US1281577A - Machine for making artificial-stone shingles, &c. - Google Patents

Machine for making artificial-stone shingles, &c. Download PDF

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Publication number
US1281577A
US1281577A US5549915A US5549915A US1281577A US 1281577 A US1281577 A US 1281577A US 5549915 A US5549915 A US 5549915A US 5549915 A US5549915 A US 5549915A US 1281577 A US1281577 A US 1281577A
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Prior art keywords
shingles
machine
air
box
stone
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Expired - Lifetime
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US5549915A
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Robert W Jagenburg
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ASBESTOS SLATE ROOFING Manufacturing Co Inc
ASBESTOS SLATE ROOFING MANUFACTURING COMPANY Inc
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ASBESTOS SLATE ROOFING Manufacturing Co Inc
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Priority to US5549915A priority Critical patent/US1281577A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/40Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
    • B28B7/46Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/119Perforated or porous

Definitions

  • This invention has reference to improvements inmachinefor makin artificial stone shingles, plates',% slabs. and t elike from a composition oflasbestos or other fireproofmaterials which are thoroughly and uni forinly mixed with hydraulic cement andanhydrous silicon dioxld and some water.-
  • measuring devices the measured quantitie's pass down into the shingle forming device wherein air pressure is a plied to squeeze. out the water and form tie shingles, slabs or plates.
  • An endless beltdevice isiprovided'which is automatically and intermib. tentlyraised and lowered bycam arrangements so as to receive the pressed or formed shingles and transport them outof the ma.- chine. i
  • Means are provided within the machine to produce plates of uniform thickness or shingles having'a slanting surface whileheing rectangular at the opposite side. These shingles with slanting surface reduce what architects tcrni a beautiful 5 adow eflect.
  • Such tapered artificial roofing” material is easier laidxand nailed and more desirable than artificial shingles of uniform thickness.
  • the invention furthcr consists inthe' construction andarrangemenfiof the various parts iandf 'icarei'has; to produce a compact and reliable machine .Sp'edtcefionc! Letters Patent. Pat
  • Fig. 2 illustrates in longitudinal section a measurin device.
  • a Fig.3 s owe the machine in top plan view.
  • 4 is a partial section of the shingle mol in g device with the endless belt ar- 'rangement.
  • measuring device comprises an inlet valve 7:;
  • outlet valve a Three such, inlet valves h, It, h? and three discharge valves i; 11 i are shown in 1g. ,lin connection with the three measurin devices illustrated.
  • valve h From the casing Mo the valve h a channel j cxtenrlsupwardly.
  • the channelperinits oil? the escape of the air from the measuring tube Iaflwhilethe "me isfillin u and al-' lnws air to enter hen the'sai tu eis-dis-v charging.
  • All the described valves are ,antomatifcally. opened and closedby means of special devices. Each device comprises-a short lever arm Z, 1 ,1, one'each," connected with an inlet valve.
  • a levelm, ml, ms, is I pivotally connected with theireje end of-a short arm 1,12 ,422
  • Each lever m, mflm, is"- pivotally connected'to a short arm nyn n' flie other end of. which is secured to slower 1 a or discharge. valve.
  • - Short lever arms :50, a are movably connected oneeache'withx the-'1' short arms n.,'n ,n',-the freeendsof the anns'o arepivotall'y mounted upon a-har p.
  • each e air pressure valve opens discharge valves the discharge valve reaches into the pressure box 41...
  • an air deflecting plate w is provided for the; purpose of checking the in: rushing air from the air distributing it uniformly. The air this passes under even pressure into the air chamber
  • the ing tubes within the pressure box communicats with the space below which is adapted to receive the measured quantities of .the plastic mass, the molding frame 0 of the pressure box eing-divided into a pluralitv y means of bars, creating for the plastic der to make the molding frame removable it is screwed thereto by means of'screWs c.
  • an endless belt devlce 1s provideda-dapted to-be intermittently raised and lowthe rotation of the main shaft.
