US11269433B2 - Display device having integrated touch sensitive elements and method of fabrication - Google Patents
Display device having integrated touch sensitive elements and method of fabrication Download PDFInfo
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- US11269433B2 US11269433B2 US16/821,803 US202016821803A US11269433B2 US 11269433 B2 US11269433 B2 US 11269433B2 US 202016821803 A US202016821803 A US 202016821803A US 11269433 B2 US11269433 B2 US 11269433B2
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0412—Digitisers structurally integrated in a display
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/13338—Input devices, e.g. touch panels
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/13439—Electrodes characterised by their electrical, optical, physical properties; materials therefor; method of making
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136286—Wiring, e.g. gate line, drain line
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0416—Control or interface arrangements specially adapted for digitisers
- G06F3/04164—Connections between sensors and controllers, e.g. routing lines between electrodes and connection pads
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- H01L27/124—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/441—Interconnections, e.g. scanning lines
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/134309—Electrodes characterised by their geometrical arrangement
- G02F1/134372—Electrodes characterised by their geometrical arrangement for fringe field switching [FFS] where the common electrode is not patterned
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
- G02F1/136231—Active matrix addressed cells for reducing the number of lithographic steps
- G02F1/136236—Active matrix addressed cells for reducing the number of lithographic steps using a grey or half tone lithographic process
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0443—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
Definitions
- An aspect of the present disclosure relates generally to display devices. More specifically, aspects of the present disclosure relate to display devices having integrated touch sensitive elements and their manufacture.
- a display device including a touch screen integrated into a display panel has been developed.
- the touch screen is one of many information input devices.
- a user inputs information by pressing or touching the touch screen while viewing an image created in the display panel.
- an integrated touch screen display device in which constituent elements of the touch screen are arranged in the display panel.
- a display device may include a first substrate including a base substrate comprising a plurality of pixel areas, a thin film transistor arranged at each pixel area on the base substrate, a first protective layer arranged on the thin film transistor, and a second protective layer arranged on the first protective layer, a second substrate facing the first substrate, a display element including a first electrode arranged on the second protective layer, a third protective layer arranged on the first electrode, a second electrode arranged on the third protective layer at one of the pixel areas and contacting the corresponding thin film transistor through a first contact hole and an optical layer configured to selectively transmit and block light by an electric field generated by the first electrode and the second electrode, the optical layer arranged between the first substrate and the second substrate, and a sensing line arranged on the third protective layer and contacting the first electrode through a second contact hole, wherein the sensing line comprises a first conductive layer arranged on the third protective layer and contacting the second electrode through the second contact hole and a second conductive layer arranged on the first substrate
- the first conductive layer may include conductive metal material
- the second conductive layer may cover the first conductive layer
- the second conductive layer may include a same material as the second electrode
- the first electrode may have an undercut, so that an edge of the first electrode may be spaced apart from an edge of the third protective layer, and an area of the first electrode may be smaller than an area of the third protective layer.
- the second electrode may extend along a side wall of the first contact hole, and a distance between the first electrode and the second electrode may be substantially the same as a distance between the edge of the first electrode and the edge of the third protective layer.
- Surfaces of the first electrode, the second electrode, the second protective layer and the third protective layer may collectively form a cavity.
- Each thin film transistor may contact one of a plurality of gate lines extending in one direction and one of a plurality of data lines extending in a directing intersecting the gate lines, and the sensing line may overlap one from among the gate lines and the data lines.
- a method of fabricating a display device which may include sequentially forming a transparent conductive layer and a first protective layer on a first substrate that includes a gate electrode contacting a gate line, a source electrode, and a drain electrode contacting a data line, forming a photoresist pattern on the first protective layer, removing a portion of the first protective layer corresponding to the drain electrode by primary patterning the first protective layer using the photoresist pattern, forming a first electrode by patterning the transparent conductive layer utilizing a dry etching process, exposing the first electrode by secondary patterning the first protective layer, forming a conductive layer contacting the first electrode and positioned on the first protective layer while overlapping the data line, and forming a second electrode contacting the thin film transistor and a second conductive layer arranged on the first conductive layer, by depositing and patterning a transparent conductive material on the first protective layer, wherein the forming a photoresist pattern includes forming a photoresist material film on the first protective layer, and exposing
- the primary patterning may comprise performing a dry etching process that exposes an area corresponding to the semi-light-transmitting region of the first protective layer.
