US11808420B2 - LED vehicle lamp with frustum base plate - Google Patents

LED vehicle lamp with frustum base plate Download PDF

Info

Publication number
US11808420B2
US11808420B2 US17/613,855 US202017613855A US11808420B2 US 11808420 B2 US11808420 B2 US 11808420B2 US 202017613855 A US202017613855 A US 202017613855A US 11808420 B2 US11808420 B2 US 11808420B2
Authority
US
United States
Prior art keywords
base plate
frustum base
led
circuit board
frustum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active, expires
Application number
US17/613,855
Other versions
US20220316674A1 (en
Inventor
Zongtao Li
Binhai Yu
Yong Tang
Caiman YAN
Cunjiang Song
Qiliang ZHAO
Longshi RAO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
South China University of Technology SCUT
Original Assignee
South China University of Technology SCUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by South China University of Technology SCUT filed Critical South China University of Technology SCUT
Assigned to SOUTH CHINA UNIVERSITY OF TECHNOLOGY reassignment SOUTH CHINA UNIVERSITY OF TECHNOLOGY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LI, Zongtao, RAO, Longshi, SONG, CUNJIANG, TANG, YONG, YAN, Caiman, YU, BINHAI, ZHAO, Qiliang
Assigned to SOUTH CHINA UNIVERSITY OF TECHNOLOGY reassignment SOUTH CHINA UNIVERSITY OF TECHNOLOGY CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 058293 FRAME: 0427. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Assignors: LI, Zongtao, RAO, Longshi, SONG, CUNJIANG, TANG, YONG, YAN, Caiman, YU, BINHAI, ZHAO, Qiliang
Publication of US20220316674A1 publication Critical patent/US20220316674A1/en
Application granted granted Critical
Publication of US11808420B2 publication Critical patent/US11808420B2/en
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19—Attachment of light sources or lamp holders
    • F21S41/192—Details of lamp holders, terminals or connectors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141—Light emitting diodes [LED]
    • F21S41/151—Light emitting diodes [LED] arranged in one or more lines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141—Light emitting diodes [LED]
    • F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/176—Light sources where the light is generated by photoluminescent material spaced from a primary light generating element
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40—Cooling of lighting devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40—Cooling of lighting devices
    • F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483—Containers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
    • F21Y2107/90—Light sources with three-dimensionally disposed light-generating elements on two opposite sides of supports or substrates

