US1728684A - Pressure gas producer - Google Patents

Pressure gas producer Download PDF

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US1728684A
US1728684A US724876A US72487624A US1728684A US 1728684 A US1728684 A US 1728684A US 724876 A US724876 A US 724876A US 72487624 A US72487624 A US 72487624A US 1728684 A US1728684 A US 1728684A
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producer
cutters
ash
ash pan
shearing
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US724876A
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Koller Karl
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/80Other features with arrangements for preheating the blast or the water vapour

Definitions

  • the subject of this invention is a pressure gas producer and consists substantially in the arrangement of devices. which, when used singly or combined with each other in. different ways, considerably increase the tional area of the producer, on the other hand for breaking up the slag and finally makes it possible for the fuel to be placed in the producer. in a peculiar'and regulable manner, so that the combustion and vaporizing zoneof the fuel can be placed at different levels in the shaft of the producer.
  • the choice of one or other of the devices referred Fto above or a suitable combination of the same will suggest itself.
  • Fig. 1 is a'longitudinal section through the gas producer
  • Fig. 2 is a cross-section on line 00-00 of Fig 1
  • Fig. 3 is a longitudinal section through a second constructional form of the producer
  • Fig. 4. shows the distributing member for the latter on an enlarged scale in vertical section
  • Fig. 5 is a longitudinal section of a constructional form of the distributing member and Y Fig. 6 is a cross-section on of Fig. 5.
  • the gas producer comprises a shaft 1, the immcrsible ring, 2 of which is immersed in the rotating ash vessel '3, which is filled with water and moves the slag and ash, as they the line 66 emerge, against the lateral scraper 4, along which the slag and ash are carried away.
  • the blast distributing member is preferably given a cylindrical shape and consists of separate rings 11 lying one above the other, between which are ribs or the like, so that circumferential slits are left.
  • This arrangement does not only provide the advantage of an increased ash space, such as described above, but a distributing 'member of this kind may be built up of exactly similar interchangeable separate parts.
  • the height of the distributing member in one and the same producer may be readilydetermined according to the kind of fuel used. 7
  • the distributing member is covered by a cap '12.
  • the fuel and the ash are supported by the ash pan 3.
  • the outlet. apertures for the mixture of gas and air may be made in the form of nozzles, whereby the 'distributing member becomes a nozzle chamber.
  • the rings 11 have radially directed nozzle apertures 13 and the cap 12 may be provided with such nozzle openings 14.
  • a hollow cylin-- drical sliding member 15 is inserted, the wall of which is provided with perforations 16.
  • the mixture of steam and air entering the cylindrical member 15 passes through the perforations 16 and the nozzle 13 into the producer.
  • the relative positions of the perforations 16 and of the nozzles 13 may be varied.
  • the incandescent or combustion zone two extreme vpositions of which 17 and 18 are shown in the drawing, will be a portion of a paraboloid, which is substantially determined by the flow of steam and air mixture emergng from the lowest nozzl'e.
  • the incandescent or combustion zone may be kept at difi'erent levels and may be lowered to such an extent that in the charging space in the producer lying above the combustion zone there will be a distillation of the material. In many cases it will thus be unnecessary to provide a separate retort.
  • the combustion zone does not extend right up to the wall of the producer and if in this case only the curve 19 determined by the gases formed extends as far as the; producer wall so, that unburnt' fuel passes through, it will only be necessary to depress the paraboloid, as shown by the curve 18, by regulating the supply of steam and air.
  • the incandescent zone is placed lower and will extend to the wall of the gas producer, so that the whole of the charging and distilling shaft is cut oil over its entire cross-sectional area from the incandescent or combustion zone.
  • nozzle body 20 is made in one piece.
  • axial chambers 21 are provided, which are separated from the nozzle apertures proper 13 and from one another.
  • the chambers 21 communicate at the top with the hollow space in the cap 12, into which the mixture of steam and air .is admitted in the direction shown by the arrow 22.
  • the cylindrical sliding member 23, which is inserted in the nozzle body, is closed in the present instance.
  • the direction of flow of the mixture of steam and air is reversed in the cap 12 and only then passes into the: producer through the nozzle aperatures 13. In this arrangement the nozzle body is also cooled by the mixture of steam and air.