- the patterning the transparent conductive layer may further comprise performing a wet etching process so as to form an undercut in the transparent conductive layer, and so that an edge of the first electrode may be spaced apart from an edge of the first protective layer.
- the method may further includes forming the first substrate, wherein the forming the first substrate comprises forming the thin film transistor to include the gate electrode contacting the gate line on a base substrate, the source electrode and the drain electrode contacting a data line, sequentially forming a second protective layer and a third protective layer covering the thin film transistor, and exposing the drain electrode by patterning the second protective layer and the third protective layer.
- the exposing the drain electrode may include irradiating light on the third protective layer via the half tone mask, the half tone mask positioned so that the light-transmitting region overlaps the drain electrode and the semi-light-transmitting area is arranged between the light-transmitting region and the light-shielding region, exposing the second protective layer by removing an exposed area of the third protective layer, and patterning the second protective layer.
- FIG. 1 is a plan view illustrating a display device according to an embodiment of the present disclosure.
- FIG. 2 is an enlarged plan view illustrating area EA of FIG. 1 .
- FIG. 3 is a cross-sectional view taken along line I-I′ of FIG. 2 .
- FIGS. 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14 are process cross-sectional views illustrating a method of fabricating a display device such as that shown in FIGS. 1 to 3 .
- FIG. 1 is a plan view illustrating a display device according to an embodiment of the present disclosure.
- the display device may include a display panel 100 and a touch driver 200 .
- the display panel 100 may include a touch screen (not shown), and the touch screen may detect a touch position of a user.
- the display panel 100 may include a first substrate (not shown), a second substrate (not shown), and a plurality of display elements arranged between the first substrate and the second substrate.
- One of the first substrate and the second substrate may include a plurality of gate lines, a plurality of data lines intersecting the gate lines, and a plurality of thin film transistors contacted to the gate lines and the data lines. Each display device may be contacted to one of the thin film transistors.
- Such display panel configurations are known.
- the display elements may be one of a liquid crystal display element, an electrophoretic display element, an electro-wetting display element, and an organic light emitting display element.
- the display device is exemplified as a liquid crystal display element.
- the display element of the present disclosure may display an image by using light provided from a backlight unit.
- the display elements may include a first electrode, a second electrode, and an optical layer for transmitting light by an electric field generated by the first electrode and the second electrode.
- the optical layer may be a liquid crystal layer including a plurality of liquid crystal molecules.
- One of the first and second electrodes may contact the thin film transistor and receive a driving signal.
- the other of the first and second electrodes may receive a common voltage to generate an electric field together with the second electrode.
- the first electrode may include a plurality of electrode patterns patterned to cover a plurality of pixel areas.
- the display elements may be arranged in the pixel areas, respectively.
- the electrode patterns may be sensing electrodes TSE of the touch screen. That is, the first electrode may include a plurality of sensing electrodes TSE.
- the sensing electrodes TSE may have a polygonal shape, for example a square shape. Further, the sensing electrodes TSE may contact the touch driver 200 through sensing lines SL. Accordingly, the sensing electrodes TSE may detect the touch position of the user when a touch scan signal is applied through the sensing lines SL.
- the sensing lines SL may transmit the touch scan signal applied from the touch driver 200 to the sensing electrodes TSE. Further, the sensing lines SL may transmit a touch sensing signal provided from the sensing electrodes TSE, for example a change in capacitance, to the touch driver 200 .
- the touch driver 200 may generate the touch scan signal for detecting the touch, and transmit the signal to the sensing electrodes TSE.
- a switching unit 210 arranged between the touch driver 200 and the display panel 100 may switch the touch scan signal transmitted to the sensing electrodes TSE, so as to transmit it to any desired sensing electrode TSE.
- FIG. 2 is an enlarged plan view illustrating area EA of FIG. 1
- FIG. 3 is a cross-sectional view taken along line I-I′ of FIG. 2 .