Definitions

  • the present disclosure relates to the field of automotive illumination, and particularly relates to an LED vehicle lamp with a frustum base plate.
  • LED lamp rapidly replace traditional lamps with the advantages of low power consumption, long service life, high brightness, low heat, environmental protection and the like to become a modern illumination tool with the widest global application range.
  • LED lamps are already popularized and applied to the vehicle industry, and various LED vehicle lamps in the market are infinite.
  • a cuboid base plate is arranged at an installation position of the vehicle lamp.
  • An axis of the cuboid base plate is perpendicular to an irradiation direction of the vehicle lamp.
  • a circuit board is installed on an upper surface of the cuboid substrate.
  • LED lamp bead includes a plurality of LED chips and a substrate on a back of each LED chip, and the plurality of LED chips are attached to the circuit board in a single-face mode.
  • the present disclosure aims to provide an LED vehicle lamp with a frustum base plate. Light emitted by LED chips to the lower side of the frustum base plate will not be blocked by the frustum base plate and can be emitted to the lateral space below the frustum base plate.
  • the illumination range of the LED chips is larger, the distribution of emitted light is more uniform, and the overall illumination effect of the LED vehicle lamp is better.
  • the LED vehicle lamp with a frustum base plate comprises a base plate, a circuit board and multiple LED chips.
  • the base plate is a frustum base plate, the frustum base plate is arranged on an axis of the LED vehicle lamp, a width of an upper bottom surface of the frustum base plate is smaller than that of a lower bottom surface of the frustum base plate, an axis of the circuit board is parallel to an axis of the frustum base plate, a width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate, the circuit board is installed on the upper bottom surface of the frustum base plate, and the multiple LED chips are installed on the circuit board.
  • the circuit board may include a first circuit board and a second circuit board.
  • the first circuit board may be installed on the upper bottom surface of the frustum base plate.
  • the second circuit board may be installed on the lower bottom surface of the frustum base plate.
  • the multiple LED chips may include multiple first LED chips and multiple second LED chips.
  • the multiple first LED chips may be installed on the first circuit board in an inverted mode.
  • a first transparent substrate may be arranged on a back of each the first LED chip.
  • a first phosphor may be arranged on the first substrate, meanwhile the first LED chip and the first substrate may be coated with the first phosphor.
  • the multiple second LED chips may be installed on the second circuit board in an inverted mode.
  • a second transparent substrate may be arranged on a back of each the second LED chip.
  • a second phosphor may be arranged on the second substrate, meanwhile the second LED chip and the second substrate may be coated with the second phosphor.
  • the first phosphor may include a first fluorescent glue. Lateral parts of the first LED chip and the first substrate may be coated with the first fluorescent glue.
  • the second phosphor may include a second fluorescent glue, and lateral parts of the second LED chip and the second substrate may be coated with the second fluorescent glue.
  • the first phosphor may include a first fluorescent glue lens and a first fluorescent glue.
  • the first substrate may be coated with the first fluorescent glue, and lateral parts of the first LED chip and the first fluorescent glue may be coated with the first fluorescent glue lens.
  • the second phosphor may include a second fluorescent glue and a second fluorescent glue lens.
  • the second substrate may be coated with the second fluorescent glue, lateral parts of the second LED chip and the second fluorescent glue may be coated with the second fluorescent glue lens.
  • Both the first fluorescent glue lens and the second fluorescent glue lens may be of spherical structures.
  • the first phosphor may include a first fluorescent glue lens, and lateral parts of the first LED chip and the first substrate may be coated with the first fluorescent glue lens.
  • the second phosphor may include a second fluorescent glue lens, lateral parts of the second LED chip and the second substrate may be coated with the second fluorescent glue lens. Both the first fluorescent glue lens and the second fluorescent glue lens may be of spherical structures.
  • a clamping position may be arranged on an upper part of the frustum base plate.
  • the first fluorescent glue lens may be provided with a clamp, and the clamping position may be matched with the clamp to connect the first fluorescent glue lens and the frustum base plate.
  • an included angle alpha between a side surface of the frustum base plate and the lower bottom surface of the frustum base plate may be larger than or equal to 25 degrees and smaller than or equal to 75 degrees.
  • both the first substrate and the second substrate may be sapphire substrates or silicon carbide substrates, and the frustum base plate may be made of a high-thermal-conductivity base material.
  • the axis of the frustum base plate may coincide with the axis of the LED vehicle lamp, and the multiple LED chips may be installed on the circuit board in a single row.
  • one end of the frustum base plate may be connected with a radiator.
  • the radiator may be arranged on one side of each the LED chip, and a fan may be arranged on one side of the radiator.
  • the width of the upper bottom surface of the frustum base plate is smaller than that of the lower bottom surface of the frustum base plate.
  • the width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate.
  • the circuit board is installed on the upper bottom surface of the frustum base plate, and the plurality of LED chips are installed on the circuit board. Therefore, light emitted by the LED chips towards the lower side of the frustum base plate will not be blocked by the frustum base plate and can be emitted to the lateral space below the frustum base plate.
  • the illumination range of the LED chips is larger, the distribution of emitted light is more uniform, and the overall illumination effect of the LED car light is better.
  • FIG. 1 is a schematic structural diagram of a first embodiment according to the present disclosure, observed in a perspective view;
  • FIG. 2 is a schematic structural diagram of the first embodiment according to the present disclosure, observed in a planer view;
  • FIG. 3 is a schematic diagram of the first embodiment according to the present disclosure.
  • FIG. 4 is a schematic structural diagram of a second embodiment according to the present disclosure, observed in a planar view;
  • FIG. 5 is a schematic structural diagram of a third embodiment according to the present disclosure, observed in a planar view;
  • FIG. 6 is a schematic structural diagram of a fourth embodiment according to the present disclosure, observed in a planar view.
  • FIG. 7 is a schematic diagram of an LED vehicle lamp with a cuboid substrate in the prior art.
  • 11 frustum base plate 111 upper bottom surface; 112 lower bottom surface; 113 clamping position; 12 first circuit board; 131 first LED chip; 132 first fluorescent glue; 133 first fluorescent glue lens; 134 first substrate; 135 lateral part of first LED chip; 136 clamp; 14 second circuit board; 151 second LED chip; 152 second fluorescent glue; 153 second fluorescent glue lens; 154 second substrate; 155 lateral part of second LED chip; 16 radiator; 2 cuboid substrate; 21 substrate LED chip; and 22 chip fluorescent glue.
  • FIG. 1 Referring to FIG. 1 , FIG. 2 and FIG. 3 , the present disclosure is described in detail further below.
  • an LED vehicle lamp with a frustum base plate includes a base plate, a circuit board and a plurality of LED chips.
  • the base plate is a frustum base plate 11 , which is arranged on the axis of the LED vehicle lamp.
  • a width of an upper bottom surface 111 of the frustum base plate 11 is smaller than that of a lower bottom surface 112 of the frustum base plate.
  • An axis of the circuit board is parallel to the axis of the frustum base plate 11 .
  • the width of the circuit board is smaller than that of the upper bottom surface 111 of the frustum base plate 11 .
  • the circuit board is installed (such as welded) on the upper bottom surface 111 of the frustum base plate 11 (namely a top surface of the frustum base plate 11 ).
  • the plurality of LED chips are installed on the circuit board.
  • the width of the upper bottom surface 111 of the frustum base plate 11 is 1 mm larger than that of the circuit board.
  • the circuit board is a high-thermal-conductivity circuit board.
  • the upper bottom surface 111 of the frustum base plate 11 is smaller than the lower bottom surface 112 of the frustum base plate 11 , as shown in FIG. 3 by arrows, light emitted by the LED chip towards the lower side of the frustum base plate 11 can penetrate through the narrow upper bottom surface 111 of the frustum base plate 11 slantly and downwards, cannot be blocked by the frustum base plate 11 and can be emitted to the lateral space below the frustum base plate 11 , such as the space position shown by a circle in the figure.
  • the illumination range of the LED chips is larger, the distribution of emitted light is relatively more uniform, and the overall illumination effect of the LED vehicle lamp is better.
  • the circuit board includes a first circuit board 12 and a second circuit board 14 .
  • the first circuit board 12 is installed on the upper bottom surface 111 of the frustum base plate 11
  • the second circuit board 14 is installed on the lower bottom surface 112 of the frustum base plate 11 .
  • the plurality of LED chips include a plurality of first LED chips 131 and a plurality of second LED chips 151 .
  • the first LED chips 131 are respectively installed on the first circuit board 12 in an inverted mode.
  • a first transparent substrate is arranged on a back of the first LED chip 131 .
  • a first phosphor is arranged on the first substrate 134 , and the first LED chip 131 and the first substrate 134 are coated with the first phosphor.
  • the plurality of second LED chips 151 are respectively installed on the second circuit board 14 in an inverted mode.
  • a second transparent substrate is arranged on the back of the second LED chip 151 .
  • a second phosphor is arranged on the second substrate 154 , and the second LED chip 151 and the second substrate 154 are coated with the second phosphor.
  • the first LED chip 131 on the upper bottom surface 111 of the frustum base plate 11 is a main light source of the LED vehicle lamp
