculationis kmaintained about the otherwpart.A When theplugis in position'in the tapping orifice the solid portion being 25 cooled will prevent leakage of metal around? the plug by solidifyingg;V the molten` metal Where the tvvo parts are soldered together the joint Will `melt when the coolingcirculation has ceas'ed. "After a certain intervalof time'v depending upon thesi'ze of the fsolid portion` and the'material ofZvVhiCh itis made this portion will be melted jby-'the moltenfV metal above and Ithe furnacefis :poured:V After fthe; furnacehas `heen pouredthe fluid cooled porV .tion of the plugmay be provided' with? a fresh solid part and inserted inthe tapp'ing'orice from the outside of the Afurnace,' Which is' then ready for a fresh-charge@ l f 1 'l means `which the cooled' portion may be inserted in thetapping orifice and in some f Cases may not be attCh-d t0 the solid part O ftheplug'. l r- 50 For a more complete understandingoflmy.
invention'rreferenceishouldbehadto the aicf i i 0 When it is desired to pour thefurnaoe the` coolingv ifluid, ff water "forfexamplgg A Thejfluid cooled part offthe plug forms the coolingfluid. .1 v The inner end ofthe tapping oriliceflmay AvIs,' oF sLE,.;ENenAND,i Assieivon; rro tenana:aanyk uniroma1@ conf-'l '3f H 'companying drawing in which"thesingle" ure illustratesin` vertical section'ftheh( i'fiv'forr'r` A portionofametal melting furnaceproyided l the furnace Walls coin-prise an innerlining used inthe Aconstruction of melting An outer casing 12 is provided ifor the Vflg'irnna'cel hemadeofjmetal Vplateyor straps. #Acompaifa' tivelyflargevapertureg`indieatedat 13,Fis pro Y i vided in the furnace `lining and brick bottom,"
formed"offfire` clay,V or Vsome suitable [similar `materialand supportedby'the casing l2lafs' shown.'A The nozzle" is I fornf'ledvvith a Atapered` opening 'therethrough ,to accommodate; the
Vloe-"off"gannisterior silica,"orlotlier materialfs,
suitahl'forthe purpose@f n 1 is c formed in 'two arts, asol'id` p art* 116, lyvlich closes the nnerportionof thetapping orifice 17@ and vvhichpijeferablyis formed 'of' Ina-1, fi" i il be i 1 terialsimilar'to -themetal to be melted,
f a.V Vsoldered joint Slis Aprovided"fvvitlijy l 'nwinternal'tuhe 201 so that'fa` cirou'l maintained; in a'vvellflnovvnfinanfner t drawing indicate the directionfofr'mo'tio `of be aredfasshovvn so as toaffo'rd aneas'ypath,
f or the meltedcharge'tojflovvoutyvvlien y furnace'i's bei/ngi'poured.;l The entirefurnaeeglog 1;
wThet'apping device comprisesaplugvvliich 'i arqa-per o' Y V'Vllren'it is desired to tapthe furnae., the 'waterl circulation 1 isf stopped v and the` heat l I from the: molten Charge \is communicated through'the solid portion lof 'theplug to .the j oint- @19 j and melts the Solder, whereupon--, @"fhe'hellw parte-18' of the-Plueian @With-...v g drawnand after an intervaloftime tli eleolidv 1 part 16 and the buttonofjsol-idied metal; 'around it will he; melted bytheheatfofe the 1 'i vcharge and'ztheifurnace will emptythrough @edifice-17, zrhefsoiidrporuon of the plug willhe absorbed, in-andvcome' away with'the l f tions'a's fall within the tfr'ueepirit andgscope 1's raised a convenient. distancej'from thief 'n t somecases besuiicientto circulate air-ora` ground` on feet (not shown), or is supported 1n a framework or cradle V(not shown), so-A that sulicient room is afforded Vloelow the botltom to admit of manipulation of the plug" and also topermit a mould oroonduitto be placed? in vposition into Vwhich thef VY'nfelt'e'df chargefeanflow when the furnace is tapped. L' In preparing` the furnace for operation',
oharge is melted willfbe 'smallf furnace having been ,chargedY` with material, coolingwater is circulated V.through the lower" tuhular/'portion 18 ofthe plugfrom any suitable.v` S1`116ean` 0Wng fw' theeood theme11 @0111 fn* ductivity between this lowerpart of `thleplug` anidits solid part 16,thes`o1id portionwillbe ,g maintained eool- Vevenf aftenjthe furnace hargehas melted.v .Usually it will-heffound that asfthe charge'melts andi runsdown intoy the-fportion vofthe orifice immediately surif Y roundingfthesolid vpart 16 ofthe-plug'itwillj` solidifyby reasonofthe coolingeffeetofisaid VV'cha1 "ge. i Y v '5 J- fDuringthepouring it Vgenerally happens 'f that partioff. the` :lining-V 15 f '=the,aperture inthe-nozzle is carried-away by theistreamof molten; metal.: The-f nozzle',` heweveitg,` ,will generally lasjt f for; `seiejralmelts',V but, may', Ogf q course,{ be replaced atgjany timey AVand -particILi-vv flarly :whenfijrelining thev furnace. Theflower vonhollow-fpara 18 of the plug-mayv beusedf solidzportion and 4willform a buttonewhi'eh I pinge.
willeffeetually seal. the orifcelf?. -lff Y MOH-'16' andtheplug reinsert'ed when prepare 1 ing.'thefu'rnaee'for-afreshcharge.
