US12204073B2 - Scale and manufacturing method of the same - Google Patents
Scale and manufacturing method of the same Download PDFInfo
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- US12204073B2 US12204073B2 US17/244,243 US202117244243A US12204073B2 US 12204073 B2 US12204073 B2 US 12204073B2 US 202117244243 A US202117244243 A US 202117244243A US 12204073 B2 US12204073 B2 US 12204073B2
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- Prior art keywords
- scale
- protective layer
- gratings
- fluoride
- substrate
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000011241 protective layer Substances 0.000 claims abstract description 40
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims abstract description 30
- 239000000758 substrate Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims description 20
- 238000005530 etching Methods 0.000 claims description 16
- 239000010410 layer Substances 0.000 claims description 14
- 238000006116 polymerization reaction Methods 0.000 claims description 10
- 238000001020 plasma etching Methods 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 6
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 5
- 239000000356 contaminant Substances 0.000 description 28
- 230000003287 optical effect Effects 0.000 description 17
- 239000007789 gas Substances 0.000 description 13
- 239000012780 transparent material Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 150000002222 fluorine compounds Chemical group 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910021341 titanium silicide Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/26—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
- G01D5/32—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
- G01D5/34—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
- G01D5/347—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells using displacement encoding scales
- G01D5/34707—Scales; Discs, e.g. fixation, fabrication, compensation
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/18—Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films
Definitions
- a certain aspect of embodiments described herein relates to a scale and a manufacturing method of a scale.
- a scale in which scale gratings are formed on a substrate is used in a displacement measurement device of an optical type (for example, see Japanese Patent Application Publication No. 2006-178312).
- a contaminant may adhere to the scale gratings of the scale. However, when the contaminant is wiped, the scale gratings may be damaged. The contaminant may be left in a recess between gratings. And so, there is disclosed a technology in which a protective layer covers the scale gratings (for example, see Japanese Patent Application Publication No. 2008-256655). However, the contaminant may adhere to the protective layer. It is difficult to remove the contaminant.
- the present invention has a purpose of providing a scale and a manufacturing method of a scale in which adherence of a contaminant is suppressed and from which a contaminant is easily removed.
- a scale including: a substrate; scale gratings that are formed on a face of the substrate and has a plurality of gratings at a predetermined interval; and a protective layer that is made of fluoride and covers the scale gratings and an exposed portion of the face of the substrate.
- a manufacturing method of a scale including: forming a protective layer on a face of a substrate by a plasma polymerization, the substrate having scale gratings of a plurality of gratings arranged at a predetermined interval, the protective layer being made of fluoride and covering the scale gratings and an exposed portion of the face of the substrate.
- FIG. 1 illustrates a cross sectional view of a scale of a comparative embodiment
- FIG. 2 A illustrates a plan view of a scale in accordance with an embodiment
- FIG. 2 B illustrates a cross sectional view taken along a line A-A of FIG. 2 A ;
- FIG. 3 A to FIG. 3 E illustrate a manufacturing method of a scale
- FIG. 4 A and FIG. 4 B illustrate another manufacturing method.
- FIG. 1 illustrates a cross sectional view of a scale 200 of the comparative embodiment.
- the scale 200 has scale gratings 20 including a plurality of gratings that are arranged on a face of a substrate 10 at a predetermined interval. With the structure, the scale 200 achieves optical characteristic such as optical transparency or optical reflection.
- a contaminant may adhere to the scale 200 .
- the contaminant has influence on the optical characteristic of the scale 200 . It is therefore preferable that the contaminant is removed. For example, it is thought that the contaminant adhering to a surface of the scale gratings 20 or an exposed portion of the scale 200 is wiped. However, when the contaminant is wiped, the scale gratings 20 may be damaged. Alternatively, the contaminant is left in a recess between gratings. In particular, when a distance between the gratings of the scale gratings 20 is small or a level difference formed by the gratings is large, the contaminant tends to be left. Therefore, measurement accuracy of a measurement device using the scale may be degraded.
- the scale gratings 20 are covered by a protective layer.
- the contaminant may adhere to the protective layer. It is not easy to remove the contaminant. And it is difficult to suppress the adherence of the contaminant.
- a description will be given of a scale and a manufacturing method of the scale in which adherence of the contaminant is suppressed and from which the contaminant is easily removed.
- FIG. 2 A illustrates a plan view of a scale 100 in accordance with an embodiment.
- FIG. 2 B illustrates a cross sectional view taken along a line A-A of FIG. 2 A .