- the display panel 100 may include a first substrate 110 , a second substrate 120 facing the first substrate 110 , and a display device DD arranged between the first substrate 110 and the second substrate 120 .
- the first substrate 110 may include a base substrate SUB including the plurality of pixel areas, at least one thin film transistor TFT arranged on the base substrate SUB at each pixel area, and a sequential stack of a first protective layer PSV 1 and a second protective layer PSV 2 on the thin film transistor TFT.
- the thin film transistor TFT may be connected to the display device DD, as shown.
- Materials employed for the base substrate SUB may preferably have a resistance or a heat resistance against high processing temperatures during a manufacturing process.
- the base substrate SUB may be capable of transmitting light, and may thus include a transparent insulating material.
- the base substrate SUB may be a rigid substrate or a flexible substrate.
- the rigid substrate may be one of a glass substrate, a quartz substrate, a glass ceramic substrate and a crystalline glass substrate.
- the flexible substrate may be one of a film substrate and a plastic substrate including a polymer organic material. Further, the flexible substrate may be a fiber glass reinforced plastic (FRP) substrate.
- FRP fiber glass reinforced plastic
- the thin film transistor TFT may be connected to a gate line GL and a data line DL.
- the thin film transistor TFT may include a gate electrode GE, a semiconductor film SCL, a source electrode SE and a drain electrode DE.
- the gate electrode GE may contact the gate line GL.
- the gate line GL and the gate electrode GE may be arranged on the base substrate SUB.
- An insulating layer (not shown) may be arranged among the gate line GL, the gate electrode GE and the base substrate SUB.
- a gate insulating layer GI may be arranged on the gate line GL and the gate electrode GE, thereby insulating the gate electrode GE from the semiconductor film SCL. That is, the gate insulating layer GI may be arranged among the gate line GL, the gate electrode GE and the semiconductor film SCL.
- the gate insulating layer GI may include at least one of silicon oxide (SiO x ) and silicon nitride (SiN x ).
- the gate insulating layer GI may have a stacked structure of a silicon oxide film and a silicon nitride film.
- the semiconductor film SCL may be arranged on the gate insulating layer GI, and a portion of the semiconductor film SCL may overlap the gate electrode GE.
- An area of the semiconductor film SCL contacting the source electrode SE and the drain electrode DE may be a source area or a drain area in which impurities are doped or injected.
- An area between the source area and the drain area may be a channel area.
- the semiconductor film SCL may include one of amorphous silicon (a-Si), polycrystalline silicon (p-Si), an oxide semiconductor and an organic semiconductor.
- the oxide semiconductor may include at least one of Zn, In, Ga, Sn, and mixtures thereof.
- the oxide semiconductor may include an indium-gallium-zinc oxide (IGZO).
- the source electrode SE may contact one side of the semiconductor film SCL.
- the source electrode SE may contact the data line DL.
- the drain electrode DE may contact the other side of the semiconductor film SCL while being arranged to be spaced apart from the source electrode SE.
- the thin film transistor TFT is shown as being constructed with a bottom gate structure in which the gate electrode GE of the thin film transistor TFT is arranged in a lower portion of the semiconductor film SCL, but the present disclosure is not limited thereto.
- the thin film transistor TFT may be formed with a top gate structure in which the gate electrode GE is arranged in an upper portion of the semiconductor film SCL.
- the first protective layer PSV 1 may be arranged on the thin film transistor TFT.
- the first protective layer PSV 1 may cover the thin film transistor TFT.
- the first protective layer PSV 1 may include at least one of silicon nitride and silicon oxide.
- the first protective layer PSV 1 may include a silicon nitride film and a silicon oxide film disposed on the silicon nitride film.
- the second protective layer PSV 2 may be arranged on the first protective layer PSV 1 .
- the second protective layer PSV 2 may include a transparent organic insulating material.
- the second protective layer PSV 2 may include at least one of acrylic resin, epoxy resin, phenolic resin, polyamide resin, polyimide resin, unsaturated polyester resin, poly-phenylene ether resin, poly-phenylene sulfide resin, and benzocyclobutene resin.
- the second protective layer PSV 2 may include a dye or a pigment dispersed in the organic insulating material.
