US11404225B2 - Low-voltage circuit breaker - Google Patents
Low-voltage circuit breaker Download PDFInfo
- Publication number
- US11404225B2 US11404225B2 US16/385,416 US201916385416A US11404225B2 US 11404225 B2 US11404225 B2 US 11404225B2 US 201916385416 A US201916385416 A US 201916385416A US 11404225 B2 US11404225 B2 US 11404225B2
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- US
- United States
- Prior art keywords
- arc
- ceramic material
- circuit breaker
- low
- voltage circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/36—Metal parts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H73/00—Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
- H01H73/02—Details
- H01H73/18—Means for extinguishing or suppressing arc
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/346—Details concerning the arc formation chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/341—Barrier plates carrying electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/342—Venting arrangements for arc chutes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
- H01H9/36—Metal parts
- H01H9/362—Mounting of plates in arc chamber
Definitions
- the present invention relates to a low voltage circuit breaker, for example for industrial environments.
- low voltage circuit breakers usually comprise a case containing one or more poles, associated with each of which are at least one pair of contacts reciprocally engageable with and disengageable from one another.
- Prior art circuit breakers also comprise control means which cause the relative movement of said pairs of contacts so that they can assume at least a first engaged position (circuit closed) and a second separated position (circuit open).
- pairs of reciprocally engageable/disengageable contacts are composed of first elements, substantially fixed (fixed contacts) and second movable elements (movable contacts).
- the control means instead comprise actuating mechanisms which terminate, for example, in a main shaft operatively connected to said movable contacts.
- At least one arc chamber is generally associated with each pole of the circuit breaker, i.e. a region of space made particularly suitable to facilitate interruption of the electrical arc.
- Arc chambers can be simple regions produced in the circuit breaker case, or can comprise various modular elements, for example structured as cases made of insulating material provided with arc splitter plates.
- gasifier means and/or materials capable of releasing extinguishing substances in proximity of the area in which the electric arc is formed; these means and/or materials are typically triggered by the temperature reached when an electric arc occurs.
- the critical function of interrupting the current is provided by the circuit breaker in a specific portion of said circuit breaker which is constituted by the so-called deionizing arc chamber.
- Arc chambers can be simple regions provided in the casing of the switch, or else can comprise various modular elements shaped, for example, like casings made of insulating material equipped with arc-breaking plates.
- Modular arc chambers which are more advanced, present the advantage of being easily replaceable and of being doable with materials that are more suitable as compared, for example, to the ones used for the casing of the switch.
- the voltage between the contacts causes the dielectric discharge of the air, leading to the formation of the electric arc in the chamber.
- the arc is propelled by electromagnetic and fluid-dynamics effects inside a series of arc-breaking metal plates arranged in the chamber, which are meant to extinguish said arc by cooling and splitting actions.
- the energy released by Joule effect is very high and causes thermal and mechanical stresses inside the plate containment region.
- the design of the arc chamber must be evaluated carefully so as to obtain a component which is solid enough to withstand the thermal and mechanical stresses. It is worth noting that the arc energy in critical short circuit tests can be as high as 100 kJ, and even more.
- the design of the chamber must guarantee appropriate guidance of the arc into the extinguishing region while providing protection of the regions that must not be affected. Indeed, if insulation is not optimal, it is possible in some instances that the arc “escapes” (current leakage) from the arc chamber with very dangerous arc formation between the movable contacts and other metallic parts outside the interruption region, such as the driving mechanisms or other accessories of the low voltage switch.
- the present disclosure is aimed at providing a low-voltage power circuit breaker provided with an arc chamber, which allows overcoming at least some of the above-mentioned shortcomings.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber which is able to withstand the electrical and magnetic effects following the formation of an electrical arc in the arc chambers.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber which is able to guarantee the required insulation in case of formation of an electrical arc in the arc chambers.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber, in which the ablation of the solid surfaces in case of formation of an electrical arc in the arc chambers is reduced.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber, in which the melting phenomena of the arc-breaking metal plates in case of formation of an electrical arc in the arc chambers are avoided or at least greatly reduced.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber, in which the maintenance interventions for replacement of the arc-breaking metal plates in the arc chamber, or of the entire arc chamber, are unnecessary or greatly reduced.