  • means are also provided for causing the ashes and slag to pass freely within the producer over the cm tire cross-sectional area of the same and, more particularly for causing the slag to be broken up.
  • the cutters or the like 24 are caused to coac-t with the shearing members 25 on the immersed ring 2, which members check the motion of the slag.
  • the shearing members 25 are distributed uniformly right around the producer.
  • the lateral scraper 4 and the shearing members 25 do not extend down to the bottom of the ash tray, so that 'a layer of slag of a definite height can accumulate at the bottom of the said tray, which provides a constant stationary resistance for the removal of the slag and ash.
  • the millers or cutters 24 together with the motionchecking and shearing members 25 form a device for breaking up the slag into pieces of a fair size, which rest against the shearing members and are broken off or .broken up by the cutters 24, which move with the rotating ash pan. This at the same time imparts .a lateral movement to the pieces of slag, so that the actual shearing pressure is reduced.
  • a charging pipe which may be varied in length and extends into the producer, may be used for this purpose.
  • Fig. 1 the charging pipe 2 is combined with a pipe 27, which slidc's on it.
  • the pipe 27 may be caused to extend to a greater or less extent beyond the end of the pipe 26, 'so that different charging heights 28, 29, are obtained for the varying positions of the combustion zones.
  • the pipe By adjusting the position of the pipe 27 the pipe is connected to one or more bars 30, having a series of holes 31, into which pins or the like 32 can be inserted, which abut against the feet of the charging device.
  • a shaft In a gas producer, a shaft, a rotary ash pan, a short cylindrical distribnter having outlet openings for admitting the blast of steam and air to the shaft, means for regulating the velocity of the steam and air flowing into the shaft from the distributer, cutters arranged symmetrically on the bottom of said ash pan and cutters provided on the skirt of the producer shaft, saidlast-named cutters extending within the shaft above the cutters provided on the ash pan, so as to co-operate therewith in breaking up the slag and expelling it from the producer shaft. 3.
  • a rotatable ash pan In a gas producer, a rotatable ash pan, shearing cutters on said ash pan, a producer wall section adjacent said ash pan, shearing cutters on said producer wall section coopcrating with said first mentioned shearing cutters, and means for rotating said ash pan whereby ash clinkers are moved between said j cooperating cutters and sheared.
  • a rotatable ash pan a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said .last named cutter extending inwardly of saidwall portion, means for movingash clinkers between the cutters on the producer wall and on the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
  • a rotatable ash pan a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removably mounted in-spaced relation on the pro ducer wall portion adjacent said ash pan, said last named cutters extending inwardly of said wall portion, means for moving ash clinkers between the cutters on the producer wall and on the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
  • a rotatable ash pan a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said lastnamed cutter extending inwardly of said wall portion, and means for rotating said ash pan whereby clinkers are moved between the cutters on the wall portion and on the ash pan and sheared.
  • a rotatable ash pan a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removof said wall portion, and means for rotating said ash pan whereby clinkers are moved between the cutters and the wall portion and on the ash pan and sheared.
  • a rotatable ash pan a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removably mounted in spaced relation on the producer wall portion adjacent said ash pan, said last-named cutters extending inwardly of said wall portion and situated immediately above the first mentioned of said cutters, and means for rotating said ash pan whereby clinkcrs are moved between the cutters on the wall portion and on the ash pan and sheared.
  • a rotatable ash pan a shearing cutter on said ash pan, a cutter mounted on the producer Wall portion adjacent said ash pan, said last-named cutter extending inwardly of said wall portion and situated immediately above the first mentioned of said cutters, means for moving ash clinkers between the cutters on the producer wall portion and the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
  • a rotatable ash pan a rotatable ash pan, shearing cutters on said ash pan, a producer wall section adjacent said ash pan, shearing cutters on said producer wall section cooperating with said first mentioned shearing cutters, means for rotating said ash pan, and means for causing a motion of the ash towards the outer periphery of said ash pan and between said cooperating cutters Whereby ash particles are sheared.
  • a rotatable ash pan a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said last-named cutter extending inwardly of said wall portion, and means for causing a movement of said ash on the ash pan towards the outer periphery of the ash pan and between said cooperating cutters, and means for moving said cutters past each other whereby the ash particles are sheared.