' n Some kcases solderingat thefjoint 19, may be Vdispensediwithif suliciently goed there mally conductive contactis maintained bei; Y tween-thejtwo parte of the;plugfjtoenalole a fpriloer.;` cooling. of the solidpartrl Y toitakei f portionlas that'ther-metalSurrounding;Said
projecting portion (is maintained. alsoli'dil Q the; tWO-partplugf is :inserted invthe tapered i f )peningfin `the 'nozzle, and gannister oiigsilica or other material indicated at 1K5vv isrammed t Vftherearound'so, as to retain-itin'p'oeitionil'frv Inv 'general the plug, will only he required to j be held in :position Y during theY charging into I: .the furnace of the material tolse melted,-and
Y owing tothe comparativelywsmall area ofthe fp lug' the weight tending to 'force'. it outfof the orifice f before the', bottom part of the,
byLettefs- Pteritfof'theQUnitd Stengel 2;1. Y;A- tapping devicey for a melting-funn ce provided withgfan'oriice therein; Comprising throughthe lowerpartiofdthefplugit may I coolinggae through lsaid part, the Velocity- *y L "gliele is desirable in' nl aeefumfwhn it is determined to.. tap :the-furnace aN rapid Structed to enable this to A loe effected. `VIn designing' the plug,fthereforegjthe fol- Yehangein'thetemperature ofthe plugshall 'f Vtake :place-when theV cooling'fis'H discontinued Soit-hat thegcool'edgportin maybev removed p "y and-the furnace teemed with as little loss-0f' timeasl'afssilole,V theplug ispreferably conlowing pointeshouldbe bornein mind. The
solderedjoint'when employed must not melt 1 i* Vwhilebeing', cooled,` consequentlytlie-e'ooling f must be capable ofremovingy heat .at.ja 'coneideralole rate; that iS,r the'cooling he eX-...1 ceedingl'y effective andthe coolmglluidmust heable'to diesip'ateja considerable amount fojf energy. vGn :theother handy the'inner portionf of. the plug must not betoo longfotherwiseff whenV the cooling is' Stoppedf the time taken I Itoy-meltthev plug before .teeming oanjtak'e place would be excessiveand'occasiona greatVIV wastefof time. Itis clear,therefore, that-the; j rate of-removalof energybythecooling sys-- tem isyery important, andi-Very effective ofthe comparatively small areaof the plug available oirkwhichthe 'cooling fluidk eaniln` Y n The invention yery euitahleffor `use electric furnaces Ip'articularly of the induc- -tiontype,and in'euchcases theplug may ad-'' y vantageouslyloev connected to earth for the 1 purpose; of earthing t the Acharge las bythe numeral 22 inthe drawing.
3,6 E i cooling must beg-employed especially in yiew ment of myinventiomiit willloe unders'toodf Y made,V` and 'L the'reforej,V contemplate 'by the appendedclaims tolcov'er anyeuch modifi'ea-l f metallicplugmember adapted to closegs,
as to 4Vmaintain vvthe fur-nace {charge-'adj ac ent videdwith a tapping orieeg ofj a iplugffor,
Saidorifice ycomprising a portion arrangedto t close saidl orificer and projected-intol-Sald; lfurj nace andineans for. bringing a cooling` `-medium into Contactv withjsaid-oriiieeelosingf orifice and means' forcooling'said-'membe oi 12e Y y died condition as long as said portionris cooled but is melted when' said cooling medium` is removed.
3. A melting furnace. comprising, walls` having a tapping yorifice therein, a member substantially closing Said` orifice, a second member,binder metal having a lowerineltf n ing point than said first member between said cooling said V:sfecond member.
4. The combinationfwnh ,first and said secondmembers, and means for:-`
Va "melting furnace provided with walls having a' tapping orificetherein, of a plug for said orifice oomprising a substantially solidV metallic portion lpositioned in said orifice so as to substantially close Ait and a second metallic portion.,
in heat conducting relation with Ysaid 4first portion, said second portion having a conduit therein through which a cooling medium can be circulated, whereby that portion of the furnace'charge in contact with eaidfirstV A portion is maintained in a solid state.
p f' from a material similar tothemetal to be 4 melted .and means forlcirculatmg afcoolmg medium to cool said lplug-hire` membe'rf-so" 5. A furnace comprising walls having'a tapping orifice therein and a tapping devicey for closing-said orifice comprising afplug-V having a substantially solid portion adapted 'to be tted into said orifice so as to substantially close said orifice, a tubular portion detachably connected to said solidportion in good thermal relation therewith andvineansl for circulating a cooling fluid 'through Said tubular portion.