- the present invention is aimed at providing a low-voltage power circuit breaker provided with an arc chamber, that is reliable and relatively easy to produce at competitive costs.
- the present invention relates to a low-voltage circuit breaker which comprises one or more electrical poles, each of said poles having an internal space with a contact area and an arc extinguishing area, a fixed contact assembly and a movable contact assembly being positioned in said contact area, said movable contact assembly being movable between a closed position in which it is into contact with said fixed contact assembly and an open position in which it is spaced apart from said fixed contact assembly, an arc chamber comprising a plurality of substantially parallel arc-breaking plates made of a ferromagnetic material being positioned in said arc extinguishing area.
- the low-voltage circuit breaker of the present invention is characterized in that said arc chamber further comprises at least one arc-breaking plate which is at least partially made of a ceramic material.
- the presence of one or more arc-breaking plates partially or totally made of a ceramic material in the arc chamber included in the presently disclosed circuit breaker allows avoiding, or at least greatly reducing, the damages on the arc chamber after short circuit conditions have developed into the chamber.
- the particular set of the plates in the arc-breaking plates assembly of the circuit breaker of the present invention allows to better withstand the electrical and magnetic effects arising during the formation of an electrical arc in the arc chambers and at the same time to guarantee better insulation and reduce ablation of the solid surfaces with respect to the arc chambers of known type.
- said arc-breaking plate at least partially made of a ceramic material has a peripheral region which is made of a ferromagnetic material and a central region which is made of a ceramic material.
- the region which is more subjected to magnetic effects is made of a metallic material and helps maintaining substantially the same performances of a full metal plate as far as the electrical and magnetic effects are concerned.
- the central core made of ceramic material is far more resistant to the heat developed during arching phenomena, thereby avoiding—or at least considerably reducing—piercing or melting phenomena in the plate and the loss of insulation properties.
- said arc chamber comprises at least one arc-breaking plate which is entirely made of a ceramic material, as well as any combination of arc-breaking plates totally or partially made of a ceramic material.
- Ceramic materials suitable for use in the manufacturing of arc-breaking plates are the composite materials based on Al2O3 (pure corundum) and SiO2 (silicon dioxide).
- said at least one arc-breaking plate which is at least partially made of a ceramic material is positioned in a zone of said arc extinguishing area proximate to said fixed contact assembly.
- the arc-breaking plates which are best suited to withstand the thermal, electric and magnetic effects, i.e. those containing both metallic material and ceramic material, are concentrated in the area where such effects are greater, i.e. close to the fixed contact assembly and the corresponding arc runner.
- the number of arc-breaking plates at least partially made of a ceramic material used in the arc chamber can be chosen depending on a balance of cost/performance consideration. In general, even though a relatively high number of such plates could be used in the arc chamber, it is preferable to use a relatively limited number of arc-breaking plates at least partially made of a ceramic material and concentrate them in a zone of said arc extinguishing area proximate to said fixed contact assembly, for the reasons explained above.
- said at least one arc-breaking plate which is at least partially made of a ceramic material comprises a frame which is made of a ferromagnetic material and a core which is made of a ceramic material.
- the core of ceramic material is fitted inside said frame made of ferromagnetic material so as to match its internal profile, thereby obtaining an arc-breaking plate assembly in which the properties and performances of the ferromagnetic and ceramic materials are combined in a synergic manner, as previously explained.
- the core made of a ceramic material can be conveniently provided with one or more tabs which engage corresponding recesses formed in the internal profile of said frame made of ferromagnetic material.
- the mechanical stability of the resulting plate assembly is in this way further improved.
- the at least one arc-breaking plate which is at least partially made of a ceramic material comprises a core made of a ceramic material which is fitted inside a first and a second adjacent frames made of a ferromagnetic material so as to match the internal profiles of said first and second adjacent frames made of a ferromagnetic material.
- the core of ceramic material is thicker than frame of metallic material and is fitted inside two superimposed, adjacent, metallic frames. This solution allows avoiding the use of ceramic plates too thin and possibly brittle that may create some trouble their manufacturing and assembly processes.
