US10888813B2 - Wet type dust collector using electrospray and vortex - Google Patents
Wet type dust collector using electrospray and vortex Download PDFInfo
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- US10888813B2 US10888813B2 US15/973,087 US201815973087A US10888813B2 US 10888813 B2 US10888813 B2 US 10888813B2 US 201815973087 A US201815973087 A US 201815973087A US 10888813 B2 US10888813 B2 US 10888813B2
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- dust collector
- liquid
- injection pipes
- liquid injection
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- B01D50/004—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/40—Combinations of devices covered by groups B01D45/00 and B01D47/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/16—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/52—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter for removal of clogging particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
- B05B5/032—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying for spraying particulate materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
- B04C2009/001—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with means for electrostatic separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
- B04C2009/008—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with injection or suction of gas or liquid into the cyclone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/0255—Discharge apparatus, e.g. electrostatic spray guns spraying and depositing by electrostatic forces only
Definitions
- the present invention relates to a wet type dust collector and, more particularly, to a wet type dust collector using electrospray and a vortex, the dust collector having a cyclonic structure and removing dust contained in exhaust gas by spraying fine droplets that are generated when high voltage is applied to the dust collector.
- Exhaust gas that is discharged from a thermal, power plant or is generated when wastes are burned contains various air pollutants and dust having small granular sizes of the air pollutants exerts a harmful influence on the environment, including not only induction of respiratory illness in a human body, but suppression of growth of plants.
- Gravity dust collection, inertial dust collection, filter dust collection, scrubbing, and electrostatic precipitation are representative dust collection technologies.
- the gravity dust collection is a technology of naturally settling particles from moving air using the mass of the particles
- the inertial dust collection is a technology of collecting dust at a turning point using inertia by rapidly changing the flow direction of gas.
- the scrubbing that removes particles by passing gas through a filter having fine holes and the electrostatic precipitation that removes dust by applying electric charge to dust by supplying electricity have been known as having relatively high dust collection efficiency.
- the fine holes are clogged with particles, so the capacity of processing exhaust gas is rapidly decreased.
- it is required to frequently replace filters, which is directly linked to an increase in costs for processing exhaust gas.
- a dry type of the electrostatic precipitation collects dust sequentially by applying electric charge to particles, bonding the particles to a collecting electrode, separating the particles from the collecting electrode, and removing the particles accumulated on the collecting electrode, but re-dispersion of dust and back corona etc. are generated by unstable corona discharge and particle's resistivity that is an electrical property of particles, whereby the dust collection efficiency is reduced.
- a wet electrostatic precipitator that removing particles from an electrode with water, but it uses a large amount of water, causes a non-uniform film on the collecting electrode, and causes corrosion, which has been pointed out as a big problem.
- Patent Literature 1 Korean Patent No. 0150707
- Patent Literature 2 Korean Patent Application Publication No. 2015-0045068
- the present invention has been made in an effort to solve the problems, and an object of the present invention is to provide a wet type dust collector that can effectively remove even small particles contained in exhaust gas.
- Another object of the present invention is to provide a wet type dust collector that can be easily operated, has a simple structure, and can reduce secondary pollutants.
- a wet type dust collector using electrospray and a vortex includes: a cylinder having an exhaust gas intake pipe for guiding exhaust gas containing granular pollutants at a predetermined position on the outer side, and forming an empty space; a hollow cone tapered downward, connected to the bottom of the cylinder at the top, and having a liquid discharge port at the bottom; a lid through which a hollow cylindrical gas discharge pipe is disposed to discharge gas with granular substances removed to the outside and that is disposed on top of the cylinder; a positive (+) lead wire connected to the cylinder; and a negative ( ⁇ ) lead wire connected to the gas discharge pipe, in which a liquid container having one or more liquid spray ports is fitted on the gas discharge pipe.
- the lid may be made of an insulating material and the liquid container may have one or more liquid injection ports at predetermined positions.
- Nozzles may be disposed in the spray ports to spray water to the inner side of the cylinder.
- a wet type dust collector using electrospray and a vortex includes: a cylinder having an exhaust gas intake pipe for guiding exhaust gas containing granular pollutants at a predetermined position on the outer side, and forming an empty space; a hollow cone tapered downward, connected to the bottom of the cylinder at the top, and having a liquid discharge port at the bottom; a lid through which a hollow cylindrical gas discharge pipe is disposed to discharge gas with granular substances removed to the outside and that is disposed on top of the cylinder; liquid injection pipes having one or more liquid spray ports and disposed around the cylindrical gas discharge pipe; a positive (+) lead wire connected to the cylinder; and a negative ( ⁇ ) lead wire connected to the gas discharge pipe.
- insulators are fitted on the outer surface of the liquid injection pipes to prevent electric connection between the cylinder and the liquid injection pipes.