- the second protective layer PSV 2 may be used as a color filter.
- the color of the second protective layer PSV 2 may be one of red, green, blue, cyan, magenta, and yellow.
- the display device DD may be arranged on the second protective layer PSV 2 .
- the display device DD may include a first electrode CE arranged on the second protective layer PSV 2 , a third protective layer PSV 3 arranged on the first electrode CE, a second electrode PE arranged on the third protective layer PSV 3 and contacting the drain electrode DE through a first contact hole CH 1 , and an optical layer LC that transmits or blocks the light by an electric field generated between the first electrode CE and the second electrode PE.
- the first electrode CE may include a transparent conductive oxide material.
- the first electrode CE may include one of indium tin oxide (ITO) and indium zinc oxide (IZO).
- ITO indium tin oxide
- IZO indium zinc oxide
- the common voltage may be applied to the first electrode CE.
- the first electrode CE may operate as the common electrode for driving the liquid crystal molecules together with the second electrode PE.
- the first electrode CE may be the sensing electrode TSE connected to the touch driver 200 . That is, the first electrode CE may operate as the sensing electrode detecting the touch position of the user when the touch scan signal is applied.
- the first electrode CE may have an undercut shape beneath openings in third protective layer PSV 3 .
- an area of the first electrode CE may be smaller than that of the second electrode PE.
- an edge of the first electrode CE and an edge of the third protective layer PSV 3 may be spaced apart from each other.
- the third protective layer PSV 3 may have the same material as the first protective layer PSV 1 .
- the third protective layer PSV 3 may include a silicon nitride film and a silicon oxide film disposed on a silicon nitride film.
- the second electrode PE may be arranged on the third protective layer PSV 3 .
- the second electrode PE may operate as a pixel electrode for driving the liquid crystal molecules together with the first electrode CE.
- the second electrode PE may have the same material as the first electrode CE. That is, the second electrode PE may include at least one of indium tin oxide (ITO) and indium zinc oxide (IZO).
- the second electrode PE may include a plurality of branch units PE 1 and a connecting unit PE 2 that connects the branches PE 1 to one another.
- the connecting unit PE 3 may contact the drain electrode DE via the first contact hole CH 1 which extends through the first protective layer PSV 1 , the second protective layer PSV 2 , and the third protective layer PSV 3 .
- the second electrode PE may be disposed on a sidewall of the second protective layer PSV 2 which is exposed by the first contact hole CH 1 . That is, the second electrode PE may extend along the sidewall of the second protective layer PSV 2 which is exposed by the first contact hole CH 1 .
- a distance between the first electrode CE and the second electrode PE may be substantially the same as a distance between the edge of the first electrode CE and the edge of the third protective layer PSV 3 .
- edges of the first electrode CE are recessed inward, or offset, from a side of second electrode PE at the contact hole CH 1 . Therefore, the first electrode CE and the second electrode PE may be spaced apart from each other, and not electrically connected to (i.e. electrically insulated or isolated from) each other.
- the sensing line SL may be arranged on a portion of the third protective layer PSV 3 .
- the sensing line SL may extend in parallel with one of the gate line GL and the data line DL.
- the sensing line SL may extend substantially in parallel with the data line DL.
- the sensing line SL may overlap the data line DL. Accordingly, since the sensing line SL is arranged in an area in which the light is not transmitted in the display device 100 , reduction of an aperture ratio of the display device 100 may be prevented.
- the first protective layer PSV 1 , the second protective layer PSV 2 and the third protective layer PSV 3 may be arranged between the sensing line SL and the data line DL. That is, the sensing line SL and the data line DL may be spaced apart from each other by the first protective layer PSV 1 , the second protective layer PSV 2 and the third protective layer PSV 3 . Since the second protective layer PSV 2 includes a transparent insulating material, the second protective layer PSV 2 may be formed to be thick. Accordingly, a parasitic capacitance may be not generated between the sensing line SL and the data line DL.
- the sensing line SL may include a first conductive layer SL 1 arranged on the third protective layer PSV 3 , and a second conductive layer SL 2 arranged on the first conductive layer SL 1 .