- said arc chamber comprises a plate assembly consisting of plurality of substantially parallel plates made of a ferromagnetic material and one or more arc-breaking plates at least partially made of a ceramic material; such assembly is conveniently inserted into an enclosure made of insulating material which in turn is positioned in the arc extinguishing area of each pole, according to well-known industrial embodiments.
- FIG. 1 is a perspective view of a low voltage power circuit breaker, according to the invention.
- FIG. 2 is an exploded view of a pole of a low voltage power circuit breaker, according to the invention.
- FIG. 3 is a first perspective view of a pole of a low voltage power circuit breaker, according to the invention.
- FIG. 4 is a second perspective view of a pole of a low voltage power circuit breaker, according to the invention.
- FIG. 5 is a perspective view of a first embodiment an arc-breaking plate for an arc chamber in a pole of a low voltage power circuit breaker, according to the invention
- FIG. 6 is a perspective view of a second embodiment an arc-breaking plate for an arc chamber in a pole of a low voltage power circuit breaker, according to the invention.
- FIG. 7 is a perspective view of a third embodiment an arc-breaking plate for an arc chamber in a pole of a low voltage power circuit breaker, according to the invention.
- FIGS. 8 a -8 e are plan views of various embodiments of ceramic plates for an arc chamber in a pole of a low voltage power circuit breaker, according to the invention.
- the low voltage power circuit breaker of the present invention designated by the reference numeral 1 , in its more general definition, comprises one or more electrical poles 10 .
- a pole of an air insulated switch is shown for exemplary purposes.
- the present invention is of more general applicability and can be used also in other kind of switches, such as molded case circuit breakers (MCCB) or low voltage switching device in which the arching phenomena need to be taken into account.
- MCCB molded case circuit breakers
- a typical pole 10 of the circuit breaker 1 has an internal space delimited by an enclosure which, in the embodiment shown, is made of two half-enclosures coupled to each other.
- a contact area 11 and an arc extinguishing area 12 located proximate to said contact area 11 .
- a fixed contact assembly 21 and a movable contact assembly 22 are respectively positioned in said contact area 11 , said movable contact assembly 22 being movable between a closed position in which it is into contact with said fixed contact assembly 21 and an open position in which it is spaced apart from said fixed contact assembly 21 .
- the arc chamber 30 typically comprises a plurality of substantially parallel arc-breaking plates 31 made of a ferromagnetic material which are positioned in said arc extinguishing area 12 .
- said arc chamber 30 further comprises at least one arc-breaking plate 32 which is at least partially made of a ceramic material.
- the number of arc-breaking plates 32 comprising a ceramic material used in the arc chamber 30 can be selected according to the needs and cost/performance consideration, being possible to use in the arc chamber 30 only one (or a limited number) of such plates or a plurality of them.
- the arc-breaking plates 32 , 33 , 34 , 35 at least partially made of a ceramic material have a peripheral region 330 , 340 , 350 which is made of a ferromagnetic material and a central region 335 , 345 , 355 which is made of a ceramic material.
- a metallic material and a ceramic material within the same plate allows combining in a synergic way the features and performances of the materials as far as magnetic, electrical, and thermal effects are concerned.
- the one or more arc-breaking plates 32 , 33 , 34 , 35 at least partially made of a ceramic material are conveniently concentrated in a zone of said arc extinguishing area 12 which is proximate to said fixed contact assembly 21 .
- the plates positioned in such zone are those subjected for more time to the arc effect and it is therefore preferable to have a relatively high number of arc-breaking plates 32 , 33 , 34 , 35 comprising a ceramic material in a zone close to the fixed contact and the corresponding arc runner.
- the arc-breaking plates 33 , 34 , 35 which are at least partially made of a ceramic material comprise a frame 330 , 340 , 350 made of a ferromagnetic material and a core 335 , 345 , 355 made of a ceramic material.
- the core 335 , 345 , 355 of ceramic material is fitted inside said frame 330 , 340 , 350 of ferromagnetic material so as to match its internal profile, thereby obtaining a mechanically stable assembly.