  • The-- endless belt 1 is composed of over rollers 2, 3, 4, and 5.
  • the endless belt is tensioned by means 'of springs 14 of which one is-shown in Fig. 1.
  • a gearwheel 15 ismounted on the main shaft enga in .
  • a gear wheel 16 ou aseparate shaft-1, pon this shaft there is mounted a Geneva wheel 18 with a stop pin 19 to produce'the, intermittent movements described.v
  • the gear wheel 16 actuates a bevel gear 20 on a shaft 21 which in turn actuates a'bevel'gear 22 upon a shaft 23.
  • This shaft is mounted in bearings upon the frame 24. .
  • the shaft 23 supports the roller 3-over which the belt passes.
  • the eccentric 0 opens the iniet valves of the ,fi-n'easuring devices and closes the discharge .i'alves of .the same, Now the measuring tube is filled and upon further rotation of the eccentric 9 theIinl-et valves are closed and the discharge valves opened permitting tlre contents to flou down into the space underneath the airdefl-ectorw of the pres sure box Properlytimed therewith-by thegearwvheels'anc'l Geneva Wheel with stop 'pin andthe bevelgeaa's the eccentric '10 box to retain the contents of the measuring w in the sections of the said frame. Now the air pressure valve t.
  • the tube uontothe air deflector 41 into the air chamber w-.
  • the compressed air us is uniformly, distributed. If a perforated disk w is employed the. air passes through its perforations-intoitheyair;chain 'b'er m,- The-air presses theiwater out'ofthe plastic mass through the fabric of which the endless belt. .is composed thereby forming the shingles or plates in the molding sections of the molding frame.
  • the air valve is open' the discharge valves of the measurf ing devices are :clos I and the inlet valves open. :By the continued rotationof the 7 main shaft the eccentric 10' descends with thescreen and the section of the h 'mo belt transports the molded. M168 li o-theit little help.
  • said molding frame a screen over which said member in which said screen is endlessbelt fed longitudinally of and below conveyor is stretched, a vertically movable su ported, compressed air supplying means leading into said pressure box, means for periodically and intermittentlyoperating the said measuring devices 'coi'npressed air su plying means and the conveyer, and means or peri odically and intermittently raising said inember and pressing said screen and conveyer against the said moldlng frame.
  • sprin tensioned conveyor be t pbrviousfto 15' 11 iii s, a vertically movable box asereenm justably supportedin said box a (1 over which said he t is stretched, and in n3 for] f eriodi'cally and intermittently rais" said; mi and pressing said screen and bclt Signedtat New York, N. Yl,this i of October, 1915.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Description

R W. JAGENBURG. MACHINE FOR MAKING ARTIFICIAL STONE SHINGLES, 6w-
APPLICATION FILED OCT. 12. 1915.
Patented Oct. 15, 1918,
2 SHEETS-SHEET l-- m W. JAGENBURG.
I MACHINE 'FOR MAKING ARTIFICIAL STONE SHING|. ES, APPLICATION HLED OCT. 12. I915 1,281,677. Patented 001; 15, 1918,
IIIIII'IIIIIIIIIIIIIIIII 1) afloznn y M i i v To concern UNITED Bonn-m w. anemone, or new roux; N. x., nssrenon ro ssnssros sra'rmnoorme mUFACIURING COMPANY, INOOQPOBATED.
iron. mAmenn'rmciaL-smom smiwemis, as
Be it" v own at '1, Roman W. JeannnUne, 'a citiien of the German Empire; and a resident renew York, in the county and State o f New York, have invented. certain new and useful Improvements in Machines for-Making Artificial-Stone Shingles, &'c., of which the fqllowingis a-specification.