- the scale 100 has the scale gratings 20 in which a plurality of gratings are arranged on the face of the substrate 10 at a predetermined interval.
- An exposed portion on the face of the substrate 10 and the scale gratings 20 are covered by a protective layer 30 .
- a surface of the protective layer 30 is flat or approximately flat.
- the substrate 10 is not limited.
- the substrate 10 is made of an optical transparent material.
- the optical transparent material is such as glass.
- a low-expansion coefficient material such as quartz glass (synthetic molten quartz) may be used.
- the substrate 10 may be made of light non-transparent material.
- the non-transparent material in this case is such as metal or ceramic.
- the scale gratings 20 are not limited.
- the scale gratings 20 are made of an optimal optical transparent or non-transparent material (optical absorption or optical reflection) in accordance with a type such as a phase grating type, an amplitude grating type, a reflection type or optical transparent type.
- the optical transparent material may be a transparent oxide such as glass, silicon dioxide, titanium oxide, magnesium fluoride, or fluoride.
- the non-optical transparent material may be metal such as chromium, nickel, titanium silicide, copper, gold, aluminum or titanium, or a black plated layer, or a colored oxide layer.
- the protective layer 30 is made of fluoride.
- the fluoride may be a fluorocarbon-based polymer.
- the fluorocarbon-based material may be tetrafluorocarbon or the like.
- the fluoride has water repellency property. Therefore, the fluoride has antifouling property. It is therefore possible to suppress adherence of a contaminant to the protective layer 30 .
- a friction coefficient of the fluoride is relatively small. It is therefore possible to wipe the contaminant on the protective layer, even if the contaminant adheres to the protective layer 30 . It is therefore possible to suppress adherence of the contaminant to the scale 100 in accordance with the embodiment.
- the scale 100 has a structure in which removal of the contaminant is easy.
- the fluoride is excellent at chemical resistance.
- a refraction index of the fluoride is smaller than that of silicon dioxide. Therefore, the fluoride is excellent at interface reflection, optical performance and so on.
- the protective layer 30 of fluoride is particularly effective in a scale having the scale gratings 20 of which a distance between gratings is 2 ⁇ m or less.
- a distance between gratings is 2 ⁇ m or less.
- FIG. 3 A to FIG. 3 E illustrate a manufacturing method of the scale 100 .
- a layer 40 to be etched is formed on the face of the substrate 10 .
- the layer 40 to be etched is a layer for forming the scale gratings 20 . Therefore, a material of the layer 40 to be etched is the same as that of the scale gratings 20 .
- a part of the substrate 10 can be used as the layer 40 to be etched.
- resist patterns 50 are formed on the layer 40 to be etched at a predetermined interval.
- the resist patterns 50 have the same pattern as the scale gratings 20 . It is possible to form the resist patterns 50 by etching a resist layer with use of a predetermined mask.
- the resist patterns 50 are used as a mask. And the layer 40 to be etched is etched (etching process). Thus, the scale gratings 20 are formed.
- the protective layer 30 is formed so as to cover an exposed portion on the face of the substrate 10 and the scale gratings 20 (forming process of layer). It is possible to form the protective layer 30 by a plasma polymerization under air atmosphere or under decompression. Fluoride gas may be used as material gas. Fluorocarbon gas such as CF 4 , C 3 F 8 , C 4 F 8 or CHF 3 may be used as the fluoride gas. It is preferable that the surface of the protective layer 30 is flat or approximately flat.
- the protective layer 30 of fluoride it is possible to form the protective layer 30 of fluoride by the plasma polymerization of the fluoride gas. It is therefore possible to suppress adherence of the contaminant to the scale 100 . And it is easy to remove the contaminant. Moreover, it is possible to reduce the thickness of the protective layer 30 by using the plasma polymerization. For example, it is possible to largely reduce the thickness of the protective layer 30 , in comparison to the case where a resin protective layer is formed by coating. For example, it is possible to reduce the thickness of the protective layer 30 to 5 ⁇ m or less. From a viewpoint of easiness of layer formation, it is preferable that the thickness of the protective layer 30 is 3 ⁇ m or less.
- the thickness of the protective layer 30 is 50 nm to 1 ⁇ m. It is possible to fill a fluoride layer only between the gratings, by adjusting the condition of the plasma polymerization and performing etch-back after the formation of the protective layer. It is therefore possible to minimize degradation of the optical characteristic caused by the protective layer.
- the thickness of the protective layer 30 means a thickness from an upper face of the gratings to an upper face of the protective layer 30 .