- the mechanical stability of the mixed plate assembly (i.e. frame made of a ferromagnetic material, core made of a ceramic material) can be further improved by providing, as shown in FIG. 5 , the core 335 with one or more tabs 336 , 337 engaging corresponding recesses 338 , 339 formed in the internal profile of the frame 330 made of a ferromagnetic material.
- the shape and dimensioning of the frames 330 , 340 , 350 as well as of the cores 335 , 345 , 355 , 81 , 82 , 83 , 84 , 85 can be designed according to the needs.
- such cores preferably have a certain thickness which can be greater than the thickness of the corresponding frames 330 , 340 , 350 .
- said at least one arc-breaking plate 33 , 34 , 35 which is at least partially made of a ceramic material comprises a core 335 , 345 , 355 made of a ceramic material which is fitted inside a first 331 , 341 , 351 and a second 332 , 342 , 352 adjacent frames made of a ferromagnetic material so as to match the internal profiles of said first 331 , 341 , 351 and second 332 , 342 , 352 adjacent frames made of a ferromagnetic material.
- the core 335 , 345 , 355 of ceramic material is thicker than the frame of metallic material and is fitted inside two superimposed 331 - 332 ; 341 - 342 ; 351 - 352 adjacent, metallic frames.
- said arc chamber 30 advantageously comprises a plurality of substantially parallel plates 31 which are made of a ferromagnetic material and one or more arc-breaking plate 32 , 33 , 34 , 35 which are at least partially made of a ceramic material.
- the assembly of the metallic plates 31 and ceramic-containing plates 32 , 33 , 34 , 35 is inserted into an enclosure 60 which is made of insulating material, said enclosure 60 being in turn positioned in the arc extinguishing area 12 of the pole 10 according to known industrial embodiment.
- the particular set of the plates in the arc-breaking plates assembly allows to better withstanding the electrical and magnetic effects arising during the formation of an electrical arc in the arc chambers and at the same time to guarantee better insulation and reduce ablation of the solid surfaces with respect to the arc chambers of known type.
Landscapes
- Arc-Extinguishing Devices That Are Switches (AREA)
Abstract
Description
Claims (17)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18168308.7A EP3557599B1 (en) | 2018-04-19 | 2018-04-19 | Low-voltage circuit breaker |
EP18168308.7 | 2018-04-19 | ||
EP18168308 | 2018-04-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
US20190326072A1 US20190326072A1 (en) | 2019-10-24 |
US11404225B2 true US11404225B2 (en) | 2022-08-02 |
Family
ID=62027898
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/385,416 Active 2040-05-01 US11404225B2 (en) | 2018-04-19 | 2019-04-16 | Low-voltage circuit breaker |
Country Status (3)
Country | Link |
---|---|
US (1) | US11404225B2 (en) |
EP (1) | EP3557599B1 (en) |
CN (1) | CN110391117B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102542380B1 (en) * | 2020-03-13 | 2023-06-12 | 엘에스일렉트릭(주) | Arc extinguish part and air circuit breaker include the same |
EP4336531A1 (en) * | 2022-09-06 | 2024-03-13 | ABB S.p.A. | Low voltage switch pole with an arc breaking element having a cover for hot gases with a plate element and a through hole |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US3641294A (en) * | 1970-01-08 | 1972-02-08 | Allis Chalmers Mfg Co | Arc chute for air circuit breaker |
US3641293A (en) * | 1970-01-08 | 1972-02-08 | Allis Chalmers Mfg Co | Arc chute plates for air curcuit breaker |
US5841088A (en) * | 1994-03-10 | 1998-11-24 | Mitsubishi Denki Kabushiki Kaisha | Switch and arc extinguishing material for use therein |