  • a shaft In a gas producer, a shaft, a rotary ashpan, a short cylindrical distributor having outlet openings for admitting a blast of steam and air to the shaft, means for regu lating the velocity of the steam and air flowing into the shaft from the distributer, so as to ensure the blast of steam and air flowing into the shaft with nozzle velocity, cutters arranged symmetrically on the bottom of the ashpan and cutters provided on the skirt of the producer shaft, said cutters co-operating with the cutters provided on the ashpan or breaking up the ash clinkers.

Description

Sept. 17, 1929. K. KOLLER 1,728,684
PRES SURE GAS PRODUCER Filed y 1924 2 Sheets-Sheet 1 ,TIiQIfOZ ZP JIM 1 A C11 2 /1 Sept. 17, 1929. K. KOLLER PRESSURE GAS PRODUCER Filed July 8, 1924 2 Sheets-Sheet 2 0 l 1491? 12 k Q/ig Q- Patented Sept. 17, 1929 UNITED STATES KARL ROLLER, OF BUDAPEST, HUNGARY- PRESSURE GAS PRODUCER Application filed July 8, 1924, Serial No. 724,876, and in Czechoslovakia and Germany July 14, 1923,
The subject of this invention is a pressure gas producer and consists substantially in the arrangement of devices. which, when used singly or combined with each other in. different ways, considerably increase the tional area of the producer, on the other hand for breaking up the slag and finally makes it possible for the fuel to be placed in the producer. in a peculiar'and regulable manner, so that the combustion and vaporizing zoneof the fuel can be placed at different levels in the shaft of the producer. Hence, in practice according to the kind of fuel used and the kind of gas to be produced, the choice of one or other of the devices referred Fto above or a suitable combination of the same will suggest itself.
In the accompanying drawings differentconstructional examples of the invention are shown:
Fig. 1 is a'longitudinal section through the gas producer,
Fig. 2 is a cross-section on line 00-00 of Fig 1,
Fig. 3 is a longitudinal section through a second constructional form of the producer,
Fig. 4.shows the distributing member for the latter on an enlarged scale in vertical section,
Fig. 5 is a longitudinal section of a constructional form of the distributing member and Y Fig. 6 is a cross-section on of Fig. 5.
The gas producer comprises a shaft 1, the immcrsible ring, 2 of which is immersed in the rotating ash vessel '3, which is filled with water and moves the slag and ash, as they the line 66 emerge, against the lateral scraper 4, along which the slag and ash are carried away.
The blast distributing member is preferably given a cylindrical shape and consists of separate rings 11 lying one above the other, between which are ribs or the like, so that circumferential slits are left.
This arrangement does not only provide the advantage of an increased ash space, such as described above, but a distributing 'member of this kind may be built up of exactly similar interchangeable separate parts. The height of the distributing member in one and the same producer may be readilydetermined according to the kind of fuel used. 7
It is only necessary to use a greater or smaller number of such .rings 11 in building up the distributing member, so as to obtain an ash space of the size required for the'complete using up of the fuel.
The distributing member is covered by a cap '12. The fuel and the ash are supported by the ash pan 3. By this way ofbuilding up the distribut-' ving member constructional forms may be obtaincd, with which it is possible to regulate the inflow of the mixture of steam-and air into the producer in such a manner that the actual incandescent and combustion zone can be placed in a suitable position for the conditions of operation. The outlet. apertures for the mixture of gas and air may be made in the form of nozzles, whereby the 'distributing member becomes a nozzle chamber.
-According to Figs. 3 and 4 the rings 11 have radially directed nozzle apertures 13 and the cap 12 may be provided with such nozzle openings 14. Into the nozzle chamber formed by the built up rings a hollow cylin-- drical sliding member 15 is inserted, the wall of which is provided with perforations 16. The mixture of steam and air entering the cylindrical member 15 passes through the perforations 16 and the nozzle 13 into the producer. By sliding the cylindrical member the relative positions of the perforations 16 and of the nozzles 13 may be varied. Thus, the incandescent or combustion zone, two extreme vpositions of which 17 and 18 are shown in the drawing, will be a portion of a paraboloid, which is substantially determined by the flow of steam and air mixture emergng from the lowest nozzl'e. Hence, in one and'the same producer with one and the samefuel the incandescent or combustion zone. may be kept at difi'erent levels and may be lowered to such an extent that in the charging space in the producer lying above the combustion zone there will be a distillation of the material. In many cases it will thus be unnecessary to provide a separate retort.
