US1483733A - Process of treating wood for the manufacture of musical instruments - Google Patents

Process of treating wood for the manufacture of musical instruments Download PDF

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Publication number
US1483733A
US1483733A US572799A US57279922A US1483733A US 1483733 A US1483733 A US 1483733A US 572799 A US572799 A US 572799A US 57279922 A US57279922 A US 57279922A US 1483733 A US1483733 A US 1483733A
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United States
Prior art keywords
wood
manufacture
musical instruments
heat
treating wood
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Expired - Lifetime
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US572799A
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Kozelek Louis
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Individual
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0085Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D3/00Details of, or accessories for, stringed musical instruments, e.g. slide-bars
    • G10D3/22Material for manufacturing stringed musical instruments; Treatment of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/70Hydrophobation treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/0207Pretreatment of wood before impregnation
    • B27K3/0214Drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents

Definitions

  • This invention relates to certain new and useful improvements in the process of treating wood for the manufacture of musical instruments, and has for its primary object the special treatment of wood to produce improved tonal effects.
  • Another object of the invention embodies in the treatment of wood for the above purpose, the idea of submitting the wood to an extremely high degree of heat to remove all moisture and gases from the wood and substantially carbonize the same.
  • a further object of the invention includes the coating of the dried wood with a heavy coat of varnish and again heatin the same to cause a thorough permeation of the wood by the varnish to develop the resonant quali ties thereof, and finally rubbing the wood with oil or grease to produce a polished finish and to protect the wood from moisture or the like.
  • the process embodies the novel treatment of wood to especially adapt the same for the manufacture of musicalinstruments, more particularly of the violin or stringed type.
  • the invention actually reduced to practice consists of subjecting the wood to a dry heat until the same attains a yellowish color. It is preferabletoemploy wood that has not been cut for more than one year, pine and spruce being found especially desirable for the purpose intended.
  • the wood may be heated when in a rough state,or cut or carved'into the proper shape or design prior to heating.
  • a furnace or other heating unit may be employed, the temperature thereof being regu ated relative to the character of wood being treated. If a soft wood is used in the upper deck such as pine, spruce or red cedar the temperature ranges from 450 to 500 F., and is so intained for at least twenty-four hours, aid in the case'of -high polish or luster'and partiall 1922. Serial No. 572,799.
  • the temperature will be increased from 500 to 550 F. for the same period of time.
  • the wood being so treated has all moisture and volatile substances removed therefrom, rendering the wood highly brittle and changing the color thereof to a a rich golden yellow. In this state, the wood is practically carbonized and is absolutely free of all moisture and glue that would otherwise cling between the fibres thereof.
  • the wood When so treated, the wood is allowed to cool gradually to prevent cracking and warping, the entire mass of heat radiating therefrom.
  • the wood In the next step of the process, the wood is heavily coated with varnish and again subjected to heat (considerably less than at first treatment) to cause the varnishsubstantially to permeate the wood, and produce therein a highly resonant characteristic particularly desirable in the manufacture of stringed instruments.
  • the degree of temperature attained is controlled by the weight of the wood, only suflicientheat being required to cause a thorough saturation or filling of the wood with the varnish.
  • a felt or other soft cloth is used in applying grease to the surface thereof.
  • the grease employed is derived from pigs feet that have been baked or roasted and by actual test, this grease has been found preferable for this purpose, the grease being vigorously rubbed over the surface of the wood. to produce fa trating the surface thereof to render t ewood substantially waterproof and insure the tone producing resonant characteristics thereof.
  • Wood treated in the above manner has penebeenfound especially desirable in the. construction of musicalinstruments of the viol type, and more-particularly violins, the tone sustaining quality and the resonant characteristic being materially enhanced.
  • the steps inthe heat treatment of the wood as outlined herein, are what are believedto be preferable, as well as the range of temperature, but it is understood that'the scope of the invention is onl limited as recited in the process claime 1 2.
  • the process of treating wood What is claimed as new is 1.
  • the process of treating wood for the manufacture of stringed musical instruments consisting in first subjecting the wood 5 to the action of dry heat to remove all moisture and volatile substances therefrom and substantially Carbonize the wood, then allowing the heat in the wood to radiate and applying a heavy coat of varnish thereto, again subjecting the varnished wood to the action of heat of a temperature less than the initial application thereof, and finally rubbing the wood with grease obtained from roasted pigs feet.