- the first conductive layer SL 1 may contact the first electrode CE through a second contact hole CH 2 penetrating the third protective layer PSV 3 .
- the first conductive layer SL 1 may include a conductive metal material.
- the second conductive layer SL 2 may cover the first conductive layer SL 1 .
- the second conductive layer SL 2 may have the same material as the second electrode PE.
- the optical layer LC may be arranged on the second electrode PE.
- the optical layer LC may be the liquid crystal film including a plurality of liquid crystal molecules. Accordingly, the optical layer LC may transmit or block light according to the electric field generated by the first electrode CE and the second electrode PE.
- the second substrate 120 may face the first substrate 110 and be attached thereto through a sealant.
- the second substrate 120 may include the same material as the base substrate SUB.
- a color filter and a black matrix may be arranged on a surface of the second substrate 120 facing the first substrate 110 .
- FIGS. 4 to 14 are process cross-sectional views illustrating a method of fabricating a display device shown in FIGS. 1 to 3 .
- the first substrate 110 may be manufactured or otherwise prepared for use in this fabrication method.
- the first substrate 110 may include a sequential stack of the first protective layer PSV 1 and the second protective layer PSV 2 arranged on the base substrate SUB comprising the plurality of pixel areas, at least one thin film transistor TFT arranged on the base substrate SUB at each pixel area, and the first protective layer PSV 1 .
- the base substrate SUB may be capable of transmitting light and thus may include a transparent insulating material.
- the base substrate SUB may be a rigid substrate or a flexible substrate.
- the thin film transistor TFT may be connected to the gate line GL and the data line DL.
- the thin film transistor TFT may include the gate electrode GE, the semiconductor film SCL, the source electrode SE and the drain electrode DE.
- the thin film transistor TFT may be formed as below.
- the gate electrode GE and the gate line GL may be formed on the base substrate SUB by applying and patterning a conductive material.
- the gate electrode GE may be arranged at the pixel area, and the gate line GL may have a shape extending in a direction of one substrate side, at an area between the pixel areas.
- the gate electrode GE may be a protrusion from the gate line GL.
- the gate insulating layer GI may be generated or deposited to cover the gate electrode GE and the gate line GL.
- the gate insulating layer GI may include at least one of silicon oxide (SiO x ) and silicon nitride (SiN x ).
- the gate insulating layer GI may have a stack structure of a silicon oxide film and a silicon nitride film.
- a semiconductor material film including a semiconductor material may be formed on the gate insulating layer GI.
- the semiconductor film SCL may be formed by patterning the semiconductor material film.
- the semiconductor film SCL may include one of amorphous silicon (a-Si), polycrystalline silicon (p-Si), an oxide semiconductor and an organic semiconductor.
- a conductive layer may be formed by applying a conductive material on the semiconductor film SCL. Subsequently, the source electrode SE and the drain electrode DE may be formed by patterning the conductive layer.
- the source electrode SE and the drain electrode DE may respectively contact both ends of the semiconductor film SCL.
- the source electrode SE may contact the data line DL.
- the present disclosure is not limited thereto.
- the semiconductor film SCL, the source electrode SE, and the drain electrode DE may be formed by performing a photolithography process using a single exposure mask, for example a half-tone mask.
- the first protective layer PSV 1 may be formed on the first substrate 110 .
- the first protective layer PSV 1 may cover the thin film transistor TFT.
- the first protective layer PSV 1 may include one of silicon nitride and silicon oxide.
- the first protective layer PSV 1 may include a silicon nitride film, and a silicon oxide film disposed on the silicon nitride film.
- the second protective layer PSV 2 may be formed on the first protective layer PSV 1 .
- the second protective layer PSV 2 may include a transparent organic insulating material.
- the second protective layer PSV 2 may include at least one of acrylic resin, epoxy resin, phenolic resin, polyamide resin, polyimide resin, unsaturated polyester resin, poly-phenylene ether resin, poly-phenylene sulfide resin, and benzocyclobutene resin.
- the second protective layer PSV 2 may include a photoresist. Accordingly, the second protective layer PSV 2 may have an area of high solubility in developing solution and an area of low solubility in the developing solution.
- the second protective layer PSV 2 may include a dye or a pigment dispersed in the organic insulating material.