If the combustion zone does not extend right up to the wall of the producer and if in this case only the curve 19 determined by the gases formed extends as far as the; producer wall so, that unburnt' fuel passes through, it will only be necessary to depress the paraboloid, as shown by the curve 18, by regulating the supply of steam and air. By this means the incandescent zone is placed lower and will extend to the wall of the gas producer, so that the whole of the charging and distilling shaft is cut oil over its entire cross-sectional area from the incandescent or combustion zone.
This manner of regulation does not entail any change in the quantity admitted. The variation in the paraboloid of flow is effected solely by regulating the effective cross-sec tional area of the outlets of the nozzles.
In Figs 5 and (r the nozzle body 20 is made in one piece. In the wall of the nozzle body axial chambers 21 are provided, which are separated from the nozzle apertures proper 13 and from one another. The chambers 21 communicate at the top with the hollow space in the cap 12, into which the mixture of steam and air .is admitted in the direction shown by the arrow 22. The cylindrical sliding member 23, which is inserted in the nozzle body, is closed in the present instance. The direction of flow of the mixture of steam and air is reversed in the cap 12 and only then passes into the: producer through the nozzle aperatures 13. In this arrangement the nozzle body is also cooled by the mixture of steam and air.
According to the invention means are also provided for causing the ashes and slag to pass freely within the producer over the cm tire cross-sectional area of the same and, more particularly for causing the slag to be broken up.
For this purpose, as will be seen from Figs. 1 and 2, the cutters or the like 24 are caused to coac-t with the shearing members 25 on the immersed ring 2, which members check the motion of the slag. The shearing members 25 are distributed uniformly right around the producer. The lateral scraper 4 and the shearing members 25 do not extend down to the bottom of the ash tray, so that 'a layer of slag of a definite height can accumulate at the bottom of the said tray, which provides a constant stationary resistance for the removal of the slag and ash.
This has the advantage, that the incandescent zone remains uniformly in one and the same position, whereby the yield of the producer is considerably increased. The millers or cutters 24 together with the motionchecking and shearing members 25 form a device for breaking up the slag into pieces of a fair size, which rest against the shearing members and are broken off or .broken up by the cutters 24, which move with the rotating ash pan. This at the same time imparts .a lateral movement to the pieces of slag, so that the actual shearing pressure is reduced. W
In any cgse, in allfproducers, whether provided witi an ordinary grate or with a distributing body for the mixture of steam and air, as described above, there will be a stabilizing of the combustion or incandescent zone and in addition to this a free passage for the ash and slag through the producer, since the devices for breaking up the slag are no longer in the interior of the producer, but are located outside the same.
By a special way of regulating the charging of the fuel into the producer, provision may be made for variations in the position of the combustion or distillation zone, as may be found necessary owing to the fuel differing in quality or in its size. A charging pipe, which may be varied in length and extends into the producer, may be used for this purpose.
According to Fig. 1 the charging pipe 2 is combined with a pipe 27, which slidc's on it.
By adjusting means operated from outside the producer the pipe 27 may be caused to extend to a greater or less extent beyond the end of the pipe 26, 'so that different charging heights 28, 29, are obtained for the varying positions of the combustion zones.
By adjusting the position of the pipe 27 the pipe is connected to one or more bars 30, having a series of holes 31, into which pins or the like 32 can be inserted, which abut against the feet of the charging device.
According to whether the arrangements described are to be employed inconncction with existing producers or embodied in new producers, one of the arrangements de scribed above is used or a combination of the same as required by the operating conditions in each case.
l-Vhat I claim is 1. In a gas producer, a shaft, a rotary ash pan. a short cylindrical distributer having outlet openings for admitting the, blast lit).-
of steam and air to the shaft, means for regulating the velocityof the steam and air flowing into the shaft from the distributer, cutters arranged symmetrically on the bottom of said ash pan and cutters provided on the skirt of the producer shaft, said cutters co-operating with the cutters provided on the ash ,pan for breaking up the slag.