6. The combinationwith aV metal melting furnace having walls provided with` a tap` ping vorifice therein, of a tapping device for closing said orifice comprisinga plug-like member,said plug-like member being formed that that portion of the furnace` charge` in contact with said member is maintained in a] solidlfiedcondltion asvlong as said memn ber is cooled but is vmeltedf and with `itsaid medium is stopped.` 4 p p.
` ,having a tapping orificetherein, and@J plug* plug when the circulation of Saidfcooling 7. A melting for closing said orifice,'saidplug having la 8. A metal melting: furnace comprising 'wallshaving an aperture therein, a nozzle inV l said aperture, a heatrefractory materlalin said nozzle forming i an V'orifice ,therethrough and a plug for closing Saidorificercomprising a substantially solid'metallic portion arranged to be fitted in the inner end of said orifice soas to substantially closesaid innerv Y end,`1atubular `member secured to 'said Solid n,
11. The combination withfa metal melting furnace `providedwith walls` having a tap-1 Y cooled. Vl .Y
In witnessfwhereof, I have hereunto lset Y myhandthis thirteenth-day of October,p1930.' f i *,NEVILLEBXLAND'DAVIS. j
portion andprojectingfoutwardlyvfromeaid; Y orifice, a second tubularmember `within-said e w first tubular member forfoonveying apfluid f medium therethrough, and means providingf for [the passageV of `said ,fluidmedium from `aaidfirst tubular member. 'l L furnace comprising' 5' 9. UA metal melting WallaprovidedHwith` a'` nozzlevlike/apferture 1f f therein anda tappingdevicef forclosingsaidf.
aperture comprising a plug-like"member arranged in said aperture soasto substantiallyV g lclose Said aperture andV having a substantial portion,.projecting.-` into said furnace, land L means for cooling saidfplug-lilemembereoy that the metal "surroundingfeaid proj ecting A portion: is maintained .in a solidified vcondi tion while saidmember is.` cooled.
r 10. The combination'with p 4 p metal'"melt-jf."A c I ing furnace having walls'` provided with a'l tapping oric'e therein of a tapping'clevice'lgig, 1 i
for saiclvorifice comprising-.a plug adapted ,j
tobe inserted in svaid'or'ificeV so asV to substanf tiallyrcioSe said orifice andso` that@ portion Aj; Y of saidvplug` is in electrical contact withythe furnace charge, means for Vcooling `saidplug and 'means including said plug-'providing ay i. jl'
grounding circuit for saidfurnace charge."
ping orifice therein, said' orifice being `pro-.
vided with a portion `flarc-id'toward thefin-f VteriorV ofts'aid furnace," af'cylindrical plug memberfarrangedfto close saidoriiice'andf- 4having aportion `embraced bysaidflared?A portion and means "for cooling v said plug iso` thatlthe; metal between said lplug and .the
walls .of said'. flared ,portion maintaine'diin jrV a solidified condition'asfflo-ngrassaidplug'fis `I i' Yf ilme- Y f 115'- l so."Y
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2763480A (en) * 1950-07-28 1956-09-18 Nat Lead Co Apparatus for producing refractory metals
US2817695A (en) * 1955-11-21 1957-12-24 Babcock & Wilcox Co Electric furnace and electrode structures for kaolin melting
US3743139A (en) * 1971-08-09 1973-07-03 United States Steel Corp Method and apparatus for initiating pouring from a blocked opening of a bottom pour vessel
US3794218A (en) * 1971-09-27 1974-02-26 Concast Ag Method and apparatus for opening a sealing element, which cannot be actuated, of the bottom nozzle of a casting vessel
US3931913A (en) * 1973-11-16 1976-01-13 Stopinc Aktiengesellschaft Slide gate nozzle
US4063720A (en) * 1973-03-23 1977-12-20 Camille Boutet Automatic unplugging aluminothermic welding crucible
WO2004065871A1 (en) * 2003-01-17 2004-08-05 Outokumpu Oyj Arrangemnt and method for opening and closing the taphole of a smelting reactor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2763480A (en) * 1950-07-28 1956-09-18 Nat Lead Co Apparatus for producing refractory metals
US2817695A (en) * 1955-11-21 1957-12-24 Babcock & Wilcox Co Electric furnace and electrode structures for kaolin melting
US3743139A (en) * 1971-08-09 1973-07-03 United States Steel Corp Method and apparatus for initiating pouring from a blocked opening of a bottom pour vessel
US3794218A (en) * 1971-09-27 1974-02-26 Concast Ag Method and apparatus for opening a sealing element, which cannot be actuated, of the bottom nozzle of a casting vessel
US4063720A (en) * 1973-03-23 1977-12-20 Camille Boutet Automatic unplugging aluminothermic welding crucible
US3931913A (en) * 1973-11-16 1976-01-13 Stopinc Aktiengesellschaft Slide gate nozzle
WO2004065871A1 (en) * 2003-01-17 2004-08-05 Outokumpu Oyj Arrangemnt and method for opening and closing the taphole of a smelting reactor

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