- the second protective layer PSV 2 may be used as a color filter.
- the color of the second protective layer PSV 2 may be one of red, green, blue, cyan, magenta, and yellow.
- a portion of the first protective layer PSV 1 overlying part of the drain electrode DE may be exposed by performing an exposure process and a development process using a first halftone mask HTM 1 .
- the first half-tone mask HTM 1 may include a first light transmitting region TR 1 , a first semi-light-transmitting region HTR 1 and a first light-shielding region BR 1 .
- the first light-transmitting region TR 1 may be capable of transmitting light, and may overlap a portion of the drain electrode DE.
- the first semi-light-transmitting region HTR 1 may be disposed between the first light-transmitting region TR 1 and the first light-shielding region BR 1 .
- the amount of light transmitted by the first semi-light-transmitting region HTR 1 may be less than the amount of light transmitted by the first light-transmitting region TR 1 .
- the amount of light transmitted by the first semi-light-transmitting region HTR 1 may be greater than the amount of light transmitted by the first light-shielding region BR 1 .
- the amount of light transmitted by the first light-shielding region BR 1 may be close to 0 (zero).
- light may be irradiated on the second protective layer PSV 2 via transmission through the first light-transmitting region TR 1 and the first semi-light-transmitting region HTR 1 of the first half-tone mask HTM 1 .
- a depth to which light passing through the first light-transmitting region TR 1 penetrates into the second protective layer PSV 2 may be greater than a depth to which light passing through the first semi-light-transmitting region HTR 1 penetrates into the second protective layer PSV 2 .
- a depth of the area exposed by the light-transmitting region TR 1 may be greater than a depth of the area exposed by the first semi-light-transmitting region HTR 1 .
- the solubility in the developing solution of the area exposed by the first light-transmitting area TR 1 and the first half-transmitting area HTR 1 may be greater than the solubility in the developing solution of the area which is not exposed.
- the area exposed by the first light-transmitting region TR 1 and the first semi-light-transmitting area HTR 1 in the second protective layer PSV 2 may then be removed by the developing solution.
- an area of the second protective layer PSV 2 that corresponds to the first light-transmitting region TR 1 may be entirely removed, and an area of the second protective layer PSV 2 that corresponds to the first semi-light-transmitting region HTR 1 may partially remain.
- the first contact hole CH 1 exposing the drain electrode DE may be formed by etching the first protective layer PSV 1 using the second protective layer PSV 2 as a mask.
- the etching of the first protective layer PSV 1 may be performed by, for example, utilizing a dry etching process.
- the first protective layer PSV 1 may be degraded by the dry etching process. Specifically, due to the dry etching process, an area corresponding to first semi-light-transmitting region HTR 1 of the second protective layer PSV 2 may be removed.
- the first half-tone mask HTM 1 may be used to form the first contact hole CH 1 .
- the forming of the first contact hole CH 1 by using a single half-tone mask HTM 1 may be more easily performed than the forming of contact holes by patterning the respective first protective layer and second protective layer PSV 1 and PSV 2 using two different exposure masks.
- the display element DD may be formed on the second protective layer PSV 2 to be electrically connected to the drain electrode DE.
- the display device element may include the first electrode CE arranged on the second protective layer PSV 2 , the third protective layer PSV 3 arranged on the first electrode CE, the second electrode PE arranged on the third protective layer PSV 3 and connected to the drain electrode DE through the first contact hole CH 1 , and the optical layer LC transmitting and blocking light by the electric field generated by the first electrode CE and the second electrode PE.
- the display element DD may be formed as follows.
- a transparent conductive layer TML including a transparent conductive material may be formed on the second protective layer PSV 2 .
- the transparent conductive layer TML may include a single transparent conductive oxide such as one of indium tin oxide (ITO), indium zinc oxide (IZO), aluminum zinc oxide (AZO), gallium doped zinc oxide (GZO), zinc tin oxide (ZTO), gallium tin oxide (GTO) and fluorine doped tin oxide (FTO).