This invention has reference to improvements inmachinefor makin artificial stone shingles, plates',% slabs. and t elike from a composition oflasbestos or other fireproofmaterials which are thoroughly and uni forinly mixed with hydraulic cement andanhydrous silicon dioxld and some water.-
Itjs thespecial purpose of thepresent inventlon to produce a machine for making artificial ,stone shingles in one continuous operation. The mixed mass, in a'eplastic condition is allowed to flow ,from the mixer by gravity down into measuring devices whic are automatically opened and iclosed hythe rotation of the machine. Fromqthe mass is filling the same. There arefurthcr devices for equalizing the compressed air pressure on the surface of each measured:
measuring devices the measured quantitie's pass down into the shingle forming device wherein air pressure is a plied to squeeze. out the water and form tie shingles, slabs or plates. An endless beltdevice isiprovided'which is automatically and intermib. tentlyraised and lowered bycam arrangements so as to receive the pressed or formed shingles and transport them outof the ma.- chine. i
Means are provided within the machine to produce plates of uniform thickness or shingles having'a slanting surface whileheing rectangular at the opposite side. These shingles with slanting surface reduce what architects tcrni a beautiful 5 adow eflect.
Such tapered artificial roofing" material'is easier laidxand nailed and more desirable than artificial shingles of uniform thickness.
In addition to-thesemain objects means;
areprovid'ed on the measuringjdeviiies' to allow o the escape ofair while the plastic quantity of plastiofmass within the shingle molding device." The invention furthcrconsists inthe' construction andarrangemenfiof the various parts iandf 'icarei'has; to produce a compact and reliable machine .Sp'edtcefionc! Letters Patent. Pat
panyin'g drawings in which:
h b ans 1 '1. main r ii rivj f which produces shingles in a relatively short period of time all as will be: fully described ented 0ct.15,1918. Application filed oct bu m, 1m, Serial no. 55,409.
hereinafter with reference to the aceom- Figure 1 represents in elevation partly in section a machine for making arti cial stone.
shingles plates and slabs embodying in desirable orm the present improvements.-
Fig. 2 illustrates in longitudinal section a measurin device. a Fig.3 s owe the machine in top plan view. 4 isa partial section of the shingle mol in g device with the endless belt ar- 'rangement.
Similar -characters of rleference denote like parts in all the figures.
P In Fig.'1.,of he drawing it represents a box containing a .mixin device of any ap "proved construction. *rom the bottom of;
the box a, a plurality of pipes,13 being-- shown in Fig. 1, b; c, d, extend-downwardly and connect with the measuringdevices e,
f, 9. One ofthe measuring devices is shown" in longitudinal section in Fig. 2. measuring device comprises an inlet valve 7:;
Each.
and an. outlet valve a. Three such, inlet valves h, It, h? and three discharge valves i; 11 i are shown in 1g. ,lin connection with the three measurin devices illustrated.
From the casing Mo the valve h a channel j cxtenrlsupwardly. The channelperinits oil? the escape of the air from the measuring tube Iaflwhilethe "me isfillin u and al-' lnws air to enter hen the'sai tu eis-dis-v charging. All the described valves are ,antomatifcally. opened and closedby means of special devices. Each device comprises-a short lever arm Z, 1 ,1, one'each," connected with an inlet valve. A levelm, ml, ms, is I pivotally connected with theireje end of-a short arm 1,12 ,422 Each lever m, mflm, is"- pivotally connected'to a short arm nyn n' flie other end of. which is secured to slower 1 a or discharge. valve.- Short lever arms :50, a; are movably connected oneeache'withx the-'1' short arms n.,'n ,n',-the freeendsof the anns'o arepivotall'y mounted upon a-har p.
performs a to and fro, motion by e an eccentrics mounted upon thei w 'shaft r. The-eccentric coner rby means of the'leverq V endjof wh ch isgpivotally connected washout-lever arm 4' which in turn cony nectswith the short arm ba'r'p. th
- grate,
ioperated therebg;
c of the",pressure boxc ered'by 45. to permit-"the water of-the --mainshaft the eccentric moves position indicated in Fig. l, into'the position the box with the pressurebox under an secured upon the the eccentric,- a to to the said bar measuring devices e rotation of and fro motion is imparted whereby the valves of the are eriodicall .0 r This end oft e ar p connects witha link a the second end of which is connected to an air inlet valve t' located in an air pi e u throu h whichfcom' ressed air is intro uced into tie'machine. has the inlet and dis- ,chargevalves of-the measuring devices are automatically opened and closed by the eccentric 9 during therotation of the main shaft-r andthecompressed air valet also is and these mechanisms are.