2. In a gas producer, a shaft, a rotary ash pan, a short cylindrical distribnter having outlet openings for admitting the blast of steam and air to the shaft, means for regulating the velocity of the steam and air flowing into the shaft from the distributer, cutters arranged symmetrically on the bottom of said ash pan and cutters provided on the skirt of the producer shaft, saidlast-named cutters extending within the shaft above the cutters provided on the ash pan, so as to co-operate therewith in breaking up the slag and expelling it from the producer shaft. 3. In a gas producer, a rotatable ash pan, shearing cutters on said ash pan, a producer wall section adjacent said ash pan, shearing cutters on said producer wall section coopcrating with said first mentioned shearing cutters, and means for rotating said ash pan whereby ash clinkers are moved between said j cooperating cutters and sheared.
4. In a gas producer,a rotatable ash pan, a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said .last named cutter extending inwardly of saidwall portion, means for movingash clinkers between the cutters on the producer wall and on the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
5. In a gas producer, a rotatable ash pan, a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removably mounted in-spaced relation on the pro ducer wall portion adjacent said ash pan, said last named cutters extending inwardly of said wall portion, means for moving ash clinkers between the cutters on the producer wall and on the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
6. In a gas producer, a rotatable ash pan, a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said lastnamed cutter extending inwardly of said wall portion, and means for rotating said ash pan whereby clinkers are moved between the cutters on the wall portion and on the ash pan and sheared.
7. In a gas producer, a rotatable ash pan, a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removof said wall portion, and means for rotating said ash pan whereby clinkers are moved between the cutters and the wall portion and on the ash pan and sheared.
8. In a gas producer, a rotatable ash pan, a plurality of shearing cutters on said ash pan, a plurality of shearing cutters removably mounted in spaced relation on the producer wall portion adjacent said ash pan, said last-named cutters extending inwardly of said wall portion and situated immediately above the first mentioned of said cutters, and means for rotating said ash pan whereby clinkcrs are moved between the cutters on the wall portion and on the ash pan and sheared.
9. In a gas producer, a rotatable ash pan, a shearing cutter on said ash pan, a cutter mounted on the producer Wall portion adjacent said ash pan, said last-named cutter extending inwardly of said wall portion and situated immediately above the first mentioned of said cutters, means for moving ash clinkers between the cutters on the producer wall portion and the ash pan, and means for moving said cutters past each other whereby said clinkers are sheared.
10. In a gas producer, a rotatable ash pan, shearing cutters on said ash pan, a producer wall section adjacent said ash pan, shearing cutters on said producer wall section cooperating with said first mentioned shearing cutters, means for rotating said ash pan, and means for causing a motion of the ash towards the outer periphery of said ash pan and between said cooperating cutters Whereby ash particles are sheared.
11. In a gas producer, a rotatable ash pan, a shearing cutter on said ash pan, a shearing cutter mounted on the producer wall portion adjacent said ash pan, said last-named cutter extending inwardly of said wall portion, and means for causing a movement of said ash on the ash pan towards the outer periphery of the ash pan and between said cooperating cutters, and means for moving said cutters past each other whereby the ash particles are sheared.
12. In a combination with a gas producer having an immersible ring, the arrangement of a hollow distributing body for a mixture of steam and air, the outer edges of the outlet openings of the said distributing body lying vertically one above the other, an ash pan, means for breaking up ash clinkers located between the immersible ring on the cylindrical wall of the producer and the ash pan, a charging pipe in the interior of the producer for charging fuel, and means for varying the length of the said charging pipe, as set forth.
13. In a gas producer, a shaft, a rotary ashpan, a short cylindrical distributor having outlet openings for admitting a blast of steam and air to the shaft, means for regu lating the velocity of the steam and air flowing into the shaft from the distributer, so as to ensure the blast of steam and air flowing into the shaft with nozzle velocity, cutters arranged symmetrically on the bottom of the ashpan and cutters provided on the skirt of the producer shaft, said cutters co-operating with the cutters provided on the ashpan or breaking up the ash clinkers.
In testimony whereof I have signed my name to this specification.
KARL KOLLER.
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