Description

Patented F eb. 12, 1924. I
UNITED STATES v I 1,483,733 PATENT OFFICE.
LOUIS KOZELEK, OF SCHENECTADY, NEW YORK.
IROCESS OF TREATING WOOD FOR THE MANUFACTURE OF MUSICAL INSTRUMENTS.
No Drawing. Application filed July 5;
To all whom it may concern:
Be it known that I, LOUIS Koznnnn, a citizen of the United States of America, residing at Schenectady, in the county of Schenectady and State of New York, have invented certain newand ,useful Improvements in Processes of Treating Wood for the Manufacture of Musical Instruments of which the following is a specification.
This invention relates to certain new and useful improvements in the process of treating wood for the manufacture of musical instruments, and has for its primary object the special treatment of wood to produce improved tonal effects.
Another object of the invention embodies in the treatment of wood for the above purpose, the idea of submitting the wood to an extremely high degree of heat to remove all moisture and gases from the wood and substantially carbonize the same.
A further object of the invention includes the coating of the dried wood with a heavy coat of varnish and again heatin the same to cause a thorough permeation of the wood by the varnish to develop the resonant quali ties thereof, and finally rubbing the wood with oil or grease to produce a polished finish and to protect the wood from moisture or the like.
With the above general objects in view, and others that will appear as the nature of the invention is better understood, the process embodies the novel treatment of wood to especially adapt the same for the manufacture of musicalinstruments, more particularly of the violin or stringed type.
The invention actually reduced to practice, consists of subjecting the wood to a dry heat until the same attains a yellowish color. It is preferabletoemploy wood that has not been cut for more than one year, pine and spruce being found especially desirable for the purpose intended. The wood may be heated when in a rough state,or cut or carved'into the proper shape or design prior to heating.
In heating the wood, in the initial treatment thereof, a furnace or other heating unit may be employed, the temperature thereof being regu ated relative to the character of wood being treated. If a soft wood is used in the upper deck such as pine, spruce or red cedar the temperature ranges from 450 to 500 F., and is so intained for at least twenty-four hours, aid in the case'of -high polish or luster'and partiall 1922. Serial No. 572,799.
a harder wood for the lower deck, such as hard maple, the temperature will be increased from 500 to 550 F. for the same period of time. The wood being so treated, has all moisture and volatile substances removed therefrom, rendering the wood highly brittle and changing the color thereof to a a rich golden yellow. In this state, the wood is practically carbonized and is absolutely free of all moisture and glue that would otherwise cling between the fibres thereof.
When so treated, the wood is allowed to cool gradually to prevent cracking and warping, the entire mass of heat radiating therefrom. In the next step of the process, the wood is heavily coated with varnish and again subjected to heat (considerably less than at first treatment) to cause the varnishsubstantially to permeate the wood, and produce therein a highly resonant characteristic particularly desirable in the manufacture of stringed instruments. The degree of temperature attained is controlled by the weight of the wood, only suflicientheat being required to cause a thorough saturation or filling of the wood with the varnish.
In the final treatment of the wood, a felt or other soft cloth is used in applying grease to the surface thereof. The grease employed is derived from pigs feet that have been baked or roasted and by actual test, this grease has been found preferable for this purpose, the grease being vigorously rubbed over the surface of the wood. to produce fa trating the surface thereof to render t ewood substantially waterproof and insure the tone producing resonant characteristics thereof. In lieu'of grease it has also been found practicableto use the grease from hog fat, as the same possesses unusual penetrating qualities and produces a substantially waterproof product.
Wood treated in the above manner has penebeenfound especially desirable in the. construction of musicalinstruments of the viol type, and more-particularly violins, the tone sustaining quality and the resonant characteristic being materially enhanced.
The steps inthe heat treatment of the wood as outlined herein, are what are believedto be preferable, as well as the range of temperature, but it is understood that'the scope of the invention is onl limited as recited in the process claime 1 2. The process of treating wood What is claimed as new is 1. The process of treating wood for the manufacture of stringed musical instruments consisting in first subjecting the wood 5 to the action of dry heat to remove all moisture and volatile substances therefrom and substantially Carbonize the wood, then allowing the heat in the wood to radiate and applying a heavy coat of varnish thereto, again subjecting the varnished wood to the action of heat of a temperature less than the initial application thereof, and finally rubbing the wood with grease obtained from roasted pigs feet.
for the manufacture of stringed D'lIlSlCAl instruments consisting in first subjecting the wood to the action of dry heat at temperatures ranging from 450 F. to 550 F, for a period of at least twenty-four (24) hours to remove all moisture and volatile substances therefrom and substantially carbonize the wood, allowing the heat to radiate therefrom and applying a heavy coating of varnish thereto, again subjecting the varnished wood to the action of heat of a temperature less than the initial application thereof, and finally rubbing the wood with grease obtained from roasted pigs feet to produce a high lustre and render the wood substantially waterproof. V
3. The process of treating wood for the manufacture of stringed instruments consisting in first subjecting the wood to dry heat for a period sufficiently long to substantially carbonize the same, applying a coating of varnish to the wood and again subjecting the same to the action of heat to effect. a substantial permeation thereof by the varnish and finally rubbing the wood with an oil or grease to produce a high lustre and render the same practically waterproof.
In testimony whereof I afiix my signature.
LOUIS KOZELEK.
US572799A 1922-07-05 1922-07-05 Process of treating wood for the manufacture of musical instruments Expired - Lifetime US1483733A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2867543A (en) * 1956-10-22 1959-01-06 Western Sealant Dev Corp Wood impregnating and coloring process
US4252863A (en) * 1979-11-13 1981-02-24 Hwehyun Song Violin structure and process
US6051096A (en) * 1996-07-11 2000-04-18 Nagle; Dennis C. Carbonized wood and materials formed therefrom
US20040005461A1 (en) * 1996-07-11 2004-01-08 Nagle Dennis C. Carbonized wood-based materials

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2867543A (en) * 1956-10-22 1959-01-06 Western Sealant Dev Corp Wood impregnating and coloring process
US4252863A (en) * 1979-11-13 1981-02-24 Hwehyun Song Violin structure and process
US6051096A (en) * 1996-07-11 2000-04-18 Nagle; Dennis C. Carbonized wood and materials formed therefrom
US6124028A (en) * 1996-07-11 2000-09-26 Nagle; Dennis C. Carbonized wood and materials formed therefrom
US6670039B1 (en) 1996-07-11 2003-12-30 Dennis C. Nagle Carbonized wood and materials formed therefrom
US20040005461A1 (en) * 1996-07-11 2004-01-08 Nagle Dennis C. Carbonized wood-based materials

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