  • the second LED chip 151 on the lower bottom surface 112 of the frustum base plate 11 is a secondary light source of the LED vehicle lamp.
  • the luminance of the secondary light source is smaller than that of the main light source.
  • LED lamp beads usually include the LED chips and the substrate.
  • an LED chip inversion mode is adopted, namely, the first LED chip 131 is attached to the first circuit board 12 with the electrode facing downwards and the first substrate 134 facing upwards, the second LED chip 151 is attached to the second circuit board 14 with the electrode facing upwards and the second substrate 154 facing downwards.
  • the light emitted by the LED chips can reach a wider space range through the transparent substrate, so that the backward light emitting capacity of the LED chips is further enhanced.
  • the LED chips are respectively attached to the upper bottom surface 111 and the lower bottom surface 112 of the frustum base plate 11 , so that the light at the bottom of the frustum base plate 11 are effectively supplemented, and the LED vehicle lamp has an obvious cut-off line and is better in illumination effect.
  • the first phosphor includes a first fluorescent glue 132 .
  • the lateral part 135 of the first LED chip 131 and the first substrate 134 are coated with the first fluorescent glue 132 .
  • the second phosphor includes second fluorescent glue 152 , and the lateral part 155 of the second LED chip 151 and the second substrate 154 are coated with the second fluorescent glue 152 .
  • the first fluorescent glue 132 is sprayed on the top surface and the side surface of the first LED chip 131 , and the width of the first fluorescent glue 132 is slightly larger than that of the first circuit board 12 .
  • the top of the frustum base plate 11 is coated with the first fluorescent glue 132 , and the color temperature is 5500 K after white light packaging.
  • the second fluorescent glue 152 is sprayed on the bottom surface and the side surface of the second LED chip 151 , and the width of the second fluorescent glue 152 is slightly larger than that of the second circuit board 14 .
  • the second circuit board 14 is coated with the second fluorescent glue 152 , and the color temperature is 6500 K after white light packaging.
  • a taper angle of the frustum base plate 11 namely an included angle alpha between the side surface of the frustum base plate 11 and the lower bottom surface 112 of the frustum base plate 11 , is larger than or equal to 25 degrees and smaller than or equal to 75 degrees.
  • Backward light emission of a top LED chip is mainly affected by the taper angle of the frustum base plate 11 .
  • the increase of the taper angle is beneficial to strengthening the backward light emitting capacity.
  • the taper angle alpha is 45 degrees.
  • Both the first substrate 134 and the second substrate 154 are sapphire substrates or silicon carbide substrates, and the frustum base plate 11 is made of a high-thermal-conductivity base material.
  • the thermal conductivity coefficient of aluminum alloy is only 200 W/(m ⁇ K).
  • the temperature difference is generally 40 celsius degrees to 70 celsius degrees, heat cannot be well conducted, and therefore the using effect and the service life time of the LED vehicle lamp are affected.
  • the high-thermal-conductivity base material is copper
  • the frustum base plate 11 is made of a pure copper base material.
  • the thermal conductivity coefficient of the copper is about 400 W/(m ⁇ K). The copper has better heat transfer performance, and the heat can be well conducted, so that the service life time of the LED vehicle lamp is prolonged.
  • the axis of the frustum base plate 11 coincides with the axis of the LED vehicle lamp, namely the axis of the frustum base plate 11 coincides with the irradiation direction of the LED vehicle lamp, the axis of the circuit board coincides with the axis of the frustum base plate 11 , and the plurality of LED chips are installed on the circuit board at intervals in a single row.
  • the axis of the cuboid base plate 2 is perpendicular to the irradiation direction of the vehicle lamp.
  • the circuit board is installed on the upper surface of the cuboid base plate 2 .
  • the plurality of substrate LED chips 21 are attached to the circuit board in a single-face mode. Due to the fact that the positions of the substrate LED chips 21 on the cuboid base plate 2 are different, light emitted to the front of the vehicle cannot form light beams on the same straight line, so that the focusing effect of the vehicle lamp is poor. Even if the thickness of the base plate is reduced, light source central points of the base plate LED chips 21 cannot be located in the center of the LED vehicle lamp. If the thickness of the base plate is reduced, the heat dissipation effect of the LED vehicle lamp can be greatly reduced.
  • the axis of the frustum base plate 11 coincides with the axis of the LED vehicle lamp
  • the axis of the circuit board coincides with the axis of the frustum base plate 11
  • the plurality of LED chips are installed on the circuit board in a single row, so that the defect that light cannot be accurately controlled due to the fact that the LED vehicle lamp in the prior art cannot realize the coincidence of the center of the LED chip light source and the focus of the LED vehicle lamp is overcome. Therefore, the central points of LED chip light sources are located on the axis of the LED vehicle lamp. Light emitted to the front of the vehicle from the LED chip light sources form light beams on the same straight line. The focusing effect of the vehicle lamp is good, and the LED vehicle lamp has an obvious cut-off line.
  • radiator 16 One end of the frustum base plate 11 is connected with the radiator 16 , which is arranged on one side of the LED chip, so that the heat generated by the LED chip is rapidly transmitted to the radiator 16 through the frustum base plate 11 .
  • a fan is arranged on one side of the radiator 16 so as to enhance the heat dissipation effect.
  • the radiator 16 is made of the pure copper base material.
  • the first phosphor includes a first fluorescent glue lens 133 and the first fluorescent glue 132 .
  • the first substrate 134 is coated with the first fluorescent glue 132
  • the lateral part 135 of the first LED chip 131 and the first fluorescent glue 132 are coated with the first fluorescent glue lens 133 .
  • the second phosphor includes the second fluorescent glue 152 and a second fluorescent glue lens 153 .
  • the second substrate 154 is coated with the second fluorescent glue 152 .
  • the lateral part 155 of the second LED chip 151 and the second fluorescent glue 152 are coated with the second fluorescent glue lens 153 .
  • Both the first fluorescent glue lens 133 and the second fluorescent glue 153 lens are of spherical structures.
  • the first fluorescent glue 132 is sprayed on the top surface of the first LED chip 131 .
  • the first fluorescent glue lens 133 is dispensed on the first fluorescent glue 132 , and the width of the first fluorescent glue lens 133 is slightly larger than the width of the upper part of the frustum base plate 11 .
  • the top of the frustum base plate 11 is coated with the first fluorescent glue 132 , and the color temperature is 5500 K after white light packaging.
  • the second fluorescent glue 152 is sprayed on the bottom surface and the side surface of the second LED chip 151 , the second fluorescent glue lens 153 is dispensed on the second fluorescent glue 152 , and the width of the second fluorescent glue lens 153 is slightly greater than that of the second circuit board 14 .
  • the second circuit board 14 is coated with the second fluorescent glue lens 153 , and the color temperature is 6500 K after white light packaging.
  • the usage amount of fluorescent glue can be saved.
  • Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures, so that the total reflection effect of light on an interface between the fluorescent glue and air can be reduced, the light emitting rate of the LED chip is improved, and the illumination effect of the LED vehicle lamp is enhanced.
  • the frustum base plate 11 is made of an aluminum-based anisotropic heat pipe.
  • the taper angle of the frustum base plate 11 is 37.5 degree.
  • the width of the upper bottom surface 111 of the frustum base plate 11 is 1.5 mm larger than that of the circuit board.
  • the radiator 16 is made of a pure aluminum base material.
  • the first phosphor includes the first fluorescent glue lens 133 , and the lateral part 135 of the first LED chip 131 and the first substrate 134 are coated with the first fluorescent glue lens 133 .
  • the second phosphor includes the second fluorescent glue lens 153 .
  • the lateral part 155 of the second LED chip 151 and the second substrate 154 are coated with the second fluorescent glue lens 153 .
  • Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures.
  • the first fluorescent glue lens 133 is sprayed on the top surface of the first LED chip 131 , and the width of the first fluorescent glue lens 133 is slightly larger than that of the upper part of the frustum base plate 11 .
  • the top of the frustum base plate 11 is coated with the first fluorescent glue lens 133 , and the color temperature is 5500 K after white light packaging.
  • the second fluorescent glue lens 153 is sprayed on the bottom surface and the side surface of the second LED chip, and the width of the second fluorescent glue lens 153 is slightly larger than that of the second circuit board 14 .
  • the second circuit board 14 is coated with the second fluorescent glue lens 153 , and the color temperature is 6500 K after white light packaging.
  • Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures, so that the total reflection effect is reduced, the light emitting rate is improved, the illumination effect of the LED vehicle lamp is enhanced, and the heat of the dispersed fluorescent glue is not easy to concentrate, and the heat dissipation effect is good.
  • the frustum base plate 11 is made of a pure silver base material.
  • the taper angle of the frustum base plate 11 is 30 degrees, and the width of the upper bottom surface 111 of the frustum base plate 11 is 2 mm larger than that of the circuit board.
  • a clamping position 113 is arranged on the upper part of the frustum base plate 11 , the first fluorescent glue lens 133 is provided with a clamp 136 .
  • the clamping position 113 is matched with the clamp 136 to connect the first fluorescent glue lens 133 and the frustum base plate 11 .
  • the clamping position 113 and the clamp 136 Through the arrangement of the clamping position 113 and the clamp 136 , the connection between the first phosphor and the frustum base plate 11 is more stable, and the first phosphor is not easy to fall off.
  • the clamping position 113 on the upper part of the frustum base plate 11 is a step, and the clamp 136 of the first phosphor is clamped on the step.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