- liquid injection pipes may be formed in a long cylindrical shape with one end open to supply liquid and the other end closed, and may have one or more liquid spray holes around them.
- nozzles may be disposed in the liquid spray ports to spray liquid to the inner side of the cylinder.
- FIG. 1 is a schematic view of a wet type dust collector using electrospray and a vortex according to a first embodiment of the present invention
- FIG. 2 is a plan view of the dust collector shown in FIG. 1 ;
- FIG. 3 is a cross-sectional view of a cylinder of the dust collector shown in FIG. 1 ;
- FIG. 4 is a vertical cross-sectional view of the dust collector shown in FIG. 1 ;
- FIG. 5 is a schematic view showing the operation status of the dust collector shown in FIG. 1 ;
- FIG. 6 is a schematic view of a wet type dust collector using electrospray and a vortex according to a second embodiment of the preset invention
- FIG. 7 is a plan view of the dust collector shown in FIG. 6 ;
- FIG. 8 is a cross-sectional view of a cylinder of the dust collector shown in FIG. 6 ;
- FIG. 9 is a vertical cross-sectional view of the dust collector shown in FIG. 6 ;
- FIG. 10 is a schematic view showing the operation status of the dust collector shown in FIG. 6 .
- FIG. 1 is a schematic view of a wet type dust collector according to a first embodiment of the present invention
- FIG. 2 is a plan view of the dust collector shown in FIG. 1
- FIG. 3 is a cross-sectional view of a cylinder of the dust collector shown in FIG. 1
- FIG. 4 is a vertical cross-sectional view of the dust collector shown in FIG. 1 .
- a wet type dust collector according to a first embodiment of the present invention includes a cylinder 100 , a cone 200 , a lid 300 , and a power supplier 400 .
- the cylinder 100 is a long cylindrical part having predetermined height and inner diameter.
- the cylinder 100 is made of a conductive material and has an exhaust gas intake pipe 110 having a predetermined cross-sectional area and disposed at a side from the central axis, so exhaust gas containing various granular pollutants is suctioned into the cylinder 100 .
- the cone 200 is an inverted conical part of which the cross-sectional area decreases as it goes down.
- the top of the cone 200 is connected to the bottom of the cylinder 100 .
- a liquid discharge port 210 for discharging granular substances contained in exhaust gas with liquid to be described below is formed at the bottom of the cone 200 .
- the lid 300 made of an insulating material is attached to the top of the cylinder 100 , except for the area through which a gas discharge pipe 310 and a liquid container 320 protrude to the outside, to be able to seal the cylinder 100 .
- the gas discharge pipe 310 which is a long hollow cylindrical part made of a conductive material, is disposed substantially at the center of the lid 300 and has one end protruding a predetermined height upward from the lid 300 and the other end positioned at a predetermined depth in the cylinder 100 .
- the liquid container 320 for spraying ionized liquid to the inner space of the cylinder 100 is disposed at a predetermined position of the lid 300 .
- the liquid container 320 has a substantially U-shape of which an inner side is open to bring liquid therein in direct contact with the outer side of the gas discharge pipe 310 and, the outer side, the bottom and the top are closed except for a liquid injection port 330 and liquid spray ports 340 to be described below.
- the liquid container 320 has one end protruding a predetermined height upward from the lid 300 and the other end positioned at a predetermined depth in the cylinder 100 .
- the liquid injection port 330 may be formed at one or more predetermined positions at the portion protruding out of the lid 300 . Further, a liquid supply pump (not shown) may be connected to a tube (not shown) that communicates with the liquid injection port 330 to intermittently or regularly supply liquid into the liquid container 320 .
- the liquid spray ports 340 are holes in which nozzles 350 are fitted to spray the liquid in the liquid container 320 toward the inner side of the cylinder 100 .
- the liquid can be sprayed by the pressure from the liquid supply pump (not shown) connected to the liquid injection port 330 .
- liquid can be directly sprayed through the liquid spray ports 340 without the nozzles 350 .
- the liquid is not specifically limited as long as it can be ionized, but is preferably pure water or ionic liquid that is dissolved well in water.
- nozzle tips of the spray ports may be any one of cylindrical, triangular, rectangular, polygonal, or amorphous nozzle tips and the diameter of the nozzles may be in the range of 0.02 ⁇ 2 mm.
- a positive (+) lead wire 410 electrically connected to the power supplier 400 is connected to the cylinder 100 and a negative ( ⁇ ) lead wire 420 is connected to the gas discharge pipe 310 , so when high voltage is applied, fine droplets are sprayed toward the inner side of the cylinder 100 through the nozzles 350 .
- the high voltage is not specifically limited as long as electrospray is possible and dielectric breakdown of an insulating material is possible, but it may be preferably 10 kV to 50 kV.
