US1815779A - Coiled filament and process of making it - Google Patents
Coiled filament and process of making it Download PDFInfo
- Publication number
- US1815779A US1815779A US565231A US56523122A US1815779A US 1815779 A US1815779 A US 1815779A US 565231 A US565231 A US 565231A US 56523122 A US56523122 A US 56523122A US 1815779 A US1815779 A US 1815779A
- Authority
- US
- United States
- Prior art keywords
- wire
- crystal
- coiled
- filament
- helix
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title description 9
- 239000013078 crystal Substances 0.000 description 56
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 21
- 229910052721 tungsten Inorganic materials 0.000 description 17
- 239000010937 tungsten Substances 0.000 description 17
- 238000004804 winding Methods 0.000 description 14
- 238000005452 bending Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000005530 etching Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 208000027418 Wounds and injury Diseases 0.000 description 4
- 230000006378 damage Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- -1 tungsten Chemical class 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
- H01K3/02—Manufacture of incandescent bodies
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/02—Incandescent bodies
- H01K1/14—Incandescent bodies characterised by the shape
Definitions
- Helical or coiled filaments for incandescent lamps consisting of a single crystal of high melting metals, such as tungsten, have been made by starting with a wire which consists of a single crystal and winding this single crystal wire into a helix or cylindrical spiral.
- single crystal wires of high melting metal such as tungsten
- incandescent lamp filaments in flattened or straight form are distinguished by special stability and by invariability of their mechanical properties
- it has been shown that single crystal tungsten wires wound into hel ices or cylindrical spirals are but little suited for use as filaments for incandescent lamps, because during the burning in the lamp the individual turns of the helix are very much distorted so that the filament loses its original shape.
- coiled or helical filaments are made by winding a wire which consists of a few long crystals which interlock with each other or are overlapping.
- coiled or helical filaments with an undistorted macrocrystalline structure composed of a single crystal or of a few long crystals which have suffered virtually no deformation or distortion from the original state of the'crystal, and in particular have suffered no deformation or distortion throu h the winding of the wire into a helix. uch a coiled or helical filament behaves as though it were cut out of a single crystal or a few Renewed March 28, 1929.
- Fig. 1 shows a s..raight single crystal wire
- Fi 2 a helix made by coiling a single crystal wire
- Fig. 1 shows a s..raight single crystal wire
- Fi 2 a helix made by coiling a single crystal wire
- the envelope of the etched helix will not be a cylinder, but a body of approximately prismatic form and having facets which extend parallel to the geometrical axis of the helix. 7
- a filament made according to this inven tion has an undistorted macrocrystalline structure consisting of a single crystal orof long crystals which have undergone no deformation by bending due to winding of the i wire, and is found to be in equilibrium.
- each curved portion of the filament wire undergoes no changein form by use in the lamp as the major part of each curved portion of the filament wire is a single crystal which is long enough to hold the curved portion in shape and which is undistorted'and free from the strains produced by forcible bending of a single-crystal.
- Filaments according to this invention can be made by'causing the shaping of the coil or helix to be done before the development of the single crystal or of long crystals into final form.
- the long filament is obtained by first winding drawn wire into the form of a helix and the development of the final crystal form occurs subsequent to the winding of the wire into a helix
- a single crystal occupying substantially all of the cross-section of the wire may extend through one or more turns of the coil, yet it is not bent or distorted. Its crystallographic axis, the imaginary line between opposite planes, edges or f solid angles of that single crystal and to?
- This wire is brought to the temperature at which destruction of the fibres begins, then by drawing through a diamond die is reduced 9.- little, then wound into a coil or helix and every turn and part of the coil, henceforth unchanged in shape or size, is heated to a much higher temperature which is above that of rapid grain growth, and which is preferabl the highest practicable white heat.
- cane can further so proceed that the wire or the filament is wound, before the conversion of its crystal structure, upon a core or mandrel wire of the same or other high melting metal, whereupon it together with the vcore wire in a known manner, as for instance zone necessary for the conversion or the growth of the crystals and at the end the core may be removed.
- a core or mandrel wire of the same or other high melting metal whereupon it together with the vcore wire in a known manner, as for instance zone necessary for the conversion or the growth of the crystals and at the end the core may be removed.
- every turn of the helix is supported by the core during the heating of the filament Wire to convert it into the desired single crystal or large grain and long crystal structure the conversion takes place while the turns are free from stresses suificient to produce deformation during the conversion.
- every part of every turn of the helix is converted into a crystalline structure which resists substantial sagging and offsetting when the filament is operated in an incandescent lamp.