The present disclosure relates to an LED vehicle lamp with a frustum base plate. The LED vehicle lamp includes a base plate, a circuit board and a plurality of LED chips. The base plate is a frustum base plate. The frustum base plate is arranged on an axis of the LED vehicle lamp. A width of an upper bottom surface of the frustum base plate is smaller than that of a lower bottom surface of the frustum base plate. An axis of the circuit board is parallel to an axis of the frustum base plate. A width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate. The circuit board is installed on the upper bottom surface of the frustum base plate, and the plurality of LED chips are installed on the circuit board.

Description

CROSS REFERENCE TO RELATED APPLICATIONS
This patent application is a national stage application of International Patent Application No. PCT/CN2020/099927, filed on Jul. 2, 2020, which claims priority of Chinese Patent Application No. 201910592162.1 filed on Jul. 3, 2019, both of which are incorporated by reference herein in their entirety as part of the present application.
TECHNICAL FIELD
The present disclosure relates to the field of automotive illumination, and particularly relates to an LED vehicle lamp with a frustum base plate.
BACKGROUND ART
Along with the development of illumination technology, the LED lamp rapidly replace traditional lamps with the advantages of low power consumption, long service life, high brightness, low heat, environmental protection and the like to become a modern illumination tool with the widest global application range. At present, LED lamps are already popularized and applied to the vehicle industry, and various LED vehicle lamps in the market are infinite.
According to traditional LED vehicle lamp, a cuboid base plate is arranged at an installation position of the vehicle lamp. An axis of the cuboid base plate is perpendicular to an irradiation direction of the vehicle lamp. A circuit board is installed on an upper surface of the cuboid substrate. LED lamp bead includes a plurality of LED chips and a substrate on a back of each LED chip, and the plurality of LED chips are attached to the circuit board in a single-face mode.
The following technical problems frequently exist: light emitted by the LED chips to the lower side of the cuboid base plate is easily blocked by an upper surface of the cuboid base plate and cannot be emitted to the lateral space below the cuboid base plate, so that the illumination range of the LED chips is reduced, the distribution of emitted light is not uniform enough, and the overall illumination effect of the LED vehicle lamp is affected.
SUMMARY
Aiming at the technical problems existing in the prior art, the present disclosure aims to provide an LED vehicle lamp with a frustum base plate. Light emitted by LED chips to the lower side of the frustum base plate will not be blocked by the frustum base plate and can be emitted to the lateral space below the frustum base plate. The illumination range of the LED chips is larger, the distribution of emitted light is more uniform, and the overall illumination effect of the LED vehicle lamp is better.
In order to achieve the above purpose, the present disclosure adopts the following technical schemes:
The LED vehicle lamp with a frustum base plate comprises a base plate, a circuit board and multiple LED chips. The base plate is a frustum base plate, the frustum base plate is arranged on an axis of the LED vehicle lamp, a width of an upper bottom surface of the frustum base plate is smaller than that of a lower bottom surface of the frustum base plate, an axis of the circuit board is parallel to an axis of the frustum base plate, a width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate, the circuit board is installed on the upper bottom surface of the frustum base plate, and the multiple LED chips are installed on the circuit board.
In some embodiments, the circuit board may include a first circuit board and a second circuit board. The first circuit board may be installed on the upper bottom surface of the frustum base plate. The second circuit board may be installed on the lower bottom surface of the frustum base plate. The multiple LED chips may include multiple first LED chips and multiple second LED chips. The multiple first LED chips may be installed on the first circuit board in an inverted mode. A first transparent substrate may be arranged on a back of each the first LED chip. A first phosphor may be arranged on the first substrate, meanwhile the first LED chip and the first substrate may be coated with the first phosphor. The multiple second LED chips may be installed on the second circuit board in an inverted mode. A second transparent substrate may be arranged on a back of each the second LED chip. A second phosphor may be arranged on the second substrate, meanwhile the second LED chip and the second substrate may be coated with the second phosphor.
In some embodiments, the first phosphor may include a first fluorescent glue. Lateral parts of the first LED chip and the first substrate may be coated with the first fluorescent glue. The second phosphor may include a second fluorescent glue, and lateral parts of the second LED chip and the second substrate may be coated with the second fluorescent glue.
In some embodiments, the first phosphor may include a first fluorescent glue lens and a first fluorescent glue. The first substrate may be coated with the first fluorescent glue, and lateral parts of the first LED chip and the first fluorescent glue may be coated with the first fluorescent glue lens. The second phosphor may include a second fluorescent glue and a second fluorescent glue lens. The second substrate may be coated with the second fluorescent glue, lateral parts of the second LED chip and the second fluorescent glue may be coated with the second fluorescent glue lens. Both the first fluorescent glue lens and the second fluorescent glue lens may be of spherical structures.
In some embodiments, the first phosphor may include a first fluorescent glue lens, and lateral parts of the first LED chip and the first substrate may be coated with the first fluorescent glue lens. The second phosphor may include a second fluorescent glue lens, lateral parts of the second LED chip and the second substrate may be coated with the second fluorescent glue lens. Both the first fluorescent glue lens and the second fluorescent glue lens may be of spherical structures.
In some embodiments, a clamping position may be arranged on an upper part of the frustum base plate. The first fluorescent glue lens may be provided with a clamp, and the clamping position may be matched with the clamp to connect the first fluorescent glue lens and the frustum base plate.
In some embodiments, an included angle alpha between a side surface of the frustum base plate and the lower bottom surface of the frustum base plate may be larger than or equal to 25 degrees and smaller than or equal to 75 degrees.
In some embodiments, both the first substrate and the second substrate may be sapphire substrates or silicon carbide substrates, and the frustum base plate may be made of a high-thermal-conductivity base material.
In some embodiments, the axis of the frustum base plate may coincide with the axis of the LED vehicle lamp, and the multiple LED chips may be installed on the circuit board in a single row.
In some embodiments, one end of the frustum base plate may be connected with a radiator. The radiator may be arranged on one side of each the LED chip, and a fan may be arranged on one side of the radiator.
On the whole, the embodiments have the following advantages:
The width of the upper bottom surface of the frustum base plate is smaller than that of the lower bottom surface of the frustum base plate. The width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate. The circuit board is installed on the upper bottom surface of the frustum base plate, and the plurality of LED chips are installed on the circuit board. Therefore, light emitted by the LED chips towards the lower side of the frustum base plate will not be blocked by the frustum base plate and can be emitted to the lateral space below the frustum base plate. The illumination range of the LED chips is larger, the distribution of emitted light is more uniform, and the overall illumination effect of the LED car light is better.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic structural diagram of a first embodiment according to the present disclosure, observed in a perspective view;
FIG. 2 is a schematic structural diagram of the first embodiment according to the present disclosure, observed in a planer view;
FIG. 3 is a schematic diagram of the first embodiment according to the present disclosure;