- the diameters of droplets are very small.
- the produced droplets have the same polarities as the polarities applied to the nozzles and a large quantity of electric charge, so cohesion of the droplets is not generated. Accordingly, the initial diameters can be maintained for a long time, so it is possible to collect fine particles having small granular sizes of 0.1 ⁇ m or smaller.
- the positive (+) lead wire 410 and the negative ( ⁇ ) lead wire 420 are connected to the cylinder 100 and the gas discharge pipe 310 , respectively, liquid is supplied into the liquid injection port 330 of the liquid container 320 and high voltage is applied, thereby generating fine droplets in the cylinder 100 .
- a wet type dust collector using electrospray and a vortex according to a second embodiment of the present invention is described hereafter with reference to FIGS. 6 to 8 .
- FIG. 6 is a schematic view of a wet type dust collector using electrospray and a vortex according to a first embodiment of the present invention
- FIG. 7 is a plan view of the dust collector shown in FIG. 6
- FIG. 8 is a cross-sectional view of a cylindrical portion of the dust collector shown in FIG. 6
- FIG. 9 is a vertical cross-sectional view of the dust collector shown in FIG. 6 .
- a wet type dust collector according to a second embodiment of the present invention includes a cylinder 100 , a cone 200 , a lid 300 , and a power supplier 400 .
- the cylinder 100 and the cone 200 are the same as those in the first embodiment, so they are not described in detail.
- the lid 300 is attached to the top of the cylinder 100 , except for the area through which a gas discharge pipe 310 and insulators 370 to be described below protrude to the outside, to be able to seal the cylinder 100 .
- the gas discharge pipe 310 which is a long hollow cylindrical part similar to the first embodiment, is disposed substantially at the center of the lid 300 , and has one end protruding a predetermined height upward from the lid 300 and the other end positioned at a predetermined depth in the cylinder 100 .
- the lid 300 has one or more liquid injection pipes 360 for spraying ionized liquid to the inner space of the cylinder 100 at predetermined positions.
- the liquid injection pipes 360 are made of a conductive material in a shape of a long narrow cylindrical pipe with one end open and protruding a predetermined height upward from the lid 300 and the other end closed and positioned at a predetermined depth in the cylinder 100 .
- One or more liquid spray ports 340 are formed at each of the liquid injection pipes 360 , and the outer sides of the portions being in contact with the lid 300 are covered with the insulators 370 having a predetermined thickness to prevent electric connection with the lid 300 .
- liquid spray ports 340 and nozzles 350 in the liquid injection pipes 360 inclined at a predetermined angle with respect to the inner side of the cylinder 100 so that exhaust gas suctioned through an intake pipe 110 at a side of the cylinder 100 can maintain a vortex.
- the liquid injection pipes 360 protruding a predetermined height upward from the lid 300 may be connected to a tube (not shown) and a liquid supply pump (not shown) to intermittently or regularly supply liquid.
- the liquid spray ports 340 are holes in which nozzles 350 are fitted to spray the liquid supplied to the liquid injection pipes 360 into the cylinder 100 , so the liquid can be sprayed by the pressure from the liquid supply pump (not shown) connected to inlets of the liquid injection pipes 360 .
- liquid can be directly sprayed through the liquid spray ports 340 without the nozzles 350 .
- a positive (+) lead wire 410 electrically connected to the power supplier 400 is connected to the cylinder 100 and a negative ( ⁇ ) lead wire 420 is connected to the liquid injection pipes 360 , so when high voltage is applied, fine droplets are sprayed to the inner space of the cylinder 100 through the nozzles 350 .
- the positive (+) lead wire 410 and the negative ( ⁇ ) lead wire 420 are connected to the cylinder 100 and the liquid injection pipes 360 , respectively, liquid is supplied into the liquid injection pipes 360 , and high voltage is applied, thereby generating fine droplets in the cylinder 100 .
- the wet type dust collector using electrospray and a vortex of the present invention since fine droplets are produced by applying high voltage and the fine droplets and exhaust gas are brought in contact with each other, it is possible to improve the efficiency of removing particles having small granular sizes.
- the wet type dust collector of the present invention has a cyclone structure that removes particles using centrifugal force generated by a vortex, the configuration of the dust collector is simple and it is possible expect removal effect by specific weight and collision of particles.
- the wet type dust collector of the present invention can produce fine droplets, it is possible to minimize production of waste liquid containing particles, so it is possible to reduce the costs for secondary processing.
Abstract
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US15/973,087 US10888813B2 (en) | 2018-05-07 | 2018-05-07 | Wet type dust collector using electrospray and vortex |
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US15/973,087 US10888813B2 (en) | 2018-05-07 | 2018-05-07 | Wet type dust collector using electrospray and vortex |
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US10888813B2 true US10888813B2 (en) | 2021-01-12 |
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