- the speed of movement is
- the long coiled filament obtained in this manner and consisting of a single crystal or of a few long crystals which are undistorted and free from strain as a result of their growth in the coiled wire may be mounted on the anchors of the incandescent lamp in the usual way. It may be mounted without injury because a filament of this kind has such a large number of turns that each individual turn of the helix and, therefore, the crystal constituting that turn, is not deformed or appreciably affected by the curving of the long coiled filament during mounting. The bending for each turn is insufficient to strain the crystal, being only approximately one degree which is so slight that the crystal is virtually undeformed. In the case of along straight single crystal which has been wound into a helix the deformation or bending deand is ninety degrees for each quarter turn, which is suflicient to distort and severely strain the crystal.
- a tungsten filament of tungsten wire coiled into a helix and composed essentially of a single undistorted crystal which is longer than the diameter of the filament wire and which constitutes the major part of said turn but is undeformed by bending.
- a helically coiled tungsten filament having a turn consisting of a single undistorted crystal which constitutes the major portion of the cross-section of the wire of the turn and substantially the entire length of the turn and which is virtually undeformed by bending.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE1815779X | 1921-07-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US1815779A true US1815779A (en) | 1931-07-21 |
Family
ID=7744480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US565231A Expired - Lifetime US1815779A (en) | 1921-07-13 | 1922-06-01 | Coiled filament and process of making it |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US1815779A (de) |
| FR (1) | FR553159A (de) |
| NL (1) | NL11346C (de) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2439913A (en) * | 1941-10-28 | 1948-04-20 | Gen Electric | Method of treating coiled tungsten filaments |
| US2866915A (en) * | 1956-09-20 | 1958-12-30 | Philco Corp | Thermionically emitting device |
| US2892740A (en) * | 1957-01-08 | 1959-06-30 | Univ Notre Dame Du Lac | Thermionic emitter and method of making same |
| JP2014063667A (ja) * | 2012-09-21 | 2014-04-10 | Stanley Electric Co Ltd | 白熱電球 |
| US20230002968A1 (en) * | 2019-12-17 | 2023-01-05 | Pirelli Tyre S.P.A. | Process and apparatus for manufacturing a metallic reinforcing cord for tyres for vehicle wheels |
| US12296632B2 (en) | 2019-12-17 | 2025-05-13 | Pirelli Tyre S.P.A. | Metallic reinforcing cord for tyres for vehicle wheels |
| US12344054B2 (en) | 2019-12-17 | 2025-07-01 | Pirelli Tyre S.P.A. | Metallic reinforcing cord for tyres for vehicle wheels |
| US12448729B2 (en) | 2020-09-25 | 2025-10-21 | Pirelli Tyre S.P.A. | Vehicle wheels and tyre comprising said metallic reinforcing cord |
-
0
- NL NL11346D patent/NL11346C/xx active
-
1922
- 1922-06-01 US US565231A patent/US1815779A/en not_active Expired - Lifetime
- 1922-06-22 FR FR553159D patent/FR553159A/fr not_active Expired
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2439913A (en) * | 1941-10-28 | 1948-04-20 | Gen Electric | Method of treating coiled tungsten filaments |
| US2866915A (en) * | 1956-09-20 | 1958-12-30 | Philco Corp | Thermionically emitting device |
| US2892740A (en) * | 1957-01-08 | 1959-06-30 | Univ Notre Dame Du Lac | Thermionic emitter and method of making same |
| JP2014063667A (ja) * | 2012-09-21 | 2014-04-10 | Stanley Electric Co Ltd | 白熱電球 |
| US8841842B2 (en) * | 2012-09-21 | 2014-09-23 | Stanley Electric Co., Ltd. | Light source device |
| US20230002968A1 (en) * | 2019-12-17 | 2023-01-05 | Pirelli Tyre S.P.A. | Process and apparatus for manufacturing a metallic reinforcing cord for tyres for vehicle wheels |
| US12291818B2 (en) * | 2019-12-17 | 2025-05-06 | Pirelli Tyre S.P.A | Process and apparatus for manufacturing a metallic reinforcing cord for tyres for vehicle wheels |
| US12296632B2 (en) | 2019-12-17 | 2025-05-13 | Pirelli Tyre S.P.A. | Metallic reinforcing cord for tyres for vehicle wheels |
| US12344054B2 (en) | 2019-12-17 | 2025-07-01 | Pirelli Tyre S.P.A. | Metallic reinforcing cord for tyres for vehicle wheels |
| US12448729B2 (en) | 2020-09-25 | 2025-10-21 | Pirelli Tyre S.P.A. | Vehicle wheels and tyre comprising said metallic reinforcing cord |
Also Published As
| Publication number | Publication date |
|---|---|
| NL11346C (de) | |
| FR553159A (fr) | 1923-05-15 |
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