FIG. 4 is a schematic structural diagram of a second embodiment according to the present disclosure, observed in a planar view;
FIG. 5 is a schematic structural diagram of a third embodiment according to the present disclosure, observed in a planar view;
FIG. 6 is a schematic structural diagram of a fourth embodiment according to the present disclosure, observed in a planar view; and
FIG. 7 is a schematic diagram of an LED vehicle lamp with a cuboid substrate in the prior art.
 REFERENCE CHARACTERS IN FIG. 1 TO FIG. 7
11 frustum base plate; 111 upper bottom surface; 112 lower bottom surface; 113 clamping position; 12 first circuit board; 131 first LED chip; 132 first fluorescent glue; 133 first fluorescent glue lens; 134 first substrate; 135 lateral part of first LED chip; 136 clamp; 14 second circuit board; 151 second LED chip; 152 second fluorescent glue; 153 second fluorescent glue lens; 154 second substrate; 155 lateral part of second LED chip; 16 radiator; 2 cuboid substrate; 21 substrate LED chip; and 22 chip fluorescent glue.
DETAILED DESCRIPTION OF THE EMBODIMENTS
Referring to FIG. 1 , FIG. 2 and FIG. 3 , the present disclosure is described in detail further below.
Embodiment I
As shown in FIG. 1 to FIG. 2 , an LED vehicle lamp with a frustum base plate includes a base plate, a circuit board and a plurality of LED chips. The base plate is a frustum base plate 11, which is arranged on the axis of the LED vehicle lamp. A width of an upper bottom surface 111 of the frustum base plate 11 is smaller than that of a lower bottom surface 112 of the frustum base plate. An axis of the circuit board is parallel to the axis of the frustum base plate 11. The width of the circuit board is smaller than that of the upper bottom surface 111 of the frustum base plate 11. The circuit board is installed (such as welded) on the upper bottom surface 111 of the frustum base plate 11 (namely a top surface of the frustum base plate 11). The plurality of LED chips are installed on the circuit board. In the embodiment, the width of the upper bottom surface 111 of the frustum base plate 11 is 1 mm larger than that of the circuit board. The circuit board is a high-thermal-conductivity circuit board.
In the prior art, as shown in FIG. 7 by arrows, light emitted from a base plate LED chips 21 to a lower side of a cuboid base plate 2 is easily blocked by an upper surface of the cuboid substrate 2 after passing through a chip fluorescent glue 22 and cannot be emitted to the lateral space below the cuboid base plate 2, such as a space position shown by a circle in the figure. The illumination range of the base plate LED chips 21 is reduced, the distribution of emitted light is not uniform enough, and the overall illumination effect of the LED vehicle lamp is affected.
In the embodiment, due to the fact that the upper bottom surface 111 of the frustum base plate 11 is smaller than the lower bottom surface 112 of the frustum base plate 11, as shown in FIG. 3 by arrows, light emitted by the LED chip towards the lower side of the frustum base plate 11 can penetrate through the narrow upper bottom surface 111 of the frustum base plate 11 slantly and downwards, cannot be blocked by the frustum base plate 11 and can be emitted to the lateral space below the frustum base plate 11, such as the space position shown by a circle in the figure. The illumination range of the LED chips is larger, the distribution of emitted light is relatively more uniform, and the overall illumination effect of the LED vehicle lamp is better.
The circuit board includes a first circuit board 12 and a second circuit board 14. The first circuit board 12 is installed on the upper bottom surface 111 of the frustum base plate 11, the second circuit board 14 is installed on the lower bottom surface 112 of the frustum base plate 11. The plurality of LED chips include a plurality of first LED chips 131 and a plurality of second LED chips 151. The first LED chips 131 are respectively installed on the first circuit board 12 in an inverted mode. A first transparent substrate is arranged on a back of the first LED chip 131. A first phosphor is arranged on the first substrate 134, and the first LED chip 131 and the first substrate 134 are coated with the first phosphor. The plurality of second LED chips 151 are respectively installed on the second circuit board 14 in an inverted mode. A second transparent substrate is arranged on the back of the second LED chip 151. A second phosphor is arranged on the second substrate 154, and the second LED chip 151 and the second substrate 154 are coated with the second phosphor.
In the embodiment, the first LED chip 131 on the upper bottom surface 111 of the frustum base plate 11 is a main light source of the LED vehicle lamp, and the second LED chip 151 on the lower bottom surface 112 of the frustum base plate 11 is a secondary light source of the LED vehicle lamp. When the LED vehicle lamp works, the luminance of the secondary light source is smaller than that of the main light source.
LED lamp beads usually include the LED chips and the substrate. According to the embodiment, an LED chip inversion mode is adopted, namely, the first LED chip 131 is attached to the first circuit board 12 with the electrode facing downwards and the first substrate 134 facing upwards, the second LED chip 151 is attached to the second circuit board 14 with the electrode facing upwards and the second substrate 154 facing downwards. The light emitted by the LED chips can reach a wider space range through the transparent substrate, so that the backward light emitting capacity of the LED chips is further enhanced. The LED chips are respectively attached to the upper bottom surface 111 and the lower bottom surface 112 of the frustum base plate 11, so that the light at the bottom of the frustum base plate 11 are effectively supplemented, and the LED vehicle lamp has an obvious cut-off line and is better in illumination effect.
The first phosphor includes a first fluorescent glue 132. The lateral part 135 of the first LED chip 131 and the first substrate 134 are coated with the first fluorescent glue 132. The second phosphor includes second fluorescent glue 152, and the lateral part 155 of the second LED chip 151 and the second substrate 154 are coated with the second fluorescent glue 152.
In the embodiment, the first fluorescent glue 132 is sprayed on the top surface and the side surface of the first LED chip 131, and the width of the first fluorescent glue 132 is slightly larger than that of the first circuit board 12. Specifically, the top of the frustum base plate 11 is coated with the first fluorescent glue 132, and the color temperature is 5500 K after white light packaging. The second fluorescent glue 152 is sprayed on the bottom surface and the side surface of the second LED chip 151, and the width of the second fluorescent glue 152 is slightly larger than that of the second circuit board 14. Specifically, the second circuit board 14 is coated with the second fluorescent glue 152, and the color temperature is 6500 K after white light packaging. Through the arrangement, light in various directions of the LED chips can be consistent in term of optical path in the fluorescent glue layer, good spatial color uniformity is achieved, and LED color temperatures obtained in various directions are as close as possible.
A taper angle of the frustum base plate 11, namely an included angle alpha between the side surface of the frustum base plate 11 and the lower bottom surface 112 of the frustum base plate 11, is larger than or equal to 25 degrees and smaller than or equal to 75 degrees. Backward light emission of a top LED chip is mainly affected by the taper angle of the frustum base plate 11. The increase of the taper angle is beneficial to strengthening the backward light emitting capacity. In the embodiment of the present disclosure, the taper angle alpha is 45 degrees.
Both the first substrate 134 and the second substrate 154 are sapphire substrates or silicon carbide substrates, and the frustum base plate 11 is made of a high-thermal-conductivity base material.
Most of traditional LED vehicle lamp substrates are aluminum substrates, the thermal conductivity coefficient of aluminum alloy is only 200 W/(m·K). In practical application, due to the fact that the thickness and the thermal conductivity coefficient of the aluminum alloy in contact with a light source are low, a temperature difference between the temperature of the light source and a radiator 16 is large. The temperature difference is generally 40 celsius degrees to 70 celsius degrees, heat cannot be well conducted, and therefore the using effect and the service life time of the LED vehicle lamp are affected. In the embodiment, the high-thermal-conductivity base material is copper, and the frustum base plate 11 is made of a pure copper base material. The thermal conductivity coefficient of the copper is about 400 W/(m·K). The copper has better heat transfer performance, and the heat can be well conducted, so that the service life time of the LED vehicle lamp is prolonged.