- ITO indium tin oxide
- IZO indium zinc oxide
- AZO aluminum zinc oxide
- GZO gallium doped zinc oxide
- ZTO zinc tin oxide
- GTO gallium tin oxide
- FTO fluorine doped tin oxide
- the third protective layer PSV 3 may be formed on the transparent conductive layer TML.
- the third protective layer PSV 3 may include the same material as the first protective layer PSV 1 .
- the third protective layer PSV 3 may include a silicon nitride film, and a silicon oxide film disposed on the silicon nitride film.
- a photoresist pattern PR may be formed on the third protective layer PSV 3 .
- the photoresist pattern PR may be formed as follows.
- a photoresist material film may be formed on the third protective layer PSV 3 .
- the second half-tone mask HTM 2 may include a second light-transmitting region TR 2 , a second semi-light-transmitting region HTR 2 , and a second light shielding region BR 2 .
- the second light-transmitting region TR 2 may be arranged to overlap the first contact hole CH 1 .
- the second semi-light-transmitting region HTR 2 may be disposed to overlap the data line DL.
- the solubility in the developing solution may increase in a light irradiation area of the photoresist material film.
- the photoresist material film may be formed using a developing solution. Through the above developing process, the photoresist material film may be patterned, an area corresponding to the second light-transmitting region TR 2 may be opened, and an area corresponding to the second semi-light-transmitting region HTR 2 may be formed to have a trench shape.
- the third protective layer PSV 3 may be first patterned using the photoresist pattern PR as a mask.
- an area corresponding to the first contact hole CH 1 of the third protective layer PSV 3 may be removed. Therefore, the transparent conductive layer TML corresponding to the first contact hole CH 1 may be exposed.
- This first, or primary, patterning of the third protective layer PSV 3 may be performed by a dry etching process.
- This dry etching process may degrade the photoresist pattern PR.
- an area corresponding to the second semi-light-transmitting region HTR 2 of the photoresist pattern PR may be removed, and the photoresist pattern PR may expose the third protective layer PSV 3 . That is, an exposed area of the third protective layer PSV 3 may correspond to the second semi-light-transmitting region HTR 2 .
- the first electrode CE of the display element DD may be formed.
- the patterning of the transparent conductive layer TML may be performed by a wet etching process.
- This wet etching may be an isotropic etching, thereby partially etching the transparent conductive layer TML in the lower portion of the third protective layer PSV 3 .
- the first electrode CE may have an undercut shape. Therefore, the area of the first electrode CE may be smaller than the area of the third protective layer PSV 3 , i.e. the opening in the first electrode CE may be larger than the opening of the third protective layer PSV 3 .
- the first electrode CE may function as the sensing electrode TSE that overlaps a plurality of pixel areas shown in FIG. 1 .
- the third protective layer PSV 3 may be secondarily patterned by using the photoresist pattern PR as a mask.
- the secondary patterning of the third protective layer PSV 3 may be performed by a dry etching process. Due to this secondary patterning, the third protective layer PSV 3 exposed by the photoresist pattern PR may be etched, thereby forming the second contact hole CH 2 exposing the first electrode CE.
- the second contact hole CH 2 may be disposed corresponding to the second semi-light-transmitting region HTR 2 .
- the second half-tone mask may be used for primary patterning of third protective layer PSV 3 , forming the first electrode CE, and secondary patterning of the third protective layer PSV 3 .
- the process that uses the second half-tone mask HTM 2 may be more easily performed than patterning of the third protective layer PSV 3 after forming the first electrode CE.
- the photoresist pattern PR may be removed.
- a first conductive layer SL 1 of the sensing line SL may be formed by depositing and patterning a conductive metal material on the third protective layer PSV 3 .
- the first conductive layer SL 1 may contact the first electrode CE through the second contact hole CH 2 .
- the first conductive layer SL 1 may extend substantially in parallel with the data line DL. In addition, the first conductive layer SL 1 may overlap the data line DL.
- the second electrode PE of the display element DD and a second conductive layer SL 2 of the sensing line SL may be formed by depositing and patterning transparent conductive material on the first conductive layer SL 1 and the third protective layer PSV 3 .
- the second electrode PE may include a plurality of branch units PE 1 and the connecting unit PE 2 connecting the branch units PE 1 to one another.