so timed that t when the plastic devices-that is after the had been opened,
The extension of each e air pressure valve opens discharge valves the discharge valve reaches into the pressure box 41... In the upper section 'of the pressure box an air deflecting plate w is provided for the; purpose of checking the in: rushing air from the air distributing it uniformly. The air this passes under even pressure into the air chamber The ing tubes within the pressure box communicats with the space below which is adapted to receive the measured quantities of .the plastic mass, the molding frame 0 of the pressure box eing-divided into a pluralitv y means of bars, creating for the plastic der to make the molding frame removable it is screwed thereto by means of'screWs c.
For the purpose of closing the bottom of mass. In or therefrom an endless belt devlce 1s provideda-dapted to-be intermittently raised and lowthe rotation of the main shaft. The-- endless belt 1 is composed of over rollers 2, 3, 4, and 5.
Underneath the belt a stationary screen. rests onflagrate 7.
is L provided which hese devicesarefmounted in a box 8 which has a central extension 9. This connectswlth an eccentric-10 mounted upon UV indicated in Fig. 4 whereby grate, screen and. belt are raised and pressed against the bottom of the pressure box. The. box 8 when moved up and down inc plane ened and closed.
mass has left the measuring measuring tubeb e pressure tube and extensions of the measure molding frame so as to retain the plastic a mass therein and mold the shingles or plates,
fabric adapted plastic mass to pass through when the compressed air pressure is applied to said mass. The belt runs A from the is guided in.v
the upper portion of the frame 13. The. be
screen and the section ofythe belt there-,- on are pressed againstthe molding frame of whereby taperedshingles result. As shown in Fig. 1, the gratejwith screen thereon is secured to a hinge 11 on 'one side and a set screw 12' is provided on the other side Whereby' the machine may be adjusted. In this wayplates of uniform thickness may be producedwith this machine as well. as tapered shingles. The device shown in Fig. 4, however i stationary for'the production of one style of plates or shingles-u In this modified form a perforated disk w is shown in place of the air deflector w to equalize the air pressure.
The endless belt is tensioned by means 'of springs 14 of which one is-shown in Fig. 1. In order to transmit the motion of the main shaft to the belt a gearwheel" 15 ismounted on the main shaft enga in .a gear wheel 16 ou aseparate shaft-1, pon this shaft there is mounted a Geneva wheel 18 with a stop pin 19 to produce'the, intermittent movements described.v The gear wheel 16 actuates a bevel gear 20 on a shaft 21 which in turn actuates a'bevel'gear 22 upon a shaft 23. This shaft is mounted in bearings upon the frame 24. .The shaft 23 supports the roller 3-over which the belt passes. suming that the main shaft rotates then {the eccentric 0 opens the iniet valves of the ,fi-n'easuring devices and closes the discharge .i'alves of .the same, Now the measuring tube is filled and upon further rotation of the eccentric 9 theIinl-et valves are closed and the discharge valves opened permitting tlre contents to flou down into the space underneath the airdefl-ectorw of the pres sure box Properlytimed therewith-by thegearwvheels'anc'l Geneva Wheel with stop 'pin andthe bevelgeaa's the eccentric '10 box to retain the contents of the measuring w in the sections of the said frame. Now the air pressure valve t. is automatically opened and the compressed air passes" through, the tube uontothe air deflector 41: into the air chamber w-. The compressed air us is uniformly, distributed. If a perforated disk w is employed the. air passes through its perforations-intoitheyair;chain 'b'er m,- The-air presses theiwater out'ofthe plastic mass through the fabric of which the endless belt. .is composed thereby forming the shingles or plates in the molding sections of the molding frame. When the air valve is open' the discharge valves of the measurf ing devices are :clos I and the inlet valves open. :By the continued rotationof the 7 main shaft the eccentric 10' descends with thescreen and the section of the h 'mo belt transports the molded. M168 li o-theit little help.