The axis of the frustum base plate 11 coincides with the axis of the LED vehicle lamp, namely the axis of the frustum base plate 11 coincides with the irradiation direction of the LED vehicle lamp, the axis of the circuit board coincides with the axis of the frustum base plate 11, and the plurality of LED chips are installed on the circuit board at intervals in a single row.
In the prior art, the axis of the cuboid base plate 2 is perpendicular to the irradiation direction of the vehicle lamp. The circuit board is installed on the upper surface of the cuboid base plate 2. The plurality of substrate LED chips 21 are attached to the circuit board in a single-face mode. Due to the fact that the positions of the substrate LED chips 21 on the cuboid base plate 2 are different, light emitted to the front of the vehicle cannot form light beams on the same straight line, so that the focusing effect of the vehicle lamp is poor. Even if the thickness of the base plate is reduced, light source central points of the base plate LED chips 21 cannot be located in the center of the LED vehicle lamp. If the thickness of the base plate is reduced, the heat dissipation effect of the LED vehicle lamp can be greatly reduced.
According to the embodiment, the axis of the frustum base plate 11 coincides with the axis of the LED vehicle lamp, the axis of the circuit board coincides with the axis of the frustum base plate 11, and the plurality of LED chips are installed on the circuit board in a single row, so that the defect that light cannot be accurately controlled due to the fact that the LED vehicle lamp in the prior art cannot realize the coincidence of the center of the LED chip light source and the focus of the LED vehicle lamp is overcome. Therefore, the central points of LED chip light sources are located on the axis of the LED vehicle lamp. Light emitted to the front of the vehicle from the LED chip light sources form light beams on the same straight line. The focusing effect of the vehicle lamp is good, and the LED vehicle lamp has an obvious cut-off line.
One end of the frustum base plate 11 is connected with the radiator 16, which is arranged on one side of the LED chip, so that the heat generated by the LED chip is rapidly transmitted to the radiator 16 through the frustum base plate 11. A fan is arranged on one side of the radiator 16 so as to enhance the heat dissipation effect. In the embodiment of the present disclosure, the radiator 16 is made of the pure copper base material.
Embodiment II
The structures in the embodiment and the first embodiment are substantially the same, and have the following difference:
As shown in FIG. 4 , the first phosphor includes a first fluorescent glue lens 133 and the first fluorescent glue 132. The first substrate 134 is coated with the first fluorescent glue 132, and the lateral part 135 of the first LED chip 131 and the first fluorescent glue 132 are coated with the first fluorescent glue lens 133. The second phosphor includes the second fluorescent glue 152 and a second fluorescent glue lens 153. The second substrate 154 is coated with the second fluorescent glue 152. The lateral part 155 of the second LED chip 151 and the second fluorescent glue 152 are coated with the second fluorescent glue lens 153. Both the first fluorescent glue lens 133 and the second fluorescent glue 153 lens are of spherical structures.
In the embodiment, the first fluorescent glue 132 is sprayed on the top surface of the first LED chip 131. The first fluorescent glue lens 133 is dispensed on the first fluorescent glue 132, and the width of the first fluorescent glue lens 133 is slightly larger than the width of the upper part of the frustum base plate 11. Specifically, the top of the frustum base plate 11 is coated with the first fluorescent glue 132, and the color temperature is 5500 K after white light packaging. The second fluorescent glue 152 is sprayed on the bottom surface and the side surface of the second LED chip 151, the second fluorescent glue lens 153 is dispensed on the second fluorescent glue 152, and the width of the second fluorescent glue lens 153 is slightly greater than that of the second circuit board 14. Specifically, the second circuit board 14 is coated with the second fluorescent glue lens 153, and the color temperature is 6500 K after white light packaging. Through the arrangement of the first fluorescent glue lens 133 and the second fluorescent glue lens 153, the usage amount of fluorescent glue can be saved. Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures, so that the total reflection effect of light on an interface between the fluorescent glue and air can be reduced, the light emitting rate of the LED chip is improved, and the illumination effect of the LED vehicle lamp is enhanced.
In the embodiment of the present disclosure, the frustum base plate 11 is made of an aluminum-based anisotropic heat pipe. The taper angle of the frustum base plate 11 is 37.5 degree. The width of the upper bottom surface 111 of the frustum base plate 11 is 1.5 mm larger than that of the circuit board. The radiator 16 is made of a pure aluminum base material.
Embodiment III
The structures in the embodiment and the first embodiment are substantially the same, and have the following difference:
As shown in FIG. 5 , the first phosphor includes the first fluorescent glue lens 133, and the lateral part 135 of the first LED chip 131 and the first substrate 134 are coated with the first fluorescent glue lens 133. The second phosphor includes the second fluorescent glue lens 153. The lateral part 155 of the second LED chip 151 and the second substrate 154 are coated with the second fluorescent glue lens 153. Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures.
In the embodiment, the first fluorescent glue lens 133 is sprayed on the top surface of the first LED chip 131, and the width of the first fluorescent glue lens 133 is slightly larger than that of the upper part of the frustum base plate 11. Specifically, the top of the frustum base plate 11 is coated with the first fluorescent glue lens 133, and the color temperature is 5500 K after white light packaging. The second fluorescent glue lens 153 is sprayed on the bottom surface and the side surface of the second LED chip, and the width of the second fluorescent glue lens 153 is slightly larger than that of the second circuit board 14. Specifically, the second circuit board 14 is coated with the second fluorescent glue lens 153, and the color temperature is 6500 K after white light packaging.
Through the arrangement of the first fluorescent glue lens 133 and the second fluorescent glue lens 153, the usage amount of the fluorescent glue can be saved. Both the first fluorescent glue lens 133 and the second fluorescent glue lens 153 are of spherical structures, so that the total reflection effect is reduced, the light emitting rate is improved, the illumination effect of the LED vehicle lamp is enhanced, and the heat of the dispersed fluorescent glue is not easy to concentrate, and the heat dissipation effect is good.
In the embodiment, the frustum base plate 11 is made of a pure silver base material. The taper angle of the frustum base plate 11 is 30 degrees, and the width of the upper bottom surface 111 of the frustum base plate 11 is 2 mm larger than that of the circuit board.
Embodiment IV
The structures in the embodiment and the third embodiment are substantially the same, and have the following difference:
As shown in FIG. 6 , a clamping position 113 is arranged on the upper part of the frustum base plate 11, the first fluorescent glue lens 133 is provided with a clamp 136. The clamping position 113 is matched with the clamp 136 to connect the first fluorescent glue lens 133 and the frustum base plate 11.
Through the arrangement of the clamping position 113 and the clamp 136, the connection between the first phosphor and the frustum base plate 11 is more stable, and the first phosphor is not easy to fall off. Specifically, the clamping position 113 on the upper part of the frustum base plate 11 is a step, and the clamp 136 of the first phosphor is clamped on the step.
The above embodiment is the preferable embodiment of the present disclosure but not limit the present disclosure. Any other spirits without deviating from the present disclosure and changes, modifications, replacements, combinations and simplifications made under principles all should be equivalent displacement manners, and are all included in the scope of the present disclosure.