- a plasma etching device using fluoride gas such as the fluorocarbon gas acting as etching gas
- the fluoride gas is decomposed by the plasma.
- an ion such as CF 2+ or CF 3+ or a radical such as F, CF, CF 2 or C 2 F 4 is formed.
- etching of a surface of a target and covering of polymer on the surface of the target progress together with each other.
- the operation condition of the plasma etching device is changed, the effect of the etching is enlarged or the effect of covering of the surface with the polymer is enlarged.
- a plasma etching device is used.
- the removing process of the resist it is possible to remove the resist by changing the gas to oxidizing gas such as oxygen.
- the fluoride may be deposited on the upper face of the scale gratings 20 and it may not be necessarily possible to sufficiently fill the exposed portion of the face of the substrate 10 with the protective layer 30 .
- the filling of the exposed face of the substrate 10 may be prevented by a convex portion protruding from the upper face of the scale gratings 20 toward an in-plane direction of the substrate 10 .
- the fluoride gas includes a slight amount of O 2 or an exposing process by O 2 plasma is performed on the way of the polymerization process of the fluoride, the convex to which electrical charge is concentrated is removed and the deposition of the fluoride is densified and flattened as illustrated in FIG. 4 B .
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Optical Transform (AREA)
- Diffracting Gratings Or Hologram Optical Elements (AREA)
Abstract
Description
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/244,243 US12204073B2 (en) | 2017-12-05 | 2021-04-29 | Scale and manufacturing method of the same |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017233154A JP7025189B2 (en) | 2017-12-05 | 2017-12-05 | Scale and its manufacturing method |
| JP2017-233154 | 2017-12-05 | ||
| US16/207,411 US20190170911A1 (en) | 2017-12-05 | 2018-12-03 | Scale and manufacturing method of the same |
| US17/244,243 US12204073B2 (en) | 2017-12-05 | 2021-04-29 | Scale and manufacturing method of the same |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/207,411 Division US20190170911A1 (en) | 2017-12-05 | 2018-12-03 | Scale and manufacturing method of the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20210247547A1 US20210247547A1 (en) | 2021-08-12 |
| US12204073B2 true US12204073B2 (en) | 2025-01-21 |
Family
ID=66548277
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/207,411 Abandoned US20190170911A1 (en) | 2017-12-05 | 2018-12-03 | Scale and manufacturing method of the same |
| US17/244,243 Active 2040-02-05 US12204073B2 (en) | 2017-12-05 | 2021-04-29 | Scale and manufacturing method of the same |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/207,411 Abandoned US20190170911A1 (en) | 2017-12-05 | 2018-12-03 | Scale and manufacturing method of the same |
Country Status (4)
| Country | Link |
|---|---|
| US (2) | US20190170911A1 (en) |
| JP (1) | JP7025189B2 (en) |
| CN (1) | CN110006347B (en) |
| DE (1) | DE102018009423A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110451009B (en) * | 2019-07-26 | 2020-11-24 | 中国科学院长春光学精密机械与物理研究所 | A kind of protection method of diffraction grating |
| JP2021131312A (en) * | 2020-02-20 | 2021-09-09 | 株式会社ミツトヨ | scale |
| JP2021192010A (en) * | 2020-06-05 | 2021-12-16 | 株式会社ミツトヨ | Scale and manufacturing method of the same |
| CN112034545B (en) * | 2020-09-29 | 2022-07-26 | 暨南大学 | Two-dimensional hole array grating and grating ruler displacement measurement system |
| JP7537649B1 (en) * | 2022-09-22 | 2024-08-21 | 大日本印刷株式会社 | Reflective optical scale for encoder, reflective optical encoder, and laminate for reflective optical scale for encoder |
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2017
- 2017-12-05 JP JP2017233154A patent/JP7025189B2/en active Active
-
2018
- 2018-11-29 DE DE102018009423.6A patent/DE102018009423A1/en active Pending
- 2018-12-03 US US16/207,411 patent/US20190170911A1/en not_active Abandoned
- 2018-12-04 CN CN201811472803.1A patent/CN110006347B/en active Active
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2021
- 2021-04-29 US US17/244,243 patent/US12204073B2/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| US20190170911A1 (en) | 2019-06-06 |
| DE102018009423A1 (en) | 2019-06-06 |
| US20210247547A1 (en) | 2021-08-12 |
| JP2019100896A (en) | 2019-06-24 |
| CN110006347B (en) | 2023-04-18 |
| CN110006347A (en) | 2019-07-12 |
| JP7025189B2 (en) | 2022-02-24 |
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