- the connecting units PE may contact the drain electrode DE through the first contact hole CH 1 penetrating the first protective layer PSV 1 , the second protective layer PSV 2 and the third protective layer PSV 3 .
- the second conductive layer SL 2 may cover the first conductive layer SL 1 .
- the second conductive layer SL 2 may include the same material as the second electrode PE.
- the optical layer LC may be disposed on the second electrode PE.
- the optical layer LC may be a liquid crystal layer including a plurality of liquid crystal molecules.
- the optical layer LC may transmit or block light by an electric field generated by the first electrode CE and the second electrode PE.
- the second substrate 120 may be arranged on the optical layer LC.
- the second substrate 120 may then be attached to the first substrate 110 .
- the second substrate 120 may face the first substrate 110 and may include the same material as the base substrate SUB.
- the second protective layer PSV 2 only includes a transparent organic insulating material, the color filter and the black matrix may be arranged on the surface of the second substrate 120 that faces the first substrate 110 .
- the present disclosure is not limited thereto.
- the optical layer LC may be injected into a space between the first substrate 110 and the second substrate 120 .
- the display device may include elements constituting a touch screen.
- one of the display device elements may be the sensing electrode, a separate touch screen panel is not needed, which is advantageous for slimming of the display device.
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Abstract
Description
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
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| US16/821,803 US11269433B2 (en) | 2016-03-18 | 2020-03-17 | Display device having integrated touch sensitive elements and method of fabrication |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020160032783A KR102555392B1 (en) | 2016-03-18 | 2016-03-18 | Display device and fabricating method thereof |
| KR10-2016-0032783 | 2016-03-18 | ||
| US15/445,665 US10613659B2 (en) | 2016-03-18 | 2017-02-28 | Display device having integrated touch sensitive elements and method of fabrication |
| US16/821,803 US11269433B2 (en) | 2016-03-18 | 2020-03-17 | Display device having integrated touch sensitive elements and method of fabrication |
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| Application Number | Title | Priority Date | Filing Date |
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| US15/445,665 Continuation US10613659B2 (en) | 2016-03-18 | 2017-02-28 | Display device having integrated touch sensitive elements and method of fabrication |
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| US20200218389A1 US20200218389A1 (en) | 2020-07-09 |
| US11269433B2 true US11269433B2 (en) | 2022-03-08 |
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| US15/445,665 Active 2037-08-05 US10613659B2 (en) | 2016-03-18 | 2017-02-28 | Display device having integrated touch sensitive elements and method of fabrication |
| US16/821,803 Active US11269433B2 (en) | 2016-03-18 | 2020-03-17 | Display device having integrated touch sensitive elements and method of fabrication |
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| US15/445,665 Active 2037-08-05 US10613659B2 (en) | 2016-03-18 | 2017-02-28 | Display device having integrated touch sensitive elements and method of fabrication |
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| US (2) | US10613659B2 (en) |
| EP (1) | EP3220245A1 (en) |
| KR (1) | KR102555392B1 (en) |
| CN (1) | CN107203293B (en) |
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|---|---|---|---|---|
| KR101886801B1 (en) * | 2010-09-14 | 2018-08-10 | 삼성디스플레이 주식회사 | flat panel display integrated touch screen panel |
| CN104461142B (en) * | 2014-12-10 | 2017-06-30 | 京东方科技集团股份有限公司 | Touch display substrate and preparation method thereof, touch control display apparatus |
| KR102600592B1 (en) * | 2016-08-29 | 2023-11-10 | 삼성디스플레이 주식회사 | Touch sensor and display device including the same |
| CN110658951B (en) * | 2019-09-25 | 2023-09-26 | 京东方科技集团股份有限公司 | Touch substrate, manufacturing method thereof and touch display device |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20170109166A (en) | 2017-09-28 |
| US20200218389A1 (en) | 2020-07-09 |
| US20170269750A1 (en) | 2017-09-21 |
| US10613659B2 (en) | 2020-04-07 |
| EP3220245A1 (en) | 2017-09-20 |
| CN107203293A (en) | 2017-09-26 |
| KR102555392B1 (en) | 2023-07-14 |
| CN107203293B (en) | 2021-11-19 |
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