Claims (8)

What is claimed is:
1. An LED vehicle lamp with a frustum base plate, comprising a base plate, a circuit board and a plurality of LED chips, wherein the base plate is a frustum base plate, which is arranged on an axis of the LED vehicle lamp, a width of an upper bottom surface of the frustum base plate is smaller than that of a lower bottom surface of the frustum base plate, the lower bottom surface is opposite to the upper bottom surface, an axis of the circuit board is parallel to an axis of the frustum base plate, a width of the circuit board is smaller than that of the upper bottom surface of the frustum base plate, the circuit board is installed on the upper bottom surface of the frustum base plate, and the plurality of LED chips are installed on the circuit board;
wherein the circuit board comprises a first circuit board and a second circuit board, the first circuit board is installed on the upper bottom surface of the frustum base plate, the second circuit board is installed on the lower bottom surface of the frustum base plate, the plurality of LED chips comprise a plurality of first LED chips and a plurality of second LED chips, the plurality of first LED chips are installed on the first circuit board in an inverted mode, a first transparent substrate is arranged on a back of each the first LED chip, a first phosphor is arranged on the first transparent substrate, and the first LED chip and the first transparent substrate are coated with the first phosphor; the plurality of second LED chips are installed on the second circuit board in an inverted mode, a second transparent substrate is arranged on a back of each the second LED chip, a second phosphor is arranged on the second transparent substrate, and the second LED chip and the second transparent substrate are coated with the second phosphor;
wherein the first phosphor comprises a first fluorescent glue lens, and lateral parts of the first LED chip and the first transparent substrate are coated with the first fluorescent glue lens; the second phosphor comprises a second fluorescent glue lens, lateral parts of the second LED chip and the second transparent substrate are coated with the second fluorescent glue lens, both the first fluorescent glue lens and the second fluorescent glue lens are of spherical structures; and
wherein a clamping position is arranged on an upper part of the frustum base plate, the first fluorescent glue lens is provided with a clamp, and the clamping position is matched with the clamp to connect the first fluorescent glue lens and the frustum base plate.
2. The LED vehicle lamp with the frustum base plate according to claim 1, wherein an included angle alpha between a side surface of the frustum base plate and the lower bottom surface of the frustum base plate is larger than or equal to 25 degrees and smaller than or equal to 75 degrees.
3. The LED vehicle lamp with the frustum base plate according to claim 1, wherein the frustum base plate is made of a high-thermal-conductivity base material.
4. The LED vehicle lamp with the frustum base plate according to claim 1, wherein the axis of the frustum base plate coincides with the axis of the LED vehicle lamp, and the plurality of LED chips are installed on the circuit board in a single row.
5. The LED vehicle lamp with the frustum base plate according to claim 1, wherein one end of the frustum base plate is connected with a radiator.
6. The LED vehicle lamp with the frustum base plate according to claim 2, wherein one end of the frustum base plate is connected with a radiator.
7. The LED vehicle lamp with the frustum base plate according to claim 3, wherein one end of the frustum base plate is connected with a radiator.
8. The LED vehicle lamp with the frustum base plate according to claim 4, wherein one end of the frustum base plate is connected with a radiator.
US17/613,855 2019-07-03 2020-07-02 LED vehicle lamp with frustum base plate Active 2040-07-26 US11808420B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN201910592162.1 2019-07-03
CN201910592162.1A CN110277482A (en) 2019-07-03 2019-07-03 A kind of terrace with edge substrate LED car lamp
PCT/CN2020/099927 WO2021000916A1 (en) 2019-07-03 2020-07-02 Led automobile lamp with prismatic substrate

Publications (2)

Publication Number Publication Date
US20220316674A1 US20220316674A1 (en) 2022-10-06
US11808420B2 true US11808420B2 (en) 2023-11-07

Family

ID=67963884

Family Applications (1)