US20020012214A1 (en) | 1998-12-22 | 2002-01-31 | David Benard | Method for interrupting a current-carrying path |
US20080074216A1 (en) | 2006-09-22 | 2008-03-27 | Rockwell Automation Technologies, Inc. | Contactor assembly with arc steering system |
DE202015101839U1 (en) | 2015-04-15 | 2015-04-29 | Abb Ag | Electrical service switching device with an arc extinguishing chamber |
US20150136740A1 (en) * | 2013-11-15 | 2015-05-21 | Eaton Corporation | Arc baffling device |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2623139A (en) * | 1950-08-05 | 1952-12-23 | Allis Chalmers Mfg Co | Arc chute with trap for products of arcing |
GB791614A (en) * | 1954-06-24 | 1958-03-05 | Ite Circuit Breaker Ltd | An electric arc extinguishing plate assembly |
FR1223270A (en) * | 1954-08-24 | 1960-06-16 | English Electric Co Ltd | Arc extinguishing device for electric switches |
JP4419642B2 (en) * | 2004-03-30 | 2010-02-24 | 富士電機機器制御株式会社 | Circuit breaker arc extinguishing device |
DE102008005115A1 (en) * | 2008-01-14 | 2009-07-16 | Siemens Aktiengesellschaft | Switching device, in particular power switching device, with two series-connected switching contact pairs for interrupting a current path |
CN201408683Y (en) * | 2009-05-07 | 2010-02-17 | 上海良信电器股份有限公司 | Arc-extinguishing chamber structure for double-breakpoint small-sized circuit breaker |
DE102009021022B4 (en) * | 2009-05-13 | 2018-02-22 | Siemens Aktiengesellschaft | Protective switching device, in particular residual current circuit breaker or circuit breaker |
CN101847538B (en) * | 2010-05-10 | 2012-12-19 | 刘天保 | Electronic electromagnetic intelligent switch |
CN202013860U (en) * | 2011-04-02 | 2011-10-19 | 常熟开关制造有限公司(原常熟开关厂) | Arc-extinguishing chamber structure for circuit breaker |
CN203644716U (en) * | 2013-12-26 | 2014-06-11 | 德力西电气有限公司 | Arc-blowing arc-extinguishing device of small direct-current circuit breaker |
CN204809069U (en) * | 2015-06-12 | 2015-11-25 | 西安开天铁路电气股份有限公司 | Contactor is with ceramic labyrinth arc -extinguish chamber |
CN207217414U (en) * | 2017-09-19 | 2018-04-10 | 厦门宏发电力电器有限公司 | The HVDC relay of arc extinguishing ability is improved by increasing creep age distance |
-
2018
- 2018-04-19 EP EP18168308.7A patent/EP3557599B1/en active Active
-
2019
- 2019-04-16 US US16/385,416 patent/US11404225B2/en active Active
- 2019-04-19 CN CN201910315310.5A patent/CN110391117B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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US3641294A (en) * | 1970-01-08 | 1972-02-08 | Allis Chalmers Mfg Co | Arc chute for air circuit breaker |
US3641293A (en) * | 1970-01-08 | 1972-02-08 | Allis Chalmers Mfg Co | Arc chute plates for air curcuit breaker |
US5841088A (en) * | 1994-03-10 | 1998-11-24 | Mitsubishi Denki Kabushiki Kaisha | Switch and arc extinguishing material for use therein |
US20020012214A1 (en) | 1998-12-22 | 2002-01-31 | David Benard | Method for interrupting a current-carrying path |
US20080074216A1 (en) | 2006-09-22 | 2008-03-27 | Rockwell Automation Technologies, Inc. | Contactor assembly with arc steering system |
US20150136740A1 (en) * | 2013-11-15 | 2015-05-21 | Eaton Corporation | Arc baffling device |
DE202015101839U1 (en) | 2015-04-15 | 2015-04-29 | Abb Ag | Electrical service switching device with an arc extinguishing chamber |
Non-Patent Citations (1)
Title |
---|
European Patent Office, Extended Search Report issued in corresponding Application No. 18168308.7, dated Oct. 2, 2018, 6 pp. |
Also Published As
Publication number | Publication date |
---|---|
EP3557599C0 (en) | 2024-01-10 |
CN110391117B (en) | 2023-06-20 |
US20190326072A1 (en) | 2019-10-24 |
EP3557599B1 (en) | 2024-01-10 |
EP3557599A1 (en) | 2019-10-23 |
CN110391117A (en) | 2019-10-29 |
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