they are taken. to be finished in suitable my;
chines by veryhigh pressure such as hydrau lie ressure.
ith the described construction of a shingle, plate ,or slab molding machine a continuousoperation is effectedwith very j 'I claim asniy invention: 1. ,A machine for a continuous production of artificial tapered shingles or the like, comprisin measuring? devices, a pressure-box i into it lch said measuring devices lead and which has an en bottom, a molding frame I arranged at a ant in said open bottom. an
said molding frame, a screen over which said member in which said screen is endlessbelt fed longitudinally of and below conveyor is stretched, a vertically movable su ported, compressed air supplying means leading into said pressure box, means for periodically and intermittentlyoperating the said measuring devices 'coi'npressed air su plying means and the conveyer, and means or peri odically and intermittently raising said inember and pressing said screen and conveyer against the said moldlng frame.
2. A machine for continuously making lupcrcdp artificial shingles, plates, etc., com
beltis stretched, a vertically movable memprising measuring means, a pressure box mvmg an: open slantlngbottom and into which said measuring means lead, compressed air supplying means leading into said pressure box, a. molding frame arranged in said open bottom of said pressure box, no
" emlless belt fed longitudinally ofand below said molding frame, a screen over which said her in which said screen is supported, means for periodically and intermittently operating said measuring devices, compressed air supplying means and said belt, and means for intermittently raising said member and I p1.-essing said screen and belt against the said molding frame.
I said u the said'molding frame.
3. A machine for "continuously box with compressed air, a molding. frame removably secured in said opentbottoni, an endless belt 'fed longitudinally of" and "below i said molding framqya vertically movable" membe'r,:a screen'pivoted at one endtoand' adjustablggsupported at its."opposite eiidonlv mem rso as to" enable to var of gangle of inclination of saidscreen relative to the horizontal and to thereb vary-the ta ro'f the shingles,and means orp'eriodical y ando o a intermittently imparting motion to rhesus arts.- i f p 4. In a machine for continuously making artificial tapered stone shingles, etc, 'ingicoma bination with a vertically movable gcrben, a pressure box having an openslanting hjottom, and a frame removably mounted in saidmpen bottom, said screen coiiperatingwi h the frame of said ressure box. E v 5. In a'mac inc forcontinuously 7o tapered artificial stone shingles, p etc, the combination of a pressure box am open slanting bottom, a molding ti-mere movably mounted in said 0 on bottom, a.
sprin tensioned conveyor be t pbrviousfto 15' 11 iii s, a vertically movable box asereenm justably supportedin said box a (1 over which said he t is stretched, and in n3 for] f eriodi'cally and intermittently rais" said; mi and pressing said screen and bclt Signedtat New York, N. Yl,this i of October, 1915. I
ROBERT w. emcee I
US5549915A 1915-10-12 1915-10-12 Machine for making artificial-stone shingles, &c. Expired - Lifetime US1281577A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3003190A (en) * 1954-09-03 1961-10-10 Macks Elmer Fred Mold for and a method of molding under fluid separation conditions
US3870777A (en) * 1972-11-02 1975-03-11 California Cement Shake Co Cementitious roofing and siding production
US4017230A (en) * 1974-02-14 1977-04-12 California Cement Shake Co., Inc. Means for forming tapered slabs

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3003190A (en) * 1954-09-03 1961-10-10 Macks Elmer Fred Mold for and a method of molding under fluid separation conditions
US3870777A (en) * 1972-11-02 1975-03-11 California Cement Shake Co Cementitious roofing and siding production
US4017230A (en) * 1974-02-14 1977-04-12 California Cement Shake Co., Inc. Means for forming tapered slabs

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