Application Number Title Priority Date Filing Date
US17/613,855 Active 2040-07-26 US11808420B2 (en) 2019-07-03 2020-07-02 LED vehicle lamp with frustum base plate

Country Status (3)

Country Link
US (1) US11808420B2 (en)
CN (1) CN110277482A (en)
WO (1) WO2021000916A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110277482A (en) 2019-07-03 2019-09-24 华南理工大学 A kind of terrace with edge substrate LED car lamp

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110156067A1 (en) * 2009-12-31 2011-06-30 Lextar Electronics Corporation Light emitting module and illumination device with the same
CN102185042A (en) 2011-03-28 2011-09-14 北京大学深圳研究生院 Light-emitting diode (LED) packaging method, packaging device and light adjusting method and system
CN103507881A (en) 2012-11-09 2014-01-15 广州市雷腾照明科技有限公司 LED motorcycle headlamp with long-distance light and short-distance light capable of being adjusted
US20140092621A1 (en) * 2012-09-28 2014-04-03 Lsi Corporation Semiconductor structure with waveguide
US20140197441A1 (en) * 2012-05-29 2014-07-17 Formosa Epitaxy Incorporation Semiconductor light emitting element and illumination device comprising the same
JP2015163715A (en) 2015-05-14 2015-09-10 株式会社光波 single crystal phosphor
EP3421874A1 (en) * 2017-06-30 2019-01-02 LG Electronics Inc. Lamp for vehicle and vehicle
CN110277482A (en) 2019-07-03 2019-09-24 华南理工大学 A kind of terrace with edge substrate LED car lamp
CN209929343U (en) 2019-07-03 2020-01-10 华南理工大学 Prismatic table substrate LED car light
US20220065417A1 (en) * 2019-01-24 2022-03-03 Lg Innotek Co., Ltd. Lighting device and vehicle lamp comprising same

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2971481B1 (en) * 2011-02-16 2016-04-15 Valeo Vision LIGHTING CORRECTION DEVICE AND / OR SIGNALING DEVICE FOR MOTORCYCLES
CN103904070A (en) * 2014-03-18 2014-07-02 深圳市光之谷新材料科技有限公司 Light bar and lighting source using same
CN208819911U (en) * 2018-10-09 2019-05-03 深圳市领德奥普电子有限公司 High photosynthetic efficiency integrated LED bracket

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110156067A1 (en) * 2009-12-31 2011-06-30 Lextar Electronics Corporation Light emitting module and illumination device with the same
CN102185042A (en) 2011-03-28 2011-09-14 北京大学深圳研究生院 Light-emitting diode (LED) packaging method, packaging device and light adjusting method and system
US20140197441A1 (en) * 2012-05-29 2014-07-17 Formosa Epitaxy Incorporation Semiconductor light emitting element and illumination device comprising the same
US20140092621A1 (en) * 2012-09-28 2014-04-03 Lsi Corporation Semiconductor structure with waveguide
CN103507881A (en) 2012-11-09 2014-01-15 广州市雷腾照明科技有限公司 LED motorcycle headlamp with long-distance light and short-distance light capable of being adjusted
JP2015163715A (en) 2015-05-14 2015-09-10 株式会社光波 single crystal phosphor
EP3421874A1 (en) * 2017-06-30 2019-01-02 LG Electronics Inc. Lamp for vehicle and vehicle
US20220065417A1 (en) * 2019-01-24 2022-03-03 Lg Innotek Co., Ltd. Lighting device and vehicle lamp comprising same
CN110277482A (en) 2019-07-03 2019-09-24 华南理工大学 A kind of terrace with edge substrate LED car lamp
CN209929343U (en) 2019-07-03 2020-01-10 华南理工大学 Prismatic table substrate LED car light

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
International Search Report for PCT/CN2020/099927, dated Sep. 29, 2020 (English Translation).

Also Published As

Publication number Publication date
CN110277482A (en) 2019-09-24
US20220316674A1 (en) 2022-10-06
WO2021000916A1 (en) 2021-01-07

Similar Documents

Publication Publication Date Title
TWI262276B (en) Illumination module
JP4599111B2 (en) LED lamp for lamp light source
US7936119B2 (en) Wide-angle LED lighting lamp with high heat-dissipation efficiency and uniform illumination
CN101936479A (en) Light-emitting diode lamp
CN105090887B (en) LED lamp and its optical lens
CN111981431A (en) Lighting lamp
TWI535971B (en) Vehicle lamp
JP2006261375A (en) Led light source device
WO2011011980A1 (en) Illumination device for stage lighting with high light-combining efficiency
US11808420B2 (en) LED vehicle lamp with frustum base plate
CN209929343U (en) Prismatic table substrate LED car light
WO2021134877A1 (en) High-power led lighting device
CN107013865B (en) LED automobile headlight
CN212456691U (en) Lighting lamp
CN214619373U (en) Automobile laser double-light lens
CN110748805A (en) Illumination light source system
CN203415619U (en) LED (Light Emitting Diode) module with CPC (Compound Parabolic Concentrator) light reflecting structure and ceramic heat-dissipating base plate
CN201391777Y (en) Big power LED lamp
CN103383087A (en) LED cyclorama light
CN209298156U (en) A kind of LED light PCB light source board group part
CN209196807U (en) Luminaire
US20130077302A1 (en) Light-emitting circuit and luminaire
CN105090781B (en) Led lamp and optical lens
CN202432390U (en) LED (light emitting diode) automobile headlamp
CN216244082U (en) Car light lighting system

Legal Events

Date Code Title Description
FEPP Fee payment procedure

Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

AS Assignment

Owner name: SOUTH CHINA UNIVERSITY OF TECHNOLOGY, CHINA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LI, ZONGTAO;YU, BINHAI;TANG, YONG;AND OTHERS;REEL/FRAME:058293/0427

Effective date: 20211102

FEPP Fee payment procedure

Free format text: ENTITY STATUS SET TO SMALL (ORIGINAL EVENT CODE: SMAL); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

AS Assignment

Owner name: SOUTH CHINA UNIVERSITY OF TECHNOLOGY, CHINA

Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 058293 FRAME: 0427. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT;ASSIGNORS:LI, ZONGTAO;YU, BINHAI;TANG, YONG;AND OTHERS;REEL/FRAME:058606/0320

Effective date: 20211102

STPP Information on status: patent application and granting procedure in general

Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION

STPP Information on status: patent application and granting procedure in general

Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER

STPP Information on status: patent application and granting procedure in general

Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS

STPP Information on status: patent application and granting procedure in general

Free format text: PUBLICATIONS -- ISSUE FEE PAYMENT VERIFIED

STCF Information on status: patent grant

Free format text: PATENTED CASE