US1571014A - Mold compound - Google Patents

Mold compound Download PDF

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Publication number
US1571014A
US1571014A US33287A US3328725A US1571014A US 1571014 A US1571014 A US 1571014A US 33287 A US33287 A US 33287A US 3328725 A US3328725 A US 3328725A US 1571014 A US1571014 A US 1571014A
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US
United States
Prior art keywords
sand
slag
foundry
comminuted
molds
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US33287A
Inventor
Charles E Lehr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bethlehem Steel Corp
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Bethlehem Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bethlehem Steel Corp filed Critical Bethlehem Steel Corp
Priority to US33287A priority Critical patent/US1571014A/en
Application granted granted Critical
Publication of US1571014A publication Critical patent/US1571014A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds

Definitions

  • This invention relates. to a mold or core material.
  • the object, of the invention is to revivify foundry sand by the addition of comminuted slag such as may be procured by the operation of a blast furnace. open hearth furnace or the like.
  • the slag is crushed or ground into fine partic es by any suitable apparatus and mixed with the inert sand together with a small quantitv of fire clav, the latter ingredient constituting a binding medium so that the compound mav be formed into various shapes as required in foundry operations.
  • the invention contemplates a compound for forming molds having a high degree of permeability to the passage of gases evolved in the casting. operation and. furthermore. provides a material havinghigh refractorv properties. which prevent the material from burning fast to the castings and avoids the formation of scabs thereon.
  • a compound suitable for formm foundry molds comprising commmute slag, inert foundry'sand and fire clay.
  • a compound suitable for formmgi foundry molds comprising comminuted metallurgical slag, silica sand and fire clay.
  • a compound suitable for forming foundry molds comprising about four parts I comminuted slag, and about onepartfoundry sand.
  • a compound suitable for forming foundry molds comprising about four parts comminuted slag, about one part foundry sand and a small percentage of fire clay.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Description

Patented Jan. 26, 1926.
UNITED STATES PATENT OFFICE;
CHARLES E. LEHR, OF BETHLEHEM. PENNSYLVANIA. ASSIGNOR TO BETHLEHEM STEEL COMPANY.
MOLD COMPOUND.
No Drawing. I
To all whom it my concern:
Be it known that I. CHARLES E. LEHR, a citizen of the United States. and resident of Bethlehem, Lehigh County; State of Pennsylvania. have invented certain new and useful Improvements in Mold Comv pounds," of which the following is aspecification.
This invention relates. to a mold or core material. The object, of the invention is to revivify foundry sand by the addition of comminuted slag such as may be procured by the operation of a blast furnace. open hearth furnace or the like. The slag is crushed or ground into fine partic es by any suitable apparatus and mixed with the inert sand together with a small quantitv of fire clav, the latter ingredient constituting a binding medium so that the compound mav be formed into various shapes as required in foundry operations.
The invention contemplates a compound for forming molds having a high degree of permeability to the passage of gases evolved in the casting. operation and. furthermore. provides a material havinghigh refractorv properties. which prevent the material from burning fast to the castings and avoids the formation of scabs thereon.
to I have found that a mixture consisting of approximately four parts comminuted" slag and one part silica sand with a small percentage of fire clay provides a very desirable material for making molds ,or cores 85 for the casting of metals.
While the principal object of my invention is to provide a compound for revivifying sands usually employed in foundry practice. nevertheless. it should be under- 40 stood that my' invention further contemplates the use of new sa'nd as one ofthe constituents of my mixture.
It is customary in foundry operations, particularly steel foundry practice, to use 40 to of new sand incorporated with old sand when forming molds, due to sand becoming inert by the burning out of the vegetable matter and the fusing of the low a grade fire clay-which it contains. I I In accordance with my invention, 1- use comminuted slag. This ingredient is not Application filed May 27, 1925. Serial No. 38,287.
only cheap. being ordinarily a waste byproduct of blast or open hearth furnace operation, but it also gives a degree of stability to the mold or core mixture. the latter result being due to the fibrous nature or characteristic of the slag.
As already pointed out. I prefer to prepare a mixture consisting of approximately four parts of comminuted slag and one part of sand containing a-suificient amount of argillaceous material. If the sand is new, there may be sufiicient vegetable and clav matter to form a binder; however. with use. sand becomes inert. the vegetable mat-.
ter burning out and the clay fusing. and, Vlilllll old sand, I add a small amount of fire c av.
From the foregoing, it will be apparent that I have provided a mixture which greatlv reduces the requirements for new sand for the reason the revivifying effect of my comminuted slag and .fine clay additions permits of sand being used over and over agam. Another advantageous feature'fis opening up a new field of use for a waste product. namelv. slag: and owing to the abundance of slag. the cost of foundry op erations may be greatlv reduced. In addition to the economic advantages just pointed out. mv composition is advantageous from the phvsical points of view of stabilfoundry molds comprising comminuted slag and silica sand.
3. A compound suitable for formm foundry molds comprising commmute slag, inert foundry'sand and fire clay.
4. A compound suitable for formmgi foundry molds comprising comminuted metallurgical slag, silica sand and fire clay.
5. A compound suitable for forming foundry molds comprising about four parts I comminuted slag, and about onepartfoundry sand.
6. A compound suitable for forming foundry molds comprising about four parts comminuted slag, about one part foundry sand and a small percentage of fire clay.
In testimony whereof I hereunto aifix my signature this 22nd day of May, 1925.
CHARLES E. LEHR.
US33287A 1925-05-27 1925-05-27 Mold compound Expired - Lifetime US1571014A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US33287A US1571014A (en) 1925-05-27 1925-05-27 Mold compound

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Application Number Priority Date Filing Date Title
US33287A US1571014A (en) 1925-05-27 1925-05-27 Mold compound

Publications (1)

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US1571014A true US1571014A (en) 1926-01-26

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE739157C (en) * 1941-08-26 1943-09-14 Eisenwerke Ag Deutsche Mass for making molds and cores
US2687966A (en) * 1951-12-21 1954-08-31 Fairbanks Morse & Co Foundry molding material
US20030092482A1 (en) * 2001-11-13 2003-05-15 Jason Meyer Gaming machine
US20030158290A1 (en) * 2001-11-14 2003-08-21 Lafay Victor S. Method for producing foundry shapes
US6719835B2 (en) 2002-11-08 2004-04-13 Wyo-Ben, Inc. Sand casting foundry composition and method using shale as anti-veining agent

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE739157C (en) * 1941-08-26 1943-09-14 Eisenwerke Ag Deutsche Mass for making molds and cores
US2687966A (en) * 1951-12-21 1954-08-31 Fairbanks Morse & Co Foundry molding material
US20030092482A1 (en) * 2001-11-13 2003-05-15 Jason Meyer Gaming machine
US20030158290A1 (en) * 2001-11-14 2003-08-21 Lafay Victor S. Method for producing foundry shapes
US6719835B2 (en) 2002-11-08 2004-04-13 Wyo-Ben, Inc. Sand casting foundry composition and method using shale as anti-veining agent

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