US1502861A - Metal mold - Google Patents

Metal mold Download PDF

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Publication number
US1502861A
US1502861A US591725A US59172522A US1502861A US 1502861 A US1502861 A US 1502861A US 591725 A US591725 A US 591725A US 59172522 A US59172522 A US 59172522A US 1502861 A US1502861 A US 1502861A
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Prior art keywords
core
mold
metal mold
shoulder
casting
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Expired - Lifetime
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US591725A
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Daniel H Meloche
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Individual
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Priority to US591725A priority Critical patent/US1502861A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/02Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of cylinders, pistons, bearing shells or like thin-walled objects

Definitions

  • This invention relates to a metal mold specially adapted for the casting of cast iron pistons.
  • the figure shows'a cross section elevation of the mold showing a core and casting in place.
  • the mold consists of two similar parts A and B enclosing a baked dry sand core 0 which is provided with a conical concentric sprue or entrance D. ,Horizontal rectangular gates E and F lead out from the 'bottom of the sprue into the center of the piston bosses G and H.
  • the broken line indicates the arran ement of the core extended to give the mcreased head required when casting nonferrous metals instead of cast iron.
  • Th shoulder or ledge J provides a support for the core C.
  • the inclined or conical face K which is inclined at a re-entrant angle with the mold, prevents the core floating upwards under the ferrostatic head of the molten iron flowing in at D.
  • a metal mold adapted to the casting of an internal combustion engine piston, a horizontal shoulder, a re-entrant conical face above said shoulder, a dry sand core resting on said shoulder and prevented from risin by said re-entrant conical face.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Description

I D. H. MELOCHE METAL MOLD Original Filed Oct. 2, 1922 l I I I I I I I l DANIEL H- MELOCHE INV EN TOR.
A TTORNE Y.
Patented July 29, 1924.
UNITED STATES PATENT OFFICE.
DANIEL E. MELOCHE, OF DETROIT, MICHIGAN, ASSIGNOR T EARL HOLLEY, OF
DETROIT, MICHIGAN.
METAL morn.
Application filed October 2,1922, Serial No. 591,725. Renewed February 28, 1924.
To all whom it may concern:
Be it'known that I, DANIEL H. MELOCEE, a citizen of the United States, residing at 2241 Gladstone Ave, Detroit, in the county of Wayne and State of Michi an, have invented certain new and use 111 Improvements in Metal Molds, of which the following is a. specification.
This invention relates to a metal mold specially adapted for the casting of cast iron pistons.
In the manufacture of cast iron pistons it is extremely desirable to obtain uniform hardness of the rubbingsurface and also to control the degree of hardness to correspond to the hardness ofthe cylinder wall so that the life' of the pistons and the wall may be equally long.
The figure shows'a cross section elevation of the mold showing a core and casting in place.
The mold consists of two similar parts A and B enclosing a baked dry sand core 0 which is provided with a conical concentric sprue or entrance D. ,Horizontal rectangular gates E and F lead out from the 'bottom of the sprue into the center of the piston bosses G and H.
Owing to the size of the core C no risers are required asthe mold is vented throughthe core. The core is located and locked in place by means of a shoulder J and a conical portion K which is provided with a large surface L exposed to the air. The surfaces of the dry sand core C, against which the iron is cast, are protected'by a coating pref- .erably of magnesium oxide aa set forth in my co-pending application, Serial No. 548,475, filed March 31, 1922. The magne- 40 sium oxide is applied, gluten being used as a binder and water as a carrier. The core is of course dried after being coated. The surface of the molds.are also protected. The
particular coating that has been found best for this purpose being the coating of fire clay using soluble water glass as a binder, as set forth in my co-pending application Serial No. 581,239, filed Aug. 11, 1922. A
coating of lamp black is superimposed on sothe coating of soluble silicate, the function of this coating being described in my copending application, Serial No. 579,927, filed Aug. 5, 1922.
The broken line indicates the arran ement of the core extended to give the mcreased head required when casting nonferrous metals instead of cast iron.
Th shoulder or ledge J provides a support for the core C. The inclined or conical face K, which is inclined at a re-entrant angle with the mold, prevents the core floating upwards under the ferrostatic head of the molten iron flowing in at D.
What I claim is:
1. In a metal mold adapted to the casting of an internal combustion engine piston, a horizontal shoulder, a re-entrant conical face above said shoulder, a dry sand core resting on said shoulder and prevented from risin by said re-entrant conical face.
2. In a metal mold adapted to the casting of an internal combustion engine piston, a horizontal shoulder, a re-entrant conical face above said shoulder, a dry sand coresaid conical face, a sprue within said core,
a gate leading from said sprue to the cavity corresponding to the said piston bosses.
4. In combination with a sectional metal mold adapted for the casting therein of automobile engine pistons head downwards, a cylindrical core having a re-entrant shoulder locating saidcore in said mold and preventing it rising in the mold under the ferro-static head of the iron cast'therein.
5. In'combina-tion with a sectional metal mold adapted for the casting therein of an automobile type of piston head downwards, said piston having wrist pin homes integral therewith; a cylindrical dry sand core within said mold, a sprue within said core, gates leading from said sprue to a cavity corre sponding to the said piston bosses, a re-entrant shoulder on said core, a corresponding shoulder on said mold whereby the core is located within said mold and .prevented from rising therein under the ferro-static head of the metal cast therethrough.
In testimony whereof I allix my si ature.
DANIEL H. MELOC'HE.
US591725A 1922-10-02 1922-10-02 Metal mold Expired - Lifetime US1502861A (en)

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US591725A US1502861A (en) 1922-10-02 1922-10-02 Metal mold

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030019603A1 (en) * 2001-07-26 2003-01-30 Williamson Warren G. Green Sand casting method and apparatus
US8662144B2 (en) 2011-10-03 2014-03-04 Emerson Climate Technologies, Inc. Methods of casting scroll compressor components

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030019603A1 (en) * 2001-07-26 2003-01-30 Williamson Warren G. Green Sand casting method and apparatus
US6860315B2 (en) * 2001-07-26 2005-03-01 Copeland Corporation Green sand casting method and apparatus
US8662144B2 (en) 2011-10-03 2014-03-04 Emerson Climate Technologies, Inc. Methods of casting scroll compressor components

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